CK Manual
CK Manual
TECHNICAL MANUAL
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that
must be understood and applied during operation and maintenance of this equipment. Failure
to observe these precautions could result in serious injury or death to personnel.
WARNING
SHOCK HAZARD
HIGH VOLTAGE is used in the operation of the CK. DEATH ON CONTACT may result if
personnel fail to observe safety precautions.
DC voltage is present at the generator set electrical components even when it is shut down.
Avoid grounding yourself when in contact with electrical components.
Lethal voltage is present when the MBU is connected to a power source. Serious injury or
death by electrocution may occur if any energized component is touched.
Do not attempt to connect an energized cable to the Power Entrance Panel.
The CK MUST be properly grounded to ensure personnel safety and proper operation of the
appliances and other electrical equipment. DO NOT energize the CK unless it is properly
grounded.
Never work on electrical equipment unless there is at least one other person nearby who is
familiar with the operation and hazards of the equipment. That person should also be
competent in giving first aid. Ask maintenance personnel about extremely hazardous areas of
the CK before doing any maintenance. For first aid, refer to FM 21-11.
Whenever possible, remove all power to the CK before performing any maintenance.
WARNING
NOISE HAZARD
With its access door open, the noise level of the generator set when operating could cause
hearing damage. Hearing protection MUST be worn when working near the generator set while
it is running and its access door is open.
WARNING
a
TM 10-7360-226-13&P
WARNING
WARNING
INHALATION HAZARD
Generator exhaust contains deadly gases. DO NOT operate the generator in an enclosed area
unless exhaust discharge is vented outside. Severe personal injury or death could occur due to
carbon monoxide poisoning.
During operation, the MBUs produce carbon monoxide, a colorless, odorless, and tasteless gas.
Prolonged inhalation of carbon monoxide will cause symptoms of drowsiness, headache,
dizziness, and loss of muscular control. When using the MBUs, ensure that the operating space
is well ventilated.
In the event of fluorescent lamp breakage, care must be taken in removing broken glass
fragments and phosphorous dust that may be dispersed from the fixture. Inhaling phosphorous
dust can cause personal injury.
WARNING
FIRE HAZARD
The fuel used in the generator is highly flammable. DO NOT smoke or use open flame when
performing maintenance. Fire and explosion can occur, resulting in severe personal injury or
death.
DO NOT attempt to connect a fuel line to an MBU in the vicinity of any open flame. Ensure that
fuel connections are made properly to avoid fuel spillage. Prevent a possible fire hazard by
having rags on hand to absorb any spillage.
WARNING
HOT SURFACES
Let the MBU cool down after operation before moving it or performing any maintenance. This
will prevent burn injuries.
After generator operation, ensure that the generator exhaust pipe has cooled down before
attempting to disassemble the elbow pipe.
Ensure that all CK components have completely cooled before initiating packout or performing
maintenance.
b
TM 10-7360-226-13&P
WARNING
HEAVY OBJECT
Read and understand all instructions in this manual before installing or operating the jacks.
Personal injury or property damage can occur if the jacks are improperly installed or operated.
NEVER allow anyone or any part of your body to be under any portion of the jacks or the CK
container.
The corner and screw jacks are designed for use only with the CK. DO NOT use them to
support or level any other container.
The orange safety straps MUST be in place before unlocking the cam-locks on the side wings.
When raising or lowering the wings, one member of the crew must act as a spotter to ensure
that all personnel stay clear.
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Original . . .
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 14 AND TOTAL
NUMBER OF WORK PACKAGES IS 55 CONSISTING OF THE FOLLOWING:
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HEADQUARTERS,
DEPARTMENT OF THE ARMY
WASHINGTON, DC
TECHNICAL MANUAL
You can help improve this manual. If you find any mistakes or if you know of a way to improve
the procedures, please let us know. Mail DA Form 2028 (Recommended Changes to
Publications and Blank Forms), located in the back of this manual, directly to: Commander,
U.S. Army Soldier and Biological Chemical Command, ATTN: AMSSB-RIM-E(N), Kansas
Street, Natick, MA 01760-5052. You may also send your recommended changes via electronic
mail directly to <amssb-rim-e@natick.army.mil>. A reply will be furnished to you. Instructions
for sending an electronic 2028 may be found at the back of this manual immediately preceding
the hard copy 2028.
TABLE OF CONTENTS
WP Sequence No.
WARNING SUMMARY
i
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ii
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Finding Information
The Table of Contents permits the reader to quickly find information in the manual. The reader
should start here first when looking for a specific topic. The Table of Contents lists the topics
contained within each chapter and the work package sequence number where it can be found.
The index, located at the back of the manual, lists topics in alphabetical order and identifies the
work packages where the information is located.
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CHAPTER 1
INTRODUCTORY INFORMATION
WITH THEORY OF OPERATION
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SCOPE
Equipment Covered
This technical manual contains instructions for the operation, preventive maintenance, Unit and
Direct Support corrective maintenance for the Containerized Kitchen (CK) and its associated
equipment.
Type of Manual
Operator’s, Unit and Direct Support Operation and Maintenance Manual, including Repair Parts
& Special Tools List.
0001 00-1
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Purpose of Equipment
The CK is a mobile, rapidly deployable kitchen that is capable of preparing and serving up to
650 Army field menu meals (A-Ration, Heat and Serve Ration or any combination) up to three
times per day. The CK enables cooks to prepare a meal (A-Ration) in less than three hours.
WARRANTY INFORMATION
SFA Inc., Frederick Manufacturing Division warrants the CK system to be free from defects in
materials and workmanship for a period of one year from acceptance. The CK contains a
number of items covered by the original equipment manufacturer’s warranty.
0001 00-2
TM 10-7360-226-13&P
These individual warranties vary in terms and conditions. SFA Inc., Frederick Manufacturing
Division’s warranty does not apply to these items since typically these individual equipment
warranties provide coverage to the Government. Weatherhaven warrants the MECC to be free
from defects in materials and workmanship for a period of one year from date of manufacture.
SFA Inc./Weatherhaven warrants all CK systems to be in compliance with the Performance
Specification, Statement of Work, and design requirements as determined by the Government’s
first article testing of the first two CK systems.
LIST OF ABBREVIATIONS/ACRONYMS
The following abbreviations/acronyms are used in this manual
TERM DEFINITION TERM DEFINITION
AAL Additional Authorization ECU Environmental Control Unit
List EIR Equipment Improvement
AC Alternating Current Recommendation
AMC Air Mobility Command EMP Electromagnetic Pulse
amp ampere FDA Food and Drug
AVIM Aviation Intermediate Administration
Maintenance FGC Functional Group Code
AVUM Aviation Unit Maintenance ft foot, feet
BII Basic Issue Items gal gallon (U.S.)
BOI Basis of Issue GFI ground fault interrupter
BTU British thermal unit gpm gallons per minute
CAGEC Commercial and GS General Support
Government Entity Code HCI Hardness Critical Item
CB Circuit breaker Hz Hertz (cycles per second)
cfm Cubic feet per minute in inch, inches
CK Containerized Kitchen ISO International Organization
COEI Components of End Item for Standardization
CPC Corrosion Prevention and kg kilogram
Control kW kilowatt
CSC Convention for Safe lb pound
Containers LO Lubrication Order
CTA Common Table of MAC Maintenance Allocation
Allowances Chart
ºC Degrees Celsius MBU Modern Burner Unit
DA PAM Department of the Army MCP Main Control Panel
Pamphlet MECC Mobile Expandable
DC Direct Current Container Configuration
DS Direct Support
ºF Degrees Fahrenheit
0001 00-3
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SF Standard Form
NBC Nuclear, Biological, and SMR Source, Maintenance and
Chemical Recoverability
NHA Next Higher Assembly SRA Specialized Repair Activity
NSF National Sanitation SS Stainless Steel
Foundation TMDE Test Measurement and
NSN National Stock Number Diagnostic Equipment
OD outside diameter TQG Tactical Quiet Generator
PDP Power Distribution Panel TOE Table of Organization and
PEP Power Entrance Panel Equipment
PMCS Preventive Maintenance UL Underwriters Laboratories
Checks and Services U/M Unit of Measure
P/N Part Number UOC Usable On Code
psig pounds per square inch UUT Unit Under Test
gauge UV Ultraviolet
PVC polyvinyl chloride V Volt, volts
qty quantity VAC Volts Alternating Current
VDC Volts Direct Current
WP Work Package
NUCLEAR HARDNESS
The CK is not nuclear hardened.
0001 00-4
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0002 00-1
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Integrated equipment includes a griddle, steam table, cook pot cradles, tray pack heater, and
two ovens, all heated by Modern Burner Units (MBUs). A permanent fuel distribution system
provides fuel to the MBUs, eliminating the need for the cooks to handle fuel within the kitchen.
Two refrigerators with a combined volume of 58.4 cubic feet are included. A hand sink for hot
and cold potable water, an electric mobile warming cabinet, two mobile storage cabinets and
four food preparation/serving tables are also provided. The kitchen also includes pots, pans,
baking sheets, roasting pans, insulated food and beverage serving containers, and a full
complement of cooking and serving utensils. Sufficient cabinet and drawer space is provided to
house all of the included equipment. A rifle rack, mounted on the wall beside the personnel
access door, provides storage for the crew’s weapons.
The CK contains a 10kW Tactical Quiet Generator (TQG), and provisions for receiving power
from an external source. It includes both normal (white) and red (blackout) lighting. A full array
of controls and indicators are provided, including an emergency shutoff switch to rapidly shut off
all power to the kitchen in the event of an emergency.
The CK can operate under all external ambient conditions anticipated for a mobile military
system, including temperatures ranging from -25ºF to 120ºF. It includes an integrated
environmental control system designed to maintain a reasonably comfortable operating
environment for the cooks.
0002 00-2
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PERSONNEL DOOR
REFRIGERATORS (2)
MOBILE
WARMING
CABINET
MOBILE
STORAGE FOOD PREP
CABINET TABLES (2)
HAND SINK
ASSEMBLY
TRAY PACK
MECHANICAL ROOM HEATER
DUAL OVEN
ASSEMBLY
0002 00-3
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VENTILATION DUCT
HAND SINK ASSEMBLY
EXHAUST HOOD
COOK CENTER
MECHANICAL ROOM
MOBILE
STORAGE
CABINET
0002 00-4
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REFRIGERATORS
(2) 2 FOOD PREPARATION TABLES
1 (2)
3
RIFLE RACK
AIR CONDITIONERS
(2)
SPICE RACK
PERSONNEL 5 4
DOOR GENERATOR SET
MECHANICAL
ROOM
STEAM TABLE OR
COOKING RACKS GRIDDLE
STAIR/LADDER
(ONE OF THREE)
SERVING TABLES
(2)
0002 00-5
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The mechanical room, Figure 5, houses the CK’s utility components. These include the
generator, air conditioners, ECU controller, MBU converter, electrical distribution panels and
ventilation fans. The generator is mounted on the floor, with the air conditioners and ventilation
fans mounted above. An extension pipe routes the engine exhaust to the outside. A second
extension directs the engine radiator cooling air to the outside through a cloth duct. Cloth ducts
also route the ventilation system exhaust fan discharge and the air conditioner condenser
cooling air to the outside.
GENERATOR
COOLING AIR
OUTLET
GENERATOR
POWER
DISTRIBUTION
PANEL
POWER
ENTRANCE PANEL
MBU FUEL
CONNECTION OUTPUT CABLE
0002 00-6
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The Container Safety Certification Plate and System Identification Plate are located to the left of
the personnel access door at the end of the shelter core. These are illustrated in Figure 6 and
Figure 7, respectively.
0002 00-7
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In the transport mode, the CK provides the necessary space, storage area, and tie-downs
required to stow all items of the system inside the container. The equipment packout is
configured to distribute the weight throughout the container as evenly as possible.
Shelter
The CK shelter, Figure 8, consists of a fixed, rigid core with two hinged, expandable wings. The
all-steel frame structure of the shelter core is designed to ISO specifications and meets the
dimensional requirements of ISO Standards 668 and 1161, as well as U.S. Coast Guard
requirements for safe containers in accordance with the international Convention for Safe
Containers (CSC). When configured to its compact ISO shipping format, the shelter is easily
transported by truck, rail, sea, or air. The shelter has been tested and certified to nine-high
stacking and thus permits the stacking of eight fully loaded ISO containers on top of one. The
shelter floor area expands to provide about 360 square feet of sheltered floor space.
MBUs
STORAGE AREAS
GREASE PAN
0002 00-9
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COOK POT
CRADLE ADAPTER
MBU
BURNER RACK
BASE RACK
OVEN FAN
OVENS
BASE ASSEMBLY
MBUs
0002 00-10
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Refrigerators
Two refrigerators provide approximately 58 cubic feet of refrigerated storage. The refrigerators
use R-134a refrigerant, which is commercially available, environmentally safe, and non-ozone-
depleting.
KNIFE RACK
TOWEL DISPENSER
STORAGE AREA
CASTERS
0002 00-11
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Generator
A MEP-803A Tactical Quiet Generator (TQG) is located in the mechanical room, separate from
the cooking and serving areas. The generator’s controls and indicators are accessible through
a door in the oven side of the mechanical room wall. Access to the generator for routine
maintenance is through a second door in the mechanical room wall, next to the cook center, and
through the exterior doors of the mechanical room. Refer to TM 9-6115-642-10 for more
information about the generator.
Lighting
Nine dual-tube, fluorescent fixtures provide the CK’s interior lighting. Six provide white light for
normal operations and three have red filters to provide blackout lighting. The normal and
blackout lights are located as shown in Figure 13. Four of the fixtures are permanently mounted
in the core of the kitchen. The rest are removable and are divided between the two wing
sections. The removable fixtures attach to the wing arch supports and are removed for packout.
The white light fixture nearest the personnel access door contains a rechargeable nickel-
cadmium battery and circuitry to provide emergency lighting. If power to the CK is lost, this
fixture will operate for at least 90 minutes, providing light for personnel to evacuate the kitchen.
It can also be used to provide lighting during kitchen setup, until electrical power is connected.
The battery automatically recharges when power is connected to the kitchen. A test switch on
the fixture allows for testing operation of the emergency light feature.
0002 00-12
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BLACKOUT LIGHTS
The lighting controls, described in detail in WP 0003 00, include switches for operating the lights
and for selecting the lighting mode (normal or blackout).
Exhaust System
The principal component of the CK’s exhaust system is the exhaust hood mounted over the
length of the cook center, Figure 14. Heat, water vapor, and fumes rising from the cook center
equipment are exhausted by the hood. The hood also includes a makeup air supply to prevent
conditioned air in the kitchen from being drawn out by the hood, and an air curtain that contains
the heat from the cook center until it is drawn out by the exhaust fan.
0002 00-13
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AIR CURTAIN
GREASE
FILTERS
GREASE CUP
0002 00-14
TM 10-7360-226-13&P
Spot cooling and heating of various parts of the food preparation area is controlled by several
manually adjustable vent openings in the fixed ceiling duct in the shelter core. The ECU is not
designed to heat and cool the entire kitchen, but only to maintain a reasonably comfortable
working environment for the cooks.
EQUIPMENT DATA
Length: 20 ft (6.1m)
Width: 8 ft (2.44 m)
Height: 8 ft (2.44 m)
Weight: 14,080 lb (6392 kg)
ELECTRICAL SYSTEM
Input electrical power for the CK is 120/208 VAC, 60 Hz, three phase. Power is supplied
from either the onboard generator or from an external source connected to the Power
Entrance Panel (PEP) in the mechanical room (see WP 0002 00, Figure 5). Two sets of
contactors in the PEP, operated by pushbutton switches on the Main Control Panel (MCP),
connect the desired power source. Circuit interlocks prevent both sources from being
connected at the same time.
The MCP displays the status of the power sources and contains the switches for source
selection. It also contains the lighting controls and the emergency stop (E-Stop) switch.
The E-Stop switch uses the contactors in the PEP for emergency system shutdown.
Depressing the E-Stop opens both sets of contactors, disconnecting both power sources to
ensure that the distribution and control panels are completely de-energized. Contacts in the
E-Stop also shut down the generator.
The Power Distribution Panel (PDP), located on the serving wing wall, receives power from
the PEP and distributes it through individual circuit breakers to the various branch circuits of
the kitchen.
0003 00-1
TM 10-7360-226-13&P
process being heated or cooled. From the outlet plenum, the air is distributed throughout the
kitchen through fixed ductwork.
The ECU provides automatic electrical load control to maximize the amount of available air
conditioning. Each of the two air conditioners has two compressors. The ECU continuously
monitors total kitchen load and operates the four compressors independently to maximize
cooling while keeping power consumption within the 10kW capacity of the generator. This
feature also operates when the CK is using external power, limiting power consumption to 10kW
regardless of the amount of external power available.
LIGHTING
Two switches on the MCP, INTERIOR LIGHTING and LIGHTING MODE, control the lighting
circuit. When the INTERIOR LIGHTING switch is ON and the LIGHTING MODE switch is in
NORMAL, the white lights are on. Placing the LIGHTING MODE switch in BLACKOUT turns off
the white lights and turns on the red blackout lights.
Emergency lighting capability is included in the white light fixture nearest the personnel door. It
consists of an internal, rechargeable nickel-cadmium battery, control circuit, power indicator light
and a test switch. If power is lost, the light automatically comes on (or remains on if it was
operating). Its internal battery, when fully charged, has enough power to operate the light at
reduced illumination for at least 90 minutes, allowing the operators to evacuate the kitchen until
power can be restored. The EMERGENCY LIGHT switch, located on the MCP, disconnects the
battery from the light. The switch should be left ON whenever there is power to the kitchen so
the battery will charge. It should be placed in OFF whenever the lights are intentionally turned
off or power is removed from the kitchen. This saves the battery charge so that it is available at
the next startup to provide lighting in the kitchen until the generator can be brought on line or
external power connected. If the emergency light is left on long enough to drain the battery, it
will take approximately 36 hours to fully recharge.
The emergency light is tested by operating the test switch on the fixture. Momentarily moving
the switch causes the emergency light to come on. The switch returns to its previous position
and the light goes out when the switch is released.
0003 00-2
TM 10-7360-226-13&P
CK EXTERIOR CK INTERIOR
WATER
FROM FRESH WATER HEATER
SYSTEM
WATER HOSE DRAIN VALVES
FITTING WATER
PUMP
50 FT WATER SUPPLY HOSE
HAND SINK
50 FT WASTE WATER
HOSE
COVERED QUICK
FLOOR DRAIN DISCONNECT
TO WATER QUICK
RECLAIM SYSTEM DISCONNECT WASTE WATER DRAIN
REPAIR PARTS
Repair parts are listed and illustrated in the Repair Parts and Special Tools List work packages,
found in Chapter 6 of this manual.
CHAPTER 2
OPERATOR INSTRUCTIONS
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INTRODUCTION
Major controls and indicators for the CK consist of those for the generator, electrical power
selection and control, lighting, MBUs, hand sink assembly, and cook center ventilation. Other
miscellaneous controls include those for the mobile warming cabinet, refrigerators, oven fan,
tray pack heater fan, and the environmental control unit (ECU).
