0% found this document useful (0 votes)
103 views29 pages

Agreement: /ECE/324/Rev.2/Add.127 /ECE/TRANS/505/Rev.2/Add.127

This document provides regulations for light emitting diode (LED) light sources used in vehicle lamps. It specifies: 1) The scope which is LED light sources intended for approved vehicle signalling lamps. 2) Administrative provisions including definitions for categories and types of LED light sources, application process for approval, marking and labeling requirements, and approval procedure. 3) Technical requirements for LED light sources. 4) Conformity of production and penalties for non-compliance.

Uploaded by

Mina Remon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
103 views29 pages

Agreement: /ECE/324/Rev.2/Add.127 /ECE/TRANS/505/Rev.2/Add.127

This document provides regulations for light emitting diode (LED) light sources used in vehicle lamps. It specifies: 1) The scope which is LED light sources intended for approved vehicle signalling lamps. 2) Administrative provisions including definitions for categories and types of LED light sources, application process for approval, marking and labeling requirements, and approval procedure. 3) Technical requirements for LED light sources. 4) Conformity of production and penalties for non-compliance.

Uploaded by

Mina Remon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 29

E/ECE/324/Rev.2/Add.127−E/ECE/TRANS/505/Rev.2/Add.

127
8 January 2013

Agreement

Concerning the Adoption of Uniform Technical Prescriptions for


Wheeled Vehicles, Equipment and Parts which can be fitted and/or be
used on Wheeled Vehicles and the Conditions for Reciprocal
Recognition of Approvals Granted on the Basis of these Prescriptions*

(Revision 2, including the amendments which entered into force on 16 October 1995)
_________

Addendum 127: Regulation No. 128


Date of entry into force: 17 November 2012

Uniform provisions concerning the approval of light emitting diode


(LED) light sources for use in approved lamp units on power-driven
vehicles and their trailers

UNITED NATIONS

* Former title of the Agreement: Agreement Concerning the Adoption of Uniform Conditions of
Approval and Reciprocal Recognition of Approval for Motor Vehicle Equipment and Parts, done at
Geneva on 20 March 1958.

GE.13-
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

Regulation No. 128

Uniform provisions concerning the approval of light emitting


diode (LED) light sources for use in approved lamp units on
power-driven vehicles and their trailers
Contents
Page
Regulation
1. Scope ................................................................................................................................................ 4
2. Administrative provisions ................................................................................................................ 4
3. Technical requirements .................................................................................................................... 6
4. Conformity of production................................................................................................................. 9
5. Penalties for non-conformity of production ..................................................................................... 10
6. Production definitively discontinued ................................................................................................ 10
7. Names and addresses of Technical Services responsible for conducting approval tests,
and of Type Approval Authorities .................................................................................................... 11
Annexes
1 Sheets for LED light sources ........................................................................................................... 12
2 Communication ............................................................................................................................. 18
3 Example of the arrangement of the approval mark ....................................................................... 20
4 Method of measurement of electrical and photometrical characteristics....................................... 21
5 Minimum requirements for quality procedures by the manufacturer ............................................ 23
6 Sampling and compliance levels for manufacturer test records .................................................... 24
7 Minimum requirements for spot checks by the Type Approval Authority.................................... 28
8 Compliance approved by spot check ............................................................................................ 29

3
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

1. Scope
This Regulation applies to LED light sources shown in Annex 1 and intended
for use in approved signalling lamp units of power-driven vehicles and of
their trailers.

2. Administrative provisions
2.1. Definitions
2.1.1. Definition of "category"
The term "category" is used in this Regulation to describe different basic
design of standardised LED light sources. Each category has a specific
designation as for example: "LW1", "LY2", "LR2".
2.1.2. Definition of "type"
LED light sources of different "types" are LED light sources within the same
category which differ in such essential respects as:
2.1.2.1. Trade name or mark;
LED light sources bearing the same trade name or mark but produced by
different manufacturers are considered as being of different types. LED light
sources produced by the same manufacturer differing only by the trade name
or mark may be considered to be of the same type.
2.1.2.2. Light source design, in so far as these differences affect the optical results;
2.1.2.3. Rated voltage.
2.2. Application for approval
2.2.1. Application for approval shall be submitted by the owner of the trade name
or mark, or by his duly accredited representative.
2.2.2. Every application for approval shall be accompanied (see also
paragraph 2.4.2.) by:
2.2.2.1. Drawings in triplicate, sufficiently detailed to permit identification of the
type;
2.2.2.2. A brief technical description;
2.2.2.3. Five samples of each colour which has been applied for;
2.2.3. In the case of a type of LED light sources differing only by the trade name or
mark from a type that has already been approved it shall be sufficient to
submit:
2.2.3.1. A declaration by the manufacturer that the type submitted
(a) Is identical with (except in the trade name or mark), and
(b) Has been produced by the same manufacturer as the type already
approved, the latter being identified by its approval code.
2.2.3.2. Two samples bearing the new trade name or mark.

