Bim 07
Bim 07
                                                 Engineering Management
                       Received November 15, 2020; revised December 30, 2020; accepted January 1, 2021
                                             Available online February 2, 2021
_________________________________________________________________________________________
Abstract: The building sector has a high level of energy consumption caused mainly by the buildings heating and cooling
energy demands to satisfy indoor comfort requirements. Reducing both the amount of energy consumed and the life cycle
cost is a main challenge for the construction of buildings. It is evident that sustainable materials have low environmental
impacts and need low consumption of energetic resources in addition to their durability and recyclability. Therefore, this
research aims to test different sustainable materials available in Egypt for the construction of building envelopes that
include local stones “Marble and Limestone” and insulation materials “Polyurethane- expanded and Extruded polystyrene
(XPS) foam” in order to achieve savings in energy and total life cycle cost. The simulation tests were conducted through
Design Builder software. The results aim to provide solutions for building designers to achieve energy-efficiency and cost-
effective design. The proposed alternatives showed a significant reduction in energy consumption by up to 62% and the
total life cycle costs significantly reduced by up to 45.8%.
Keywords: Building energy performance, thermal comfort, initial cost, payback period, life cycle cost.
dirt, wind, sunlight, snow, and rain. All these environmental     Atikol (2017) in order to find an optimum insulation
factors contribute to variations in thermal and moisture          thickness. The study used a wall system as shown in Fig. 1-
performance. When the incident solar radiation hits the           C that consisted of plaster, brickworks, insulation,
envelope surface, part of the solar radiation is reflected back   brickworks, and plaster. The maximum energy saving
and the other part is absorbed by the envelope system. The        achieved was at 45.1 cm, while the total wall thickness
absorbed part of solar radiation results in increasing the        greatly increased to 96.1 cm.
surface temperature, thereby increasing the cooling energy
loads in summer and decreasing/ increasing the heating                Salandin and Soler (2018) analyzed different scenarios
energy loads in winter. Therefore, the studies to improve         for material types as well as the thickness of each layer in
the thermal performance of the building envelope try to           wall system that consisted of plaster, brickworks, insulation,
minimize the thermal transmittance (U-value) of the               air gab, brickworks, and plaster, as shown in Fig. 1-D.
envelope elements in order to reduce the heat gains or losses.    Although the study tested the wall system thermal
For this research, the focus will be on improving the             performance, the energy-saving percentage was not entirely
thermal performance of the external walls and roof                clear for the suggested solution. This makes homeowners
elements. The following sections will review previous             not aware of how the suggested solution could save more
works on testing external wall and roof systems using             energy than the existing system.
simulation (numerical analysis) methods as well as those          2.2. Testing External Wall Systems using Experimental
systems tested in experimental work.                              Works
2.1. Testing External Wall Systems using Numerical
Analysis                                                          Tejedor et al. (2017) measured the U-value for a modified
                                                                  wall system that consisted of plaster, insulation, brickworks,
Mayhoub et al. (2019) compared the thermal performance            and plaster as shown in Fig. 2-A. The results showed low
of the sustainable material “Autoclaved Aerated Concrete          U-value with a reasonable thickness, the construction costs
Blocks” instead of brickworks in a modified wall system           and the life cycle costs were unknown in order to evaluate
that consisted of gypsum plaster, concrete block, extruded        the suitability of the suggested solution to implement.
polystyrene, and brickwork as shown in Fig. 1-A. The effect
of this replacement led to a slight reduction of energy               An advanced wall system that consisted of plaster,
consumption by 0.18% in addition to the great increase of         brickworks, insulation material, air gab, and brickworks as
the environmental impacts by 54%. However, it enhanced            shown in Fig. 2-B was tested by Guillen et al. (2014). The
thermal comfort conditions by 18.9%. According to these           indoor thermal comfort was enhanced by 30%. The annual
results, the proposed sustainable material did not achieve        energy consumption for the wall system could not be
the enhancement of all objective functions as targeted, and       evaluated by the experimental work, which makes it
it was not enough to convince the costumers toward that           difficult for homeowners to understand the advantages of
choice.                                                           such an energy-efficient system.