GENERATOR
The generator control panel is located behind an access door on the food preparation side wall
of the mechanical room. A detailed description of the generator’s controls and indicators is
provided in TM 9-6115-642-10.
CONTROL POW ER
CIRCUIT BREAKERS
EXTERNAL
POWER
CONNECTION
GROUND TERMINAL
0005 00-1
TM 10-7360-226-13&P
INTAKE AND
EXHAUST FANS
INPUT POWER
REFRIGERATOR 1
HEATER
REFRIGERATOR 2
CONVENIENCE
MBU CONVERTER OUTLETS
MECHANICAL
ROOM OUTLET
ENVIRONMENTAL
WARMING CABINET
CONTROL UNIT
APPLIANCE
CONTROL BOX
0005 00-2
TM 10-7360-226-13&P
The Main Control Panel (MCP), Figure 3, is located in the food preparation area, on the wall to
the right of the personnel access door. It houses the controls and indicators for selecting,
connecting, and disconnecting electrical power, and for operating the CK’s interior lights. These
consist of the following:
• EMERGENCY STOP (E-Stop) pushbutton: Disconnects all electrical power from the
CK in the event of an emergency. Shuts down the generator if it is running.
• Power OFF pushbutton: During normal operation, disconnects all electrical power
from the CK. Does not shut down the generator.
• EXTERNAL POWER ON pushbutton: Connects external power to supply the CK.
Lights green when external power is connected. Operates only if external power is
available.
• GENERATOR POWER ON pushbutton: Connects generator power to supply the
CK. Lights green when generator power is connected. Operates only if generator
power is available.
• EXTERNAL POWER AVAILABLE indicator (amber): Lit when external power is
available.
• GENERATOR POWER AVAILABLE indicator (amber): Lit when generator power is
available.
• INTERIOR LIGHTING switch: Turns the interior lights ON and OFF.
• LIGHTING MODE switch: Selects NORMAL or BLACKOUT mode.
• EMERGENCY LIGHT switch: Connects (ON) and disconnects (OFF) the internal
battery in the emergency lighting fixture. Whenever the kitchen is energized, the
switch should be ON so the battery will charge. If the kitchen is de-energized, the
switch should be turned OFF as soon as emergency lighting is no longer needed.
0005 00-3
TM 10-7360-226-13&P
EXTERNAL GENERATOR
POWER POWER
AVAILABLE E-STOP AVAILABLE
ON ON NORMAL
0005 00-4
TM 10-7360-226-13&P
MBU
POWER
ON
OFF
MBU Converter
The MBU converter, Figure 5, is mounted on the wall in the mechanical room, and has the
following controls and indicators:
• MAIN POWER switch (1): Turns the converter ON and OFF.
• Output A (2): 24 VDC output connector #1.
• Output B (3): 24 VDC output connector #2.
• Indicator light (4): Lit when power is on.
0005 00-5
TM 10-7360-226-13&P
2
POWER CONVERTER
ON
OUTPU T
POWER A
1
OFF 26 V DC
600W
4 Continuous 3
90-132V AC
47-63 Hz
OUTPU T
Manufactured by
B
Teleflex
Canada Ltd.
POWER CORD
0005 00-6
TM 10-7360-226-13&P
SET UP OPERATION
For manual fueling - see operating 1. Press POWER button.
instructions. 2. Turn burner control to high
1. Install MBU in appliance. (Start) position.
MBU
2. Connect 24 Volt DC power cable 3. Press START button
to rear of MBU. 4. When run indicator light is on, turn
3. Connect fuel hose to front of MBU burner control to desired setting.
and fuel supply. 5. In case of Automatic shut down
4. Press POWER button. see operating instructions.
5. Press FUEL button. SHUTDOWN
6. When fuel indicator light is steady 1. Press STOP button.
green - Disconnect hose. 2. Press POWER button.
7. Press POWER button.
5 Run
6
7
1 START
HIGH
(Start)
LOW Warm Up
Fueling/Fuel 8
WARNING
CARBON MONOXIDE EM I SS IONS 9
2 ENSURE AD EQUATE V ENTILATION
DURING OPERATION.
Low Fuel
STOP
Voltage 10
ALLOW EQUIPM ENT TO COOL
BEFORE HANDLING
2 P ERSON LIFT - 68 lb M AX Service 11
3
Fuel
TOTAL HOURS
Manufactured by 12
4
Power Teleflex
Canada Ltd.
0005 00-7
TM 10-7360-226-13&P
ON ON ON ON
5 4 3
0005 00-8
TM 10-7360-226-13&P
FAN CONTROL
OFF ON
ON
O
F
POWER THERMOMETER
5 4
Refrigerators
Each refrigerator is controlled by a thermostat (Figure 10) located on the inside back wall of the
unit. Rotating the knob clockwise lowers the temperature setting (makes the refrigerator
colder). Rotating it fully counter-clockwise to OFF shuts off the unit. A small glass thermometer
on the side wall of each unit shows the temperature in oF.
OFF
LOW
CO OL HEA T
HIG H
CO OL
ECU CO NTROL
INITIAL SETUP:
CK packed out
Maintenance Level Personnel Required
Operator/Crew Four (plus one supervisor)
GENERAL
When the CK arrives at the deployment site, all equipment necessary for setup and operation is
packed inside the container. This work package provides step-by-step instructions for siting,
leveling and expanding the container, erecting the shelter, and configuring the CK for meal
preparation under usual operating conditions. Except as noted, all steps must be performed in
the order given.
SITE REQUIREMENTS
1. If the CK is mounted on a trailer, the selected site must have a minimum of 50 ft x 30 ft of
level, open space to provide maneuvering room for the tow vehicle and trailer.
2. The site must be level to a maximum elevation difference of 6 inches in 10 feet. If in doubt,
consult the Operations Supervisor or Unit Commander.
3. The terrain must be firm, well drained, and relatively free of surface rocks and stones. If the
soil at the site is not dry and well packed, dunnage or other support materials must be
placed under the jack base plates to prevent them from sinking.
4. The slope of the terrain must not exceed 18 inches over the projected floor area of the
expanded shelter (approximately 20 ft x 22 ft). If in doubt, consult the Operations
Supervisor or Unit Commander.
5. If there are prevailing winds, the CK should be oriented so that exhaust gases from the
onboard generator will not blow into the shelter or be drawn into the ventilation system.
6. If external electrical power will be used, the CK must be positioned within reach of the
available power cable. If possible, the cable should be routed away from personnel and
vehicular traffic paths. If the cable must be routed across a road or other potential vehicle
path, it must be protected from damage.
7. Depending upon the makeup of the operating crew, a step aid may be required to perform
some setup procedures.
0006 00-1
TM 10-7360-226-13&P
WARNING
Read and understand all instructions in the following paragraphs before
installing or operating the jacks. Personal injury and/or equipment
damage can occur if the jacks are improperly installed or operated.
Be careful when installing the jacks. Never allow anyone or any part of
your body to be under any portion of the jacks or the container.
The corner and screw jacks are designed for use only with the CK. Do
not use them to support or level any other container.
1. Retrieve the two corner jack bodies, two screw jack bodies, and the two corner jack
extension/base plates from their storage brackets on the left mechanical room door. The
wing jacks should have already been removed when the mechanical room was unpacked.
2. Retrieve the two screw jack extension/base plates from their storage location to the left of
the generator.
3. Open the personnel door. Unstrap and remove the stair/ladder railings packed just inside.
Temporarily place them in a convenient location.
0006 00-2
TM 10-7360-226-13&P
4. Retrieve the jack/winch handles from their storage location on the side of the rifle rack, to
the left just inside the personnel door.
JACK BODY
JACK BODY
EXTENSION/BASE EXTENSION/BASE
PLATE (1 PIECE) PLATE (2 PIECES)
Figure 1. CK Jacks.
5. Referring to Figure 2, insert a corner jack extension/base plate into each corner jack body
as far as it will go. Align the bottom hole in the extension/base plate with the hole in the jack
body and insert the attached locking pin to hold the extension/base plate in place. Using a
jack/winch handle, ensure that the jack mechanisms are rotated fully counter-clockwise
(lowered).
6. In a similar manner, assemble the two screw jacks, ensuring that the adjustment screws are
fully clockwise (lowered).
7. The corner jacks will first be installed at the personnel door end of the container. Referring
to Figure 2, and starting at either corner, attach a corner jack by inserting the studs on the
jack into the end holes in the corner block. Turn the twist lock on the lower stud 90° in either
direction to line up one of the arrows stamped on it with the hole in the stud. Pull the jack
back slightly so the twist lock contacts the inside of the corner block. Insert the attached
locking pin into the twist lock.
8. Repeat step 7 for the other corner jack. Ensure that the twist locks are engaged, all locking
pins are in place, and the jacks are resting parallel to the corner blocks.
9. Locate the bullseye level mounted on the end of the container in a recess in the corner
block, to the left of the personnel access door. Figure 3 shows typical bubble level
indications and what they mean.
0006 00-3
TM 10-7360-226-13&P
JACK BODY
EXTENSION/
BASE PLATE
0006 00-4
TM 10-7360-226-13&P
CONTAINER IS LEVEL THIS SIDE IS HIGH THIS SIDE IS HIGH END IS LEVEL FROM
SIDE TO SIDE
Shelter Expansion
1. If not already done, open the personnel door and retrieve one of the jack/winch handles
from its storage location on the side of the rifle rack.
WARNING
The orange safety straps MUST be in place before unlocking the cam-
locks on the sides of the container. The straps are visible even when the
wings are closed.
2. Verify that the orange safety strap is attached to the serving wing (the right side when
viewed from the end containing the personnel door). Climb onto the roof of the container
and attach the strap if it is not (if the CK is on the ground, it will not be necessary to climb
onto the roof to attach the strap). Figure 4 shows where the safety strap is located on the
serving wing. It is in the same location on the food preparation wing.
3. Place three wing jacks at each wing (each corner and middle of the wing). Place the
jacks approximately 8 feet out from the sides of the container.
0006 00-5
TM 10-7360-226-13&P
4. Insert the winch handle into the right winch drive slot and crank clockwise until the cable
is free of slack (the winch handle becomes harder to turn). See Figure 4.
WARNING
When raising or lowering the wings, one member of the crew must act as
a spotter to ensure that all personnel stay clear.
5. Crank approximately two turns counter-clockwise to release tension on the cable.
6. Turn the four cam-lock handles about 45o to partially unlock them.
7. Crank approximately 2 more turns counter-clockwise, then turn the cam-lock handles until
they are at 90o (pointing straight out from the wing).
ORANGE SAFETY
STRAP LOCATION
PERSONNEL
DOOR
CAM LOCKS
WINCH
0006 00-6
TM 10-7360-226-13&P
CAUTION
Do not move loads onto the wing until the wing jacks are installed.
12. Adjust each wing jack by screwing its base completely in. Align a set of holes in the jack
with the bracket on the wing. Insert the locking pin through the bracket and jack. Screw the
base down until it is firmly in contact with the ground.
13. Crank counter-clockwise approximately half a turn or until the weight of the wing is
supported by the jacks.
14. If the CK is mounted on a trailer, install the stair/ladders and handrails at the serving wing
doors. Ensure the steps rest firmly on the ground.
15. Repeat steps 2 through 13 for the food preparation wing (use the left winch drive slot). It is
not necessary to climb onto the roof to unhook the orange safety strap on this wing. The
strap can be reached by climbing on the fold-down steps on the end of the container.
16. Return the winch handle to its storage location on the side of the rifle rack. Strap it in place
with its handle end up.
WARNING
The bags containing the shelter arch frame components weigh
approximately 130 lbs (59 kg) each. Three persons must carry the bags,
lifting with legs, not back, to prevent injury.
1. Open the serving wing entrance door nearest the personnel door. Enter the serving wing,
locate and retrieve the two arch frame bags.
2. Figure 5 and Table 1 below identify the frame components and the quantity of each. Unzip
the bags as necessary to locate the bag containing the two curved spacers.
ROOF
ARCH CURVED SPACER
ARCH
SPACER
ADJUSTABLE SPACER
“T”
VERTICAL “X”
VERTICAL
0006 00-7
TM 10-7360-226-13&P
Component Qty
Roof Arch 5
“T” vertical (left side) 1
“T” vertical (right side) 1
“X” vertical 3
3 (prep side)
Arch Spacer
2 (serving side)
Adjustable spacer (2 sections) 1 (prep side)
Curved spacer (used over serving wing
2
doors)
NOTE
The wing floor must be level with the center core floor to ensure a
correct fit for the roof arches.
3. Assemble a roof arch and an “X” vertical as shown in Figure 6.
ROOF ARCH
“X” VERTICAL
0006 00-8
TM 10-7360-226-13&P
WARNING
Until the arch spacers are installed, the roof arches may fall.
8. Rotate the assembly into vertical position. Some force is required once the arch contacts
the fabric. Other personnel may release the fabric to help. Once in place, release the arch.
9. Repeat steps 6 through 8 for the other two central cup locations with roof arch/"X" vertical
assemblies.
10. Repeat steps 6 through 8 for the two corner locations using a roof arch and a "T" vertical.
NOTE
The stubs on the verticals must face toward the inside.
11. Install arch spacers, as shown in Figure 8, between the center arch and its two adjacent
arches. Slide an arch away then back to push the stub inside the spacer.
0006 00-9
TM 10-7360-226-13&P
0006 00-10
TM 10-7360-226-13&P
0006 00-11
TM 10-7360-226-13&P
0006 00-12
TM 10-7360-226-13&P
DOOR BRACES
THUMBSCREWS
EXHAUST ELBOW
0006 00-13
TM 10-7360-226-13&P
11. Locate the ends of the two clear plastic air conditioner condensation drain hoses. Position
them so the condensation drains outside of the mechanical room.
12. Retrieve the MBU fuel can adapter from its storage location to the left of the generator and
install it on a filled fuel can. Place this can between the two tie-down provisions in the floor
on the left side of the mechanical room. Strap the can down with one short rubber strap.
Ensure the vent valve on the fuel can adapter is open.
13. Connect the hose from the fuel can adapter to the fuel connection on the left wall,
underneath the Power Entrance Panel.
14. Place a second filled fuel can, with the generator fuel can adapter installed, on the ground
outside of the mechanical room.
15. Uncoil the generator’s auxiliary fuel line from its storage location to the left of the generator
and connect it to the fuel can adapter.
16. If the platform was installed outside the mechanical room in step 1, remove the platform
and the two wing jacks.
Platform Installation
If the CK is on the trailer, install the platform at the personnel door as follows:
1. Close the personnel door.
2. Hook the edge of the platform over the bracket under the door and rest the platform on the
trailer tongue.
3. Attach the two wing jacks to the platform.
4. Install the platform rail.
5. Install the stair/ladder and stair rail.
6. If desired, open the personnel door and hold it open using a short rubber strap.
Grounding
If the CK is to be energized from the onboard generator, the ground rod must be installed and
the ground cable connected as described below. If the CK is to be energized from external
power, it will be automatically grounded through the power source, and the following steps need
not be performed.
1. Remove the ground rod from its storage location next to the Power Entrance Panel inside
the mechanical room.
2. Using the slide hammer (WP 0050 00, Table 1), drive the ground rod at least 8 feet into the
earth at a suitable location that is near enough for the grounding cable to reach from the rod
to the grounding terminal on the Power Entrance Panel (the cable is approximately 8 ft
long).
3. Connect one end of the grounding cable to the ground rod using the clamp provided.
Ensure that the connection is tight.
0006 00-14
TM 10-7360-226-13&P
4. Connect the other end of the grounding cable to the grounding terminal on the Power
Entrance Panel. Ensure that the connection is tight.
0006 00-15
TM 10-7360-226-13&P
EXTERNAL GENERATOR
POWER POWER
AVAILABLE E-STOP AVAILABLE
ON ON NORMAL
INTERIOR LIGHTING
EMERGENCY
LIGHTING MODE
LIGHT
0006 00-16
TM 10-7360-226-13&P
WARNING
0006 00-17
TM 10-7360-226-13&P
MOBILE
WARMING CEILING RACEWAY
CABINET
MECHANICAL
ROOM
WHITE LIGHT
BLACKOUT LIGHT
SHELTER CORE
SERVING AREA (TOP VIEW)
WARNING
7. Uncoil the water heater and water pump power cables from the back of the sink assembly
and temporarily drape them across the top of the assembly.
8. Roll up the window flap behind the sink location and secure it with the strap provided.
9. Position the sink assembly in its operational position and lock the front casters.
10. If it will not be needed to fill the steam table or tray pack heater, repack the 25-ft water
supply hose on the bottom shelf of the sink assembly.
11. Unstrap the mobile warming cabinet and move it to its operational position in the food
preparation wing, against the positioning rail on the floor. Place it as tightly in the corner as
possible and lock the front casters. Connect its power cord to the marked receptacle on the
ceiling raceway in the center core of the kitchen.
12. Unstrap and move the dual oven assembly to approximately its operational location in the
corner of the food preparation wing. Retrieve the chimney pipe from its storage location in
one of the drawer assemblies in the oven base and attach it to the outlet of the oven fan.
Orient the pipe so its outlet points downward.
13. Carefully guiding the chimney pipe through the opening in the wall, locate the oven
assembly against the positioning rail on the floor. Lock the front corner casters.
14. Uncoil the fuel line on right side of the oven assembly. Lead it along the floor against the
end wall, remove the dust caps, and attach it to the fuel supply fitting at the base of the
mechanical room wall.
15. Uncoil the longer of the two power cables on the left side of the oven assembly. Lead it up
the arch to its marked receptacle on the ceiling raceway. Plug in the cable and secure it to
the arch using the hook and loop ties provided.
16. Retrieve the appliance control box from its storage location in one of the drawer assemblies.
Hang it from the horizontal spacer bar just to the right of the center arch. Lead the power
cable up along the arch to its marked receptacle on the ceiling raceway. Plug in the cable
and secure it to the arch using the hook and loop ties provided.
17. Verify that the four switches on the appliance control box are OFF. Plug the power cables
for the water pump, water heater, and oven fan into their respective outlets on the bottom of
the box.
CAUTION
Ensure that no power cables are touching the tray pack heater or the
oven. They could become damaged and result in a fire or shock hazard.
18. Secure the excess lengths of cable between the fabric and the spacer bar.
19. Unstrap and remove the burner rack and base rack from on top of the tray pack heater.
Place them in a convenient location the serving wing.
20. Roll up the window flap next to the oven assembly and fasten it in place with the strap
provided.
21. Unstrap and move the tray pack heater to near its operational location next to the ovens.
0006 00-19
TM 10-7360-226-13&P
22. Remove the heater fan assembly from inside the tray pack heater and mount it in its bracket
on the back of the unit. Route the exhaust pipe through its penetration in the shelter wall,
orienting the pipe so its outlet points downward.
23. Attach the fuel line and power cable at the left of the ovens to the MBU in the tray pack
heater. Plug the heater fan cable into its designated outlet on the appliance control box.
24. Position the tray pack heater against the ovens and the positioning rail on the floor, and lock
the front casters.
CAUTION
When moving a refrigerator, use the metal bracket on the back. Do not
grasp the plastic tube running down the back of the unit or it may be
damaged.