4
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

2.2.4. The competent authority shall verify the existence of satisfactory


arrangements for ensuring effective control of the conformity of production
before type approval is granted.
2.3. Inscriptions
2.3.1. LED light sources submitted for approval shall bear on the cap:
2.3.1.1. The trade name or mark of the applicant;
2.3.1.2. The rated voltage;
2.3.1.3. The designation of the relevant category;
2.3.1.4. A space of sufficient size to accommodate the approval mark.
2.3.2. The space mentioned in paragraph 2.3.1.4. above shall be indicated in the
drawings accompanying the application for approval.
2.3.3. Inscriptions other than those covered by paragraphs 2.3.1. and 2.4.4. may be
affixed, on the condition that they do not adversely affect the luminous
characteristics.
2.4. Approval
2.4.1. If all samples of a type of LED light source which are submitted in pursuance
of paragraphs 2.2.2.3. or 2.2.3.2. above meet the requirements of this
Regulation, approval shall be granted.
2.4.2. An approval code shall be assigned to each type approved. Its first character
shall indicate the series of amendments at the time of issue of the approval.
This will be followed by an identification code comprising not more than two
characters. Only the following Arabic numerals and capital letters shall be
used:
"0 1 2 3 4 5 6 7 8 9 A B C D E F G H J K L M N P R S T U V W X Y Z".
The same Contracting Party may not assign the same code to another type of
LED light sources.
2.4.3. Notice of approval or of extension or refusal or withdrawal of approval or
production definitely discontinued of a type of LED light sources pursuant to
this Regulation shall be communicated to the Parties of the Agreement which
apply this Regulation by means of a form conforming to the model in
Annex 2 to this Regulation and of a drawing, supplied by the applicant for
approval in a format not exceeding A4 (210 x 297 mm) and on a scale of at
least 2 : 1.
2.4.4. To every LED light source conforming to a type approved under this
Regulation there shall be affixed in the space referred to in
paragraph 2.3.1.4., in addition to the inscriptions required under
paragraph 2.3.1., an international approval mark consisting of:
2.4.4.1. A truncated circle surrounding the letter "E" followed by the distinguishing
number of the country which has granted approval1;
2.4.4.2. The approval code, placed close to the truncated circle.

1
As defined in the Consolidated Resolution on the Construction of Vehicles (R.E.3.), document
ECE/TRANS/WP.29/78/Rev.2, para. 2

5
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

2.4.5. If the applicant has obtained the same approval code for several trade names
or marks, one or more of them will suffice to meet the requirements of
paragraph 2.3.1.1.
2.4.6. The marks and inscriptions specified in paragraphs 2.3.1. and 2.4.3. shall be
clearly legible and be indelible.
2.4.7. Annex 3 to this Regulation gives an example of arrangement of the approval
mark.

3. Technical requirements
3.1. Definitions
3.1.1. Rated voltage: voltage (in volts) marked on the LED light source;
3.1.2. Test voltage(s): voltage(s) or voltage range(s), at the LED light sources
terminals for which the electrical and photometric characteristics of the LED
light sources are intended and are to be tested.
3.1.3. Objective values: Design value of an electrical or photometric characteristic.
To be achieved, within the specified tolerances, when the LED light source is
energized at relevant test voltage.
3.1.4. Standard (étalon) LED light source: Special LED light source used for the
testing of lighting and light-signalling devices. It has reduced tolerances for
dimensional, electrical and photometric characteristics as specified on the
relevant data sheet. Standard LED light sources are specified in only one
voltage rating for each category.
3.1.5. Reference axis: an axis defined with reference to the cap and to which certain
dimensions of the LED light sources are referred;
3.1.6. Reference plane: a plane defined with reference to the cap perpendicular to
the reference axis and to which certain dimensions of the LED light sources
are referred.
3.1.7. Light centre: a point on the reference axis at a defined distance from the
reference plane that represents the nominal origin of the visible radiation
emitted.
3.1.8. Light centre length: the distance between the reference plane and the light
centre
3.1.9. Viewing axis on to the LED light source: an axis through the light centre at
defined polar and azimuthal angle used to characterize photometrical
properties of the LED light source.
3.1.10. Apparent light emitting area: area that contains the (apparent) element of
visible radiation when observed under a certain viewing axis. The apparent
light emitting area is defined in a plane that contains the light centre and that
is perpendicular to the corresponding viewing axis.
3.1.11. Normalized luminous intensity: luminous intensity divided by the luminous
flux of the light source in order to characterize the angular radiation pattern
of the LED light source.