    Ingrao et al. (2016) created a wall system that consisted         Asdrubali et al. (2014) tested another advanced wall
of plaster, thermal block, thermal insulation, air gab, and       system that consisted of plaster, thermal block, insulation,
cement plaster, as shown in Fig. 1-B. The proposed system         and thermal block as shown in Fig. 2-C. The study
achieved energy reduction by 13% with usage of recycled           recommended that there should be a trade-off between the
materials “polyester fiber” which is characterized by low         increase of total thickness and the U-value reduction to
energy demand during the life cycle and is also eco-friendly.     meet other social and economic measures. The thermal
Although the proposed system reduced the energy                   performance of a green wall system was tested by Nadia et
consumption and the environmental impacts, the total              al. (2013) which consisted of cement plaster, brickworks,
thickness of this system is great “47.5 cm”. To help the          cement plaster, and plant cover layer “Jasmine and
wide adoption of green buildings, the total wall thickness        Aristolochia” as shown in Fig. 2-D. The test was conducted
must be reasonable that could be acceptable by designers          in the semi-arid regions during the summer period. The
and homeowners.                                                   results showed that the plant cover layer minimized the
                                                                  indoor temperature; however, it increased the relative
   The effect of different insulation thicknesses on the          humidity.
energy-saving percentage has been tested by Aktemur and
2.3. Testing Flat Roof Systems using Numerical                   changing the material type has a small effect on energy
Analysis                                                         saving by 7%, so the study did not provide a convincing
                                                                 solution to homeowners.
The effect of adding a reflective coating to a roof system on
the building energy consumption was tested by Mohamed                Gagliano et al. (2015) tested the thermal performance of
et al. (2016). The proposed system consisted of cement           a green roof system that consisted of plant layer, soil,
sealant “reflective coating,” concrete blocks tiles, soil,       pavement layer, insulation layer “8 cm”, and reinforced
bitumen, reinforced concrete R.C slab, and gypsum plaster,       concrete slab as shown in Fig. 3-D. This system reduced the
as shown in Fig. 3-A. The reflective coating has a great         annual energy needs by 85.2% and the thermal discomfort
effect on saving energy consumption by 17.4%. The                intensity has been reduced by 96%. This system used a
proposed roof system included some unsustainable                 massive thickness of “54 cm”. The study did not investigate
materials that worsen the environmental impacts during the       the life cycle cost to evaluate the profitability of such a
building life cycle.                                             system.
    Saber and Maref (2019) analyzed a roof system which          2.4. Testing Flat Roof Systems using Experimental
consisted of ceramic tile “light color,” mortar, sand screed,    Works
insulation layer, waterproofing, sand screed, foam concrete,
and reinforced concrete slab as shown in Fig. 3-B. The           The effect of the total evaporation in different plant growth
study focused on maximizing the energy-saving only               stages on energy consumption was tested by Bevilacqua et
without specifying the proposed other sustainability goals:      al. (2015). The study performed an experimental test in
the environmental impacts and the life cycle costs.              Catalonia-Spain,and determined the required depth of the
                                                                 substrate layer to enhance energy savings. The green roof
    The effect of different tile materials on energy saving      system consisted of plant layer, substrate layer, insulation
was tested by Radhi et al. (2017). The tile materials tested     layer, porous concrete, geotextile felt, air/water layer,
were concrete screed, bituminous felt, light tile ceramic,       waterproofing, and geotextile felt, as shown in Fig. 4-A.
and dark tile ceramic. The roof system consisted of tile,        The results highlighted that the maximum plant grows that
insulation layer, reinforced concrete slab, air gab, and         occurred at the beginning of spring and summer seasons has
gypsum plaster, as shown in Fig. 3-C. It is concluded that       a negative impact on energy-saving caused by the lack of
moisture in the substrate layer. Therefore, the substrate         over each window. The traditional roof system consisted of
layer depth must set at 8 cm.                                     concrete tile, mortar, sand, insulation board, bituminous
                                                                  damp insulation, and reinforced concrete slab. The
    Zhao et al. (2013) tested the effect of variable green roof   modified wall system consisted of a double brickworks
materials which included: seven types of plants and five          layer with an air gap in between, as shown in Fig. 5-C and
types of substrates on green roof thermal performance             5-D. The results showed that this system slightly reduced
based on evaluating the roof U-value for a commercial             energy consumption by 13%.
