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CK Manual

This technical manual provides operation and maintenance instructions for a Containerized Kitchen (CK). It begins with safety warnings and an overview of the CK. It then provides instructions for operation under usual and unusual conditions, and troubleshooting procedures. The manual concludes with a list of repair parts and support equipment to maintain the CK.

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Jason Reimer
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100% found this document useful (1 vote)
1K views327 pages

CK Manual

This technical manual provides operation and maintenance instructions for a Containerized Kitchen (CK). It begins with safety warnings and an overview of the CK. It then provides instructions for operation under usual and unusual conditions, and troubleshooting procedures. The manual concludes with a list of repair parts and support equipment to maintain the CK.

Uploaded by

Jason Reimer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 327

TM 10-7360-226-13&P

TECHNICAL MANUAL

OPERATOR’S, UNIT AND DIRECT SUPPORT


OPERATION AND MAINTENANCE MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOLS LIST)
FOR
CONTAINERIZED KITCHEN
NSN 7360-01-473-3408

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY


TM 10-7360-226-13&P

WARNING SUMMARY

This warning summary contains general safety warnings and hazardous materials warnings that
must be understood and applied during operation and maintenance of this equipment. Failure
to observe these precautions could result in serious injury or death to personnel.

WARNING

SHOCK HAZARD
HIGH VOLTAGE is used in the operation of the CK. DEATH ON CONTACT may result if
personnel fail to observe safety precautions.
DC voltage is present at the generator set electrical components even when it is shut down.
Avoid grounding yourself when in contact with electrical components.
Lethal voltage is present when the MBU is connected to a power source. Serious injury or
death by electrocution may occur if any energized component is touched.
Do not attempt to connect an energized cable to the Power Entrance Panel.
The CK MUST be properly grounded to ensure personnel safety and proper operation of the
appliances and other electrical equipment. DO NOT energize the CK unless it is properly
grounded.
Never work on electrical equipment unless there is at least one other person nearby who is
familiar with the operation and hazards of the equipment. That person should also be
competent in giving first aid. Ask maintenance personnel about extremely hazardous areas of
the CK before doing any maintenance. For first aid, refer to FM 21-11.
Whenever possible, remove all power to the CK before performing any maintenance.

WARNING

NOISE HAZARD
With its access door open, the noise level of the generator set when operating could cause
hearing damage. Hearing protection MUST be worn when working near the generator set while
it is running and its access door is open.

WARNING

TWO PERSON LIFT


An MBU weighs approximately 58 lbs (26.3 kg) fully fueled. Two persons must carry the MBU
when fully fueled, lifting with legs, not back, to prevent injury.

a
TM 10-7360-226-13&P

WARNING

THREE PERSON LIFT


The bags of arch frame components weigh approximately 130 lbs (59 kg) each, and the packed
light storage box weighs approximately 100 lbs (45.4 kg). Three persons must carry these
items, lifting with legs, not back, to prevent injury.

WARNING

INHALATION HAZARD
Generator exhaust contains deadly gases. DO NOT operate the generator in an enclosed area
unless exhaust discharge is vented outside. Severe personal injury or death could occur due to
carbon monoxide poisoning.
During operation, the MBUs produce carbon monoxide, a colorless, odorless, and tasteless gas.
Prolonged inhalation of carbon monoxide will cause symptoms of drowsiness, headache,
dizziness, and loss of muscular control. When using the MBUs, ensure that the operating space
is well ventilated.
In the event of fluorescent lamp breakage, care must be taken in removing broken glass
fragments and phosphorous dust that may be dispersed from the fixture. Inhaling phosphorous
dust can cause personal injury.

WARNING

FIRE HAZARD
The fuel used in the generator is highly flammable. DO NOT smoke or use open flame when
performing maintenance. Fire and explosion can occur, resulting in severe personal injury or
death.
DO NOT attempt to connect a fuel line to an MBU in the vicinity of any open flame. Ensure that
fuel connections are made properly to avoid fuel spillage. Prevent a possible fire hazard by
having rags on hand to absorb any spillage.

WARNING

HOT SURFACES
Let the MBU cool down after operation before moving it or performing any maintenance. This
will prevent burn injuries.
After generator operation, ensure that the generator exhaust pipe has cooled down before
attempting to disassemble the elbow pipe.
Ensure that all CK components have completely cooled before initiating packout or performing
maintenance.

b
TM 10-7360-226-13&P

WARNING

HEAVY OBJECT
Read and understand all instructions in this manual before installing or operating the jacks.
Personal injury or property damage can occur if the jacks are improperly installed or operated.
NEVER allow anyone or any part of your body to be under any portion of the jacks or the CK
container.
The corner and screw jacks are designed for use only with the CK. DO NOT use them to
support or level any other container.
The orange safety straps MUST be in place before unlocking the cam-locks on the side wings.
When raising or lowering the wings, one member of the crew must act as a spotter to ensure
that all personnel stay clear.

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LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for the original manual is:

Original . . .
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 14 AND TOTAL
NUMBER OF WORK PACKAGES IS 55 CONSISTING OF THE FOLLOWING:

Page/WP No. *Revision No.


a – c ........................................... 0
d blank ....................................... 0
A ................................................ 0
B blank ....................................... 0
i – iv ........................................... 0
WP 0001 00 – 0055 00............... 0
Index-1 – Index-4 ....................... 0

*Zero in this column indicates an original page or work package.

A/B Blank
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TM 10-7360-226-13&P

HEADQUARTERS,
DEPARTMENT OF THE ARMY
WASHINGTON, DC

TECHNICAL MANUAL

OPERATOR’S, UNIT AND DIRECT SUPPORT


OPERATION AND MAINTENANCE MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOLS LIST)
FOR
CONTAINERIZED KITCHEN
NSN 7360-01-473-3408

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improve
the procedures, please let us know. Mail DA Form 2028 (Recommended Changes to
Publications and Blank Forms), located in the back of this manual, directly to: Commander,
U.S. Army Soldier and Biological Chemical Command, ATTN: AMSSB-RIM-E(N), Kansas
Street, Natick, MA 01760-5052. You may also send your recommended changes via electronic
mail directly to <amssb-rim-e@natick.army.mil>. A reply will be furnished to you. Instructions
for sending an electronic 2028 may be found at the back of this manual immediately preceding
the hard copy 2028.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

TABLE OF CONTENTS

WP Sequence No.

WARNING SUMMARY

HOW TO USE THIS MANUAL

CHAPTER 1 – INTRODUCTORY INFORMATION WITH THEORY OF OPERATION


General Information....................................................................................................0001 00
Equipment Description and Data................................................................................0002 00
Theory of Operation ...................................................................................................0003 00
Support Data for Repair Parts, Special Tools, TMDE, and Support Equipment ..........0004 00

i
TM 10-7360-226-13&P

TABLE OF CONTENTS - Continued

CHAPTER 2 – OPERATOR INSTRUCTIONS


Description of Operator Controls and Indicators .........................................................0005 00
Operation Under Usual Conditions .............................................................................0006 00
Operation Under Unusual Conditions .........................................................................0007 00

CHAPTER 3 – TROUBLESHOOTING PROCEDURES


Introduction ................................................................................................................0008 00
Malfunction/Symptom Index .......................................................................................0009 00
Troubleshooting Procedures – Electrical System .......................................................0010 00
Troubleshooting Procedures – Modern Burner Unit (MBU).........................................0011 00
Troubleshooting Procedures – Environmental Control Unit (ECU)..............................0012 00
Troubleshooting Procedures – Hand Sink Assembly ..................................................0013 00
Troubleshooting Procedures – Kitchen Appliances ....................................................0014 00

CHAPTER 4 – OPERATOR/UNIT MAINTENANCE PROCEDURES


Service Upon Receipt.................................................................................................0015 00
Preventive Maintenance Checks and Services (PMCS) .............................................0016 00
Shelter Unit Maintenance Procedures ........................................................................0017 00
Mechanical Room Unit Maintenance Procedures .......................................................0018 00
Cook Center Unit Maintenance Procedures ...............................................................0019 00
Dual Oven Assembly Unit Maintenance Procedures ..................................................0020 00
Mobile Warming Cabinet Unit Maintenance Procedures.............................................0021 00
Refrigerator Unit Maintenance Procedures.................................................................0022 00
Tray Pack Heater Unit Maintenance Procedures........................................................0023 00
Hand Sink Assembly Unit Maintenance Procedures...................................................0024 00
Mobile Storage Cabinet Unit Maintenance Procedures ..............................................0025 00
Electrical System Unit Maintenance Procedures ........................................................0026 00

CHAPTER 5 – DIRECT SUPPORT MAINTENANCE PROCEDURES


Cook Center...............................................................................................................0027 00
Dual Oven Assembly..................................................................................................0028 00
Tray Pack Heater .......................................................................................................0029 00
Shelter Assembly .......................................................................................................0030 00

ii
TM 10-7360-226-13&P

TABLE OF CONTENTS – Continued

CHAPTER 6 – SUPPORTING INFORMATION


References.................................................................................................................0031 00
Maintenance Allocation Chart (MAC) .........................................................................0032 00
Introduction to Repair Parts & Special Tools List........................................................0033 00
Group 01 Shelter Repair Parts ...................................................................................0034 00
Group 02 Mechanical Room Repair Parts ..................................................................0035 00
Group 03 Cook Center Repair Parts...........................................................................0036 00
Group 05 Dual Oven Assembly Repair Parts..............................................................0037 00
Group 06 Mobile Warming Cabinet Repair Parts........................................................0038 00
Group 07 Refrigerator Repair Parts............................................................................0039 00
Group 08 Tray Pack Heater Repair Parts ...................................................................0040 00
Group 09 Hand Sink Assembly Repair Parts..............................................................0041 00
Group 10 Mobile Storage Cabinet Repair Parts..........................................................0042 00
Group 11 Prep/Serving Table Repair Parts ................................................................0043 00
Group 12 Electrical System Repair Parts ...................................................................0044 00
Group 13 Bulk Material Repair Parts ..........................................................................0045 00
Special Tools List .......................................................................................................0046 00
National Stock Number Index.....................................................................................0047 00
Part Number Index .....................................................................................................0048 00
Components of End Item (COEI) and Basic Issue Items (BII) Lists ............................0049 00
Additional Authorization List (AAL) .............................................................................0050 00
Expendable and Durable Items List............................................................................0051 00
Tool Identification List.................................................................................................0052 00
Mandatory Replacement Parts ...................................................................................0053 00
Wiring Diagrams.........................................................................................................0054 00
Appendix A – Trailer Operations.................................................................................0055 00
Index ...........................................................................................................................Index-1

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TM 10-7360-226-13&P

HOW TO USE THIS MANUAL


This manual contains general information, operating instructions, Preventive Maintenance
Checks and Services (PMCS), and maintenance/repair instructions for the Containerized
Kitchen (CK).
Front matter consists of front cover, warning summary, title block, table of contents, and how to
use this manual pages. Chapter 1 provides introductory information on the CK and its
associated equipment as well as theory of operation. Chapter 2 provides instructions for
operating under usual and unusual conditions. Chapter 3 contains Operator troubleshooting
procedures authorized at the unit level. Chapter 4 contains Preventive Maintenance Checks
and Services (PMCS) and Operator/Crew maintenance instructions. Maintenance procedures
authorized at the Direct Support level are found in Chapter 5. Chapter 6 contains the
Maintenance Allocation Chart (MAC); it also includes the Repair Parts & Special Tools List
(RPSTL) which identifies parts or tools unique to the operation and maintenance of the CK.
Rear matter consists of the alphabetical index, DA Form 2028, authentication page, and back
cover.
Manual Organization and Page Numbering
This manual is divided into six major chapters that detail the topics mentioned above. Within
each chapter are work packages covering a wide range of topics. Each work package is
numbered sequentially starting at page 1, and has its own page numbering scheme that is
independent of the page numbering used by other work packages. Each page of a work
package has a page number of the form “XXXX YY-ZZ”, where “XXXX YY” is the work package
number (e.g. 0010 00 is work package 10) and “ZZ” represents the number of the page within
that work package. A page number such as “0010 00-1/2 Blank” means that page 1 of that
work package contains information but page 2 has been intentionally left blank.

Finding Information
The Table of Contents permits the reader to quickly find information in the manual. The reader
should start here first when looking for a specific topic. The Table of Contents lists the topics
contained within each chapter and the work package sequence number where it can be found.
The index, located at the back of the manual, lists topics in alphabetical order and identifies the
work packages where the information is located.

v/vi Blank
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TM 10-7360-226-13&P

CHAPTER 1

INTRODUCTORY INFORMATION
WITH THEORY OF OPERATION
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TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0001 00


GENERAL INFORMATION

SCOPE

Equipment Covered
This technical manual contains instructions for the operation, preventive maintenance, Unit and
Direct Support corrective maintenance for the Containerized Kitchen (CK) and its associated
equipment.

Figure 1. Containerized Kitchen.

Type of Manual
Operator’s, Unit and Direct Support Operation and Maintenance Manual, including Repair Parts
& Special Tools List.

Equipment Name and Model Number


Containerized Kitchen (CK), NSN 7360-01-473-3408, Part No. 47010000.

0001 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0001 00


GENERAL INFORMATION

Purpose of Equipment
The CK is a mobile, rapidly deployable kitchen that is capable of preparing and serving up to
650 Army field menu meals (A-Ration, Heat and Serve Ration or any combination) up to three
times per day. The CK enables cooks to prepare a meal (A-Ration) in less than three hours.

MAINTENANCE FORMS, RECORDS AND REPORTS


Department of the Army forms and procedures used for equipment maintenance will be those
prescribed by DA PAM 738-750.

EQUIPMENT IMPROVEMENT REPORT RECOMMENDATIONS (EIR)


If your CK needs improvement, let us know. Send us an EIR. You, the user, are the only one
who can tell us what you don’t like about your equipment. Let us know why you don’t like the
design or performance. Put it on an SF 368, Product Quality Deficiency Report. Mail it to:
Commander, U.S. Army Soldier and Biological Chemical Command; ATTN: AMSSB-RIM-E(N),
Kansas Street, Natick, MA 01760-5052. We will send you a reply.

CORROSION PREVENTION AND CONTROL (CPC)


Corrosion prevention and control (CPC) of Army materiel is a continuing concern. It is important
that any corrosion problem with the CK be reported so that the problem can be corrected and
improvements can be made to prevent the problem in future items.
While corrosion is typically associated with rusting of metals, it can also include deterioration of
other materials, such as rubber or plastic. Unusual cracking, softening, swelling or breaking of
these materials may be a corrosion problem.
If a corrosion problem is identified, it can be reported using SF-368, Product Quality Deficiency
Report. Use of key words such as “corrosion”, “rust”, “deterioration” or “cracking” will ensure
that the information is identified as a CPC problem. The form should be submitted to the
address specified in DA PAM 738-750, Functional Users Manual for the Army Maintenance
Management System (TAMMS).

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE


For procedures to destroy the CK to prevent its use by the enemy, refer to TM 750-244-3.

PREPARATION FOR STORAGE AND SHIPMENT


The CK is stored and shipped only in its fully packed-out configuration. Refer to WP 0006 00 for
packout procedures.

WARRANTY INFORMATION
SFA Inc., Frederick Manufacturing Division warrants the CK system to be free from defects in
materials and workmanship for a period of one year from acceptance. The CK contains a
number of items covered by the original equipment manufacturer’s warranty.

0001 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0001 00


GENERAL INFORMATION

These individual warranties vary in terms and conditions. SFA Inc., Frederick Manufacturing
Division’s warranty does not apply to these items since typically these individual equipment
warranties provide coverage to the Government. Weatherhaven warrants the MECC to be free
from defects in materials and workmanship for a period of one year from date of manufacture.
SFA Inc./Weatherhaven warrants all CK systems to be in compliance with the Performance
Specification, Statement of Work, and design requirements as determined by the Government’s
first article testing of the first two CK systems.

NOMENCLATURE CROSS-REFERENCE LIST


Common Name Official Nomenclature
CK Containerized Kitchen

LIST OF ABBREVIATIONS/ACRONYMS
The following abbreviations/acronyms are used in this manual
TERM DEFINITION TERM DEFINITION
AAL Additional Authorization ECU Environmental Control Unit
List EIR Equipment Improvement
AC Alternating Current Recommendation
AMC Air Mobility Command EMP Electromagnetic Pulse
amp ampere FDA Food and Drug
AVIM Aviation Intermediate Administration
Maintenance FGC Functional Group Code
AVUM Aviation Unit Maintenance ft foot, feet
BII Basic Issue Items gal gallon (U.S.)
BOI Basis of Issue GFI ground fault interrupter
BTU British thermal unit gpm gallons per minute
CAGEC Commercial and GS General Support
Government Entity Code HCI Hardness Critical Item
CB Circuit breaker Hz Hertz (cycles per second)
cfm Cubic feet per minute in inch, inches
CK Containerized Kitchen ISO International Organization
COEI Components of End Item for Standardization
CPC Corrosion Prevention and kg kilogram
Control kW kilowatt
CSC Convention for Safe lb pound
Containers LO Lubrication Order
CTA Common Table of MAC Maintenance Allocation
Allowances Chart
ºC Degrees Celsius MBU Modern Burner Unit
DA PAM Department of the Army MCP Main Control Panel
Pamphlet MECC Mobile Expandable
DC Direct Current Container Configuration
DS Direct Support
ºF Degrees Fahrenheit
0001 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0001 00


GENERAL INFORMATION

MTOE Modified Table of RPSTL Repair Parts & Special


Organization and Tools List
Equipment

SF Standard Form
NBC Nuclear, Biological, and SMR Source, Maintenance and
Chemical Recoverability
NHA Next Higher Assembly SRA Specialized Repair Activity
NSF National Sanitation SS Stainless Steel
Foundation TMDE Test Measurement and
NSN National Stock Number Diagnostic Equipment
OD outside diameter TQG Tactical Quiet Generator
PDP Power Distribution Panel TOE Table of Organization and
PEP Power Entrance Panel Equipment
PMCS Preventive Maintenance UL Underwriters Laboratories
Checks and Services U/M Unit of Measure
P/N Part Number UOC Usable On Code
psig pounds per square inch UUT Unit Under Test
gauge UV Ultraviolet
PVC polyvinyl chloride V Volt, volts
qty quantity VAC Volts Alternating Current
VDC Volts Direct Current
WP Work Package

NUCLEAR HARDNESS
The CK is not nuclear hardened.

0001 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0002 00


EQUIPMENT DESCRIPTION AND DATA

EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES


The Containerized Kitchen is a mobile, self-contained field kitchen configured in an 8-ft by 8-ft
by 20-ft International Organization for Standardization (ISO) container. The container meets all
ISO and U.S. Coast Guard requirements for safe containers, including nine-high stacking. The
dry weight of the CK system, excluding the trailer, is approximately 14,000 lb (6356 kg). It is
transportable in C-130 and larger Air Mobility Command (AMC) aircraft. When mounted on its
trailer as shown in Figure 1, it is capable of being externally transported (sling loaded) by a CH-
47D rotary wing aircraft. The CK can withstand the shocks and vibrations encountered in
ground transportation by either rail or truck without damage, and when mounted on its trailer
can be transported over primary roads, secondary roads, and cross-country terrain.

Figure 1. CK Mounted on Trailer.


When configured for food preparation, the CK provides approximately 360 square feet of food
preparation and serving areas protected from natural elements of the environment. All food
preparation equipment, the electrical supply, the environmental control system, and all related
controls are mounted inside the CK.
The CK is capable of preparing and serving up to 650 Army field menu meals (A-Ration, Heat
and Serve Ration or any combination) up to three times per day. An A-Ration meal can be
prepared in less than three hours.
The CK requires less than 45 minutes to set up or tear down by a crew of four personnel and a
supervisor. It has the capability to prepare and serve meals while mounted on a towed trailer or
while dismounted.

0002 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0002 00


EQUIPMENT DESCRIPTION AND DATA

Integrated equipment includes a griddle, steam table, cook pot cradles, tray pack heater, and
two ovens, all heated by Modern Burner Units (MBUs). A permanent fuel distribution system
provides fuel to the MBUs, eliminating the need for the cooks to handle fuel within the kitchen.
Two refrigerators with a combined volume of 58.4 cubic feet are included. A hand sink for hot
and cold potable water, an electric mobile warming cabinet, two mobile storage cabinets and
four food preparation/serving tables are also provided. The kitchen also includes pots, pans,
baking sheets, roasting pans, insulated food and beverage serving containers, and a full
complement of cooking and serving utensils. Sufficient cabinet and drawer space is provided to
house all of the included equipment. A rifle rack, mounted on the wall beside the personnel
access door, provides storage for the crew’s weapons.
The CK contains a 10kW Tactical Quiet Generator (TQG), and provisions for receiving power
from an external source. It includes both normal (white) and red (blackout) lighting. A full array
of controls and indicators are provided, including an emergency shutoff switch to rapidly shut off
all power to the kitchen in the event of an emergency.
The CK can operate under all external ambient conditions anticipated for a mobile military
system, including temperatures ranging from -25ºF to 120ºF. It includes an integrated
environmental control system designed to maintain a reasonably comfortable operating
environment for the cooks.

0002 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0002 00


EQUIPMENT DESCRIPTION AND DATA

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS


The CK provides approximately 390 square feet of enclosed floor space. About 30 square feet
is used as a mechanical room to house the generator, air conditioners, and ventilation fans.
The remaining space encompasses the food preparation and serving areas. Figure 2 and
Figure 3 illustrate the kitchen layout, which allows five cooks to work efficiently, comfortably, and
conveniently. MOBILE
STORAGE
CABINET COOK CENTER

PERSONNEL DOOR

REFRIGERATORS (2)

SERVING TABLES (2)

MOBILE
WARMING
CABINET
MOBILE
STORAGE FOOD PREP
CABINET TABLES (2)

HAND SINK
ASSEMBLY

TRAY PACK
MECHANICAL ROOM HEATER
DUAL OVEN
ASSEMBLY

Figure 2. Containerized Kitchen, Food Preparation Side View.

0002 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0002 00


EQUIPMENT DESCRIPTION AND DATA

REFRIGERATORS (2) MOBILE WARMING CABINET


PERSONNEL DOOR

VENTILATION DUCT
HAND SINK ASSEMBLY
EXHAUST HOOD

MOBILE DUAL OVEN ASSEMBLY


STORAGE
CABINET

COOK CENTER

AIR CONDITIONERS (2)

SERVING TABLES (2)

MECHANICAL ROOM

MOBILE
STORAGE
CABINET

Figure 3. Containerized Kitchen, Serving Side View.


Figure 4 shows the cook-equipment interface during meal preparation, and illustrates the area
of operation for the five cooks. Each cook has access to the central island, consisting of two
food preparation tables. Cook #1 is a support person having access to the refrigerators, sink
and mobile warming cabinet. Cook #2 has access to the two ovens and the tray pack heater.
Cook # 3 has access to the ovens, generator controls, spice rack, and the electrical controls
(not illustrated) to the right of the spice rack. Cook #4 and Cook #5 have access to the griddle
and steam table/cooking racks, respectively.

0002 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0002 00


EQUIPMENT DESCRIPTION AND DATA

SINK ASSEMBLY TRAY PACK HEATER DUAL OVEN ASSEMBLY


MOBILE WARMING
CABINET

REFRIGERATORS
(2) 2 FOOD PREPARATION TABLES
1 (2)
3

RIFLE RACK
AIR CONDITIONERS
(2)
SPICE RACK
PERSONNEL 5 4
DOOR GENERATOR SET
MECHANICAL
ROOM
STEAM TABLE OR
COOKING RACKS GRIDDLE

MOBILE STORAGE MOBILE STORAGE


CABINET CABINET

STAIR/LADDER
(ONE OF THREE)
SERVING TABLES
(2)

Figure 4. Cook/Equipment Interface.


The overall layout of the CK is oriented around a central cook center located in the shelter core.
The cook center houses four MBUs which can heat any two of the following: the griddle, the
steam table, or two cook pots, any of which can be set up on either the left or right half of the
cook center. The cook center also serves as the dividing line between the food preparation and
the serving areas. An aisleway allows personnel to freely move between the two areas without
exiting the shelter. Integral to the cook center are provisions for both electrical and fuel
connections for five MBUs. Four of these connections are fixed within the cook center to
accommodate the cook pots, the griddle, and the steam table. A fifth connection at the aisleway
supplies the tray pack heater or the cook pot cradle assembly. The cook center also has a tray
slide on the serving side for soldiers to use. A ventilation exhaust system is mounted above the
heat and steam-producing appliances on the cook center, extending its full length.
In the center of the work space, two tables are set up as a food preparation island which is
accessible from all areas of the kitchen and convenient for all five cooks. The refrigerators,
warming cabinet, sink, tray pack heater, and ovens are located along the perimeter of the
expandable sidewalls. The tray pack heater and the ovens are located at the mechanical room
end, with electrical and fuel connections provided. Most of the A-Rations loaded into the CK
require refrigeration, so the refrigerators are located next to the personnel access door. In the
serving area, two field tables and two storage cabinets are provided. Two access doors on this
side of the expandable shelter provide access to the serving area. Personnel enter one door
and exit the other. The field tables can be used as an extra length of food preparation surface
or for laying out condiments while food is being served.

0002 00-5
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0002 00


EQUIPMENT DESCRIPTION AND DATA

The mechanical room, Figure 5, houses the CK’s utility components. These include the
generator, air conditioners, ECU controller, MBU converter, electrical distribution panels and
ventilation fans. The generator is mounted on the floor, with the air conditioners and ventilation
fans mounted above. An extension pipe routes the engine exhaust to the outside. A second
extension directs the engine radiator cooling air to the outside through a cloth duct. Cloth ducts
also route the ventilation system exhaust fan discharge and the air conditioner condenser
cooling air to the outside.

EXHAUST FAN VENTILATION FAN GENERATOR ENGINE


AIR OUTLET AIR INLET EXHAUST OUTLET AIR CONDITIONERS

ECU CONTROLLER A/C CONDENSER


COOLING AIR
MBU CONVERTER OUTLET

GENERATOR
COOLING AIR
OUTLET

GENERATOR
POWER
DISTRIBUTION
PANEL

POWER
ENTRANCE PANEL

MBU FUEL
CONNECTION OUTPUT CABLE

NOTE; AIR OUTLET CANVAS DUCTS OMITTED FOR CLARITY

Figure 5. Mechanical Room.


Exterior doors provide access to the mechanical room for installation, removal, and
maintenance of the utility systems. These doors seal the mechanical room from external
environmental conditions such as rain, sand, dust and salt spray during transport. They must
remain open while in the operational mode to provide for generator and ventilation system
exhaust. A foldout awning, stored in the mechanical room, can be deployed across the top of
the open doors to provide protection from rain, sand, and dust.
Controls for the ECU, cook center ventilation, and MBU power are located on the food
preparation side of the mechanical room wall, near the cook center. An access door with a
transparent window, located in the bottom portion of the wall, provides access to generator’s
control and malfunction indicator panels.

0002 00-6
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0002 00


EQUIPMENT DESCRIPTION AND DATA

The Container Safety Certification Plate and System Identification Plate are located to the left of
the personnel access door at the end of the shelter core. These are illustrated in Figure 6 and
Figure 7, respectively.

Figure 6. Container Safety Certification Plate.

Figure 7. CK Identification Plate.

0002 00-7
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0002 00


EQUIPMENT DESCRIPTION AND DATA

In the transport mode, the CK provides the necessary space, storage area, and tie-downs
required to stow all items of the system inside the container. The equipment packout is
configured to distribute the weight throughout the container as evenly as possible.

Shelter
The CK shelter, Figure 8, consists of a fixed, rigid core with two hinged, expandable wings. The
all-steel frame structure of the shelter core is designed to ISO specifications and meets the
dimensional requirements of ISO Standards 668 and 1161, as well as U.S. Coast Guard
requirements for safe containers in accordance with the international Convention for Safe
Containers (CSC). When configured to its compact ISO shipping format, the shelter is easily
transported by truck, rail, sea, or air. The shelter has been tested and certified to nine-high
stacking and thus permits the stacking of eight fully loaded ISO containers on top of one. The
shelter floor area expands to provide about 360 square feet of sheltered floor space.

Figure 8. The CK Shelter.


The expandable side walls are hinged at the container base, sealed with rubber weatherproof
seals, and incorporate four anti-racking door locks which are used in the transport mode. The
side walls are lowered by mechanical winches to form the floors of the wings when the kitchen
is deployed.
Each side wall of the shelter incorporates an insulated fabric section that provides the roof, side,
and end walls of the expandable wing. The fabric section is permanently attached and sealed
to the container framework with a watertight butyl rubber tape to prevent leakage. The fabric
section consists of three layers: an external durable, UV-resistant and weatherproof vinyl
coated polyester soft wall cover, an opaque insulation layer, and an inner liner. The expandable
fabric cover is manufactured from technologically advanced vinyl that exhibits high tear strength,
fire retardance, and resistance to mildew and ultraviolet radiation. The cover material is
designed for use in ambient conditions from -67ºF to +149ºF.
The fabric cover is supported by steel arches, which use a spreader mechanism to put tension
on the cover. The arches are disassembled and stored in vinyl bags for packout.
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EQUIPMENT DESCRIPTION AND DATA

Cook Center Assembly


The cook center assembly, Figure 9, houses four MBUs over which any two of the following can
be placed: the griddle, the steam table and adapter top, or two cook pot cradle adapters and
cook pot cradles. Any of these items can be set up on either half of the cook center. The cook
center includes a base foundation with storage areas, and mounts the serving line tray slide.

COOK POT CRADLES OR STEAM


TABLE/ADAPTER TOP

COOK POT CRADLE


ADAPTERS
GRIDDLE & SPLASH GUARDS

MBUs

STORAGE AREAS

GREASE PAN

STEAM TABLE AND ADAPTER TOP NOT SHOWN

Figure 9. Cook Center Assembly.

Cook Pot Assembly


The cook pot assembly, Figure 10, allows the use of a cook pot while the cook center is
configured with the griddle and steam table. The assembly consists of a base rack; a burner
rack; and one of the cook pot cradle adapters, cook pot cradles, and MBUs. The assembly can
be placed at the end of the cook center or to the left of the dual oven assembly, where there are
fuel and electrical connections for the MBU.

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EQUIPMENT DESCRIPTION AND DATA

COOK POT CRADLE

COOK POT
CRADLE ADAPTER

MBU

BURNER RACK

BASE RACK

Figure 10. Cook Pot Assembly

Dual Oven Assembly


The dual oven assembly, Figure 11, consists of two MBU-fired ovens mounted on a mobile base
cabinet. Integral casters allow it to be easily moved between its operational and transport
locations. The assembly includes an integral exhaust gas oven fan and chimney pipe that
penetrates the fabric wall when positioned for operation. Positioning rails, permanently attached
to the floor at the assembly’s operational location, position it with the correct clearance to
prevent damage to the walls from overheating.

OVEN FAN

OVENS

BASE ASSEMBLY

MBUs

Figure 11. Dual Oven Assembly.

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EQUIPMENT DESCRIPTION AND DATA

Refrigerators
Two refrigerators provide approximately 58 cubic feet of refrigerated storage. The refrigerators
use R-134a refrigerant, which is commercially available, environmentally safe, and non-ozone-
depleting.

Mobile Warming Cabinet


The mobile warming cabinet holds up to 10 full-size, 6-inch-deep steam table pans.
Removable/adjustable slides are provided in the cabinet. Each slide can hold two standard
pans. The cabinet has double doors with latches to hold them closed during transport and is
equipped with heavy-duty swivel casters, two with brakes. A thermometer on the control panel
displays the cabinet’s internal temperature.

Hand Sink Assembly


The hand sink assembly, Figure 12, is a modular, self-contained hand washing station
consisting of a sink, faucet, water heater, pump, waste water drain, liquid soap dispenser, and
paper towel dispenser integrated into a mobile aluminum cabinet. The cabinet has four swivel
casters, two with brakes, for easy movement between the transport and operational mode
locations.
SINK/FAUCET
SOAP DISPENSER

KNIFE RACK

TOWEL DISPENSER

STORAGE AREA

CASTERS

Figure 12. Hand Sink Assembly.


Potable water from any non-pressurized external source is routed to a hose connection on the
back of the cabinet. An on-demand, diaphragm pump draws water to the sink. The pump is
designed for drinking water use, and is self-priming. It includes a check valve to prevent
reverse flow and an integral pressure switch to detect water pressure and provide the on-
demand feature. The maximum flow rate is approximately 3 gpm.
Drain cocks at the low points in the sink’s plumbing allow all of the piping and the water heater
to be drained for packout. In the transport mode, the water supply hose, external drain hose,
and interior drain hose are packed in storage spaces at the bottom of the sink cabinet.

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EQUIPMENT DESCRIPTION AND DATA

Tray Pack Heater


The CK includes a modified tray pack heater which is positioned to the left of the dual oven
assembly. The heater connects to the fuel and power lines on the back of the oven base.

Generator
A MEP-803A Tactical Quiet Generator (TQG) is located in the mechanical room, separate from
the cooking and serving areas. The generator’s controls and indicators are accessible through
a door in the oven side of the mechanical room wall. Access to the generator for routine
maintenance is through a second door in the mechanical room wall, next to the cook center, and
through the exterior doors of the mechanical room. Refer to TM 9-6115-642-10 for more
information about the generator.

Power Entrance Panel and External Power


The CK can be powered by an external source via the Power Entrance Panel (PEP), located
next to the generator. This panel is a “waterfall” type that allows easy strain relief for the power
cable and connector. External power can be provided from a 120/208 volt, 50/60 Hz, 60 amp,
5-wire, 3-phase source. The power is connected through a box-mounted receptacle with flange
ring. A grounding terminal below the receptacle provides a connection for earth ground.

Lighting
Nine dual-tube, fluorescent fixtures provide the CK’s interior lighting. Six provide white light for
normal operations and three have red filters to provide blackout lighting. The normal and
blackout lights are located as shown in Figure 13. Four of the fixtures are permanently mounted
in the core of the kitchen. The rest are removable and are divided between the two wing
sections. The removable fixtures attach to the wing arch supports and are removed for packout.
The white light fixture nearest the personnel access door contains a rechargeable nickel-
cadmium battery and circuitry to provide emergency lighting. If power to the CK is lost, this
fixture will operate for at least 90 minutes, providing light for personnel to evacuate the kitchen.
It can also be used to provide lighting during kitchen setup, until electrical power is connected.
The battery automatically recharges when power is connected to the kitchen. A test switch on
the fixture allows for testing operation of the emergency light feature.

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EQUIPMENT DESCRIPTION AND DATA

BLACKOUT LIGHTS

Figure 13. Lighting Fixture Layout.

The lighting controls, described in detail in WP 0003 00, include switches for operating the lights
and for selecting the lighting mode (normal or blackout).

Exhaust System
The principal component of the CK’s exhaust system is the exhaust hood mounted over the
length of the cook center, Figure 14. Heat, water vapor, and fumes rising from the cook center
equipment are exhausted by the hood. The hood also includes a makeup air supply to prevent
conditioned air in the kitchen from being drawn out by the hood, and an air curtain that contains
the heat from the cook center until it is drawn out by the exhaust fan.

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EQUIPMENT DESCRIPTION AND DATA

DUCT FROM MAKEUP AIR FAN


DUCT TO EXHAUST FAN

AIR CURTAIN

GREASE
FILTERS

GREASE CUP

Figure 14. Cook Center Exhaust Hood.


The exhaust hood includes removable, washable, aluminum baffle-type grease filters. A tilted
grease trough beneath the filters collects grease and directs it to a removable collection cup.
Air supply and exhaust are provided by two identical, variable-speed fans located in the
mechanical room. Under normal conditions, the fans operate at approximately 60 to 75%
capacity. The remaining capacity provides for unusual conditions when large amounts of smoke
or steam must be exhausted from the kitchen.

Environmental Control System - ECU


The Environmental Control System consists of two dual-stage air conditioners located in the
mechanical room, three heating elements located in the air conditioner evaporator discharge
plenum, fixed and removable ductwork, filters, and an Environmental Control Unit (ECU).
Components of the ECU include a wall-mounted mode selector switch in the food preparation
area and a controller mounted on the back wall inside the mechanical room.
Each air conditioner has a rated cooling capacity of 24,000 BTU/hr, and contains two
independent compressors. Under the control of the ECU, the four compressors operate
independently of each other to provide staged cooling capacities of 12,000 BTU/hr, 24,000
BTU/hr, 36,000 BTU/hr, and 48,000 BTU/hr. ECU operation is described in detail in WP 0003
00.
When the heaters are operating, one air conditioner fan runs to circulate the heated air. The
heaters are designed to provide only limited control of kitchen temperature without overloading
the generator. The principal source of kitchen heating is the MBUs during cooking operations.

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EQUIPMENT DESCRIPTION AND DATA

Spot cooling and heating of various parts of the food preparation area is controlled by several
manually adjustable vent openings in the fixed ceiling duct in the shelter core. The ECU is not
designed to heat and cool the entire kitchen, but only to maintain a reasonably comfortable
working environment for the cooks.

DIFFERENCE BETWEEN MODELS


Not applicable.