6
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

3.2. General specifications


3.2.1. Each sample submitted shall conform to the relevant specifications of this
Regulation.
3.2.2. LED light sources shall be so designed as to be and to remain in good
working order when in normal use. They shall moreover exhibit no fault in
design or manufacture.
3.2.3. LED light sources shall exhibit no scores or spots on their optical surfaces
which might impair their efficiency and their optical performance.
3.2.4. LED light sources shall be equipped with standard caps complying with the
cap data sheets of IEC Publication 60061 as specified on the individual data
sheets of Annex 1.
3.2.5. The cap shall be strong and firmly secured to the rest of the LED light source.
3.2.6. To ascertain whether LED light sources conform to the requirements of
paragraphs 3.2.3. to 3.2.5. above, a visual inspection, a dimension check and,
where necessary, a trial fitting into the holder as specified in IEC publication
60061 shall be carried out.
3.3. Tests
3.3.1. LED light sources shall first be aged at their test voltage for at least forty-
eight hours. For multi-function LED light sources, each function shall be
aged separately.
3.3.2. Unless otherwise specified, electrical and photometric measurements shall be
carried out at the relevant test voltage(s).
3.3.3. Electrical measurements as specified in Annex 4 shall be carried out with
instruments of at least class 0.2 (0.2 per cent full scale accuracy).
3.4. Position and dimensions of apparent light emitting area
3.4.1. The position and dimensions of the apparent light emitting area shall conform
to the requirements as given on the relevant data sheet of Annex 1.
3.4.2. The measurement shall be made after ageing the LED light source according
to paragraph 3.3.1.
3.5. Luminous flux
3.5.1. When measured according to the conditions specified in Annex 4, the
luminous flux shall be within the limits given on the relevant data sheet of
Annex 1.
3.5.2. The measurement shall be made after ageing the LED light source according
to 3.3.1.
3.6. Normalized luminous intensity distribution
3.6.1. When measured according to the test conditions specified in Annex 4, the
normalized luminous intensity distribution shall be within the limits given on
the relevant data sheet of Annex 1.
3.6.2. The measurement shall be made after ageing the LED light source according
to paragraph 3.3.1.

7
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

3.7. Colour
3.7.1. The colour of the light emitted by the LED light sources shall be specified on
the relevant data sheet. The definitions of the colour of the light emitted
given in Regulation No. 48 and its series of amendments in force at the time
of application for type approval shall apply to this regulation.
3.7.2. The colour of the light emitted shall be measured by the method specified in
Annex 4. Each measured value shall lie within the required tolerance area.
3.7.3. Moreover, in the case of LED light sources emitting white light, the
minimum red content of the light shall be such that:
780nm

E e λ V λ dλ
λ  610nm
k red  780nm
 0,05

E e λ Vλ dλ
λ 380nm

where:
Ee() (unit: W) is the spectral distribution of the irradiance;
V() (unit: 1) is the spectral luminous efficiency;
 (unit: nm) is the wavelength.
This value shall be calculated using intervals of one nanometer.
3.8. UV-radiation
The UV-radiation of the LED light source shall be such that the LED light
source is of the low UV type complying with:
400 nm

E e λ  S λ d λ
λ  250nm 5
k UV  780 nm
 10 W/lm
k m  E e λ V λ  d λ
λ  380nm

where:
S()(unit: 1) is the spectral weighting function;
km = 683 lm/W is the maximum value of the luminous efficacy of radiation.
(For definitions of the other symbols see paragraph 3.7.3. above).
This value shall be calculated using intervals of one nanometer. The UV-
radiation shall be weighted according to the values as indicated in the Table
below:

8
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

 S()  S()  S()


250 0.430 305 0.060 355 0.000 16
255 0.520 310 0.015 360 0.000 13
260 0.650 315 0.003 365 0.000 11
265 0.810 320 0.001 370 0.000 09
270 1.000 325 0.000 50 375 0.000 077
275 0.960 330 0.000 41 380 0.000 064
280 0.880 335 0.000 34 385 0.000 530
285 0.770 340 0.000 28 390 0.000 044
290 0.640 345 0.000 24 395 0.000 036
295 0.540 350 0.000 20 400 0.000 030
300 0.300

Note: Values according to "IRPA/INIRC Guidelines on limits of exposure to ultraviolet


radiation". Wavelengths (in nanometers) chosen are representative; other values should be
interpolated.
3.9. Standard LED light sources
Additional requirements for standard (étalon) LED light sources are given on
the relevant data sheets of Annex 1.

