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Service Parts List: Transmission 6422-131 4266465

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Bryan Ribeiro
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0% found this document useful (0 votes)
792 views52 pages

Service Parts List: Transmission 6422-131 4266465

Uploaded by

Bryan Ribeiro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Parts List

Transmission
6422-131
4266465

TPL-2469
May 2015
Date : 13-MAY-15
Revised : A
MODEL : 4266465

6422-131
ASSEMBLY-TRANSMISSION FOR CATIEN

____
Item ___
Qty ___________
Part Number Description
___________

1 6 4E6 LOCKWASHER-COVER TO CASE SCREW

2 4 1C616 CAPSCREW

2A 2 1C624 SCREW

3 6 1C640 CAPSCREW

4 6 4E6 LOCKWASHER-COVER TO CASE SCREW

5 1 217653 CONTROL COVER GASKET

6 6 25K40026 O RING

7 1 4214143 FLANGE-CROSS SERRATED 155KV70

8 1 4214145 FLANGE-CROSS SERRATED 180KV70

9 1 4214145 FLANGE-CROSS SERRATED 180KV70

10 NOTE INPUT CLUTCH - SEE SEPARATE SPL 4504445

11 1 247470 SNAP RING

12 2 4216163 RING-PISTON

13 8 247229 CAPSCREW

14 1 237169 CLUTCH SUPPORT ASSY 7.750 DIA.

15 NOTE REVERSE CLUTCH - SEE SEPARATE SPL 4504445

16 1 247470 SNAP RING [AVL]

17 2 4216163 RING-PISTON

18 8 247229 CAPSCREW

19 1 237169 CLUTCH SUPPORT ASSY 7.750 DIA.

20 NOTE 3RD CLUTCH - SEE SEPARATE SPL 265239

21 1 247470 SNAP RING

22 8 247229 CAPSCREW

23 2 4216163 RING-PISTON

24 1 237169 CLUTCH SUPPORT ASSY 7.750 DIA.

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP6000


Date : 13-MAY-15
Revised : A
MODEL : 4266465

6422-131
ASSEMBLY-TRANSMISSION FOR CATIEN

____
Item ___
Qty ___________
Part Number Description
___________

25 NOTE 1ST CLUTCH - SEE SEPARATE SPL 4507508

26 1 247353 RING-RETAINING EXTERNAL TYPE

27 2 233948 PISTON RING

28 2 233947 PISTON RING EXPANDER SPRING

29 8 247229 CAPSCREW

30 1 246830 CLUTCH SUPPORT ASSY 9.250

31 NOTE 4TH CLUTCH - SEE SEPARATE SPL 265239

32 1 247470 SNAP RING

33 8 247229 CAPSCREW

34 2 4216163 RING-PISTON

35 1 237169 CLUTCH SUPPORT ASSY 7.750 DIA.

36 NOTE 2ND CLUTCH - SEE SEPARATE SPL 4507508

37 1 247353 RING-RETAINING EXTERNAL TYPE

38 2 233948 PISTON RING

39 2 233947 PISTON RING EXPANDER SPRING

40 8 247229 CAPSCREW

41 1 246830 CLUTCH SUPPORT ASSY 9.250

1 4200205 STRAIGHT PLUG AND WIRE ASSY N.I.