EQUIPMENT DATA
Length: 20 ft (6.1m)
Width: 8 ft (2.44 m)
Height: 8 ft (2.44 m)
Weight: 14,080 lb (6392 kg)

0002 00-15/16 Blank


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THEORY OF OPERATION

COOKING EQUIPMENT – MBUs


Operation of the MBUs is described in detail in TM 10-7310-281-13&P.
The MBUs receive fuel through a refueling system which provides fuel to eight locations (five
in the cook center and three in the dual oven assembly). In the mechanical room, fuel comes
from a 5-gallon fuel can fitted with a fuel can adapter to which the fuel line is connected. The
fuel line splits into two branches, one to the cook center peninsula and the other to a
connection at the bottom of the food preparation area wall (near the access door for the
generator controls). A permanently mounted fuel line assembly on the back of the oven base
plugs into this connection to supply the ovens and tray pack heater.
A power converter, mounted on the wall inside the mechanical room, provides 24 VDC power
for the MBUs. A permanently mounted power cable runs the length of the cook center
peninsula. A permanently mounted cable on the back of the dual oven assembly plugs into
an outlet in the ceiling raceway to power the MBUs for the ovens and tray pack heater. An
ON/OFF, MBU POWER switch on the wall next to the cook center allows the operators to
quickly shut off all MBUs.

ELECTRICAL SYSTEM
Input electrical power for the CK is 120/208 VAC, 60 Hz, three phase. Power is supplied
from either the onboard generator or from an external source connected to the Power
Entrance Panel (PEP) in the mechanical room (see WP 0002 00, Figure 5). Two sets of
contactors in the PEP, operated by pushbutton switches on the Main Control Panel (MCP),
connect the desired power source. Circuit interlocks prevent both sources from being
connected at the same time.
The MCP displays the status of the power sources and contains the switches for source
selection. It also contains the lighting controls and the emergency stop (E-Stop) switch.
The E-Stop switch uses the contactors in the PEP for emergency system shutdown.
Depressing the E-Stop opens both sets of contactors, disconnecting both power sources to
ensure that the distribution and control panels are completely de-energized. Contacts in the
E-Stop also shut down the generator.
The Power Distribution Panel (PDP), located on the serving wing wall, receives power from
the PEP and distributes it through individual circuit breakers to the various branch circuits of
the kitchen.

ENVIRONMENTAL CONTROL UNIT (ECU)


The Environmental Control Unit circulates heated or cooled air to the occupied areas of the
kitchen. Using a wall-mounted control switch, kitchen personnel select the desired operating
mode (off, heat, low cooling or high cooling). The operation of this switch is described in
detail in WP 0005 00.
The system draws air from the kitchen through a wall-mounted return air plenum in the food
preparation area. Removable, washable filters in the plenum remove dust and other
particulates. The air then passes through the air conditioners to the outlet plenum, in the

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THEORY OF OPERATION

process being heated or cooled. From the outlet plenum, the air is distributed throughout the
kitchen through fixed ductwork.
The ECU provides automatic electrical load control to maximize the amount of available air
conditioning. Each of the two air conditioners has two compressors. The ECU continuously
monitors total kitchen load and operates the four compressors independently to maximize
cooling while keeping power consumption within the 10kW capacity of the generator. This
feature also operates when the CK is using external power, limiting power consumption to 10kW
regardless of the amount of external power available.

LIGHTING
Two switches on the MCP, INTERIOR LIGHTING and LIGHTING MODE, control the lighting
circuit. When the INTERIOR LIGHTING switch is ON and the LIGHTING MODE switch is in
NORMAL, the white lights are on. Placing the LIGHTING MODE switch in BLACKOUT turns off
the white lights and turns on the red blackout lights.
Emergency lighting capability is included in the white light fixture nearest the personnel door. It
consists of an internal, rechargeable nickel-cadmium battery, control circuit, power indicator light
and a test switch. If power is lost, the light automatically comes on (or remains on if it was
operating). Its internal battery, when fully charged, has enough power to operate the light at
reduced illumination for at least 90 minutes, allowing the operators to evacuate the kitchen until
power can be restored. The EMERGENCY LIGHT switch, located on the MCP, disconnects the
battery from the light. The switch should be left ON whenever there is power to the kitchen so
the battery will charge. It should be placed in OFF whenever the lights are intentionally turned
off or power is removed from the kitchen. This saves the battery charge so that it is available at
the next startup to provide lighting in the kitchen until the generator can be brought on line or
external power connected. If the emergency light is left on long enough to drain the battery, it
will take approximately 36 hours to fully recharge.
The emergency light is tested by operating the test switch on the fixture. Momentarily moving
the switch causes the emergency light to come on. The switch returns to its previous position
and the light goes out when the switch is released.

WATER SUPPLY & DRAINAGE SYSTEM


The CK potable water supply and waste water drainage systems are shown in Figure 1.
Potable water is supplied from an external source such as a 400-gallon, M149 water trailer. The
water is routed to the onboard sink through a 50-foot, 5/8-inch diameter supply hose made of
an FDA-approved material that is safe for drinking water. The brass end couplings have 3/4-
inch diameter threads - male on one end and female on the other. The male end of the hose is
passed through a penetration in the side of the fabric cover and connected directly to a female
connection in the back of the sink cabinet. The sink assembly is described in detail in WP 0002
00.

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THEORY OF OPERATION

HAND SINK FAUCET

CK EXTERIOR CK INTERIOR

WATER
FROM FRESH WATER HEATER
SYSTEM
WATER HOSE DRAIN VALVES
FITTING WATER
PUMP
50 FT WATER SUPPLY HOSE

HAND SINK

FLEXIBLE DRAIN HOSE

50 FT WASTE WATER
HOSE

COVERED QUICK
FLOOR DRAIN DISCONNECT

TO WATER QUICK
RECLAIM SYSTEM DISCONNECT WASTE WATER DRAIN

Figure 1. CK Drainage System.


Waste water from the sink is routed inside the shelter, behind the refrigerators and mobile
warming cabinet, through a flexible 1.25-inch diameter interior drain hose to the floor drain near
the personnel access door. The drain hose ends have quick-disconnect couplings. One end
connects to the sink and the other to a fitting on the top of the shelter floor drain grate. Waste
water from the floor drain and sink is piped through the shelter floor to an external 1.25-inch
diameter male quick-disconnect near the personnel access door. A 50-foot, 1.25-inch diameter
exterior drain hose routes the waste water from that connection to a municipal drain or external
reclaiming tank. Both ends of the exterior drain hose have 1.25-inch diameter quick-disconnect
couplings. During transport mode, the drain hoses are coiled and stored in the hand sink
assembly. A quick-disconnect cover attached to the shelter exterior seals the external drain
connection during transport.

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SUPPORT DATA FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT
EQUIPMENT

COMMON TOOLS AND EQUIPMENT


For common tools and equipment, refer to the Modified Table of Organization and Equipment
(MTOE), CTA 50-970, Expendable/Durable Items, or CTA 8-100, Army Medical Department
Expendable/Durable Items, as applicable to your unit.

SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT


No special tools or support equipment are required to maintain the CK. Refer to WP 0050 00
(Additional Authorization List) and WP 0052 00 (Tool Identification List) for a description of the
necessary support items.

REPAIR PARTS
Repair parts are listed and illustrated in the Repair Parts and Special Tools List work packages,
found in Chapter 6 of this manual.

0004 00-1/2 Blank


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CHAPTER 2

OPERATOR INSTRUCTIONS
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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

INTRODUCTION
Major controls and indicators for the CK consist of those for the generator, electrical power
selection and control, lighting, MBUs, hand sink assembly, and cook center ventilation. Other
miscellaneous controls include those for the mobile warming cabinet, refrigerators, oven fan,
tray pack heater fan, and the environmental control unit (ECU).

GENERATOR
The generator control panel is located behind an access door on the food preparation side wall
of the mechanical room. A detailed description of the generator’s controls and indicators is
provided in TM 9-6115-642-10.

ELECTRICAL POWER CONTROL AND LIGHTING

Power Entrance Panel


The Power Entrance Panel (PEP), Figure 1, is located on the left mechanical room wall, just
inside the left door. The power cable from the external source is plugged into the connection on
the PEP. The ground terminal provides a connection for the grounding rod cable when
energizing the CK from the generator. Push button circuit breakers for generator, external
power, and emergency stop circuit control power are located on the side of the panel. These
breakers pop out when tripped, and are pushed in to reset.

CONTROL POW ER
CIRCUIT BREAKERS

EXTERNAL
POWER
CONNECTION

GROUND TERMINAL

Figure 1. Power Entrance Panel.

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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

Power Distribution Panel


The Power Distribution Panel (PDP), Figure 2, is located on the mechanical room wall in the
serving area. The panel houses the circuit breakers that control the distribution of electrical
power within the kitchen. The circuit breakers are normally closed (ON) and are only opened
(turned OFF) to isolate circuits for maintenance or troubleshooting. If an electrical malfunction
occurs, the breaker in the affected circuit trips (opens) to isolate the affected circuit.

INTAKE AND
EXHAUST FANS
INPUT POWER

REFRIGERATOR 1
HEATER
REFRIGERATOR 2
CONVENIENCE
MBU CONVERTER OUTLETS

MECHANICAL
ROOM OUTLET
ENVIRONMENTAL
WARMING CABINET
CONTROL UNIT

ECU CONTROL BOX


LIGHTS

APPLIANCE
CONTROL BOX

Figure 2. Power Distribution Panel.

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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

Main Control Panel

The Main Control Panel (MCP), Figure 3, is located in the food preparation area, on the wall to
the right of the personnel access door. It houses the controls and indicators for selecting,
connecting, and disconnecting electrical power, and for operating the CK’s interior lights. These
consist of the following:
• EMERGENCY STOP (E-Stop) pushbutton: Disconnects all electrical power from the
CK in the event of an emergency. Shuts down the generator if it is running.
• Power OFF pushbutton: During normal operation, disconnects all electrical power
from the CK. Does not shut down the generator.
• EXTERNAL POWER ON pushbutton: Connects external power to supply the CK.
Lights green when external power is connected. Operates only if external power is
available.
• GENERATOR POWER ON pushbutton: Connects generator power to supply the
CK. Lights green when generator power is connected. Operates only if generator
power is available.
• EXTERNAL POWER AVAILABLE indicator (amber): Lit when external power is
available.
• GENERATOR POWER AVAILABLE indicator (amber): Lit when generator power is
available.
• INTERIOR LIGHTING switch: Turns the interior lights ON and OFF.
• LIGHTING MODE switch: Selects NORMAL or BLACKOUT mode.
• EMERGENCY LIGHT switch: Connects (ON) and disconnects (OFF) the internal
battery in the emergency lighting fixture. Whenever the kitchen is energized, the
switch should be ON so the battery will charge. If the kitchen is de-energized, the
switch should be turned OFF as soon as emergency lighting is no longer needed.

0005 00-3
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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

EXTERNAL GENERATOR
POWER POWER
AVAILABLE E-STOP AVAILABLE

SYSTEM POWER SELECTION

EXTERNAL OFF GENERATOR


POWER ON POWER ON

ON ON NORMAL

OFF OFF BLACKOUT

EMERGENCY INTERIOR LIGHTING


LIGHT LIGHTING MODE

Figure 3. Main Control Panel.

MODERN BURNER UNIT (MBU)

MBU Power Switch


The MBU POWER switch, Figure 4, is located on the wall in the food preparation area, next to
the spice rack. It is an ON/OFF toggle switch that controls the 110 VAC receptacle in the
mechanical room that the MBU converter plugs into. Placing the switch in OFF shuts down all
operating MBUs.

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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

MBU
POWER

ON

OFF

Figure 4. MBU Power Switch.

MBU Converter
The MBU converter, Figure 5, is mounted on the wall in the mechanical room, and has the
following controls and indicators:
• MAIN POWER switch (1): Turns the converter ON and OFF.
• Output A (2): 24 VDC output connector #1.
• Output B (3): 24 VDC output connector #2.
• Indicator light (4): Lit when power is on.

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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

2
POWER CONVERTER
ON
OUTPU T
POWER A
1
OFF 26 V DC
600W
4 Continuous 3
90-132V AC
47-63 Hz
OUTPU T
Manufactured by
B
Teleflex
Canada Ltd.

POWER CORD

Figure 5. MBU Converter.

MBU Control Panel


Each MBU has an integral control panel, Figure 6. The MBU controls and indicators are listed
below. Refer to TM 10-7310-281-13&P for more information about the MBUs.
• START pushbutton (1): Starts the burner.
• STOP pushbutton (2): Shuts down the burner.
• FUEL pushbutton (3): Starts the fueling function.
• POWER pushbutton (4): Turns the main power on and off.
• FIRING RATE control (5): Adjusts the burner firing rate.
• RUN indicator (6): Lights when the burner is operating.
• WARM UP indicator (7): Lights when the burner is warming up.
• FUELING/FUEL indicator (8): Lights when the tank is filling (during fueling) or full.
• LOW FUEL indicator (9): Lights when there is about 30 minutes of fuel remaining.
• VOLTAGE indicator (10): Lights when voltage from the power converter is incorrect.
• SERVICE indicator (11): Lights to indicate a malfunction.
• TOTAL HOURS indicator (12): Shows accumulated hours of operation. Displays
error codes when malfunctions occur. Background light indicates power-on condition.

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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

SET UP OPERATION
For manual fueling - see operating 1. Press POWER button.
instructions. 2. Turn burner control to high
1. Install MBU in appliance. (Start) position.

MBU
2. Connect 24 Volt DC power cable 3. Press START button
to rear of MBU. 4. When run indicator light is on, turn
3. Connect fuel hose to front of MBU burner control to desired setting.
and fuel supply. 5. In case of Automatic shut down
4. Press POWER button. see operating instructions.
5. Press FUEL button. SHUTDOWN
6. When fuel indicator light is steady 1. Press STOP button.
green - Disconnect hose. 2. Press POWER button.
7. Press POWER button.

5 Run
6
7
1 START
HIGH
(Start)
LOW Warm Up

Fueling/Fuel 8
WARNING
CARBON MONOXIDE EM I SS IONS 9
2 ENSURE AD EQUATE V ENTILATION
DURING OPERATION.
Low Fuel
STOP
Voltage 10
ALLOW EQUIPM ENT TO COOL
BEFORE HANDLING
2 P ERSON LIFT - 68 lb M AX Service 11
3
Fuel
TOTAL HOURS
Manufactured by 12
4
Power Teleflex
Canada Ltd.

Figure 6. MBU Control Panel.


Appliance Control Box
The appliance control box, Figure 7, is located in the food preparation area. It is stored for
packout, and is hung from one of the fabric arch supports for operation. It houses the controls
for the hand sink assembly, oven fan, and tray pack heater fan. The controls include:
• WATER PUMP switch (1): ON/OFF toggle switch for the hand sink water pump.
• Circuit breakers (2): Pop out on overload. Push to reset.
• HEATER FAN switch (3): ON/OFF toggle switch for the tray pack heater fan.
• OVEN FAN switch (4): ON/OFF toggle switch for the oven fan.
• WATER HEATER switch (5): ON/OFF toggle switch for the hand sink water heater.
• Receptacles (6): Electrical connections for the appliances. Each appliance
connection corresponds to the switch above it.

0005 00-7
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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

WATER WATER OVEN HEATER


PUMP HEATER FAN FAN

ON ON ON ON

OFF OFF OFF OFF

5 4 3

Figure 7. Appliance Control Box.

Cook Center Ventilation


The cook center exhaust hood intake and exhaust fans are controlled together by a single wall-
mounted, rotary speed-control switch, Figure 8, located in the food preparation area (to the right
of the spice rack). Rotating the control knob clockwise turns on and increases the speed of both
fans. Rotating the knob fully counter-clockwise turns off the fans.

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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

FAN CONTROL

OFF ON

Figure 8. Cook Center Ventilation Control Switch.

Mobile Warming Cabinet


The controls and indicators for the mobile warming cabinet (Figure 9) are located at the bottom
front of the unit and include the following:
• Power switch (1): ON/OFF rocker switch turns the cabinet on and off.
• Temperature control knob (2): Adjusts cabinet temperature setting.
• Digital thermometer (3): Shows cabinet temperature (ºF)
• Yellow indicator lamp (4): Lights when the heating element is on.
• Red indicator lamp (5): Lights when the power is on.
1 2 3

ON

O
F
POWER THERMOMETER

5 4

Figure 9. Mobile Warming Cabinet Controls.


0005 00-9
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DESCRIPTION OF OPERATOR CONTROLS AND INDICATORS

Refrigerators
Each refrigerator is controlled by a thermostat (Figure 10) located on the inside back wall of the
unit. Rotating the knob clockwise lowers the temperature setting (makes the refrigerator
colder). Rotating it fully counter-clockwise to OFF shuts off the unit. A small glass thermometer
on the side wall of each unit shows the temperature in oF.

Figure 10. Refrigerator Thermostat Control.

Environmental Control Unit (ECU)


The ECU is controlled by a wall-mounted, four-position rotary switch (Figure 11) located to the
right of the spice rack in the food preparation area. The switch positions are:
• HIGH COOL – Both air conditioners operate continuously. Compressors cycle
depending upon available electrical power.
• LOW COOL – One air conditioner operates continuously.
• OFF – Environmental Control Unit is not operating.
• HEAT – Heater and one air conditioner fan operate continuously.

OFF
LOW
CO OL HEA T

HIG H
CO OL

ECU CO NTROL

Figure 11. ECU Control Switch.


0005 00-10
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OPERATION UNDER USUAL CONDITIONS

INITIAL SETUP:
CK packed out
Maintenance Level Personnel Required
Operator/Crew Four (plus one supervisor)

GENERAL
When the CK arrives at the deployment site, all equipment necessary for setup and operation is
packed inside the container. This work package provides step-by-step instructions for siting,
leveling and expanding the container, erecting the shelter, and configuring the CK for meal
preparation under usual operating conditions. Except as noted, all steps must be performed in
the order given.

SITE REQUIREMENTS
1. If the CK is mounted on a trailer, the selected site must have a minimum of 50 ft x 30 ft of
level, open space to provide maneuvering room for the tow vehicle and trailer.
2. The site must be level to a maximum elevation difference of 6 inches in 10 feet. If in doubt,
consult the Operations Supervisor or Unit Commander.
3. The terrain must be firm, well drained, and relatively free of surface rocks and stones. If the
soil at the site is not dry and well packed, dunnage or other support materials must be
placed under the jack base plates to prevent them from sinking.
4. The slope of the terrain must not exceed 18 inches over the projected floor area of the
expanded shelter (approximately 20 ft x 22 ft). If in doubt, consult the Operations
Supervisor or Unit Commander.
5. If there are prevailing winds, the CK should be oriented so that exhaust gases from the
onboard generator will not blow into the shelter or be drawn into the ventilation system.
6. If external electrical power will be used, the CK must be positioned within reach of the
available power cable. If possible, the cable should be routed away from personnel and
vehicular traffic paths. If the cable must be routed across a road or other potential vehicle
path, it must be protected from damage.
7. Depending upon the makeup of the operating crew, a step aid may be required to perform
some setup procedures.

ASSEMBLY AND PREPARATION FOR USE


1. With the tow vehicle, position the trailer in the desired location. Refer to “Site
Requirements”, earlier.
2. Refer to TM 9-2330-328-14&P for procedures to retrieve, install and operate the trailer
leveling jacks, and to disconnect the trailer from the tow vehicle.
3. Disconnect the tow vehicle and move it out of the way before leveling the trailer.

0006 00-1
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OPERATION UNDER USUAL CONDITIONS

Unpacking the Mechanical Room


Before beginning to set up the CK, unpack the mechanical room as described below. The
room is at the end of the container with the double doors. As items are removed, place them in
convenient locations away from the sides of the CK and out of the way of personnel. Items not
removed in the following steps can be left in the mechanical room until called for later in this
work package.

1. Unlatch and open both mechanical room doors.


2. If the CK is on the trailer, one person shall climb into the mechanical room to assist in
removing items.
3. Unstrap and remove the 8 wing jacks and remove the jacks from on top of the stair/ladders.
Store the rubber straps in any convenient location in the mechanical room.
4. With one person holding the stair/ladders to prevent them from shifting, loosen the two
ratchet straps.
5. Remove the 6 water cans from between the stair/ladder treads.
6. Remove the 3 stair/ladders.
7. Remove the platform and platform rail. These are located to the left of the generator.
8. Store the ratchet straps in any convenient location in the mechanical room.
Shelter Deployment
The CK may be mounted on its trailer or placed on the ground. Figure 1 shows the three types
of jack assemblies used for deployment. If the CK is on a trailer, only the wing jacks are used.
For ground deployment, all three types of jacks are used.

Leveling the Container on the Ground

WARNING
Read and understand all instructions in the following paragraphs before
installing or operating the jacks. Personal injury and/or equipment
damage can occur if the jacks are improperly installed or operated.

Be careful when installing the jacks. Never allow anyone or any part of
your body to be under any portion of the jacks or the container.

The corner and screw jacks are designed for use only with the CK. Do
not use them to support or level any other container.
1. Retrieve the two corner jack bodies, two screw jack bodies, and the two corner jack
extension/base plates from their storage brackets on the left mechanical room door. The
wing jacks should have already been removed when the mechanical room was unpacked.
2. Retrieve the two screw jack extension/base plates from their storage location to the left of
the generator.
3. Open the personnel door. Unstrap and remove the stair/ladder railings packed just inside.
Temporarily place them in a convenient location.

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OPERATION UNDER USUAL CONDITIONS

4. Retrieve the jack/winch handles from their storage location on the side of the rifle rack, to
the left just inside the personnel door.

JACK BODY
JACK BODY

EXTENSION/BASE EXTENSION/BASE
PLATE (1 PIECE) PLATE (2 PIECES)

CORNER JACK SCREW JACK WING JACK

Figure 1. CK Jacks.
5. Referring to Figure 2, insert a corner jack extension/base plate into each corner jack body
as far as it will go. Align the bottom hole in the extension/base plate with the hole in the jack
body and insert the attached locking pin to hold the extension/base plate in place. Using a
jack/winch handle, ensure that the jack mechanisms are rotated fully counter-clockwise
(lowered).
6. In a similar manner, assemble the two screw jacks, ensuring that the adjustment screws are
fully clockwise (lowered).
7. The corner jacks will first be installed at the personnel door end of the container. Referring
to Figure 2, and starting at either corner, attach a corner jack by inserting the studs on the
jack into the end holes in the corner block. Turn the twist lock on the lower stud 90° in either
direction to line up one of the arrows stamped on it with the hole in the stud. Pull the jack
back slightly so the twist lock contacts the inside of the corner block. Insert the attached
locking pin into the twist lock.
8. Repeat step 7 for the other corner jack. Ensure that the twist locks are engaged, all locking
pins are in place, and the jacks are resting parallel to the corner blocks.
9. Locate the bullseye level mounted on the end of the container in a recess in the corner
block, to the left of the personnel access door. Figure 3 shows typical bubble level
indications and what they mean.

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OPERATION UNDER USUAL CONDITIONS

JACK BODY

EXTENSION/
BASE PLATE

Figure 2. Corner Jack Installation.


CAUTION
When raising the container, the two corner jacks MUST be operated
together. Raising one jack alone can result in damage to the jacks.
10. Simultaneously rotate the two jack handles clockwise and raise the end of the container until
it is slightly higher than the opposite end. Observing the bullseye level, separately adjust
the rotation rate of the jacks as necessary to level the end of the container from side to side.
11. Install the two screw jacks next to the corner jacks, in the holes on the side of the corner
blocks. Raise the screw jacks until the operating screw is tight (cannot be turned by hand).
Remove the corner jacks.
12. Repeating step 7 above, install the corner jacks at the opposite end of the container.
Simultaneously rotate the two jack handles clockwise to raise the container. Observing the
bullseye level mounted in a recess to the left of the mechanical room doors, separately
adjust the rotation rate of the jacks as necessary to level the end of the container from side
to side. Once the end is level, raise both corners together until the container is level from
end to end.
13. Return the jack/winch handles to their storage locations on the side of the rifle rack. Strap
them in place with their handle ends up.

0006 00-4
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OPERATION UNDER USUAL CONDITIONS

Leveling the Container on the Trailer


1. Locate the two bullseye levels mounted on the ends of the container, in recesses in the
corner blocks. One is to the left of the personnel access door, and the other is at the
opposite end, to the left of the mechanical room doors. Using the levels, identify the high
end of the container (personnel door end or mechanical room end). Figure 3 below shows
typical level indications and what they mean.

THIS END IS HIGH THIS END IS HIGH

THIS END IS HIGH

CONTAINER IS LEVEL THIS SIDE IS HIGH THIS SIDE IS HIGH END IS LEVEL FROM
SIDE TO SIDE

Figure 3. Bubble Level Indications.


2. At the high end, rotate the two jack handles of the trailer leveling jacks clockwise, separately
adjusting the rotation rate of the jacks as necessary until the end is level from side to side.
3. Moving to the opposite (low) end, raise both corners simultaneously, adjusting jack rotation
speed as necessary to level that end from side to side.
4. Continue raising the low end until the container is level from end to end.

Shelter Expansion
1. If not already done, open the personnel door and retrieve one of the jack/winch handles
from its storage location on the side of the rifle rack.

WARNING
The orange safety straps MUST be in place before unlocking the cam-
locks on the sides of the container. The straps are visible even when the
wings are closed.
2. Verify that the orange safety strap is attached to the serving wing (the right side when
viewed from the end containing the personnel door). Climb onto the roof of the container
and attach the strap if it is not (if the CK is on the ground, it will not be necessary to climb
onto the roof to attach the strap). Figure 4 shows where the safety strap is located on the
serving wing. It is in the same location on the food preparation wing.
3. Place three wing jacks at each wing (each corner and middle of the wing). Place the
jacks approximately 8 feet out from the sides of the container.

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OPERATION UNDER USUAL CONDITIONS

4. Insert the winch handle into the right winch drive slot and crank clockwise until the cable
is free of slack (the winch handle becomes harder to turn). See Figure 4.

WARNING

When raising or lowering the wings, one member of the crew must act as
a spotter to ensure that all personnel stay clear.
5. Crank approximately two turns counter-clockwise to release tension on the cable.
6. Turn the four cam-lock handles about 45o to partially unlock them.
7. Crank approximately 2 more turns counter-clockwise, then turn the cam-lock handles until
they are at 90o (pointing straight out from the wing).

ORANGE SAFETY
STRAP LOCATION

PERSONNEL
DOOR

CAM LOCKS
WINCH

Figure 4. Shelter Expansion.


8. Crank counter-clockwise until the top of the wing is about 6 inches away from the top edge
of the container.
9. Stop cranking and secure the cam-lock handles to their holders.
10. Climb onto the roof of the container and unhook the orange safety strap from the wing (if the
CK is on the ground, the strap can be unhooked without climbing onto the roof).
11. Continue lowering the wing until it is level as indicated by the bubble levels attached to the
edges of the wing. If the winch cable binds slightly, the wing will stop lowering and the
winch handle will become easier to turn. If this happens, crank the winch in the clockwise
direction for a few turns and then resume lowering the wing. Repeat this process as
necessary until the wing is lowered.

0006 00-6
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OPERATION UNDER USUAL CONDITIONS

CAUTION
Do not move loads onto the wing until the wing jacks are installed.
12. Adjust each wing jack by screwing its base completely in. Align a set of holes in the jack
with the bracket on the wing. Insert the locking pin through the bracket and jack. Screw the
base down until it is firmly in contact with the ground.
13. Crank counter-clockwise approximately half a turn or until the weight of the wing is
supported by the jacks.
14. If the CK is mounted on a trailer, install the stair/ladders and handrails at the serving wing
doors. Ensure the steps rest firmly on the ground.
15. Repeat steps 2 through 13 for the food preparation wing (use the left winch drive slot). It is
not necessary to climb onto the roof to unhook the orange safety strap on this wing. The
strap can be reached by climbing on the fold-down steps on the end of the container.
16. Return the winch handle to its storage location on the side of the rifle rack. Strap it in place
with its handle end up.

Fabric Erection – Serving Wing

WARNING
The bags containing the shelter arch frame components weigh
approximately 130 lbs (59 kg) each. Three persons must carry the bags,
lifting with legs, not back, to prevent injury.
1. Open the serving wing entrance door nearest the personnel door. Enter the serving wing,
locate and retrieve the two arch frame bags.
2. Figure 5 and Table 1 below identify the frame components and the quantity of each. Unzip
the bags as necessary to locate the bag containing the two curved spacers.

ROOF
ARCH CURVED SPACER

ARCH
SPACER

ADJUSTABLE SPACER

“T”
VERTICAL “X”
VERTICAL

Figure 5. Shelter Frame Components.

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OPERATION UNDER USUAL CONDITIONS

Table 1. Contents of Shelter Frame Bags.

Component Qty
Roof Arch 5
“T” vertical (left side) 1
“T” vertical (right side) 1
“X” vertical 3
3 (prep side)
Arch Spacer
2 (serving side)
Adjustable spacer (2 sections) 1 (prep side)
Curved spacer (used over serving wing
2
doors)

NOTE
The wing floor must be level with the center core floor to ensure a
correct fit for the roof arches.
3. Assemble a roof arch and an “X” vertical as shown in Figure 6.

ROOF ARCH

“X” VERTICAL

Figure 6. Center Arch Frame.


4. Position one or more personnel in the middle of the wing to push up the fabric cover and
support it by hand.
5. Move onto the wing while holding the arch frame assembly.
NOTE
The horizontal stubs on the verticals must face toward the inside.
6. Starting with the center interior arch location, with other personnel supporting the fabric,
rotate the arch frame assembly to insert the upper end of the arch into the arch cup at the
header, as shown in Figure 7.

0006 00-8
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OPERATION UNDER USUAL CONDITIONS

Figure 7. Arch Frame Inserted into Arch Cups.


7. Pushing lightly on the end of the assembly to hold it in the header cup, swing the assembly
(keeping corner below fabric cover) until the vertical bottom end is inserted into arch cup in
the floor.

WARNING
Until the arch spacers are installed, the roof arches may fall.
8. Rotate the assembly into vertical position. Some force is required once the arch contacts
the fabric. Other personnel may release the fabric to help. Once in place, release the arch.
9. Repeat steps 6 through 8 for the other two central cup locations with roof arch/"X" vertical
assemblies.
10. Repeat steps 6 through 8 for the two corner locations using a roof arch and a "T" vertical.
NOTE
The stubs on the verticals must face toward the inside.
11. Install arch spacers, as shown in Figure 8, between the center arch and its two adjacent
arches. Slide an arch away then back to push the stub inside the spacer.

0006 00-9
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OPERATION UNDER USUAL CONDITIONS

Figure 8. Arch Spacer Installation.


12. Install a curved spacer, as shown in Figure 9, over each serving wing door. Place one end
of the spacer near the down-turn of the roof arch and lift up the other end against the fabric.
Force the roof fabric up until the end of the spacer fits over the next arch. Position the
spacers approximately 2 feet in from the doors. If desired, the doors can be held open by
folding them up and wedging them between the fabric and the curved spacers.

Figure 9. Doorway Support Installation.

0006 00-10
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OPERATION UNDER USUAL CONDITIONS

Fabric Erection – Food Preparation Wing


NOTE
The wing floor must be level with the center core floor to ensure a
correct fit for the roof arches.
1. Unstrap the two refrigerators, unlock their casters, and move them into the serving wing to
allow access to the food preparation wing. When moving a refrigerator, grasp the metal
bracket on the back. Do not pull on the tube on the back of each unit.
2. Assemble a roof arch and an “X” vertical as shown in Figure 6.
3. Position one or more personnel in the middle of wing to push up the fabric cover and
support it by hand.
4. Move onto the wing while holding the arch frame assembly.
NOTE
The stubs on the verticals must face toward the inside.
5. Starting with the center interior arch location, with other personnel supporting the fabric,
rotate the arch frame assembly to insert the upper end of the arch into the arch cup at the
header, as shown in Figure 7.
6. Pushing lightly on the end of the assembly to hold it in the header cup, swing the assembly
(keeping corner below fabric cover) until the vertical bottom end is inserted into the arch cup
at the floor.
7. Rotate the assembly into vertical position. Some force is required once the arch contacts
the fabric. Other personnel may release the fabric to help. Once in place, release the arch.
8. Repeat steps 5 through 7 for the other two central cup locations with roof arch/"X" vertical
assemblies.
9. Repeat steps 5 through 7 for the two corner locations using a roof arch and a "T" vertical.
10. Starting at the corner nearest the mechanical room, install two arch spacers, as shown in
Figure 8, between the first two sets of adjacent arches. Slide an arch away then back to
push stub inside spacer.
11. At the opposite corner, install an arch spacer between the first two arches.
WARNING
Be careful not to pinch your fingers while installing the adjustable spacer.
12. Install the adjustable spacer, as shown in Figure 10, in the remaining location. Slide the
adjustable spacer between the stubs of the verticals. To obtain the correct tension, adjust
the length by moving the bolt to the desired location. Orient the spacer so that it will tighten
by pushing outward. Two personnel may be needed to straighten the spacer.
13. Apply tension to the spacer by pushing it outward to straighten. Slide the sliding tube to
lock.

0006 00-11
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OPERATION UNDER USUAL CONDITIONS

Figure 10. Adjustable Spacer.

Mechanical Room Setup


1. If the CK is mounted on a trailer, install the platform to provide a safe standing area for
setting up the mechanical room. Hook one edge of the platform to the bracket on the end of
the container and support the other edge with two wing jacks.
2. Unfurl the cloth discharge ducts for the generator, exhaust fan, and air conditioner. They
should already be attached to the components via hook and loop tape at one end. Attach
them if they are not.
3. Retrieve the awning from its storage location on top of the generator. Referring to Figure
11, attach the awning by screwing the four thumbscrews into the threaded holes along the
top jamb of the mechanical room door frame.

0006 00-12
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OPERATION UNDER USUAL CONDITIONS

TOP DOOR JAMB


(DOOR OMITTED
AWNING SUPPORT ROD FOR CLARITY)
THUMBSCREWS

DOOR BRACES
THUMBSCREWS

EXHAUST ELBOW

Figure 11. Awning Installation.


4. Retrieve the generator exhaust elbow pipe from its storage location to the right of the
generator. Insert the open end of the pipe down through the opening in the awning from the
top side. Attach the elbow pipe to the fixed exhaust pipe using the clamp coupler provided.
Ensure the outlet end of the elbow pipe is pointing straight upward.
5. Retrieve the two door braces from their storage location on the floor under the air
conditioners. Place the S-shaped end of one brace through one of the center two grommets
in the awning and into the corresponding hole in the top door jamb.
6. Place the other end of the brace in the inner hole in the bracket on the door. The other of
the two holes holds the awning support rod.
7. Repeat the previous two steps for the other door brace.
8. Retrieve the long awning support rod from its storage location on the floor. Slip the rod
through the long loop on the underside of the outboard end of the awning and place the
ends of the rod in the outer holes of the brackets on the doors.
9. Pull the edge of the awning over the awning support rod and buckle the straps (not shown)
to the mating buckles attached to the doors.
10. Hang the ends of the three cloth discharge ducts to the door braces using the attached
straps.

0006 00-13
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OPERATION UNDER USUAL CONDITIONS

11. Locate the ends of the two clear plastic air conditioner condensation drain hoses. Position
them so the condensation drains outside of the mechanical room.
12. Retrieve the MBU fuel can adapter from its storage location to the left of the generator and
install it on a filled fuel can. Place this can between the two tie-down provisions in the floor
on the left side of the mechanical room. Strap the can down with one short rubber strap.
Ensure the vent valve on the fuel can adapter is open.
13. Connect the hose from the fuel can adapter to the fuel connection on the left wall,
underneath the Power Entrance Panel.
14. Place a second filled fuel can, with the generator fuel can adapter installed, on the ground
outside of the mechanical room.
15. Uncoil the generator’s auxiliary fuel line from its storage location to the left of the generator
and connect it to the fuel can adapter.
16. If the platform was installed outside the mechanical room in step 1, remove the platform
and the two wing jacks.
Platform Installation
If the CK is on the trailer, install the platform at the personnel door as follows:
1. Close the personnel door.
2. Hook the edge of the platform over the bracket under the door and rest the platform on the
trailer tongue.
3. Attach the two wing jacks to the platform.
4. Install the platform rail.
5. Install the stair/ladder and stair rail.
6. If desired, open the personnel door and hold it open using a short rubber strap.

Grounding
If the CK is to be energized from the onboard generator, the ground rod must be installed and
the ground cable connected as described below. If the CK is to be energized from external
power, it will be automatically grounded through the power source, and the following steps need
not be performed.
1. Remove the ground rod from its storage location next to the Power Entrance Panel inside
the mechanical room.
2. Using the slide hammer (WP 0050 00, Table 1), drive the ground rod at least 8 feet into the
earth at a suitable location that is near enough for the grounding cable to reach from the rod
to the grounding terminal on the Power Entrance Panel (the cable is approximately 8 ft
long).
3. Connect one end of the grounding cable to the ground rod using the clamp provided.
Ensure that the connection is tight.

0006 00-14
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OPERATION UNDER USUAL CONDITIONS

4. Connect the other end of the grounding cable to the grounding terminal on the Power
Entrance Panel. Ensure that the connection is tight.

Energizing the CK from the Onboard Generator


The following procedures should be followed to properly and safely supply power to the kitchen
from the generator. While the generator is capable of taking the full load of the kitchen
appliances and utilities all at once, it is not recommended that all loads be turned on at the
same time. The following procedures allow the kitchen to be brought on line safely and
effectively. Except as noted, the applicable controls and indicators are located on the Main
Control Panel, shown in Figure 12.
CAUTION
If appliances have been moved into position before energizing the
onboard generator, ensure that the switches for the water pump and
water heater are left OFF until the water system and water heater are
filled. Energizing these components without water in them will result in
equipment damage. Also turn off the lights, exhaust fans, and oven fan.
The refrigerators may be plugged in and turned on, and the
Environmental Control Unit (ECU) has a built in time delay and may be
left on.
1. From the generator control panel, start the generator and close its output contactor (AC
Circuit Interrupter) in accordance with the procedures in TM 9-6115-642-10.
2. Verify that the amber GENERATOR POWER AVAILABLE indicator is lit.
3. If the EXTERNAL POWER ON indicator is lit, press the black System Power OFF button
and verify that the light goes out. This ensures that the kitchen is de-energized before
applying generator power.
CAUTION
Before applying generator power, ensure that the kitchen is properly
grounded as described in “Grounding”, above.
4. Press the GENERATOR POWER ON pushbutton and verify that it lights green.

