Product Design Igcse: The Project
Product Design Igcse: The Project
IGCSE
THE PROJECT
Research Plan
What I need to find out How will I find this information How will this help me with make a successful product
What lighting is already available?
What kind of style do the residents of Al Khor desire? How much will
they pay for a light?
What components make up a light?
What restrictions or opportunities do I have when considering the
place where it will be used?
What materials are available?
What machines and tools are available?
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Product Analysis
Aesthetics: What colour is it? What is the texture? Do you like it? Why?
What kind of style does it follow? What would you change?
Customer: Who do you think would buy the lamp? Age? Gender? Style?
Wealth?
Cost: How much? Is it worth it? How much do you think it cost to make?
Have they used expensive materials? Is it widely available?
Environment: Are the materials used recyclable? When the product reaches
the end of its use would it end up in landfill? Does it waste lots of energy?
Safety: Has the product got any safety/quality standards? Does it have
sharp edges? What precautions would you need to take.
Size: How big/small is the product? Does it take up a lot of room? Is the size
appropriate?
Function: What does it do? How does it work? What is the power source?
Materials: What kinds of materials has it used? Are the materials
expensive?
Manufacture: How has it been made? Is it mass produced, batch or one
off?
Created by: Taahir Oughradar
Created by: Taahir Oughradar
Product Disassembly
Product disassembly
will help you to
understand how
lamps work. What
components are
necessary, how parts
are attached or
joint, methods of
manufacture. This
can be accompanied
with further
research into • You should label all parts,
materials used and • Explain how they are made,
manufacturing • What the purpose of each part is,
techniques. • How do the parts attach (joining methods)
• Whats good about the product,
• What negatives are there about the products,
• What are the alternative.
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Moodboard
Moodboards are
Organic
extremely useful
when coming up
with design ideas. It
can be used as a
Alien
source of
inspiration of Space
creative ideas.
The moodboard
should focus on a
theme with pictures
of products and
styles that relate
directly to your user
or target market.
The moodboard
Science
should also include
adjectives to Sci-Fi
communicate the
particular theme or
style. Blue/Green/Black
See examples.
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Cool
Joyful
Fun
Colourf
Iconic ul
Bright
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User Profile: Write about the person you are designing for using the points below. You must write in full
sentences. This will form your starting point for designing and will need to be referred to throughout the design process.
Include pictures related to the person.
• Name
• Gender
• Age
• Interest
• Hobbies
• Sports
• Money
• Cars
• House
• Colours
• Music
• Films
• by:Cartoons
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Questionnaire
Questionnaires are useful
as they give an indication
of preferences from your
wider target market. The
questions are often
multiple choice so that
you can gather data.
Data is then presented in
graphs or charts.
It is important to
summarise your findings
at the end as this will
help you to write a
detailed specification
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Description Why this is important
Specification Aesthetics The lamp must include a geometric and angular form. This is because the design movement (Art deco) I’m basing it on uses many
geometric shapes and forms.
Customer My target market must be wealthy, design conscious customers aged 48- Because I think that they are old enough to appreciate the classic Art Deco
52 style.
Cost My product will be expensive; approximately 250 Qatar Riyals. Because it is following the Art deco style which is a luxurious design
Having completed and movement that creates expensive products.
Environment The lamp will be used indoors on a desk and be easy to disassemble. It should be easy to disassemble so that the different parts of the lamp can be
analysed all your recycled easily.
research you are now Safety The product needs to be finely made and have an unexposed light bulb. So that the user doesn’t get any cuts from sharp edges and so they don’t get
any burns from the bulb.
ready to create a Size My lamp must be be medium sized. So that it isn’t too heavy for the user to place on their desk.
specification. Function The product will be made to be as a decorative prop but also as a lamp. This is to compliment its surroundings.
