Engine D-4S. Lexus
Engine D-4S. Lexus
1. General
The engine control system of the 1UR-FSE engine has the following features.
System Outline
D A D-4S SFI system directly detects the intake air mass with a hot-wire
type mass air flow meters.
D The D-4S (Direct injection 4-stroke gasoline engine Superior version)
D-4S SFI
system is a fuel injection system which combines direct injection
Sequential Multiport
Fuel Injection injectors and port injection injectors.
D Based on signals from each sensor, the ECM controls the injection
[See page EG-79]
volume and timing of each type of injector (direct and port injection
types) according to the engine speed and the engine load in order to
optimize combustion conditions.
D Ignition timing is determined by the ECM based on signals from
various sensors. The ECM corrects ignition timing in response to
ESA engine knocking.
Electronic Spark Advance
D This system selects the optimal ignition timing in accordance with the
signals received from the sensors and sends the ignition signal (IGT)
to the igniters.
ETCS-i
Optimally controls the throttle valve opening in accordance with the
Electronic Throttle Control
System-intelligent amount of accelerator pedal effort and the conditions of the engine and
the vehicle.
[See page EG-82]
D Controls the intake and exhaust camshafts to an optimal valve timing
Dual VVT-i
Variable Valve in accordance with the engine conditions.
D The intake side is VVT-iE and uses an electric motors to control the
Timing-intelligent
valve timing. The exhaust side is VVT-i and uses engine oil pressure
[See page EG-85]
to control the valve timing.
ACIS
The intake air passages are switched according to the engine speed and
Acoustic Control
throttle valve opening angle to provided high performance in all speed
Induction System ranges.
[See page EG-95]
For High Regulates the fuel pressure within a range of 4 to 13 MPa in accordance
Fuel Pressure Side with the driving conditions.
Pump For Low D Fuel pump operation is controlled by signals from the ECM.
Control Pressure Side D The fuel pump is stopped, when the SRS airbag is deployed in a frontal,
[See page EG-97] side, or rear side collision.
Air Fuel Ratio Sensor Maintains the temperature of the air fuel ratio sensors and heated oxygen
and Heated Oxygen Sensor sensors at an appropriate level to increase accuracy of detection of the
Heater Control oxygen concentration in the exhaust gas.
Air Conditioning By turning the air conditioning compressor ON or OFF in accordance
Cut-off Control with the engine condition, drivability is maintained.
The cooling fan ECU steplessly controls the speed of the fans in
Cooling Fan Control accordance with the engine coolant temperature, vehicle speed, engine
[See page EG-98] speed, and air conditioning operating conditions. As a result, the cooling
performance is improved.
Starter Control
Cranking Hold Function
Once the engine switch is pushed, while the brake pedal is depressed, this
control continues to operate the starter until the engine started.
[See page EG-100]
(Continued)
ENGINE – 1UR-FSE ENGINE EG-61
System Outline
D The ECM lowers the generated voltage when the vehicle is idling or
is being driven at a constant speed, and raises the generated voltage
when the vehicle is decelerating. This reduces the load on the engine,
Charging Control Function
contributing to the fuel economy of the engine.
D This function is one of the functions of the electric power control
system. For details, see page BE-32.
Oil Replacement Reminder* Based on the driven distance of the vehicle, the ECM reminds the driver
[See page EG-102] of the need to replace the engine oil via the multi-information display.
D The ECM controls the purge flow of evaporative emission (HC) in the
canister in accordance with the engine conditions.
Evaporative Emission EG
D Approximately five hours after the power source has been turned OFF,
Control
the ECM operates the pump module to detect any evaporative
[See page EG-104]
emission leakage occurring between the fuel tank and the canister
through changes in the fuel tank pressure.
Prohibits fuel delivery and ignition if an attempt is made to start the
Engine Immobilizer
engine with an invalid key.
Diagnosis When the ECM detects a malfunction, the ECM diagnoses and
[See page EG-116] memorizes the failed section.
Fail-Safe When the ECM detects a malfunction, the ECM stops or controls the
[See page EG-116] engine according to the data already stored in the memory.
*: Only for U.S.A. models
EG-62 ENGINE – 1UR-FSE ENGINE
2. Construction
The configuration of the engine control system is as shown in the following chart.