4. Conformity of production
4.1. LED light sources approved to this Regulation shall be so manufactured as to
conform to the type approved by meeting the inscriptions and technical
requirements set forth in paragraph 3. above and Annexes 1, 4 and 5 to this
Regulation.
4.2. In order to verify that the requirements of paragraph 4.1. are met, suitable
controls of the production shall be carried out.
4.3. The holder of the approval shall in particular:
4.3.1. Ensure existence of procedures for the effective control of the quality of
products,
4.3.2. Have access to the control equipment necessary for checking the conformity
to each approved type,
4.3.3. Ensure that data of test results are recorded and that related documents shall
remain available for a period to be determined in accordance with the Type
Approval Authority,
4.3.4. Analyse the results of each type of test, applying criteria of Annex 6, in order
to verify and ensure the stability of the product characteristics making
allowance for variation of an industrial production,
4.3.5. Ensure that for each type of LED light source, at least the tests prescribed in
Annex 5 to this Regulation are carried out,

9
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

4.3.6. Ensure that any collecting of samples giving evidence of non-conformity


with the type of test considered shall give rise to another sampling and
another test. All the necessary steps shall be taken to re-establish the
conformity of the corresponding production.
4.4. The competent authority which has granted type-approval may at any time
verify the conformity control methods applicable to each production unit.
4.4.1. In every inspection, the test books and production survey records shall be
presented to the visiting inspector.
4.4.2. The inspector may take samples at random which will be tested in the
manufacturer's laboratory. The minimum number of samples may be
determined according to the results of the manufacturer's own verification.
4.4.3. When the quality level appears unsatisfactory or when it seems necessary to
verify the validity of the tests carried out in application of paragraph 4.4.2.
above, the inspector shall select samples, to be sent to the technical service
which has conducted the type approval tests.
4.4.4. The competent authority may carry out any tests prescribed in this
Regulation. Where the competent authority decides to carry out spot checks,
criteria of Annexes 7 and 8 to this Regulation shall be applied.
4.4.5. The normal frequency of inspection authorised by the competent authority
shall be one every two years. In the case where negative results are recorded
during one of these visits, the competent authority shall ensure that all
necessary steps are taken to re-establish the conformity of production as
rapidly as possible.

5. Penalties for non-conformity of production


5.1. The approval granted in respect of a LED light source pursuant to this
Regulation may be withdrawn if the requirements are not met or if a LED
light source bearing the approval mark does not conform to the type
approved.
5.2. If a Contracting Party to the Agreement applying this Regulation withdraws
an approval it has previously granted, it shall forthwith so notify the other
Contracting Parties applying this Regulation, by means of a communication
form conforming to the model in Annex 2 to this Regulation.

6. Production definitively discontinued


If the holder of the approval completely ceases to manufacture a type of LED
light source approved in accordance with this Regulation, he shall so inform
the Type Approval Authority which has granted the approval. Upon receiving
the relevant communication, that Authority shall inform thereof the other
Parties to the 1958 Agreement applying this Regulation by means of a
communication form conforming to the model in Annex 2 to this Regulation.

10
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127

7. Names and addresses of the Technical Services


responsible for conducting approval tests, and of
Type Approval Authorities
The Parties to the 1958 Agreement which apply this Regulation shall
communicate to the United Nations secretariat the names and addresses of the
Technical Services responsible for conducting approval tests and of the Type
Approval Authorities which grant approval and to which forms certifying
approval or extension or refusal or withdrawal of approval, or production
definitively discontinued issued in other countries, are to be sent.

11
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 1

Annex 1

Sheets* for led light sources


List of categories of LED light sources and their sheet numbers:
Category Sheet number(s)
LR1 LR1/1 to 5

List of sheets for LED light sources and their sequence in this annex:
Sheet number(s)
LR1/1 to 5

* Tables, Electrical and Photometric characteristics:


Voltage is expressed in V;
Wattage is expressed in W;
Luminous flux is expressed in lm;
Normalized luminous intensity is expressed in cd/1000 lm.