Materials and Parts of the lamp must be made out of aluminium. Because aluminium can come in many forms and looks aesthetically pleasing
Manufacture
A specification is a list TARGET MARKET The target market for my product is adults between the ages of 20-40 who are in need of a clock which is big enough to go on a wall or desk.
of things that your FUNCTIONS The clock will look simple and modern. The size of the clock will be made so that it would fit on a desk (and not be too big) and also go onto the wall. The sizing should be just right so that the time can be read
from far.
product must have in MATERIALS Plywood will be the main material used in this product as it is relatively light and cheap. The front and back piece of the clock will be made from this. The stand and dowels will be made from aluminium rods
and there will be coloured acrylic pieces to bring colour into the product.
order for it to become ERGONOMICS/ OVERALL SIZES The clock will be 210 mm tall, 250 mm in length and have a width of about 50mm. This is so that the clock can be seen form a distance and still fit on a desk. The width of the front piece will be about 17.4 mm
and the back piece will be about 20 m. The distance between the 2 piece will be about 13 mm.
successful. It is a MANUFACTURING PROCESSES AND The clock will be manufactured using CAD (Computer Aided Design) and the holes in the front part of the clock will be cut out using the laser cutter. This method will make the cuts neat and exact. The dowels
will probably be cut by hand and the stand will be bent using a machine.
QUANTITY
criteria your product EQUIPTMENT/ TOOLS The hand tools I would need are: hand files, try square, sandpaper, hand drill, hack saw
The machines I will be using are: Pillar drill, sanding disc
must meet. MAINTENANCE REQUIREMENTS The wood of the clock will need to be polished regularly so that it won’t lose it’s shiny finish. The clock mechanism will also need regular checking in order to make sure that it is still in working condition. The
stand for the clock will also need polishing with a metal polish to keep it shiny and prevent it from rusting.
PRODUCT LIFE SPAN My clock is designed to last a lifetime, providing it has the proper care and maintenance. If the clock does eventually get thrown out, the materials can be easily recycled and reused for other products.
Specifications are AESTHETIC APPERANCE (SHAPE, The shape of the clock in rectangular but has smooth curved edges to make it more aesthetically pleasing. The wood used will be plywood as it is a lighter shade of brown which will compliment the coloured
COLOUR, TEXTURE) acrylic pieces and will make them stand out.
often broken down QUALITY ASSURANCE
into several points. QUALITY CONTROL In order to ensure that my product is made accurately and exactly, I will be using rulers, callipers and try-squares to make sure my measurements are to the nearest millimetre. I will also test my product
throughout the manufacturing process to ensure that nothing is broken or not working.
These can vary COST I have tried to use relatively cheaper material (which is also pretty strong) in this product to minimise the cost as much as possible and stay within the client’s budget. The cost of the clock will probably be
around QR 80-100.
depending on what TIME SCALE AND PLANNING I will have to finish designing and manufacturing the product by January 2016 and the clock will not exceed 40 hours to design and make it. Approximately most of the time will be spent on designing the clock
and the rest will be spent on manufacturing, including the making of the models.
you are making. HEALTH AND SAFETY Throughout the designing and manufacturing process, the clock will be rigorously tested for strength and durability. Sharp edges of the product will also be smoothened out into a curve in order to prevent the
Created by: Taahir Oughradar client from getting harmed while holding/moving the product.
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Marks: 20 Generation and Exploration of Design Ideas
https://connect.collins.co.uk/CourseplayerCLP/CLP-resources/1258858/Generating
Created by: Taahir Oughradar design ideas
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Marks: 20 Generation and Exploration
of Design Ideas
Drawings need to be well communicated and presented in 3D
and rendered.
Modelling is a good way for you to see or test what's good about your
idea and what needs improving. It may help you answer the following:
Does it look good?
Is it the right size?
Is the form attractive or fit for purpose?
Does it balance or topple over easily?
What parts are needed?
How will the parts fit together?
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Marks: 15 Developing a Solution Trialling and testing
On this page you can see how the students has
tested four different ways to construct part of
the product using a range of materials and
processes.
Trial 2:
Wooden
dowel
milled and
mitred
A production table is a good way to detail the plan. The table is split into several headings. You should try to be
detailed as possible. Do not worry if when making the product you have to deviate from the plan, as you can talk
about this in your evaluation.