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : GRP6000


6000
ASSY - TRANSMISSION CASE
7

20
7

1 20

16

22 5

18 7

13

6
12 19

15
11 2
3
14 17

8 21

10 9
SEV649A
Date : 13-MAR-15
Revised :
MODEL : 4220089

6000
ASSY-TRANSMISSION CASE, TUBES AND PLUGS

____
Item ___
Qty ___________
Part Number Description
___________

1 1 4220092 CASE-TRANSMISSION

2 1 217708 TUBE-1ST CLUTCH PRESSURE

3 1 4218577 TUBE-2ND CLUTCH PRESSURE

4 1 217710 TUBE-2ND CLUTCH LUBE

5 1 217698 TUBE-2ND TO 1ST LUBE

6 1 4218580 ASSY-TUBE FRONT IDLER LUBE

7 23 222067 SLEEVE-PRESSURE & LUBE TUBE

8 3 6H12 CLIP

9 3 6EM60 LOCKWASHER

10 3 3GM616 CAPSCREW

11 1 4218578 TUBE-4TH CLUTCH PRESSURE

12 1 4218579 TUBE-REVERSE CLUTCH PRESSURE

13 1 217700 TUBE-FORWARD CLUTCH PRESSURE

14 1 217705 TUBE-3RD CLUTCH PRESSURE

15 1 238748 TUBE-REVERSE LUBE

16 1 4218581 TUBE-REVERSE TO IDLER LUBRICATION

17 1 239182 TUBE-3RD CLUTCH LUB

18 1 242772 TUBE-3RD AND 4TH LUBE

19 1 238747 TUBE-INPUT LUBE

20 4 221871 SLEEVE-TUBE

21 1 4218576 TUBE-DIPSTICK

22 2 4218582 GLASS-OIL LEVEL

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : SEV649A


Date : 13-MAY-15
Revised : C
MODEL : 268693

1000 SER
GROUP-BASE PARTS

____
Item ___
Qty ___________
Part Number Description
___________

1 1 248139 COVER-1ST & 2ND CLUTCH

2 1 237157 1ST AND 2ND CLUTCH COVER GASKET

3 20 21C612 CAPSCREW

4 20 237328 BELLEVILLE WASHER

5 1 26F3 FITTING-ELBOW 90 DEGREE STREET

6 1 238535 AIR-BREATHER

7 1 230613 DIPSTICK

7 1 230610 ASSY-DIPSTICK HOUSING

7B Not Used On This Model

8 1 243598 INPUT, REV, 3RD AND 4TH CLUTCH COVER

9 1 237158 INPUT, REV, 3RD AND 4TH CLUTCH COVER GASKET

10 26 21C612 CAPSCREW

11 26 237328 BELLEVILLE WASHER

12 1 242881 ASSY-OIL SUMP SCREEN & BAFFLE

13 3 4E6 LOCKWASHER

14 3 1C636 CAPSCREW

15 1 4221033 GASKET-OIL SUMP

16 1 217562 OIL SUMP ASSY

17 2 247929 MAGNET-SUMP

18 2 11F12 PIPE PLUG

19 1 218376 GASKET-OIL SUMP FRAME

20 18 21C612 CAPSCREW

21 18 237328 BELLEVILLE WASHER

22 1 22F6 FITTING-PIPE CAP

23 1 5K824 NIPPLE-PIPE

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP6000A


Date : 13-MAY-15
Revised : C
MODEL : 268693

1000 SER
GROUP-BASE PARTS

____
Item ___
Qty ___________
Part Number Description
___________

2 40K4 PIPE PLUG N.I.

1 11F6 PIPE PLUG N.I.

1 24K10 FITTING-PLUG N.I.

1 11F16 PIPE PLUG N.I.

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : GRP6000A


Date : 13-MAR-15
Revised : E
MODEL : 265234

1000 SER
GROUP-INPUT SHAFT

____
Item ___
Qty ___________
Part Number Description
___________

1 1 245519 NUT-NYLON INSERT

2 Not Used On This Model

3 Not Used On This Model

4 1 242754 BEARING BALL

5 1 10J8 BALL

6 1 247291 SPACER

7 1 217500 SPACER

8 1 247710 SHAFT-INPUT AND REVERSE

9 1 225842 BEARING

10 1 217490 BEARING CAP GASKET

11 1 217489 INPUT BRG CAP (OPEN)

12 4 4E8 LOCKWASHER

13 4 1C820 CAPSCREW

14 1 209587 OIL-SEAL

15 Not Used On This Model

16 INPUT FLANGE - SEE FRONT PAGE AND GRP6000

17 1 25K60116 O RING

18 1 222179 WASHER-FLANGE

19 1 251046 NUT-FLANGE (1.250UNEF)

20 Not Used On This Model

21 1 217399 INPUT GEAR 50T

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP6000B


Date : 13-MAR-15
Revised : G
MODEL : 265236

1000 SER
GROUP-REVERSE SHAFT

____
Item ___
Qty ___________
Part Number Description
___________

1 1 245519 NUT-NYLON INSERT

2 Not Used On This Model

3 Not Used On This Model

4 1 242754 BEARING BALL

4A 1 10J8 BALL
Assembled in bearing

5 1 247291 SPACER

6 1 217399 INPUT GEAR 50T

7 1 217500 SPACER

8 1 247710 SHAFT-INPUT AND REVERSE

9 1 225842 BEARING

10 1 217504 SPACER

11 1 222960 NUT-FLANGE

12 Not Used On This Model

13 1 217490 BEARING CAP GASKET

14 1 217488 REV. BRG. CAP

15 4 4E8 LOCKWASHER

16 4 1C820 CAPSCREW

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP5000C


Date : 13-MAR-15
Revised : M
MODEL : 265239

1000 SER
GROUP-FWD-REV 3RD-4TH CLUTCH

____
Item ___
Qty ___________
Part Number Description
___________

1 Not Used On This Model

2 1 245503 ASSEMBLY CLUTCH DISC HUB

3 6 245505 SPRING

4 6 217599 DISC SPRING PIN

5 9 238174 DISC-CLUTCH OUTER

6 10 227495 DISC-CLUTCH INNER

7 1 217161 CLUTCH DISC END PLATE 7 3/4 DIA.