25. Move the right-hand-hinged refrigerator to its operational location next to the mobile
warming cabinet. Position the refrigerator against the positioning rail on the floor and lock
the front casters. Connect its power cord to the Refrigerator No. 1 receptacle on the ceiling
raceway.
26. Position the left-hand-hinged refrigerator near its operational location next to the other
refrigerator and connect its power cord to the Refrigerator No. 2 receptacle on the ceiling
raceway. After it is plugged in, line up the refrigerator so that the fronts of the two units are
even with each other. Lock the front casters.
27. Remove the ratchet strap from the right half of the cook center. Remove the three insulated
food transporters and store them in any convenient location.
28. Remove the ratchet strap from the left half of the cook center. Remove the two insulated
food transporters and store them in any convenient location.
WARNING
The packed light storage box weighs approximately 100 lbs (45.4 kg).
Three persons must carry the box, lifting with legs not back, to prevent
injury.
29. Remove the light storage box from on top of the cook center and place it in any convenient
location on the floor of the serving wing.
NOTE
The two tables used in the food preparation area receive utility drawers,
the two used in the serving area do not. All four tables have the drawer
mounting hardware and are interchangeable.
30. Remove the two tables from the left side of the cook center, unfold their legs, and place
them in the serving wing. Position them against the sidewall between the doors. Store the
burner rack and base rack under the tables.
0006 00-20
TM 10-7360-226-13&P
31. Remove the cook pot cradle adapters stored in the blanket from the cook center and store
them under the tables. Remove the moving blanket and set it aside in a convenient
location.
32. Remove the remaining two tables from the cook center, unfold their legs, and place them in
the center of the food preparation wing. They may be placed in any convenient position as
desired.
33. Retrieve the two drawer assemblies from their storage locations at the bottom of the dual
oven assembly.
34. Temporarily empty the drawers, placing the removed items on the tables. From underneath,
attach a drawer to each table by screwing the captive screws on the drawer slides into the
fittings on the table. Place the utensils back in the drawers as desired. Store the remaining
miscellaneous kitchen items as desired. The knives should already be stored in the knife
rack on the side of the sink assembly.
35. Position the mobile storage cabinets against either wall of the serving area as desired.
CAUTION
Do not place filled beverage dispensers or other heavy items in the
mobile storage cabinets. Damage to the cabinets will result.
36. Remove the insulated food transporters from the refrigerators and mobile warming cabinet
and store them in any convenient location. Place the spare tray slides back inside the
mobile warming cabinet.
NOTE
The griddle, steam table, and cook pot cradle adapters are
interchangeable and can be used on either half of the cook center
peninsula.
37. Set up the cook center with the griddle and splash guards, the steam table and adapter top,
or the cook pot cradle adapters and cook pot cradles, as desired. Any of these items can be
set up on either half of the cook center. If the griddle is used, the splash guards must be
retrieved from the light storage box and installed on the griddle.
38. Retrieve any loose tie-down straps and store them on the hanger bars on the wall in the
food preparation area.
0006 00-21
TM 10-7360-226-13&P
REMOVABLE REMOVABLE
FIXTURES FIXTURES
BLACKOUT LIGHTS
0006 00-22
TM 10-7360-226-13&P
0006 00-23
TM 10-7360-226-13&P
KITCHEN OPERATION
Generator
A detailed description of generator operation is provided in TM 9-6115-642-10.
0006 00-24
TM 10-7360-226-13&P
Introduction
The ISO expandable shelter serves as the primary container for the CK. Upon completion of an
operational deployment, the CK is packed for transport within the shelter. All components must
be packed in the order and locations specified in the following paragraphs to ensure that
everything will fit and to prevent damage during transport.
The packout procedures which follow assume that all foodstuffs and other items not part of the
CK’s inventory will be removed before initiating packout. In specific tactical situations, however,
the Unit Commander or Unit Standard Operating Procedures may direct that the CK be packed
out and moved with food or other items on board. In such cases, the packout procedures may
be locally modified as required.
When a ratchet strap is called for, place the long section of the strap toward the mechanical
room and the short ratchet section toward the personnel door. Ensure that the straps are
straight. Tighten the straps slightly, move the piece of equipment slightly to ensure that the
straps are secure, then completely tighten the straps.
Figure 15 illustrates the packout locations of the appliances and other major components.
Table 2 provides a checklist of the loose items and gives the recommended packout location of
each item. Further information and instructions for packout are provided in the following
paragraphs.
TRAY PACK
HEATER
AIR CONDITIONERS
(2)
PERSONNEL DOOR
GENERATOR
MECHANICAL
REFRIGERATOR ROOM
POLE BAGS
GRIDDLE
COOK CENTER
(SEE COOK CENTER
PACKOUT DIAGRAM)
0006 00-25
TM 10-7360-226-13&P
WARNING
0006 00-26
TM 10-7360-226-13&P
0006 00-27
TM 10-7360-226-13&P
Cook Center
Figure 16 illustrates the locations of the items packed on or within the cook center.
IFC (2)
LAMP BOX
IFC (3)
TABLES (2)
TABLES (2)
BLANKET (COOK
POT CRADLE STEAM TABLE
ADAPTERS INSERT
PACKED INSIDE) MBU (MBUs
GRIDDLE REMAIN
IN PLACE)
ROASTING PAN
(4) COOK POT CRADLE
(2)
0006 00-28
TM 10-7360-226-13&P
0006 00-29
TM 10-7360-226-13&P
WARNING
DO NOT use one of the water supply hoses to drain the tray pack heater.
They are for potable water use and could become contaminated.
3. If the tray pack heater must be drained, roll it to the area of the personnel access door, open
its drain valve, and drain the water into the floor drain. Close the valve when draining is
complete. Pack the heater fan assembly inside the tray pack heater.
4. If necessary, disconnect the external drain hose and drain it. Tightly coil the hose and pack
it on the lower shelf of the sink assembly.
5. Position the tray pack heater as shown earlier in Figure 15, with its back to the mechanical
room wall.
6. Place two ratchet straps over the tray pack heater, running from the loops on the
mechanical room wall down to the tie-down provisions in the floor. Tighten the straps
securely.
7. Place the base rack inside the burner rack and set both on top of the tray pack heater.
Strap them down with two long rubber straps. Hook the straps under the edges of the tray
pack heater’s base.
Refrigerators
1. Place four insulated food transporters in each refrigerator, one on each shelf.
2. Strap the containers to the shelves using one short rubber strap over each container, placed
from back to front.
3. Unplug the refrigerators and temporarily move them to the serving wing while completing
packout and closure of the food preparation wing.
0006 00-30
TM 10-7360-226-13&P
0006 00-31
TM 10-7360-226-13&P
WARNING
A storage bag filled with shelter arch components weighs approximately
130 lbs (59 kg). Three persons must carry the bag, lifting with legs, not
back, to prevent injury.
4. Remove the adjustable spacer. Starting in the middle of the wing, remove the arch spacers
and arch frame assemblies (it may be necessary for personnel to push up on the fabric
while removing the assemblies). Disassemble the components and place the them in one of
the storage bags. Temporarily move the bag to the serving wing so it is out of the way.
5. If still running, turn off the ECU and then shut down the generator from the generator control
panel.
6. Remove the locking pins attaching the three wing jacks to the wing, and remove the jacks.
It may be necessary to retrieve a winch handle and crank the wing up slightly to take the
weight off the pins before they can be removed.
7. If installed, remove the platform rail, platform, and stair/ladder at the personnel door and
temporarily set them out of the way (the platform will interfere with the winch handle).
WARNING
When raising or lowering the wings, one member of the crew must act as
a spotter to ensure that all personnel stay clear.
8. If not already done, retrieve a jack/winch handle from its storage location on the side of the
rifle rack.
9. Winch up the wing using the left winch. When the wing is approximately halfway up, stop
winching. Push in on the fabric at each end of the wing so it will properly fold up as the wing
is closed.
10. Continue winching up the wing. When it is nearly closed, climb onto the container and
attach the orange safety strap. After the strap is attached, unlock and rotate the four cam-
locks on the side of the wing 90o so their handles are pointing straight outward.
11. Continue winching up the wing until it is almost closed and the winch becomes hard to turn.
The spotter can advise the person operating the winch when the wing is almost closed.
12. Partially close the four cam-locks by rotating their handles approximately 45o toward their
locked position. Crank the wing closed a few more turns, then completely engage and lock
the cam-locks.
0006 00-32
TM 10-7360-226-13&P
Refrigerator Tie-Down
1. Place the long ends of three ratchet straps in the tie-down provisions for the first refrigerator.
2. Referring to Figure 15, position the right-hand hinged refrigerator with its front facing
outboard toward the closed food preparation wing. Place the three straps over the top of the
refrigerator, two from side to side and one from front to back. Move the refrigerator into its
final position. Attach the ratchet end of each strap to the appropriate tie-down provision in
the floor and tighten the straps securely.
3. Place the long ends of three ratchet straps in the tie-down provisions for the second
refrigerator.
4. Position the second refrigerator with its back facing the back of the first refrigerator. Place
the three straps over the top of the refrigerator, two from side to side and one from front to
back. Move the refrigerator into its final position. Attach the ratchet end of each strap to the
appropriate tie-down provision in the floor and tighten the straps securely.
WARNING
A storage bag filled with shelter arch components weighs approximately
130 lbs (59 kg). Three persons must carry the bag, lifting with legs, not
back, to prevent injury.
1. Place the bag of shelter arch components from the food preparation wing against the
refrigerator, angling the bag so one end is against the ceiling and the other against the side
of the cook center.
2. Close and secure all doors and windows in the wing except the door nearest the personnel
access door. Fold the bottom of the door inward and push it under the door so it will not be
caught when the wing is closed.
3. Retrieve the remaining arch component storage bag.
4. Remove the curved spacers and place them in the storage bag. Starting in the middle of the
wing, remove the arch spacers and arch frame assemblies. Disassemble the frame
assemblies and place the components in the storage bag. Close the bag and place it bag
beside the other one, against the refrigerator.
5. If installed, remove the stair/ladders.
6. Secure the remaining serving door. Fold the bottom of the door inward and push it under
the door so it will not be caught when the wing is closed.
7. Remove the locking pins attaching the three wing jacks to the wing, and remove the jacks.
It may be necessary to crank the wing up slightly to take the weight off the pins before they
can be removed.
0006 00-33
TM 10-7360-226-13&P
WARNING
When raising or lowering the wings, one member of the crew must act as
a spotter to ensure that all personnel stay clear.
8. Winch up the wing using the right winch. When the wing is approximately halfway up, stop
winching. Push in on the fabric at each end of the wing so it will properly fold up as the wing
is closed.
9. Continue winching up the wing. When it is nearly closed, climb onto the container and
attach the orange safety strap. After the strap is attached, unlock and rotate the four cam-
locks on the side of the wing 90o so their handles are pointing straight outward.
10. Continue winching up the wing until it is almost closed and the winch becomes hard to turn.
The spotter can advise the person operating the winch when the wing is almost closed.
11. Partially engage the four cam-locks by rotating their handles approximately 45o toward their
locked position. Crank the wing closed a few more turns, then completely engage and lock
the cam-locks.
12. Return the jack/winch handle to its storage location on the side of the rifle rack. Strap it in
place with its handle end up.
13. Pack the three pairs of stair railings upside down just inside the personnel door. Strap the
railings in place on both sides of the door using two short rubber straps.
14. On the Main Control Panel, turn the INTERIOR LIGHTING and EMERGENCY LIGHT
switches OFF.
15. Close and latch the personnel door.
Jack Removal
If they were used, remove the corner jacks and screw jacks as follows.
1. Lower the corner jacks until the end of the container is resting on the ground. Remove the
jacks.
2. Install the corner jacks at the opposite end of the container. Raise the end of the container
just until the weight is off of the screw jacks. Remove the screw jacks.
3. Lower the corner jacks until the end of the container is resting on the ground. Remove the
jacks.
2. Unbuckle the awning from both doors and lay it up out of the way.
3. Remove the awning support bar from the brackets on the doors. Slip the straps from the
generator, air conditioner, and exhaust fan ducts from the awning rod. Leave the loops in
the straps, and the ducts attached to the units.
4. Store the awning support bar on the floor just inside the mechanical room.
5. Stuff the generator and air conditioner ducts into the openings of the units so that they are
not in the way. Drape the hood exhaust duct behind the generator discharge hood.
6. Remove the two door braces and store them on the floor underneath the air conditioners.
WARNING
Ensure that the generator exhaust pipe has completely cooled before
attempting to disassemble the elbow pipe.
7. Remove the generator exhaust elbow pipe by loosening the clamp and slipping the elbow
through the awning from above. Store it at the right end of the generator. Leave the clamp
attached to the exhaust pipe end at the ceiling of the mechanical room.
8. Unscrew the awning from the door frame. Fold it and pack it on top of the generator.
9. Retrieve the ground rod assembly, clean it, and store it in its brackets next to the Power
Entrance Panel.
10. If they were used, place the screw jack extension/base plates at the left end of the
generator. Strap them down with two short rubber straps.
11. Disconnect the MBU fuel line at the connection below the Power Entrance Panel. Remove
the fuel can adapter from the can, place it in its storage bag, and pack it on the floor to the
left of the generator. Put the cap on the fuel can and remove the can from the mechanical
room. Stow the strap in any convenient place in the mechanical room.
12. Disconnect the generator’s auxiliary fuel line at the other fuel can. Remove the fuel can
adapter from the can, place it in its storage bag, and pack it on the floor to the left of the
generator. Put the cap on the fuel can.
13. Coil the generator’s auxiliary fuel line and stow it on the floor to the left of the generator.
14. Disconnect the wing jacks from the platform. Remove the platform and slide it, with the
edge containing the jack brackets up, between the screw jack extension/base plates and the
front of the generator. Pack the platform railing next to the platform.
15. Place the long portions of two ratchet straps into the two loops located at the base of the
generator. Temporarily place the loose ends of the straps on top of the generator.
16. Place the three stair/ladders on their sides with their tops to the left.
17. Place the 6 water cans, on their sides, between the stair/ladder treads.
18. Strap the stair/ladders in place by bringing the two ratchet straps over them and securing
them to the rings on the floor. Tighten the straps securely.
0006 00-35
TM 10-7360-226-13&P
19. Place the wing jacks, with their base plates to the left, on top of the stair/ladders. Slide the
tops of the jacks under the air conditioner and secure the jacks to the stair/ladders using two
short rubber straps.
20. If the corner jacks and screw jacks were used, separate the jack bodies from the
extension/base plates. Store the corner jacks bodies, their extension/base plates, and the
screw jack bodies in their storage brackets on the left door. Ensure that the jacks and base
plates are properly secured to the brackets.
21. Stow the screw jack extension/base plates on the floor to the left of the generator and strap
them down with a short rubber strap.
22. Ensure that the ends of the two air conditioner condensation drain lines are stowed inside
the mechanical room so they will not be damaged when the doors are closed.
23. Closing the left door first, close and latch the mechanical room doors.
24. Place all three fuel cans in a Food Service Section vehicle.
0006 00-36
TM 10-7360-226-13&P
INITIAL SETUP:
Kitchen set up and operating
GENERAL
This work package provides instructions for operating the CK under unusual conditions. These
include adverse weather; nuclear, biological, and chemical attack; and emergency blackout
conditions.
0007 00-1
TM 10-7360-226-13&P
0007 00-2
TM 10-7360-226-13&P
EMERGENCY PROCEDURES
0007 00-4
TM 10-7360-226-13&P
CHAPTER 3
TROUBLESHOOTING PROCEDURES
THIS PAGE INTENTIONALLY LEFT BLANK
TM 10-7360-226-13&P
MALFUNCTION/SYMPTOM INDEX
The malfunction/symptom index (WP 0009 00) is a quick reference for finding troubleshooting
procedures. Associated with each symptom name is a work package sequence number
representing the starting point in a troubleshooting sequence. As the troubleshooting activity
progresses through to the conclusion of a sequence, a reference is made to the next logical
troubleshooting sequence by work package sequence number or by referring to the
malfunction/symptom index to locate the next failure symptom work package. This type of
activity continues until successful fault isolation is achieved.
TROUBLESHOOTING PROCEDURES
The troubleshooting work packages contain tables listing the malfunctions, checks or
inspections, and corrective actions required to return the equipment to normal operation.
Perform the steps in the order they appear in the tables.
Each work package is headed by an initial setup. This setup outlines what is needed as well as
the conditions that must be met before starting the task. DO NOT START A TASK UNTIL:
• You understand the task.
• You understand what you are to do.
• You understand what is needed to do the work.
• You have the things you need.
This manual cannot list all malfunctions that may occur, or all tests, inspections and corrective
actions. If a malfunction is not listed or is not corrected by listed corrective actions, notify unit
maintenance.
GENERAL INFORMATION
When troubleshooting the electrical system with power connected, place all switches and circuit
breakers in the OFF position.
If any circuit breaker trips after it has been reset, notify unit maintenance.
INITIAL SETUP:
Kitchen set up
Maintenance Level
Operator/Crew
0010 00-1
TM 10-7360-226-13&P
Generator will not Check that the E-Stop (Main Reset E-Stop
crank Control Panel) is reset (pulled out)
Check that DC control power circuit Reset circuit breaker
breaker CB1 (behind generator
control panel) is reset (pushed in)
Check that the E-Stop circuit Reset circuit breaker
breaker (Power Entrance Panel) is
reset (pushed in)
Check that the generator DEAD Place switch in NORMAL
CRANK switch is in NORMAL
(behind generator access door
accessible from inside the
mechanical room)
Check generator battery If loose or corroded, notify unit
connections (inside access doors maintenance
on both sides of generator)
Generator cranks but Check that the generator DEAD Place switch in NORMAL
does not start CRANK switch is in NORMAL
(behind generator access door
accessible from inside the
mechanical room)
0010 00-2
TM 10-7360-226-13&P
Interior lights do not No other electrical components See “No Power to Kitchen”
work operate
All other electrical components Check/reset lighting circuit
operate breaker (#19 on Power
Distribution Panel)
Notify unit maintenance
INITIAL SETUP:
CK set up
Maintenance Level
Operator/Crew
MBU powers on but does Check low fuel light on MBU Refuel MBU
not start
0011 00-1
TM 10-7360-226-13&P
INITIAL SETUP:
CK set up
Maintenance Level
Operator/Crew
INITIAL SETUP:
CK set up
Maintenance Level
Operator/Crew
HAND SINK ASSEMBLY MALFUNCTIONS
Table 1. Troubleshooting Procedures (Hand Sink Assembly)
Malfunction Test or Inspection Corrective Action
No hot or cold water Water pump running Immediately turn water heater
OFF (appliance control box)
Check hoses for kinks, Remove kinks, tighten loose or
obstructions, leaks, missing leaking fittings, repair/replace
washers damaged hose
Supply valve from tank trailer open Check/open valve
Notify unit maintenance
Pump will not run Immediately turn water heater
OFF (appliance control box)
Check/plug in pump power cord
Verify pump switch is ON
(appliance control box)
Verify appliance control box is
plugged in
Check/reset pump circuit
breaker (appliance control box)
Check/reset appliance control
box circuit breaker (#24 on
Power Distribution Panel)
Notify unit maintenance
Low water pressure Check hoses for kinks, Remove kinks, tighten loose or
obstructions, leaks, missing leaking fittings, replace
washers damaged hose
Supply valve from tank trailer open Check/open valve
0013 00-1
TM 10-7360-226-13&P
Water is still cold after Water heater switch ON (appliance Turn water heater switch ON
30 minutes control box)
Water heater circuit breaker open Check/reset water heater circuit
(appliance control box) breaker (appliance control box)
Notify unit maintenance
0013 00-2
TM 10-7360-226-13&P
INITIAL SETUP:
CK set up
Maintenance Level
Operator/Crew
0014 00-1
TM 10-7360-226-13&P
Oven fan does not Oven fan power cord plugged in Check/plug in power cord
work (appliance control box)
Oven fan switch ON (appliance Turn oven fan switch ON
control box)
Oven fan circuit breaker open Check/close circuit breaker
(appliance control box)
Appliance control box plugged in Plug in appliance control box
Appliance control box receptacle Check/close appliance control
circuit breaker closed box circuit breaker (#24 on
Power Distribution Panel)
Plug oven fan power cord into a Notify unit maintenance
different receptacle on appliance
control box
0014 00-2
TM 10-7360-226-13&P
CHAPTER 4
UNPACKING
The CK is shipped with all components and equipment packed inside the ISO container. To
unpack upon receipt, set up the kitchen as described in WP 0006 00.