0006 00-15
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OPERATION UNDER USUAL CONDITIONS

EXTERNAL GENERATOR
POWER POWER
AVAILABLE E-STOP AVAILABLE

SYSTEM POWER SELECTION

EXTERNAL OFF GENERATOR


POWER ON POWER ON

ON ON NORMAL

OFF OFF BLACKOUT

INTERIOR LIGHTING
EMERGENCY
LIGHTING MODE
LIGHT

Figure 12. Main Control Panel.


5. Turn the EMERGENCY LIGHT switch to ON to charge the emergency lighting battery. If
desired, turn on the lights using the INTERIOR LIGHTING switch.
6. Turn on the ECU and the cook center ventilation fans as desired. Their controls are located
next to the spice rack. Position the ECU control switch to the desired operating mode.

Energizing the CK from External Power


The CK can be operated from an external 120/208VAC, 60-amp, 3-phase power source. A
cable from the external source must be provided. The cable should be attached to the
receptacle on the Power Entrance Panel located on the left wall in the mechanical room.
CAUTION
If appliances have been moved into position before energizing external
power, ensure that the switches for the water pump and water heater are
left OFF until the water system and water heater are filled. Energizing
these items without water in them will result in equipment damage.
1. Turn off the water pump and water heater at the appliance control box unless the water
system is charged and the water heater is full.

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OPERATION UNDER USUAL CONDITIONS

WARNING

Do not attempt to connect an energized cable to the Power Entrance


Panel.
2. Ensure that external power is turned off at its source, then connect the cable at the Power
Entrance Panel.
3. Connect the opposite end of the cable to the source, if not already connected, and energize
the source. Verify that the amber EXTERNAL POWER AVAILABLE indicator is lit.
4. If the GENERATOR POWER ON indicator is lit, press the System Power OFF pushbutton
and verify that the light goes out. This ensures that the kitchen is de-energized before
applying external power.
5. If it is running, shut down the generator as described in TM 9-6115-642-10.
6. Disconnect the ground cable from the ground terminal on the Power Entrance Panel.
7. Press the EXTERNAL POWER ON pushbutton and verify that it lights green.
8. Turn the EMERGENCY LIGHT switch to ON to charge the emergency lighting battery. If
desired, turn on the lights using the INTERIOR LIGHTS switch.
9. Turn on the ECU and the cook center ventilation fans as desired. Their controls are located
to the right of the spice rack. Position the ECU control switch to the desired operating
mode.

Appliance and Equipment Relocation


The CK is shipped with most of its appliances and associated equipment tied down so that they
are not damaged during shipment. These items must be relocated to their designated operating
positions as described below. The refrigerators should have already been moved into the
serving wing to allow access for erecting the shelter on the food preparation wing.
Before moving items with casters, ensure that the casters are unlocked.
After unstrapping and positioning the various items, store the straps on the hanger bars on the
food preparation side wall of the mechanical room.
As the electrical appliances and lights are positioned in the following steps, they are plugged
into designated outlets in the raceway located in the ceiling of the shelter core. These outlets
are shown in Figure 13. If necessary, appliances and other items may be temporarily moved to
reach the plugs.

0006 00-17
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

FOOD PREPARATION AREA


WHITE LIGHT
REFRIGERATOR 2
APPLIANCE CONTROL BOX
REFRIGERATOR 1 BLACKOUT LIGHT

WHITE LIGHT OVEN ASSY 24 VDC

MOBILE
WARMING CEILING RACEWAY
CABINET
MECHANICAL
ROOM

WHITE LIGHT

BLACKOUT LIGHT

SHELTER CORE
SERVING AREA (TOP VIEW)

Figure 13. Ceiling Raceway Electrical Connections.

WARNING

Use caution when moving appliances and equipment in the following


steps, to avoid pinching hands or fingers.
1. Unstrap the sink assembly and move it to approximately its operational position under the
window nearest the personnel door in the food preparation wing.
2. Unstrap the two mobile storage cabinets and move them to the serving wing.
3. Remove the water supply and drain hoses from the lower shelf and back of the sink
assembly.
4. At the back of the sink assembly, attach one end of the 15-foot internal drain hose to the
sink drain and the other end to the fitting on the floor drain by the personnel door. Route the
hose close to the walls.
5. Remove the dust cap from the exterior drain fitting at the base of the shelter, to the left of
the personnel door. Attach the 50-foot external drain hose to the fitting. Attach the other
end to the water collection facility.
6. From outside, feed the male end of the water supply hose though the smaller of the two
penetrations below the window in the food preparation wing. Ensure that the hose washer
on the sink fitting is in place. Connect the hose to the fitting. Connect the other end of the
hose to the water source.
0006 00-18
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

7. Uncoil the water heater and water pump power cables from the back of the sink assembly
and temporarily drape them across the top of the assembly.
8. Roll up the window flap behind the sink location and secure it with the strap provided.
9. Position the sink assembly in its operational position and lock the front casters.
10. If it will not be needed to fill the steam table or tray pack heater, repack the 25-ft water
supply hose on the bottom shelf of the sink assembly.
11. Unstrap the mobile warming cabinet and move it to its operational position in the food
preparation wing, against the positioning rail on the floor. Place it as tightly in the corner as
possible and lock the front casters. Connect its power cord to the marked receptacle on the
ceiling raceway in the center core of the kitchen.
12. Unstrap and move the dual oven assembly to approximately its operational location in the
corner of the food preparation wing. Retrieve the chimney pipe from its storage location in
one of the drawer assemblies in the oven base and attach it to the outlet of the oven fan.
Orient the pipe so its outlet points downward.
13. Carefully guiding the chimney pipe through the opening in the wall, locate the oven
assembly against the positioning rail on the floor. Lock the front corner casters.
14. Uncoil the fuel line on right side of the oven assembly. Lead it along the floor against the
end wall, remove the dust caps, and attach it to the fuel supply fitting at the base of the
mechanical room wall.
15. Uncoil the longer of the two power cables on the left side of the oven assembly. Lead it up
the arch to its marked receptacle on the ceiling raceway. Plug in the cable and secure it to
the arch using the hook and loop ties provided.
16. Retrieve the appliance control box from its storage location in one of the drawer assemblies.
Hang it from the horizontal spacer bar just to the right of the center arch. Lead the power
cable up along the arch to its marked receptacle on the ceiling raceway. Plug in the cable
and secure it to the arch using the hook and loop ties provided.
17. Verify that the four switches on the appliance control box are OFF. Plug the power cables
for the water pump, water heater, and oven fan into their respective outlets on the bottom of
the box.
CAUTION
Ensure that no power cables are touching the tray pack heater or the
oven. They could become damaged and result in a fire or shock hazard.
18. Secure the excess lengths of cable between the fabric and the spacer bar.
19. Unstrap and remove the burner rack and base rack from on top of the tray pack heater.
Place them in a convenient location the serving wing.
20. Roll up the window flap next to the oven assembly and fasten it in place with the strap
provided.
21. Unstrap and move the tray pack heater to near its operational location next to the ovens.
0006 00-19
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

22. Remove the heater fan assembly from inside the tray pack heater and mount it in its bracket
on the back of the unit. Route the exhaust pipe through its penetration in the shelter wall,
orienting the pipe so its outlet points downward.
23. Attach the fuel line and power cable at the left of the ovens to the MBU in the tray pack
heater. Plug the heater fan cable into its designated outlet on the appliance control box.
24. Position the tray pack heater against the ovens and the positioning rail on the floor, and lock
the front casters.
CAUTION
When moving a refrigerator, use the metal bracket on the back. Do not
grasp the plastic tube running down the back of the unit or it may be
damaged.
25. Move the right-hand-hinged refrigerator to its operational location next to the mobile
warming cabinet. Position the refrigerator against the positioning rail on the floor and lock
the front casters. Connect its power cord to the Refrigerator No. 1 receptacle on the ceiling
raceway.
26. Position the left-hand-hinged refrigerator near its operational location next to the other
refrigerator and connect its power cord to the Refrigerator No. 2 receptacle on the ceiling
raceway. After it is plugged in, line up the refrigerator so that the fronts of the two units are
even with each other. Lock the front casters.
27. Remove the ratchet strap from the right half of the cook center. Remove the three insulated
food transporters and store them in any convenient location.
28. Remove the ratchet strap from the left half of the cook center. Remove the two insulated
food transporters and store them in any convenient location.

WARNING

The packed light storage box weighs approximately 100 lbs (45.4 kg).
Three persons must carry the box, lifting with legs not back, to prevent
injury.
29. Remove the light storage box from on top of the cook center and place it in any convenient
location on the floor of the serving wing.
NOTE
The two tables used in the food preparation area receive utility drawers,
the two used in the serving area do not. All four tables have the drawer
mounting hardware and are interchangeable.
30. Remove the two tables from the left side of the cook center, unfold their legs, and place
them in the serving wing. Position them against the sidewall between the doors. Store the
burner rack and base rack under the tables.
0006 00-20
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

31. Remove the cook pot cradle adapters stored in the blanket from the cook center and store
them under the tables. Remove the moving blanket and set it aside in a convenient
location.
32. Remove the remaining two tables from the cook center, unfold their legs, and place them in
the center of the food preparation wing. They may be placed in any convenient position as
desired.
33. Retrieve the two drawer assemblies from their storage locations at the bottom of the dual
oven assembly.
34. Temporarily empty the drawers, placing the removed items on the tables. From underneath,
attach a drawer to each table by screwing the captive screws on the drawer slides into the
fittings on the table. Place the utensils back in the drawers as desired. Store the remaining
miscellaneous kitchen items as desired. The knives should already be stored in the knife
rack on the side of the sink assembly.
35. Position the mobile storage cabinets against either wall of the serving area as desired.
CAUTION
Do not place filled beverage dispensers or other heavy items in the
mobile storage cabinets. Damage to the cabinets will result.
36. Remove the insulated food transporters from the refrigerators and mobile warming cabinet
and store them in any convenient location. Place the spare tray slides back inside the
mobile warming cabinet.
NOTE
The griddle, steam table, and cook pot cradle adapters are
interchangeable and can be used on either half of the cook center
peninsula.
37. Set up the cook center with the griddle and splash guards, the steam table and adapter top,
or the cook pot cradle adapters and cook pot cradles, as desired. Any of these items can be
set up on either half of the cook center. If the griddle is used, the splash guards must be
retrieved from the light storage box and installed on the griddle.
38. Retrieve any loose tie-down straps and store them on the hanger bars on the wall in the
food preparation area.

0006 00-21
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Ceiling Light Installation


WARNING
In the event of lamp breakage, be careful in removing glass fragments
and white phosphorous dust that may be dispersed from the fixture.
Handling glass fragments or inhaling phosphorous dust could cause
personal injury.
1. Unpack the removable light fixtures from their storage box and position them as shown in
Figure 14. Install the lights by slipping the hooked brackets at the ends of the fixtures
between the fabric and the arches. Orient each fixture so the end with the power cord is
toward the designated receptacle.
2. Plug the power cords into their marked receptacles in the ceiling raceway.
3. Tuck the excess cable between the fabric and the arches.
4. Place the two arch frame component bags and the moving blanket in the light storage box.
Store the box under the tables in the serving wing or in another convenient location as
desired.

REMOVABLE REMOVABLE
FIXTURES FIXTURES

BLACKOUT LIGHTS

Figure 14. Ceiling Light Fixture Layout.

0006 00-22
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Water and Drain System Startup


The water supply hose, internal drain hose, and external drain hose should already be
connected as described earlier in this Work Package. Fill the water system as follows:
CAUTION
The switches for the water pump and water heater (located on the
appliance control box) must be left OFF until the water system and water
heater are filled. Energizing these items without water in them will result
in equipment damage.

In freezing weather, the water tank trailer should be located as close to


the fabric penetration as possible. Additional procedures to prevent
freezing are described in WP 0007 00.
1. Ensure that both drain valves in the sink assembly are fully closed. The valves are located
at the back of the assembly under the water heater – one for the heater and one for the cold
water line. If necessary, unlock the sink assembly casters and temporarily move the sink
assembly to check the valves.
2. Open the hot and cold water handles to eliminate back pressure on the pump.
CAUTION
Do not run the water pump for more that approximately one minute
without water. If water is not running from the faucet after this time, shut
off the pump at the appliance control box and check for kinks or leaks in
the supply hose. The water heater must be left OFF until it has been
filled.
3. Position the WATER PUMP switch on the appliance control box to ON.
4. Turn off the cold water when a steady stream of water runs from the faucet. After a short
time for the water heater to fill, turn off the hot water when a steady stream runs from the
faucet. After the water is turned off, the pump will automatically stop after a few seconds.
5. Position the WATER HEATER switch on the appliance control box to ON.
6. To fill the tray pack heater or steam table, retrieve the short water supply hose from the base
of the sink assembly, connect the female end to the faucet, and fill these items as desired.
When no longer needed, drain the hose, coil it, connect its ends together to minimize the
possibility of contamination, and restow it in the sink assembly base.

0006 00-23
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

KITCHEN OPERATION

Generator
A detailed description of generator operation is provided in TM 9-6115-642-10.

Modern Burner Units


A detailed description of MBU operation is provided in TM 10-7310-281-13&P. Check that the
MBU POWER switch is ON before attempting to start the MBUs. To ensure sufficient air flow
for MBU ignition, the cook center ventilation fans should be running before lighting any MBUs in
the cook center. Also, when lighting the two MBUs in either section of the cook center, the right-
hand MBU in each section should be lit first. The MBUs in the dual oven assembly can be lit in
any order.

Environmental Control Unit


Operation of the Environmental Control Unit is fully automatic once the desired mode is selected
with the ECU control switch. The available modes are off, low cooling, high cooling, and heat.
The system operates until it is turned off; there is no temperature setpoint adjustment.
NOTE
The Environmental Control Unit has time delay features that cause
several minutes delay before the system starts, and each time the
control switch position is changed. If the system does not start after
approximately five minutes, reset the control circuit by cycling the
controller’s circuit breaker (#18 on the Power Distribution Panel) OFF
and back ON.

Exhaust Hood Ventilation


Exhaust hood ventilation is controlled by the fan speed control located to the right of the spice
rack. Rotate the knob clockwise to increase fan speed and counter-clockwise to reduce it.
Turning the knob fully counter-clockwise shuts off the fans. The exhaust system should not
normally be operated above about 75% fan speed (control knob turned clockwise approximately
¾ of its travel) as this is enough to exhaust smoke and steam generated at the cook center
under normal cooking conditions. The remaining capacity is available if needed to exhaust
unusually large amounts of smoke or steam; however, operating the fans at higher speed
increases the noise level in the kitchen and is not recommended unless necessary.

0006 00-24
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

KITCHEN PACKOUT AND PREPARATION FOR TRANSPORT

Introduction
The ISO expandable shelter serves as the primary container for the CK. Upon completion of an
operational deployment, the CK is packed for transport within the shelter. All components must
be packed in the order and locations specified in the following paragraphs to ensure that
everything will fit and to prevent damage during transport.
The packout procedures which follow assume that all foodstuffs and other items not part of the
CK’s inventory will be removed before initiating packout. In specific tactical situations, however,
the Unit Commander or Unit Standard Operating Procedures may direct that the CK be packed
out and moved with food or other items on board. In such cases, the packout procedures may
be locally modified as required.
When a ratchet strap is called for, place the long section of the strap toward the mechanical
room and the short ratchet section toward the personnel door. Ensure that the straps are
straight. Tighten the straps slightly, move the piece of equipment slightly to ensure that the
straps are secure, then completely tighten the straps.
Figure 15 illustrates the packout locations of the appliances and other major components.
Table 2 provides a checklist of the loose items and gives the recommended packout location of
each item. Further information and instructions for packout are provided in the following
paragraphs.

SINK ASSEMBLY STORAGE CABINETS (2)

W ARMING CABINET DUAL OVEN ASSEMBLY

TRAY PACK
HEATER

AIR CONDITIONERS
(2)
PERSONNEL DOOR

GENERATOR

MECHANICAL
REFRIGERATOR ROOM

POLE BAGS
GRIDDLE
COOK CENTER
(SEE COOK CENTER
PACKOUT DIAGRAM)

Figure 15. Major Component Packout Locations.

0006 00-25
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Preparation for Packout


Before beginning packout, prepare the CK as follows. Except as noted, these steps may be
performed simultaneously or in any convenient order.

WARNING

Ensure that all CK components have completely cooled


before initiating packout, or personal injury may result.
1. Turn off all MBUs and the water heater and allow the equipment to cool. If they were
recently used, the steam table, tray pack heater and water heater will contain hot water that
will take an hour or more to cool.
2. Remove all food and trash from the kitchen and clean the utensils, pots, pans, griddle,
grease filters, grease cup, grease trap, table tops, etc. as necessary.
3. Turn off the refrigerators and mobile warming cabinet and clean them.
4. Turn off the cook center ventilation. The generator, lights and ECU may be left on if desired.
5. Disconnect both ends of the water supply hose and internal drain hose. Drain the supply
hose, coil it tightly, and connect its two ends together to minimize the possibility of
contamination. Pack the supply hose on the lower shelf of the sink assembly. If it is not
needed to drain the steam table, coil the internal drain hose and pack it in the back of the
sink assembly.
6. If necessary, drain the steam table after it has cooled. Connect the internal drain hose to
the steam table drain connection and the floor drain connection. Remove the stopper and
allow the table to drain. Replace the stopper when draining is complete. Disconnect the
drain hose, coil it, and pack it in the back of the sink assembly. If necessary, remove the
floor drain cover and clean the drain.
7. After it has cooled, drain the water heater. Open both faucet valves, both drain valves
(located under the water heater) and collect the water in a suitable container. Close all of
the valves when draining is complete. The collected water can be poured into the floor
drain.
8. If the tray pack heater must be drained, leave the external drain hose in place – it will be
removed later. If not, disconnect the hose and drain it. Coil it tightly, and pack it on the
lower shelf of the sink assembly. Install the cap on the external drain connection.

0006 00-26
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Table 2. Loose Item Packout List.


ITEM QTY PACKOUT LOCATION
Fire extinguisher 4 Wall brackets
Ground rod assembly 1 Brackets inside the left door of the mechanical room
Wing jack 8 On top of stair/ladders in the mechanical room
Screw jack 2 Brackets on the left door of the mechanical room
Screw jack extension/base plate 2 Brackets on the floor of the mechanical room
Corner jack 2 Brackets on the left door of the mechanical room
Corner jack extension/base plate 2 Brackets on the left door of the mechanical room
Jack/winch handle 2 Straps on the side of the rifle rack
Tech manuals (CK, MBU) 2 In manual holder
Work table drawer 2 Shelf under the dual oven assembly
Cook pot cradle adapter 4 Top of the griddle, wrapped in the moving blanket
Modern Burner Unit (MBU) 7 In place
Cook pot cradle 2 Under the cook center
Cook pot cradle burner rack 1 Top of the tray pack heater
Cook pot cradle base rack 1 Top of the tray pack heater
Griddle top 1 On the left half of the cook center
Steam table body 1 On the right half of the cook center
Steam table adapter top 1 On top of the steam table body
Beverage dispenser 8 Top shelves of the mobile storage cabinets
Board, food slicing and chopping 2 Inside the mobile warming cabinet
Can, water, plastic, 5-gallon 6 Inside the mechanical room
Can opener, hand 2 In table drawer
Colander, SS, 16-quart 1 Shelf under the right oven
Dipper, 32-ounce 4 Shelf under the right oven
Egg whip 2 In table drawer
Fork, 15-inch 4 In table drawer
Fork, 21-inch 4 In table drawer
Ice cream scoop, size 6 4 In table drawer
Knife, boning, 6-inch 3 In table drawer
Knife, cook's, 10-inch 3 In table drawer
Knife, paring, 3.25-inch 4 In table drawer
Knife, steak, scimitar 3 In table drawer

0006 00-27
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Table 2. Loose Item Packout List – Continued


ITEM QTY PACKOUT LOCATION
Ladle, 8-ounce, 12-inch handle 4 Shelf under the ovens
Measuring cup, 4-quart 2 Shelf under the right oven
Measuring set, spoons 2 In table drawer
Pan, baking and roasting, 4 Under the cook center, left side
w/cover
Pans, baking, full size 10 Inside the mobile warming cabinet
Peeler, potato, hand 3 In table drawer
Pot, cooking, 10-gal, w/cover 3 Nested inside each other, on the lower shelves of
the mobile storage cabinets
Pot, cooking, 15-gal, w/cover 3 Lower shelves of the mobile storage cabinets
Skimmer, kitchen 2 In table drawer
Spoon, food service, 15-inch 4 In table drawer
Spoon, food service, 21-inch 4 In table drawer
Spoon, serving, slotted, 15-inch 4 In table drawer
Steam table pan, full size 8 Inside the ovens
Steam table pan, half size 4 Inside the ovens
Tongs, food service, 12-inch 4 In table drawer
Food turner (spatula), 20-inch 4 In table drawer
Equipment Packout
WARNING
Ensure that all components have completely cooled before initiating
packout.

Cook Center
Figure 16 illustrates the locations of the items packed on or within the cook center.

IFC (2)

LAMP BOX
IFC (3)
TABLES (2)
TABLES (2)
BLANKET (COOK
POT CRADLE STEAM TABLE
ADAPTERS INSERT
PACKED INSIDE) MBU (MBUs
GRIDDLE REMAIN
IN PLACE)
ROASTING PAN
(4) COOK POT CRADLE
(2)

Figure 16. Cook Center Packout.

0006 00-28
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Referring to Figure 16, pack out the cook center as follows:


1. Pack the MBUs, griddle and grease pan in place.
2. Place the moving blanket over the griddle. Place the cook pot cradle adapters on the
blanket and fold the blanket over them.
3. Remove the drawer assemblies from the tables and stow them in the oven base. Place two
tables, with the legs folded, on the griddle. Place the tables so that their legs are down.
4. Retrieve the light storage box and remove any items stored inside. Unplug and take down
the removable light fixtures and place them in the box. Place the griddle splash guards
inside the box, on top of the fixtures.
WARNING
The packed light storage box weighs approximately 100 lbs (45.4 kg).
Three persons must carry the box, lifting with legs not back, to prevent
injury.
5. Place the light storage box on top of the tables. Center the box on the tables.
6. Place two insulated food containers on the light storage box. Center the containers on the
box.
7. Place one ratchet tie-down strap over all of the above items. Attach the strap end to the tie-
down provision at the mechanical room end of the cook center, and the ratchet end to the
tie-down provision at the center of the cook center. Tighten the strap securely.
8. Pack the steam table and adapter top in place.
9. Place two tables, with the drawers removed and the legs folded, on the steam table and
adapter top. Stack the tables with their legs down.
10. Place three insulated food containers on the tables. Center the containers on the tables.
11. Place one ratchet tie-down strap over all of the above items. Attach the strap end to the tie-
down provision at the center of the cook center, and the ratchet end to the tie-down
provision at the right end of the cook center. Tighten the strap securely.
12. Place the lids on each of the four roasting pans. Place one pan in each of the four leftmost
compartments in the base assembly.
13. Place one pot cradle in each of the two rightmost compartments.

Tray Pack Heater


1. Pack the MBU in place. Disconnect the fuel and power lines, coil them, and pack them in
the bottom of the oven assembly. Ensure the fuel line dust plug is in place.
2. Unplug the heater fan power cable from the appliance control box and remove the heater
fan assembly from the back of the tray pack heater. If the tray pack heater must be drained,
temporarily set the fan assembly aside in a convenient location. Otherwise, pack the
assembly inside the tray pack heater.

0006 00-29
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

WARNING
DO NOT use one of the water supply hoses to drain the tray pack heater.
They are for potable water use and could become contaminated.
3. If the tray pack heater must be drained, roll it to the area of the personnel access door, open
its drain valve, and drain the water into the floor drain. Close the valve when draining is
complete. Pack the heater fan assembly inside the tray pack heater.
4. If necessary, disconnect the external drain hose and drain it. Tightly coil the hose and pack
it on the lower shelf of the sink assembly.
5. Position the tray pack heater as shown earlier in Figure 15, with its back to the mechanical
room wall.
6. Place two ratchet straps over the tray pack heater, running from the loops on the
mechanical room wall down to the tie-down provisions in the floor. Tighten the straps
securely.
7. Place the base rack inside the burner rack and set both on top of the tray pack heater.
Strap them down with two long rubber straps. Hook the straps under the edges of the tray
pack heater’s base.

Dual Oven Assembly


1. Leave the MBUs in place with their fuel and power lines connected.
2. Unplug the 24 VDC power cable from the ceiling raceway. Coil the cable, along with the fuel
line and power cable to the tray pack heater, and pack them between the left MBU and the
left side of the oven base.
3. Disconnect the fuel line from its outlet at the mechanical room wall and install the dust plugs.
Coil the hose and pack it between the right MBU and the right side of the oven base.
4. Unplug the oven fan power cable from the appliance control box. Unplug the box’s power
cable from the ceiling raceway, coil it, and place the box in one of the drawer assemblies.
5. Pull the oven assembly away from the fabric wall far enough to remove the chimney pipe.
Remove the pipe and store it on one of the drawer assemblies.
6. Position the oven assembly as shown earlier in Figure 15, with its back toward the cook
center, and strap it down with two ratchet straps from side to side. Run the straps under the
oven fan assembly.

Refrigerators
1. Place four insulated food transporters in each refrigerator, one on each shelf.
2. Strap the containers to the shelves using one short rubber strap over each container, placed
from back to front.
3. Unplug the refrigerators and temporarily move them to the serving wing while completing
packout and closure of the food preparation wing.

0006 00-30
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Mobile Warming Cabinet


1. Unplug the power cord, coil it, and hang it from the holder on the back of the unit.
2. Place all the baking pans except one on the bottom slides.
3. Place the cutting boards on the baking pans.
4. Install another set of slides just above the baking pans.
5. Place the remaining baking pan on the slides.
6. Place three insulated food containers on this pan.
7. Install another set of slides just above the top insulated food container.
8. Place all remaining loose slides on top of the top insulated food container.
9. Place two short rubber straps crossed over the top of the loose slides and containers. Hook
the straps to the front rack hangers. Stretch the straps across and up and hook them to the
rear rack hangers, ensuring that the strap hooks are completely hooked into holes in the
rack hangers.
10. Close and latch the warming cabinet doors.
11. Position the warming cabinet as shown earlier in Figure 15, with its back to the side of the
dual oven assembly, and strap it down with two ratchet straps run from back to front.

Mobile Storage Cabinets


1. Place four beverage dispensers on the top shelf of each storage cabinet. Strap them in
place with one short rubber strap placed across the front of the beverage dispensers.
2. Nest the 10-gallon pots inside each other. Place them and the 15-gallon pots on the bottom
shelves of the storage cabinets. Place the pot lids on top of the pots. Strap them in place
with one short rubber strap placed across the front of the pots.
3. Position the storage cabinets side by side as shown earlier in Figure 15, with their fronts
facing the cook center, and strap each down with one ratchet strap run from side to side.
Tighten the straps securely.

Hand Sink Assembly


1. Tightly coil the internal drain hose and pack it in the back of the sink assembly.
2. Tightly coil the water supply hose and connect its ends together to prevent contamination.
Tightly coil the external drain hose. Pack both hoses on the lower shelf of the sink
assembly.
3. Locate the sink assembly as shown earlier in Figure 15, with its back to the side of the
mobile warming cabinet, and strap it down with one ratchet strap run from side to side.
Tighten the strap securely.

0006 00-31
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Food Preparation Wing Closure


1. Close and secure the windows in the food preparation wing.
2. Retrieve any ratchet straps and rubber straps still hanging in the food preparation wing and
place them in a convenient location in the serving wing.
3. Retrieve the empty arch component storage bags.

WARNING
A storage bag filled with shelter arch components weighs approximately
130 lbs (59 kg). Three persons must carry the bag, lifting with legs, not
back, to prevent injury.
4. Remove the adjustable spacer. Starting in the middle of the wing, remove the arch spacers
and arch frame assemblies (it may be necessary for personnel to push up on the fabric
while removing the assemblies). Disassemble the components and place the them in one of
the storage bags. Temporarily move the bag to the serving wing so it is out of the way.
5. If still running, turn off the ECU and then shut down the generator from the generator control
panel.
6. Remove the locking pins attaching the three wing jacks to the wing, and remove the jacks.
It may be necessary to retrieve a winch handle and crank the wing up slightly to take the
weight off the pins before they can be removed.
7. If installed, remove the platform rail, platform, and stair/ladder at the personnel door and
temporarily set them out of the way (the platform will interfere with the winch handle).
WARNING
When raising or lowering the wings, one member of the crew must act as
a spotter to ensure that all personnel stay clear.
8. If not already done, retrieve a jack/winch handle from its storage location on the side of the
rifle rack.
9. Winch up the wing using the left winch. When the wing is approximately halfway up, stop
winching. Push in on the fabric at each end of the wing so it will properly fold up as the wing
is closed.
10. Continue winching up the wing. When it is nearly closed, climb onto the container and
attach the orange safety strap. After the strap is attached, unlock and rotate the four cam-
locks on the side of the wing 90o so their handles are pointing straight outward.
11. Continue winching up the wing until it is almost closed and the winch becomes hard to turn.
The spotter can advise the person operating the winch when the wing is almost closed.
12. Partially close the four cam-locks by rotating their handles approximately 45o toward their
locked position. Crank the wing closed a few more turns, then completely engage and lock
the cam-locks.

0006 00-32
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

Refrigerator Tie-Down
1. Place the long ends of three ratchet straps in the tie-down provisions for the first refrigerator.
2. Referring to Figure 15, position the right-hand hinged refrigerator with its front facing
outboard toward the closed food preparation wing. Place the three straps over the top of the
refrigerator, two from side to side and one from front to back. Move the refrigerator into its
final position. Attach the ratchet end of each strap to the appropriate tie-down provision in
the floor and tighten the straps securely.
3. Place the long ends of three ratchet straps in the tie-down provisions for the second
refrigerator.
4. Position the second refrigerator with its back facing the back of the first refrigerator. Place
the three straps over the top of the refrigerator, two from side to side and one from front to
back. Move the refrigerator into its final position. Attach the ratchet end of each strap to the
appropriate tie-down provision in the floor and tighten the straps securely.

Serving Side Shelter Closure

WARNING
A storage bag filled with shelter arch components weighs approximately
130 lbs (59 kg). Three persons must carry the bag, lifting with legs, not
back, to prevent injury.
1. Place the bag of shelter arch components from the food preparation wing against the
refrigerator, angling the bag so one end is against the ceiling and the other against the side
of the cook center.
2. Close and secure all doors and windows in the wing except the door nearest the personnel
access door. Fold the bottom of the door inward and push it under the door so it will not be
caught when the wing is closed.
3. Retrieve the remaining arch component storage bag.
4. Remove the curved spacers and place them in the storage bag. Starting in the middle of the
wing, remove the arch spacers and arch frame assemblies. Disassemble the frame
assemblies and place the components in the storage bag. Close the bag and place it bag
beside the other one, against the refrigerator.
5. If installed, remove the stair/ladders.
6. Secure the remaining serving door. Fold the bottom of the door inward and push it under
the door so it will not be caught when the wing is closed.
7. Remove the locking pins attaching the three wing jacks to the wing, and remove the jacks.
It may be necessary to crank the wing up slightly to take the weight off the pins before they
can be removed.

0006 00-33
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

WARNING
When raising or lowering the wings, one member of the crew must act as
a spotter to ensure that all personnel stay clear.
8. Winch up the wing using the right winch. When the wing is approximately halfway up, stop
winching. Push in on the fabric at each end of the wing so it will properly fold up as the wing
is closed.
9. Continue winching up the wing. When it is nearly closed, climb onto the container and
attach the orange safety strap. After the strap is attached, unlock and rotate the four cam-
locks on the side of the wing 90o so their handles are pointing straight outward.
10. Continue winching up the wing until it is almost closed and the winch becomes hard to turn.
The spotter can advise the person operating the winch when the wing is almost closed.
11. Partially engage the four cam-locks by rotating their handles approximately 45o toward their
locked position. Crank the wing closed a few more turns, then completely engage and lock
the cam-locks.
12. Return the jack/winch handle to its storage location on the side of the rifle rack. Strap it in
place with its handle end up.
13. Pack the three pairs of stair railings upside down just inside the personnel door. Strap the
railings in place on both sides of the door using two short rubber straps.
14. On the Main Control Panel, turn the INTERIOR LIGHTING and EMERGENCY LIGHT
switches OFF.
15. Close and latch the personnel door.

Jack Removal
If they were used, remove the corner jacks and screw jacks as follows.
1. Lower the corner jacks until the end of the container is resting on the ground. Remove the
jacks.
2. Install the corner jacks at the opposite end of the container. Raise the end of the container
just until the weight is off of the screw jacks. Remove the screw jacks.
3. Lower the corner jacks until the end of the container is resting on the ground. Remove the
jacks.

Mechanical Room Packout


WARNING
To prevent personal injury, notify personnel inside the CK before
removing the platform from in front of the personnel door.
1. If the CK is mounted on a trailer, install the platform at the mechanical room doors. Hook
the platform into the bracket on the container and support the other side using two wing
jacks.
0006 00-34
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

2. Unbuckle the awning from both doors and lay it up out of the way.
3. Remove the awning support bar from the brackets on the doors. Slip the straps from the
generator, air conditioner, and exhaust fan ducts from the awning rod. Leave the loops in
the straps, and the ducts attached to the units.
4. Store the awning support bar on the floor just inside the mechanical room.
5. Stuff the generator and air conditioner ducts into the openings of the units so that they are
not in the way. Drape the hood exhaust duct behind the generator discharge hood.
6. Remove the two door braces and store them on the floor underneath the air conditioners.

WARNING
Ensure that the generator exhaust pipe has completely cooled before
attempting to disassemble the elbow pipe.
7. Remove the generator exhaust elbow pipe by loosening the clamp and slipping the elbow
through the awning from above. Store it at the right end of the generator. Leave the clamp
attached to the exhaust pipe end at the ceiling of the mechanical room.
8. Unscrew the awning from the door frame. Fold it and pack it on top of the generator.
9. Retrieve the ground rod assembly, clean it, and store it in its brackets next to the Power
Entrance Panel.
10. If they were used, place the screw jack extension/base plates at the left end of the
generator. Strap them down with two short rubber straps.
11. Disconnect the MBU fuel line at the connection below the Power Entrance Panel. Remove
the fuel can adapter from the can, place it in its storage bag, and pack it on the floor to the
left of the generator. Put the cap on the fuel can and remove the can from the mechanical
room. Stow the strap in any convenient place in the mechanical room.
12. Disconnect the generator’s auxiliary fuel line at the other fuel can. Remove the fuel can
adapter from the can, place it in its storage bag, and pack it on the floor to the left of the
generator. Put the cap on the fuel can.
13. Coil the generator’s auxiliary fuel line and stow it on the floor to the left of the generator.
14. Disconnect the wing jacks from the platform. Remove the platform and slide it, with the
edge containing the jack brackets up, between the screw jack extension/base plates and the
front of the generator. Pack the platform railing next to the platform.
15. Place the long portions of two ratchet straps into the two loops located at the base of the
generator. Temporarily place the loose ends of the straps on top of the generator.
16. Place the three stair/ladders on their sides with their tops to the left.
17. Place the 6 water cans, on their sides, between the stair/ladder treads.
18. Strap the stair/ladders in place by bringing the two ratchet straps over them and securing
them to the rings on the floor. Tighten the straps securely.

0006 00-35
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0006 00


OPERATION UNDER USUAL CONDITIONS

19. Place the wing jacks, with their base plates to the left, on top of the stair/ladders. Slide the
tops of the jacks under the air conditioner and secure the jacks to the stair/ladders using two
short rubber straps.
20. If the corner jacks and screw jacks were used, separate the jack bodies from the
extension/base plates. Store the corner jacks bodies, their extension/base plates, and the
screw jack bodies in their storage brackets on the left door. Ensure that the jacks and base
plates are properly secured to the brackets.
21. Stow the screw jack extension/base plates on the floor to the left of the generator and strap
them down with a short rubber strap.
22. Ensure that the ends of the two air conditioner condensation drain lines are stowed inside
the mechanical room so they will not be damaged when the doors are closed.
23. Closing the left door first, close and latch the mechanical room doors.
24. Place all three fuel cans in a Food Service Section vehicle.

END OF WORK PACKAGE

0006 00-36
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0007 00


OPERATION UNDER UNUSUAL CONDITIONS

INITIAL SETUP:
Kitchen set up and operating

Maintenance Level Personnel Required


Operator/Crew Four (plus one supervisor)

GENERAL
This work package provides instructions for operating the CK under unusual conditions. These
include adverse weather; nuclear, biological, and chemical attack; and emergency blackout
conditions.

ADVERSE WEATHER CONDITIONS

Operation in Rain and/or Mud


1. Provide an adequate drainage ditch to prevent standing water around the CK.
2. Frequently check the jacks for sinking. Level the container as required by adjusting the
corner jacks, screw jacks, or trailer jacks, as applicable. It may also be necessary to adjust
the wing jacks to maintain level floors.
3. Close and secure all shelter doors except the mechanical room doors. These cannot be
shut when the CK is set up for operation.
4. Check door seals for proper placement and compression.
5. From the inside, inspect the CK for leaks.