8 1 217099 SNAP RING EXPANDING TYPE

9 1 217164 CLUTCH PISTON 7 3/4 DIA.

10 1 217361 PISTON RING

11 1 217411 PISTON RING

12 AR 245980 RING-RETAINING EXTERNAL TYPE

12A AR 245981 SNAP RING{.116/17}

12B AR 246755 RING-RETAINING

12C AR 246754 RING-RETAINING

13 AR 245982 WASHER-KEYED

13A AR 246756 WASHER-KEYED

13B AR 245983 WASHER-KEYED

13C AR 246757 WASHER-KEYED

13D AR 245984 WASHER-KEYED

13E AR 246758 WASHER-KEYED

14 1 237183 TAPER ROLLER BEARING CONE

15 1 237184 TAPER ROLLER BEARING CUP

16 1 217155 PISTON RING OUTER RACE-PART OF ITEM 18

17 1 10J8 BALL - PART OF ITEM 18

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : SEV651


Date : 13-MAR-15
Revised : M
MODEL : 265239

1000 SER
GROUP-FWD-REV 3RD-4TH CLUTCH

____
Item ___
Qty ___________
Part Number Description
___________

18 1 244657 ASSY-CLUTCH DRUM,HUB&SLEEVE-INCL. 16 & 17

19 1 238483 TAPER ROLLER BEARING CUP

20 1 238484 TAPER ROLLER BEARING CONE

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : SEV651


Date : 13-MAR-15
Revised : C
MODEL : 4504445

1000 SER
GROUP-INPUT REVERSE CLUTCH

____
Item ___
Qty ___________
Part Number Description
___________

1 1 242722 CLUTCH DISC HUB AND WASHER ASSY

2 15 242717 OUTER DISC

3 16 4211499 DISC-INNER CLUTCH

4 1 243526 PLATE-END

5 1 242751 RING-INTERNAL TYPE SNAP

6 1 243528 RING-SNAP INTERNAL TYPE

7 1 243527 RING-RETAINER

8 1 224007 SNAP RING

9 1 242720 SNAP RING RETAINER

10 1 247660 ASSY-DISC SPRING

11 1 242718 CLUTCH PISTON

12 1 247878 RING-INNER PISTON

12A 1 247879 RING-EXPANSION

13 1 217411 PISTON RING

14 AR 245980 RING-RETAINING EXTERNAL TYPE

14A AR 245981 SNAP RING{.116/17}

14B AR 246755 RING-RETAINING

14C AR 246754 RING-RETAINING

15 AR 245982 WASHER-KEYED

15A AR 246756 WASHER-KEYED

15B AR 245983 WASHER-KEYED

15C AR 246757 WASHER-KEYED

15D AR 245984 WASHER-KEYED

15E AR 246757 WASHER-KEYED

16 1 237183 TAPER ROLLER BEARING CONE

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : SEV650


Date : 13-MAR-15
Revised : C
MODEL : 4504445

1000 SER
GROUP-INPUT REVERSE CLUTCH

____
Item ___
Qty ___________
Part Number Description
___________

17 1 237184 TAPER ROLLER BEARING CUP

18 1 217155 PISTON RING OUTER RACE - PART OF ITEM 19

19 1 244638 ASSY-CLUTCH DRUM HUB & SLEEVE-INCL.ITEM 17&22

20 1 238483 TAPER ROLLER BEARING CUP

21 1 238484 TAPER ROLLER BEARING CONE

22 1 10J8 BALL - PART OF ITEM 19

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : SEV650


Date : 13-MAR-15
Revised :
MODEL : 4507508

1000 SER
GROUP-1ST & 2ND CLUTCHES

____
Item ___
Qty ___________
Part Number Description
___________

1 1 246832 ASSEMBLY-CLUTCH HUB AND WASHER

2 8 242741 1 ST AND 2 ND CLUTCH DISC SPRING

3 8 242740 PIN-DISC SPRING

4 11 232285 CLUTCH OUTER DISC. 9.250 DIA.

5 12 251691 DISC-INNER CLUTCH

6 1 217137 CLUTCH DISC END PLATE 9 1/4 DIA.