12
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 1

Category LR1 Sheet LR1/1


The drawings are intended only to illustrate the essential dimensions (in mm) of the LED
light source
Figure 1
Main drawing
35
max
28 min. free air space
e 14 5 for convection

Reference axis 2/

Ø 22
max
Ø 67
max
3/

1/
Reference plane

Connector

Figure 2
Connector detail 4/
Not connected
Major Function
Ground
Minor Function

___________________
1/ The reference plane is the plane defined by the contact points of the cap-holder fit.
2/ The reference axis is perpendicular to the reference plane and passing through the centre of the
bayonet core.
3/ Light emitting area: to be checked by means of the box system in Figure 3.
4/ Optional pin.

13
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 1

Category LR1 Sheet LR1/2


Table 1
The table is intended to specify the essential electrical and photometric characteristics of the LED
light source (LR1)

Tolerance
Dimensions in mm LED light sources of normal
Standard LED light source
production
e 3/ 24.0 0.2 0.1
LR1 Cap PGJ21t-1 in accordance with IEC Publication 60061 (sheet 7004-165-1)

Electrical and photometric characteristics 5/

Minor function Major function Minor function Major function


Rated values
Volts 12 12
Watts at test voltage 3.5 max. 3.5 max.
0.75 max. 0.75 max.
of 13.5 V DC 1.4 min. 1.4 min.
Objective
Voltage range 10 – 16 V DC
Values 6/
Luminous flux in lm
3.5 ± 20% 47 ± 20%
(10-16 V DC)
Reference luminous flux in lm
3.5 ± 10% 47 ± 10%
at test voltage of 13.5V DC 6/
5/
The emitted light shall be red.
6/
Continuous on for 30 minutes at 23 ± 2.5° C.
Failure condition behaviour
In case of LED light source failure (no light emitted) the maximum current draw – when
operated within the input voltage range in major function mode – operation shall be less
than 20 mA (open circuit condition).
Screen projection requirements
The following test is intended to define the requirements for the apparent light emitting area
of the LED light source and to determine whether the light emitting area is correctly
positioned relative to the reference axis and reference plane in order to check compliance
with the requirements.
The position of the light emitting area is checked by the box system defined in Figure 3,
which shows the projections when viewing along direction =90º in the planes C90 and C180
(C,  as defined in Figure 4). At least 95 per cent of the luminous flux emitted into the
viewing direction has to come from the trapezoidal area defined by d1, d2 and c. Less than
70 per cent of the luminous flux shall be emitted from the rectangular area defined by d3
and c.

14
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 1

Category LR1 Sheet LR1/3


Figure 3
Box definition of the light emitting area

d1

d3 f

d2

Table 2
Dimensions of the box system in Figure 3

Dimensions in mm f c d1 d2 d3

LED light sources of normal production E + 0.2 3.6 21.0 15.0 7.0
Standard (etalon) LED light sources E + 0.1 3.4 21.0 15.0 7.0

Normalized luminous intensity distribution


The following test is intended to determine the normalized luminous intensity distribution
of the light source in an arbitrary plane containing the reference axis. The intersection of
the reference axis and the upper edge of the box is used as the coordinate system origin.
The light source is mounted on a flat plate with the corresponding mounting lug features.
The plate is mounted to the goniometer table by a bracket, so that the reference axis of the
light source lines up with one of the rotating axis of the goniometer. The corresponding
measurement set-up is described in Figure 4.

15
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 1

Category LR1 Sheet LR1/4

The drawings are intended only to illustrate the essential set-up for measurement of the
LED light source

Figure 4
Set-up to measure the luminous intensity distribution

Photo-Detector of Goniometer

Reference Plane

 C

Any C-plane between C30 and


C330
Reference Axis

Luminous intensity data is recorded for the major function with a standard photo-
goniometer. The measurement distance should be chosen appropriately, to make sure that
the detector is located in the far field of the light distribution.
The measurements shall be performed in 3 C-planes, which contain the reference axis of the
light source. The 3 C-planes shall be within C30 and C330 to avoid the connector shadows
and they have to be at least 30º apart from each other. The test points for each plane for
multiple polar angles  are specified in Table 3.
After measurement the data shall be normalized to 1000 lm according to paragraph 3.1.11
using the luminous flux of the individual light source under test. The data shall comply with
the tolerance band as defined in Table 3.
C-planes: see CIE publication 70-1987, "The measurement of absolute intensity
distributions".