Operation in Hot Weather


WARNING
High heat generated during CK operation may be a health hazard. The
section supervisor must constantly monitor personnel and follow local
Standard Operating Procedures.
1. Operate the MBUs at the lowest setting that will ensure proper cooking.
2. Minimize the use of electrical appliances. This makes more power available for the air
conditioners.
3. For better ventilation, open the windows and doors. The windows can be rolled up and
secured with the straps provided. The serving wing doors can be rolled up from inside the
kitchen and wedged between the shelter roof and the arched spacer above each doorway.
4. The ECU is designed to provide some degree of comfort to cooks in the food preparation
area. It is not designed to cool the entire CK.

0007 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0007 00


OPERATION UNDER UNUSUAL CONDITIONS

Operation in Snow, Ice, or Extreme Cold


WARNING
In extreme cold, do not touch metal parts with bare hands. Severe skin
damage may result.
NOTE
Fluorescent lights may be slow to light at very low temperatures.
1. If freezing conditions exist or are possible while the CK is set up and operating, the external
water supply and drain should not be used.
CAUTION
At temperatures below freezing, the water supply and drain hoses will be
stiff. Do not attempt to straighten or coil a frozen hose or equipment
damage may result. Place the hoses inside the heated shelter until they
have warmed enough to be coiled.
2. If connected, disconnect and drain the water supply hose and the external drain hose. Coil
each hose and store them in the hand sink assembly.
3. To use the hand sink, connect one of the 25-ft water supply hoses to the supply connection
on the back of the sink assembly. Position a filled 5-gallon potable water can beside the
sink assembly and insert the other end of the hose into the can.
NOTE
The water heater holds about 6 gallons. If it is not already full from prior
use of the sink, at least two filled water cans will be needed to start.
4. Collect drainage from the hand sink in a suitable container placed underneath the external
drain hose connection.
5. Keep all doors and windows closed.
6. Lubricate door weather seals with silicone spray (WP 0051 00, Table 1, Item 4) to prevent
sticking.
7. Adjust the air curtain dampers along the front edge of the cook center hood if the air is
uncomfortably cold.
8. Run the cook center fans at the lowest practical level to avoid removing warm inside air.
9. Do not allow ice and snow to build up on the wing roofs. As necessary, remove any
accumulation with a soft bristle brush, broom, or equivalent.
10. Remove ice and snow from the wing roofs before folding them.

0007 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0007 00


OPERATION UNDER UNUSUAL CONDITIONS

Draining the Water System


If freezing conditions are possible while the CK is packed for transport, or the kitchen is to be
left set up but unheated during possible freezing conditions, drain the water system to prevent
damage.
1. Turn off the water pump and water heater at the appliance control box.
2. Disconnect and drain the water supply hose. If packing the kitchen for transport, coil the
hose, connect its two ends together, and store it on the lower shelf in the front of the sink
assembly.
3. Open the hot and cold water faucets to release the pressure in the system. Leave the
faucets open.
4. Drain the cold water line into a pan, bucket, or other container by opening the drain valve at
the back of the sink assembly.
5. Drain the water heater into a suitable container by opening the water heater drain valve.
6. With both drain valves open, turn on the water pump for several seconds to purge the pump
of water. Turn off the pump when there is no sign of water coming from the drains.
7. If necessary, slightly tilt the sink assembly to drain any water remaining in the sink bowl and
drain pipe.
8. Disconnect the interior drain hose from the sink assembly and drain it into the floor drain. If
packing the kitchen for transport, disconnect the hose from the fitting on the floor drain, coil
it, and store it on the shelf in the back of the sink assembly.
9. Disconnect and drain the external drain hose. If packing the kitchen for transport, coil the
hose tightly and store it in the lower shelf in the front of the sink assembly.
10. Ensure that the hot and cold water lines and the water heater are completely drained, then
close the drains and faucets.

FORDING AND SWIMMING


In the packed-out configuration, the CK is not watertight. It should never be submerged in any
depth of water or equipment damage may result. When mounted on a trailer, hard-bottom water
crossings no deeper than approximately 2 feet can be forded. When in doubt, refer to Unit
Standard Operating Procedures.

INTERIM NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION


PROCEDURES
When an NBC attack is expected, and time allows, the kitchen should be packed for transport
per WP 0006 00 until the threat of attack is over. If an NBC attack occurs, the unit must be
decontaminated before use in accordance with FM 3-5.

JAMMING AND ELECTRONIC COUNTERMEASURES


The CK is not affected by jamming or electronic countermeasures.
0007 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0007 00


OPERATION UNDER UNUSUAL CONDITIONS

EMERGENCY PROCEDURES

Operation During Blackout Conditions


Meal preparation and serving can be conducted during blackout conditions. Kitchen doors
should be opened only as necessary, and should be closed as soon as possible.
1. Ensure that all door and window flaps are closed and sealed.
2. With the LIGHTING MODE switch on the Main Control Panel in NORMAL, turn on the
interior lights and check the perimeter of the kitchen from at least 25 feet away to ensure no
light is visible.
3. Place the LIGHTING MODE switch in the BLACKOUT position.

END OF WORK PACKAGE

0007 00-4
TM 10-7360-226-13&P

CHAPTER 3

TROUBLESHOOTING PROCEDURES
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TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0008 00


INTRODUCTION

MALFUNCTION/SYMPTOM INDEX
The malfunction/symptom index (WP 0009 00) is a quick reference for finding troubleshooting
procedures. Associated with each symptom name is a work package sequence number
representing the starting point in a troubleshooting sequence. As the troubleshooting activity
progresses through to the conclusion of a sequence, a reference is made to the next logical
troubleshooting sequence by work package sequence number or by referring to the
malfunction/symptom index to locate the next failure symptom work package. This type of
activity continues until successful fault isolation is achieved.

TROUBLESHOOTING PROCEDURES
The troubleshooting work packages contain tables listing the malfunctions, checks or
inspections, and corrective actions required to return the equipment to normal operation.
Perform the steps in the order they appear in the tables.
Each work package is headed by an initial setup. This setup outlines what is needed as well as
the conditions that must be met before starting the task. DO NOT START A TASK UNTIL:
• You understand the task.
• You understand what you are to do.
• You understand what is needed to do the work.
• You have the things you need.
This manual cannot list all malfunctions that may occur, or all tests, inspections and corrective
actions. If a malfunction is not listed or is not corrected by listed corrective actions, notify unit
maintenance.

GENERAL INFORMATION
When troubleshooting the electrical system with power connected, place all switches and circuit
breakers in the OFF position.
If any circuit breaker trips after it has been reset, notify unit maintenance.

0008 00-1/2 Blank


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TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0009 00


MALFUNCTION/SYMPTOM INDEX

MALFUNCTION/SYMPTOM TROUBLESHOOTING PROCEDURE


Electrical System
No power to kitchen – external source ...........................................................WP 0010 00
No power to kitchen – generator source.........................................................WP 0010 00
Generator will not crank .................................................................................WP 0010 00
Generator cranks but does not start ...............................................................WP 0010 00
Interior lights do not work ...............................................................................WP 0010 00
No power at one or more receptacles ............................................................WP 0010 00
Modern Burner Unit (MBU)
MBU does not power up.................................................................................WP 0011 00
MBU powers on but does not start .................................................................WP 0011 00
MBU shuts down during operation .................................................................WP 0011 00
MBU fails to fuel.............................................................................................WP 0011 00
Environmental Control Unit
Air conditioners running but are not cooling ...................................................WP 0012 00
Heater does not start......................................................................................WP 0012 00
Hand Sink Assembly
No hot or cold water .......................................................................................WP 0013 00
Low water pressure........................................................................................WP 0013 00
No hot water ..................................................................................................WP 0013 00
Water is still cold after 30 minutes..................................................................WP 0013 00
Water is too hot..............................................................................................WP 0013 00
Sink drains slowly or does not drain ...............................................................WP 0013 00
No soap from dispenser .................................................................................WP 0013 00
Kitchen Appliances
Refrigerator does not operate ........................................................................WP 0014 00
Refrigerator operates but does not cool .........................................................WP 0014 00
Mobile warming cabinet does not heat ...........................................................WP 0014 00
Tray pack heater fan does not work ...............................................................WP 0014 00
Oven fan does not work .................................................................................WP 0014 00

0009 00-1/2 Blank


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TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0010 00


TROUBLESHOOTING PROCEDURES (ELECTRICAL SYSTEM)

THIS WORK PACKAGE COVERS:


Electrical System

INITIAL SETUP:
Kitchen set up

Maintenance Level
Operator/Crew

ELECTRICAL SYSTEM MALFUNCTIONS


Table 1. Troubleshooting Procedures (Electrical System)

Malfunction Test or Inspection Corrective Action


No power to kitchen – EXTERNAL POWER AVAILABLE Ensure that the external power
external source indicator (Main Control Panel) is cable is properly connected
not lit (Power Entrance Panel)
Ensure that the power cable is
connected to the source and
the source is energized
Ensure that the external power
control circuit breaker (Power
Entrance Panel) is closed
(pushed in)
Notify unit maintenance
EXTERNAL POWER AVAILABLE Press the EXTERNAL POWER
indicator is lit, EXTERNAL POWER pushbutton (Main Control
indicator is not lit Panel)
Notify unit maintenance
EXTERNAL POWER AVAILABLE Check/reset the input power
indicator is lit and EXTERNAL circuit breaker (#1 on Power
POWER indicator is lit Distribution Panel)
Notify unit maintenance

No power to kitchen – Generator is running, Check/close the AC CIRCUIT


generator source GENERATOR POWER INTERRUPTER switch
AVAILABLE indicator is not lit (generator control panel)

0010 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0010 00


TROUBLESHOOTING PROCEDURES (ELECTRICAL SYSTEM)

Table 1. Troubleshooting Procedures (Electrical System) – Continued

Malfunction Test or Inspection Corrective Action


Ensure that the generator
power control circuit breaker
(Power Entrance Panel) is shut
(pushed in)
Notify unit maintenance
GENERATOR POWER Press the GENERATOR
AVAILABLE indicator is lit, POWER pushbutton (Main
GENERATOR POWER indicator is Control Panel)
not lit.
Notify unit maintenance
GENERATOR POWER Check/reset the input power
AVAILABLE indicator is lit, circuit breaker (#1 on Power
GENERATOR POWER indicator is Distribution Panel).
lit
Notify unit maintenance

Generator will not Check that the E-Stop (Main Reset E-Stop
crank Control Panel) is reset (pulled out)
Check that DC control power circuit Reset circuit breaker
breaker CB1 (behind generator
control panel) is reset (pushed in)
Check that the E-Stop circuit Reset circuit breaker
breaker (Power Entrance Panel) is
reset (pushed in)
Check that the generator DEAD Place switch in NORMAL
CRANK switch is in NORMAL
(behind generator access door
accessible from inside the
mechanical room)
Check generator battery If loose or corroded, notify unit
connections (inside access doors maintenance
on both sides of generator)

Generator cranks but Check that the generator DEAD Place switch in NORMAL
does not start CRANK switch is in NORMAL
(behind generator access door
accessible from inside the
mechanical room)

0010 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0010 00


TROUBLESHOOTING PROCEDURES (ELECTRICAL SYSTEM)

Table 1. Troubleshooting Procedures (Electrical System) - Continued

Malfunction Test or Inspection Corrective Action


Check generator fuel level Refill fuel tank
Check for dirty fuel filter/water Service fuel filter/water
separator separator (Refer to TM 9-6115-
642-10)
Check air cleaner restriction Service air cleaner assembly
indicator for indication of a clogged (Refer to TM 9-6115-642-10)
air cleaner (inside access door by
cook center)
Ambient temperature below 40oF Turn master switch (generator
control panel) to PREHEAT for
no more than 30 seconds
before cranking engine. Refer
to TM 9-6115-642-10
Notify unit maintenance

Interior lights do not No other electrical components See “No Power to Kitchen”
work operate
All other electrical components Check/reset lighting circuit
operate breaker (#19 on Power
Distribution Panel)
Notify unit maintenance

No power at one or No other electrical components See “No Power to Kitchen”


more receptacles operate
All other electrical components Check/reset ground fault
operate properly interrupter (on receptacle next
to spice rack)
Notify unit maintenance

END OF WORK PACKAGE

0010 00-3/4 Blank


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CONTAINERIZED KITCHEN (CK) 0011 00


TROUBLESHOOTING PROCEDURES (MODERN BURNER UNIT)

THIS WORK PACKAGE COVERS:


Modern Burner Unit (MBU)

INITIAL SETUP:
CK set up

Maintenance Level
Operator/Crew

MODERN BURNER UNIT (MBU) MALFUNCTIONS


Table 1. Troubleshooting Procedures (MBU)

Malfunction Test or Inspection Corrective Action


MBU does not power up No power to any MBUs Ensure MBU Power switch (next
to spice rack) is ON
Ensure MBU converter is ON
(front wall inside mechanical
room)
Ensure MBU converter is plugged
in (mechanical room)
Ensure 24 VDC is properly
connected from the converter to
the MBUs
Notify unit maintenance
Power available to all but one MBU Ensure power cable to affected
MBU is properly connected
Swap MBU with another unit to
determine if the problem is in the
MBU or power cable
Refer to TM 10-7310-281-13&P
for additional troubleshooting
guidance for the MBU
Notify unit maintenance

MBU powers on but does Check low fuel light on MBU Refuel MBU
not start

0011 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0011 00


TROUBLESHOOTING PROCEDURES (MODERN BURNER UNIT)

Table 1. Troubleshooting Procedures (Modern Burner Unit) – Continued

Malfunction Test or Inspection Corrective Action


MBU is in cook center Start right-side MBU first
MBU is in oven assembly or tray pack Check/connect fuel connection at
heater the base of the mechanical room
wall
Refer to TM 10-7310-281-13&P
for additional troubleshooting
guidance for the MBU
Notify unit maintenance
MBU shuts down during No power at the unit See “MBU does not start”
operation
MBU power is on Check fuel level light on MBU.
Refuel if necessary
Refer to TM 10-7310-281-13&P
for additional troubleshooting
guidance for the MBU
Notify unit maintenance
MBU fails to fuel No power to the unit See “MBU does not start”
MBU has power but air compressor Refer to TM 10-7310-281-13&P
cannot be heard for additional troubleshooting
guidance for the MBU
Notify unit maintenance
MBU power is on and air compressor NOTE: Refueling can take up to
is running 4 minutes for a single MBU, and
even longer when more than one
is refueling at a time.
Ensure that the fuel line to the fuel
can is connected, can contains
fuel, and valve on fuel can adapter
is open
Ensure that all hoses are free of
leaks and fittings are tight
Refer to TM 10-7310-281-13&P
for additional troubleshooting
guidance for the MBU
Notify unit maintenance

END OF WORK PACKAGE


0011 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0012 00


TROUBLESHOOTING PROCEDURES (ENVIRONMENTAL CONTROL UNIT)

THIS WORK PACKAGE COVERS:


Environmental Control Unit (ECU)

INITIAL SETUP:
CK set up

Maintenance Level
Operator/Crew

ENVIRONMENTAL CONTROL SYSTEM MALFUNCTIONS


Table 1. Troubleshooting Procedures (ECU)
Malfunction Test or Inspection Corrective Action
Air conditioners running Hot air from air ducts Check ECU control switch
but are not cooling position
Check/reset ECU circuit
breakers (Power Distribution
Panel). NOTE: If breakers are
cycled, there is a 4-minute built
in time delay before cooling will
start
NOTE: When humidity is high,
A/C will work to reduce it, with
only a slight reduction in
temperature
Notify unit maintenance

Heater does not start Check/reset circuit breaker (#8


on Power Distribution Panel)
Notify unit maintenance

END OF WORK PACKAGE

0012 00-1/2 Blank


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TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0013 00


TROUBLESHOOTING PROCEDURES (HAND SINK ASSEMBLY)

THIS WORK PACKAGE COVERS:


Hand Sink Assembly

INITIAL SETUP:
CK set up

Maintenance Level
Operator/Crew
HAND SINK ASSEMBLY MALFUNCTIONS
Table 1. Troubleshooting Procedures (Hand Sink Assembly)
Malfunction Test or Inspection Corrective Action
No hot or cold water Water pump running Immediately turn water heater
OFF (appliance control box)
Check hoses for kinks, Remove kinks, tighten loose or
obstructions, leaks, missing leaking fittings, repair/replace
washers damaged hose
Supply valve from tank trailer open Check/open valve
Notify unit maintenance
Pump will not run Immediately turn water heater
OFF (appliance control box)
Check/plug in pump power cord
Verify pump switch is ON
(appliance control box)
Verify appliance control box is
plugged in
Check/reset pump circuit
breaker (appliance control box)
Check/reset appliance control
box circuit breaker (#24 on
Power Distribution Panel)
Notify unit maintenance

Low water pressure Check hoses for kinks, Remove kinks, tighten loose or
obstructions, leaks, missing leaking fittings, replace
washers damaged hose
Supply valve from tank trailer open Check/open valve

0013 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0013 00


TROUBLESHOOTING PROCEDURES (HAND SINK ASSEMBLY)

Table 1. Troubleshooting procedures (Hand Sink Assembly) - Continued

Malfunction Test or Inspection Corrective Action


Notify unit maintenance

No hot water Water heater plugged in Check/plug in water heater


(appliance control box)
Water heater switch ON (appliance Turn water heater switch ON
control box)
Appliance control box plugged in Plug in appliance control box
Water heater circuit breaker open Check/reset water heater circuit
(appliance control box) breaker (appliance control box)
Appliance control box receptacle Check/reset appliance control
circuit breaker closed box circuit breaker (#24 on
Power Distribution Panel)
Open hot water faucet to purge
air and wait 30 minutes for
water in tank to heat
Notify unit maintenance

Water is still cold after Water heater switch ON (appliance Turn water heater switch ON
30 minutes control box)
Water heater circuit breaker open Check/reset water heater circuit
(appliance control box) breaker (appliance control box)
Notify unit maintenance

Water is too hot Notify unit maintenance to


adjust thermostat
Sink drains slowly or Check sink trap for clogging. Unclog sink trap. Remove
does not drain Check drain hoses for kinks, kinks or obstructions in drain
obstructions hoses

No soap from Check soap level in dispenser Refill soap dispenser


dispenser

END OF WORK PACKAGE

0013 00-2
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CONTAINERIZED KITCHEN (CK) 0014 00


TROUBLESHOOTING PROCEDURES (KITCHEN APPLIANCES)

THIS WORK PACKAGE COVERS


Kitchen Appliances

INITIAL SETUP:
CK set up

Maintenance Level
Operator/Crew

KITCHEN APPLIANCE MALFUNCTIONS


Table 1. Troubleshooting Procedures (Kitchen Appliances)

Malfunction Test or Inspection Corrective Action


Refrigerator does not Power cord plugged in Plug in power cord
operate
Refrigerator receptacle circuit Check/reset circuit breaker (#7
breaker tripped or #9 on Power Distribution
Panel)
Thermostat turned off Turn on/adjust thermostat
Notify unit maintenance

Refrigerator operates Thermostat setting too high Adjust thermostat to colder


but does not cool setting
Obstructed air flow at base of unit Clear airflow obstructions
Refrigerator door not sealed Reclose door
Inspect door gasket for tears, cuts, Notify unit maintenance
or other damage

Mobile warming cabinet Power cord plugged in Plug in power cord


does not heat
Warming cabinet receptacle circuit Check/reset circuit breaker (#16
breaker tripped on Power Distribution Panel)
Check temperature setting (at Adjust temperature setting (at
bottom front of cabinet) bottom front of cabinet)
Notify unit maintenance

0014 00-1
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CONTAINERIZED KITCHEN (CK) 0014 00


TROUBLESHOOTING PROCEDURES (KITCHEN APPLIANCES)

Table 1. Troubleshooting Procedures (Kitchen Appliances) - Continued

Malfunction Test or Inspection Corrective Action


Tray pack heater fan Heater fan power cord plugged in Check/plug in power cord
does not work (appliance control box)
Heater fan switch ON (appliance Turn heater fan switch ON
control box)
Heater fan circuit breaker open Check/close circuit breaker
(appliance control box)
Appliance control box plugged in Plug in appliance control box
Appliance control box receptacle Check/close appliance control
circuit breaker closed box circuit breaker (#24 on
Power Distribution Panel)
Plug heater fan power cord into a Notify unit maintenance
different receptacle on appliance
control box

Oven fan does not Oven fan power cord plugged in Check/plug in power cord
work (appliance control box)
Oven fan switch ON (appliance Turn oven fan switch ON
control box)
Oven fan circuit breaker open Check/close circuit breaker
(appliance control box)
Appliance control box plugged in Plug in appliance control box
Appliance control box receptacle Check/close appliance control
circuit breaker closed box circuit breaker (#24 on
Power Distribution Panel)
Plug oven fan power cord into a Notify unit maintenance
different receptacle on appliance
control box

END OF WORK PACKAGE

0014 00-2
TM 10-7360-226-13&P

CHAPTER 4

OPERATOR/UNIT MAINTENANCE PROCEDURES


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CONTAINERIZED KITCHEN (CK) 0015 00


SERVICE UPON RECEIPT

THIS WORK PACKAGE COVERS:


Unpacking, inspection
INITIAL SETUP:
CK packed out
Maintenance Level
Operator/Crew

UNPACKING
The CK is shipped with all components and equipment packed inside the ISO container. To
unpack upon receipt, set up the kitchen as described in WP 0006 00.

INSPECTION
Inspect the equipment for damage incurred during shipment. Report any damage on SF 361,
Transportation Discrepancy Report.
Check the equipment against the Components of End Item and Basic Issue Items lists (WP
0049 00) to verify that the CK is complete. Report any discrepancies in accordance with DA
PAM 738-750.
Check to see that the generator’s control panel door and right side door have been removed
(they should be, but may not be if the generator has been replaced). The doors may be in
position, but their hinges should be unbolted. The control panel door is accessible through the
food preparation area wall, and the right side door is accessible through the door next to the
cook center. Notify your supervisor if either door has not been unbolted – the generator must
be removed from the CK to unbolt them.
Perform Service Upon Receipt for the generator in accordance with TM 9-6115-642-24.
Perform Service Upon Receipt for the MBUs in accordance with TM 10-7310-281-13&P.

END OF WORK PACKAGE

0015 00-1/2 Blank


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CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

THIS WORK PACKAGE COVERS:


Introduction, Preventive Maintenance Checks and Services (PMCS) Procedures
INITIAL SETUP:
CK set up
Maintenance Level
Operator/Crew

INTRODUCTION
Preventive Maintenance Checks and Services (PMCS) are performed to keep the CK and its
associated equipment in good operating condition. The checks are used to find, correct, or
report problems. Operators and Unit maintenance personnel are to perform the PMCS tasks as
shown in the PMCS tables. PMCS are done every day the CK is operated, using the
appropriate PMCS table.
Perform all checks and services keeping in mind the following guidelines:
Before you begin using the CK, do Before Operation PMCS
While the CK is in use, do During Operation PMCS
After using the CK, do After Operation PMCS
If you find something wrong when performing PMCS, fix it using troubleshooting and/or
maintenance procedures. Pay attention to WARNING and CAUTION statements. A WARNING
means someone could be hurt. A CAUTION means equipment could be damaged.
The right-hand column of the PMCS table lists conditions that make the CK not fully mission
capable. Write up the faults that cannot be repaired on DA Form 2404 for unit maintenance.
For further information on how to use this form, see DA PAM 738-750.
If any tools required to perform PMCS are not listed in the procedures, notify your supervisor.
Refer to TM 9-6115-642-10 for PMCS procedures for the generator.
Refer to TM 10-7310-281-13&P for PMCS procedures for the Modern Burner Unit (MBU).
Refer to TM 9-2330-328-14&P for PMCS procedures for the CK trailer, if applicable.

INSPECTION
Look for signs of trouble. Senses help here. You can feel, smell, hear, or see many problems
that can be eliminated before they get worse. Inspect to see that items are in good condition.
Are components correctly installed and secured? Is any damage to the frame or components
visible? Correct any faults or notify unit maintenance.

0016 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

LUBRICATION
The only component of the CK requiring scheduled lubrication is the generator set. Refer to LO
9-6115-642-12 and TM 9-6115-642-10 for lubrication procedures. The container winches, door
hinges, and corner jacks should be lubricated as necessary in accordance with the PMCS
tables.

CLEANING
Proper cleaning of the CK and its components is an integral part of maintenance. It helps
prevent possible problems in the future, so make it a habit to clean the CK and its components
whenever necessary. Refer to TM 10-7310-281-13&P for proper cleaning procedures for the
MBUs.
The generator set can be continuously operated at any time from no load up to and including
rated load. At light loads (less than 25% of set rating), an oily residue (unburned fuel oil) may
be noticed in the exhaust outlet and around connection joints in the exhaust system. This
residue is caused by the inability of the fuel injection system to consistently meter the small
amounts of fuel required to operate the generator with a light load. While this condition does not
indicate a defect in the fuel system, the oily residue could affect engine performance and create
a cosmetic problem on and around the generator set. Operation at rated load will burn off the
oily residue in a short time, depending upon the amount present. The muffler may also need to
be removed and cleaned if excessive buildup occurs. Increasing the electrical load on the set
can prevent this oily residue.

SPECIAL INSTRUCTIONS

It is necessary for you to know how fluid leakage affects the status of the CK. Following are
types/classes of leakage you need to know to be able to determine the status of the CK. Learn
these leakage definitions and remember – when in doubt, notify your supervisor.

Class I: Seepage of fluid (as indicated by wetness or discoloration) not great enough to form
drops.

Class II: Leakage of fluid great enough to form drops but not enough to cause drops to drip
from the item being checked/inspected.

Class III: Leakage of fluid great enough to form drops that fall from the item being
checked/inspected.

Equipment with minor fluid leaks (Class I or II) may be operated and is considered fully mission
capable (refer to DA PAM 738-750). Of course, you must consider the fluid capacity in the
item/system being checked/inspected. When in doubt, notify your supervisor.

When operating with Class I or II leaks, continue to check fluid levels as required by the PMCS
tables. Class III leaks should be immediately reported to your supervisor.

0016 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES

THIS SECTION COVERS:


Before Operation Preventive Maintenance Checks and Services (PMCS)

INITIAL SETUP:
Kitchen Set Up for Operation
Maintenance Level:
Operator/Crew

Table 1. Before Operation PMCS for CK


ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:

1 Before Container Inspect exterior of container for Container


obvious weld cracks, damage to door cracked or
hinges, handles, or seals. Check damaged.
doors for freedom of movement.
Lubricate door hinges as necessary
(WP 0051 00, Table 1, Item 6.).
Inspect cam locks for loose, missing or Cam locks
damaged hardware. Inspect weather damaged.
seals for deterioration or damage.
Inspect bullseye and wing levels for
damage

Inspect jacks for damage, missing Jack cracked or


parts, freedom of movement. bent, locking pins
Lubricate corner jacks as necessary missing.
(WP 0051 00, Table 1, Item 4).
Inspect stair/ladders and railings for Any cracked
damage, cracked welds. welds.
Inspect winches for missing or Missing or
damaged hardware, freedom of damaged
movement. hardware.

Inspect winch cables for proper Any frayed strand


tension, routing and fraying. or more than one
flat spot on cable.
Inspect inner and outer fabric, floor
covering and window screens for
holes, tears, or loose seams. Inspect
hook and loop closures for damage
and proper operation.
Inspect tie-down provisions for Damaged, loose,
damage, loose or missing hardware hardware
missing.

0016 00-3
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CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES

Table 1. Before Operation PMCS for CK - Continued


ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:

Inspect ratchet straps for fraying, cuts, Damaged straps


damaged ratchet. Inspect rubber or ratchets,
straps for cuts, missing or damaged hooks missing or
hooks damaged
2 Before Mechanical Inspect intake and exhaust fans for Missing or
room damage, loose or missing parts. damaged
hardware.
Inspect awning assembly for damage.

Inspect cloth exhaust ducts for


damage, proper installation.

3 Before Cook center Inspect base assembly for damage,


weld cracks.

Inspect fuel line assembly for leaks, Any fuel leak.


damage.

Inspect 24 VDC power cable assembly Frayed wire or


for frayed wires, damaged connectors. damaged
connector.
Inspect ventilation hood assembly for Fans inoperable.
loose, missing or damaged hardware.
Check fans for proper operation.

Inspect grease filters and filter frame


for loose, missing or damaged
hardware or cracked welds. Check for
grease accumulation. Clean filters as
necessary.
Inspect griddle, steam table, cook pot Damage, cracked
cradles and adapters, base rack, weld.
burner rack for cracks and damage.

4 Before ECU filters Inspect filters for damage, cleanliness.


Remove and clean as necessary

5 Before Dual oven Inspect ovens and base cabinet for


assembly damage, weld cracks, missing parts.

Inspect fuel line assembly for leaks, Any fuel leak.


damage.
Inspect 24 VDC power cable assembly Frayed wire or
for frayed wires, damaged connectors. damaged
connector.

0016 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES

Table 1. Before Operation PMCS for CK - Continued


ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:

Inspect oven fan for damage, missing Power cord


or damaged power cord. missing or
damaged.
6 Before Tray pack Inspect tray pack heater for loose, Any water leak.
Heater missing or damaged hardware or
cracked welds.

Inspect heater fan assembly for Power cord


damage, missing or damaged power missing or
cord. damaged.
7 Before Hand Sink Inspect sink and cabinet for damage,
Assembly loose or missing hardware.

Inspect faucet, drain trap, and water


lines for damage, missing parts.

Inspect water pump and water heater Power cord


for damage, missing or damaged missing or
power cord. damaged.
8 Before Hose Inspect water supply and drain hoses
assemblies for damage to hoses or connectors,
missing washers.
9 Before Mobile Inspect cabinet for damage. Inspect Power cord
Warming power cord for fraying or damaged missing or
Cabinet connector. damaged.
10 Before Refrigerators Inspect cabinet for damage. Inspect Damaged door
power cord for fraying or damaged seal. Power cord
connector. Inspect door seal for missing or
damage and proper seal contact. damaged.
11 Before Light fixtures Inspect all light fixtures for damage, Frayed wire or
broken or missing bulbs. Inspect damaged
removable lights for frayed power connector.
cord, damaged connector.
Turn on lights and check for proper
operation in both normal and blackout
modes.
Using the test switch on the fixture,
check for proper operation of the
emergency light.
12 Before Miscellaneous Inspect mobile storage cabinets for
any loose, missing or damaged
hardware, cracked welds, damaged or
missing casters.

0016 00-5
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES

Table 1. Before Operation PMCS for CK - Continued


ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:

Inspect prep/serving tables and


drawer assemblies for damage,
missing parts.
Check fire extinguishers for correct Discharged or
charge. Check inspection date on tag. overdue for
Be sure to check the extinguisher in inspection.
the mechanical room.
Check first aid kit for expiration date,
missing items.

0016 00-6
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES

THIS SECTION COVERS:


During Operation Preventive Maintenance Checks and Services (PMCS)

INITIAL SETUP:
Kitchen Set Up/Operating
Maintenance Level:
Operator/Crew
Table 2. During Operation PMCS for CK
ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:

1 During Cook center Monitor ventilation supply and exhaust Ventilation or


fans for proper operation. exhaust fan
inoperable.

Monitor MBUs for proper operation. MBU inoperable.

Monitor grease filters for grease


buildup. Remove and clean filters as
necessary.
Monitor grease cup and grease pan
for grease accumulation. Empty and
clean as necessary.
2 During Dual oven Monitor MBUs and oven fan for proper MBU or oven fan
assembly operation. inoperable.

3 During Tray pack Monitor MBU and heater fan for proper MBU or heater fan
heater operation. inoperable.

4 During Hand sink Monitor water pump and water heater Pump or water
assembly for leaks and proper operation. heater leaking or
inoperable.
Monitor faucets, drain trap, and
supply/drain water lines for leakage,
proper operation.
5 During Mobile warming Monitor cabinet for proper operation Cabinet will not
cabinet and temperature control. maintain
temperature.

0016 00-7
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES

Table 2. During Operation PMCS for CK – Continued


ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:

6 During Refrigerators Inspect door for proper seal contact. Door not properly
Check inside thermometer for proper sealing. Will not
temperature. Check operation of maintain proper
interior light. temperature.

7 During ECU Monitor for proper operation and


excessive or unusual noise. Inspect
filters and clean as necessary.

0016 00-8
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0016 00


PREVENTIVE MAINTENANCE CHECKS AND SERVICES

THIS SECTION COVERS:


After Operation Preventive Maintenance Checks and Services (PMCS)

INITIAL SETUP:
Kitchen Set Up/Not Operating
Maintenance Level:
Operator/Crew
Table 3. After Operation PMCS for CK
ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:

1 After Container Inspect shelter fabric, floor covering


and screens for holes, tears, or loose
seams. Inspect hook and loop
closures for damage and proper
operation.
Inspect doors for damage to hinges,
handles, or seals.

Inspect stair/ladders and railings for Damage, cracked


damage, cracked welds. weld.

2 After Cook center Inspect filters for grease accumulation.


Remove and clean as necessary.

3 After ECU filters Inspect filters for damage, cleanliness.


Remove and clean as necessary.

4 After Dual oven Inspect ovens for cleanliness. Clean


assembly as necessary.

5 After Tray pack Inspect interior of heater for


heater cleanliness. Clean as necessary.

6 After Hand sink Inspect cabinet, sink, faucet for Any leak. Pump
assembly damage, evidence of leakage. or water heater
inoperable.
7 After Refrigerators Inspect door seal for proper contact. Door not properly
sealing.

END OF WORK PACKAGE

0016 00-9/10 Blank


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TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0017 00


UNIT MAINTENANCE PROCEDURES

SHELTER ASSEMBLY

THIS SECTION COVERS:


Inspect, Test, Replace, Repair

INITIAL SETUP:
CK set up for operation

Maintenance Level
Unit

Tools and Special Tools


Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting and making repairs to the
Shelter Assembly. Refer to WP 0034 00 for repair parts information.

INSPECT
Inspect the orange safety straps for cuts and signs of deterioration.
Inspect the winch cables for frayed wires or flat spots.
Inspect the tent and awning fabric for cuts or tears.
Inspect the exterior drain hose for cracks, cuts, and missing or damaged gaskets.

TEST
Safety Strap: Follow the Shelter Expansion procedure in WP 0006 00 to lower the applicable
wing until the orange safety strap is almost tight. The orange safety strap is to be replaced if it
is broken, frayed at the edges or it is evident that the strap will not support the weight of the
shelter floor as it is being lowered. There is no repair for the safety strap. It must be replaced.
Refer to the following section for the repair procedure.

Winch Assembly: Follow the Shelter Expansion or Wing Closure procedure as applicable to
lower or raise the applicable wing. The winch should provide a smooth and even cranking
operation. A clicking sound should be heard when the handle is rotated clockwise. There
should not be a clicking sound when the crank is rotated counterclockwise. If a rough,
intermittent, erratic or binding operation occurs, open the winch assembly access panel in the
kitchen area and check that the winch cable is being properly wound on the winch cable reel
assembly. Check the winch cable at each visible area at the container ends and along the wing.
Continue the cranking operation if possible to check the cable along the entire length. The
winch cable is to be replaced if any of the individual cable wires are broken, the cable is kinked
or if there is more than one flat spot anywhere along the cable. Refer to the following section for
the replacement procedure.
0017 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0017 00


UNIT MAINTENANCE PROCEDURES

If the winch assembly cable is not binding, the winch assembly can be removed following the
replacement procedure in the next section. After the winch assembly has been removed from
the shelter, remove the handle retainer, assembly and brake cover. If the brake disks or any
other part is cracked or broken within the winch assembly, the winch assembly requires
replacement.

Shelter and Awning Fabric: Any tears in the fabric or awning that permit water to penetrate
the shelter require maintenance. Follow the repair procedure below.

Exterior Drain Hose: Locate the source of drain hose leakage. If at the connector, check the
connector gasket. If warped or cut, replace the gasket. If the leak is in the hose part of the
assembly, the hose assembly will need to be replaced.

REPLACE
Safety Strap: The side wing of the shelter must be in the lowered position to replace a safety
strap. Unbolt the strap from the shelter and retain the hardware. Install a new strap and bolt it
in place.

Winch Cable: The side wing of the shelter must be in the lowered position to replace the winch
cable. If the cable is badly damaged, use a forklift as a backup for the winch. Remove three
wing jacks from the Mechanical Room if not already in place and install according to the setup
procedure to support the side floor.

WARNING

Use gloves while removing the winch cable from the winch drum.

Remove the two access panels for the winch assembly and pulleys located to the left of the
personnel access door. With one person using the winch crank and another person outside the
kitchen area, unwind the cable from the winch while pulling the excess cable to the outside of
the shelter. Remove the cable-retaining nuts on the winch assembly reel and while one person
guides the cable through the shelter the other person coils the cable outside the shelter beside
the side floor.

With one person guiding the cable through the tube of the side floor, the other person pulls the
cable through the tube and coils the cable on the Mechanical Room end of the side floor.
Continue pulling the cable through the tube until all the cable is coiled outside the Mechanical
Room.

Locate the black plastic plug located in the upper back interior corner of the Mechanical Room
on the same side as the cable being replaced. Remove the plug and locate the steel ferrule
cable end in the hole. With a needle nose pliers, grasp the steel ferrule cable end and pull it
clear of the wall. Continue pulling and guiding the cable through the hole.

0017 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0017 00


UNIT MAINTENANCE PROCEDURES

To install a new cable, feed the end of the cable opposite the ferrule through the hole from
inside the Mechanical Room. Avoid twisting and kinking the cable. Feed the end of the cable
through the tube at the edge of the side floor. With one person pulling the cable through the
tube and another person guiding the cable, continue routing the cable through the side floor
tube until all excess cable is through the tube. Route the cable through the passage over the
personnel door, over the pulley and down to the winch. Wind the cable onto the winch drum for
a full turn and secure the cable to the drum using retained hardware. With one person guiding
the cable from outside the shelter, another person winds the cable evenly onto the winch.
Inspect the cable carefully and avoid twists or kinks as it winds onto the drum. Inspect the cable
all the way along its path and make sure it is tight at the ferrule end in the Mechanical Room.
Replace the black plastic plug.