INSPECTION
Inspect the equipment for damage incurred during shipment. Report any damage on SF 361,
Transportation Discrepancy Report.
Check the equipment against the Components of End Item and Basic Issue Items lists (WP
0049 00) to verify that the CK is complete. Report any discrepancies in accordance with DA
PAM 738-750.
Check to see that the generator’s control panel door and right side door have been removed
(they should be, but may not be if the generator has been replaced). The doors may be in
position, but their hinges should be unbolted. The control panel door is accessible through the
food preparation area wall, and the right side door is accessible through the door next to the
cook center. Notify your supervisor if either door has not been unbolted – the generator must
be removed from the CK to unbolt them.
Perform Service Upon Receipt for the generator in accordance with TM 9-6115-642-24.
Perform Service Upon Receipt for the MBUs in accordance with TM 10-7310-281-13&P.
INTRODUCTION
Preventive Maintenance Checks and Services (PMCS) are performed to keep the CK and its
associated equipment in good operating condition. The checks are used to find, correct, or
report problems. Operators and Unit maintenance personnel are to perform the PMCS tasks as
shown in the PMCS tables. PMCS are done every day the CK is operated, using the
appropriate PMCS table.
Perform all checks and services keeping in mind the following guidelines:
Before you begin using the CK, do Before Operation PMCS
While the CK is in use, do During Operation PMCS
After using the CK, do After Operation PMCS
If you find something wrong when performing PMCS, fix it using troubleshooting and/or
maintenance procedures. Pay attention to WARNING and CAUTION statements. A WARNING
means someone could be hurt. A CAUTION means equipment could be damaged.
The right-hand column of the PMCS table lists conditions that make the CK not fully mission
capable. Write up the faults that cannot be repaired on DA Form 2404 for unit maintenance.
For further information on how to use this form, see DA PAM 738-750.
If any tools required to perform PMCS are not listed in the procedures, notify your supervisor.
Refer to TM 9-6115-642-10 for PMCS procedures for the generator.
Refer to TM 10-7310-281-13&P for PMCS procedures for the Modern Burner Unit (MBU).
Refer to TM 9-2330-328-14&P for PMCS procedures for the CK trailer, if applicable.
INSPECTION
Look for signs of trouble. Senses help here. You can feel, smell, hear, or see many problems
that can be eliminated before they get worse. Inspect to see that items are in good condition.
Are components correctly installed and secured? Is any damage to the frame or components
visible? Correct any faults or notify unit maintenance.
0016 00-1
TM 10-7360-226-13&P
LUBRICATION
The only component of the CK requiring scheduled lubrication is the generator set. Refer to LO
9-6115-642-12 and TM 9-6115-642-10 for lubrication procedures. The container winches, door
hinges, and corner jacks should be lubricated as necessary in accordance with the PMCS
tables.
CLEANING
Proper cleaning of the CK and its components is an integral part of maintenance. It helps
prevent possible problems in the future, so make it a habit to clean the CK and its components
whenever necessary. Refer to TM 10-7310-281-13&P for proper cleaning procedures for the
MBUs.
The generator set can be continuously operated at any time from no load up to and including
rated load. At light loads (less than 25% of set rating), an oily residue (unburned fuel oil) may
be noticed in the exhaust outlet and around connection joints in the exhaust system. This
residue is caused by the inability of the fuel injection system to consistently meter the small
amounts of fuel required to operate the generator with a light load. While this condition does not
indicate a defect in the fuel system, the oily residue could affect engine performance and create
a cosmetic problem on and around the generator set. Operation at rated load will burn off the
oily residue in a short time, depending upon the amount present. The muffler may also need to
be removed and cleaned if excessive buildup occurs. Increasing the electrical load on the set
can prevent this oily residue.
SPECIAL INSTRUCTIONS
It is necessary for you to know how fluid leakage affects the status of the CK. Following are
types/classes of leakage you need to know to be able to determine the status of the CK. Learn
these leakage definitions and remember – when in doubt, notify your supervisor.
Class I: Seepage of fluid (as indicated by wetness or discoloration) not great enough to form
drops.
Class II: Leakage of fluid great enough to form drops but not enough to cause drops to drip
from the item being checked/inspected.
Class III: Leakage of fluid great enough to form drops that fall from the item being
checked/inspected.
Equipment with minor fluid leaks (Class I or II) may be operated and is considered fully mission
capable (refer to DA PAM 738-750). Of course, you must consider the fluid capacity in the
item/system being checked/inspected. When in doubt, notify your supervisor.
When operating with Class I or II leaks, continue to check fluid levels as required by the PMCS
tables. Class III leaks should be immediately reported to your supervisor.
0016 00-2
TM 10-7360-226-13&P
INITIAL SETUP:
Kitchen Set Up for Operation
Maintenance Level:
Operator/Crew
0016 00-3
TM 10-7360-226-13&P
0016 00-4
TM 10-7360-226-13&P
0016 00-5
TM 10-7360-226-13&P
0016 00-6
TM 10-7360-226-13&P
INITIAL SETUP:
Kitchen Set Up/Operating
Maintenance Level:
Operator/Crew
Table 2. During Operation PMCS for CK
ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:
3 During Tray pack Monitor MBU and heater fan for proper MBU or heater fan
heater operation. inoperable.
4 During Hand sink Monitor water pump and water heater Pump or water
assembly for leaks and proper operation. heater leaking or
inoperable.
Monitor faucets, drain trap, and
supply/drain water lines for leakage,
proper operation.
5 During Mobile warming Monitor cabinet for proper operation Cabinet will not
cabinet and temperature control. maintain
temperature.
0016 00-7
TM 10-7360-226-13&P
6 During Refrigerators Inspect door for proper seal contact. Door not properly
Check inside thermometer for proper sealing. Will not
temperature. Check operation of maintain proper
interior light. temperature.
0016 00-8
TM 10-7360-226-13&P
INITIAL SETUP:
Kitchen Set Up/Not Operating
Maintenance Level:
Operator/Crew
Table 3. After Operation PMCS for CK
ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT
NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:
6 After Hand sink Inspect cabinet, sink, faucet for Any leak. Pump
assembly damage, evidence of leakage. or water heater
inoperable.
7 After Refrigerators Inspect door seal for proper contact. Door not properly
sealing.
SHELTER ASSEMBLY
INITIAL SETUP:
CK set up for operation
Maintenance Level
Unit
GENERAL
This procedure contains information and instructions for inspecting and making repairs to the
Shelter Assembly. Refer to WP 0034 00 for repair parts information.
INSPECT
Inspect the orange safety straps for cuts and signs of deterioration.
Inspect the winch cables for frayed wires or flat spots.
Inspect the tent and awning fabric for cuts or tears.
Inspect the exterior drain hose for cracks, cuts, and missing or damaged gaskets.
TEST
Safety Strap: Follow the Shelter Expansion procedure in WP 0006 00 to lower the applicable
wing until the orange safety strap is almost tight. The orange safety strap is to be replaced if it
is broken, frayed at the edges or it is evident that the strap will not support the weight of the
shelter floor as it is being lowered. There is no repair for the safety strap. It must be replaced.
Refer to the following section for the repair procedure.
Winch Assembly: Follow the Shelter Expansion or Wing Closure procedure as applicable to
lower or raise the applicable wing. The winch should provide a smooth and even cranking
operation. A clicking sound should be heard when the handle is rotated clockwise. There
should not be a clicking sound when the crank is rotated counterclockwise. If a rough,
intermittent, erratic or binding operation occurs, open the winch assembly access panel in the
kitchen area and check that the winch cable is being properly wound on the winch cable reel
assembly. Check the winch cable at each visible area at the container ends and along the wing.
Continue the cranking operation if possible to check the cable along the entire length. The
winch cable is to be replaced if any of the individual cable wires are broken, the cable is kinked
or if there is more than one flat spot anywhere along the cable. Refer to the following section for
the replacement procedure.
0017 00-1
TM 10-7360-226-13&P
If the winch assembly cable is not binding, the winch assembly can be removed following the
replacement procedure in the next section. After the winch assembly has been removed from
the shelter, remove the handle retainer, assembly and brake cover. If the brake disks or any
other part is cracked or broken within the winch assembly, the winch assembly requires
replacement.
Shelter and Awning Fabric: Any tears in the fabric or awning that permit water to penetrate
the shelter require maintenance. Follow the repair procedure below.
Exterior Drain Hose: Locate the source of drain hose leakage. If at the connector, check the
connector gasket. If warped or cut, replace the gasket. If the leak is in the hose part of the
assembly, the hose assembly will need to be replaced.
REPLACE
Safety Strap: The side wing of the shelter must be in the lowered position to replace a safety
strap. Unbolt the strap from the shelter and retain the hardware. Install a new strap and bolt it
in place.
Winch Cable: The side wing of the shelter must be in the lowered position to replace the winch
cable. If the cable is badly damaged, use a forklift as a backup for the winch. Remove three
wing jacks from the Mechanical Room if not already in place and install according to the setup
procedure to support the side floor.
WARNING
Use gloves while removing the winch cable from the winch drum.
Remove the two access panels for the winch assembly and pulleys located to the left of the
personnel access door. With one person using the winch crank and another person outside the
kitchen area, unwind the cable from the winch while pulling the excess cable to the outside of
the shelter. Remove the cable-retaining nuts on the winch assembly reel and while one person
guides the cable through the shelter the other person coils the cable outside the shelter beside
the side floor.
With one person guiding the cable through the tube of the side floor, the other person pulls the
cable through the tube and coils the cable on the Mechanical Room end of the side floor.
Continue pulling the cable through the tube until all the cable is coiled outside the Mechanical
Room.
Locate the black plastic plug located in the upper back interior corner of the Mechanical Room
on the same side as the cable being replaced. Remove the plug and locate the steel ferrule
cable end in the hole. With a needle nose pliers, grasp the steel ferrule cable end and pull it
clear of the wall. Continue pulling and guiding the cable through the hole.
0017 00-2
TM 10-7360-226-13&P
To install a new cable, feed the end of the cable opposite the ferrule through the hole from
inside the Mechanical Room. Avoid twisting and kinking the cable. Feed the end of the cable
through the tube at the edge of the side floor. With one person pulling the cable through the
tube and another person guiding the cable, continue routing the cable through the side floor
tube until all excess cable is through the tube. Route the cable through the passage over the
personnel door, over the pulley and down to the winch. Wind the cable onto the winch drum for
a full turn and secure the cable to the drum using retained hardware. With one person guiding
the cable from outside the shelter, another person winds the cable evenly onto the winch.
Inspect the cable carefully and avoid twists or kinks as it winds onto the drum. Inspect the cable
all the way along its path and make sure it is tight at the ferrule end in the Mechanical Room.
Replace the black plastic plug.
Winch Replacement: With the side floor down and supported by wing jacks, or with the side
floor up and the cam-locks locked, unwind the cable from the winch drum.
Remove the cable end from the drum by loosening the two hex nuts. Place the cable in loose
coils on the kitchen floor.
Unfasten and retain the winch base bolts and remove the winch. Install the new winch with the
retained hardware. Rewind the cable onto the new winch drum.
Exterior Drain Hose: If a quick-disconnect coupling is damaged or the hose is cut or cracked,
no repair is possible. The hose assembly must be replaced. If a gasket is damaged, remove it
from the coupling using needle nose pliers and replace it with a new one.
Fabric Side: The shelter wing must be fully lowered and supported by wing jacks to replace the
fabric side. Remove all appliances and shelter arch components from the side to be replaced.
Starting at the top edge of the container, remove and retain the machine screws and mounting
plates along the top of the fabric side. Repeat the procedure along the sides of the container
and along the perimeter of the wing floor. Loosen the hardware holding the rubber bumper
along the edge of the wing if necessary to remove the fabric side. After all hardware has been
removed, remove the fabric side.
Unfold the replacement fabric side. Align the top of the fabric at the top of the container. While
holding the fabric side in place, install the mounting plates and machine screws along the top of
the container. Repeat the procedure along the sides of the container. Bring the material down
to the edge of the rubber bumper along the length of the wing edge and install the mounting
plates and machine screws.
Install the shelter arch components and check the alignment of the fabric side and that all
hardware has been properly installed.
0017 00-3
TM 10-7360-226-13&P
REPAIR
Fabric Repair, Outside Surface or Awning: To repair a tear in the outer fabric or awning, use
the fabric repair kit. Cut a patch of at least a one-inch greater size than the tear in all directions.
Round the corners of the patch. Thoroughly clean the cover surface and roughen it with an
abrasive file.
Apply an even coat of vinyl cement to both surfaces and let them dry for 2 to 5 minutes.
With an assistant supporting the vinyl from inside the shelter, press firmly to bond the surfaces.
Allow twenty-four hours at 60 oF or more to cure before folding up the cover.
Fabric Repair, Inside Surface: With gray duct tape (or equal), cover the tear in the insulation
area or tape a patch in place covering all edges. Cut a strip of tape longer than the tear in the
inner liner.
Press one long edge of the tape to the area of the tear ensuring that the ends of the tape extend
past the end of the tear on both ends. Close the tear and press the other side into the tape with
an assistant on the outside providing support. The final appearance on the inside should be a
nearly straight line following the original tear.
0017 00-4
TM 10-7360-226-13&P
MECHANICAL ROOM
INITIAL SETUP:
CK set up for operation
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)
GENERAL
This procedure contains information and instructions for inspecting and making repairs to
various components in the CK Mechanical Room. Refer to WP 0035 00 for repair parts
information. Electrical power components are included in the Electrical System Unit
Maintenance Procedures. Fuel line and electrical cable procedures for components inside the
kitchen area are included in the applicable Unit Maintenance Procedures for the individual
component.
INSPECT
Inspect fuel lines for damaged connectors and lines.
Inspect 24 VDC power cables for frayed insulation and damaged connectors.
Inspect cloth exhaust ducts for cuts or tears.
Inspect air conditioner vibration mounts for damage or deterioration.
TEST
Fuel Lines: Refer to the troubleshooting procedures in the MBU manual to determine if the
problem with the MBUs is caused by a fuel problem. If the problem is lack of fuel, check the
connections at the fuel source, that the proper fuel is being used, and that the vent valve on the
fuel can adapter is open. Check the fuel line connections at the fuel line tee on the left side of
the Mechanical Room wall behind the generator for any signs of fuel leakage.
24 VDC Electrical Cable: Refer to the troubleshooting procedures in the MBU manual to
determine if the problem with the MBUs is caused by an electrical problem. If there is an
electrical problem, remove a 24 volt connector from any of the MBUs and check for 24 VDC. If
there is no voltage, check the switch position on the MBU Converter (pulled forward position
away from the wall) and the power connector. Remove the 24 VDC power connectors at the
MBU Converter and check for 24 VDC. If the voltage is not 24 VDC, replace the MBU
Converter. See the replacement procedure in the following section.
0018 00-1
TM 10-7360-226-13&P
If the 24 VDC at the MBU Converter is correct, check the 24 VDC wiring to the kitchen area.
RED LEDS
UNUSED
P3 P4
UNIT-2 CONDENSER BLOW ER HIGH
UNIT-2 COMPRESSOR-2
UNIT-2 COMPRESSOR-1
DAMPER OPEN
P1
HEATER RELAY P2 UNIT-2 NO FREEZE
21 21
(12 VDC) P6 P5 ( 5 VDC)
Remove the access panels of both air conditioners. Set the ECU Mode Switch in the operating
area for High Cool. Monitor ECU operation by noting the LEDs as shown in Figure 1. LED
configuration is also shown on the inside cover of the control box. As the air conditioners are
automatically cycled through their operation (See Figure 2 for reference) note the sequence of
events. As the LED turns on during the cycle, check the voltage at the air conditioner terminal
board. A voltage of 12 VDC should be noted as each LED lamp comes on. See Figure 3.
If the diagnostic sequence is correct and the output voltages (12 VDC) are correct at each
terminal board connection on the air conditioner, the ECU controller board is functioning
properly, and the fault is in the air conditioner. Replace the air conditioner using the procedure
in the next section.
0018 00-3
TM 10-7360-226-13&P
GROUND GROUND
COMPRESSOR 2 COMPRESSOR 2
COMPRESSOR 1 COMPRESSOR 1
12 VDC 12 VDC
UNUSED UNUSED
Generator Set:
REPLACE
WARNING
Before servicing any component of the mechanical room, turn OFF and
tag or lock the required circuit breaker on the Power Distribution Panel.
Ensure all power is off to the component being serviced.
MBU Converter: Unplug the converter from its 115 VAC receptacle. Disconnect the 24 VDC
output power connectors. Remove the mounting hardware and replace the converter. Reinstall
hardware and connectors. Plug the converter power cable into the designated 115 VAC
receptacle.
0018 00-4
TM 10-7360-226-13&P
Exhaust Fan: Turn OFF and lock or tag Intake/Exhaust Fan circuit breakers #2 and #4 on the
Power Distribution Panel. Remove and retain the four mounting bolts on the exhaust duct and
remove the fan assembly. Disconnect the power cable and replace the fan using the retained
hardware.
Intake Fan: Turn OFF and lock or tag Intake/Exhaust Fan circuit breakers #2 and #4 on the
Power Distribution Panel. Remove the intake filter and disconnect the power cable. Remove
and retain the fan mounting bolts. Install the replacement fan, replace the mounting bolts and
connect the power cable. Insert the intake air filter in the duct.
Air Conditioner:
WARNING
Shut off and tag the ECU circuit breaker at the Power Distribution Panel
before performing any maintenance on the air conditioners.
Removal: Shut off and tag the ECU circuit breaker at the Power Distribution Panel. Detach the
fabric air duct. Remove the access panel from the side of the air conditioner. Label and
disconnect the wires from the terminal block. Reattach the access panel. Disconnect the
condensation drain line.