16
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 1

Category LR1 Sheet LR1/5


Table 3
Test point values of normalized intensity for the major function of normal production and standard
light sources, respectively.
LED light source of normal production Standard LED light source

 Minimum intensity Maximum intensity Minimum intensity Maximum intensity in


in cd /1000 lm in cd/1000 lm in cd /1000 lm cd/1000 lm
0° 0 30 0 20
15° 0 30 0 20
30° 0 70 0 40
45° 20 100 20 60
60° 35 120 35 80
75° 50 140 50 100
90° 70 160 70 120
105° 90 180 90 140
120° 110 200 110 160
135° 110 200 110 160
150° 90 180 90 140
The luminous intensity distribution as described in Table 3 shall be substantially uniform,
i.e. in between two adjacent grid points the relative luminous intensity requirement is
calculated by linear interpolation using the two adjacent grid points.

17
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 2

Annex 2

Communication
(maximum format: A4 (210 x 297 mm))

issued by: Name of administration:


......................................
......................................
......................................

concerning2: Approval granted


Approval extended
Approval refused
Approval withdrawn
Production definitively discontinued

of a type of LED light source pursuant to Regulation No. 128

Approval No................................…. Extension No......................................….

1. Trade name or mark of the device: ..................................................................


2. Manufacturer's name for the type of device: .................................................................
3. Manufacturer's name and address: ................................................................................
4. If applicable, name and address of manufacturer's representative: ...............................
......................................................................................................................................
5. Submitted for approval on: ...........................................................................................
6. Technical Service responsible for conducting approval tests: ......................................
......................................................................................................................................
7. Date of report issued by that Service: ...........................................................................
8. Number of report issued by that Service: ......................................................................

1
Distinguishing number of the country which has granted/refused/withdrawn approval (see approval
provisions in the Regulation).
2
Strike out what does not apply.

18
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 2

9. Concise description: ......................................................................................................


Category of LED light source: ......................................................................................
Rated voltage: ...............................................................................................................
Colour(s) of the light emitted: White/amber/red 2
10. Position of the approval mark: ......................................................................................
11. Reason(s) for extension (if applicable): ........................................................................
12. Approval granted/refused/extended/withdrawn2:
13. Place:.............................................................................................................................
14. Date: ..............................................................................................................................
15. Signature: ......................................................................................................................
16. The following documents, bearing the approval mark shown above, are available on
request: ..........................................................................................................................

19
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 3

Annex 3

Example of the arrangement of the approval mark


(see paragraph 2.4.4.)

The above approval mark affixed to a LED light source indicates that the light
source has been approved in the United Kingdom (E11) under the approval code 0A1. The
first character of the approval code indicates that the approval was granted in accordance
with the requirements of Regulation No. 128* in its original form.

* Not requiring changes in the approval number.

20
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 4

Annex 4

Method of measurement of electrical and photometrical


characteristics
Light sources of all categories with integrated heatsink shall be measured at ambient
temperature of (23 ± 2) °C in still air. For these measurements the minimum free space as
defined in the data sheets shall be maintained.
Light sources of all categories with definition of a temperature T b shall be measured by
stabilising the Tb-point at the specific temperature defined on the category data sheet.
1. Luminous flux
1.1. A luminous flux measurement using an integrating method shall be made
(a) In case of an integrated heatsink after 1 minute and after 30 minutes of
operation
or
(b) After stabilisation of the temperature at the Tb point.
1.2. The luminous flux values, as measured after
(a) 30 minutes, or
(b) Stabilisation of temperature Tb
Shall comply with the minimum and maximum requirements.
In case of (a) this value shall be in between 100 per cent and 80 per cent of
the value measured after 1 minute.
1.3. Measurements have to be carried out at relevant test voltage and at the
minimum and maximum values of the relevant voltage range. Unless
specified more tightly on the data sheet the following deviation of the
luminous flux at the tolerance interval limits shall not be exceeded.
Rated voltage Min voltage Max voltage
6 6.0 7.0
12 12.0 14.0
24 24.0 28.0
Corresponding luminous flux
±30% ±15%
tolerance*
* The maximum luminous flux deviation at the tolerance limits is calculated by using the
measured flux at test voltage as reference. In between test voltage and voltage range limits
the luminous flux behaviour shall be substantially uniform.
2. Normalized luminous intensity
2.1. The luminous intensity measurements shall be started after
a) 30 minutes of stabilization time or
b) Stabilisation of temperature Tb at the value given in the relevant data
sheet.