MASS AIR FLOW METER SFI (For Direct Injection)
VG #1 IJ1
Bank 1 No. 1 Injector
VG2 #4 IJ4
Bank 2 No. 4 Injector
#6 IJ6
No. 1 No. 6 Injector
#7 Injector IJ7
Driver No. 7 Injector
FPF1
INTAKE AIR TEMP. SENSOR (EDU)
INJ1
THA FUEL PUMP CONTROL
Bank 1 INJ2 (For High Pressure Side)
THA2
Bank 2 FPD FP
Spill Control Valve (Bank 1)
IREL
CRANKSHAFT POSITION NE Injector No. 1 Relay (Power Distributor)
SENSOR
#10X#80 No. 1, 2, 3, 4, 5, 6, 7, 8
HEATED OXYGEN SENSOR Injector
OX1B
Bank 1, Sensor 2
OX2B ESA
Bank 2, Sensor 2
IGT1, 4, 6, 7
No. 1, 4, 6, 7
IGF1
Ignition Coil with Igniter
KNOCK SENSOR
No. 1, 4, 6, 7 Spark Plug
KNK2
Bank 1, Sensor 1 IGT2, 3, 5, 8
KNK4 No. 2, 3, 5, 8
Bank 1, Sensor 2 IGF2
Ignition Coil with Igniter
KNK1
Bank 2, Sensor 1
KNK3
Bank 2, Sensor 2 No. 2, 3, 5, 8 Spark Plug
036EG146TE
(Continued)
ENGINE – 1UR-FSE ENGINE EG-63
HA2A
A/ F Sensor Heater (Bank 2)
PARK / NEUTRAL NSW
POSITION SWITCH P, R, N, D
HEATED OXYGEN SENSOR
HEATER CONTROL
HT1B
IMI Oxygen Sensor Heater (Bank 1)
HT2B
ID CODE BOX IMO Oxygen Sensor Heater (Bank 2)
036EG150TE
(Continued)
EG-64 ENGINE – 1UR-FSE ENGINE
MREL
Park / Neutral Position Switch
EFI MAIN RELAY +B
STA
Starter Relay
BATT
BATTERY CHARGING CONTROL
+BM
ALT
ECM RLO Generator
CAN
ECT ECU (Powertrain Bus)
CAN+
D Vehicle Speed Signal* CAN– EVAPORATIVE EMISSION
D Cooperative Control Signal CONTROL
*: The vehicle speed signal which is used for the engine control is sent from the ECT ECU.
ENGINE – 1UR-FSE ENGINE EG-65
ECM
TWC TWC
Engine Switch
Fan No. 1
Relay
Skid Control ECU
Camshaft Control
Motor Bank 2 EG
Ignition Coil
with Igniter
Throttle Body
D Throttle Position Sensor
D Throttle Control Motor
Intake VVT
Sensor Bank 1
Engine Coolant
Temperature Sensor
Exhaust VVT
Sensor Bank 1
Camshaft Control
Motor Bank 1
Camshaft Timing
Oil Control Valve Bank 1
ACIS Actuator
Camshaft Timing
Oil Control Valve Bank 2
Intake Air
Control Valve
Intake VVT
Sensor Bank 2
Injector
(For Direct Injection) Exhaust VVT
Sensor Bank 2
Temperature
Sensing Element
Platinum Hot-Wire
Element 036EG101TE
EG-70 ENGINE – 1UR-FSE ENGINE
VC
Crankshaft NE+
Position Sensor ECM
NE–
360_ CA 360_ CA
10_ CA 30_ CA
Crankshaft
Position
Sensor
036EG111TE
*: This is an example of an output waveform of the intake VVT sensor (bank 2).
EG-72 ENGINE – 1UR-FSE ENGINE
" MRE Type and Pick-up Coil Type Output Waveform Image Comparison A
No Detection
Engine Engine
Speed Speed
Analog
Output
Digital
Output Sensor
Sensor Output
Output
232CH41
ENGINE – 1UR-FSE ENGINE EG-73
Magnetic Yoke
Hall IC
Accelerator Pedal Arm
036EG167S
Accelerator Pedal
Position Sensor
Magnet V
VPA 5
EPA
Hall Output VPA2
VCPA Voltage
IC ECM
VPA2 VPA
Hall
IC
EPA2 0
VCP2 Accelerator Pedal
Fully Position (Angle) Fully
Magnet Close Open
228TU24 0140EG126C
Service Tip
The inspection method differs from a conventional accelerator pedal position sensor because this
sensor uses a Hall IC. For details, refer to the 2007 LEXUS LS460L/LS460 Repair Manual (Pub.
No. RM0360U).
EG-74 ENGINE – 1UR-FSE ENGINE
Throttle Position
Sensor Portion
Throttle Body
View from A
Magnet
Hall IC
Magnet
036EG102TE
Cross Section
Throttle Position Sensor
Magnet
V
VTA 5
VTA2
Hall ETA
IC Output
ECM
VCTA Voltage VTA
Hall
IC
VTA2
0
10 20 30 40 50 60 70 80 90
Service Tip
The inspection method differs from a conventional throttle position sensor because this sensor uses
a Hall IC. For details, refer to the 2007 LEXUS LS460L/LS460 Repair Manual (Pub. No.
RM0360U).
ENGINE – 1UR-FSE ENGINE EG-75
1) General
In the conventional type knock sensor (resonant type), a vibration plate, which has the same resonance
point as the knocking frequency of the engine, is built-in and can detect the vibration in this frequency
band.
On the other hand, a flat type knock sensor (non-resonant type) has the ability to detect vibration in a
wider frequency band from about 6 kHz to 15 kHz, and has the following features:
D The engine knocking frequency will change a bit depending on the engine speed. The flat type knock
sensor can detect vibration even when the engine knocking frequency is changed. Thus the vibration
detection ability is increased compared to the conventional type knock sensor, and a more precise
ignition timing control is possible. EG
: Conventional Type
: Flat Type
2) Construction
D The flat type knock sensor is installed on the engine through the stud bolt installed on the cylinder
block. For this reason, a hole for the stud bolt is running through in the center of the sensor.
D Inside of the sensor, a steel weight is located on the upper portion and a piezoelectric element is located
under the weight through the insulator.
D The open/short circuit detection resistor is integrated.