Winch Replacement: With the side floor down and supported by wing jacks, or with the side
floor up and the cam-locks locked, unwind the cable from the winch drum.

Remove the cable end from the drum by loosening the two hex nuts. Place the cable in loose
coils on the kitchen floor.

Unfasten and retain the winch base bolts and remove the winch. Install the new winch with the
retained hardware. Rewind the cable onto the new winch drum.

Exterior Drain Hose: If a quick-disconnect coupling is damaged or the hose is cut or cracked,
no repair is possible. The hose assembly must be replaced. If a gasket is damaged, remove it
from the coupling using needle nose pliers and replace it with a new one.

Fabric Side: The shelter wing must be fully lowered and supported by wing jacks to replace the
fabric side. Remove all appliances and shelter arch components from the side to be replaced.
Starting at the top edge of the container, remove and retain the machine screws and mounting
plates along the top of the fabric side. Repeat the procedure along the sides of the container
and along the perimeter of the wing floor. Loosen the hardware holding the rubber bumper
along the edge of the wing if necessary to remove the fabric side. After all hardware has been
removed, remove the fabric side.

Unfold the replacement fabric side. Align the top of the fabric at the top of the container. While
holding the fabric side in place, install the mounting plates and machine screws along the top of
the container. Repeat the procedure along the sides of the container. Bring the material down
to the edge of the rubber bumper along the length of the wing edge and install the mounting
plates and machine screws.

Install the shelter arch components and check the alignment of the fabric side and that all
hardware has been properly installed.

0017 00-3
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CONTAINERIZED KITCHEN (CK) 0017 00


UNIT MAINTENANCE PROCEDURES

REPAIR

Fabric Repair, Outside Surface or Awning: To repair a tear in the outer fabric or awning, use
the fabric repair kit. Cut a patch of at least a one-inch greater size than the tear in all directions.
Round the corners of the patch. Thoroughly clean the cover surface and roughen it with an
abrasive file.

Apply an even coat of vinyl cement to both surfaces and let them dry for 2 to 5 minutes.

With an assistant supporting the vinyl from inside the shelter, press firmly to bond the surfaces.
Allow twenty-four hours at 60 oF or more to cure before folding up the cover.

Fabric Repair, Inside Surface: With gray duct tape (or equal), cover the tear in the insulation
area or tape a patch in place covering all edges. Cut a strip of tape longer than the tear in the
inner liner.

Press one long edge of the tape to the area of the tear ensuring that the ends of the tape extend
past the end of the tear on both ends. Close the tear and press the other side into the tape with
an assistant on the outside providing support. The final appearance on the inside should be a
nearly straight line following the original tear.

END OF WORK PACKAGE

0017 00-4
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CONTAINERIZED KITCHEN (CK) 0018 00


UNIT MAINTENANCE PROCEDURES

MECHANICAL ROOM

THIS SECTION COVERS:


Inspect, Test, Replace

INITIAL SETUP:
CK set up for operation

Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting and making repairs to
various components in the CK Mechanical Room. Refer to WP 0035 00 for repair parts
information. Electrical power components are included in the Electrical System Unit
Maintenance Procedures. Fuel line and electrical cable procedures for components inside the
kitchen area are included in the applicable Unit Maintenance Procedures for the individual
component.

INSPECT
Inspect fuel lines for damaged connectors and lines.
Inspect 24 VDC power cables for frayed insulation and damaged connectors.
Inspect cloth exhaust ducts for cuts or tears.
Inspect air conditioner vibration mounts for damage or deterioration.

TEST
Fuel Lines: Refer to the troubleshooting procedures in the MBU manual to determine if the
problem with the MBUs is caused by a fuel problem. If the problem is lack of fuel, check the
connections at the fuel source, that the proper fuel is being used, and that the vent valve on the
fuel can adapter is open. Check the fuel line connections at the fuel line tee on the left side of
the Mechanical Room wall behind the generator for any signs of fuel leakage.

24 VDC Electrical Cable: Refer to the troubleshooting procedures in the MBU manual to
determine if the problem with the MBUs is caused by an electrical problem. If there is an
electrical problem, remove a 24 volt connector from any of the MBUs and check for 24 VDC. If
there is no voltage, check the switch position on the MBU Converter (pulled forward position
away from the wall) and the power connector. Remove the 24 VDC power connectors at the
MBU Converter and check for 24 VDC. If the voltage is not 24 VDC, replace the MBU
Converter. See the replacement procedure in the following section.

0018 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0018 00


UNIT MAINTENANCE PROCEDURES

If the 24 VDC at the MBU Converter is correct, check the 24 VDC wiring to the kitchen area.

Electrical Power: See Power Entrance Panel: WP 0026 00


Cook Center Fan Assemblies: Rotate the fan control knob on the kitchen wall to the full
clockwise position. To check the intake fan, remove the filter located on the air conditioning
side of the Mechanical Room. Remove the cover from the fan and check the voltage. It should
measure approximately 220 VAC. As the fan control is rotated counterclockwise position the
voltage will decrease. If voltage is not present, check the circuit breaker and the voltage at the
circuit breaker panel. If 220 VAC is present, the fan assembly needs to be replaced. Refer to
the replacement procedure in the next section for access to the fan.
To check the exhaust fan, remove and retain the four mounting bolts on the exhaust duct and
remove the fan assembly. Follow the procedure above to check fan operation.
Environmental Control Unit (ECU): The ECU is controlled from the wall switch in the food
preparation area. If the ECU is not cooling or warming properly, check that the ECU Mode
Switch in the food preparation area is set to the proper position. At the ECU Control Box
located on the Mechanical Room wall behind the generator, next to the air conditioners, check
the power supply output voltage at P5 (5 VDC) and P6 (12 VDC) as shown in Figure 1. If the
voltage is not correct, replace the power supply. If the voltage is correct, perform the following
diagnostic check to isolate the problem to an individual ECU and verify operation of the ECU
control card.

RED LEDS

UNUSED
P3 P4
UNIT-2 CONDENSER BLOW ER HIGH

UNIT-2 CONDENSER BLOW ER LOW

UNIT-2 EVAPORATOR BLOW ER HIGH GREEN LEDS


UNIT-2 EVAPORATOR BLOW ER LOW

UNIT-2 COMPRESSOR-2

UNIT-2 COMPRESSOR-1
DAMPER OPEN
P1
HEATER RELAY P2 UNIT-2 NO FREEZE

UNIT-1 CONDENSER BLOW ER HIGH UNIT-1 NO FREEZE

UNIT-1 CONDENSER BLOW ER LOW HEAT

UNIT-1 EVAPORATOR BLOW ER HIGH UNUSED

UNIT-1 EVAPORATOR BLOW ER LOW UNUSED

UNIT-1 COMPRESSOR-2 HIGH COOL

UNIT-1 COMPRESSOR-1 LOW COOL

21 21
(12 VDC) P6 P5 ( 5 VDC)

Figure 1. ECU Controller Board.


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UNIT MAINTENANCE PROCEDURES

Remove the access panels of both air conditioners. Set the ECU Mode Switch in the operating
area for High Cool. Monitor ECU operation by noting the LEDs as shown in Figure 1. LED
configuration is also shown on the inside cover of the control box. As the air conditioners are
automatically cycled through their operation (See Figure 2 for reference) note the sequence of
events. As the LED turns on during the cycle, check the voltage at the air conditioner terminal
board. A voltage of 12 VDC should be noted as each LED lamp comes on. See Figure 3.

Operation Indicator Status (Green) Indicator Status (Red)


A/C Off Damper Open
Low Cool (first 2 minutes) Damper Open A/C 1, Compressor 1
Low Cool A/C 1, Evaporator Blower Low
A/C 1, Condenser Blower Low
Low Cool (second 2 minutes) Damper Open A/C 1, Compressor 1
Low Cool A/C 1, Compressor 2
A/C 1, Evaporator Blower Low
A/C 1, Condenser Blower Low
High Cool (first 2 minutes) Damper Open A/C 1, Compressor 1
High Cool A/C 1, Evaporator Blower High
A/C 1, Condenser Blower High
High Cool (second 2 minutes) Damper Open A/C 1, Compressor 1
High Cool A/C 1, Compressor 2
A/C 1, Evaporator Blower Low
A/C 1, Condenser Blower Low
High Cool (third 2 minutes) Damper Open A/C 1, Compressor 1
High Cool A/C 1, Compressor 2
A/C 1, Evaporator Blower Low
A/C 1, Condenser Blower Low
A/C 2, Compressor 1
A/C 2, Evaporator Blower High
A/C 2, Condenser Blower High
High Cool (fourth 2 minutes) Damper Open A/C 1, Compressor 1
High Cool A/C 1, Compressor 2
A/C 1, Evaporator Blower Low
A/C 1, Condenser Blower Low
A/C 2, Compressor 1
A/C 2, Compressor 2
A/C 2, Evaporator Blower Low
A/C 2, Condenser Blower Low
Heat Heat A/C 1, Evaporator Blower High
A/C 1, Heater Relay

Figure 2. Air Conditioner Sequential Status.

If the diagnostic sequence is correct and the output voltages (12 VDC) are correct at each
terminal board connection on the air conditioner, the ECU controller board is functioning
properly, and the fault is in the air conditioner. Replace the air conditioner using the procedure
in the next section.

0018 00-3
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UNIT MAINTENANCE PROCEDURES

Air conditioner – Unit 2 Air conditioner – Unit 1


(Top Air Conditioner) (Bottom Air Conditioner)

GROUND GROUND

UNUSED HEATER RELAY

CONDENSER BLOWER HIGH CONDENSER BLOWER HIGH

CONDENSER BLOWER LOW CONDENSER BLOWER LOW

EVAPORATOR BLOWER HIGH EVAPORATOR BLOWER HIGH

EVAPORATOR BLOWER LOW EVAPORATOR BLOWER LOW

COMPRESSOR 2 COMPRESSOR 2

COMPRESSOR 1 COMPRESSOR 1

12 VDC 12 VDC

UNUSED UNUSED

Figure 3. Air Conditioner Terminal Boards.

Generator Set:

Refer to the troubleshooting procedures in TM 9-6115-642-24 to test the generator set.

REPLACE

WARNING

Before servicing any component of the mechanical room, turn OFF and
tag or lock the required circuit breaker on the Power Distribution Panel.
Ensure all power is off to the component being serviced.

Power Entrance Panel: See WP 0026 00.

MBU Converter: Unplug the converter from its 115 VAC receptacle. Disconnect the 24 VDC
output power connectors. Remove the mounting hardware and replace the converter. Reinstall
hardware and connectors. Plug the converter power cable into the designated 115 VAC
receptacle.

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CONTAINERIZED KITCHEN (CK) 0018 00


UNIT MAINTENANCE PROCEDURES

Exhaust Fan: Turn OFF and lock or tag Intake/Exhaust Fan circuit breakers #2 and #4 on the
Power Distribution Panel. Remove and retain the four mounting bolts on the exhaust duct and
remove the fan assembly. Disconnect the power cable and replace the fan using the retained
hardware.

Intake Fan: Turn OFF and lock or tag Intake/Exhaust Fan circuit breakers #2 and #4 on the
Power Distribution Panel. Remove the intake filter and disconnect the power cable. Remove
and retain the fan mounting bolts. Install the replacement fan, replace the mounting bolts and
connect the power cable. Insert the intake air filter in the duct.
Air Conditioner:
WARNING

Shut off and tag the ECU circuit breaker at the Power Distribution Panel
before performing any maintenance on the air conditioners.

Removal: Shut off and tag the ECU circuit breaker at the Power Distribution Panel. Detach the
fabric air duct. Remove the access panel from the side of the air conditioner. Label and
disconnect the wires from the terminal block. Reattach the access panel. Disconnect the
condensation drain line.

Remove the two access panels in the food preparation area. Remove the bolts connecting the
air conditioner shock mounts to the support frame. A forklift is required to remove the air
conditioner from the Mechanical Room. Using a forklift, lift the replacement air conditioner
through the double doors of the Mechanical Room being careful that the air conditioner clears
the doorway. Remove and retain the shock mounts.

Install: Install the shock mounts. Align the four mounting holes of the replacement air
conditioner with the corresponding holes in the support frame. When the air conditioner is
properly aligned, tighten all the mounting bolts.

Insert the power wiring through the hole in the electrical enclosure behind the electrical cover
plate. Connect the power cables and attach the electrical enclosure cover plate.

Reattach the air duct and the condensation drain line. Install the two access panels in the food
preparation area. Turn on power at the Power Distribution Panel and check for proper operation
as described under TEST, earlier.

ECU Controller Board: The ECU Control Box (Figure 4) is located in the Mechanical Room
next to the air conditioners. Make sure the Air Conditioner and the ECU Control circuit breakers
on the Power Distribution Panel are turned OFF and tagged or locked. Open the front panel of
the ECU Control Box and label the wires to terminal boards P1 through P5 as shown in Figure
1. Remove the wires and the four mounting screws. Install the replacement PC board and the
mounting hardware. Reconnect all wires to the terminal boards P1 through P5. Turn on the
circuit breakers and check the air conditioners for proper operation as described earlier under
TEST.
0018 00-5
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UNIT MAINTENANCE PROCEDURES

Power Supply: The ECU Control Box is mounted on the rear wall of the Mechanical Room,
next to the air conditioners. Make sure the Air Conditioner and ECU Control circuit breakers
on the Power Distribution Panel are turned OFF and tagged or locked. Remove the mounting
screws of the power supply board to permit disassembly of the wiring on top of the board. Label
and disconnect the wires from the terminal strip.

Connect the wires to the replacement board and reassemble the mounting hardware. Turn on
the circuit breakers and check the air conditioners for proper operation as described earlier
under TEST.

Relay: Remove the spring clip holding the relay in its socket. Unplug the relay and plug in a
new one. Replace the spring clip.

RELAY

POWER SUPPLY
ECU CONTROLLER BOARD

Figure 4. ECU Control Box Components.

Generator:
WARNING

Disconnect all power from the CK and all load cables from the generator
before removal.

Removal: Make sure all power is disconnected from the CK. Remove the access panels that
are located between the generator and the kitchen area wall. From the kitchen area disconnect
the generator output terminals.

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UNIT MAINTENANCE PROCEDURES

Remove the flexible exhaust pipe at the top of the generator. Remove and retain the hold
down plates at the base of the generator. Leave the exhaust plenum attached the top of the
generator.

A forklift is required to remove the generator from the Mechanical Room. Using a forklift of
adequate capacity, remove the generator from the Mechanical Room being careful that that the
generator clears the air conditioner brackets and the doorway.

Install all loose doors and hinges to the generator. Remove and retain the exhaust plenum.

Install: Attach the exhaust plenum to the top of the generator. Remove the control panel door
and right side access door, leaving the hinges attached to the doors.

A forklift is required to install the generator into the Mechanical Room. Using a forklift of
adequate capacity, install the generator into the Mechanical Room being careful that that the
generator clears the air conditioner brackets and the doorway.

Attach the generator hold down plates using retained hardware. Connect the power cables to
the output terminals of the generator set.

Install the hold-down brackets at the base of the generator set. Install the flexible exhaust pipe
to the top of the generator. Place the previously removed access doors between the kitchen
wall and the generator set. Close the mechanical room access doors.

END OF WORK PACKAGE

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UNIT MAINTENANCE PROCEDURES

COOK CENTER

THIS SECTION COVERS:


Inspect, Test, Replace, Repair

INITIAL SETUP:
CK set up for operation

Maintenance Level
Unit

Tools and Special Tools


Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting, testing and repairing the CK
Cook Center. Refer to WP 0036 00 for repair parts information.

INSPECT
Inspect the cook racks, griddle assembly, steam table and adapter top, cook pot cradles and
exhaust hood assembly for loose hardware, broken welds and damaged rivets.

Tighten loose hardware as necessary. If frame welds are broken or loose, or a rivet is
damaged, refer the repair to Direct Support maintenance.

Inspect the fuel line assembly for loose connections and damaged fuel line hoses and
connectors.

Inspect the 24 VDC power cable assembly for loose connections and damaged wires or
connectors.

TEST
Fuel Line: Refer to the troubleshooting procedures in the MBU manual to determine if the
problem with the MBU is caused by lack of fuel. If none of the MBUs in the cook center are
operational refer to the test procedures in WP 0018 00 to isolate the problem. Check the local
fuel line from the main fuel line under the cook center to the MBU for signs of fuel leakage.
Replace the hose assembly using the replacement procedure in the following section.

24 VDC Electrical Cable: Refer to the troubleshooting procedures in the MBU manual to
determine if the problem with the MBU is caused by an absence of 24 VDC. If none of the
MBUs in the cook center are operational, refer to the test procedure in WP 0018 00 to isolate

0019 00-1
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CONTAINERIZED KITCHEN (CK) 0019 00


UNIT MAINTENANCE PROCEDURES

the problem. Remove the power connector at the MBU and check for 24 VDC. If voltage is
present, recheck the procedures in the MBU manual. If 24 VDC is not present, remove the
access cover on the 24 VDC elbow under the cook center and check voltage. If voltage is
present, repair the cable using the repair procedure in the next section. If voltage is not present
refer to the test procedure in WP 0018 00.
REPLACE
Fuel Line: If the fuel line is inoperable because of a damaged connector or a cut or hole in the
hose, replace the entire section of fuel line assembly by disconnecting the hose assembly and
installing a replacement. See Figure 1. Remove and replace the tie-wraps as required.

FUEL LINE COOK CENTER

Figure 1. Cook Center Fuel Lines.

REPAIR

MBU Cable Assembly: Make sure the MBU Converter Circuit Breaker #11 on the Power
Distribution Panel is turned OFF. To replace a damaged connector, disassemble the connector
shell. Label and disconnect the two wires. Attach the wires to the new connector and
reassemble the shell.

To repair a damaged cable, remove the cover of the junction box under the cook center,
disconnect the wire nuts and pull the cable through the junction box and up through the cook
center frame (see Figure 2). Cut a new cable to the desired length (WP 0045 00, Item 1) and

0019 00-2
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CONTAINERIZED KITCHEN (CK) 0019 00


UNIT MAINTENANCE PROCEDURES

attach a connector to it. Slip the new cable down through the cook center frame and junction
box. Attach the wire nuts and reassemble the junction box cover.

MBU: Refer to TM 10-7310-281-13&P for MBU repair procedures.

RED (POSITIVE)

BLACK (NEGATIVE)
CONNECTION TO COOK
CONNECTOR W IRING
CENTER MBUs

24 VDC CABLE
JUNCTION BOX
MECHANICAL ROOM
JUNCTION BOX

28 VDC CONNECTOR IN CEILING RACEWAY


(CONNECTION TO DUAL OVEN ASSEMBLY AND
TRAY PACK HEATER)

MECHANICAL ROOM
JUNCTION BOX

Figure 2. Cook Center 24 VDC MBU Cable Assembly.

END OF WORK PACKAGE

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CONTAINERIZED KITCHEN (CK) 0020 00


UNIT MAINTENANCE PROCEDURES

DUAL OVEN ASSEMBLY

THIS SECTION COVERS:


Inspect, Test, Replace, Repair

INITIAL SETUP:
CK set up for operation
Power cable, fuel line disconnected
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting, testing and repairing the CK
Dual Oven Assembly. Refer to WP 0037 00 for repair parts information.

INSPECT
Inspect the oven base, ovens and fan assembly for loose hardware, damaged rivets and broken
or loose welds. Inspect base casters for smooth operation. Tighten loose hardware. Refer
broken or loose frame welds or damaged rivets to Direct Support maintenance.

TEST
Fuel Line: Refer to the troubleshooting procedures in the MBU manual to determine if the
problem with the MBU is caused by lack of fuel. Check the fuel line connection at the wall to the
Mechanical Room. Check all hose assemblies on the back of the oven assembly for signs of
fuel leakage. Replace the hose assembly using the replacement procedure in the following
section.

24 VDC Electrical Cable: Refer to the troubleshooting procedures in the MBU manual to
determine if the problem with the MBU is caused by an absence of 24 VDC. Remove the power
connector at the MBU and check for 24 VDC. If voltage is present, recheck the procedures in
the MBU manual. If 24 VDC is not present, remove the connector on the ceiling duct labeled 28
VDC and check voltage. If voltage is present, repair the cable using the repair procedure in the
next section. If voltage is not present refer to the test procedure in WP 0018 00.

Casters: Attempt moving the Dual Oven Assembly with the casters unlocked. It should move
freely without binding of the casters. Move the Dual Oven Assembly in all directions to isolate
the problem to a particular caster. Check for foreign material in the caster flanges.

0020 00-1
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UNIT MAINTENANCE PROCEDURES

WARNING

Three people are required to lift one side of the Dual Oven Assembly for
caster replacement .

Place a wooden block under the frame near the faulty caster and check for free rotation.
Replace the caster using the replacement procedure in the following section.

Fan Assembly: If the fan motor shaft is not rotating, check that the oven fan switch on the
Appliance Control Box is ON and the power cable connected properly. Check the circuit
breaker at the Appliance Control Box and the Power Distribution Panel. Remove the access
cover at the fan assembly and check for 115 VAC. If voltage is not present recheck the cable
assembly and connections. Replace the cable assembly if required. If voltage is present,
replace the fan assembly. Refer to the following repair procedures.

REPLACE
Caster: WARNING

Three people are required to lift one side of the Dual Oven Assembly for
caster replacement

Place a wooden block under the Dual Oven Assembly in the vicinity of the caster as a support
while the caster is being replaced (see Figure 1). Remove the four caster mounting screws and
replace the caster. Replace all hardware.

Fuel Line: If the fuel line is inoperable because of a damaged connector or a cut or hole in the
hose, replace the entire section of fuel line assembly by disconnecting the hose assembly and
installing a replacement (see Figure 2).

MOUNTING
HARDWARE

CASTER WHEEL

Figure 1. Swivel Caster Replacement.

0020 00-2
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CONTAINERIZED KITCHEN (CK) 0020 00


UNIT MAINTENANCE PROCEDURES

24 VDC JUNCTION BOX

FUEL LINE

CASTER

Figure 2. Dual Oven Assembly Fuel Line Maintenance.

REPAIR
MBU Cable Assembly: To replace a 24 VDC cable, remove the cover of the junction box,
label and disconnect the wires and pull the cable through the junction box. Cut a new cable to
the desired length (WP 0045 00 Item 1) and attach a connector to it. Slip the new cable down
through the junction box, connect the wires and replace the junction box cover.

24 VDC Connector: To replace a damaged connector, disassemble the connector shell. Label
and disconnect the two wires. Attach the wires to the new connector and assemble it.

MBU: Refer to TM 10-7310-281-13&P for MBU repair procedures.

END OF WORK PACKAGE

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CONTAINERIZED KITCHEN (CK) 0021 00


UNIT MAINTENANCE PROCEDURES

MOBILE WARMING CABINET

THIS SECTION COVERS:


Inspect, Test, Replace

INITIAL SETUP:
CK set up for operation
Warming cabinet operational
Maintenance Level
Unit

Tools and Special Tools


Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting and repairing the Mobile
Warming Cabinet. Refer to WP 0038 00 for repair parts information.

WARNING

Unplug the power cord before performing any maintenance on the warming
cabinet.

INSPECT
Inspect the door gaskets and door seals for signs of wear or damage.

TEST
Cabinet: If the warming oven is not heating at all, check that the warming oven power cord is
connected properly, the master switch is On and the circuit breaker at the Power Distribution
Panel is On. Disconnect the power cord and remove the Module using the procedure in the
following section. Temporarily connect the power cord and check for 115 VAC at the power
switch. If voltage is present on both sides of the switch the module requires replacement.
Replace the power switch if required.

If the temperature in the warming oven is erratic or cannot be controlled, check the voltage at
the thermostat. Rotate the thermostat control while checking voltage. A smooth change in
voltage over the range of the thermostat should be noted. Replace the thermostat if necessary.

If the warming oven is operating normally but the indicator lamps are not lit, check voltage at the
terminal block and replace the indicator lights if necessary.

0021 00-1
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UNIT MAINTENANCE PROCEDURES

If insufficient warming of the Cabinet is noted, visually check the door seals and gasket for
warpage or deteriorated condition of the seals. If the warming oven is on, it may be possible to
detect a deteriorated gasket by noting loss of internal heat to the outside.

Casters: Attempt moving the Mobile Warming Cabinet with the casters unlocked. It should
move freely without binding of the casters. Move the cabinet in all directions to isolate the
problem to a particular caster. Check for foreign material in the caster flanges. Refer to the
procedure in the following section to replace a caster.

REPLACE

Cabinet Parts

Caster: The front casters are equipped with a wheel brake. Rear casters do not have a brake.
If necessary, a caster with a brake can be installed as a rear caster leaving the brake unlocked.

WARNING

Two people are required to lay the Mobile Warming Cabinet on its back.

To replace a front or rear caster, lay the cabinet on its back, remove the module, and remove
caster mounting hardware and caster. Replace caster using existing hardware. Replace the
module.

MOUNTING HARDWARE

CASTER WHEEL

Figure 1. Swivel Caster Replacement.

Door Gasket: Refer to Figure 2. Starting at a corner, remove the old gasket from the door by
pulling it out of the groove in the door frame. To install the replacement gasket, press the
arrow-shaped edge of the new gasket into the groove. It may take up to eight hours depending
on the ambient temperature for the gasket to seat properly.
0021 00-2
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CONTAINERIZED KITCHEN (CK) 0021 00


UNIT MAINTENANCE PROCEDURES

Door Seal: Refer to Figure 2. Remove and retain the five door seal mounting screws and the
door seal retaining strip. Install the new door seal using retained hardware.

SEAL, DOOR

GASKET, DOOR

HM15LW

ON

Metro

POWER

MODULE (SEE FIGURE 3)

Figure 2. Mobile Warming Cabinet Maintenance.

Module

The module (Figure 3) is removed from the cabinet using the following procedure:
Make sure the power cord is unplugged and that the module has cooled to a temperature safe
for handling.
Open the bottom door. Remove the module by lifting the front enough to clear the detent, then
pull the module from the cabinet. The power cord should slip through the clearance hole in the
back of the cabinet.
Unfasten the electrical cover by removing the screws along the front bottom of the module and
the top panel. Remove the water pan from the top cover. Open the module by lifting the unit
from the chassis. Turn the unit over for access to the components.
0021 00-3
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UNIT MAINTENANCE PROCEDURES

Power Cord: Label and disconnect the power cord wires. Using pliers, squeeze the strain
relief from inside and push out.
Slip the replacement power cord through the strain relief and then through the mounting hole.
Connect the black and white wires and the green ground wire. Snap the strain relief in place.

POWER CORD

PANEL (SHOWN REMOVED


FOR CLARITY)

INDICATOR
(YELLOW)
THERMOSTAT

INDICATOR (RED)

Figure 3. Cabinet Module.


Thermostat: Pull the control knob from the thermostat to expose the two mounting screws.
Remove and retain the mounting screws and pull the thermostat from the control panel to gain
access to the ring terminal connections. Replace the thermostat and retained hardware.
Indicator Light (yellow): Using a small screwdriver, pry loose the clip retaining the indicator
light to be replaced. Trace the two wires from the fan to the terminal block, label the wires and
disconnect them. Draw the indicator light and wire through the control panel.
Install the new indicator light. Affix crimp-on spade terminals to each wire lead. Feed the new
light through the hole in the panel and press on the retaining clip. Connect the leads to the
terminal block.
Power Indicator Light (red): Trace the two wires running from the light to the terminal block,
label the wires and disconnect them. Pry loose the clip retaining the light. Depress the tabs on
the light body and draw it through the hole in the control panel. Replace the light. Affix crimp-
on spade terminals to each wire lead. Connect the wires to the terminal block.
Power Switch: Label and disconnect the wires connected to the switch. Depress the tabs on
the switch and push the switch back through the control panel. Snap the new switch into place
and reconnect the wires.

END OF WORK PACKAGE


0021 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0022 00


UNIT MAINTENANCE PROCEDURES

REFRIGERATOR

THIS SECTION COVERS:


Inspect, Test, Replace

INITIAL SETUP:
CK set up for operation
Refrigerator power cord unplugged
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting and repairing the
refrigerator. Refer to WP 0039 00 for repair parts information.
WARNING
Unplug the power cord before performing any maintenance on the
refrigerator.

INSPECT
Inspect the door gasket for tears, cuts or deterioration that would prevent an adequate seal.
Inspect the shelf brackets for damage. Inspect the interior and exterior for dirt and foreign
materials that could cause a malfunction or restrict air flow. Inspect the swivel casters for
smooth operation. Inspect the power cord and plug for damage.

TEST
Refrigeration Unit: If the refrigerator is not cooling at all, check that the circuit breaker on the
Power Distribution Panel is ON and that the refrigerator power cord is properly connected.
Unplug the refrigerator and remove the screws from the access cover at the bottom rear of the
refrigerator. Unplug the connector at the bottom of the refrigerator and temporarily connect the
power cord to the 115 VAC outlet. If 115 VAC is present at the refrigerator end of the cord, the
refrigerator needs to be replaced. If 115 VAC is not present, recheck all power connections and
the power cord. Replace the power cord following the procedure in the next section.

If the refrigerator is not cooling sufficiently as indicated by the thermometer, turn the
temperature controller clockwise and determine if the compressor turns on and the temperature
gradually decreases. If it does not the temperature controller needs to be replaced. Follow the
replacement procedures in the next section. If the temperature controller is operating normally,
check the door gasket for leaks. This test can be performed by detecting cold air around the

0022 00-1
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CONTAINERIZED KITCHEN (CK) 0022 00


UNIT MAINTENANCE PROCEDURES

perimeter of the door and by visually inspecting the entire gasket for hardness, cuts and a
deteriorated condition.

Casters: Attempt moving the refrigerator with the casters unlocked. It should move freely
without binding of the casters. Move the refrigerator in all directions to isolate the problem to a
particular caster. Check for foreign material in the caster flanges. Refer to the procedure in the
following section to replace a caster.

REPLACE
Power Cord: Make sure the power cord is unplugged from the electrical outlet. Remove the
screws from the access cover at the bottom rear of the refrigerator. Unplug the connector and
remove the green ground wire. Install the replacement power cord and securely connect the
green ground wire.

Temperature Controller: See Figure 1. Remove the five machine screws from the
fan/controller panel at the inside top of the refrigerator. Loosen the panel from the side molding
strips being careful not to damage the trim or the wiring behind the panel. Disconnect the
temperature-controller connector. Remove the mounting hardware of the temperature
controller. Install the replacement controller using existing hardware. Reinstall the
fan/controller panel and slide the side molding strips onto the edges of the panel.

FAN TEMPERATURE
CONTROLLER

Figure 1. Refrigerator Interior.

Door Gasket: Remove the screws from underneath the gasket material. Align the new gasket
around the door so that the screw holes are aligned. Replace all hardware.

0022 00-2
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CONTAINERIZED KITCHEN (CK) 0022 00


UNIT MAINTENANCE PROCEDURES

Caster: See Figure 2. To replace a front caster, unsnap and remove the grille at the bottom of
the refrigerator, then remove the drip pan. To replace a rear caster, remove the access cover at
the bottom rear of the unit.

WARNING

Two people are required to lay the refrigerator on its back.

Place the refrigerator on its back on the kitchen floor. Check the faulty caster for free rotation.
Remove the hex nut and the caster. Install the new caster and hex nut. Place the refrigerator in
its upright position. As applicable, reinstall the drip pan, grille, and access cover. If possible,
allow the refrigerator to remain in its upright position for an hour before applying power.

MOUNTING
HARDWARE

CASTER

Figure 2. Swivel Caster Replacement.

END OF WORK PACKAGE

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UNIT MAINTENANCE PROCEDURES

TRAY PACK HEATER

THIS SECTION COVERS:


Inspect, Test, Replace

INITIAL SETUP:
CK set up for operation
Heater fan assembly unplugged

Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting and repairing the Tray Pack
Heater. Refer to WP 0040 00 for repair parts information.

INSPECT
Inspect the Tray Pack Heater and the heater fan assembly for loose hardware and damaged
rivets. Inspect the fan assembly power cable for damage.

TEST
Casters: Disconnect the fuel line and power cord. Attempt moving the Tray Pack Heater with
the casters unlocked. It should move freely without binding of the casters. Move the cabinet in
all directions to isolate the problem to a particular caster. Check for foreign material in the
caster flanges. Refer to the procedure in the following section to replace a caster.

Drain Valve: Check for external leakage of the drain and that it is not clogged with foreign
material. Replace the drain valve if necessary following the procedure in the next section.

Heater Fan: If the fan motor shaft is not rotating, check that the power switch on the appliance
control box is ON and the power cable properly connected. Check the circuit breakers at the
Appliance Control Box and the Power Distribution Panel. Remove the access cover at the fan
assembly and check for 115 VAC. If voltage is not present recheck the cable assembly and
connections. Replace the cable assembly if required. Check the heater fan receptacle by
plugging the fan cable into a different receptacle. If voltage is present, replace the fan
assembly. Refer to the following repair procedures.

0023 00-1
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UNIT MAINTENANCE PROCEDURES

REPLACE
Caster: See Figure 1. Drain the Tray Pack Heater. Support the Tray Pack Heater with a
wooden block in the vicinity of the caster while the caster is being replaced. Remove the four
bolts and the damaged caster. Install the new caster and mounting hardware.

Drain Valve: See Figure 1. Drain any liquid from the Tray Pack Heater. Remove the drain
valve and replace using pipe joint compound (WP 0051 00, Table 1, Item 3) as required.

Heater Fan: Disconnect the fan assembly power cord. Remove and retain the fan assembly
mounting hardware. Install the replacement fan using the retained hardware.

Lifting Handles: Refer any damage to the lifting handles to Direct Support maintenance.

MBU: Refer to TM 10-7310-282-13&P for MBU repair procedures.

VENT HOSE

DRAIN VALVE

FUEL LINE

CASTER
MBU

Figure 1. Tray Pack Heater Components.

END OF WORK PACKAGE

0023 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0024 00


UNIT MAINTENANCE PROCEDURES

HAND SINK ASSEMBLY

THIS SECTION COVERS:


Inspect, Test, Replace

INITIAL SETUP:
CK set up for operations
Water pump and water heater connected to the Appliance Control Box
Water supply hose connected
Drain hose connected
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL

This procedure contains information and instructions for inspecting and repairing the Hand Sink
Assembly. Refer to WP 0041 00 for repair parts information.

WARNING

Disconnect the pump and water heater power cables from the Appliance
Control Box before making any repairs to the sink assembly.

WARNING

The water in the hot water tank may be hot. Allow the water to cool before
opening the drain valve.

INSPECT
Inspect water connections for leaks at the pump head, in the area around the water heater, and
the faucet above and below the sink. Inspect electrical connectors and cords for damage.
Inspect the water supply hoses and interior drain hose for damage, missing or damaged
washers or gaskets.

0024 00-1
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CONTAINERIZED KITCHEN (CK) 0024 00


UNIT MAINTENANCE PROCEDURES

TEST

Pump Assembly: Run faucet water into the sink. The pump should run periodically. Check
the pump assembly by temporarily connecting the pump assembly power cord to the Appliance
Control Box and check for 115 VAC at the pressure switch. Disconnect the power cord from the
appliance control box. Replace the pump if necessary.

Water Heater: The water heater can be tested by removing the access cover at the side of the
tank. Temporarily connect the water heater power cord to the appliance control box and check
for 115 VAC between terminals 1 and 3 (refer to wiring diagram on side of water heater).
Depress the reset button and recheck voltages. If the 115 VAC is present the water heater
should be replaced following the procedure in the next section. If the 115 VAC is not present,
check the power cord and refer to WP 0018 to check power distribution. Disconnect the power
cord from the appliance control box.

Casters: Disconnect the power cords from the Appliance Control Box. Attempt moving the sink
assembly with the casters unlocked. It should move freely without binding of the casters. Move
the sink in all directions to isolate the problem to a particular caster. Check for foreign material
in the caster flanges. Refer to the procedure in the following section to replace a caster.

REPLACE
Caster: The sink assembly contains locking casters in the front of the assembly and non-
locking casters in the back. Locking casters may be used as replacements for non-locking
casters with the caster left in the unlocked position. See Figure 1. To replace a caster (front or
back) remove the four screws from the mounting plate and the damaged caster. Replace the
caster and reinstall the four screws.

MOUNTING
HARDWARE

CASTER WHEEL

Figure 1. Swivel Caster Replacement.

0024 00-2
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CONTAINERIZED KITCHEN (CK) 0024 00


UNIT MAINTENANCE PROCEDURES

Water Heater: See Figure 2. To replace the water heater, disconnect the power cord at the
bottom of the tank. Allow the water in the tank to cool, open the drain valve and drain the water
into an empty bucket or drain system. Remove the locking nuts from the mounting bracket at
the side of the sink assembly. Remove the supporting bracket under the water heater and lift
the water heater out of the sink assembly.
Remove and discard the curved bracket attached to the side of the replacement water heater.
Remove this same bracket from the side of the bad water heater and install it onto the
replacement water heater.

PRESSURE SWITCH

PUMP ASSEMBLY

WATER HEATER

POWER CORD

Figure 2. Sink Assembly Maintenance.

Install the replacement water heater, reinstall the mounting hardware, hoses, and the electrical
connector.
Pump Assembly: See Figure 2. To replace the pump assembly, label the wires and
disconnect the power cord at the junction box on the pump assembly mounting bracket.
Remove the four screws from the pump assembly mounting plate. Retain the rubber mounting
spacers.
Install the replacement pump, the four mounting spacers and screws on to the mounting plate.
Reconnect the power cord to the junction box.