building in Chicago. The roof system consisted of a plant
layer, substrate layer, filter layer, waterproof layer, and       2.6. Aim and Objectives of This Research
reinforced concrete slab “R.C” as shown in Fig. 4-B. The
results show that both plant and substrate types could affect     From the reviewed literature on building envelope systems
the green roof thermal performance as high as 15%.                to minimize energy consumption, researchers have used
                                                                  different envelope component materials including the
    The thermal performance of four roof tile types was           addition of insulation layers in order to maximize energy
tested by Ascione et al. (2018) which included: dark              saving. Not all research has conducted an economic
bituminous membrane, commercial high reflectivity paint,          evaluation for these developments despite its importance to
polished aluminum paint, and acrylic white paint. The roof        homeowners (Mayhoub et al., 2019; Ingrao et al., 2016;
system consisted of a mineral fiber panel, steel sheet,           Aktemur and Atikol, 2017; Salandin and Soler, 2018;
insulation material, and steel sheet as shown in Fig. 4-C.        Tejedor et al., 2017; Guillen et al., 2014; Asdrubali et al.,
The results show that the white roof paints reduced the           2014) and also the use of sustainable materials are not
variation of the inside and outside temperature and also          widely adopted. Many works were also conducted to
reduced the cooling loads. However, the heating loads have        improve building thermal performance by adding reflective
been increased significantly during the winter season.            coating and insulation layers but also without economic
                                                                  evaluation of these developments (Mohamed et al., 2016;
    Tang and Zheng (2019) tested the thermal performance          Saber and Maref, 2019; Radhi et al., 2017; Ascione et al.,
of a green roof during sunny summer days. The green roof
                                                                  2018). On the other hand, adding a plant layer to building
system consisted of a canopy layer, substrate layer, planting     envelope systems has been tested which significantly
plate, waterproofing, cement mortar, hollow core slab, and        improved building thermal performance during the summer
plaster as shown in Fig. 4-D. The results showed that the         season; however, the side effect of these solutions was
green system reduced energy consumption by 14.7%.                 recorded in the increase of the relative humidity (Nadia et
2.5. Testing Building Envelope Systems in Egyptian                al., 2013; Gagliano et al., 2015; Bevilacqua et al., 2015;
Climates                                                          Zhao et al., 2013; Tang and Zheng, 2019). In the Egyptian
                                                                  context, the improvement of thermal performance by using
Khalil et al. (2018) suggested two types of envelope              insulation layers and by adding air gab layers to building
systems: a low and a high envelope technology using a             envelope systems have been studied. The use of air gap
reflective slats shading system. The low type uses the            layers has slightly reduced energy consumption compared
insulation material “straw bale” with 10 cm thickness for         to the use of insulation layers, but the initial costs were
walls and roofs. The high type uses polyurethane foam with        approved to be significantly higher in case of using
5cm thickness for the walls and roofs. The two systems            insulation layers that suggested this solution is not
consist of the same wall and roof layers as shown in Fig. 5-      appropriate to the economic situation in Egypt (Khalil et al.,
A and 5-B. The results showed a reduction in the annual           2018; Mahmoud et al., 2019). Furthermore, the use of
energy consumption by 46% and 50% for the low and high            sustainable materials for building envelope systems in
technologies, respectively. While the low type is 5 cm            Egypt still needs further research. In this regard, the
thicker than the high type, the high type has higher initial      research analyzes the performance of different stone
construction costs.                                               cladding “Marble and Limestone” and different insulation
    Mahmoud et al. (2019) tested a modified building              materials     “Polyurethane-expanded       and    Extruded
envelope located in Cairo, where the system consisted of a        polystyrene (XPS) foam” to modify external walls and roof
traditional roof system, modified wall system, and 6 mm           systems. The following sections will illustrate the
single reflective glass with reinforced concrete sunshades         methodology adopted to achieve these objectives.