Open/Short Circuit
Detection Resistor Piezoelectric
Steel Weight Element
Insulator
Vibration Plate
Piezoelectric
Element
214CE01
214CE02
3) Operation
The knocking vibration is transmitted to the
steel weight and its inertia applies pressure to Steel Weight
the piezoelectric element. The action
generates electromotive force. Inertia
Piezoelectric
Element
214CE08
Piezoelectric ECM
Element 5V
Flat Type Knock Sensor
200 kΩ
KNK1
IC
200 kΩ
EKNK
Open/Short Circuit
Detection Resistor 214CE06
Service Tip
These knock sensors are mounted in the specific directions and angles as illustrated. For details,
refer to the 2007 LEXUS LS460L/LS460 Repair Manual (Pub. No. RM0360U).
Knock Sensor (Bank 2, Sensor 1) Knock Sensor (Bank 2, Sensor 2)
Engine
Front
036EG104TE
1) General
D The heated oxygen sensor and the air fuel ratio sensor differ in output characteristics.
D The output voltage of the heated oxygen sensor changes in accordance with the oxygen concentration
in the exhaust gas. The ECM uses this output voltage to determine whether the present air-fuel ratio
is richer or leaner than the stoichiometric air-fuel ratio.
D Approximately 0.4 V is constantly applied to the air fuel ratio sensor, which outputs an amperage that
varies in accordance with the oxygen concentration in the exhaust gas. The ECM converts the changes
in the output amperage into voltage in order to linearly detect the present air-fuel ratio.
EG
A1A+ OX1B
(3.3 V) (0.1X1.0 V)
A1A– E2
(2.9 V)
02HEG56Y
2.2 0.1
Air-Fuel Ratio
*: This calculation value is used internally in the ECM, and is not an ECM terminal voltage.
EG-78 ENGINE – 1UR-FSE ENGINE
2) Construction
D The basic construction of the heated oxygen sensor and the air fuel ratio sensor is the same. However,
they are divided into the cup type and the planar type, according to the different types of heater
construction that are used.
D The cup type sensor contains a sensor element that surrounds a heater.
D The planar type sensor uses alumina, which excels in heat conductivity and insulation, to integrate a
sensor element with a heater, thus improving the warm up performance of the sensor.
Heater
Alumina Platinum
Dilation Layer Electrode Atmosphere
Atmosphere
Alumina
Heater
Platinum
Electrode
Sensor Element (Zirconia) Sensor Element (Zirconia)
Planar Type Air Fuel Ratio Sensor Cup Type Heated Oxygen Sensor
036EG152Z
ENGINE – 1UR-FSE ENGINE EG-79
General
D A D-4S (Direct injection 4-stroke gasoline engine Superior version) SFI system directly detects the
intake air mass with a hot-wire type mass air flow meters.
D The D-4S system is a fuel injection system which combines direct injection injectors and port injection
injectors.
D Based on signals from each sensor, the ECM controls the injection volume and timing of each type of
injector (direct and port injection types) according to engine load and engine speed in order to optimize
combustion conditions.
D To promote warm up of the catalyst after a cold engine start, this system uses a stratified air-fuel mixture, EG
that results in an area near the spark plug that is richer than the rest of the air-fuel mixture. This allows
a retarded ignition timing to be used so the exhaust gas temperature can be increased. This results in more
rapid heating of the catalytic converters, reducing exhaust emissions.
Heavy
Engine
Load Direct Injection
Direct Injection
+
Port Injection
Stratification Combustion
Immediately after a cold engine start, fuel is injected into the intake port from the port injection injector
during the exhaust stroke. Fuel is also injected from the direct injection injector near the end of the
compression stroke. This results in the air-fuel mixture that is stratified, the area near the spark plug is richer
than the rest of the air-fuel mixture. This allows a retarded ignition timing to be used, raising the exhaust
gas temperature. The increased exhaust gas temperatures promote rapid warm up of the catalysts, and
significantly improve exhaust emission performance.
1) Exhaust stroke
Fuel is injected into the intake port from the
port injection injector before the intake valves
open.
2) Intake stroke
The intake valves open and a homogeneous
air-fuel mixture is drawn into the combustion
chamber.
3) Compression stroke
Fuel is injected into the combustion chamber
from the direct injection injector near the end
of compression stroke.
Homogeneous Combustion
To optimize combustion conditions, the ECM controls injection volume and timing of the port injection
injectors which inject fuel into the intake ports during the expansion, exhaust, and intake strokes. The ECM
also controls the injection volume and timing of the direct injection injectors which inject fuel during the
first half of the intake stroke. The homogeneous air-fuel mixture is created by either combined or individual
use of the two different types of injectors. This allows utilization of the heat of evaporation of the injected
fuel to cool the compressed air, it also allows an increase of charging efficiency and power output.
1) Exhaust stroke
Fuel is injected into the intake port from the
port injection injector before the intake valves EG
open.
2) Intake stroke
The intake valves open to allow the
homogeneous air-fuel mixture into the
combustion chamber, and fuel is injected into
the combustion chamber from the direct
injection injector during the first half of the
intake stroke. The injected fuel and air are
evenly mixed by intake air force.
3) Compression stroke
The homogeneous air-fuel mixture is
compressed.
036EG113TE
EG-82 ENGINE – 1UR-FSE ENGINE
General
D In the conventional throttle body, the throttle valve angle is determined invariably by the amount of the
accelerator pedal effort. In contrast, ETCS-i uses the ECM to calculate the optimal throttle valve angle
that is appropriate for the respective driving condition and uses a throttle control motor to control the
angle.