You can use the following headings in your Product Table:
Example
Process Tools Health and Safety Quality Check Quality Control
Laminate two blocks together so that it is F Clamps Ensure fingers are clear between clamp Ensure glue covers entire surface. Check for strong bond with no
big enough to turn on the wood lathe. PVA and material. Wash hands after using PVA Wipe excess PVA gaps
Allow 24 hours to cure.
Find centres on each end and draw circle. Compass Ensure plane is set correctly Continuously check to ensure Final check of chamfers not
Then chamfer each corner edge so that it Jack Plane Keep fingers away from plane blade. chamfer does not pass the circles. beyond circle drawn.
is easier to begin turning. Wood Vice
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Marks: 10 Planning for Production: Production Table
Production Plan: Turning the Base
Rough out cylinder Roughing Face mask Use outside callipers to check for Ensure cylinder is within
Gouge Visor diameter tolerance.
Smooth and shape cylinder. Roughing Face mask Use outside callipers to check for Ensure cylinder and pattern is
Gouge Visor diameter at various points. within tolerance.
Skew Chisel Extraction
Secure tool rest
Create pattern on overall shape Beading Chisel Face mask Use outside callipers to check for Ensure cylinder and pattern is
Visor diameter at various points. within tolerance.
Sand, seal and polish. Glasspaper Use sanding supports to ensure hand does Check for cracks, chips and blemishes Highly polished smooth base.
Work through different grade of glass Sanding sealer not get trapped. Stay clear of faceplate when throughout.
paper. Seal with sanding sealer and finish Beeswax sanding. Sand of excess sealer. Visual and touch
with beeswax. check.
Part base from the plate Parting chisel Take care when parting close to Highly polished smooth base
polished edge. with flat bottom.
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Marks: 15 Planning for Production Working Drawing: Exploded
This is an exploded drawing. It is used to clarify how the product will be assembled once all the parts have been
produced. This will help you in the manufacturing stage as a guide and show that you have a good understanding of the
manufacturing process.
ENVIRONMENT My product will be a little environmentally friendly. I plan to make my product out of mostly acrylic
which comes from crude oil. Non-renewable raw
Most of my product ended up being made out of materials that are non-
renewable and isn’t good for the environment. However I did use wood for
material and isn’t biodegradable. my base which can be replanted. So in conclusion, I’ve stuck with my design
criteria for the Environment feature of the product.
SAFETY The design must be well made so that when you move it
around from a place to another, small bits wont fall apart or
I've chosen this specification for the safety
aspect of the product because my target market
I’ve matched the design criteria I created for the safety characteristic of the
product. The different acrylic pieces I used are all stuck together using liquid
feel as if it about to break. The design will be sturdy so that it are people who don’t have children cement. The product stands properly and is sturdy.
doesn’t fall down, break and shatter everywhere.
SIZE The size of the product will be big enough for it achieve its
function to a good extent. But not too big so that its easily
I did this so that the product would be able to be
put on many different tables of the customers
I have achieved the description of the size. However I don’t think I’ve
achieved this to the fullest extent as the product maybe a bit too wide to fit
moved around. house and it wont look out of place. on some tables surfaces which have a small diameter.
MATERIAL AND Materials I will most likely be using are wood, plastic and
maybe acrylic. This will be a one-off production. I will make
The reason why these are the main materials I
will be using is because it is what is most
I ended up using most of the materials I stated I was going to use; acrylic and
Afromosia wood. But I also used aluminium to make the stand of my lamp. I
MANUFACTURE the product using the available tools that are provided in accessible in the schools workshop. did use most of the tools that was provided to me by the schools workshop.
the school’s workshop.
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Marks: 10 Testing and Evaluation: User testing and review
Client reviews are very useful. As this will determine weather the product will be suitable for a wider target audience. If
possible take a real life photo of your client using your product in the suitable site location. You should record the users
comments and views. It is very important to summarise these points to for a conclusion and possible modifications.
A good designer should be able to recognise both strengths and weaknesses in their design. Constructive criticisms
are not a bad thing. In fact they are the reasons products improve over time. You should also identify and highlight
what makes your product successful. This can be done using a simple table:
Strengths Weaknesses