Remove the two access panels in the food preparation area. Remove the bolts connecting the
air conditioner shock mounts to the support frame. A forklift is required to remove the air
conditioner from the Mechanical Room. Using a forklift, lift the replacement air conditioner
through the double doors of the Mechanical Room being careful that the air conditioner clears
the doorway. Remove and retain the shock mounts.
Install: Install the shock mounts. Align the four mounting holes of the replacement air
conditioner with the corresponding holes in the support frame. When the air conditioner is
properly aligned, tighten all the mounting bolts.
Insert the power wiring through the hole in the electrical enclosure behind the electrical cover
plate. Connect the power cables and attach the electrical enclosure cover plate.
Reattach the air duct and the condensation drain line. Install the two access panels in the food
preparation area. Turn on power at the Power Distribution Panel and check for proper operation
as described under TEST, earlier.
ECU Controller Board: The ECU Control Box (Figure 4) is located in the Mechanical Room
next to the air conditioners. Make sure the Air Conditioner and the ECU Control circuit breakers
on the Power Distribution Panel are turned OFF and tagged or locked. Open the front panel of
the ECU Control Box and label the wires to terminal boards P1 through P5 as shown in Figure
1. Remove the wires and the four mounting screws. Install the replacement PC board and the
mounting hardware. Reconnect all wires to the terminal boards P1 through P5. Turn on the
circuit breakers and check the air conditioners for proper operation as described earlier under
TEST.
0018 00-5
TM 10-7360-226-13&P
Power Supply: The ECU Control Box is mounted on the rear wall of the Mechanical Room,
next to the air conditioners. Make sure the Air Conditioner and ECU Control circuit breakers
on the Power Distribution Panel are turned OFF and tagged or locked. Remove the mounting
screws of the power supply board to permit disassembly of the wiring on top of the board. Label
and disconnect the wires from the terminal strip.
Connect the wires to the replacement board and reassemble the mounting hardware. Turn on
the circuit breakers and check the air conditioners for proper operation as described earlier
under TEST.
Relay: Remove the spring clip holding the relay in its socket. Unplug the relay and plug in a
new one. Replace the spring clip.
RELAY
POWER SUPPLY
ECU CONTROLLER BOARD
Generator:
WARNING
Disconnect all power from the CK and all load cables from the generator
before removal.
Removal: Make sure all power is disconnected from the CK. Remove the access panels that
are located between the generator and the kitchen area wall. From the kitchen area disconnect
the generator output terminals.
0018 00-6
TM 10-7360-226-13&P
Remove the flexible exhaust pipe at the top of the generator. Remove and retain the hold
down plates at the base of the generator. Leave the exhaust plenum attached the top of the
generator.
A forklift is required to remove the generator from the Mechanical Room. Using a forklift of
adequate capacity, remove the generator from the Mechanical Room being careful that that the
generator clears the air conditioner brackets and the doorway.
Install all loose doors and hinges to the generator. Remove and retain the exhaust plenum.
Install: Attach the exhaust plenum to the top of the generator. Remove the control panel door
and right side access door, leaving the hinges attached to the doors.
A forklift is required to install the generator into the Mechanical Room. Using a forklift of
adequate capacity, install the generator into the Mechanical Room being careful that that the
generator clears the air conditioner brackets and the doorway.
Attach the generator hold down plates using retained hardware. Connect the power cables to
the output terminals of the generator set.
Install the hold-down brackets at the base of the generator set. Install the flexible exhaust pipe
to the top of the generator. Place the previously removed access doors between the kitchen
wall and the generator set. Close the mechanical room access doors.
COOK CENTER
INITIAL SETUP:
CK set up for operation
Maintenance Level
Unit
GENERAL
This procedure contains information and instructions for inspecting, testing and repairing the CK
Cook Center. Refer to WP 0036 00 for repair parts information.
INSPECT
Inspect the cook racks, griddle assembly, steam table and adapter top, cook pot cradles and
exhaust hood assembly for loose hardware, broken welds and damaged rivets.
Tighten loose hardware as necessary. If frame welds are broken or loose, or a rivet is
damaged, refer the repair to Direct Support maintenance.
Inspect the fuel line assembly for loose connections and damaged fuel line hoses and
connectors.
Inspect the 24 VDC power cable assembly for loose connections and damaged wires or
connectors.
TEST
Fuel Line: Refer to the troubleshooting procedures in the MBU manual to determine if the
problem with the MBU is caused by lack of fuel. If none of the MBUs in the cook center are
operational refer to the test procedures in WP 0018 00 to isolate the problem. Check the local
fuel line from the main fuel line under the cook center to the MBU for signs of fuel leakage.
Replace the hose assembly using the replacement procedure in the following section.
24 VDC Electrical Cable: Refer to the troubleshooting procedures in the MBU manual to
determine if the problem with the MBU is caused by an absence of 24 VDC. If none of the
MBUs in the cook center are operational, refer to the test procedure in WP 0018 00 to isolate
0019 00-1
TM 10-7360-226-13&P
the problem. Remove the power connector at the MBU and check for 24 VDC. If voltage is
present, recheck the procedures in the MBU manual. If 24 VDC is not present, remove the
access cover on the 24 VDC elbow under the cook center and check voltage. If voltage is
present, repair the cable using the repair procedure in the next section. If voltage is not present
refer to the test procedure in WP 0018 00.
REPLACE
Fuel Line: If the fuel line is inoperable because of a damaged connector or a cut or hole in the
hose, replace the entire section of fuel line assembly by disconnecting the hose assembly and
installing a replacement. See Figure 1. Remove and replace the tie-wraps as required.
REPAIR
MBU Cable Assembly: Make sure the MBU Converter Circuit Breaker #11 on the Power
Distribution Panel is turned OFF. To replace a damaged connector, disassemble the connector
shell. Label and disconnect the two wires. Attach the wires to the new connector and
reassemble the shell.
To repair a damaged cable, remove the cover of the junction box under the cook center,
disconnect the wire nuts and pull the cable through the junction box and up through the cook
center frame (see Figure 2). Cut a new cable to the desired length (WP 0045 00, Item 1) and
0019 00-2
TM 10-7360-226-13&P
attach a connector to it. Slip the new cable down through the cook center frame and junction
box. Attach the wire nuts and reassemble the junction box cover.
RED (POSITIVE)
BLACK (NEGATIVE)
CONNECTION TO COOK
CONNECTOR W IRING
CENTER MBUs
24 VDC CABLE
JUNCTION BOX
MECHANICAL ROOM
JUNCTION BOX
MECHANICAL ROOM
JUNCTION BOX
INITIAL SETUP:
CK set up for operation
Power cable, fuel line disconnected
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)
GENERAL
This procedure contains information and instructions for inspecting, testing and repairing the CK
Dual Oven Assembly. Refer to WP 0037 00 for repair parts information.
INSPECT
Inspect the oven base, ovens and fan assembly for loose hardware, damaged rivets and broken
or loose welds. Inspect base casters for smooth operation. Tighten loose hardware. Refer
broken or loose frame welds or damaged rivets to Direct Support maintenance.
TEST
Fuel Line: Refer to the troubleshooting procedures in the MBU manual to determine if the
problem with the MBU is caused by lack of fuel. Check the fuel line connection at the wall to the
Mechanical Room. Check all hose assemblies on the back of the oven assembly for signs of
fuel leakage. Replace the hose assembly using the replacement procedure in the following
section.
24 VDC Electrical Cable: Refer to the troubleshooting procedures in the MBU manual to
determine if the problem with the MBU is caused by an absence of 24 VDC. Remove the power
connector at the MBU and check for 24 VDC. If voltage is present, recheck the procedures in
the MBU manual. If 24 VDC is not present, remove the connector on the ceiling duct labeled 28
VDC and check voltage. If voltage is present, repair the cable using the repair procedure in the
next section. If voltage is not present refer to the test procedure in WP 0018 00.
Casters: Attempt moving the Dual Oven Assembly with the casters unlocked. It should move
freely without binding of the casters. Move the Dual Oven Assembly in all directions to isolate
the problem to a particular caster. Check for foreign material in the caster flanges.
0020 00-1
TM 10-7360-226-13&P
WARNING
Three people are required to lift one side of the Dual Oven Assembly for
caster replacement .
Place a wooden block under the frame near the faulty caster and check for free rotation.
Replace the caster using the replacement procedure in the following section.
Fan Assembly: If the fan motor shaft is not rotating, check that the oven fan switch on the
Appliance Control Box is ON and the power cable connected properly. Check the circuit
breaker at the Appliance Control Box and the Power Distribution Panel. Remove the access
cover at the fan assembly and check for 115 VAC. If voltage is not present recheck the cable
assembly and connections. Replace the cable assembly if required. If voltage is present,
replace the fan assembly. Refer to the following repair procedures.
REPLACE
Caster: WARNING
Three people are required to lift one side of the Dual Oven Assembly for
caster replacement
Place a wooden block under the Dual Oven Assembly in the vicinity of the caster as a support
while the caster is being replaced (see Figure 1). Remove the four caster mounting screws and
replace the caster. Replace all hardware.
Fuel Line: If the fuel line is inoperable because of a damaged connector or a cut or hole in the
hose, replace the entire section of fuel line assembly by disconnecting the hose assembly and
installing a replacement (see Figure 2).
MOUNTING
HARDWARE
CASTER WHEEL
0020 00-2
TM 10-7360-226-13&P
FUEL LINE
CASTER
REPAIR
MBU Cable Assembly: To replace a 24 VDC cable, remove the cover of the junction box,
label and disconnect the wires and pull the cable through the junction box. Cut a new cable to
the desired length (WP 0045 00 Item 1) and attach a connector to it. Slip the new cable down
through the junction box, connect the wires and replace the junction box cover.
24 VDC Connector: To replace a damaged connector, disassemble the connector shell. Label
and disconnect the two wires. Attach the wires to the new connector and assemble it.
INITIAL SETUP:
CK set up for operation
Warming cabinet operational
Maintenance Level
Unit
GENERAL
This procedure contains information and instructions for inspecting and repairing the Mobile
Warming Cabinet. Refer to WP 0038 00 for repair parts information.
WARNING
Unplug the power cord before performing any maintenance on the warming
cabinet.
INSPECT
Inspect the door gaskets and door seals for signs of wear or damage.
TEST
Cabinet: If the warming oven is not heating at all, check that the warming oven power cord is
connected properly, the master switch is On and the circuit breaker at the Power Distribution
Panel is On. Disconnect the power cord and remove the Module using the procedure in the
following section. Temporarily connect the power cord and check for 115 VAC at the power
switch. If voltage is present on both sides of the switch the module requires replacement.
Replace the power switch if required.
If the temperature in the warming oven is erratic or cannot be controlled, check the voltage at
the thermostat. Rotate the thermostat control while checking voltage. A smooth change in
voltage over the range of the thermostat should be noted. Replace the thermostat if necessary.
If the warming oven is operating normally but the indicator lamps are not lit, check voltage at the
terminal block and replace the indicator lights if necessary.
0021 00-1
TM 10-7360-226-13&P
If insufficient warming of the Cabinet is noted, visually check the door seals and gasket for
warpage or deteriorated condition of the seals. If the warming oven is on, it may be possible to
detect a deteriorated gasket by noting loss of internal heat to the outside.
Casters: Attempt moving the Mobile Warming Cabinet with the casters unlocked. It should
move freely without binding of the casters. Move the cabinet in all directions to isolate the
problem to a particular caster. Check for foreign material in the caster flanges. Refer to the
procedure in the following section to replace a caster.
REPLACE
Cabinet Parts
Caster: The front casters are equipped with a wheel brake. Rear casters do not have a brake.
If necessary, a caster with a brake can be installed as a rear caster leaving the brake unlocked.
WARNING
Two people are required to lay the Mobile Warming Cabinet on its back.
To replace a front or rear caster, lay the cabinet on its back, remove the module, and remove
caster mounting hardware and caster. Replace caster using existing hardware. Replace the
module.
MOUNTING HARDWARE
CASTER WHEEL
Door Gasket: Refer to Figure 2. Starting at a corner, remove the old gasket from the door by
pulling it out of the groove in the door frame. To install the replacement gasket, press the
arrow-shaped edge of the new gasket into the groove. It may take up to eight hours depending
on the ambient temperature for the gasket to seat properly.
0021 00-2
TM 10-7360-226-13&P
Door Seal: Refer to Figure 2. Remove and retain the five door seal mounting screws and the
door seal retaining strip. Install the new door seal using retained hardware.
SEAL, DOOR
GASKET, DOOR
HM15LW
ON
Metro
POWER
Module
The module (Figure 3) is removed from the cabinet using the following procedure:
Make sure the power cord is unplugged and that the module has cooled to a temperature safe
for handling.
Open the bottom door. Remove the module by lifting the front enough to clear the detent, then
pull the module from the cabinet. The power cord should slip through the clearance hole in the
back of the cabinet.
Unfasten the electrical cover by removing the screws along the front bottom of the module and
the top panel. Remove the water pan from the top cover. Open the module by lifting the unit
from the chassis. Turn the unit over for access to the components.
0021 00-3
TM 10-7360-226-13&P
Power Cord: Label and disconnect the power cord wires. Using pliers, squeeze the strain
relief from inside and push out.
Slip the replacement power cord through the strain relief and then through the mounting hole.
Connect the black and white wires and the green ground wire. Snap the strain relief in place.
POWER CORD
INDICATOR
(YELLOW)
THERMOSTAT
INDICATOR (RED)
REFRIGERATOR
INITIAL SETUP:
CK set up for operation
Refrigerator power cord unplugged
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)
GENERAL
This procedure contains information and instructions for inspecting and repairing the
refrigerator. Refer to WP 0039 00 for repair parts information.
WARNING
Unplug the power cord before performing any maintenance on the
refrigerator.
INSPECT
Inspect the door gasket for tears, cuts or deterioration that would prevent an adequate seal.
Inspect the shelf brackets for damage. Inspect the interior and exterior for dirt and foreign
materials that could cause a malfunction or restrict air flow. Inspect the swivel casters for
smooth operation. Inspect the power cord and plug for damage.
TEST
Refrigeration Unit: If the refrigerator is not cooling at all, check that the circuit breaker on the
Power Distribution Panel is ON and that the refrigerator power cord is properly connected.
Unplug the refrigerator and remove the screws from the access cover at the bottom rear of the
refrigerator. Unplug the connector at the bottom of the refrigerator and temporarily connect the
power cord to the 115 VAC outlet. If 115 VAC is present at the refrigerator end of the cord, the
refrigerator needs to be replaced. If 115 VAC is not present, recheck all power connections and
the power cord. Replace the power cord following the procedure in the next section.
If the refrigerator is not cooling sufficiently as indicated by the thermometer, turn the
temperature controller clockwise and determine if the compressor turns on and the temperature
gradually decreases. If it does not the temperature controller needs to be replaced. Follow the
replacement procedures in the next section. If the temperature controller is operating normally,
check the door gasket for leaks. This test can be performed by detecting cold air around the
0022 00-1
TM 10-7360-226-13&P
perimeter of the door and by visually inspecting the entire gasket for hardness, cuts and a
deteriorated condition.
Casters: Attempt moving the refrigerator with the casters unlocked. It should move freely
without binding of the casters. Move the refrigerator in all directions to isolate the problem to a
particular caster. Check for foreign material in the caster flanges. Refer to the procedure in the
following section to replace a caster.
REPLACE
Power Cord: Make sure the power cord is unplugged from the electrical outlet. Remove the
screws from the access cover at the bottom rear of the refrigerator. Unplug the connector and
remove the green ground wire. Install the replacement power cord and securely connect the
green ground wire.
Temperature Controller: See Figure 1. Remove the five machine screws from the
fan/controller panel at the inside top of the refrigerator. Loosen the panel from the side molding
strips being careful not to damage the trim or the wiring behind the panel. Disconnect the
temperature-controller connector. Remove the mounting hardware of the temperature
controller. Install the replacement controller using existing hardware. Reinstall the
fan/controller panel and slide the side molding strips onto the edges of the panel.
FAN TEMPERATURE
CONTROLLER
Door Gasket: Remove the screws from underneath the gasket material. Align the new gasket
around the door so that the screw holes are aligned. Replace all hardware.
0022 00-2
TM 10-7360-226-13&P
Caster: See Figure 2. To replace a front caster, unsnap and remove the grille at the bottom of
the refrigerator, then remove the drip pan. To replace a rear caster, remove the access cover at
the bottom rear of the unit.
WARNING
Place the refrigerator on its back on the kitchen floor. Check the faulty caster for free rotation.
Remove the hex nut and the caster. Install the new caster and hex nut. Place the refrigerator in
its upright position. As applicable, reinstall the drip pan, grille, and access cover. If possible,
allow the refrigerator to remain in its upright position for an hour before applying power.
MOUNTING
HARDWARE
CASTER
INITIAL SETUP:
CK set up for operation
Heater fan assembly unplugged
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)
GENERAL
This procedure contains information and instructions for inspecting and repairing the Tray Pack
Heater. Refer to WP 0040 00 for repair parts information.
INSPECT
Inspect the Tray Pack Heater and the heater fan assembly for loose hardware and damaged
rivets. Inspect the fan assembly power cable for damage.
TEST
Casters: Disconnect the fuel line and power cord. Attempt moving the Tray Pack Heater with
the casters unlocked. It should move freely without binding of the casters. Move the cabinet in
all directions to isolate the problem to a particular caster. Check for foreign material in the
caster flanges. Refer to the procedure in the following section to replace a caster.
Drain Valve: Check for external leakage of the drain and that it is not clogged with foreign
material. Replace the drain valve if necessary following the procedure in the next section.
Heater Fan: If the fan motor shaft is not rotating, check that the power switch on the appliance
control box is ON and the power cable properly connected. Check the circuit breakers at the
Appliance Control Box and the Power Distribution Panel. Remove the access cover at the fan
assembly and check for 115 VAC. If voltage is not present recheck the cable assembly and
connections. Replace the cable assembly if required. Check the heater fan receptacle by
plugging the fan cable into a different receptacle. If voltage is present, replace the fan
assembly. Refer to the following repair procedures.
0023 00-1
TM 10-7360-226-13&P
REPLACE
Caster: See Figure 1. Drain the Tray Pack Heater. Support the Tray Pack Heater with a
wooden block in the vicinity of the caster while the caster is being replaced. Remove the four
bolts and the damaged caster. Install the new caster and mounting hardware.
Drain Valve: See Figure 1. Drain any liquid from the Tray Pack Heater. Remove the drain
valve and replace using pipe joint compound (WP 0051 00, Table 1, Item 3) as required.
Heater Fan: Disconnect the fan assembly power cord. Remove and retain the fan assembly
mounting hardware. Install the replacement fan using the retained hardware.
Lifting Handles: Refer any damage to the lifting handles to Direct Support maintenance.
VENT HOSE
DRAIN VALVE
FUEL LINE
CASTER
MBU
0023 00-2
TM 10-7360-226-13&P
INITIAL SETUP:
CK set up for operations
Water pump and water heater connected to the Appliance Control Box
Water supply hose connected
Drain hose connected
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)
GENERAL
This procedure contains information and instructions for inspecting and repairing the Hand Sink
Assembly. Refer to WP 0041 00 for repair parts information.