                       Table 1. Case study building and its typology components (Khalil et al., 2018)
Building Description (Base model)
Shape                         Rectangular (25 m × 11 m)
Floor height                  2.8 m
Occupancy density             5 person
Building features             Description of the housing in initial case
                                    2 cm cement plaster + 12.5 cm burned brick + 2 cm cement plaster, U-value = 2.5
External wall components
                                    W/m2.K
                                    2 cm ceramic/porcelain + 2 cm cement plaster + 4 cm sand and gravel + 2 cm
Flat roof components                bitumen pure + 7 cm pre-cast concrete + 16 cm reinforced concrete slab, U-value =
                                    1.39 W/m2.K, roof surface absorbance = 0.6
                                    2 cm ceramic/clay tile + 2 cm cement plaster + 6 cm sand and gravel + 5 cm pre-cast
Ground floor slab
                                    concrete + 2 cm bitumen + 20 cm pre-cast concrete , U-value = 1.58 W/m2.K
                                    2 cm ceramic tile + 2 cm mortar + 4 cm sand and gravel + 15 cm reinforced concrete
Typical Floor slab components
                                    slab, U-value = 1.8 W/m2.K
                                    Wall U-value = 1.732 W/m2 K
Partition wall
                                    Wall surface absorbance = 0.7
                                    6 mm single clear pane glass, U-value = 6.25 W/m2.K
Glazing type                        Solar heat gain coefficient = 0.5
                                    Shading coefficient for glass = 0.70
WWR                                 0.45 north, 0.35 south facades
Window frame type                   Wooden frame type
Temperature set point               24 °C - adaptive
                                    Living rooms 17 W/m2
Lighting installation power
                                    Bedrooms 13 W/m2
density
                                    Others 9 W/m2
Plug loads average installation
                                    6 W/m2
power density
                 Table 2. Occupancy, artificial lighting, and HVAC system schedules (Khalil et al., 2018)
                  Season                                 1                          2                           3
     Occupancy               Living room         6 a.m. to 11 p.m.         10 a.m. to 11 p.m.          11 a.m. to 11 p.m.
     schedules                Bed rooms          11 p.m. to 6 a.m.         11 p.m. to 10 a.m.          11 p.m. to 11 a.m.
   The study uses two local stone cladding (Marble and             construction and to the roof construction as detailed in
Limestone) which are found in Egypt as follows:                    Table 4. The window to wall ratio is reduced to 20% for all
                                                                   proposed alternatives. The HVAC system is allowed for
 Marble stone found in the areas of Assiout, Kharga,              the mixed mode, so that natural ventilation could be
  Zafarana, and East of Sohag (Kandil and Selim, 2006)             involved during the determination of HVAC working
 Limestone found in the areas of South of Luxor, Giseh            period in order to minimize energy consumption. The
  plateau, and Holocene (Klemm and Klemm, 2001)                    thermo-physical properties of the building construction
    These stone cladding materials have been selected for          materials are defined according to the materials databases
the following reasons:                                             provided by ASHRAE (ASHRAE Handbook, 2009). The
                                                                   unit cost of each wall type was determined by the
 Sustainable natural materials have low environmental             researcher through a field study conducted in March 2019.
  impacts and need low consumption of energetic                    It is subject to changes based on market prices. The
  resources in addition to its durability and recyclability.       following sections illustrate the adopted methodology to
 The use of natural stones gives the opportunity to               determine energy consumption, discomfort hours, and the
  maintain the identity and peculiarity of the construction        LCC for case study building.
  culture.
 Marble envelopes represent a relatively common                   3.3. Testing the Proposed Design Alternatives
  architectural solution used in a variety of building             A BIM model was first developed to test the building
  facades (including historical buildings). It has the ability     performance using “Design Builder” that used to evaluate
  to reduce solar heat gains, while improving indoor               the annual energy consumption and initial cost in this study.
  thermal comfort and energy efficiency in the summer              All input data (such as zones types assignment, occupancy
  time. Limestone also has the ability to enhance the              density, occupancy schedules, HVAC type, HVAC
  thermal comfort of a house and its sustainability.               schedules, lighting systems, economic data, etc.) was then
   Based on the base model described above, this research          exported for energy simulation using “Energy Plus.”
proposes different alternatives to the external wall
  Building element           Element layer            Thickness (cm)        U-value     Cost/m2(LE)        Weight (Kg/m2)
                        Lime stone cladding                  2.5
                        Cement plaster                        2
        Wall 1          Polyurethane, expanded                8              0.216           600                205.4
                        Concrete blocks                      15
                        Plaster board                        2.5
                        Marble board                         2.5
                        Cement plaster                        2
        Wall 2          XPS layer                             8              0.285           735                221.75
                        Concrete blocks                      15
                        Plaster board                        2.5
                        Lime stone                           2.5
                        Cement plaster                        2
       Roof 1           Polyurethane, expanded               10              0.198          1730                499.85
                        R.C slab                             16
                        Plasterboard                         2.5
                        Marble tile                          2.5
                        Cement plaster                        2
       Roof 2           XPS                                  10              0.274          1915                516.45
                        R.C slab                             16
                        Plasterboard                         2.5