7 1 217416 SNAP RING

8 1 242737 PISTON-CLUTCH

9 1 242753 SEAL-OUTER LIP CLUTCH PISTON

10 1 242736 SEAL-INNER LIP CLUTCH PISTON

11 AR 246840 RING-RETAINING EXTERNAL TYPE

11A AR 246841 SNAP RING

12 AR 246837 WASHER-KEYED

12A AR 246838 WASHER-KEYED

12B AR 246839 WASHER-KEYED

12C AR 4215773 WASHER-KEYED

13 1 238484 TAPER ROLLER BEARING CONE

14 1 238483 TAPER ROLLER BEARING CUP

15 Not Used On This Model

16 Not Used On This Model

17 1 4219753 ASSY-CLUTCH GEAR AND DRUM


Included item 20

18 1 236981 BEARING CUP

19 1 236985 TAPER ROLLER BEARING CONE

20 N.S.S. GEAR-DRUM PART OF ITEM 17 (ONE PIECE PART)

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : SEV651


Date : 13-MAR-15
Revised :
MODEL : 4507508

1000 SER
GROUP-1ST & 2ND CLUTCHES

____
Item ___
Qty ___________
Part Number Description
___________

21 Not Used On This Model

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : SEV651


Date : 13-MAR-15
Revised : A
MODEL : 267741

1000 SER
GROUP-1ST/3RD & 2ND/4TH SHAFT

____
Item ___
Qty ___________
Part Number Description
___________

1 Not Used On This Model

2 Not Used On This Model

3 1 245519 NUT-NYLON INSERT

4 1 225844 CYLINDRICAL ROLLER BEARING

5 1 222181 WASHER

6 1 217502 SPACER

7 1 223982 SNAP RING

8 1 242755 ASSEMBLY-TAPERED BEARING

9 1 242756 PIN-BEARING LOCK

10 1 249765 SHAFT-1ST/3RD AND 2ND/4TH

11 Not Used On This Model

12 Not Used On This Model

13 1 245519 NUT-NYLON INSERT

14 1 225844 CYLINDRICAL ROLLER BEARING

15 1 222181 WASHER

16 1 217502 SPACER

17 1 223982 SNAP RING

18 1 242755 ASSEMBLY-TAPERED BEARING

19 1 242756 PIN-BEARING LOCK

20 1 249765 SHAFT-1ST/3RD AND 2ND/4TH

21 1 242729 GEAR-OUTPUT

22 1 242774 GEAR-OUTPUT

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP6000D


Date : 13-MAR-15
Revised :
MODEL : 4507507

1000 SER
GROUP-IDLER SHAFT

____
Item ___
Qty ___________
Part Number Description
___________

1 3 247230 CAPSCREW-RETAINING PLATE

2 1 242764 PLATE-GEAR RETAINER

3 AR 242765 SHIM-RETAINING PLATE .004

3A AR 242766 SHIM-RETAINING PLATE .007

3B AR 242767 SHIM-RETAINING PLATE .010

3C AR 242768 SHIM-RETAINING PLATE .020

4 1 242726 GEAR-IDLER 46T

5 1 242727 PLATE-IDLER SHAFT LUBE

6 2 1C820 SCREW-IDLER SHAFT LUBE PLATE CAP

7 2 4E8 LOCKWASHER

8 1 242725 CONE-REAR BEARING

9 1 247591 CUP-REAR BEARING

10 1 242743 BAFFLE-REAR BEARING OIL

11 1 242724 BAFFLE-IDLER BRG OIL

12 1 242742 CUP-FRONT BEARING

13 1 242723 CONE-FRONT BEARING

14 1 242762 SHAFT-IDLER 20T

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP6000E


Date : 13-MAR-15
Revised : B
MODEL : 265540

1000 SER
GROUP-OUTPUT SHAFT

____
Item ___
Qty ___________
Part Number Description
___________

1 1 215634 NUT-IDLER SHAFT

2 Not Used On This Model

3 1 222181 WASHER

4 1 25K60204 O RING

5 1 SEE FRONT SHEET FOR OUTPUT FLANGE

6 1 217626 ASSY-BRG CAP AND OIL SEAL-INCL.ITEM 11

7 6 1C820 CAPSCREW

8 6 4E8 LOCKWASHER