WARNING
Disconnect the pump and water heater power cables from the Appliance
Control Box before making any repairs to the sink assembly.
WARNING
The water in the hot water tank may be hot. Allow the water to cool before
opening the drain valve.
INSPECT
Inspect water connections for leaks at the pump head, in the area around the water heater, and
the faucet above and below the sink. Inspect electrical connectors and cords for damage.
Inspect the water supply hoses and interior drain hose for damage, missing or damaged
washers or gaskets.
0024 00-1
TM 10-7360-226-13&P
TEST
Pump Assembly: Run faucet water into the sink. The pump should run periodically. Check
the pump assembly by temporarily connecting the pump assembly power cord to the Appliance
Control Box and check for 115 VAC at the pressure switch. Disconnect the power cord from the
appliance control box. Replace the pump if necessary.
Water Heater: The water heater can be tested by removing the access cover at the side of the
tank. Temporarily connect the water heater power cord to the appliance control box and check
for 115 VAC between terminals 1 and 3 (refer to wiring diagram on side of water heater).
Depress the reset button and recheck voltages. If the 115 VAC is present the water heater
should be replaced following the procedure in the next section. If the 115 VAC is not present,
check the power cord and refer to WP 0018 to check power distribution. Disconnect the power
cord from the appliance control box.
Casters: Disconnect the power cords from the Appliance Control Box. Attempt moving the sink
assembly with the casters unlocked. It should move freely without binding of the casters. Move
the sink in all directions to isolate the problem to a particular caster. Check for foreign material
in the caster flanges. Refer to the procedure in the following section to replace a caster.
REPLACE
Caster: The sink assembly contains locking casters in the front of the assembly and non-
locking casters in the back. Locking casters may be used as replacements for non-locking
casters with the caster left in the unlocked position. See Figure 1. To replace a caster (front or
back) remove the four screws from the mounting plate and the damaged caster. Replace the
caster and reinstall the four screws.
MOUNTING
HARDWARE
CASTER WHEEL
0024 00-2
TM 10-7360-226-13&P
Water Heater: See Figure 2. To replace the water heater, disconnect the power cord at the
bottom of the tank. Allow the water in the tank to cool, open the drain valve and drain the water
into an empty bucket or drain system. Remove the locking nuts from the mounting bracket at
the side of the sink assembly. Remove the supporting bracket under the water heater and lift
the water heater out of the sink assembly.
Remove and discard the curved bracket attached to the side of the replacement water heater.
Remove this same bracket from the side of the bad water heater and install it onto the
replacement water heater.
PRESSURE SWITCH
PUMP ASSEMBLY
WATER HEATER
POWER CORD
Install the replacement water heater, reinstall the mounting hardware, hoses, and the electrical
connector.
Pump Assembly: See Figure 2. To replace the pump assembly, label the wires and
disconnect the power cord at the junction box on the pump assembly mounting bracket.
Remove the four screws from the pump assembly mounting plate. Retain the rubber mounting
spacers.
Install the replacement pump, the four mounting spacers and screws on to the mounting plate.
Reconnect the power cord to the junction box.
0024 00-3
TM 10-7360-226-13&P
Faucet: To replace the faucet, disconnect the hot and cold water supply lines under the sink.
Remove the nuts and washers from the faucet pipes and remove the faucet. Insert a
replacement faucet and reassemble the washers and nuts.
Hoses: If a water supply hose or the interior drain hose is damaged, replace it. If a washer or
gasket is damaged, remove it with a small screwdriver or needle nose pliers and replace it with
a new one.
0024 00-4
TM 10-7360-226-13&P
INITIAL SETUP:
CK set up for operation
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)
GENERAL
This procedure contains information and instructions for inspecting and making repairs to the
Mobile Storage Cabinets. Refer to WP 0042 00 for repair parts information.
INSPECT
Inspect Mobile Storage Cabinets for broken welds, damaged rivets or damaged casters. Refer
any sheet metal or weld repairs to Direct Support maintenance.
TEST
Casters: Attempt moving the storage cabinet with the casters unlocked. It should move freely
without binding of the casters. Move the cabinet in all directions to isolate the problem to a
particular caster. Check for foreign material in the caster flanges. Refer to the procedure in the
following section to replace a caster.
REPLACE
Caster: Lay the cabinet on its back. Remove and retain the caster mounting hardware. Install
the new caster using the retained hardware.
ELECTRICAL SYSTEM
INITIAL SETUP
CK set up for operation
External power disconnected, generator shut down
Maintenance Level
Unit
Tools and Special Tools
Tool Kit, General Mechanic's (WP 0052 00, Table 1, Item 1)
GENERAL
This procedure contains information and instructions for inspecting, testing and making repairs
to the CK electrical system. Refer to WP 0044 00 for repair parts information.
WARNING
INSPECT
Inspect the condition of each circuit breaker, ground, neutral, and 220v/115v connection at the
Power Entrance Panel, Power Distribution Panel, Main Control Panel and Appliance Control
Box. Inspect lighting fixtures for loose or damaged hardware, frayed power cord, and damaged
connectors.
TEST
Power Entrance Panel: Using a multimeter, check the power voltage on both sides of the
applicable circuit breaker the OFF position and ON position. With External Power ON at the
Main Control Panel check the voltage at contactor CR2. If generator power is being used check
voltage at contactor CR1. Follow the circuit diagrams in WP 0054 00 to check connections.
Replace faulty component using the procedure in the following section.
Appliance Control Box: Using a multimeter, check the power voltage on both sides of the
applicable circuit breaker and switch assemblies in the OFF position and ON position. Follow
the circuit diagrams in WP 0054 00 to check connections. Replace faulty component using the
procedure in the following section.
0026 00-1
TM 10-7360-226-13&P
Power Distribution Panel: Using a multimeter, check the power voltage on both sides of the
applicable circuit breaker in the OFF position and ON position. Follow the circuit diagrams in
WP 0054 00 to check connections.
Main Control Panel: Using a multimeter, check the power voltage on both sides of the
applicable switch assembly in the OFF position and ON position. Check voltage at the
applicable lamp assembly. Follow the circuit diagrams in WP 0054 00 to check connections.
Replace faulty component using the procedure in the following section.
Lighting Fixture: If the fluorescent lamps don’t light upon replacement, remove the access
plate on the fixture. Refer to the ballast wiring diagram in on the ballast to check output voltage.
Replace the ballast if required using the procedure in the next section.
With the Interior Light switch ON and the Emergency Light switch OFF, depress the Test switch
on the fluorescent light fixture above the personnel entrance door. The lamps on the fixture
should be off. Turn the Emergency Light switch ON and depress the Test switch. The lamps
should be on. If the battery charger in the light fixture fails to charge with the Emergency Light
switch ON it requires replacement using the procedure in the following section.
REPLACE
Power Entrance Panel
Power Connector: Make sure all power is turned off at the Main Control Panel. Referring to
Figure 1, disconnect the source power plug at the Power Entrance Panel and attach plug cover.
Label and disconnect power leads from the external power contactor. Remove and retain
connector mounting hardware and remove the connector. Install the replacement connector
and retained hardware. Reconnect power leads at the contactor.
EXTERNAL POWER
CIRCUIT BREAKER
GENERATOR POWER
CIRCUIT BREAKER
POWER
CONNECTOR
CONTACTORS
GROUND
TERMINAL
Ground Terminal: Make sure all power is turned off at the Main Control Panel. Referring to
Figure 1, disconnect the source power plug at the Power Entrance Panel and attach plug cover.
Remove the mounting hardware from inside the Power Entrance Panel. Disconnect the green
ground wires and remove the ground terminal from the outside of the panel box. Install the new
ground terminal using existing hardware. Reconnect green wires.
Contactor: Make sure all power is turned off at the Main Control Panel. Referring to Figure 1,
disconnect the source power plug at the Power Entrance Panel and attach plug cover. Label
and disconnect spade terminals. Remove and retain the contactor mounting hardware. Install
the replacement contactor using retained hardware.
If necessary, replace the circuit breaker by disconnecting the neutral and high voltage wires and
installing a replacement.
Switch Replacement: Unplug the control box power cord from the ceiling raceway. Referring
to Figure 2, remove the mounting nut on the front of the panel. Remove terminal lugs from the
switch and remove the switch from the back of the panel. Replace the switch, reinstall
hardware and connect terminal lugs.
Circuit Breaker Replacement: Unplug the control box power cord from the ceiling raceway.
Referring to Figure 2, depress the locking springs on the sides of the circuit breaker assembly
and slide the circuit breaker through the front of the panel. Replace the circuit breaker and
reconnect the terminal lugs.
Connector Replacement: Unplug the control box power cord from the ceiling raceway.
Referring to Figure 2, label and disconnect the wires at the junction strip. Remove the
mounting nut and the connector. Install the replacement connector using existing hardware.
Power Distribution Panel
Circuit Breaker Replacement: Make sure the external power source is disconnected and the
generator is shut down. Remove the circuit panel cover. See Figure 3 for circuit breaker
locations. Disconnect the neutral and high voltage wires and install a new circuit breaker.
Reconnect the wires and reinstall the panel cover.
0026 00-3
TM 10-7360-226-13&P
CABLE
ENTRANCE
HEATER FAN:
WATER PUMP: CIRCUIT BREAKER
CIRCUIT BREAKER SWITCH
SWITCH
WATER HEATER:
CIRCUIT BREAKER OVEN FAN:
SWITCH CIRCUIT BREAKER
SWITCH
Switch/Lamp Replacement: Make sure the external power source is disconnected and the
generator is shut down. Referring to Figure 4, label and remove the spade lugs from the
switch/lamp to be replaced. Remove the mounting hardware from the front of the panel and
remove the switch/lamp assembly. Install the replacement switch/lamp assembly, replace
hardware and reconnect spade lug terminals.
EXTERNAL GENERATOR
POWER POWER
AV AILABLE AVAILABLE
ON ON NORMAL
0026 00-5
TM 10-7360-226-13&P
Lighting Fixtures
Permanently Mounted Fixture Ballast Replacement: Turn off lighting system circuit breaker
#19 on the Power Distribution Panel. Referring to Figure 5, remove the connectors at the
fixture, tag the wires connected to the ballast and disconnect the wires. Remove the four
machine screws from the ballast plate and remove the ballast.
Install the replacement ballast, connect wires and wire nuts. Attach access plate and tighten
machine screw. Reconnect power line connectors.
BALLAST
0026 00-6
TM 10-7360-226-13&P
CHAPTER 5
COOK CENTER
INITIAL SETUP
Kitchen set up, cook center not operating
Maintenance Level
Direct Support
GENERAL
This procedure contains information and instructions to keep the cook center in good working
order by inspecting and repairing its metal components and subassemblies.
INSPECT
Inspect the following cook center assemblies and components for bent or cracked sheet metal,
cracked welds, and loose or missing rivets:
• Base assembly
• Griddle assembly (griddle top and splash guards)
• Steam table and adapter top
• Cook pot cradle adapters (4)
• Base rack
• Burner rack
• Cook pot cradles (2)
• Exhaust hood and grease filters
REPAIR
Perform welding operations as described in TM 9-237, Operator’s Manual: Welding Theory and
Application.
Replace loose or missing rivets and perform sheet metal repair as described in TM 9-510, Metal
Body Repair and Related Operations.
INITIAL SETUP
Ovens shut down and cool
Maintenance Level
Direct Support
GENERAL
This procedure contains information and instructions to keep the dual oven assembly in good
working order by inspecting and repairing its metal components and subassemblies.
INSPECT
Inspect the following dual oven assembly components for bent or cracked sheet metal, cracked
welds, and loose or missing rivets:
• Oven base assembly
• Oven fan assembly
• Oven racks
REPAIR
Perform welding operations as described in TM 9-237, Operator’s Manual: Welding Theory and
Application.
Replace loose or missing rivets and perform sheet metal repair as described in TM 9-510, Metal
Body Repair and Related Operations.
INITIAL SETUP
Tray Pack Heater shut down, cool, drained
Maintenance Level
Direct Support
GENERAL
This procedure contains information and instructions to keep the tray pack heater in good
working order by inspecting and repairing its metal components and subassemblies.
INSPECT
Inspect the following tray pack heater components for bent or cracked sheet metal, cracked
welds, and loose or missing rivets:
• Tray pack heater
• Heater base assembly
• Heater fan assembly
REPAIR
Perform welding operations as described in TM 9-237, Operator’s Manual: Welding Theory and
Application.
Replace loose or missing rivets and perform sheet metal repair as described in TM 9-510, Metal
Body Repair and Related Operations.
INITIAL SETUP
CK set up
Air conditioner removed (for air conditioner repair)
Maintenance Level
Direct Support
GENERAL
This procedure contains information and instructions to keep the shelter assembly and
mechanical room in good working order by inspecting and repairing its components and
subassemblies.
INSPECT
Inspect the following shelter assembly components for bent or cracked sheet metal, cracked
welds, and loose or missing rivets:
• Stairs
• Platform
• Railings
REPAIR
Remove and Replace Evaporator Blower Motor: Remove the air conditioner top cover (see
Figure 1). Label and disconnect the evaporator blower motor wiring in the wire box. Slide the
wiring harness through the side wall. Remove the hardware from the side panel and remove
the evaporator blower assembly from the air conditioner.
Remove the four screws from the assembly cover and the three screws from the motor
mounting bracket. Remove the blower motor from the assembly cover. Remove the blower
wheel from the motor shaft.
0030 00-1
TM 10-7360-226-13&P
Assemble the blower wheel to the shaft of the replacement blower motor. Tighten the set screw
on the flat of the shaft. Assemble the motor mount onto the assembly cover. Tighten nuts.
Ensure the blower wheel rotates freely without interference. Attach the ground wire between
screw head and washer. Install the blower motor assembly into the air conditioner using the
retained hardware. Reconnect the blower motor wiring in the wire box. Ensure the cable
assembly is secure and will not contact any moving parts. Reinstall the top cover.
EVAPORATOR
TOP COVER BLOWER ASSEMBLY
CONDENSER COIL
CONDENSER
BLOWER ASSEMBLY
EVAPORATOR COIL
COMPRESSOR
Remove and Replace Condenser Blower Motor: Remove the air conditioner top cover (see
Figure 1). Remove the six nuts that attach the blower motor assembly to the side panel. Label
and disconnect the condenser blower motor wiring. Remove the blower motor assembly from
the air conditioner.
Remove the four screws from the assembly cover and the three screws from the motor
mounting bracket. Remove the blower motor from the assembly cover. Remove the blower
wheel from the motor shaft.
Assemble the blower wheel to the shaft of the replacement blower motor. Tighten the set screw
on the flat of the shaft. Assemble the motor mount onto the assembly cover. Tighten nuts.
Ensure the blower wheel rotates freely without interference. Attach the ground wire between
screw head and washer. Install the blower motor assembly into the air conditioner using the
retained hardware. Reconnect the blower motor wiring. Ensure the cable assembly is secure
and will not contact any moving parts. Reinstall the top cover.
0030 00-2
CHAPTER 6
SUPPORTING INFORMATION
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TM 10-7360-226-13&P
SCOPE
This work package lists field manuals, forms, technical manuals, pamphlets and miscellaneous
publications that are referenced in this manual or are otherwise applicable to the operation and
maintenance of the CK.
FIELD MANUALS
Basic Doctrine for Army Field Feeding and Class I Operations Management.................FM 10-23
First Aid for Soldiers.......................................................................................................FM 21-11
Theater of Operations Electrical Systems ......................................................................FM 5-424
Basic Cold Weather Manual...........................................................................................FM 31-70
Chemical and Biological Contamination Avoidance........................................................... FM 3-3
NBC Protection ................................................................................................................. FM 3-4
NBC Decontamination....................................................................................................... FM 3-5
FORMS
Equipment Control Record................................................................................. DA Form 2408-9
Equipment Inspection and Maintenance Worksheet...............................................DA Form 2404
Hand Receipt .........................................................................................................DA Form 2062
Product Quality Deficiency Report..................................................................................... SF 368
Recommended Changes to Publications and Blank Forms....................................DA Form 2028
Recommended Changes to Equipment Technical Publications.......................... DA Form 2028-2
Transportation Discrepancy Report................................................................................... SF 361
TECHNICAL MANUALS
Destruction of Army Equipment to Prevent Enemy Use
(Mobility Equipment Command) .......................................................................... TM 750-244-3
Administrative Storage of Equipment ....................................................................... TM 740-90-1
Preservation, Packaging, and Packing of Military Supplies and Equipment.............. TM 38-230-2
Welding Theory and Application.................................................................................... TM 9-237
Metal Body Repair and Related Operation .................................................................... TM 9-510
Operator’s, Unit and Direct Support Maintenance Manual Including Repair Parts &
Special Tools List for Modern Burner Unit ..............................................TM 10-7310-281-13&P
Operator’s Manual for Generator Set, Skid Mounted, Tactical Quiet ............... TM 9-6115-642-10
Unit, Direct Support and General Support Maintenance Manual for
Generator Set, Skid Mounted, Tactical Quiet ............................................... TM 9-6115-642-24
Operator’s, Organizational, Direct Support, and General Support Maintenance
(Including Repair Parts and Special Tools List) for Chassis,
Containerized Kitchen Trailer: 7½ Ton, 4-Wheel XCK2000 .................... TM 9-2330-328-14&P
0031 00-1
TM 10-7360-226-13&P
PAMPHLETS
Functional User’s Manual for the Army
Maintenance Management System (TAMMS) ................................................ DA PAM 738-750
MISCELLANEOUS PUBLICATIONS
Occupational and Environmental Health Food Service............................................. TB MED 530
Lubrication Order .............................................................................................LO 9-6115-642-12
Common Table of Allowances, Expendable/Durable Items ........................................CTA 50-970
Common Table of Allowances, Army Medical Department
Expendable/Durable Items ........................................................................................CTA 8-100
0031 00-2
TM 10-7360-226-13&P
INTRODUCTION
This Work Package provides the Maintenance Allocation Chart (MAC) for the CK, excluding the
government-furnished equipment (GFE). Refer to TM 10-7310-281-13&P for the MAC and
other maintenance information for the MBU. Refer to TM 9-6115-642-24 for the MAC and other
maintenance information for the generator. Refer to TM 9-2330-326-14&P for the MAC and
other maintenance information for the trailer (if applicable).
The MAC (immediately following this introduction) designates overall authority and responsibility
for the performance of maintenance functions on the identified end item or component. The
application of the maintenance functions to the end item or component shall be consistent with
the capacities and capabilities of the designated maintenance levels, which are shown on the
MAC in column (4) as:
The tools and test equipment requirements (immediately following the MAC) list the tools and
test equipment (both special tools and common tool sets) required for each maintenance
function as referenced from the MAC.
The remarks (immediately following the tools and test equipment requirements) contain
supplemental instructions and explanatory notes for a particular maintenance function.
Maintenance Functions
Maintenance functions are limited to and defined as follows:
1. Inspect. To determine the serviceability of an item by comparing its physical,
mechanical, and/or electrical characteristics with established standards through
examination (e.g., by sight, sound, or feel). This includes scheduled inspection and
gagings and evaluation of cannon tubes.
2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or
electrical characteristics of an item and comparing those characteristics with prescribed
standards on a scheduled basis (e.g., load testing of lift devices and hydrostatic testing
of pressure hoses).