21
E/ECE/324/Rev.2/Add.126
E/ECE/TRANS/505/Rev.2/Add.126
Annex 4
2.2. Measurements have to be carried out at relevant test voltage.
2.3 Normalized luminous intensity of a test sample is calculated by dividing the
luminous intensity distribution as measured under paragraph 2.1. of this
annex by the luminous flux as determined after 30 minutes under
paragraph 1.2. of this annex.
3. Colour
The colour of the light emitted as measured under the same conditions as
described paragraph in 1.1. of this annex shall both be within the required
colour boundaries.
4. Power consumption
4.1 A power consumption measurement shall be made under the same conditions
as described in paragraph 1.1 of this annex using the requirements of
paragraph 3.3.3. of this Regulation.
4.2 Power consumption measurements shall be carried out at relevant test
voltage.
4.3 Values obtained shall comply with the minimum and maximum requirements
of the relevant data sheet.

22
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 5

Annex 5
Minimum requirements for quality control procedures by the
manufacturer
1. General
The conformity requirements shall be considered satisfied from a
photometric, geometrical, visual and electrical standpoint if the specified
tolerances for production LED light sources in the relevant data sheet of
Annex 1 and the relevant data sheet for the caps are met.
2. Minimum requirements for verification of conformity by the manufacturer
For each type of LED light source the manufacturer or the holder of the
approval mark shall carry out tests, in accordance with the provisions of this
Regulation, at appropriate intervals.
2.1. Nature of tests
Tests of conformity of these specifications shall cover their photometric,
geometrical and optical characteristics.
2.2. Methods used in tests
2.2.1. Tests shall generally be carried out in accordance with the methods set out in
this Regulation.
2.2.2. The application of paragraph 2.2.1. of this annex requires regular calibration
of test apparatus and its correlation with measurements made by a competent
authority.
2.3. Nature of sampling
Samples of LED light sources shall be selected at random from the
production of a uniform batch. A uniform batch means a set of LED light
sources of the same type, defined according to the production methods of the
manufacturer.
2.4. Inspected and recorded characteristics
The LED light sources shall be inspected and test results recorded following
the grouping of characteristics as listed in Annex 6, Table 1.
2.5. Criteria governing acceptability
The manufacturer or the holder of approval is responsible for carrying out a
statistical study of the test results in order to meet the specifications laid
down for verification of conformity of production in paragraph 4.1. of this
Regulation.
Compliance shall be assured if the level of acceptable non-compliance per
grouping of characteristics given in Table 1 of Annex 6 is not exceeded. This
means that the number of LED light sources not complying with the requirement
for any grouping of characteristics of any LED light sources type does not exceed
the qualifying limits in the relevant Tables 2, 3 or 4 of Annex 6.
Note: Each individual LED light source requirement shall be considered as a
characteristic.

23
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 6

Annex 6

Sampling and compliance levels for manufacturer test


records
Table 1
Characteristics
Grouping* of test records Acceptable level of non-
Minimum 12 monthly
Grouping of characteristics between compliance per grouping of
sample per grouping*
lamp types characteristics (%)
Marking, legibility and All types with the same
315 1
durability external dimensions
External lamp dimensions All types of the same
200 1
(excluding cap/base) category
All types of the same
Dimensions of caps and bases 200 6.5
category
Dimensions related to light
emitting surface and internal All lamps of one type 200 6.5
elements**
Initial readings, power,
All lamps of one type 200 1
colour and luminous flux**
Normalised luminous
All lamps of one type 20 6.5
intensity distribution

* The assessment shall in general cover series production LED light sources from individual factories. A manufacturer may
group together records concerning the same type from several factories, provided these operate under the same quality system
and quality management.

** In case a LED light source has more than one light output function the grouping of characteristics (dimensions, power,
colour and luminous flux) applies to each element separately.

24
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 6

Qualifying limits for acceptance based on different numbers of test results for each
grouping of characteristics are listed in Table 2 as maximum number of non-compliance.
The limits are based on an acceptable level of 1 per cent of non-compliance, assuming an
acceptance probability of at least 0.95.
Table 2
Number of test results of each
Qualifying limits for acceptance
characteristics

20 0
21 - 50 1
51 - 80 2
81 - 125 3
126 - 200 5
201 - 260 6
261 - 315 7
316 - 370 8
371 - 435 9
436 - 500 10
501 - 570 11
571 - 645 12
646 - 720 13
721 - 800 14
801 - 860 15
861 - 920 16
921 - 990 17
991 - 1,060 18
1,061 - 1,125 19
1,126 - 1,190 20
1,191 - 1,249 21

25
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 6

Qualifying limits for acceptance based on different numbers of test results for each
grouping of characteristics are listed in Table 3 given as maximum number of non-
compliance. The limits are based on an acceptable level of 6.5 per cent of non-compliance,
assuming an acceptance probability of at least 0.95.
Table 3
Number of lamps in Number of lamps in Number of lamps in
Qualifying limit Qualifying limit Qualifying limit
records records records