D In case of an abnormal condition, this system transfers to the fail-safe mode. For details, see page
EG-117.
No. 1, 4, 6, 7 Injector
Cruise Control Switch*1 (For Direct Injection)
CAN
(V Bus)
Main Body ECU
No. 2 Injector Driver (EDU)
(Gateway Function)
CAN
(MS Bus)
CAN No. 2, 3, 5, 8 Injector
Driver Side Switch Module (Braking and Driving Bus)
(For Direct Injection)
(Gateway Function)
Skid Control ECU
LIN
(Local Interconnect D Cooperative Control Signal
Network)
CAN
Millimeter Wave
Center Console Switch Module
(Parking Assist Bus) Radar Sensor*2
Pattern Select Switch
(SNOW Mode) Driving Support ECU*2 Cruise Control Switch*2
036EG153TE
*1: Without Dynamic Radar type Cruise Control system
*2: With Dynamic Radar type Cruise Control system
ENGINE – 1UR-FSE ENGINE EG-83
Control
1) General
The ETCS-i consists of the following functions:
D Normal Throttle Control (Non-linear Control)
D ISC (Idle Speed Control)
D Powertrain Cooperative Control
D TRAC (Traction Control)
D VSC (Vehicle Stability Control)
D Cruise Control
D Dynamic Radar type Cruise Control* EG
*: With Dynamic Radar type Cruise Control system
a. Normal-mode Control
Controls the throttle to an optimal throttle valve angle that is appropriate for the driving condition such
as the amount of the accelerator pedal effort and the engine speed in order to realize excellent throttle
control and comfort in all operating ranges.
: With Control
"
: Without Control
Vehicle’s
Longitudinal G
0
"
Ignition Timing
0
"
Throttle Valve
Opening Angle
0
"
Accelerator Pedal
Depressed Angle
0
Time ! 00MEG38Y
b. Snow-mode Control
In situations in which low-µ (low friction) road surface conditions can be anticipated, such as when
driving in the snow, the rate of throttle valve opening can be controlled to help vehicle stability while
driving on the slippery surface. This is accomplished by turning on SNOW mode. Pressing the SNOW
side of the pattern select switch activates this mode. This mode modifies the relationship and reaction
of the throttle to the accelerator pedal, and assists the driver by reducing the engine output from that
of a normal level.
EG-84 ENGINE – 1UR-FSE ENGINE
7) Cruise Control
An ECM with an integrated cruise control ECU directly actuates the throttle valve for operation of the
cruise control.
General
D The Dual VVT-i system is designed to control the intake and exhaust camshafts within a range of 40_
and 35_ respectively (of crankshaft angle) to provide valve timing that is optimally suited to the engine
condition. This improves torque in all the speed ranges as well as increasing fuel economy, and reducing
exhaust emissions.
D For the intake valves, the VVT-iE uses electric motors to control the valve timing. Because the VVT-iE
is actuated by electric motors, it can affect optimal valve timing control even when the engine oil pressure
is low, such as when the engine oil temperature or the engine speed is low. Because this system can control
the valve timing from the time the engine is started, it can set the most retarded timing position to be more
retarded than the starting valve timing. EG
D The exhaust side is VVT-i that uses engine oil pressure to control the valve timing.
Eliminating overlap to
Neutral reduce blow back to the
IN
Position intake side. Fixing valve
At Low EX IN timing g at extremely
y D Stabilized fast idle rpm
p
Temperatures low temperatures and D Better fuel economy
Most
increasing the control
EX Advanced
range as the temperature
036EG144TE Position
rises.
Neutral
IN
Position Controlling valve
D Upon Starting
timingg and fixingg it
D Stopping the EX IN Improved startability
to the optimal timing
Engine Most
for engine start.
EX Advanced
036EG144TE Position
ENGINE – 1UR-FSE ENGINE EG-87
VVT-iE
1) General
D The VVT-iE consists of the camshaft control actuators that rotate the intake camshafts via a link
mechanism and EDU-integrated the camshaft control motors that operate the link mechanism in
accordance with the signals received from the ECM.
D Based on engine speed, intake air mass, throttle position, vehicle speed, and engine coolant
temperature, the ECM calculates optimal valve timing for all driving conditions. The ECM uses the
calculated valve timing as the target valve timing to control the camshaft control motors. In addition,
the ECM uses signals from the intake VVT sensors and the crankshaft position sensor to detect the
actual valve timing, thus providing feedback control to achieve the target valve timing.
EG
" System Diagram A
ECM
Mass Air Flow Meter
(Bank 1, Bank 2)
Camshaft Control
Throttle Position Sensor Target Valve Timing Motor
(Bank 1, Bank 2)
Camshaft Position Sensor
Feedback
Crankshaft Position
Sensor
Actual Valve Timing
Intake VVT Sensors
(Bank 1, Bank 2)
Engine Coolant
Temperature Sensor Correction
Driven Gear
Carrier Intake Camshaft
Housing Cover
(with Stator Gear)
Link Mechanism
Driven Gear
Rotates by 1 tooth
Stator Gear of driven gear
Carrier
Carrier rotates 240_
036EG131TE
Carrier rotates 120_ Carrier rotates 360_
ENGINE – 1UR-FSE ENGINE EG-89
Brushless Type
DC Motor
EDU
Hall IC Type
Rotational Sensor
036EG132TE
Camshaft Control Motor Cross Section
ECM EDU
Actual Motor
EMF1 Rotational Direction
Motor
EMD1 Operating State
036EG156TE
EG-90 ENGINE – 1UR-FSE ENGINE
4) Operation
a. General
D The ECM controls the advance and retard operation by way of the rotational speed difference
between the motor and the camshaft. The ECM maintains the valve timing by rotating the motor at
the same rotational speed as the camshaft.