0032 00-1
TM 10-7360-226-13&P
0032 00-2
TM 10-7360-226-13&P
NOTE
The “L” maintenance level is not included in column (4) of the MAC.
Functions to this level are identified by a work time figure in the “H”
column of column (4), and an associated reference code is used in the
REMARKS column (6). This code is keyed to the remarks and the SRA
complete repair application is explained there.
Column (5) – Tools and Equipment Reference Code. Column (5) specifies, by code, those
common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment
(TMDE), and special tools, special TMDE and special support equipment required to perform
the designated function. Codes are keyed to the entries in the tools and test equipment table.
Column (6) – Remarks Code. When applicable, this column contains a letter code, in
alphabetical order, which is keyed to the remarks table entries.
Column (1) – Tool or Test Equipment Reference Code. The tool or test equipment reference
code correlates with a code used in column (5) of the MAC.
Column (2) – Maintenance Level. The lowest level of maintenance authorized to use the tool or
test equipment.
Column (4) – National Stock Number (NSN). The NSN of the tool or test equipment.
Column (5) – Tool Number. The manufacturer’s part number, model number, or type number.
Column (1) – Remarks Code. The code recorded in column (6) of the MAC.
Column (2) – Remarks. This column lists information pertinent to the maintenance function
being performed as indicated in the MAC.
0032 00-4
TM 10-7360-226-13&P
MAINTENANCE LEVEL
TOOLS AND
GROUP COMPONENT/ MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS
NO. ASSEMBLY FUNCTION REFERENCE CODE CODE
C O F H D
00 CONTAINERIZED 1, 2
KITCHEN
01 SHELTER
02 MECHANICAL
ROOM
0201 EXHAUST PIPE INSPECT 0.1 V
ASSEMBLY REPAIR 0.5
0202 EXHAUST DUCTS INSPECT 0.1 Q
(CLOTH) REPAIR 0.3
0203 ENVIRONMENTAL
CONTROL UNIT
020301 AIR INSPECT 0.1
CONDITIONERS REPAIR 0.3 2.0
REPLACE 0.6
020302 ECU CONTROL INSPECT 0.1
BOX REPAIR 0.3
020303 ECU CONTROL INSPECT 0.1 0.1
SWITCH REPAIR 0.5
ASSEMBLY
0204 INTAKE FAN INSPECT 0.1
REPLACE 1.0
0205 EXHAUST FAN INSPECT 0.1
REPLACE 1.0
0032 00-5
TM 10-7360-226-13&P
MAINTENANCE LEVEL
TOOLS AND
GROUP COMPONENT/ MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS
NO. ASSEMBLY FUNCTION REFERENCE CODE CODE
C O F H D
03 COOK CENTER
0301 GRIDDLE INSPECT 0.1 A, V
ASSEMBLY REPAIR 0.4 0.6
0302 STEAM TABLE & INSPECT 0.1 A, V
ADAPTER TOP REPAIR 0.5 1.0
0303 COOK POT INSPECT 0.1 A, U, V
CRADLE REPAIR 0.3 0.5
ADAPTER
0304 COOK POT
CRADLE
ASSEMBLY
030401 BASE RACK INSPECT 0.1 A, V
REPAIR 0.2 0.5
030402 BURNER RACK INSPECT 0.1 A, V
REPAIR 0.2 0.5
030403 COOK POT INSPECT 0.1 A, U, V
CRADLE REPAIR 0.2 0.5
05 DUAL OVEN
ASSEMBLY
0501 OVENS INSPECT 0.1 A, U, V
REPAIR 0.3 0.5
0502 OVEN FAN INSPECT 0.1 A, E, U
ASSEMBLY REPAIR 0.2 0.3
0032 00-6
TM 10-7360-226-13&P
MAINTENANCE LEVEL
TOOLS AND
GROUP COMPONENT/ MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS
NO. ASSEMBLY FUNCTION REFERENCE CODE CODE
C O F H D
0503 FUEL LINE INSPECT 0.1 T
ASSEMBLY REPLACE 0.5
0504 24 VDC POWER INSPECT 0.1 C
CABLE REPAIR 0.3
ASSEMBLY REPLACE 0.5
0505 OVEN BASE INSPECT 0.1 0.2 A, V
ASSEMBLY REPAIR 0.3 0.5
09 HAND SINK
ASSEMBLY
0901 CABINET INSPECT 0.1 A, I
ASSEMBLY REPAIR 0.4
0902 WATER HEATER INSPECT 0.1 J
REPLACE 0.7
0032 00-7
TM 10-7360-226-13&P
MAINTENANCE LEVEL
TOOLS AND
GROUP COMPONENT/ MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS
NO. ASSEMBLY FUNCTION REFERENCE CODE CODE
C O F H D
0904 SINK INSPECT 0.1 0.2 S
REPLACE 0.5
090401 FAUCET INSPECT 0.1 L
REPAIR 0.5
REPLACE 0.5
0905 WATER SUPPLY INSPECT 0.1 B
HOSES REPAIR 0.2
0906 INTERIOR DRAIN INSPECT 0.1 B
HOSE REPAIR 0.2
12 ELECTRICAL
SYSTEM
1201 POWER INSPECT 0.1 0.3 Y
ENTRANCE REPAIR 0.7
PANEL
1202 POWER INSPECT 0.1 0.3 N
DISTRIBUTION REPLACE 0.7
PANEL
1203 MAIN CONTROL INSPECT 0.1 0.3 C, M
PANEL REPLACE 0.3
1204 APPLIANCE INSPECT 0.1 0.3 C, M, N
CONTROL BOX REPAIR 0.5
REPLACE 0.5
1205 MBU POWER INSPECT 0.1 0.3 C, M
SWITCH REPLACE 0.5
ASSEMBLY
1206 CEILING LIGHTS INSPECT 0.1 0.3 A, H
(FIXED) REPAIR 0.5
REPLACE 0.5
1207 CEILING LIGHTS INSPECT 0.1 0.3 A, H
(REMOVABLE) REPAIR 0.5
REPLACE 0.5
0032 00-8
TM 10-7360-226-13&P
REMARKS FOR CK
Table 3. Remarks for CK.
REMARKS CODE REMARKS
A General hardware repair at O level (tighten/replace hardware, straighten piece parts)
B Washer replacement at O level
C Cable/connector repair, replacement at O level
D Caster replacement, connector repair, door gasket replacement at O level
E Power cord replacement, motor replacement at O level
F Replacement of power cord, module, caster, temperature controller at O level
G Drain cock replacement at O level
H Ballast replacement, wiring repair at O level
I Replacement of caster, towel dispenser, soap dispenser at O level
J Replacement of power cord, water heater at O level
K Replacement of power cord, water pump at O level
L Hot, cold faucet washer replacement, faucet replacement at O level
M Switch replacement at O level
N Circuit breaker replacement at O level
O PC board replacement at O level
P Converter replacement at O level
Q Fabric repair at O level
R Winch, cable replacement at O level
S Drain repair, sink replacement at O level
T Fuel line section replacement at O level
U Rivet repair at DS level
V Welding repair at DS level
W Shear pin replacement at O level
X Temperature control module replacement at O level
Y Power connector, ground terminal, contactor replacement at O level
Z Cam-lock replacement at O level
SCOPE
This Repair Parts & Special Tools List (RPSTL) lists and authorizes spares and repair parts;
special tools; special test, measurement, and diagnostic equipment (TMDE); and other special
support equipment required for performance of Operator, Unit, and Direct Support maintenance
of the Containerized Kitchen (CK). It authorizes the requisitioning, issue, and disposition of
spares, repair parts, and special tools as indicated by the source, maintenance, and
recoverability (SMR) codes.
GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work
packages:
1. Repair Parts List Work Packages. Work packages containing lists of spares and repair
parts authorized by this RPSTL for use in the performance of maintenance. These work
packages also include parts which must be removed for replacement of the authorized
parts. Parts lists are composed of functional groups in ascending alphanumeric
sequence, with the parts in each group listed in ascending figure and item number
sequence. Sending units, brackets, filters, and bolts are listed with the component they
mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work
packages. Repair parts kits are listed separately in their own functional group and work
package. Repair parts for reparable special tools are also listed in a separate work
package. Items listed are shown on the associated illustrations.
2. Special Tools List Work Packages. Work packages containing lists of special tools,
special TMDE, and special support equipment authorized by this RPSTL (as indicated
by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE
(UOC) column). Tools that are components of common tool sets and/or Class VII are
not listed.
3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work
packages in this RPSTL: the National Stock Number (NSN) Index work package and
the Part Number (P/N) Index work package. The National Stock Number Index work
package refers you to the figure and item number. The Part Number Index work
package refers you to the figure and item number.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST
WORK PACKAGES
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information,
maintenance level authorization criteria, and disposition instructions, as shown in the following
breakout:
0033 00-1
TM 10-7360-226-13&P
Source Code. The source code tells you how you get an item needed for maintenance, repair,
or overhaul of an end item/equipment. Explanations of source codes follow:
0033 00-2
TM 10-7360-226-13&P
NOTE
Cannibalization or controlled exchange, when authorized, may be used as a
source of supply for items with the above source codes except for those
items source coded “XA” or those aircraft support items restricted by
requirements of AR 750-1.
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use
and repair support items. The maintenance codes are entered in the third and fourth positions
of the SMR code as follows:
Third Position. The maintenance code entered in the third position tells you the lowest
maintenance level authorized to remove, replace, and use an item. The maintenance code
entered in the third position will indicate authorization to the following levels of maintenance:
L Specialized repair activity can remove, replace, and use the item.
Fourth Position. The maintenance code entered in the fourth position tells you whether or not
the item is to be repaired and identifies the lowest maintenance level with the capability to do
complete repair (perform all authorized repair functions).
NOTE
Some limited repair may be done on the item at a lower level of
maintenance, if authorized by the Maintenance Allocation Chart (MAC) and
SMR codes.
0033 00-4
TM 10-7360-226-13&P
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition
action on unserviceable items. The recoverability code is shown in the fifth position of the SMR
code as follows:
NSN Column (3)). The NSN for the item is listed in this column.
CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit
code which is used to identify the manufacturer, distributor, or Government agency/activity that
supplies the item.
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer
(individual, company, firm, corporation, or Government activity), which controls the design and
characteristics of the item by means of its engineering drawings, specifications, standards, and
inspection requirements to identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you receive may
have a different P/N from the number listed.
0033 00-5
TM 10-7360-226-13&P
DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the
following information:
1. The federal item name, and when required, a minimum description to identify the item.
2. P/Ns of bulk materials are referenced in this column in the line entry to be manufactured
or fabricated.
3. Hardness Critical Item (HCI). A support item that provides the equipment with special
protection from electromagnetic pulse (EMP) damage during a nuclear attack.
4. The statement END OF FIGURE appears just below the last item description in column
(6) for a given figure in both the repair parts list and special tools list work packages.
QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used
in the breakout shown on the illustration/figure, which is prepared for a functional group,
subfunctional group, or an assembly. A “V” appearing in this column instead of a quantity
indicates that the quantity is variable and quantity may change from application to application.
STOCK NUMBER Column. This column lists the NSN in National Item Identification Number
(NIIN) sequence. The NIIN consists of the last nine digits of the NSN. When using this column
to locate an item, ignore the first four digits of the NSN. However, the complete NSN should be
used when ordering items by stock number.
FIG. Column. This column lists the number of the figure where the item is identified/located.
The figures are in numerical order in the repair parts list and special tools list work packages.
ITEM Column. The item number identifies the item associated with the figure listed in the
adjacent FIG. Column. This item is also identified by the NSN listed on the same line.
2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending
alphanumeric sequence (vertical arrangement of letter and number combinations which places
the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9
and each following letter or digit in like order).
FIG. Column. This column lists the number of the figure where the item is identified/located in
the repair parts list and special tools list work packages.
ITEM Column. The item number is the number assigned to the item as it appears in the figure
referenced in the adjacent figure number column.
0033 00-6
TM 10-7360-226-13&P
SPECIAL INFORMATION
UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on
codes are shown as “UOC: . . .” in the Description Column (justified left) on the first line under
the applicable item/nomenclature. Uncoded items are applicable to all models. Identification of
the UOCs used in this RPSTL are: Not Applicable.
Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk
material functional group of this RPSTL. Part numbers for bulk material are also referenced in
the Description Column of the line item entry for the item to be manufactured/fabricated.
Detailed fabrication instructions for items source coded to be manufactured or fabricated are
found in: Not Applicable.
Index Numbers. Items which have the word BULK in the figure column will have an index
number shown in the item number column. This index number is a cross-reference between the
NSN and P/N index work packages and the bulk material list in the repair parts list work
package.
Associated Publications. The publication(s) listed below pertain to the Containerized Kitchen:
Publication Title
Illustrations List. The illustrations in this RPSTL contain unit and direct support authorized
items. The tabular list in the repair parts list work package contains only those parts coded “O”
and “F” in the third position of the SMR code, therefore, there may be a break in the item
number sequence.
0033 00-7
TM 10-7360-226-13&P
First. Using the table of contents, determine the assembly group to which the item belongs.
This is necessary since figures are prepared for assembly groups and subassembly groups, and
lists are divided into the same groups.
Second. Find the figure covering the functional group or the subfunctional group to which the
item belongs.
Third. Identify the item on the figure and note the number(s).
Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs
and part numbers are on the same line as the associated item numbers.
First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work
package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the
NSN.
Second. Turn to the figure and locate the item number. Verify that the item is the one you are
looking for.
First. If you have the P/N and not the NSN, look in the PART NUMBER column of the P/N index
work package. Identify the figure and item number.
Second. Look up the item on the figure in the applicable repair parts list work package.
0033 00-8
THIS PAGE INTENTIONALLY LEFT BLANK
TM 10-7360-226-13&P
4 3 4
Figure 1. Container.
END OF FIGURE
0034 00-3
TM 10-7360-226-13&P
0034 00-4
TM 10-7360-226-13&P
END OF FIGURE
0034 00-5
TM 10-7360-226-13&P
SCREW JACK
4
2
3
WING JACK
CORNER JACK
Figure 3. Jacks.
0034 00-6
TM 10-7360-226-13&P
END OF FIGURE
END OF FIGURE
0035 00-3
TM 10-7360-226-13&P
0035 00-4
TM 10-7360-226-13&P
END OF FIGURE
0035 00-5
TM 10-7360-226-13&P
0035 00-6
TM 10-7360-226-13&P
END OF FIGURE
0035 00-7
TM 10-7360-226-13&P
2-5
2 6
4
3
0035 00-8
TM 10-7360-226-13&P
END OF FIGURE
0035 00-9
TM 10-7360-226-13&P
0035 00-10
TM 10-7360-226-13&P
END OF FIGURE
7 7 7 7
8
1 1 1 1
4 5 4 2
3 6 6 6 6
END OF FIGURE
0036 00-3
TM 10-7360-226-13&P
2 2 2 2
3 3
4 4
END OF FIGURE
FRONT
1
2
1 1
1
END OF FIGURE
0037 00-3
TM 10-7360-226-13&P
0037 00-4
TM 10-7360-226-13&P
END OF FIGURE
0037 00-5
TM 10-7360-226-13&P
7
2
3
6 7
1 5 4 5
0037 00-6
TM 10-7360-226-13&P
END OF FIGURE
0037 00-7
TM 10-7360-226-13&P
1
1 3
0037 00-8
TM 10-7360-226-13&P
END OF FIGURE
10
HM15LW
ON
Metro
POWER
4-8 4
7 5
END OF FIGURE
6
5
END OF FIGURE
FRONT
END OF FIGURE
0040 00-3
TM 10-7360-226-13&P
0040 00-4
TM 10-7360-226-13&P
END OF FIGURE
FRONT
7
NOTE: WATER LINES
OMITTED FOR CLARITY
2
5
1
11, 12
10
9
10
13
END OF FIGURE
END OF FIGURE
END OF FIGURE
2
4
3
2
1
END OF FIGURE
0044 00-3
TM 10-7360-226-13&P
3
4
6
(BLANK)
(BLANK) (BLANK)
1
(BLANK)
2
0044 00-4
TM 10-7360-226-13&P
END OF FIGURE
0044 00-5
TM 10-7360-226-13&P
7
4
2
6
5
4
3
2 1
10
8
9
0044 00-6
TM 10-7360-226-13&P
END OF FIGURE
0044 00-7
TM 10-7360-226-13&P
7
1
6
4
5
2
3
0044 00-8
TM 10-7360-226-13&P
END OF FIGURE
0044 00-9
TM 10-7360-226-13&P
0044 00-10
TM 10-7360-226-13&P
END OF FIGURE
0044 00-11
TM 10-7360-226-13&P
1 3 (CLEAR), 4 (RED)
0044 00-12
TM 10-7360-226-13&P
END OF FIGURE
0044 00-13
TM 10-7360-226-13&P
1
4 (CLEAR), 5 (RED)
0044 00-14
TM 10-7360-226-13&P
END OF FIGURE
END OF FIGURE
INTRODUCTION
Scope
This work package lists the Components of End Item (COEI) and Basic Issue Items (BII) for the
CK to help you inventory items for safe and efficient operation of the equipment.
General
The COEI and BII information is divided into the following lists:
Components of End Item (COEI). This list is for information purposes only and is not authority
to requisition replacements. These items are part of the CK. As part of the end item, these
items must be with the end item whenever it is issued or transferred between property accounts.
Items of COEI are removed and separately packaged for transportation or shipment only when
necessary. Illustrations are furnished to help you find and identify the items.
Basic Issue Items (BII). These essential items are required to place the CK in operation,
operate it, and to do emergency repairs. Although shipped separately packaged, BII must be
with the CK during operation and when it is transferred between property accounts. Listing
these items is your authority to request/requisition them for replacement based on authorization
of the end item by the TOE/MTOE. Illustrations are furnished to help you find and identify the
items.
Column (1) – Illus Number. Gives you the number of the item illustrated.
Column (2) – National Stock Number (NSN). Identifies the stock number of the item to be used
for requisitioning purposes.
Column (3) – Description, Commercial and Government Entity Code (CAGEC), and Part
Number (P/N). Identifies the Federal item name (in all capital letters) followed by a minimum
description when needed. The stowage location of COEI and BII is also included in this column.
The last line below the description is the CAGEC (in parentheses) and the part number.
Column (4) – Usable On Code. When applicable, gives you a code if the item you need is not
the same for different models of equipment.
Column (5) – Unit of Measure (U/M). Indicates the physical measurement or count of the item
as issued per the National Stock Number (NSN) shown in column (2).
0049 00-1
TM 10-7360-226-13&P
1 2
4
Table 1. Components of End Item List.