20 3 500 - 512 44 881 - 893 72


21 – 32 5 513 - 526 45 894 - 907 73
33 – 50 7 527 - 540 46 908 - 920 74
51 – 80 10 541 - 553 47 921 - 934 75
81 – 125 14 554 - 567 48 935 - 948 76
126 – 200 21 568 - 580 49 949 - 961 77
201 - 213 22 581 - 594 50 962 - 975 78
214 - 227 23 595 - 608 51 976 - 988 79
228 - 240 24 609 - 621 52 989 - 1,002 80
241 - 254 25 622 - 635 53 1,003 -,1016 81
255 - 268 26 636 - 648 54 1,017 - 1,029 82
269 - 281 27 649 - 662 55 1,030 - 1,043 83
282 - 295 28 663 - 676 56 1,044 - 1,056 84
296 - 308 29 677 - 689 57 1,057 - 1,070 85
309 - 322 30 690 - 703 58 1,071 - 1,084 86
323 - 336 31 704 - 716 59 1,085 - 1,097 87
337 - 349 32 717 - 730 60 1,098 - 1,111 88
350 - 363 33 731 - 744 61 1,112 - 1,124 89
364 - 376 34 745 - 757 62 1,125 - 1,138 90
377 - 390 35 758 - 771 63 1,139 - 1,152 91
391 - 404 36 772 - 784 64 1,153 - 1,165 92
405 - 417 37 785 - 798 65 1,166 - 1,179 93
418 - 431 38 799 - 812 66 1,180 - 1,192 94
432 - 444 39 813 - 825 67 1,193 - 1,206 95
445 - 458 40 826 - 839 68 1,207 - 1,220 96
459 - 472 41 840 - 852 69 1,221 - 1,233 97
473 - 485 42 853 - 866 70 1,234 - 1,249 98
486 - 499 43 867 - 880 71

26
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 6

Qualifying limits for acceptance based on different numbers of test results for each
grouping of characteristics are listed in Table 4 given as a percentage of the results,
assuming an acceptance probability of at least 0.95.
Table 4
Qualifying limits shown as a percentage Qualifying limits shown as a percentage of
Number of test results of each of results. results.
characteristic Acceptable level of 1 % of non- Acceptable level of 6.5 % of non-
compliance compliance

1,250 1.68 7.91


2,000 1.52 7.61
4,000 1.37 7.29
6,000 1.30 7.15
8,000 1.26 7.06
10,000 1.23 7.00
20,000 1.16 6.85
40,000 1.12 6.75
80,000 1.09 6.68
100,000 1.08 6.65
1,000,000 1.02 6.55

27
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 7

Annex 7

Minimum requirements for spot checks by the Type


Approval Authority
1. General
The conformity requirements shall be considered satisfied from a
photometric, geometrical, visual and electrical standpoint if the specified
tolerances for production LED light sources in the relevant data sheet of
Annex 1 and the relevant data sheet for the caps are met.
2. The conformity of mass-produced LED light sources shall not be contested if
the results are in agreement with Annex 8 to this Regulation.
3. Conformity shall be contested and the manufacturer requested to make the
production meet the requirements if the results are not in agreement with
Annex 8 to this Regulation.
4. If paragraph 3. of this annex is applied, a further sample of 250 LED light
sources, selected at random from a recent production run, shall be taken
within two months.

28
E/ECE/324/Rev.2/Add.127
E/ECE/TRANS/505/Rev.2/Add.127
Annex 8

Annex 8

Compliance approved by spot check


Compliance approved or disapproved shall be decided according to the values in Table 1.
For each grouping of characteristics LED light sources shall be either accepted or rejected
according to the values in Table 1*.
Table 1
1 %** 6.5 %**

Accept Reject Accept Reject

First sample size: 125 2 5 11 16

If the number of non-conforming 6 7 26 27


units is greater than 2 (11) and
less than 5 (16) take a second
sample size of 125 and assess the
250
* The proposed scheme is designed to assess the compliance of LED light sources to an acceptance
level of non-compliance of 1 per cent and 6.5 per cent respectively and is based on the Double
Sampling Plan for Normal Inspection in IEC Publication 60410: Sampling Plans and Procedures for
Inspection by Attributes.
** The LED light sources shall be inspected and test results recorded following the grouping of
characteristics as listed in Annex 6, Table 1.

29

You might also like