– To advance, the motor rotational speed becomes faster than the camshaft rotational speed.
– To retard, the motor rotational speed becomes slower than the camshaft rotational speed.
(Depending on the camshaft rotational speed, the motor may rotate counterclockwise.)
" Relationship Between Motor Rotational Speed and Advance and Retard Timing A
Valve Timing
Acceleration
Rotational Speed
Deceleration
b. Advance
As the advance signals from the ECM cause the motor to rotate faster than the camshaft, the spiral plate
rotates clockwise via the reduction unit. The rotational movement of the spiral plate moves the link
control pins (which are engaged in the spiral grooves) towards the axial center of the camshaft. As a
result, the links rotate the camshaft plate, which is coupled with the intake camshaft, in the advance
direction.
Spiral Plate
Link Control Pin Rotation Direction
EG
Camshaft Plate
Spiral Grooves Links 036EG133TE
c. Retard
As the retard signals from the ECM cause the motor to rotate slower than the camshaft, the spiral plate
rotates counterclockwise via the reduction unit. The rotational movement of the spiral plate moves the
link control pins (which are engaged in the spiral grooves) outward of the axis of the camshaft. As a
result, the links rotate the camshaft plate, which is coupled with the intake camshaft, in the retard
direction.
Spiral Plate
Link Control Pin Rotation Direction
Camshaft Plate
Spiral Grooves Links 036EG134TE
d. Hold
After the target valve timing has been reached, the ECM rotates the motor at the same rotational speed
as the camshaft. As a result, the link mechanism of the camshaft control actuator becomes locked, thus
holding the camshaft at the valve timing.
EG-92 ENGINE – 1UR-FSE ENGINE
VVT-i
1) General
D The VVT-i consists of the VVT-i controllers that operate by engine oil pressure and the camshaft
timing oil control valves that switches the engine oil pressure passages in accordance with the signals
from the ECM.
D Based on engine speed, intake air mass, throttle position, vehicle speed, and engine coolant
temperature, the ECM calculates optimal valve timing for all driving conditions. The ECM uses the
calculated valve timing as the target valve timing to control the camshaft timing oil control valves.
In addition, the ECM uses signals from the exhaust VVT sensors and the crankshaft position sensor
to detect the actual valve timing, thus providing feedback control to achieve the target valve timing.
ECM
Mass Air Flow Meter
(Bank 1, Bank 2)
Duty-cycle
Control Camshaft Timing
Throttle Position Sensor Oil Control Valve
Target Valve Timing (Bank 1, Bank 2)
Engine Coolant
Temperature Sensor
2) VVT-i controller
D The VVT-i controller consists of a sprocket driven by the timing chain, a housing coupled with the
sprocket, and a vane coupled with the exhaust camshaft.
D The engine oil pressure sent from the advance or retard side path at the exhaust camshaft causes
rotation in the VVT-i controller vane circumferential direction to vary the exhaust valve timing
continuously.
D As the engine stops, the advance assist spring moves the VVT-i controller to the most advanced
position. Then, a lock pin locks the vane to the sprocket, in order to ensure engine startability. After
the engine is started, engine oil pressure acts on the hole in which the lock pin is engaged, to release
the lock.
Sprocket
EG
Lock Pin
Housing
Exhaust Camshaft
Vane
Oil Pressure
Advance Assist Spring
At a Stop In Operation
Lock Pin 036EG135TE
Sleeve
Spring
Drain Drain Coil Plunger
Oil Pressure
Spool Valve 036EG136TE
EG-94 ENGINE – 1UR-FSE ENGINE
4) Operation
a. Advance
When the camshaft timing oil control valve is positioned as illustrated below by the advance signals
from the ECM, the resultant oil pressure is applied to the timing advance side vane chamber to rotate
the camshaft in the timing advance direction.
Rotation Direction
Camshaft Timing
Oil Control Valve
ECM
Drain IN
Oil Pressure 036EG137TE
Vane
b. Retard
When the camshaft timing oil control valve is positioned as illustrated below by the retard signals from
the ECM, the resultant oil pressure is applied to the timing retard side vane chamber to rotate the
camshaft in the timing retard direction.
Rotation Direction
Camshaft Timing
Oil Control Valve
ECM
IN Drain
Oil Pressure
036EG138TE
Vane
c. Hold
After reaching the target timing, the valve timing is held by keeping the camshaft timing oil control
valve in the neutral position unless the traveling state changes.
This adjusts the valve timing at the desired target position and prevents the engine oil from running out
when it is unnecessary.
ENGINE – 1UR-FSE ENGINE EG-95
General
The ACIS uses a bulkhead to divide the intake manifold into two stages, with an intake air control valve
in the bulkhead being opened and closed to vary the effective length of the intake manifold in accordance
with the engine speed and throttle valve opening angle. This increases the power output in all ranges from
low to high speed.