9 AR 217686 SHIM-BEARING CAP .004

9A AR 217687 SHIM-BEARING CAP .007

9B AR 217688 SHIM-BEARING CAP .010

10 1 25K40408 O RING

11 1 225763 OIL SEAL - PART OF ITEM 6

12 1 247581 CUP-BEARING

13 1 225850 TAPERED ROLLER BEARING CONE

14 1 242728 GEAR-2ND AND 4TH 41T

15 1 242773 GEAR-1ST AND 3RD 54T

16 1 218703 SHAFT-OUTPUT

17 1 225850 TAPERED ROLLER BEARING CONE

18 1 247581 CUP-BEARING

19 1 225763 OIL SEAL - PART OF ITEM 21

20 1 25K40408 O RING

21 1 217626 ASSY-BRG CAP AND OIL SEAL-INCL.ITEM 19

22 6 4E8 LOCKWASHER

23 6 1C820 CAPSCREW

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP6000F


Date : 13-MAR-15
Revised : B
MODEL : 265540

1000 SER
GROUP-OUTPUT SHAFT

____
Item ___
Qty ___________
Part Number Description
___________

24 1 SEE FRONT SHEET FOR OUTPUT FLANGE

25 1 25K60204 O RING

26 1 222181 WASHER

27 1 215634 NUT-IDLER SHAFT

28 Not Used On This Model

29 Not Used On This Model

30 Not Used On This Model

31 Not Used On This Model

32 Not Used On This Model

33 Not Used On This Model

34 Not Used On This Model

35 Not Used On This Model

36 Not Used On This Model

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : GRP6000F


Date : 13-MAY-15
Revised : C
MODEL : 269770

1000 SER
GROUP-SPEED SENSOR

____
Item ___
Qty ___________
Part Number Description
___________

1 1 243573 SPRING-SPEEDO DRIVE

2 1 25K40408 O RING

3 1 247936 SNAPRING-BEARING

4 1 247306 SCREW-SELF LOCKING

5 1 25E13 WASHER-PLAIN

6 1 251378 SENSOR-SPEED

7 1 251379 WASHER-SPEED SENSOR RETAINING

8 1 60K40022 O RING

9 4 6E6 LOCKWASHER-HOUSING TO COVER SCREW

10 4 25G608 SCREW-HOUSING TO COVER

11 1 246349 SNAP RING

12 1 247587 BEARING-SPEEDO DRIVE

13 1 246349 SNAP RING

14 Not Used On This Model

15 Not Used On This Model

16 Not Used On This Model

17 Not Used On This Model

18 1 251377 HOUSING-SPEED SENSOR

19 1 25K30020 O RING

20 1 1KM18 PLUG-PORT

21 Not Used On This Model

22 1 247934 SHAFT-SPEED SENSOR

23 1 25K40500 O RING-COVER

24 1 14J910 PIN-ROLL

25 1 247935 GEAR-SPEED SENSOR

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : SEV818


Date : 13-MAY-15
Revised : C
MODEL : 269770

1000 SER
GROUP-SPEED SENSOR

____
Item ___
Qty ___________
Part Number Description
___________

26 1 215909 WASHER

27 1 18C610 CAPSCREW

28 1 216355 COVER-PUMP HOLE SAE C

29 4 4E8 LOCKWASHER

30 4 1C816 CAPSCREW

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : SEV818


6000
ASSY- CONTROL COVER AND
MODULATOR FWD & REV

7
6
4

3
7

GRP6000VLV01
Date : 13-MAR-15
Revised :
MODEL : 242460

6000
ASSY-CONTROL COVER AND MODULATOR

____
Item ___
Qty ___________
Part Number Description
___________

1 1 242459 ASSEMBLY-CONTROL COVER


SEE SEPARATE SPL AND VIEW FOR INDIVIDUAL PARTS
Order assy-control valve 242459 to service
cover-control

2 1 243989 ASSEMBLY-MODULATOR VALVE


SEE SEPARATE SPL AND VIEW FOR INDIVIDUAL PARTS
Order 243989 assembly-modulator valve to service
housing modulator.