(1) (2) (3) (4) (5) (6)
ILLUS NATIONAL STOCK DESCRIPTION, (CAGEC) AND PART NUMBER USABLE U/M QTY
NUMBER NUMBER ON RQR
CODE
ADAPTER, FUEL, GENERATOR
1 2910-00-066-1235 EA 1
(97403) 13211E7541
ADAPTER, FUEL, MBU
2 7310-01-455-3736 EA 1
(3AD06) MS0300
AIR DISCHARGE DUCT, ECU
3 EA 1
(0U597) 47012181
AIR DISCHARGE DUCT, GENERATOR
3 EA 1
(0U5N7) 47012180
AIR DISCHARGE DUCT, VENT HOOD
3 EA 1
(0U5N7) 47012190
APPLIANCE CONTROL BOX
4 EA 1
(0U5N7) 47013001
ARCH, SHELTER
5 EA 10
(80298) 50389347
0049 00-2
TM 10-7360-226-13&P
6 7 8
9 10
0049 00-3
TM 10-7360-226-13&P
12
11
13
14
0049 00-4
TM 10-7360-226-13&P
15
16 17
19
18 20
0049 00-5
TM 10-7360-226-13&P
21 22 23
25
24
0049 00-6
TM 10-7360-226-13&P
26 27 28
29 30 31
0049 00-7
TM 10-7360-226-13&P
32 33 34
35
36 37
0049 00-8
TM 10-7360-226-13&P
38 39 40
41
42 43
0049 00-9
TM 10-7360-226-13&P
44
45
46
47 48 49
0049 00-10
TM 10-7360-226-13&P
1 3
2
4 5 6
0049 00-11
TM 10-7360-226-13&P
7 8 9
10 11 12
14 15
13
0049 00-12
TM 10-7360-226-13&P
16 17 18
20
19 21
22 23 24
0049 00-13
TM 10-7360-226-13&P
25
26 27
28 29
0049 00-14
TM 10-7360-226-13&P
30 31
32
TM 10-7360-226-13&P
TECHNICAL MANUAL
CONTAINERIZED KITCHEN
NSN 7360-01-473-3408
1 NOVEMBER 2000
33 34 35
0049 00-15
TM 10-7360-226-13&P
37 38
36
39 40
0049 00-16
TM 10-7360-226-13&P
INTRODUCTION
Scope
This work package lists additional items you are authorized for the support of the CK.
Column (2) - Description, Commercial and Government Entity Code (CAGEC), and Part
Number (P/N). Identifies the Federal item name (in all capital letters) followed by a minimum
description when needed. The stowage location of COEI and BII is also included in this column.
The last line below the description is the CAGEC (in parentheses) and the part number.
Column (3) - Usable On Code. When applicable, gives you a code if the item you need is not
the same for different models of equipment.
Column (4) - Unit of Measure (U/M). Indicates the physical measurement or count of the item
as issued per the National Stock Number (NSN) shown in column (1).
INTRODUCTION
Scope
This work package lists expendable and durable items that you will need to operate and
maintain the CK. This list is for information only and is not authority to requisition the listed
items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except
Medical, Class V Repair Parts, and Heraldic Items), or CTA 8-100, Army Medical Department
Expendable/Durable Items.
Explanation of Columns in the Expendable and Durable Items List
Column (1) – Item Number. This number is assigned to the entry in the list and is referenced in
the narrative instructions to identify the item (e.g.,” Use brake fluid (item 5, WP 0098 00).”).
Column (2) – Level. This column identifies the lowest level of maintenance that requires the
listed item (C = Operator/Crew).
Column (3) – National Stock Number (NSN). This is the NSN assigned to the item which you
can use to requisition it.
Column (4) – Item Name, Description, Commercial and Government Entity Code (CAGEC), and
Part Number (P/N). This column provides the other information you need to identify the item.
Column (5) – Unit of Measure (U/M). This code shows the physical measurement or count of an
item, such as gallon, dozen, gross, etc.
INTRODUCTION
Scope
This work package lists all common tools and supplements and special tools/fixtures needed to
maintain the CK.
Column (2) – Item Name. This column lists the item by noun nomenclature and other
descriptive features (e.g., Gage, belt tension).
Column (3) – National Stock Number. This is the National Stock Number (NSN) assigned to the
item; use it to requisition the item.
Column (4) – Part Number. Indicates the primary number used by the manufacturer (individual,
company, firm, corporation, or Government activity) which controls the design and
characteristics of the item by means of its engineering drawings, specifications, standards, and
inspection requirements to identify an item or range of items.
Column (5) – Reference. This column identifies the authorizing supply catalog or RPSTL for
items listed in this work package.
INTRODUCTION
Scope
This work package describes the wiring provisions contained in the Containerized Kitchen (CK),
including all systems or equipment which can be installed or removed later. Wiring diagrams
and essential wiring information are provided for all electrical systems and circuits. All critical
wire and cable data has been included.
WIRE IDENTIFICATION
All wires have been identified by number and/or color. A tabular list of circuit designators and
wire identification diagrams is included.
ABBREVIATIONS
All abbreviations are in accordance with ASME-Y14.38M, except where the abbreviation stands
for a marking actually found in the CK.
WIRING DIAGRAMS
Wiring diagrams are included for all electrical systems and circuits.
0054 00-1
TM 10-7360-226-13&P
GRN HEAT
BLK COMMON
ECU MODE SWITCH
POWER SUPPLY
AL AN FG V1 G1 V2 G2
WHT 2 2 ORG
RED 3 3 BLU
4 4 BRN
GRN
TO AIR
5 5
GRN RED
COND #1
6 6
WHT
(LOWER)
7 7
8 CR1 8
9 9 BLK
10 YEL
YEL
P4 P3
RED 1 1 VIO
BLK 2 2 ORG
FROM WHT BLU
3 3
CURRENT BLK BRN
TO AIR
4 4
TRANSDUCERS GRN ECU GRN
COND #2
5 5
(FIG. 3) (UPPER)
BLK 6 CONTROL 6 RED
7 BOARD 7 WHT
8
(47013014) 8
9 9 BLK
CR1
BLK
FROM 34 BLK 47
TO PLENUM
POWER 35 RED RED 48
BLU
HEATER
DIST 46 BLU 49
(6,8,10)
0054 00-2
BRN
CAP BRN / WHT
FREEZE
CR3 SWITCH TB 2
BLK WHT
H C WHT VIO
1 1
RED L
START START WHT 2 2 YEL
CAP CR4
CAP EVAPORATOR
YEL ORG
WIRING DIAGRAMS
BLK
0054 00-3
TB 1
BLK
1 1
TM 10-7360-226-13&P
BRN 2 2
RED
3 3
W1
ORG 4 4
BLU
5 5
RED / BLK
YEL
G
FROM POWER
DISTRIBUTION
0054 00
TM 10-7360-226-13&P
G
3
EARTH 5a
GROUND
1 TO MAIN
5a CONTROL
G
L1 PANEL
12
L1 5a
L2
L2
GENERATOR L3
L3
N1 CR1 N1
N
N
GENERATOR
EMERGENCY
STOP
0054 00-5
TM 10-7360-226-13&P
IL1 BLACK 1 2 32
FROM INTAKE/EXHAUST FAN
10a
POWER 33
IL2 RED 60a 3 4 INTAKE/EXHAUST FAN
ENTRANCE
PANEL
IL3 BLUE 5 6 34
ECU CONTROL BOX
( )
20 7 8 35
REFRIGERATOR 1 15a 15a ECU CONTROL BOX
( )
21 9 10 46
REFRIGERATOR 2 15a ECU CONTROL BOX
( )
22 11 12 36 CONVENIENCE
MBU CONVERTER 15a 15a
OUTLETS
24 13 14 51 MECHANICAL ROOM
ECU 15a
CONVENIENCE OUTLET
25 15 16 38
ECU 30a 15a WARMING CABINET
26 17 18 50
ECU 10a ECU CONTROL BOX
27 19 20
LIGHTS 15a BLANK
21 22
BLANK BLANK
23 24 15a
39
BLANK APPLIANCE SWITCH
GFI BOX
N1
POWER ENTR PANEL N
EARTH GROUND G
WIRE NUMBER
51 CIRCUIT BREAKER NUMBER
N
G
GFI MECHANICAL
ROOM
0054 00-6
TM 10-7360-226-13&P
GENERATOR
POWER ON
2
EMERGENCY G N
ON 8
STOP OFF 6
1 4
10
POWER
ENTRANCE 3 5 CR1 CR2 CR1
PANEL EXTERNAL
12 7 POWER ON
G
GENERATOR ON
9
EMERGENCY
STOP 11
CR2 CR1 CR2
GENERATOR
POWER
AVAILABLE
A
EXTERNAL
POWER
AVAILABLE
30
POWER NORMAL
27 28 LIGHTING
DISTRIBUTION 29
PANEL ON SYSTEM
INTERIOR BLACK OUT
LIGHTING 32
RED
FL1 BATTERY
CONNECTOR EMERGENCY
LIGHTING LIGHT
MODE
BLACK 31
0054 00-7
TM 10-7360-226-13&P
MAIN 29
CONTROL
PANEL
FL4 BJ1 BJ2
N
30
MAIN FL3 G
FL1 FL2 WJ1 WJ2 WJ3
CONTROL
PANEL
31
0054 00-8
TM 10-7360-226-13&P
FAN SPEED
32
CONTROL
POWER
DISTRIBUTION
PANEL
M INTAKE FAN
33
(2, 4)
M EXHAUST FAN
20
N
POWER J1
DISTRIBUTION
PANEL 21
(7, 9)
J2
POWER
DISTRIBUTION G
PANEL
22 23
(11)
J3
MBU EMERGENCY SHUTOFF
38
POWER
DISTRIBUTION
PANEL
50
1
2
3
ECU CONTROL
BOX
24
1
POWER 2
DISTRIBUTION 25
3
PANEL 4
26
(13, 15, 17) 5
6
TB1
ECU
0054 00-9
TM 10-7360-226-13&P
W W W G G G G G
B B B B W
H H H R R R R
L L L L H
T T T T N N N N
U U U U
53
40 44
42
B
B
L B B
41 U 43 L 45 L 52 L
U U U
2 3 2 3 2 3 2 3
WATER OVEN
1 WATER 1 1 HEATER 1
PUMP FAN
HEATER FAN
J4 J6
J5 J7
0054 00-10
TM 10-7360-226-13&P
INTRODUCTION
The CK can be transported and deployed either mounted on, or separate from, its trailer
(Chassis, Containerized Kitchen Trailer: 7½ Ton, 4-wheel XCK2000, NSN 2330-01-471-7006).
The procedures for setting up, operating, and packing out the CK in either configuration are
found in WP 0006 00. This Appendix provides instructions for mounting the CK on, and
removing it from, the trailer. Refer to TM 9-2330-328-14&P for information about the trailer.
GENERAL INFORMATION
The CK container (Figure 1) is an 8-ft by 8-ft by 20-ft (2.44-m by 2.44-m by 6.1-m) International
Organization for Standardization (ISO) container. The packed-out CK weighs approximately
14,080 lbs (6342 kg). It will normally be lifted using a Rough Terrain Container/Cargo Handler
(RTCH) or a crane. Slots in the bottom edge of the container also allow it to be lifted using a
fork lift with a capacity of at least 18,000 lbs (8172 kg). Since the container’s center of gravity
is not in the middle (the end with the double doors is heavier than the other end), only the outer
pair of slots should be used to ensure stability when using a fork lift.
CORNER BLOCKS
(ALL 8 CORNERS)
Figure 1. CK Container.
0055 00-1
TM 10-7360-226-13&P
Corner blocks on each of the top corners provide attachment points for lifting the container with
an RTCH or crane. Identical blocks on the bottom corners are engaged by ISO locks on the
trailer (see Figure 2) to secure the container in place.
CAUTION
When shipping by standard flatbed trailer, the CK must be dismounted
from its trailer and each should be shipped separately due to the combined
height of the system. Under no circumstances shall the CK and its trailer
be shipped on the same trailer.
1. Ensure that the four ISO locks on the corners of the trailer are unlocked (handles pointing
outward from the sides of the trailer). See Figure 2.
WARNING
CAUTION
To avoid exceeding the trailer’s design tongue weight, position the CK so
the end with single door is to the front of the trailer.
2. Lift the CK and place it on the trailer. See Figure 3. Ensure that the container rests flat on
the trailer and the corner blocks are positioned over the ISO locks.
3. Engage the ISO locks by turning them 90 degrees in either direction.
4. If desired, level the trailer as described in WP 0006 00.
0055 00-2
TM 10-7360-226-13&P
1. Unlock the four ISO locks on the corners of the trailer by rotating the locking handles 90
degrees so the handles point outward from the sides of the trailer.
0055 00-3
TM 10-7360-226-13&P
WARNING
0055 00-4
TM 10-7360-226-13&P
A
Abbreviations and Acronyms.................................................... 0001 00-3
Additional Authorization List ..................................................... 0050 00-1
Adverse Weather Conditions.................................................... 0007 00-1
After Operation PMCS ............................................................. 0016 00-9
Appliance and Equipment Relocation....................................... 0006 00-17
Assembly and Preparation for Use........................................... 0006 00-1
B
Basic Issue Items (BII) List....................................................... 0049 00-11
Before Operation PMCS .......................................................... 0016 00-3
Bulk Material Repair Parts List ................................................ 0045 00-1
C
Ceiling Light Installation ........................................................... 0006 00-21
Common Tools and Equipment................................................ 0004 00-1
Components of End Item (COEI) List ....................................... 0049 00-2
Cook Center Repair Parts ........................................................ 0036 00-1
Corrosion Prevention and Control ............................................ 0001 00-2
D
Destruction of Army Materiel to Prevent Enemy Use................ 0001 00-2
Difference Between Models ..................................................... 0002 00-15
Direct Support Maintenance Procedures –
Dual Oven Assembly................................................................ 0028 00-1
Direct Support Maintenance Procedures –
Shelter Assembly/Mechanical Room........................................ 0030 00-1
Direct Support Maintenance Procedures – Cook Center .......... 0027 00-1
Direct Support Maintenance Procedures – Tray Pack Heater .. 0029 00-1
Dual Oven Assembly Repair Parts ........................................... 0037 00-1
During Operation PMCS .......................................................... 0016 00-7
E
Electrical System Repair Parts................................................. 0044 00-1
Emergency Procedures............................................................ 0007 00-4
Energizing the CK from External Power ................................... 0006 00-16
Energizing the CK from the Onboard Generator....................... 0006 00-15
Equipment Characteristics, Capabilities and Features ............. 0002 00-1
Equipment Data ....................................................................... 0002 00-15
Equipment Improvement Recommendations............................ 0001 00-2
Equipment Packout.................................................................. 0006 00-28
Expendable and Durable Items List.......................................... 0051 00-1
Index-1
TM 10-7360-226-13&P
F
Fabric Erection – Food Preparation Wing................................. 0006 00-11
Fabric Erection – Serving Wing................................................ 0006 00-7
Fording and Swimming ............................................................ 0007 00-3
G
General Information ................................................................. 0001 00-1
Grounding ................................................................................ 0006 00-14
H
Hand Sink Assembly Repair Parts ........................................... 0041 00-1
I
Interim NBC Decontamination Procedures............................... 0007 00-3
J
Jamming and Electronic Countermeasures.............................. 0007 00-3
K
Kitchen Operation .................................................................... 0006 00-23
L
Leveling the Container on the Ground...................................... 0006 00-2
Leveling the Container on the Trailer ....................................... 0006 00-5
Location and Description of Major Components ....................... 0002 00-3
M
Maintenance Allocation Chart (MAC) ....................................... 0032 00-5
Maintenance Forms, Records and Reports .............................. 0001 00-2
Malfunction/Symptom Index ..................................................... 0009 00-1
Mandatory Replacement Parts................................................. 0053 00-1
Mechanical Room Packout....................................................... 0006 00-34
Mechanical Room Repair Parts................................................ 0035 00-1
Mechanical Room Setup .......................................................... 0006 00-12
Mobile Storage Cabinet Repair Parts ....................................... 0042 00-1
Mobile Warming Cabinet Repair Parts ..................................... 0038 00-1
N
National Stock Number Index................................................... 0047 00-1
Nomenclature Cross-Reference List ........................................ 0001 00-3
Nuclear Hardness .................................................................... 0001 00-4
Index-2
TM 10-7360-226-13&P
O
Operation Under Unusual Conditions....................................... 0007 00-1
Operation Under Usual Conditions........................................... 0006 00-1
Operator Controls and Indicators ............................................. 0005 00-1
Appliance Control Box .................................................. 0005 00-7
Cook Center Ventilation................................................ 0005 00-8
Environmental Control Unit (ECU) ................................ 0005 00-10
Main Control Panel ....................................................... 0005 00-3
MBU Control Panel....................................................... 0005 00-6
MBU Converter............................................................. 0005 00-5
MBU Shutoff Switch...................................................... 0005 00-4
Mobile Warming Cabinet .............................................. 0005 00-9
Power Distribution Panel .............................................. 0005 00-2
Power Entrance Panel.................................................. 0005 00-1
Refrigerator .................................................................. 0005 00-10
P
Packout and Preparation for Transport .................................... 0006 00-24
Part Number Index................................................................... 0048 00-1
Platform Installation ................................................................. 0006 00-14
PMCS – Introduction ................................................................ 0016 00-1
Prep/Serving Table Repair Parts.............................................. 0043 00-1
Preparation for Packout ........................................................... 0006 00-25
Preparation for Storage and Shipment ..................................... 0001 00-2
R
References .............................................................................. 0031 00-1
Refrigerator Repair Parts ......................................................... 0039 00-1
Repair Parts............................................................................. 0004 00-1
Repair Parts & Special Tools List ............................................. 0033 00-1
S
Scope of manual ...................................................................... 0001 00-1
Service Upon Receipt .............................................................. 0015 00-1
Shelter Deployment ................................................................. 0006 00-2
Shelter Expansion.................................................................... 0006 00-5
Shelter Repair Parts................................................................. 0034 00-1
Site Requirements ................................................................... 0006 00-1
Special Tools List..................................................................... 0045 00-1
Special Tools, TMDE, and Support Equipment ........................ 0004 00-1
Index-3
TM 10-7360-226-13&P
T
Theory of Operation ................................................................. 0003 00-1
Tool Identification List .............................................................. 0052 00-1
Tools and Test Equipment ....................................................... 0032 00-9
Trailer Operations .................................................................... 0055 00-1
Tray Pack Heater Repair Parts ................................................ 0040 00-1
U
Unit Maintenance Procedures – Cook Center .......................... 0019 00-1
Unit Maintenance Procedures – Dual Oven Assembly ............. 0020-00-1
Unit Maintenance Procedures – Electrical System ................... 0026 00-1
Unit Maintenance Procedures – Environmental Control ........... 0025 00-1
Unit Maintenance Procedures – Hand Sink Assembly.............. 0024 00-1
Unit Maintenance Procedures – Mechanical Room.................. 0018 00-1
Unit Maintenance Procedures – Mobile Storage Cabinets ....... 0025 00-1
Unit Maintenance Procedures – Mobile Warming Cabinet ....... 0021 00-1
Unit Maintenance Procedures – Refrigerators.......................... 0022 00-1
Unit Maintenance Procedures – Shelter Assembly................... 0017 00-1
Unit Maintenance Procedures – Tray Pack Heater................... 0023 00-1
Unpacking the Mechanical Room............................................. 0006 00-2
W
Warranty Information................................................................ 0001 00-2
Water and Drain System Startup.............................................. 0006 00-22
Wiring Diagrams ...................................................................... 0054 00-1
Index-4