Actuator
EG
Intake Air Control Valve
ECM Throttle
Valve
Link
036EG106TE
EG-96 ENGINE – 1UR-FSE ENGINE
Operation
1) When the Intake Air Control Valve Closes
While the engine is running at low-to-medium speed under heavy load, the ECM causes the actuator to
close the control valve. As a result, the effective length of the intake manifold is lengthened and the intake
efficiency, in the low-to-medium speed range, is improved due to the dynamic effect (inertia) of the
intake air, thereby increasing power output.
Open
Control Valve Close
Throttle
Valve
Open
Throttle
Valve
Control Valve Open
EG
From From
Front Airbag IG2 Relay EFI Main Relay
Sensor
(RH or LH)
Circuit
Opening
FC Relay
CAN
Front Side Airbag (V Bus)
Airbag Sensor Sensor
(RH or LH) Assembly
ECM
Fuel Fuel
Pump Pump
Relay Resistor
FPR
Rear Side
Airbag Sensor
(RH or LH)
Fuel Pump
Motor
General
A cooling fan control system is used. To achieve an optimal fan speed in accordance with the engine coolant
temperature, engine speed, vehicle speed, and air conditioning operating conditions, the ECM calculates
an appropriate fan speed and sends signals to the cooling fan ECU via the main body ECU and the front
controller. Upon receiving the signals from the ECM, the cooling fan ECU actuates the fan motors.
Fan No. 1
Crankshaft Relay
Position Sensor
CAN
(Powertrain
ECT ECU Bus) ECM
Vehicle Speed Signal
Fan Motor
Main
Cooling
A/C ECU CAN Fan ECU
D A/C ON/OFF (V Bus) Fan Motor
Condition Signal Sub
D A/C Refrigerant
Pressure Signal
Main Body
ECU CAN
(MS Bus)
Front
Gateway Controller
Function
036EG160TE
ENGINE – 1UR-FSE ENGINE EG-99
Operation
D The ECM controls the cooling fan speed in accordance with the value of the engine coolant temperature,
as shown in the graph below. When the engine coolant temperature is higher than a specific value, the
control differs depending on whether the engine speed is at idling and below or more.
At Idling or below
EG
Fan Speed
D The ECM controls the cooling fan speed in accordance with the value of the air conditioning refrigerant
pressure, as shown in the graph below. When the air conditioning refrigerant pressure is higher than a
specific value, the control differs depending on whether the engine speed is at low speeds and below or
more.
Fan Speed
At Low Speeds
or Below
More than
Low Speeds Air Conditioning
Refrigerant Pressure 025EG15TE
EG-100 ENGINE – 1UR-FSE ENGINE
General
D Once the engine switch is pressed, this function continues to operate the starter until the engine has
started, provided that the brake pedal is depressed. This prevents starting failure and the engine from
being cranked after it has started.
D When the ECM detects a start signal from the main body ECU, this system monitors the engine speed
(NE signal) and continues to operate the starter until it has determined that the engine has started.
Furthermore, even if the ECM detects a start signal from the main body ECU, this system will not operate
the starter if the ECM has determined that the engine has already started.
ACCR ACCR
IG2 Relay
Brake Pedal
Starter
Cut
ACC Relay ECM
Relays
Park / Neutral
Position Switch
STA
Starter
Relay
Starter
Engine Coolant
Temperature Sensor
Battery
Crankshaft Position Sensor
036EG161TE
ENGINE – 1UR-FSE ENGINE EG-101
Operation
D As indicated in the below timing chart, when the ECM detects a STSW signal (start signal) from the main
body ECU, the ECM outputs STAR signal (starter relay drive signal) through the starter cut relay to the
starter relay and actuates the starter. The ECM also outputs ACCR signal (ACC cut request signal) to the
main body ECU. Thus, the main body ECU will not energize the ACC relay.
D After the starter operates and the engine speed becomes higher than approximately 500 rpm, the ECM
determines that the engine has started and stops the output of the STAR signal to the starter relay and the
output of ACCR signal to the main body ECU. Thus, the starter operation stops and the main body ECU
energize the ACC relay.
D If the engine has any failure and does not start, the starter operates as long as its maximum continuous
operation time and stops automatically. The maximum continuous operation time is approximately 5
seconds through 25 seconds depending on the engine coolant temperature condition. When the engine EG
coolant temperature is extremely low, it is approximately 25 seconds and when the engine is warmed up
sufficiently, it is approximately 5 seconds.
D This system cuts off the current that powers the accessories while the engine is cranking to prevent the
accessory illumination from operating intermittently due to the unstable voltage that is associated with
the cranking of the engine.
D This system has following protection features:
– While the engine is running normally, the starter does not operate.
– Even if the driver keeps pressing the engine switch, the ECM stops the output of the STAR and ACCR
signals when the engine speed becomes higher than 1200 rpm. Thus, the starter operation stops and
the main body ECU energize the ACC relay.
– In case the driver keeps pressing the engine switch and the engine does not start, the ECM stops the
output of the STAR and ACCR signals after 30 seconds have elapsed. Thus, the starter operation stops
and the main body ECU energize the ACC relay.
– In case the ECM cannot detect an engine speed signal while the starter is operating, the ECM will
immediately stop the output of the STAR and ACCR signals. Thus, the starter operation stops and the
main body ECU energize the ACC relay.
" Timing Chart A
ON
Start Signal
(STSW)
OFF
Starter Relay ON
Cranking Limit
Drive Signal
(STAR) Approx. 5 to 25 sec.