3 6 1C520 SCREW-MODULATOR TO COVER

4 6 4E5 LOCKWASHER

5 2 93G544 SCREW-MODULATOR TO COVER

6 1 93G528 SCREW-MODULATOR TO COVER

7 3 22E5 LOCKWASHER-MODULATOR TO COVER SCREW

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP6000VLV01


15 32
15
10 46 4
19
10 33

15 21 15
22 35
20 36 46
26
25
25 19A

30
24
23 15
15 17
44
41
34
40 45 46 47
37

51
22
49
50 32
6000

54 27
33
28
53 30
31
9 29
8 39
15 43 38
7
42 40
34
HYDR SHIFT- 4 SPEED

6
41 44
ASSY- CONTROL COVER

56 17
15 1 52
12 15 15
55
57
9
8 2 3
14
13 5
11 16 8 9

48

18

GRP6000VLV17
Date : 13-MAR-15
Revised :
MODEL : 242459

6000
ASSY-CONTROL COVER FULL HYDRAULIC 4 SPEED

____
Item ___
Qty ___________
Part Number Description
___________

1 1 N.S.S. CONTROL COVER FULL HYD. SHIFT 4 SPEED PIN


Order assy-control valve 242459 to service
cover-control

2 1 220983 VALVE STOP

3 1 25K30018 O RING

4 1 654724 ROLLPIN

5 1 239527 SPOOL-REGULATOR VALVE

6 1 217648 SPRING REG. INNER

7 1 217649 SPRING REG. OUTER

8 3 222041 STOP-VALVE SPOOL

9 3 25K40024 O RING

10 3 300058 PIN-VALVE STOP

11 1 217650 SEAT-CHECK VALVE

12 1 10J24 BALL

13 1 217652 SPACER-SAFETY VLAVE

14 1 240140 SPRING

15 12 239244 PLUG

16 1 238180 CONTROL COVER PLATE

17 2 36F1 FITTING-CONNECTOR MALE PIPE

18 8 1C512 CAPSCREW

19 1 24K10 FITTING-PLUG - INCLUDING ITEM 19A

19A 1 91F10 O-RING - PART OF ITEM 19

20 1 228094 SHIFT CYLINDER HOUSING

21 1 227418 PLUG

22 2 91F7 O RING

23 1 227550 1ST SPEED VALVE

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : GRP6000VLV17


Date : 13-MAR-15
Revised :
MODEL : 242459

6000
ASSY-CONTROL COVER FULL HYDRAULIC 4 SPEED

____
Item ___
Qty ___________
Part Number Description
___________

24 1 228095 2ND SPEED VALVE

25 2 106358 NEEDLE ROLLER

26 1 228096 3RD SPEED VALVE

27 1 251289 SELECTOR VALVE ASSEMBLY

28 1 251328 SPOOL PLUG- PART OF ITEM 27

29 1 227557 END PLUG

30 2 25K30030 O RING

31 1 227558 SELECTOR VALVE SPRING

32 2 227422 PLUG

33 2 248787 WASHER-SEAL

34 2 25K20030 O RING

35 1 227423 PLUG

36 1 248789 WASHER-SEAL

37 1 248247 VALVE SPOOL FWD AND REV SELECTOR

38 1 241402 SPACER

39 1 244467 SLEEVE-OUTER

40 2 241409 FWD. AND REV. PISTON

41 2 241396 FORWARD AND REVERSE PISTON GUIDE

42 1 241399 CAP-STOP

43 1 241398 SPRING-HELICAL

44 2 247475 SNAP RING

45 1 250638 SPACER

46 3 239245 PLUG

47 1 1300085 DOWEL PIN

48 8 4E5 LOCKWASHER

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : GRP6000VLV17


Date : 13-MAR-15
Revised :
MODEL : 242459

6000
ASSY-CONTROL COVER FULL HYDRAULIC 4 SPEED

____
Item ___
Qty ___________
Part Number Description
___________

49 1 239894 INCHING VALVE BALANCE PISTON

50 1 241893 OIL-SEAL

51 1 239854 PLUG-STOP

52 1 239896 INCHING VALVE STOP

53 1 239895 INCHING REGULATOR SPOOL

54 1 239853 SPRING-BALANCE

55 1 239852 BALANCE SPRING SPACER

56 1 229722 RETURN SPRING WASHER

57 1 216267 NUT-INCHING

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 3 View : GRP6000VLV17


6000
MODULATOR VALVE ASSY

6
6A
6 5
6A 4
8 3
9 2

10
11
12 7
7
11
10
1

2
3
4 8
5 6A 6
6A 6

SEV484A
Date : 13-MAR-15
Revised : E
MODEL : 243989

4000
ASSY-MODULATOR VALVE

____
Item ___
Qty ___________
Part Number Description
___________

1 1 N.S.S. MODULATOR VALVE HOUSING


Order 243989 assembly-modulator valve to service
housing modulator.