0024 00-3
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CONTAINERIZED KITCHEN (CK) 0024 00


UNIT MAINTENANCE PROCEDURES

Faucet: To replace the faucet, disconnect the hot and cold water supply lines under the sink.
Remove the nuts and washers from the faucet pipes and remove the faucet. Insert a
replacement faucet and reassemble the washers and nuts.

Hoses: If a water supply hose or the interior drain hose is damaged, replace it. If a washer or
gasket is damaged, remove it with a small screwdriver or needle nose pliers and replace it with
a new one.

END OF WORK PACKAGE

0024 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0025 00


UNIT MAINTENANCE PROCEDURES

MOBILE STORAGE CABINETS

THIS SECTION COVERS:


Inspect, Test, Repair

INITIAL SETUP:
CK set up for operation
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting and making repairs to the
Mobile Storage Cabinets. Refer to WP 0042 00 for repair parts information.

INSPECT
Inspect Mobile Storage Cabinets for broken welds, damaged rivets or damaged casters. Refer
any sheet metal or weld repairs to Direct Support maintenance.

TEST
Casters: Attempt moving the storage cabinet with the casters unlocked. It should move freely
without binding of the casters. Move the cabinet in all directions to isolate the problem to a
particular caster. Check for foreign material in the caster flanges. Refer to the procedure in the
following section to replace a caster.

REPLACE
Caster: Lay the cabinet on its back. Remove and retain the caster mounting hardware. Install
the new caster using the retained hardware.

END OF WORK PACKAGE

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CONTAINERIZED KITCHEN (CK) 0026 00


UNIT MAINTENANCE PROCEDURES

ELECTRICAL SYSTEM

THIS SECTION COVERS


Inspect, Test, Replace

INITIAL SETUP
CK set up for operation
External power disconnected, generator shut down
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)

GENERAL
This procedure contains information and instructions for inspecting, testing and making repairs
to the CK electrical system. Refer to WP 0044 00 for repair parts information.

WARNING

Disconnect the external power cable or ensure generator power is OFF


before making repairs to the Power Entrance Panel, Power Distribution
Panel, or Main Control Panel.

INSPECT
Inspect the condition of each circuit breaker, ground, neutral, and 220v/115v connection at the
Power Entrance Panel, Power Distribution Panel, Main Control Panel and Appliance Control
Box. Inspect lighting fixtures for loose or damaged hardware, frayed power cord, and damaged
connectors.

TEST
Power Entrance Panel: Using a multimeter, check the power voltage on both sides of the
applicable circuit breaker the OFF position and ON position. With External Power ON at the
Main Control Panel check the voltage at contactor CR2. If generator power is being used check
voltage at contactor CR1. Follow the circuit diagrams in WP 0054 00 to check connections.
Replace faulty component using the procedure in the following section.

Appliance Control Box: Using a multimeter, check the power voltage on both sides of the
applicable circuit breaker and switch assemblies in the OFF position and ON position. Follow
the circuit diagrams in WP 0054 00 to check connections. Replace faulty component using the
procedure in the following section.

0026 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0026 00


UNIT MAINTENANCE PROCEDURES

Power Distribution Panel: Using a multimeter, check the power voltage on both sides of the
applicable circuit breaker in the OFF position and ON position. Follow the circuit diagrams in
WP 0054 00 to check connections.
Main Control Panel: Using a multimeter, check the power voltage on both sides of the
applicable switch assembly in the OFF position and ON position. Check voltage at the
applicable lamp assembly. Follow the circuit diagrams in WP 0054 00 to check connections.
Replace faulty component using the procedure in the following section.
Lighting Fixture: If the fluorescent lamps don’t light upon replacement, remove the access
plate on the fixture. Refer to the ballast wiring diagram in on the ballast to check output voltage.
Replace the ballast if required using the procedure in the next section.
With the Interior Light switch ON and the Emergency Light switch OFF, depress the Test switch
on the fluorescent light fixture above the personnel entrance door. The lamps on the fixture
should be off. Turn the Emergency Light switch ON and depress the Test switch. The lamps
should be on. If the battery charger in the light fixture fails to charge with the Emergency Light
switch ON it requires replacement using the procedure in the following section.

REPLACE
Power Entrance Panel

Power Connector: Make sure all power is turned off at the Main Control Panel. Referring to
Figure 1, disconnect the source power plug at the Power Entrance Panel and attach plug cover.
Label and disconnect power leads from the external power contactor. Remove and retain
connector mounting hardware and remove the connector. Install the replacement connector
and retained hardware. Reconnect power leads at the contactor.

E-STOP CIRCUIT BREAKER

EXTERNAL POWER
CIRCUIT BREAKER

GENERATOR POWER
CIRCUIT BREAKER

POWER
CONNECTOR

CONTACTORS
GROUND
TERMINAL

Figure 1. Power Entrance Panel.


0026 00-2
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CONTAINERIZED KITCHEN (CK) 0026 00


UNIT MAINTENANCE PROCEDURES

Ground Terminal: Make sure all power is turned off at the Main Control Panel. Referring to
Figure 1, disconnect the source power plug at the Power Entrance Panel and attach plug cover.
Remove the mounting hardware from inside the Power Entrance Panel. Disconnect the green
ground wires and remove the ground terminal from the outside of the panel box. Install the new
ground terminal using existing hardware. Reconnect green wires.

Contactor: Make sure all power is turned off at the Main Control Panel. Referring to Figure 1,
disconnect the source power plug at the Power Entrance Panel and attach plug cover. Label
and disconnect spade terminals. Remove and retain the contactor mounting hardware. Install
the replacement contactor using retained hardware.

If necessary, replace the circuit breaker by disconnecting the neutral and high voltage wires and
installing a replacement.

Reconnect the wires and reinstall the panel cover.

Appliance Control Box

Switch Replacement: Unplug the control box power cord from the ceiling raceway. Referring
to Figure 2, remove the mounting nut on the front of the panel. Remove terminal lugs from the
switch and remove the switch from the back of the panel. Replace the switch, reinstall
hardware and connect terminal lugs.

Circuit Breaker Replacement: Unplug the control box power cord from the ceiling raceway.
Referring to Figure 2, depress the locking springs on the sides of the circuit breaker assembly
and slide the circuit breaker through the front of the panel. Replace the circuit breaker and
reconnect the terminal lugs.

Connector Replacement: Unplug the control box power cord from the ceiling raceway.
Referring to Figure 2, label and disconnect the wires at the junction strip. Remove the
mounting nut and the connector. Install the replacement connector using existing hardware.
Power Distribution Panel
Circuit Breaker Replacement: Make sure the external power source is disconnected and the
generator is shut down. Remove the circuit panel cover. See Figure 3 for circuit breaker
locations. Disconnect the neutral and high voltage wires and install a new circuit breaker.
Reconnect the wires and reinstall the panel cover.

0026 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0026 00


UNIT MAINTENANCE PROCEDURES

CABLE
ENTRANCE

HEATER FAN:
WATER PUMP: CIRCUIT BREAKER
CIRCUIT BREAKER SWITCH
SWITCH

WATER HEATER:
CIRCUIT BREAKER OVEN FAN:
SWITCH CIRCUIT BREAKER
SWITCH

Figure 2. Appliance Control Box.

1 Input Power 2 Intake/Exhaust Fan


3 Input Power 4 Intake/Exhaust Fan
5 Input Power 6 Heater
7 Refrigerator 1 8 Heater
9 Refrigerator 2 10 Heater
11 MBU Converter 12 Convenience Outlets
13 ECU 14 Mechanical Room Outlet
15 ECU 16 Warming Cabinet
17 ECU 18 ECU Control Box
19 Lights 20 Blank/not used
21 Blank/not used 22 Blank/not used
23 Blank/not used 24 Appliance Control Box

Figure 3. Circuit Breaker Layout of the Power Distribution Panel.


0026 00-4
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CONTAINERIZED KITCHEN (CK) 0026 00


UNIT MAINTENANCE PROCEDURES

Main Control Panel:

Switch/Lamp Replacement: Make sure the external power source is disconnected and the
generator is shut down. Referring to Figure 4, label and remove the spade lugs from the
switch/lamp to be replaced. Remove the mounting hardware from the front of the panel and
remove the switch/lamp assembly. Install the replacement switch/lamp assembly, replace
hardware and reconnect spade lug terminals.

EXTERNAL GENERATOR
POWER POWER
AV AILABLE AVAILABLE

SYSTEM POWER SELECTION

EXTERNAL OFF GENERATOR


POWER ON POWER ON

ON ON NORMAL

OFF OFF BLACKOUT

EMERGENCY INTERIOR LIGHTING


LIGHTING MODE
LIGHT

Figure 4. Main Control Panel.

0026 00-5
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CONTAINERIZED KITCHEN (CK) 0026 00


UNIT MAINTENANCE PROCEDURES

Lighting Fixtures
Permanently Mounted Fixture Ballast Replacement: Turn off lighting system circuit breaker
#19 on the Power Distribution Panel. Referring to Figure 5, remove the connectors at the
fixture, tag the wires connected to the ballast and disconnect the wires. Remove the four
machine screws from the ballast plate and remove the ballast.
Install the replacement ballast, connect wires and wire nuts. Attach access plate and tighten
machine screw. Reconnect power line connectors.

BALLAST

Figure 5. Lamp Assembly.


Removable Fixture Ballast Replacement: Remove the machine screw from the access plate
and remove the plate. Label and disconnect the ballast wires. Remove the four machine
screws from the ballast plate and remove the ballast.
Install the replacement ballast and connect wires and wire nuts. Attach the access plate and
tighten the machine screw.
Power cord: Remove the machine screw from the access plate and remove the plate. Label
and disconnect the power cord wires. Install a replacement power cord, connect wires and wire
nuts. Attach access plate and tighten machine screw.
Emergency Light Battery/Charger: Turn off lighting system circuit breaker #19 on the Power
Distribution Panel. Remove the access panel and the connector at the test switch and lamp.
Label and disconnect the wires connected to the battery/charger. Remove the hardware and
battery/charger from the fixture.
Install the replacement battery/charger, lamp and test switch. Connect wires, wire nuts and
connector to the test switch and lamp. Attach access plate and tighten machine screw.

END OF WORK PACKAGE

0026 00-6
TM 10-7360-226-13&P

CHAPTER 5

DIRECT SUPPORT MAINTENANCE PROCEDURES


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CONTAINERIZED KITCHEN (CK) 0027 00


DIRECT SUPPORT MAINTENANCE PROCEDURES

COOK CENTER

THIS WORK PACKAGE COVERS:


Inspect, Repair

INITIAL SETUP
Kitchen set up, cook center not operating

Maintenance Level
Direct Support

Tools and Special Tools


Tool Kit, General Mechanic’s (WP 0052 00, Table 1, Item 1)
Shop Equipment, Welding (WP 0052 00, Table 1, Item 2)

GENERAL
This procedure contains information and instructions to keep the cook center in good working
order by inspecting and repairing its metal components and subassemblies.

INSPECT
Inspect the following cook center assemblies and components for bent or cracked sheet metal,
cracked welds, and loose or missing rivets:
• Base assembly
• Griddle assembly (griddle top and splash guards)
• Steam table and adapter top
• Cook pot cradle adapters (4)
• Base rack
• Burner rack
• Cook pot cradles (2)
• Exhaust hood and grease filters

REPAIR
Perform welding operations as described in TM 9-237, Operator’s Manual: Welding Theory and
Application.
Replace loose or missing rivets and perform sheet metal repair as described in TM 9-510, Metal
Body Repair and Related Operations.

END OF WORK PACKAGE

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CONTAINERIZED KITCHEN (CK) 0028 00


DIRECT SUPPORT MAINTENANCE PROCEDURES

DUAL OVEN ASSEMBLY

THIS WORK PACKAGE COVERS:


Inspect, Repair

INITIAL SETUP
Ovens shut down and cool

Maintenance Level
Direct Support

Tools and Special Tools


Tool Kit, General Mechanic’s (WP 0052 00, Table 1, Item 1)
Shop Equipment, Welding (WP 0052 00, Table 1, Item 2)

GENERAL
This procedure contains information and instructions to keep the dual oven assembly in good
working order by inspecting and repairing its metal components and subassemblies.

INSPECT
Inspect the following dual oven assembly components for bent or cracked sheet metal, cracked
welds, and loose or missing rivets:
• Oven base assembly
• Oven fan assembly
• Oven racks
REPAIR
Perform welding operations as described in TM 9-237, Operator’s Manual: Welding Theory and
Application.
Replace loose or missing rivets and perform sheet metal repair as described in TM 9-510, Metal
Body Repair and Related Operations.

END OF WORK PACKAGE

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DIRECT SUPPORT MAINTENANCE PROCEDURES

TRAY PACK HEATER

THIS WORK PACKAGE COVERS:


Inspect, Repair

INITIAL SETUP
Tray Pack Heater shut down, cool, drained

Maintenance Level
Direct Support

Tools and Special Tools


Tool Kit, General Mechanic’s (WP 0052 00, Table 1, Item 1)
Shop Equipment, Welding (WP 0052 00, Table 1, Item 2)

GENERAL
This procedure contains information and instructions to keep the tray pack heater in good
working order by inspecting and repairing its metal components and subassemblies.

INSPECT
Inspect the following tray pack heater components for bent or cracked sheet metal, cracked
welds, and loose or missing rivets:
• Tray pack heater
• Heater base assembly
• Heater fan assembly

REPAIR
Perform welding operations as described in TM 9-237, Operator’s Manual: Welding Theory and
Application.
Replace loose or missing rivets and perform sheet metal repair as described in TM 9-510, Metal
Body Repair and Related Operations.

END OF WORK PACKAGE

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CONTAINERIZED KITCHEN (CK) 0030 00


DIRECT SUPPORT MAINTENANCE PROCEDURES

SHELTER ASSEMBLY/MECHANICAL ROOM

THIS WORK PACKAGE COVERS:


Inspect, Repair

INITIAL SETUP
CK set up
Air conditioner removed (for air conditioner repair)

Maintenance Level
Direct Support

Tools and Special Tools


Tool Kit, General Mechanic’s (WP 0052 00, Table 1, Item 1)
Shop Equipment, Welding (WP 0052 00, Table 1, Item 2)

GENERAL
This procedure contains information and instructions to keep the shelter assembly and
mechanical room in good working order by inspecting and repairing its components and
subassemblies.
INSPECT
Inspect the following shelter assembly components for bent or cracked sheet metal, cracked
welds, and loose or missing rivets:
• Stairs
• Platform
• Railings
REPAIR

Shelter Assembly: Perform welding operations as described in TM 9-237, Operator’s Manual:


Welding Theory and Application.
Replace loose or missing rivets and perform sheet metal repair as described in TM 9-510, Metal
Body Repair and Related Operations.
Air Conditioner:

Remove and Replace Evaporator Blower Motor: Remove the air conditioner top cover (see
Figure 1). Label and disconnect the evaporator blower motor wiring in the wire box. Slide the
wiring harness through the side wall. Remove the hardware from the side panel and remove
the evaporator blower assembly from the air conditioner.

Remove the four screws from the assembly cover and the three screws from the motor
mounting bracket. Remove the blower motor from the assembly cover. Remove the blower
wheel from the motor shaft.

0030 00-1
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CONTAINERIZED KITCHEN (CK) 0030 00


DIRECT SUPPORT MAINTENANCE PROCEDURES

Assemble the blower wheel to the shaft of the replacement blower motor. Tighten the set screw
on the flat of the shaft. Assemble the motor mount onto the assembly cover. Tighten nuts.
Ensure the blower wheel rotates freely without interference. Attach the ground wire between
screw head and washer. Install the blower motor assembly into the air conditioner using the
retained hardware. Reconnect the blower motor wiring in the wire box. Ensure the cable
assembly is secure and will not contact any moving parts. Reinstall the top cover.

EVAPORATOR
TOP COVER BLOWER ASSEMBLY

CONDENSER COIL

CONDENSER
BLOWER ASSEMBLY

EVAPORATOR COIL

COMPRESSOR

Figure 1. Air Conditioner Repair.

Remove and Replace Condenser Blower Motor: Remove the air conditioner top cover (see
Figure 1). Remove the six nuts that attach the blower motor assembly to the side panel. Label
and disconnect the condenser blower motor wiring. Remove the blower motor assembly from
the air conditioner.

Remove the four screws from the assembly cover and the three screws from the motor
mounting bracket. Remove the blower motor from the assembly cover. Remove the blower
wheel from the motor shaft.

Assemble the blower wheel to the shaft of the replacement blower motor. Tighten the set screw
on the flat of the shaft. Assemble the motor mount onto the assembly cover. Tighten nuts.

Ensure the blower wheel rotates freely without interference. Attach the ground wire between
screw head and washer. Install the blower motor assembly into the air conditioner using the
retained hardware. Reconnect the blower motor wiring. Ensure the cable assembly is secure
and will not contact any moving parts. Reinstall the top cover.

END OF WORK PACKAGE

0030 00-2
CHAPTER 6

SUPPORTING INFORMATION
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CONTAINERIZED KITCHEN (CK) 0031 00


REFERENCES

SCOPE
This work package lists field manuals, forms, technical manuals, pamphlets and miscellaneous
publications that are referenced in this manual or are otherwise applicable to the operation and
maintenance of the CK.

FIELD MANUALS
Basic Doctrine for Army Field Feeding and Class I Operations Management.................FM 10-23
First Aid for Soldiers.......................................................................................................FM 21-11
Theater of Operations Electrical Systems ......................................................................FM 5-424
Basic Cold Weather Manual...........................................................................................FM 31-70
Chemical and Biological Contamination Avoidance........................................................... FM 3-3
NBC Protection ................................................................................................................. FM 3-4
NBC Decontamination....................................................................................................... FM 3-5

FORMS
Equipment Control Record................................................................................. DA Form 2408-9
Equipment Inspection and Maintenance Worksheet...............................................DA Form 2404
Hand Receipt .........................................................................................................DA Form 2062
Product Quality Deficiency Report..................................................................................... SF 368
Recommended Changes to Publications and Blank Forms....................................DA Form 2028
Recommended Changes to Equipment Technical Publications.......................... DA Form 2028-2
Transportation Discrepancy Report................................................................................... SF 361

TECHNICAL MANUALS
Destruction of Army Equipment to Prevent Enemy Use
(Mobility Equipment Command) .......................................................................... TM 750-244-3
Administrative Storage of Equipment ....................................................................... TM 740-90-1
Preservation, Packaging, and Packing of Military Supplies and Equipment.............. TM 38-230-2
Welding Theory and Application.................................................................................... TM 9-237
Metal Body Repair and Related Operation .................................................................... TM 9-510
Operator’s, Unit and Direct Support Maintenance Manual Including Repair Parts &
Special Tools List for Modern Burner Unit ..............................................TM 10-7310-281-13&P
Operator’s Manual for Generator Set, Skid Mounted, Tactical Quiet ............... TM 9-6115-642-10
Unit, Direct Support and General Support Maintenance Manual for
Generator Set, Skid Mounted, Tactical Quiet ............................................... TM 9-6115-642-24
Operator’s, Organizational, Direct Support, and General Support Maintenance
(Including Repair Parts and Special Tools List) for Chassis,
Containerized Kitchen Trailer: 7½ Ton, 4-Wheel XCK2000 .................... TM 9-2330-328-14&P

0031 00-1
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CONTAINERIZED KITCHEN (CK) 0031 00


REFERENCES

PAMPHLETS
Functional User’s Manual for the Army
Maintenance Management System (TAMMS) ................................................ DA PAM 738-750

MISCELLANEOUS PUBLICATIONS
Occupational and Environmental Health Food Service............................................. TB MED 530
Lubrication Order .............................................................................................LO 9-6115-642-12
Common Table of Allowances, Expendable/Durable Items ........................................CTA 50-970
Common Table of Allowances, Army Medical Department
Expendable/Durable Items ........................................................................................CTA 8-100

0031 00-2
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CONTAINERIZED KITCHEN (CK) 0032 00


MAINTENANCE ALLOCATION CHART (MAC)

INTRODUCTION
This Work Package provides the Maintenance Allocation Chart (MAC) for the CK, excluding the
government-furnished equipment (GFE). Refer to TM 10-7310-281-13&P for the MAC and
other maintenance information for the MBU. Refer to TM 9-6115-642-24 for the MAC and other
maintenance information for the generator. Refer to TM 9-2330-326-14&P for the MAC and
other maintenance information for the trailer (if applicable).

The Army Maintenance System MAC


This introduction provides a general explanation of all maintenance and repair functions
authorized at various maintenance levels under the standard Army Maintenance System
concept.

The MAC (immediately following this introduction) designates overall authority and responsibility
for the performance of maintenance functions on the identified end item or component. The
application of the maintenance functions to the end item or component shall be consistent with
the capacities and capabilities of the designated maintenance levels, which are shown on the
MAC in column (4) as:

Unit – includes two subcolumns, C (operator/crew) and O (unit) maintenance.


Direct Support – includes an F subcolumn.
General Support – includes an H subcolumn.
Depot – includes a D subcolumn.

The tools and test equipment requirements (immediately following the MAC) list the tools and
test equipment (both special tools and common tool sets) required for each maintenance
function as referenced from the MAC.

The remarks (immediately following the tools and test equipment requirements) contain
supplemental instructions and explanatory notes for a particular maintenance function.

Maintenance Functions
Maintenance functions are limited to and defined as follows:
1. Inspect. To determine the serviceability of an item by comparing its physical,
mechanical, and/or electrical characteristics with established standards through
examination (e.g., by sight, sound, or feel). This includes scheduled inspection and
gagings and evaluation of cannon tubes.
2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or
electrical characteristics of an item and comparing those characteristics with prescribed
standards on a scheduled basis (e.g., load testing of lift devices and hydrostatic testing
of pressure hoses).

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MAINTENANCE ALLOCATION CHART (MAC)

3. Service. Operations required periodically to keep an item in proper operating condition;


e.g., to clean (includes decontaminate, when required), to preserve, to drain, to paint, or
to replenish fuel, lubricants, chemical fluids, or gases. This includes scheduled
exercising and purging of recoil mechanisms.
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position,
or by setting the operating characteristics to specified parameters.
5. Align. To adjust specified variable elements of an item to bring about optimum or
desired performance.
6. Calibrate. To determine and cause corrections to be made or to be adjusted on
instruments of test, measuring, and diagnostic equipment used in precision
measurement. Consists of comparisons of two instruments, one of which is a certified
standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the
instrument being compared.
7. Remove/Install. To remove and install the same item when required to perform service
or other maintenance functions. Install may be the act of emplacing, seating, or fixing
into position a spare, repair part, or module (component or assembly) in a manner to
allow the proper functioning of an equipment or system.
8. Replace. To remove an unserviceable item and install a serviceable counterpart in its
place. “Replace” is authorized by the MAC and assigned maintenance level is shown as
the third position code of the Source, Maintenance and Recoverability (SMR) code.
9. Repair. The application of maintenance services, including fault location and
troubleshooting, removal and installation, disassembly and assembly procedures, and
maintenance actions to identify troubles and restore serviceability to an item by
correcting specific damage, fault, malfunction, or failure in a part, subassembly, module
(component or assembly), end item, or system.
NOTE
The following definitions are applicable to the “repair” maintenance
function:
Services – Inspect, test, service, adjust, align, calibrate, and/or
replace.
Fault location/troubleshooting – The process of investigating and
detecting the cause of equipment malfunctioning; the act of
isolating a fault within a system or Unit Under Test (UUT).
Disassembly/assembly – The step-by-step breakdown (taking apart)
of a spare/functional group coded item to the level of its least
component, that is assigned an SMR code for the level of
maintenance under consideration (i.e., identified as maintenance
significant).
Actions – Welding, grinding, riveting, straightening, facing,
machining, and/or resurfacing.

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10. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a


completely serviceable/operational condition as required by maintenance standards in
appropriate technical publications. Overhaul is normally the highest degree of
maintenance performed by the Army. Overhaul does not normally return an item to like
new condition.
11. Rebuild. Consists of those services/actions necessary for the restoration of
unserviceable equipment to a like new condition in accordance with original
manufacturing standards. Rebuild is the highest degree of materiel maintenance applied
to Army equipment. The rebuild operation includes the act of returning to zero those age
measurements (e.g., hours/miles) considered in classifying Army equipment/
components.

Explanation of Columns in the MAC


Column (1) – Group Number. Column (1) lists Functional Group Code (FGC) numbers, the
purpose of which is to identify maintenance significant components, assemblies,
subassemblies, and modules with the Next Higher Assembly (NHA).
Column (2) – Component/Assembly. Column (2) contains the item names of components,
assemblies, subassemblies, and modules for which maintenance is authorized.
Column (3) – Maintenance Function. Column (3) lists the functions to be performed on the item
listed in column (2). (For a detailed explanation of these functions refer to “Maintenance
Functions” outlined above).
Column (4) – Maintenance Level. Column (4) specifies each level of maintenance authorized to
perform each function listed in column (3), by indicating work time required (expressed as
manhours in whole hours or decimals) in the appropriate subcolumn. This work time figure
represents the active time required to perform that maintenance function at the indicated level of
maintenance. If the number or complexity of the tasks within the listed maintenance function
varies at different maintenance levels, appropriate work time figures are to be shown for each
level. The work time figure represents the average time required to restore an item (assembly,
subassembly, component, module, end item, or system) to a serviceable condition under typical
field operating conditions. This time includes preparation time (including any necessary
disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in
addition to the time required to perform the specific tasks identified for the maintenance
functions authorized in the MAC. The symbol designations for the various maintenance levels
are as follows:

C – Operator or crew maintenance


O – Unit maintenance
F – Direct support maintenance
L – Specialized repair activity (SRA)
H – General support maintenance
D – Depot maintenance
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NOTE
The “L” maintenance level is not included in column (4) of the MAC.
Functions to this level are identified by a work time figure in the “H”
column of column (4), and an associated reference code is used in the
REMARKS column (6). This code is keyed to the remarks and the SRA
complete repair application is explained there.

Column (5) – Tools and Equipment Reference Code. Column (5) specifies, by code, those
common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment
(TMDE), and special tools, special TMDE and special support equipment required to perform
the designated function. Codes are keyed to the entries in the tools and test equipment table.

Column (6) – Remarks Code. When applicable, this column contains a letter code, in
alphabetical order, which is keyed to the remarks table entries.

Explanation of Columns in the Tools and Test Equipment Requirements

Column (1) – Tool or Test Equipment Reference Code. The tool or test equipment reference
code correlates with a code used in column (5) of the MAC.

Column (2) – Maintenance Level. The lowest level of maintenance authorized to use the tool or
test equipment.

Column (3) – Nomenclature. Name or identification of the tool or test equipment.

Column (4) – National Stock Number (NSN). The NSN of the tool or test equipment.

Column (5) – Tool Number. The manufacturer’s part number, model number, or type number.

Explanation of Columns in the Remarks

Column (1) – Remarks Code. The code recorded in column (6) of the MAC.

Column (2) – Remarks. This column lists information pertinent to the maintenance function
being performed as indicated in the MAC.

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MAINTENANCE ALLOCATION CHART FOR CK


Table 1. MAC for CK

(1) (2) (3) (4) (5) (6)

MAINTENANCE LEVEL
TOOLS AND
GROUP COMPONENT/ MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS
NO. ASSEMBLY FUNCTION REFERENCE CODE CODE
C O F H D
00 CONTAINERIZED 1, 2
KITCHEN
01 SHELTER

0101 TENTAGE INSPECT 0.3 Q


REPAIR 0.5
REPLACE 8.0
0102 CONTAINER INSPECT 0.3 Z
REPAIR 0.5
010201 WINCH/CABLE INSPECT 0.1 0.1 R
ASSEMBLY REPLACE 1.0

010202 STAIRS/RAILINGS INSPECT 0.2 A, V


REPAIR 0.3 0.5

010203 AWNING INSPECT 0.1 Q


ASSEMBLY REPAIR 0.5

010204 JACKS INSPECT 0.2 W


REPAIR 0.5
010205 EXTERIOR DRAIN INSPECT 0.1 B
HOSE REPAIR 0.2

02 MECHANICAL
ROOM
0201 EXHAUST PIPE INSPECT 0.1 V
ASSEMBLY REPAIR 0.5
0202 EXHAUST DUCTS INSPECT 0.1 Q
(CLOTH) REPAIR 0.3
0203 ENVIRONMENTAL
CONTROL UNIT
020301 AIR INSPECT 0.1
CONDITIONERS REPAIR 0.3 2.0
REPLACE 0.6
020302 ECU CONTROL INSPECT 0.1
BOX REPAIR 0.3
020303 ECU CONTROL INSPECT 0.1 0.1
SWITCH REPAIR 0.5
ASSEMBLY
0204 INTAKE FAN INSPECT 0.1
REPLACE 1.0
0205 EXHAUST FAN INSPECT 0.1
REPLACE 1.0

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MAINTENANCE ALLOCATION CHART (MAC)

Table 1. MAC for CK – Continued.

(1) (2) (3) (4) (5) (6)

MAINTENANCE LEVEL
TOOLS AND
GROUP COMPONENT/ MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS
NO. ASSEMBLY FUNCTION REFERENCE CODE CODE
C O F H D
03 COOK CENTER
0301 GRIDDLE INSPECT 0.1 A, V
ASSEMBLY REPAIR 0.4 0.6
0302 STEAM TABLE & INSPECT 0.1 A, V
ADAPTER TOP REPAIR 0.5 1.0
0303 COOK POT INSPECT 0.1 A, U, V
CRADLE REPAIR 0.3 0.5
ADAPTER
0304 COOK POT
CRADLE
ASSEMBLY
030401 BASE RACK INSPECT 0.1 A, V
REPAIR 0.2 0.5
030402 BURNER RACK INSPECT 0.1 A, V
REPAIR 0.2 0.5
030403 COOK POT INSPECT 0.1 A, U, V
CRADLE REPAIR 0.2 0.5

0305 FUEL LINE INSPECT 0.1 A, T


ASSEMBLY REPLACE 0.5

0306 24 VDC POWER INSPECT 0.1 C


CABLE REPAIR 0.3
ASSEMBLY REPLACE 0.5
0307 BASE ASSEMBLY INSPECT 0.2 A, H
REPAIR 0.4 1.2

04 EXHAUST HOOD INSPECT 0.1 A, U, V


REPAIR 0.5 0.5

05 DUAL OVEN
ASSEMBLY
0501 OVENS INSPECT 0.1 A, U, V
REPAIR 0.3 0.5
0502 OVEN FAN INSPECT 0.1 A, E, U
ASSEMBLY REPAIR 0.2 0.3

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MAINTENANCE ALLOCATION CHART (MAC)

Table 1. MAC for CK – Continued.

(1) (2) (3) (4) (5) (6)

MAINTENANCE LEVEL
TOOLS AND
GROUP COMPONENT/ MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS
NO. ASSEMBLY FUNCTION REFERENCE CODE CODE
C O F H D
0503 FUEL LINE INSPECT 0.1 T
ASSEMBLY REPLACE 0.5
0504 24 VDC POWER INSPECT 0.1 C
CABLE REPAIR 0.3
ASSEMBLY REPLACE 0.5
0505 OVEN BASE INSPECT 0.1 0.2 A, V
ASSEMBLY REPAIR 0.3 0.5

06 MOBILE INSPECT 0.1 A, D, X


WARMING REPAIR 0.5
CABINET REPLACE 0.5

07 REFRIGERATORS INSPECT 0.1 A, D


REPAIR 0.5

08 TRAY PACK INSPECT 0.2 0.3 A, G, U, V


HEATER REPAIR 0.5 0.5
0801 HEATER FAN INSPECT 0.1 A, C, U
ASSEMBLY REPAIR 0.4 0.4

09 HAND SINK
ASSEMBLY
0901 CABINET INSPECT 0.1 A, I
ASSEMBLY REPAIR 0.4
0902 WATER HEATER INSPECT 0.1 J
REPLACE 0.7

0903 WATER PUMP INSPECT 0.1 K


REPLACE 0.5

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Table 1. MAC for CK – Continued.

(1) (2) (3) (4) (5) (6)

MAINTENANCE LEVEL
TOOLS AND
GROUP COMPONENT/ MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS
NO. ASSEMBLY FUNCTION REFERENCE CODE CODE
C O F H D
0904 SINK INSPECT 0.1 0.2 S
REPLACE 0.5
090401 FAUCET INSPECT 0.1 L
REPAIR 0.5
REPLACE 0.5
0905 WATER SUPPLY INSPECT 0.1 B
HOSES REPAIR 0.2
0906 INTERIOR DRAIN INSPECT 0.1 B
HOSE REPAIR 0.2

10 MOBILE INSPECT 0.1 A, V


STORAGE REPAIR 0.5 1.0
CABINETS

11 PREP/SERVING INSPECT 0.1 A


TABLES REPAIR 0.3

12 ELECTRICAL
SYSTEM
1201 POWER INSPECT 0.1 0.3 Y
ENTRANCE REPAIR 0.7
PANEL
1202 POWER INSPECT 0.1 0.3 N
DISTRIBUTION REPLACE 0.7
PANEL
1203 MAIN CONTROL INSPECT 0.1 0.3 C, M
PANEL REPLACE 0.3
1204 APPLIANCE INSPECT 0.1 0.3 C, M, N
CONTROL BOX REPAIR 0.5
REPLACE 0.5
1205 MBU POWER INSPECT 0.1 0.3 C, M
SWITCH REPLACE 0.5
ASSEMBLY
1206 CEILING LIGHTS INSPECT 0.1 0.3 A, H
(FIXED) REPAIR 0.5
REPLACE 0.5
1207 CEILING LIGHTS INSPECT 0.1 0.3 A, H
(REMOVABLE) REPAIR 0.5
REPLACE 0.5

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TOOLS AND TEST EQUIPMENT FOR CK


Table 2. Tools and Test Equipment for CK.
TOOL OR TEST
EQUIPMENT MAINTENANCE NATIONAL STOCK
REFERENCE CODE LEVEL NOMENCLATURE NUMBER TOOL NUMBER
TOOL KIT, GENERAL
1 O 5180-01-454-3787
MECHANIC’S (GMTK)
SHOP EQUIPMENT,
2 F 4940-01-090-1231
WELDING

REMARKS FOR CK
Table 3. Remarks for CK.
REMARKS CODE REMARKS
A General hardware repair at O level (tighten/replace hardware, straighten piece parts)
B Washer replacement at O level
C Cable/connector repair, replacement at O level
D Caster replacement, connector repair, door gasket replacement at O level
E Power cord replacement, motor replacement at O level
F Replacement of power cord, module, caster, temperature controller at O level
G Drain cock replacement at O level
H Ballast replacement, wiring repair at O level
I Replacement of caster, towel dispenser, soap dispenser at O level
J Replacement of power cord, water heater at O level
K Replacement of power cord, water pump at O level
L Hot, cold faucet washer replacement, faucet replacement at O level
M Switch replacement at O level
N Circuit breaker replacement at O level
O PC board replacement at O level
P Converter replacement at O level
Q Fabric repair at O level
R Winch, cable replacement at O level
S Drain repair, sink replacement at O level
T Fuel line section replacement at O level
U Rivet repair at DS level
V Welding repair at DS level
W Shear pin replacement at O level
X Temperature control module replacement at O level
Y Power connector, ground terminal, contactor replacement at O level
Z Cam-lock replacement at O level

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SCOPE
This Repair Parts & Special Tools List (RPSTL) lists and authorizes spares and repair parts;
special tools; special test, measurement, and diagnostic equipment (TMDE); and other special
support equipment required for performance of Operator, Unit, and Direct Support maintenance
of the Containerized Kitchen (CK). It authorizes the requisitioning, issue, and disposition of
spares, repair parts, and special tools as indicated by the source, maintenance, and
recoverability (SMR) codes.

GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work
packages:

1. Repair Parts List Work Packages. Work packages containing lists of spares and repair
parts authorized by this RPSTL for use in the performance of maintenance. These work
packages also include parts which must be removed for replacement of the authorized
parts. Parts lists are composed of functional groups in ascending alphanumeric
sequence, with the parts in each group listed in ascending figure and item number
sequence. Sending units, brackets, filters, and bolts are listed with the component they
mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work
packages. Repair parts kits are listed separately in their own functional group and work
package. Repair parts for reparable special tools are also listed in a separate work
package. Items listed are shown on the associated illustrations.

2. Special Tools List Work Packages. Work packages containing lists of special tools,
special TMDE, and special support equipment authorized by this RPSTL (as indicated
by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE
(UOC) column). Tools that are components of common tool sets and/or Class VII are
not listed.

3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work
packages in this RPSTL: the National Stock Number (NSN) Index work package and
the Part Number (P/N) Index work package. The National Stock Number Index work
package refers you to the figure and item number. The Part Number Index work
package refers you to the figure and item number.

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST
WORK PACKAGES

ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.

SMR CODE (Column (2)). The SMR code containing supply/requisitioning information,
maintenance level authorization criteria, and disposition instructions, as shown in the following
breakout:

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Source Code Maintenance Code Recoverability Code


XX XX X
st rd th th
1 two positions: How to 3 position: Who 4 position: Who 5 position: Who
get an item. can install, can do complete determines disposition
replace, or use repair* on the action on unserviceable
the item item items.

*Complete Repair: Maintenance capacity, capability, and authority to perform all


corrective maintenance tasks of the “Repair” function in a use/user environment
in order to restore serviceability to a failed item.