OFF
ON
ACC Relay (OFF)
(ACC Cut Request OFF
Signal: ACCR)
(ON) Successful
Starting of Engine
Engine Speed
(NE Signal) Failed Starting of
Engine
Multi-information Display
Calculation of
Vehicle Driving
Distance
CAN CAN
(Powertrain (V Bus) : Illuminates
Bus) 4,500 miles or more 5,000 miles or more
Meter ECU
ECT ECU
Vehicle Speed Signal TRIP Switch RESET Switch
036EG164TE
ENGINE – 1UR-FSE ENGINE EG-103
Service Tip
The accumulated vehicle driving distance is memorized in the ECM and can be reset using the
following procedure.
1) Switch the power source to IG-ON. Then, use the TRIP switch to turn ON the “TRIP A” display
on the multi-information display.
2) Switch the power source to OFF. While pushing the RESET switch, switch the power source to
IG-ON.
3) With the power source in the IG-ON mode, keep holding the RESET switch (for at least five
seconds) with the multi-information display counting down as shown below.
4) When the reset operation is complete, the multi-information display will display “COMPLETE”.
At this time, release the RESET switch. After 6 seconds, the “COMPLETE” display will turn off,
indicating that the resetting is complete. EG
036EG165TE
EG-104 ENGINE – 1UR-FSE ENGINE
General
The evaporative emission control system prevents the fuel vapors that are created in the fuel tank from being
released directly into the atmosphere.
The canister stores the fuel vapors that have been created in the fuel tank.
D The ECM controls the purge VSV in accordance with the driving conditions in order to direct the fuel
vapors into the engine, where they are burned.
D In this system, the ECM checks for evaporative emission leaks and outputs DTC (Diagnostic Trouble
Code) in the event of a malfunction. An evaporative emission leak check consists of an application of
vacuum to the evaporative emissions system and monitoring the system for changes in pressure in order
to detect a leakage.
D This system consists of the purge VSV, canister, refueling valve, canister pump module, and ECM.
D An ORVR (Onboard Refueling Vapor Recovery) function is provided in the refueling valve.
D The canister pressure sensor has been included to the canister pump module.
D A canister filter has been provided on the fresh air line. This canister filter is maintenance-free.
D The following are the typical conditions necessary to enable an evaporative emission leak check:
D Five hours have elapsed after the power source has been turned OFF*.
D Altitude: Below 2400 m (8000 feet)
Typical Enabling D Battery Voltage: 10.5 V or more
Condition D Power Source: OFF
D Engine Coolant Temperature: 4.4 to 35_C (40 to 95_F)
D Intake Air Temperature: 4.4 to 35_C (40 to 95_F)
*: If engine coolant temperature does not drop below 35_C (95_F), this time should be extended to 7 hours.
Even after that, if the temperature is not less than 35_C (95_F), the time should be extended to 9.5 hours.
Service Tip
The pump module performs a fuel evaporative emission leakage check. This check is done
approximately five hours after the power source is turned off. Sound may be heard coming from
underneath the luggage compartment for several minutes. This does not indicate a malfunction.
D Pinpoint pressure test procedure is adopted by pressurizing the fresh air line that runs from the
canister pump module to the air filler neck. For details, refer to the 2007 LEXUS LS460L/LS460
Repair Manual (Pub. No. RM0360U).
ENGINE – 1UR-FSE ENGINE EG-105
System Diagram
To Intake Manifold
Refueling Valve
Purge VSV
Restrictor
Passage
Leak Detection
ECM Pump
Canister
Pressure Sensor
036EG116TE
Layout of Main Components
Front
Purge VSV
036EG107TE
EG-106 ENGINE – 1UR-FSE ENGINE
Component Function
Contains activated charcoal to absorb the fuel vapors that are
Canister
created in the fuel tank.
Controls the flow rate of the fuel vapors from the fuel tank to
the canister when the system is purging or during refueling.
Refueling
Prevents a large amount of vacuum during purge operation or
Valve Restrictor
system monitoring operation from affecting the pressure in the
Passage
fuel tank.
Fresh air goes into the canister and the cleaned drain air goes
Fresh Air Line
out into the atmosphere.
Opens and closes the fresh air line in accordance with the
Vent Valve
signals from the ECM.
Canister Pump Leak Detection Applies vacuum pressure to the evaporative emission system
Module Pump in accordance with the signals from the ECM.
Canister Detects the pressure in the evaporative emission system and
Pressure Sensor sends the signals to the ECM.
Opens in accordance with the signals from the ECM when the
system is purging, in order to send the fuel vapors that were
Purge VSV absorbed by the canister into the intake manifold. In system
monitoring mode, this valve controls the introduction of the
vacuum into the fuel tank.
Prevents dust and debris in the fresh air from entering the
Canister Filter
system.
Controls the canister pump module and the purge VSV in
accordance with the signals from various sensors, in order to
ECM achieve a purge volume that suits the driving conditions. In
addition, the ECM monitors the system for any leakage and
outputs a DTC if a malfunction is found.
ENGINE – 1UR-FSE ENGINE EG-107
1) Refueling Valve
D The refueling valve consists of chamber A, chamber B, and the restrictor passage. A constant
atmospheric pressure is applied to chamber A.
D During refueling, the internal pressure of the fuel tank increases. This pressure causes the refueling
valve to lift up, allowing the fuel vapors to enter the canister.