2 1 N.S.S. PLUG-EXPANSION-PART OF ITEM 4

3 1 N.S.S. BALL - PART OF ITEM 4

4 2 247839 ASSEMBLY-REGULATOR SPOOL

5 2 241670 SPRING-REGULATOR

6 4 47K7 FITTING-PLUG, O RING SEAL-INCLUDE ITEM 6A

6A 4 91F7 O RING - PART OF ITEM 6

7 2 237877 SPOOL-ACCUMULATOR

8 2 239969 SPRING-ACCUMULATOR - OUTER

9 2 239970 SPRING-ACCUMULATOR - MIDDLE

10 2 239971 SPRING-ACCUMULATOR - INNER

11 2 239972 PIN-STOP ACCUMULATOR

11 2 239243 PLUG

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : SEV484A


Date : 13-MAR-15
Revised : F
MODEL : 4200209

1000 SER
BLOCK-SOLENOID 24V

____
Item ___
Qty ___________
Part Number Description
___________

1 1 239244 PLUG

2 1 239244 PLUG

3 1 230114 ACCUMULATOR PISTON STOP PIN

4 1 230112 ACCUMULATOR PISTON INNER SPRING

5 1 230088 CHECK VALVE FITTING

6 1 91F5 O RING-CHECK VALVE

7 1 10J12 BALL

8 1 230697 CHECK VALVE SPRING

9 1 230696 CHECK VALVE CONTROL PIN

10 1 230113 ACCUMULATOR PISTON OUTER SPRING

11 1 230111 ACCUMULATOR PISTON

12 1 60K40024 O RING

13 1 222041 STOP-VALVE SPOOL

14 1 246804 SNAP RING [AVL]

15 3 239245 PLUG

16 4 22G404 SCREW

17 1 4200203 RECEPTACLE & WIRE ASSY

18 1 4200202 SOLENOID MANIFOLD

19 2 241809 DUST COVER MTG STUD

20 1 239245 PLUG

21 Not Used On This Model

22 1 4200416 DUST COVER

23 2 4E4 LOCKWASHER

24 2 62D4 NUT

25 5 76K12 O RING - PART OF ITEM 28

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View : SEV718


Date : 13-MAR-15
Revised : F
MODEL : 4200209

1000 SER
BLOCK-SOLENOID 24V

____
Item ___
Qty ___________
Part Number Description
___________

26 5 76K13 O RING - PART OF ITEM 28

27 5 57K6 O RING - PART OF ITEM 28

28 5 240224 SOLENOID 24V -INCL ITEMS 25,26,27 AND 30

29 4 4200207 SOLENOID INTERCONNECT WIRE

30 5 246283 COIL HYDRAFORCE 24 VOLT-PART OF ITEM 28

31 Not Used On This Model

32 Not Used On This Model

33 Not Used On This Model

34 1 60K20012 O RING

35 1 91F6 O RING

36 1 240387 PLUG-BORE

37 1 4200205 STRAIGHT PLUG & WIRE ASSY

1 4202198 STRAP 2,4 X 200 MM N.I.

4200209: ASSY-SOLENOID CONTROL HOUSING N.I.

40 INCLUDING ITEMS 1 THRU 30 & 34 THRU 37

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View : SEV718


Date : 29-SEP-14
Revised : C
MODEL : 801476

5000
GASKET AND SEALING KIT FOR 5400/5800/6000 SERIES

____
Item ___
Qty ___________
Part Number Description
___________

5 1 241893 INCHING VALVE SPOOL OIL SEAL

10 8 802498 CLUTCH SUPPORT PISTON RING & EXPANDER SPRING

15 4 801880 CLUTCH SUPPORT PISTON RING & EXPANDER KIT

20 2 802238 CLUTCH PISTON OUTER PISTON RING

25 2 802237 CLUTCH PISTON INNER PISTON RING

30 5 217361 CLUTCH PISTON OUTER PISTON RING

35 5 217411 CLUTCH PISTON INNER PISTON RING

40 1 217653 CONTROL VALVE TO CASE GASKET

45 2 217490 BEARING CAP GASKET

50 1 237158 CLUTCH COVER GASKET-4 DRUM SIDE - 4 SPEED MOD

55 1 217620 CLUTCH COVER GASKET-4 DRUM SIDE - 8 SPEED MOD

60 1 217741 SPEEDOMETER DRIVE HOUSING GASKET

65 1 4221033 GASKET-OIL SUMP

70 1 237157 CLUTCH COVER GASKET -2 DRUM SIDE -4 SPEED MOD

75 1 217537 CLUTCH COVER GASKET -2 DRUM SIDE -8 SPEED MOD

80 1 217519 CLUTCH COVER GASKET -8 SPEED MODELS

85 6 25K40026 CLUTCH VALVE TO CASE "O" RING

90 4 25K60204 FLANGE "O" RING

95 1 218376 SUMP SCREEN ASSEMBLY TO CASE GASKET

100 2 25K40408 OUTPUT SHAFT DISCONNECT HOUSING "O" RING

105 1 25K40100 SPRING STOP "O" RING

110 3 25K40024 STOP "O" RING

115 1 25K30018 SHUT-OFF VALVE STOP "O" RING

120 1 226940 INNER SHAFT OIL SEAL

125 1 226944 DISCONNECT SHAFT OIL SEAL

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 1 View :
Date : 29-SEP-14
Revised : C
MODEL : 801476