Source Code. The source code tells you how you get an item needed for maintenance, repair,
or overhaul of an end item/equipment. Explanations of source codes follow:

Source Code Application/Explanation


PA Stock items; use the applicable NSN to
PB requisition/request items with these source
PC codes. They are authorized to the level
PD indicated by the code entered in the 3rd
PE position of the SMR code.
PF
PG NOTE
Items coded PC are subject to deterioration.

KD Items with these codes are not to be


KF requested/requisitioned individually. They are
KB part of a kit which is authorized to the
maintenance level indicated in the 3rd position
of the SMR code. The complete kit must be
requisitioned and applied.

MO – Made at unit/AVUM level Items with these codes are not to be


MF – Made at DS/AVIM level requisitioned/requested individually. They
MH – Made at GS level must be made from bulk material which is
ML – Made at SRA identified by the P/N in the DESCRIPTION
MD – Made at depot AND USABLE ON CODE (UOC) column and
listed in the bulk material group work package
of the RPSTL. If the item is authorized to you
by the 3rd position code of the SMR code, but
the source code indicates it is made at higher
level, order the item from the higher level of
maintenance.

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Source Code Application/Explanation


AO – Assembled by unit/AVUM level Items with these codes are not to be
AF – Assembled by DS/AVIM level requested/requisitioned individually. The parts
AH – Assembled by GS level that make up the assembled item must be
AL – Assembled by SFA requisitioned or fabricated and assembled at
AD – Assembled by depot the level of maintenance indicated by the
source code. If the 3rd position of the SMR
code authorizes you to replace the item, but
the source code indicates the item is
assembled at a higher level, order the item
from the higher level of maintenance.
XA Do not requisition an “XA” coded item. Order
the next higher assembly. (Refer to NOTE
below).
XB If an item is not available from salvage, order it
using the CAGEC and P/N.
XC Installation drawings, diagrams, instruction
sheets, field service drawings; identified by
manufacturer’s P/N.
XD Item is not stocked. Order an XD-coded item
through normal supply channels using the
CAGEC and P/N given, if no NSN is available.

NOTE
Cannibalization or controlled exchange, when authorized, may be used as a
source of supply for items with the above source codes except for those
items source coded “XA” or those aircraft support items restricted by
requirements of AR 750-1.
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use
and repair support items. The maintenance codes are entered in the third and fourth positions
of the SMR code as follows:
Third Position. The maintenance code entered in the third position tells you the lowest
maintenance level authorized to remove, replace, and use an item. The maintenance code
entered in the third position will indicate authorization to the following levels of maintenance:

Maintenance Code Application/Explanation


C Crew or operator maintenance done within unit/AVUM maintenance.

O Unit level/AVUM maintenance can remove, replace, and use the


item.

F Direct support/AVIM maintenance can remove, replace, and use the


item.
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Source Code Application/Explanation


H General support maintenance can remove, replace, and use the
item.

L Specialized repair activity can remove, replace, and use the item.

D Depot can remove, replace, and use the item.

Fourth Position. The maintenance code entered in the fourth position tells you whether or not
the item is to be repaired and identifies the lowest maintenance level with the capability to do
complete repair (perform all authorized repair functions).

NOTE
Some limited repair may be done on the item at a lower level of
maintenance, if authorized by the Maintenance Allocation Chart (MAC) and
SMR codes.

Maintenance Code Application/Explanation


O Unit/AVUM is the lowest level that can do complete repair of
the item.

F Direct support/AVIM is the lowest level that can do complete


repair of the item.

H General support is the lowest level that can do complete


repair of the item.

L Specialized Repair Activity (SRA) is the lowest level that can


do complete repair of the item.

D Depot is the lowest level that can do complete repair of the


item.

Z Nonreparable. No repair is authorized.

B No repair is authorized. No parts or special tools are


authorized for maintenance of “B” coded items. However, the
items may be reconditioned by adjusting, lubricating, etc., at
the user level.

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Recoverability Code. Recoverability codes are assigned to items to indicate the disposition
action on unserviceable items. The recoverability code is shown in the fifth position of the SMR
code as follows:

Recoverability Code Application/Explanation


Z Nonreparable item. When unserviceable, condemn and dispose of
the item at the level of maintenance shown in the third position of the
SMR code.
O Reparable item. When uneconomically reparable, condemn and
dispose of the item at the unit level.
F Reparable item. When uneconomically reparable, condemn and
dispose of the item at the direct support level.
H Reparable item. When uneconomically reparable, condemn and
dispose of the item at the general support level.
D Reparable item. When beyond lower level repair capability, return to
depot. Condemnation and disposal of item are not authorized below
depot level.
L Reparable item. Condemnation and disposal not authorized below
Specialized Repair Activity (SRA).
A Items requires special handling or condemnation procedures
because of specific reasons (such as precious metal content, high
dollar value, critical material, or hazardous material). Refer to
appropriate manuals/directives for specific instructions.

NSN Column (3)). The NSN for the item is listed in this column.

CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit
code which is used to identify the manufacturer, distributor, or Government agency/activity that
supplies the item.

PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer
(individual, company, firm, corporation, or Government activity), which controls the design and
characteristics of the item by means of its engineering drawings, specifications, standards, and
inspection requirements to identify an item or range of items.

NOTE
When you use an NSN to requisition an item, the item you receive may
have a different P/N from the number listed.

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DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the
following information:

1. The federal item name, and when required, a minimum description to identify the item.

2. P/Ns of bulk materials are referenced in this column in the line entry to be manufactured
or fabricated.

3. Hardness Critical Item (HCI). A support item that provides the equipment with special
protection from electromagnetic pulse (EMP) damage during a nuclear attack.

4. The statement END OF FIGURE appears just below the last item description in column
(6) for a given figure in both the repair parts list and special tools list work packages.

QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used
in the breakout shown on the illustration/figure, which is prepared for a functional group,
subfunctional group, or an assembly. A “V” appearing in this column instead of a quantity
indicates that the quantity is variable and quantity may change from application to application.

EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND


COLUMNS.

1. National Stock Number (NSN) Index Work Package.

STOCK NUMBER Column. This column lists the NSN in National Item Identification Number
(NIIN) sequence. The NIIN consists of the last nine digits of the NSN. When using this column
to locate an item, ignore the first four digits of the NSN. However, the complete NSN should be
used when ordering items by stock number.

FIG. Column. This column lists the number of the figure where the item is identified/located.
The figures are in numerical order in the repair parts list and special tools list work packages.

ITEM Column. The item number identifies the item associated with the figure listed in the
adjacent FIG. Column. This item is also identified by the NSN listed on the same line.

2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending
alphanumeric sequence (vertical arrangement of letter and number combinations which places
the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9
and each following letter or digit in like order).

PART NUMBER Column. Indicates the P/N assigned to the item.

FIG. Column. This column lists the number of the figure where the item is identified/located in
the repair parts list and special tools list work packages.

ITEM Column. The item number is the number assigned to the item as it appears in the figure
referenced in the adjacent figure number column.
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SPECIAL INFORMATION

UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on
codes are shown as “UOC: . . .” in the Description Column (justified left) on the first line under
the applicable item/nomenclature. Uncoded items are applicable to all models. Identification of
the UOCs used in this RPSTL are: Not Applicable.

Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk
material functional group of this RPSTL. Part numbers for bulk material are also referenced in
the Description Column of the line item entry for the item to be manufactured/fabricated.
Detailed fabrication instructions for items source coded to be manufactured or fabricated are
found in: Not Applicable.

Index Numbers. Items which have the word BULK in the figure column will have an index
number shown in the item number column. This index number is a cross-reference between the
NSN and P/N index work packages and the bulk material list in the repair parts list work
package.

Associated Publications. The publication(s) listed below pertain to the Containerized Kitchen:

Publication Title

TM 10-7310-281-13&P Operator’s, Unit and Direct Support Maintenance Manual Including


Repair Parts and Special Tools List for Modern Burner Unit
TM 9-6115-642-10 Operator’s Manual, Generator Set, Skid Mounted, Tactical Quiet,
10 KW, 60 and 400 Hz
TM 9-6115-642-24 Unit, Direct Support and General Support Maintenance Manual for
Generator Set, Skid Mounted, Tactical Quiet
TM 9-2330-326-14&P Operator’s, Organizational, Direct Support and General Support
Maintenance Manual (Including Repair Parts and Special Tools
Lists) for Chassis, Trailer

Illustrations List. The illustrations in this RPSTL contain unit and direct support authorized
items. The tabular list in the repair parts list work package contains only those parts coded “O”
and “F” in the third position of the SMR code, therefore, there may be a break in the item
number sequence.

0033 00-7
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0033 00


INTRODUCTION TO REPAIR PARTS & SPECIAL TOOLS LIST

HOW TO LOCATE REPAIR PARTS


1. When NSNs or P/Ns Are Not Known.

First. Using the table of contents, determine the assembly group to which the item belongs.
This is necessary since figures are prepared for assembly groups and subassembly groups, and
lists are divided into the same groups.

Second. Find the figure covering the functional group or the subfunctional group to which the
item belongs.

Third. Identify the item on the figure and note the number(s).

Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs
and part numbers are on the same line as the associated item numbers.

2. When NSN Is Known.

First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work
package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the
NSN.

Second. Turn to the figure and locate the item number. Verify that the item is the one you are
looking for.

3. When P/N Is Known.

First. If you have the P/N and not the NSN, look in the PART NUMBER column of the P/N index
work package. Identify the figure and item number.

Second. Look up the item on the figure in the applicable repair parts list work package.

0033 00-8
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CONTAINERIZED KITCHEN (CK) 0034 00


GROUP 01 SHELTER REPAIR PARTS

4 3 4

Figure 1. Container.

0034 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0034 00


GROUP 01 SHELTER REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 01 SHELTER ASSEMBLY
FIGURE 1 CONTAINER
1 PAOZZ 80298 50389344 KICKER, SIDE.........................................................2
2 PAOZZ 80298 50289214 STRAP, SAFETY.....................................................2
3 PAOZZ 0U5N7 47011050-1 HOSE ASSEMBLY, EXTERNAL DRAIN................. 1
4 PAOZZ 7S077 B03 . GASKET, BUNA N................................................ 2
5 PAOZZ 0U5N7 47018028 FABRIC COVER, PREPARATION WING ............... 1
6 PAOZZ 80298 60401008 FABRIC COVER, SERVING WING......................... 1

END OF FIGURE

0034 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0034 00


GROUP 01 SHELTER REPAIR PARTS

Figure 2. Winch/Cable Assembly.

0034 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0034 00


GROUP 01 SHELTER REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 01 SHELTER ASSEMBLY
FIGURE 2 WINCH/CABLE ASSEMBLY
1 PBOZZ 80298 50389296 ASSEMBLY, WINCH DRUM....................................2
2 PAOZZ 80298 50389297 CABLE, SHELTER ..................................................2

END OF FIGURE

0034 00-5
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0034 00


GROUP 01 SHELTER REPAIR PARTS

SCREW JACK
4

2
3
WING JACK

CORNER JACK

Figure 3. Jacks.

0034 00-6
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0034 00


GROUP 01 SHELTER REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 01 SHELTER ASSEMBLY
FIGURE 3 JACKS
1 PAOZZ 80298 50389341 PIN, SHEAR, CORNER JACK .................................1
2 PAOZZ 80298 50389299 PIN, ASSEMBLY, CORNER JACK ..........................2
3 PAOZZ 80298 50389343 PIN, ASSEMBLY, WING JACK ............................... 1
4 PAOZZ 80298 50389298 HANDLE, JACK/WINCH ......................................... 1
5 PAOZZ 80298 50389299 PIN, ASSEMBLY, SCREW JACK ........................... 2

END OF FIGURE

0034 00-7/8 Blank


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CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

Figure 4. Exhaust Pipe Assembly.

0035 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 02 MECHANICAL ROOM
FIGURE 4 EXHAUST PIPE ASSEMBLY
1 PAOZZ 0U5N7 47012265 ELBOW, EXHAUST .................................................1
2 PAOZZ 0U5N7 A161802 CAP, RAIN...............................................................1
3 PAOZZ 39428 6815K13 COUPLING, PIPE, QUICK-LOCK ........................... 1

END OF FIGURE

0035 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

Figure 5. ECU Control Box.

0035 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 02 MECHANICAL ROOM
FIGURE 5 ECU CONTROL BOX
1 PAOZZ 0U5N7 47013014 BOARD, ECU CONTROLLER ...................................1
2 PAOZZ 0XM44 800-1035 POWER SUPPLY ..................................................... 1
3 PAOZZ 0XM44 886-0340 RELAY...................................................................... 1

END OF FIGURE

0035 00-5
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

Figure 6. ECU Mode Switch Assembly.

0035 00-6
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 02 MECHANICAL ROOM
FIGURE 6 ECU MODE SWITCH ASSEMBLY
1 PAOZZ 02929 HS13-Z SWITCH, ROTARY, 4-POSITION............................1
2 PAOZZ 0XM44 753-2454 . KNOB ....................................................................1

END OF FIGURE

0035 00-7
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

2-5

2 6

4
3

Figure 7. Air Conditioner.

0035 00-8
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 02 MECHANICAL ROOM
FIGURE 7 AIR CONDITIONER
1 PBFZZ 0U5N7 47011034 AIR CONDITIONER.................................................2
2 XAFFF 1F3Y7 1452-1541 . COIL, CONDENSER..............................................1
3 XAFFF 1F3Y7 1452-1531 . COIL, EVAPORATOR............................................1
4 XAFFF 1F3Y7 1450A2119 . COMPRESSOR.................................................... 2
5 PBFZZ 1F3Y7 1468A3029 . MOTOR, BLOWER, CONDENSER....................... 1
6 PBFZZ 1F3Y7 1468A3129 . MOTOR, BLOWER, EVAPORATOR..................... 1

END OF FIGURE

0035 00-9
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

Figure 8. Intake and Exhaust Fan Installation

0035 00-10
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0035 00


GROUP 02 MECHANICAL ROOM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 02 MECHANICAL ROOM
FIGURE 8 INTAKE AND EXHAUST FAN
INSTALLATION
1 PAOZZ 25795 4E35Q FAN, MEDIUM PRESSURE, 14” BLADE,
ALUMINUM SHROUD, 240V/60HZ .........................2
2 PAOZZ 39428 9376K113 VIBRATION MOUNT, NEOPRENE..........................8
3 PAOZZ 39428 2150K48 FILTER, AIR INTAKE.............................................. 1

END OF FIGURE

0035 00-11/12 Blank


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CONTAINERIZED KITCHEN (CK) 0036 00


GROUP 03 COOK CENTER REPAIR PARTS

7 7 7 7
8

1 1 1 1

4 5 4 2

3 6 6 6 6

Figure 9. Fuel Line Assembly.

0036 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0036 00


GROUP 03 COOK CENTER REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 03 COOK CENTER
FIGURE 9 FUEL LINE ASSEMBLY
1 PAOZZ 0U5N7 47012152-1 HOSE ASSEMBLY, FUEL, MALE ELBOW TO
FEMALE, 24” ...........................................................4
2 PAOZZ 0U5N7 47012152-3 HOSE ASSEMBLY, FUEL, MALE ELBOW TO
FEMALE, 66” ...........................................................1
3 PAOZZ 0U5N7 47012153-3 HOSE ASSEMBLY, FUEL, FEMALE SWIVEL BOTH
ENDS, 84” .............................................................. 1
4 PAOZZ 0U5N7 47012153-1 HOSE ASSEMBLY, FUEL, FEMALE SWIVEL
BOTH ENDS, 24”.................................................... 2
5 PAOZZ 0U5N7 47012153-4 HOSE ASSEMBLY, FUEL, FEMALE SWIVEL
BOTH ENDS, 36”.................................................... 1
6 PAOZZ 7S077 44X TEE, UNION, BRASS ............................................. 4
7 PAOZZ 4730-00-795-6959 73992 B2-H16 COUPLING, FEMALE............................................. 5
8 PAOZZ 5340-01-144-2649 7S077 P-SDC-2-HK PLUG, DUST .......................................................... 1

END OF FIGURE

0036 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0036 00


GROUP 03 COOK CENTER REPAIR PARTS

2 2 2 2

3 3

4 4

Figure 10. 24 VDC Power Cable Assembly.

0036 00-1 Blank/4


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0036 00


GROUP 03 COOK CENTER REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 03 COOK CENTER
FIGURE 10 24VDC POWER CABLE ASSEMBLY
1 PAOZZ 5935-01-116-3615 96906 MS3106F16-11P CONNECTOR, PLUG, MALE, 2-PIN........................1
2 PAOZZ 5935-00-321-8295 96906 MS3106F16-11S CONNECTOR, PLUG, FEMALE, 2-PIN ...................5
3 MOOZZ 0U5N7 47013007 CABLE, MAKE FROM WP 0045 00 ITEM 1............ V
4 MOOZZ 0U5N7 47013007 CABLE, MAKE FROM WP 0045 00 ITEM 2 & 3...... V

END OF FIGURE

0036 00-5/6 Blank


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CONTAINERIZED KITCHEN (CK) 0037 00


GROUP 05 DUAL OVEN ASSEMBLY REPAIR PARTS

FRONT

1
2

1 1
1

Figure 11. Oven Base Assembly.

0037 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0037 00


GROUP 05 DUAL OVEN ASSEMBLY REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 05 DUAL OVEN ASSEMBLY
FIGURE 11 OVEN BASE ASSEMBLY
1 PBOZZ 39428 2370T11 CASTER, SWIVEL...................................................4
2 PBOZZ 39428 2370T31 CASTER, SWIVEL, WITH BRAKE...........................2

END OF FIGURE

0037 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0037 00


GROUP 05 DUAL OVEN ASSEMBLY REPAIR PARTS

Figure 12. Oven Fan Assembly.

0037 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0037 00


GROUP 05 DUAL OVEN ASSEMBLY REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 05 DUAL OVEN ASSEMBLY
FIGURE 12 OVEN FAN ASSEMBLY
1 PAOZZ 25795 4C727 BLOWER.................................................................1
2 PAOZZ 097M6 40905 ASSEMBLY, POWER CABLE .................................1

END OF FIGURE

0037 00-5
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0037 00


GROUP 05 DUAL OVEN ASSEMBLY REPAIR PARTS

7
2
3
6 7

1 5 4 5

Figure 13. Fuel Line Assembly.

0037 00-6
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0037 00


GROUP 05 DUAL OVEN ASSEMBLY REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 05 DUAL OVEN ASSEMBLY
FIGURE 13 FUEL LINE ASSEMBLY
1 PAOZZ 0U5N7 47012152-5 HOSE ASSEMBLY, FUEL, MALE ELBOW TO
FEMALE, 114” .........................................................1
2 PAOZZ 0U5N7 47012152-2 HOSE ASSEMBLY, FUEL, MALE ELBOW TO
FEMALE, 36” ...........................................................2
3 PAOZZ 0U5N7 47012152-4 HOSE ASSEMBLY, FUEL, MALE ELBOW TO
FEMALE, 84” .......................................................... 1
4 PAOZZ 0U5N7 47012153-2 HOSE ASSEMBLY, FUEL, FEMALE SWIVEL
BOTH ENDS, 27-1/4”.............................................. 1
5 PAOZZ 7S077 44X TEE, UNION, BRASS ............................................. 2
6 PAOZZ 4730-00-795-6959 73992 B2-H16 COUPLING, FEMALE............................................. 4
7 PAOZZ 5340-01-144-2649 7S077 P-SDC-2-HK PLUG, DUST .......................................................... 2

END OF FIGURE

0037 00-7
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0037 00


GROUP 05 DUAL OVEN ASSEMBLY REPAIR PARTS

1
1 3

Figure 14. 24 VDC Power Cable Assembly.

0037 00-8
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0037 00


GROUP 05 DUAL OVEN ASSEMBLY REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 05 DUAL OVEN ASSEMBLY
FIGURE 14 24 VDC POWER CABLE ASSEMBLY
1 PAOZZ 5935-00-321-8295 96906 MS3106F16-11S CONNECTOR, PLUG, FEMALE, 2-PIN ...................3
2 PAOZZ 5935-01-116-3615 96906 MS3106F16-11P CONNECTOR, PLUG, MALE, 2-PIN........................1
3 MOOZZ 0U5N7 47013009 CABLE, MAKE FROM WP 0045 00 ITEM 1............ V

END OF FIGURE

0037 00-9/10 Blank


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CONTAINERIZED KITCHEN (CK) 0038 00


GROUP 06 MOBILE WARMING CABINET REPAIR PARTS

10

HM15LW
ON

Metro
POWER

4-8 4

7 5

Figure 15. Mobile Warming Cabinet.

0038 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0038 00


GROUP 06 MOBILE WARMING CABINET REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 06 MOBILE WARMING CABINET
FIGURE 15 MOBILE WARMING CABINET

1 PBOZZ 40038 RPB5D CASTER, SWIVEL...................................................2


2 PBOZZ 40038 RPB5NB CASTER, SWIVEL, WITH BRAKE...........................2
3 PBOZZ 40038 C199-HM2000 MODULE ................................................................ 1
4 PAOZZ 0U5N7 47013012 . ASSEMBLY, POWER CORD................................ 1
5 PAOZZ 40038 RPC13-127 . SWITCH, POWER ................................................ 1
6 PAOZZ 40038 RPC13-129 . THERMOSTAT ..................................................... 1
7 PAOZZ 40038 RPC13-105 . LIGHT, INDICATOR, YELLOW ............................. 1
8 PAOZZ 40038 RPC13-064 . LIGHT, INDICATOR, RED .................................... 1
9 PBOZZ 40038 RPC07-032- SEAL, DOOR.......................................................... 2
23.250
10 PBOZZ 40038 RPC06-317 GASKET, DOOR .................................................... 2

END OF FIGURE

0038 00-3/4 Blank


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CONTAINERIZED KITCHEN (CK) 0039 00


GROUP 07 REFRIGERATOR REPAIR PARTS

6
5

NOTE: LEFT-HAND-HINGED REFRIGERATOR


ILLUSTRATED. REPAIR PARTS FOR RIGHT-
HAND-HINGED UNIT ARE IDENTICAL.

Figure 16. Refrigerator.


0039 00-1 Blank/2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0039 00


GROUP 07 REFRIGERATOR REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 07 REFRIGERATORS
FIGURE 16 REFRIGERATOR
1 PBOZZ 9R633 18202-002 CASTER, SWIVEL...................................................2
2 PBOZZ 9R633 18202-001 CASTER, SWIVEL, WITH BRAKE...........................2
3 PAOZZ 0U5N7 47013012 ASSEMBLY, POWER CORD.................................. 1
4 PBOZZ 9R633 17963-000 GASKET, DOOR .................................................... 1
5 PAOZZ 9R633 16830-000 TEMPERATURE CONTROL .................................. 1
6 PBOZZ 9R633 17465-000 THERMOMETER.................................................... 1
7 PAOZZ 39428 8689K31 FILM, POLYESTER, CLEAR, 2 MIL,
ADHESIVE-BACKED.............................................. 2

END OF FIGURE

0039 00-3/ 4 Blank


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CONTAINERIZED KITCHEN (CK) 0040 00


GROUP 08 TRAY PACK HEATER REPAIR PARTS

FRONT

Figure 17. Tray Pack Heater

0040 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0040 00


GROUP 08 TRAY PACK HEATER REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 08 TRAY PACK HEATER
FIGURE 17 TRAY PACK HEATER
1 PBOZZ 39428 9908T18 CASTER, SWIVEL...................................................2
2 PBOZZ 39428 9908T31 CASTER, SWIVEL, WITH BRAKE...........................2
3 PAOZZ 79227 9943 VALVE, DRAIN....................................................... 1

END OF FIGURE

0040 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0040 00


GROUP 08 TRAY PACK HEATER REPAIR PARTS

Figure 18. Heater Fan Assembly.

0040 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0040 00


GROUP 08 TRAY PACK HEATER REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 08 TRAY PACK HEATER
FIGURE 18 HEATER FAN ASSEMBLY
1 PAOZZ 0LD16 A128 BLOWER.................................................................1
2 PAOZZ 097M6 40905 ASSEMBLY, POWER CABLE .................................1

END OF FIGURE

0040 00-5/6 Blank


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CONTAINERIZED KITCHEN (CK) 0041 00


GROUP 09 HAND SINK ASSEMBLY REPAIR PARTS

FRONT

7
NOTE: WATER LINES
OMITTED FOR CLARITY

2
5
1

11, 12

10
9
10

13

Figure 19. Hand Sink Assembly.

0041 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0041 00


GROUP 09 HAND SINK ASSEMBLY REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 09 HAND SINK ASSEMBLY
FIGURE 19 HAND SINK ASSEMBLY
1 PBOZZ 39428 22785T63 CASTER, SWIVEL...................................................2
2 PBOZZ 39428 22785T68 CASTER, SWIVEL, WITH BRAKE...........................2
3 XDOZZ 39428 23605K52 SINK, HAND ........................................................... 1
4 PAOZZ 09BX1 2088-594-154 PUMP, WATER ...................................................... 1
5 PAOZZ 097M6 40905 ASSEMBLY, POWER CABLE ................................ 2
6 PAOZZ 39428 2773K1 DISPENSER, SOAP ............................................... 1
7 PAOZZ 86458 M-I-WH6U3SS HEATER, WATER .................................................. 1
8 PAOZZ 20247 LK-2490 FAUCET, LAUNDRY, HOSE THREADED .............. 1
9 PAOZZ 0U5N7 47011050-2 HOSE ASSEMBLY, INTERNAL DRAIN .................. 1
10 PAOZZ 7S077 B03 . GASKET, BUNA N................................................ 2
11 PAOZZ 39428 6226T12 HOSE, WATER SUPPLY, 50-FT ............................ 1
12 PAOZZ 39428 6226T11 HOSE, WATER SUPPLY, 25-FT ............................ 2
13 PAOZZ 39428 66215T78 . WASHER, HOSE.................................................. 3

END OF FIGURE

0041 00-3/4 Blank


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CONTAINERIZED KITCHEN (CK) 0042 00


GROUP 10 MOBILE STORAGE CABINET REPAIR PARTS

Figure 20. Mobile Storage Cabinet.

0042 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0042 00


GROUP 10 MOBILE STORAGE CABINET REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 10 MOBILE STORAGE CABINETS
FIGURE 20 MOBILE STORAGE CABINET
1 PBOZZ 39428 22785T63 CASTER, SWIVEL...................................................2
2 PBOZZ 39428 22785T68 CASTER, SWIVEL, WITH BRAKE...........................2
3 PAOZZ 2030-01-168-9371 39428 3891T16 TIE-DOWN, MOLDED RUBBER, 28”...................... 2

END OF FIGURE

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CONTAINERIZED KITCHEN (CK) 0043 00


GROUP 11 PREP/SERVING TABLE REPAIR PARTS

Figure 21. Prep/Serving Table.

0043 00-1 Blank/2


TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0043 00


GROUP 11 PREP/SERVING TABLE REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 11 PREP/SERVING TABLES
FIGURE 21 PREP/SERVING TABLE
1 PBOZZ 0U5N7 47011049 TABLE, FIELD, ALTERED.......................................4
2 PBOZZ 0U5N7 47011047 ASSEMBLY, TABLE DRAWER................................2

END OF FIGURE

0043 00-3/4 Blank


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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

2
4

3
2
1

Figure 22. Power Entrance Panel.

0044 00-1 Blank/2


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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 12 ELECTRICAL SYSTEM
FIGURE 22 POWER ENTRANCE PANEL
1 PAOZZ 097M6 DPA63-VO2 CONTACTOR, 3-POLE, 60 AMP .............................2
2 PAOZZ 097M6 DPA-D11 CONTACTOR, AUXILIARY......................................2
3 PAOZZ 0U5N7 47013023 ASSEMBLY, RECEPTACLE,
EXTERNAL POWER .............................................. 1
4 PAOZZ 097M6 W58-XB4A4A-5 CIRCUIT BREAKER, 5 AMP................................... 3
5 PAOZZ 097M6 N3030B BOOT, PUSHBUTTON ........................................... 3
6 PAOZZ 39428 98812A030 TERMINAL, GROUND............................................ 1

END OF FIGURE

0044 00-3
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

3
4

6
(BLANK)

(BLANK) (BLANK)
1
(BLANK)
2

Figure 23. Power Distribution Panel.

0044 00-4
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 12 ELECTRICAL SYSTEM
FIGURE 23 POWER DISTRIBUTION PANEL
1 PAOZZ 5925-00-984-2163 56303 QOB115 CIRCUIT BREAKER, 1 POLE, 15 A.........................7
2 PAOZZ 5925-01-018-3014 56303 QOB115GFI CIRCUIT BREAKER, 1 POLE, 15 A, GFI.................1
3 PAOZZ 5925-01-245-6479 56303 QOB210 CIRCUIT BREAKER, 2 POLE 10 A......................... 1
4 PAOZZ 5925-00-936-3933 56303 QOB360 CIRCUIT BREAKER, 3 POLE, 60 A........................ 1
5 PAOZZ 5925-00-983-5666 56303 QOB315 CIRCUIT BREAKER, 3 POLE, 15 A........................ 1
6 PAOZZ 5925-01-056-5127 56303 QOB110 CIRCUIT BREAKER, 1 POLE, 10 A........................ 1
7 PAOZZ 5925-00-728-1969 56365 QOB330 CIRCUIT BREAKER, 3 POLE, 30 A........................ 1

END OF FIGURE

0044 00-5
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

7
4
2
6
5
4
3

2 1

10
8
9

Figure 24. Main Control Panel.

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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 12 ELECTRICAL SYSTEM
FIGURE 24 MAIN CONTROL PANEL
1 PAOZZ 5930-01-302-9739 0ET52 ZB2BA2 PUSH BUTTON, MOMENTARY ..............................1
2 PAOZZ 5930-01-367-5513 52090 ZB2BW33 PUSH BUTTON, ILLUMINATED, GREEN ...............2
3 PAOZZ 5930-01-291-5467 52090 ZB2BW061 CONTACT BLOCK, LIGHT MODULE ..................... 2
4 PAOZZ 6210-01-172-5978 37833 ZB2BV05 LIGHT, PILOT, AMBER .......................................... 2
5 PAOZZ 5930-01-306-9740 37833 ZB2BT4 PUSH BUTTON, RED, 40 MM, MAINTAINED ........ 1
6 PAOZZ 5930-01-174-8604 37833 ZB2BZ104 CONTACT BLOCK, 2 N.C. CIRCUITS.................... 2
7 PAOZZ 5920-01-289-0884 52090 ZB2BZ102 CONTACT BLOCK, 1 N.C. CIRCUIT ...................... 1
8 PAOZZ 097M6 HBL22SP SWITCH, TOGGLE, DPDT, SPADE TERMINAL..... 1
9 PAOZZ 097M6 HBL11SP SWITCH, TOGGLE, SPST, SPADE TERMINAL ..... 2
10 PAOZZ 097M6 SSB1 BOOT, SWITCH ..................................................... 3

END OF FIGURE

0044 00-7
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

7
1

6
4
5

2
3

Figure 25. Appliance Control Box.

0044 00-8
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 12 ELECTRICAL SYSTEM
FIGURE 25 APPLIANCE CONTROL BOX
1 PAOZZ 097M6 HBL11SP SWITCH, TOGGLE, SPST, SPADE TERMINAL ......4
2 PAOZZ 097M6 SSB1 BOOT, SWITCH ......................................................4
3 PAOZZ 097M6 40910 RECEPTACLE, MINI-CHANGE, 3-POLE................ 4
4 PAOZZ 5925-01-280-0280 77342 W28XQ1A-2 CIRCUIT BREAKER, 2 A........................................ 1
5 PAOZZ 097M6 W28XQ1A-6 CIRCUIT BREAKER, 6 A........................................ 1
6 PAOZZ 5925-01-299-1282 77342 W28XQ1A-1 CIRCUIT BREAKER, 1 A........................................ 2
7 PAOZZ 097M6 7594V PLUG, TWIST-LOC, 15 A IDC ................................ 1

END OF FIGURE

0044 00-9
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

Figure 26. MBU Power Switch Assembly.

0044 00-10
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 12 ELECTRICAL SYSTEM
FIGURE 26 MBU POWER SWITCH ASSEMBLY
1 PAOZZ 097M6 HBL11SP SWITCH, TOGGLE, SPST, SPADE TERMINAL ......1
2 PAOZZ 097M6 SSB1 BOOT, SWITCH ......................................................1

END OF FIGURE

0044 00-11
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

1 3 (CLEAR), 4 (RED)

Figure 27. Ceiling Light – Fixed.

0044 00-12
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 12 ELECTRICAL SYSTEM
FIGURE 27 CEILING LIGHT - FIXED
1 PAOZZ 097M6 F40CW/RS/WM TUBE, FLUORESCENT...........................................2
2 PAOZZ 98775 RC-2SP40-TP BALLAST, FLUORESCENT LAMP ..........................1
3 PAOZZ 39428 1626K31 FILTER, CLEAR ......................................................2
4 PAOZZ 39428 1626K4RED FILTER, RED...........................................................2
NOTE: ITEM 3 OR 4 BY SPECIFIC FIXTURE
5 PAOZZ 0U5N7 47012311 RETAINER, LIGHT TUBE....................................... 2
6 PAOZZ 097M6 PS-6000 ASSEMBLY, EMERGENCY LIGHT ........................ 1
NOTE: ITEM 6 FOR FIXTURE AT PERSONNEL
DOOR ONLY

END OF FIGURE

0044 00-13
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

1
4 (CLEAR), 5 (RED)

Figure 28. Ceiling Light – Removable.

0044 00-14
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GROUP 12 ELECTRICAL SYSTEM REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 12 ELECTRICAL SYSTEM
FIGURE 28 CEILING LIGHT - REMOVABLE
1 PAOZZ 097M6 F40CW/RS/WM TUBE, FLUORESCENT...........................................2
2 PAOZZ 98775 RC-2SP40-TP BALLAST, FLUORESCENT LAMP ..........................1
3 PAOZZ 097M6 7594V PLUG, TWIST-LOC .................................................1
4 PAOZZ 39428 1626K31 FILTER, CLEAR ......................................................2
5 PAOZZ 39428 1626K4RED FILTER, RED...........................................................2
NOTE: ITEM 4 OR 5 BY SPECIFIC FIXTURE
6 PAOZZ 0U5N7 47012311 RETAINER, LIGHT TUBE....................................... 2

END OF FIGURE

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GROUP 99 BULK MATERIAL REPAIR PARTS

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY
GROUP 99 BULK MATERIAL
FIGURE BULK
1 PAOZZ 097M6 85022 CORD, TYPE SJOOW, 2 CONDUCTOR, 12 AWG
(FOR COOK CENTER, OVEN ASSY POWER
CABLES) .................................................................1
2 PAOZZ 097M6 RM-WIRE12RED WIRE, HOOKUP, THHN, 12 AWG RED (FOR COOK
CENTER POWER CABLE)......................................1
3 PAOZZ 097M6 RM-WIRE12BLK WIRE, HOOKUP, THHN, 12 AWG BLACK (FOR
COOK CENTER POWER CABLE) ..........................1
4 PAOZZ 39428 5233K57 TUBING, PVC, ¼” ID, 7/16” OD, CLEAR (FOR
AIR CONDITIONER CONDENSATION DRAIN) ..... 1

END OF FIGURE

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SPECIAL TOOLS LIST

No special tools are required to maintain the Containerized Kitchen.

0046 00-1/2 Blank


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NATIONAL STOCK NUMBER INDEX

STOCK NUMBER FIG. ITEM


5935-00-321-8295 10 2
14 1
5925-00-728-1969 23 7
4730-00-795-6959 9 7
13 6
5925-00-936-3933 23 4
5925-00-983-5666 23 5
5925-00-984-2163 23 1
5925-01-018-3041 23 2
5925-01-056-5127 23 6
5935-01-116-3615 10 1
14 2
5340-01-144-2649 9 8
13 7
2030-01-168-9371 20 3
6210-01-172-5978 24 4
5930-01-174-8604 24 6
5925-01-245-6479 23 3
5925-01-280-0280 25 4
5930-01-289-0884 24 7
5930-01-291-5467 24 3
5925-01-299-1282 25 6
5930-01-302-9739 24 1
5930-01-306-9740 24 5
5930-01-367-5513 24 2

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PART NUMBER INDEX

PART NUMBER FIG. ITEM PART NUMBER FIG. ITEM


1450A2119 7 3 47012311 27 5
1452-1531 7 2 28 6
1452-1541 7 1 47013012 15 3
1468A3029 7 4 16 3
1468A3129 7 5 47013014 5 1
1626K31 27 3 47013023 22 3
28 4 47016030 21 1
1626K4RED 27 4 4C727 12 1
28 5 4E35Q 8 1
16830-000 16 5 50389214 1 2
17465-000 16 6 50389296 2 1
17963-000 16 4 50389297 2 2
18202-001 16 2 50389298 3 4
18202-002 16 1 50389299 3 2
2088-594-154 19 4 3 5
2150K48 8 3 50389341 3 1
22785T63 19 1 50389344 1 1
20 1 50390343 3 3
22785T68 19 2 5233K57 BULK 4
20 2 62215T78 19 13
23605K52 19 3 6226T11 19 12
2370T11 11 1 6226T12 19 11
2370T31 11 2 6815K13 4 3
2773K1 19 6 753-2454 6 2
3891T16 20 3 7594V 25 7
40905 18 2 28 3
11 2 800-1035 5 2
19 5 85022 BULK 1
40910 25 3 886-0340 5 3
44X 9 6 9376K113 8 2
13 5 98812A030 22 6
47011047 21 2 9908T18 17 1
47011050-1 1 3 9908T31 17 2
47011050-2 19 9 9943 17 3
47012152-1 9 1 A128 18 1
47012152-2 13 2 A161802 4 2
6 4 B03 1 3
47012152-3 9 2 19 10
47012152-4 13 3 B2-H16 9 7
47012152-5 13 1 13 6
47012153-1 9 4 C199-HM2000 15 3
47012153-2 13 4 DPA63-V02 22 1
47012153-3 9 3 DPA-D11 22 2
47012153-4 9 5 F40CW/RS/WM 27 1
47012265 4 1 28 1
0048 00-1
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CONTAINERIZED KITCHEN (CK) 0048 00


PART NUMBER INDEX

PART NUMBER FIG. ITEM PART NUMBER FIG. ITEM


HBL11SP 24 9 ZB2BZ102 24 7
HBL11SP 25 1 ZB2BZ104 24 6
26 1
HBL22SP 24 8
HS13-Z 6 1
LK-2490 19 8
M-I-WH6U3SS 19 7
MS3106F16-11P 10 1
13 2
MS3106F16-11S 10 2
13 1
N3030B 22 5
PS-6000 27 6
P-SDC-2-HK 9 8
13 7
QOB110 23 6
QOB115 23 1
QOB115GFI 23 2
QOB210 23 3
QOB315 23 5
QOB330 23 7
QOB360 23 4
RC-2SP40-TP 27 2
28 2
RM-WIRE12BLK BULK 3
RM-WIRE12RED BULK 2
RPB5D 15 1
RPB5NB 15 2
RPC06-317 15 6
RPC07-032-23.250 15 7
RPC13-064 15 9
RPC13-105 15 8
RPC13-127 15 4
RPC13-129 15 5
SSB1 24 10
25 2
26 2
W28XQ1A-1 25 6
W28XQ1A-2 25 4
W28XQ1A-6 25 5
W58-XB4A4A-5 22 4
ZB2BA2 24 1
ZB2BT4 24 5
ZB2BV05 24 4
ZB2BW061 24 3
ZB2BW33 24 2
0048 00-2
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CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS

INTRODUCTION
Scope
This work package lists the Components of End Item (COEI) and Basic Issue Items (BII) for the
CK to help you inventory items for safe and efficient operation of the equipment.