D The restrictor passage prevents the large amount of vacuum that is created during purge operation or
system monitoring operation from entering the fuel tank, and limits the flow of the fuel vapors from
the fuel tank to the canister. If a large volume of fuel vapors enters the intake manifold, it will affect
the air-fuel ratio control of the engine. Therefore, the role of the restrictor passage is to help prevent EG
this from occurring.
Chamber A
From To
Fuel Tank Fuel Tank
Fresh Air
To Canister
228TU119
EG-108 ENGINE – 1UR-FSE ENGINE
Vent Valve
Canister Fresh Air
Pressure Sensor
279EG25
Canister
279EG26
Vent Valve
(OFF)
Fresh Air
Filter
To Canister
Leak Detection Pump
036EG117TE
ENGINE – 1UR-FSE ENGINE EG-109
System Operation
Purge VSV
(Open)
ECM
036EG118TE
Purge VSV
(Closed)
036EG119TE
EG-110 ENGINE – 1UR-FSE ENGINE
a. General
The EVAP leak check operates in accordance with the following timing chart:
Purge ON (Open)
VSV OFF (Close)
Vent ON
Valve OFF (Vent)
Leak ON
Detection
OFF
Pump
Atmospheric Pressure
System
Pressure
1) 2) 3) 4) 5) 6)
060XA19C
Atmosphere
EG
Purge VSV
(OFF)
Vent Valve
(OFF)
Canister Pressure
Sensor
036EG120TE
ON (Open)
Purge VSV
OFF (Close)
ON
Vent Valve OFF (Vent)
Leak Detection ON
Pump OFF
Atmospheric Pressure
System Pressure
Atmosphere
Purge VSV
(OFF)
Vent Valve
(OFF)
Canister Pressure
Sensor
Reference Orifice
036EG121TE
ON (Open)
Purge VSV
OFF (Close)
ON
Vent Valve
OFF (Vent)
Leak Detection ON
Pump OFF
Atmospheric Pressure
System Pressure
Atmosphere EG
Purge VSV
(OFF)
Vent Valve
(ON)
Leak Detection
ECM Pump (ON)
Canister Pressure
Sensor Reference Orifice
036EG122TE
ON (Open)
Purge VSV
ON (Close)
ON
Vent Valve
OFF (Vent)
ON
Leak Detection
OFF
Pump
P0455
Atmospheric Pressure
System Pressure
P0456
Purge VSV
(ON)
Vent Valve
(ON)
Canister Pressure
Sensor Reference Orifice
036EG123TE
ON (Open)
Purge VSV
OFF (Close)
ON
Vent Valve
OFF (Vent)
Leak Detection ON
Pump OFF
Atmospheric Pressure
Normal
System Pressure
Atmosphere EG
Purge VSV
(OFF)
Vent Valve
(OFF)
Canister Pressure
Sensor Reference Orific
036EG124TE
ON (Open)
Purge VSV
OFF (Close)
ON
Vent Valve
OFF (Vent)
ON
Leak Detection
OFF
Pump
Atmospheric Pressure
System Pressure
P0456
0.02 in. Pressure
Normal
15. Diagnosis
D When the ECM detects a malfunction, the ECM makes a diagnosis and memorizes the failed section.
Furthermore, the MIL (Malfunction Indicator Lamp) in the combination meter illuminates or blinks to
inform the driver.
D The ECM will also store the DTC (Diagnostic Trouble Code) of the malfunctions. The DTC can be
accessed by using the hand-held tester or techstream.
D For details, refer to the 2007 LEXUS LS460L/LS460 Repair Manual (Pub. No. RM0360U).
Service Tip
D The ECM of the ’07 LS460L/460 uses the CAN protocol for diagnostic communication.
Therefore, When using a hand-held tester, a dedicated adapter [CAN VIM (Vehicle Interface
Module)] must be connected between the DLC3 and the hand-held tester. For details, refer to the
2007 LEXUS LS460L/LS460 Repair Manual (Pub. No. RM0360U).
D To clear the DTC that is stored in the ECM, use the hand-held tester or techstream, disconnect the
battery terminal or remove the EFI MAIN fuse and ETCS fuse for 1 minute or longer.
16. Fail-Safe
General
When a malfunction is detected at any of the sensors, there is a possibility of an engine or other malfunction
occurring if the ECM were to continue to control the engine control system in the normal way. To prevent
such a problem, the fail-safe function of the ECM either relies on the data stored in memory to allow the
engine control system to continue operating, or stops the engine if a hazard is anticipated. For details, refer
to the 2007 LEXUS LS460L/LS460 Repair Manual (Pub. No. RM0360U).
ENGINE – 1UR-FSE ENGINE EG-117
ECM
EG
Accelerator Pedal
Position Sensor Return Spring
Open
Main Sub
Main
M
Sub
Throttle Throttle
Throttle Valve
Position Control
Sensor Motor
Throttle Body
D13N08
D If both circuits malfunction, the ECM detects the abnormal signal voltage from these two sensor circuits
and discontinues the throttle control. At this time, the vehicle can be driven within its idling range.
ECM
Main Sub
Main
M
Sub
Throttle Throttle
Throttle Valve
Position Control
Sensor Motor
Throttle Body
D13N09
EG-118 ENGINE – 1UR-FSE ENGINE
Main Sub
Main
M
Sub
Throttle Throttle
Throttle Valve Control
Position
Sensor Motor
Throttle Body
D13N10