5000
GASKET AND SEALING KIT FOR 5400/5800/6000 SERIES

____
Item ___
Qty ___________
Part Number Description
___________

130 1 224322 SPEEDOMETER DRIVE SHAFT OIL SEAL

135 2 239892 SHIFT RAIL OIL SEAL

140 4 234651 VALVE OIL SEAL

145 2 225763 OUTPUT OIL SEAL

150 1 209587 INPUT OIL SEAL

155 1 25K30022 HOUSING "O" RING

160 1 25K30020 HOUSING "O" RING

165 1 25K40408 BEARING CAP RING

170 2 25K20030 SELECTOR VALVE "O" RING

175 1 225852 FLANGE SEAL

180 1 25K60116 FLANGE RING

185 1 226944 FLANGE OIL SEAL

190 2 91F7 HOUSING PLUG "O" RING

195 6 25K30030 HOUSING RINGS

200 1 227623 RETARDER HOUSING GASKET

205 1 76K133 RETARDER "O" RING

210 1 225177 P.T.O. OIL SEAL

215 1 217728 P.T.O. BEARING CAP GASKET

220 1 76K114 RETARDER "O" RING

225 1 76K248 RETARDER "O" RING

230 1 76K269 RETARDER "O" RING

235 1 76K223 RETARDER "O" RING

240 1 76K266 RETARDER "O" RING

245 1 76K226 RETARDER "O" RING

250 1 215164 UNDERDRIVE GASKET

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 2 View :
Date : 29-SEP-14
Revised : C
MODEL : 801476

5000
GASKET AND SEALING KIT FOR 5400/5800/6000 SERIES

____
Item ___
Qty ___________
Part Number Description
___________

255 1 230076 UNDERDRIVE GASKET

260 2 247878 OUTER PISTON RING

265 2 247879 EXPANDER RING

270 3 801881 PISTON RING & EXPANDER RING KIT

275 1 25K30206 SUCTION PORT SEALING RING

280 2 242736 INNER PISTON SEAL 1ST-2ND CLUTCH-6000 MODELS

285 2 242753 OUTER PISTON SEAL 1ST-2ND CLUTCH-6000 MODELS

N.S.S. - Not Sold Separately


N.I. - Not Illustrated

Page : 3 View :
Part Stocking Recommendation
The table below is a minimum spare parts inventory recommendation designated by letter code in each Service Parts
List. Each letter code indicates a percentage for determining stock quantities to support the field population. Any quantity
less than 1 or partial quantities need not be stocked.

Letter Code Percentage Example


A 15% Part quantity = 10 per unit
Field Population = 240 units
Recommended stock = 240 units x 10 per unit x .15 = 360 parts
B 10% Part quantity = 4 per unit
Field Population = 66 units
Recommended stock = 66 units x 4 per unit x .10 = 26.4 or 26 parts
C 6% Part quantity = 2 per unit
Field Population = 203 units
Recommended stock = 203 units x 2 per unit x .06 = 24.4 or 24 parts
D 4% Part quantity = AR*
Field Population = 42 units
Recommended stock = 42 units x 3 per unit x.04 = 5.04 or 5 parts
E 2% Part quantity = 1 per unit
Field Population = 75 units
Recommended stock = 75 units x 1 per unit x .02 = 1.5 or 1 part
*Part quantities denoted by "AR" (as required) should be ordered by a quantity of 3 per unit.
Copyright 2015 Dana Holding Corporation For product inquiries or support,
All content is subject to copyright by Dana and may not visit www.dana.com or call 419-887-6445
be reproduced in whole or in part by any means, For other service publications,
electronic or otherwise, without prior written approval. visit www.SpicerParts.com/literature.asp
THIS INFORMATION IS NOT INTENDED FOR SALE OR For online service parts ordering,
RESALE, AND THIS NOTICE MUST REMAIN ON ALL visit www.SpicerParts.com/order.asp
COPIES.

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