General
The COEI and BII information is divided into the following lists:
Components of End Item (COEI). This list is for information purposes only and is not authority
to requisition replacements. These items are part of the CK. As part of the end item, these
items must be with the end item whenever it is issued or transferred between property accounts.
Items of COEI are removed and separately packaged for transportation or shipment only when
necessary. Illustrations are furnished to help you find and identify the items.
Basic Issue Items (BII). These essential items are required to place the CK in operation,
operate it, and to do emergency repairs. Although shipped separately packaged, BII must be
with the CK during operation and when it is transferred between property accounts. Listing
these items is your authority to request/requisition them for replacement based on authorization
of the end item by the TOE/MTOE. Illustrations are furnished to help you find and identify the
items.

Explanation of Columns in the COEI List and BII List

Column (1) – Illus Number. Gives you the number of the item illustrated.

Column (2) – National Stock Number (NSN). Identifies the stock number of the item to be used
for requisitioning purposes.

Column (3) – Description, Commercial and Government Entity Code (CAGEC), and Part
Number (P/N). Identifies the Federal item name (in all capital letters) followed by a minimum
description when needed. The stowage location of COEI and BII is also included in this column.
The last line below the description is the CAGEC (in parentheses) and the part number.

Column (4) – Usable On Code. When applicable, gives you a code if the item you need is not
the same for different models of equipment.

Column (5) – Unit of Measure (U/M). Indicates the physical measurement or count of the item
as issued per the National Stock Number (NSN) shown in column (2).

Column (6) – Qty Rqr. Indicates the quantity required.

0049 00-1
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COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

COMPONENTS OF END ITEM (COEI) LIST

1 2

4
Table 1. Components of End Item List.
(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
ADAPTER, FUEL, GENERATOR
1 2910-00-066-1235 EA 1
(97403) 13211E7541
ADAPTER, FUEL, MBU
2 7310-01-455-3736 EA 1
(3AD06) MS0300
AIR DISCHARGE DUCT, ECU
3 EA 1
(0U597) 47012181
AIR DISCHARGE DUCT, GENERATOR
3 EA 1
(0U5N7) 47012180
AIR DISCHARGE DUCT, VENT HOOD
3 EA 1
(0U5N7) 47012190
APPLIANCE CONTROL BOX
4 EA 1
(0U5N7) 47013001
ARCH, SHELTER
5 EA 10
(80298) 50389347

0049 00-2
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COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

6 7 8

9 10

Table 1. Components of End Item List. – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
BASE RACK ASSEMBLY
6 EA 1
(0U5N7) 47016042
BOX, LIGHT STORAGE
7 EA 1
(0U5N7) 47011041
BURNER RACK ASSEMBLY
8 EA 1
(0U5N7) 47016041
BURNER UNIT, MODERN (MBU)
9 7310-01-452-8137 EA 7
(3AD06) MS0001
CABINET, MOBILE STORAGE
10 EA 2
(0U5N7) 47012111

0049 00-3
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COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

12
11

13
14

Table 1. Components of End Item List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
CABINET, MOBILE WARMING
11 EA 1
(0U5N7) 47011063
CEILING LIGHT, REMOVABLE
12 EA 3
(0U5N7) 47013003-1
CEILING LIGHT, REMOVABLE, BLACKOUT
12 EA 2
(0U5N7) 47013003-2
CHASSIS, CONTAINERIZED KITCHEN TRAILER
13 2330-01-471-7006 EA 1
(2W888) 1103-1000-00
COOK POT CRADLE
14 EA 2
(0U5N7) 47016040

0049 00-4
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COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

15
16 17

19

18 20

Table 1. Components of End Item List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
COOK POT CRADLE ADAPTER
15 EA 4
(0U5N7) 47012254
DRAWER ASSEMBLY
16 EA 2
(0U5N7) 47011047
DUAL OVEN ASSEMBLY
17 EA 1
(0U5N7) 47011043
GENERATOR, 10 KW TACTICAL QUIET
18 EA 1
(30554) MEP-803A
GREASE CUP
19 EA 1
(0U5N7) 47012124
GREASE FILTER
20 EA 7
(26116) KG-2016/21

0049 00-5
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CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

21 22 23

25
24

Table 1. Components of End Item List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
GREASE CONTAINER
21 EA 1
(0U5N7) 47012003
GRIDDLE ASSEMBLY
22 EA 1
(0U5N7) 4011035
HAND SINK ASSEMBLY
23 EA 1
(0U5N7) 47011028
HANDLE, JACK/WINCH
24 EA 2
(80298) 50389298
HANDRAIL, STAIR
25 EA 6
(0U5N7) 47012314

0049 00-6
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CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

26 27 28

29 30 31

Table 1. Components of End Item List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
HEATER, TRAY PACK
26 EA 1
(0U5N7) 47016035
HOSE ASSEMBLY, DRAIN, EXTERNAL
27 EA 1
(OU5N7) 47011050-1
HOSE ASSEMBLY, DRAIN, INTERNAL
27 EA 1
(0U5N7) 47011050-2
HOSE, WATER SUPPLY, 25-ft
28 EA 2
(39428) 6626T11
HOSE, WATER SUPPLY, 50-ft
28 EA 1
(39428) 6626T12
JACK, CORNER
29 EA 2
(80298) 50389328
JACK, SCREW
30 EA 2
(80298) 50389330
JACK, WING
31 EA 8
(80298) 50389327

0049 00-7
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COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

32 33 34

35

36 37

Table 1. Components of End Item List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
KIT, FIRST AID
32 6545-00-656-1094 EA 1
(04024) 6170-6 TY3
PLATFORM
33 EA 1
(0U5N7) 47012320
POWER CONVERTER, MBU
34 7310-01-453-6513 EA 1
(3AD06) MS0150
RACK, KNIFE
35 EA 1
(0U5N7) 47011075
RACK, SPICE
36 EA 1
(0U5N7) 47012239
RACK, WEAPONS
37 8145-01-385-7524 EA 1
(80298) 60042002

0049 00-8
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COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

38 39 40

41
42 43

Table 1. Components of End Item List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
RAIL, PLATFORM
38 EA 1
(0U5N7) 47012321
REFRIGERATOR, LEFT HAND
39 EA 1
(0U5N7) 47011031
REFRIGERATOR, RIGHT HAND
40 EA 1
(0U5N7) 47011026
SPACER, ARCH
41 EA 5
(80298) 50389350
SPACER, ARCH, ADJUSTABLE
42 EA 1
(80298) 50389351
SPACER, ARCH, CURVED
43 EA 2
(80298) 50389202

0049 00-9
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COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

44
45
46

47 48 49

Table 1. Components of End Item List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
STAIR ASSEMBLY
44 EA 3
(0U5N7) 47012324
STEAM TABLE/ADAPTER TOP
45 EA 1
(0U5N7) 47012144
TABLE, FIELD, ALTERED
46 EA 4
(0U5N7) 47011049
VERTICAL, “X”
47 EA 6
(80298) 50389353
VERTICAL, “T”, LEFT SIDE
48 EA 2
(80298) 50389348
VERTICAL, “T”, RIGHT SIDE
49 EA 2
(80298) 50389349

0049 00-10
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

BASIC ISSUE ITEMS (BII) LIST

1 3
2

4 5 6

Table 2. Basic Issue Items List.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE

1 7310-01-245-6937 BEVERAGE DISPENSER (58536) A52190-2-2 EA 8

2 7330-00-078-5706 BOARD, FOOD CHOPPING & SLICING (58536) A-A-391 EA 2

3 7330-01-245-0201 CAN OPENER, HAND (81337) 5-13-3971 EA 2

4 7240-01-337-5269 CAN, GASOLINE (81349) MIL-53109 EA 3

5 7240-00-089-3827 CAN, WATER (81349) MIL-C-43613 Type 1 EA 6

6 7330-00-266-7453 COLANDER, STAINLESS STEEL (58536) A-A-469 EA 1

0049 00-11
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

7 8 9

10 11 12

14 15
13

Table 2. Basic Issue Items List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE

7 7330-00-272-2489 DIPPER, 32 oz. (58536) A-A-1752 EA 4

8 7330-00-815-1458 EGG WHIP (58536) A-A-394 EA 2

9 4210-01-324-5194 FIRE EXTINGUISHER, DRY CHEMICAL (39428) 6487T1 EA 4

10 7330-00-256-2158 FOOD TURNER (58536) A-A-52204 EA 4

11 7340-00-223-7791 FORK, FOOD PREPARATION, 15 in. (58536) A-A-52204 EA 4

12 7340-00-223-7792 FORK, FOOD PREPARATION, 21 in. (58536) A-A-52204 EA 4

13 3820-00-930-6086 GROUND ROD ASSEMBLY (18990) 30162 EA 1

14 7330-00-197-1280 ICE CREAM SCOOP, Size 6 (58536) A-A-43 EA 4

15 7360-01-408-4911 INSULATED FOOD TRANSPORTER (58536) A-A-52193 EA 16

0049 00-12
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

16 17 18

20
19 21

22 23 24

Table 2. Basic Issue Items List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE

16 7340-00-197-1271 KNIFE, BONING, 10 in. (4Y739) 6447M EA 3

17 7340-00-488-7950 KNIFE, COOK’S, 10 in. (58536) A-A-2733 EA 3

18 7340-00-488-7939 KNIFE, PARING, 3.25 in. (58536) A-A-2733 EA 4

19 7340-00-197-1274 KNIFE, STEAK, SCIMITAR (58536) A-A-2733 EA 3

20 7330-00-248-1153 LADLE, KITCHEN, 8 oz. (80244) EA 4

21 7330-00-264-5368 MEASURING CUP, 4 qt. (58536) A-A-1751 EA 2

22 7330-00-272-7876 MEASURING SET, SPOON (80244) EA 2

23 7330-00-263-8504 PAN, BAKING & ROASTING (58536) A-A-52201 EA 4

24 PAN, BAKING & ROASTING (81349) MIL-P-12851 EA 10

0049 00-13
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CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

25
26 27

28 29

Table 2. Basic Issue Items List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE

25 7330-00-238-8316 PEELER, POTATO, HAND (85812) W8097 EA 3

26 7330-00-292-2306 POT, COOKING, 10 gal., with Cover (81337) 2-9-35 EA 3

27 7330-00-292-2307 POT, COOKING, 15 gal., with Cover (81337) 2-9-120 EA 3

28 7330-00-680-2635 SKIMMER, KITCHEN (58536) A-A-1072 EA 2

29 7340-00-240-7080 SPOON, FOOD SERVICE, 15 in. (58536) A-A-1082 EA 4

0049 00-14
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

30 31
32
TM 10-7360-226-13&P

TECHNICAL MANUAL

OPERATOR'S UNIT AND DIRECT SUPPORT

OPERATION AND MAINTENANCE MANUAL


INCLUDING REPAIR PARTS & SPECIAL TOOLS LIST
FOR

CONTAINERIZED KITCHEN

NSN 7360-01-473-3408

DISTRIBUTION STATEMENT A - Approved for public releas

HEADQUARTERS, DEPARTMENT OF THE ARMY

1 NOVEMBER 2000

33 34 35

Table 2. Basic Issue Items List – Continued.


(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE

30 7340-00-223-7800 SPOON, FOOD SERVICE, 21 in. (58536) A-A-52204 EA 4

31 7340-00-205-1421 SPOON, FOOD SERVICE, SLOTTED (58536) A-A-1082 EA 4

32 STEAM TABLE PAN, FULL SIZE (0U5N7) 47016028 EA 8

33 STEAM TABLE PAN, HALF SIZE (0U5N7) 47016029 EA 4

34 TECHNICAL MANUAL TM 10-7360-226-13&P EA 1

35 TECHNICAL MANUAL TM 9-6115-642-10 EA 1

0049 00-15
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0049 00


COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS

37 38
36

39 40

Table 2. Basic Issue Items List – Continued.


36 TECHNICAL MANUAL TM 10-7310-281-13&P EA 1

37 2030-01-168-9371 TIE-DOWN, RUBBER, 28 in. (39428) 3891T16 EA 15

38 TIE-DOWN, RUBBER, 35 in. (39428) 3891T19 EA 8

39 TIE-DOWN STRAP, RATCHET (81599) 126-724 EA 19

40 7330-00-616-0997 TONGS, FOOD SERVICE, 12 in. (64067) EA 4

0049 00-16
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0050 00


ADDITIONAL AUTHORIZATION LIST (AAL)

INTRODUCTION
Scope
This work package lists additional items you are authorized for the support of the CK.

Explanation of Columns in the AAL


Column (1) – National Stock Number (NSN). Identifies the stock number of the item to be used
for requisitioning purposes.

Column (2) - Description, Commercial and Government Entity Code (CAGEC), and Part
Number (P/N). Identifies the Federal item name (in all capital letters) followed by a minimum
description when needed. The stowage location of COEI and BII is also included in this column.
The last line below the description is the CAGEC (in parentheses) and the part number.

Column (3) - Usable On Code. When applicable, gives you a code if the item you need is not
the same for different models of equipment.

Column (4) - Unit of Measure (U/M). Indicates the physical measurement or count of the item
as issued per the National Stock Number (NSN) shown in column (1).

Column (5) – Qty Recm. Indicates the quantity recommended.

ADDITIONAL AUTHORIZATION LIST ITEMS


Table 1. Additional Authorization List.
(1) (2) (3) (4) (5)
NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER ON CODE RECM
7310-01-458-5060 EXTENSION CORD, 110 VAC, 25 FT (3AD06) MS0425 EA 2
5120-01-013-1676 SLIDE HAMMER, GROUND ROD (97403) 13226E7741 EA 1

0050 00-1/2 Blank


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CONTAINERIZED KITCHEN (CK) 0051 00


EXPENDABLE AND DURABLE ITEMS LIST

INTRODUCTION
Scope
This work package lists expendable and durable items that you will need to operate and
maintain the CK. This list is for information only and is not authority to requisition the listed
items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except
Medical, Class V Repair Parts, and Heraldic Items), or CTA 8-100, Army Medical Department
Expendable/Durable Items.
Explanation of Columns in the Expendable and Durable Items List
Column (1) – Item Number. This number is assigned to the entry in the list and is referenced in
the narrative instructions to identify the item (e.g.,” Use brake fluid (item 5, WP 0098 00).”).

Column (2) – Level. This column identifies the lowest level of maintenance that requires the
listed item (C = Operator/Crew).

Column (3) – National Stock Number (NSN). This is the NSN assigned to the item which you
can use to requisition it.

Column (4) – Item Name, Description, Commercial and Government Entity Code (CAGEC), and
Part Number (P/N). This column provides the other information you need to identify the item.

Column (5) – Unit of Measure (U/M). This code shows the physical measurement or count of an
item, such as gallon, dozen, gross, etc.

EXPENDABLE AND DURABLE ITEMS LIST


Table 1. Expendable and Durable Items List.
(1) (2) (3) (4) (5)
ITEM LEVEL NSN ITEM NAME, DESCRIPTION, (CAGEC), PART NUMBER U/M
NO.

1 C BLANKET, PACKING (39428) 2256T11 EA


2 C 7920-01-338-3329 CLOTH, CLEANING (21994) TX-1250 BG
3 C COMPOUND, PIPE JOINT (53472) 31226 EA
4 C 9150-01-197-7690 GREASE, AUTOMOTIVE (81349) M-10924-C CN
5 C 6850-01-265-3115 LUBRICANT, SILICONE (10136) 03030 EA

6 C 9150-01-152-4117 LUBRICATING OIL, ENGINE (81349) MIL-L-2104, OEA HDO 15/40 QT


7 C KIT, FABRIC REPAIR (80298) 50389342 EA
8 C TIE, HOOK AND LOOP, 6-INCH (PACK OF 10) (39428) 6605K12 EA
9 C TIE, HOOK AND LOOP, 8-INCH (PACK OF 10) (39428) 6605K11 EA

0051 00-1/2 Blank


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CONTAINERIZED KITCHEN (CK) 0052 00


TOOL IDENTIFICATION LIST

INTRODUCTION
Scope
This work package lists all common tools and supplements and special tools/fixtures needed to
maintain the CK.

Explanation of Columns in the Tool Identification List


Column (1) – Item Number. This number is assigned to the entry in the list and is referenced in
the initial setup to identify the item (e.g., Extractor (item 32, WP 0090 00)).

Column (2) – Item Name. This column lists the item by noun nomenclature and other
descriptive features (e.g., Gage, belt tension).

Column (3) – National Stock Number. This is the National Stock Number (NSN) assigned to the
item; use it to requisition the item.

Column (4) – Part Number. Indicates the primary number used by the manufacturer (individual,
company, firm, corporation, or Government activity) which controls the design and
characteristics of the item by means of its engineering drawings, specifications, standards, and
inspection requirements to identify an item or range of items.

Column (5) – Reference. This column identifies the authorizing supply catalog or RPSTL for
items listed in this work package.

TOOL IDENTIFICATION LIST

Table 1. Tool Identification List.


(1) (2) (3) (4) (5)
ITEM ITEM NAME NATIONAL STOCK PART NUMBER REFERENCE
NO. NUMBER
1 TOOL KIT, GENERAL 5180-01-454-3787 12B470000 SC 5180-95-B47
MECHANIC’S (GMTK)
SHOP EQUIPMENT,
2 4940-01-090-1231 11022000
WELDING

0052 00-1/2 Blank


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CONTAINERIZED KITCHEN (CK) 0053 00


MANDATORY REPLACEMENT PARTS

Refer to TM 10-7310-281-13&P for mandatory replacement parts for the MBUs.


The only mandatory replacement part for the generator is the oil filter. Refer to LO 9-6115-642-
12 for replacement information and procedure.
There are no mandatory replacement parts for any other components of the CK.
There are no mandatory replacement parts for the CK trailer.

0053 00-1/2 Blank


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CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

INTRODUCTION

Scope
This work package describes the wiring provisions contained in the Containerized Kitchen (CK),
including all systems or equipment which can be installed or removed later. Wiring diagrams
and essential wiring information are provided for all electrical systems and circuits. All critical
wire and cable data has been included.

WIRE IDENTIFICATION
All wires have been identified by number and/or color. A tabular list of circuit designators and
wire identification diagrams is included.

ABBREVIATIONS
All abbreviations are in accordance with ASME-Y14.38M, except where the abbreviation stands
for a marking actually found in the CK.

WIRING DIAGRAMS
Wiring diagrams are included for all electrical systems and circuits.

0054 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

GRN HEAT

WHT LOW COOL

RED HIGH COOL

BLK COMMON
ECU MODE SWITCH

POWER SUPPLY
AL AN FG V1 G1 V2 G2

FROM 50 BLK FROM


POWER
N WHT
HEATER
G GRN
DIST THERMOSTAT
(IN PLENUM)
(18) 1 2 1 2
P1 P2
BLK 1 P5 P6 1 VIO

WHT 2 2 ORG

RED 3 3 BLU

4 4 BRN

GRN
TO AIR
5 5

GRN RED
COND #1
6 6

WHT
(LOWER)
7 7

8 CR1 8

9 9 BLK

10 YEL
YEL
P4 P3
RED 1 1 VIO

BLK 2 2 ORG
FROM WHT BLU
3 3
CURRENT BLK BRN
TO AIR
4 4
TRANSDUCERS GRN ECU GRN
COND #2
5 5
(FIG. 3) (UPPER)
BLK 6 CONTROL 6 RED

7 BOARD 7 WHT

8
(47013014) 8

9 9 BLK

CR1

BLK
FROM 34 BLK 47
TO PLENUM
POWER 35 RED RED 48

BLU
HEATER
DIST 46 BLU 49

(6,8,10)

Figure 1. Wiring Diagram, ECU Controller.

0054 00-2
BRN
CAP BRN / WHT

FREEZE
CR3 SWITCH TB 2
BLK WHT
H C WHT VIO
1 1
RED L
START START WHT 2 2 YEL
CAP CR4
CAP EVAPORATOR
YEL ORG
WIRING DIAGRAMS

BLOWER BLU CR1 3 3


R Y R Y
E E E E BLU
BLU CR2 ORG 4
D L D L 4
WHT RUN W2
RUN YEL BRN FROM ECU
CAP CR3 5 5
CAP CONTROLLER
BRN CR4 6 6 GRN
R W V Y CAP BRN / WHT
E H I E RED
D T O L CR5 7 7
CONTAINERIZED KITCHEN (CK)

CR5 CR6 8 8 WHT


BLK WHT
CR1 S R CR 2 S R H C BLK
BLK C ORG C RED L 9 9
CR6
COMPRESSOR #1 COMPRESSOR #2 10 10
CONDENSER
ORG BLOWER

BLK

0054 00-3
TB 1
BLK
1 1
TM 10-7360-226-13&P

BRN 2 2
RED
3 3
W1
ORG 4 4
BLU
5 5
RED / BLK

Figure 2. Wiring Diagram, ECU A/C Primary.


6 6

YEL
G

FROM POWER
DISTRIBUTION
0054 00
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

Figure 3. Wiring Diagram, Current Transducer.


0054 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

ECU CONTROL BOX


R B W B G B
E L H L R L
D K T K N K
+ - + - + -
BLACK L4 IL1
A
CT1 TO POWER
RED L5 IL2
B DISTRIBUTION
EXTERNAL L6 CT2 PANEL
BLUE IL3
POWER C
N2
CT3 N2
CR2
N

G
3
EARTH 5a
GROUND
1 TO MAIN
5a CONTROL
G
L1 PANEL
12
L1 5a
L2
L2
GENERATOR L3
L3
N1 CR1 N1
N
N

GENERATOR
EMERGENCY
STOP

Figure 4. Wiring Diagram, Power Entrance Panel.

0054 00-5
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

IL1 BLACK 1 2 32
FROM INTAKE/EXHAUST FAN
10a
POWER 33
IL2 RED 60a 3 4 INTAKE/EXHAUST FAN
ENTRANCE
PANEL
IL3 BLUE 5 6 34
ECU CONTROL BOX
( )
20 7 8 35
REFRIGERATOR 1 15a 15a ECU CONTROL BOX
( )
21 9 10 46
REFRIGERATOR 2 15a ECU CONTROL BOX
( )
22 11 12 36 CONVENIENCE
MBU CONVERTER 15a 15a
OUTLETS
24 13 14 51 MECHANICAL ROOM
ECU 15a
CONVENIENCE OUTLET
25 15 16 38
ECU 30a 15a WARMING CABINET

26 17 18 50
ECU 10a ECU CONTROL BOX
27 19 20
LIGHTS 15a BLANK

21 22
BLANK BLANK

23 24 15a
39
BLANK APPLIANCE SWITCH
GFI BOX
N1
POWER ENTR PANEL N
EARTH GROUND G
WIRE NUMBER
51 CIRCUIT BREAKER NUMBER
N

G
GFI MECHANICAL
ROOM

Figure 5. Wiring Diagram, Power Distribution Panel.

0054 00-6
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

GENERATOR
POWER ON
2
EMERGENCY G N
ON 8
STOP OFF 6
1 4
10
POWER
ENTRANCE 3 5 CR1 CR2 CR1
PANEL EXTERNAL
12 7 POWER ON
G
GENERATOR ON
9
EMERGENCY
STOP 11
CR2 CR1 CR2

GENERATOR
POWER
AVAILABLE
A

EXTERNAL
POWER
AVAILABLE

30
POWER NORMAL
27 28 LIGHTING
DISTRIBUTION 29
PANEL ON SYSTEM
INTERIOR BLACK OUT
LIGHTING 32
RED
FL1 BATTERY
CONNECTOR EMERGENCY
LIGHTING LIGHT
MODE
BLACK 31

Figure 6. Wiring Diagram, Main Control Panel.

0054 00-7
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

MAIN 29
CONTROL
PANEL
FL4 BJ1 BJ2

N
30

MAIN FL3 G
FL1 FL2 WJ1 WJ2 WJ3
CONTROL
PANEL

31

Figure 7. Wiring Diagram, Lighting System.

0054 00-8
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

FAN SPEED
32
CONTROL

POWER
DISTRIBUTION
PANEL
M INTAKE FAN
33
(2, 4)

M EXHAUST FAN

20
N
POWER J1
DISTRIBUTION
PANEL 21
(7, 9)
J2
POWER
DISTRIBUTION G
PANEL
22 23
(11)
J3
MBU EMERGENCY SHUTOFF
38
POWER
DISTRIBUTION
PANEL
50
1
2
3

ECU CONTROL
BOX
24
1
POWER 2
DISTRIBUTION 25
3
PANEL 4
26
(13, 15, 17) 5
6

TB1
ECU

Figure 8. Wiring Diagram, Miscellaneous Circuits.

0054 00-9
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0054 00


WIRING DIAGRAMS

POWER DISTRIBUTION PANEL


W G
39 H R
T N

W W W G G G G G
B B B B W
H H H R R R R
L L L L H
T T T T N N N N
U U U U

53
40 44
42

B
B
L B B
41 U 43 L 45 L 52 L
U U U

2 3 2 3 2 3 2 3
WATER OVEN
1 WATER 1 1 HEATER 1
PUMP FAN
HEATER FAN
J4 J6
J5 J7

Figure 9. Wiring Diagram, Appliance Control Box.

0054 00-10
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0055 00


APPENDIX A - TRAILER OPERATIONS

INTRODUCTION

The CK can be transported and deployed either mounted on, or separate from, its trailer
(Chassis, Containerized Kitchen Trailer: 7½ Ton, 4-wheel XCK2000, NSN 2330-01-471-7006).
The procedures for setting up, operating, and packing out the CK in either configuration are
found in WP 0006 00. This Appendix provides instructions for mounting the CK on, and
removing it from, the trailer. Refer to TM 9-2330-328-14&P for information about the trailer.

GENERAL INFORMATION

The CK container (Figure 1) is an 8-ft by 8-ft by 20-ft (2.44-m by 2.44-m by 6.1-m) International
Organization for Standardization (ISO) container. The packed-out CK weighs approximately
14,080 lbs (6342 kg). It will normally be lifted using a Rough Terrain Container/Cargo Handler
(RTCH) or a crane. Slots in the bottom edge of the container also allow it to be lifted using a
fork lift with a capacity of at least 18,000 lbs (8172 kg). Since the container’s center of gravity
is not in the middle (the end with the double doors is heavier than the other end), only the outer
pair of slots should be used to ensure stability when using a fork lift.

FORK LIFT SLOTS

CORNER BLOCKS
(ALL 8 CORNERS)

Figure 1. CK Container.
0055 00-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0055 00


APPENDIX A - TRAILER OPERATIONS

Corner blocks on each of the top corners provide attachment points for lifting the container with
an RTCH or crane. Identical blocks on the bottom corners are engaged by ISO locks on the
trailer (see Figure 2) to secure the container in place.

Figure 2. ISO Lock (shown unlocked).

MOUNTING THE CK ON THE TRAILER

CAUTION
When shipping by standard flatbed trailer, the CK must be dismounted
from its trailer and each should be shipped separately due to the combined
height of the system. Under no circumstances shall the CK and its trailer
be shipped on the same trailer.

1. Ensure that the four ISO locks on the corners of the trailer are unlocked (handles pointing
outward from the sides of the trailer). See Figure 2.
WARNING

The CK weighs approximately 14,080 lbs (6342 kg). To avoid death or


serious injury, all personnel must stand clear while the container is lifted
and placed on the trailer.

CAUTION
To avoid exceeding the trailer’s design tongue weight, position the CK so
the end with single door is to the front of the trailer.
2. Lift the CK and place it on the trailer. See Figure 3. Ensure that the container rests flat on
the trailer and the corner blocks are positioned over the ISO locks.
3. Engage the ISO locks by turning them 90 degrees in either direction.
4. If desired, level the trailer as described in WP 0006 00.

0055 00-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0055 00


APPENDIX A - TRAILER OPERATIONS

Figure 3. Mounting the CK on the Trailer.

REMOVING THE CK FROM THE TRAILER

1. Unlock the four ISO locks on the corners of the trailer by rotating the locking handles 90
degrees so the handles point outward from the sides of the trailer.

0055 00-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK) 0055 00


APPENDIX A - TRAILER OPERATIONS

WARNING

The CK weighs approximately 14,080 lbs (6342 kg). To avoid death or


serious injury, all personnel must stand clear while the container is lifted
and removed from the trailer.
2. Lift the CK and remove it from the trailer using an RTCH, crane, or fork lift.

END OF WORK PACKAGE

0055 00-4
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK)


ALPHABETICAL INDEX

Subject WP Sequence No. – Page No.

A
Abbreviations and Acronyms.................................................... 0001 00-3
Additional Authorization List ..................................................... 0050 00-1
Adverse Weather Conditions.................................................... 0007 00-1
After Operation PMCS ............................................................. 0016 00-9
Appliance and Equipment Relocation....................................... 0006 00-17
Assembly and Preparation for Use........................................... 0006 00-1

B
Basic Issue Items (BII) List....................................................... 0049 00-11
Before Operation PMCS .......................................................... 0016 00-3
Bulk Material Repair Parts List ................................................ 0045 00-1

C
Ceiling Light Installation ........................................................... 0006 00-21
Common Tools and Equipment................................................ 0004 00-1
Components of End Item (COEI) List ....................................... 0049 00-2
Cook Center Repair Parts ........................................................ 0036 00-1
Corrosion Prevention and Control ............................................ 0001 00-2

D
Destruction of Army Materiel to Prevent Enemy Use................ 0001 00-2
Difference Between Models ..................................................... 0002 00-15
Direct Support Maintenance Procedures –
Dual Oven Assembly................................................................ 0028 00-1
Direct Support Maintenance Procedures –
Shelter Assembly/Mechanical Room........................................ 0030 00-1
Direct Support Maintenance Procedures – Cook Center .......... 0027 00-1
Direct Support Maintenance Procedures – Tray Pack Heater .. 0029 00-1
Dual Oven Assembly Repair Parts ........................................... 0037 00-1
During Operation PMCS .......................................................... 0016 00-7

E
Electrical System Repair Parts................................................. 0044 00-1
Emergency Procedures............................................................ 0007 00-4
Energizing the CK from External Power ................................... 0006 00-16
Energizing the CK from the Onboard Generator....................... 0006 00-15
Equipment Characteristics, Capabilities and Features ............. 0002 00-1
Equipment Data ....................................................................... 0002 00-15
Equipment Improvement Recommendations............................ 0001 00-2
Equipment Packout.................................................................. 0006 00-28
Expendable and Durable Items List.......................................... 0051 00-1

Index-1
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK)


ALPHABETICAL INDEX

Subject WP Sequence No. – Page No.

F
Fabric Erection – Food Preparation Wing................................. 0006 00-11
Fabric Erection – Serving Wing................................................ 0006 00-7
Fording and Swimming ............................................................ 0007 00-3

G
General Information ................................................................. 0001 00-1
Grounding ................................................................................ 0006 00-14

H
Hand Sink Assembly Repair Parts ........................................... 0041 00-1

I
Interim NBC Decontamination Procedures............................... 0007 00-3

J
Jamming and Electronic Countermeasures.............................. 0007 00-3

K
Kitchen Operation .................................................................... 0006 00-23

L
Leveling the Container on the Ground...................................... 0006 00-2
Leveling the Container on the Trailer ....................................... 0006 00-5
Location and Description of Major Components ....................... 0002 00-3

M
Maintenance Allocation Chart (MAC) ....................................... 0032 00-5
Maintenance Forms, Records and Reports .............................. 0001 00-2
Malfunction/Symptom Index ..................................................... 0009 00-1
Mandatory Replacement Parts................................................. 0053 00-1
Mechanical Room Packout....................................................... 0006 00-34
Mechanical Room Repair Parts................................................ 0035 00-1
Mechanical Room Setup .......................................................... 0006 00-12
Mobile Storage Cabinet Repair Parts ....................................... 0042 00-1
Mobile Warming Cabinet Repair Parts ..................................... 0038 00-1

N
National Stock Number Index................................................... 0047 00-1
Nomenclature Cross-Reference List ........................................ 0001 00-3
Nuclear Hardness .................................................................... 0001 00-4

Index-2
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK)


ALPHABETICAL INDEX

Subject WP Sequence No. – Page No.

O
Operation Under Unusual Conditions....................................... 0007 00-1
Operation Under Usual Conditions........................................... 0006 00-1
Operator Controls and Indicators ............................................. 0005 00-1
Appliance Control Box .................................................. 0005 00-7
Cook Center Ventilation................................................ 0005 00-8
Environmental Control Unit (ECU) ................................ 0005 00-10
Main Control Panel ....................................................... 0005 00-3
MBU Control Panel....................................................... 0005 00-6
MBU Converter............................................................. 0005 00-5
MBU Shutoff Switch...................................................... 0005 00-4
Mobile Warming Cabinet .............................................. 0005 00-9
Power Distribution Panel .............................................. 0005 00-2
Power Entrance Panel.................................................. 0005 00-1
Refrigerator .................................................................. 0005 00-10

P
Packout and Preparation for Transport .................................... 0006 00-24
Part Number Index................................................................... 0048 00-1
Platform Installation ................................................................. 0006 00-14
PMCS – Introduction ................................................................ 0016 00-1
Prep/Serving Table Repair Parts.............................................. 0043 00-1
Preparation for Packout ........................................................... 0006 00-25
Preparation for Storage and Shipment ..................................... 0001 00-2

R
References .............................................................................. 0031 00-1
Refrigerator Repair Parts ......................................................... 0039 00-1
Repair Parts............................................................................. 0004 00-1
Repair Parts & Special Tools List ............................................. 0033 00-1

S
Scope of manual ...................................................................... 0001 00-1
Service Upon Receipt .............................................................. 0015 00-1
Shelter Deployment ................................................................. 0006 00-2
Shelter Expansion.................................................................... 0006 00-5
Shelter Repair Parts................................................................. 0034 00-1
Site Requirements ................................................................... 0006 00-1
Special Tools List..................................................................... 0045 00-1
Special Tools, TMDE, and Support Equipment ........................ 0004 00-1

Index-3
TM 10-7360-226-13&P

CONTAINERIZED KITCHEN (CK)


ALPHABETICAL INDEX

Subject WP Sequence No. – Page No.

T
Theory of Operation ................................................................. 0003 00-1
Tool Identification List .............................................................. 0052 00-1
Tools and Test Equipment ....................................................... 0032 00-9
Trailer Operations .................................................................... 0055 00-1
Tray Pack Heater Repair Parts ................................................ 0040 00-1

Troubleshooting Procedures – Electrical .................................. 0010 00-1


Troubleshooting Procedures – Environmental Control ............. 0012 00-1
Troubleshooting Procedures – Hand Sink Assembly................ 0013 00-1
Troubleshooting Procedures – Kitchen Appliances .................. 0014 00-1
Troubleshooting Procedures – MBU ........................................ 0011 00-1

U
Unit Maintenance Procedures – Cook Center .......................... 0019 00-1
Unit Maintenance Procedures – Dual Oven Assembly ............. 0020-00-1
Unit Maintenance Procedures – Electrical System ................... 0026 00-1
Unit Maintenance Procedures – Environmental Control ........... 0025 00-1
Unit Maintenance Procedures – Hand Sink Assembly.............. 0024 00-1
Unit Maintenance Procedures – Mechanical Room.................. 0018 00-1
Unit Maintenance Procedures – Mobile Storage Cabinets ....... 0025 00-1
Unit Maintenance Procedures – Mobile Warming Cabinet ....... 0021 00-1
Unit Maintenance Procedures – Refrigerators.......................... 0022 00-1
Unit Maintenance Procedures – Shelter Assembly................... 0017 00-1
Unit Maintenance Procedures – Tray Pack Heater................... 0023 00-1
Unpacking the Mechanical Room............................................. 0006 00-2

W
Warranty Information................................................................ 0001 00-2
Water and Drain System Startup.............................................. 0006 00-22
Wiring Diagrams ...................................................................... 0054 00-1

Index-4

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