PINS & BUSHINGS – INCH

1
 PINS & BUSHINGS – INCH

Service We Deliver and Quality You Can Depend On

DANLY IEM is a leading manufacturer of die and mold components supplied globally to the parts forming industry.
Backed by years of tool and die experience, quality and innovation are some of the reasons why our name is
respected throughout the world. We have taken the lead role in creating and bringing new products to customers
and helping them find solutions that improve their operations. Based on the capabilities DANLY Iem offers, we can
help you to meet the demands of quick deliveries, technical support, quality products and competitive prices. DANLY
IEM and its’ broad distribution channels and direct sales personnel will assist you in any way to make your product a
better and more profitable one.

Whether standard or customized products, with our years of experience, customers can be sure the products they
receive will meet their expectations for reliability and dependable performance. We understand the demanding
schedules of die builders and production personnel and have developed efficient manufacturing processes to shorten
product lead times as well as put inventory on our shelves so you can have it in your facility when you need it. Put
the DANLY Iem network to work for you. We’ve got the service you’ve been looking for.

Included in our full line offering are both inch and metric size die components that are designed to numerous die
standards including ISO, NAAMS, JIS and many large automotive and appliance manufacturers' standards. The
complete product offering includes:

 Accu-BendTM Rotary Benders  In-Die Tapping Units

 Cams  Mold Components
 Aerial & Diemount Cams  Bronze Plated & Self-Lubricated Bushings
 Box Cams  Leader Pins
 Roller Cams  Bronze & Bronze Plated Wear Strips & Ways
 Wide Cams  Punches, Buttons & Retainers
 Die Accessories  Springs
 Guide Posts & Bushings  DieMax L Inch Series Springs
 Plain & Ball Bearing Styles  DieMax XL Series ISO Springs
 Steel, Bronze, Bronze-Plated &  JIS Series Springs
Self-Lubricating Bushings  Custom Heavy Duty Springs
 Lempcoloy Bushings  Marsh Mellow Springs
 Special Pins, Bushings & Retainers  Formathane Urethane
 Hydraulics  Kaller Gas Springs
 Electronic Die Setters  Utility & Disc Springs
 Die Separators  Wear Products
 Drill & Tap Equipment  Plates, Strips, Gibs & Blocks
 Hydraulic Motors  Steel, bronze, Bronze-Plated and
Self-Lubricating Materials
 PINS & BUSHINGS CONTENTS
page number
General Information
ii

Plain Bearing Guide Posts

Removable Precision Guide Posts 1
Press Fit Commercial & Precision Guide Posts 2
Demountable Commercial & Precision Guide Posts 4
Oversize Shoulder Press Fit Guide Posts 6

Plain Bearing Bushings

Demountable Low Profile Bronze-Plated Bushings 7
Demountable Bronze, Bronze-Plated & Steel Bushings
(Extra Long, Standard and Short Shoulder Series) 8
Demountable Self-Lubricating Bushings 10
Oversize Shoulder Demountable Bushings 12
Press Fit Bushings 13
Mold/Machinery Press Fit Straight Bushings 14
Mold Components – Self-Lubricating Shoulder Bushings 15
Mold Components - Self-Lubricating Ejector Bushings 16

Ball Bearing Components

Ball Bearing Cages 17
Ball Bearing Demountable Guide Posts 18
Ball Bearing Press Fit Guide Posts 20
Ball Bearing Demountable Bushings 21
Ball Bearing Straight Sleeve Bushings 22

Bosses
Demountable Bosses 23

Selection Guides
Ball Bearing Components Selection Guide 24
Type I Component Selection Guide 25
Type II & III Component Selection Guide 27
Type II & III Bushing & Ball Cage Selection Guide 28

Technical Information
Ball Bearing Components Technical Information 30
Plain Bearing Components Technical Information 31
Clamp Dimensions for Demountable Posts and Bushings 32

Miscellaneous
Cage Stopper End Caps 34
Stop Blocks 35
Pad Retainers – Locking Inch, Standard Mount 36
Pad Retainers – Locking Inch, Standard Mount with Flats 38
i
 General Information
As the premier die components manufacturer, we Our demountable
offer a complete line of catalog die components. For bushings and guide
replacement parts and for those customers wanting to posts provide ease
assemble their own sets, an extensive line of catalog of assembly.
guide posts and bushings in both plain bearing and ball
bearing styles is available for immediate delivery.

Our plain bearing guide posts are available in press

fit, demountable and removable styles. The press fit and
demountable styles are available in commercial and
precision series. Precision guide posts are hardened,
ground and hard chrome plated to provide an exceptionally Demountable bushings
smooth, hard wearing surface as well as providing are secured to the punch
resistance to corrosion, less friction and maintenance holder with our clamps
of close working fits. and screws, proving four
times the holding power
of pressed-in bushings.
Our plain bearing bushings are available in press fit
and demountable styles and are equipped with figure 8
oil grooves and lubrication fittings. Our demountable
bushings are available in three profiles, standard, short
and extra long shoulder to give optimum flexibility in die
set design. The bushings are also available in steel,
bronze, bronze-plated and self-lubricating materials Specially-designed spiral
and are ideally suited for running with commercial and patterns are drilled into
precision posts. All demountable bushings are pre-fitted our ball cages to control
to the same diameter guide posts to ensure that the tracking and grooving.
bushings and guide posts of the same diameter are
completely interchangeable.

Demountable posts and bushings are tap fit into

location and seat flush with the ground face of the
punch holder or die shoe. They are held in place with
toe clamps and screws which provide perfect alignment
of the post and bushing with the bore perpendicular to
Special equipment spins
the ground surface of the punch holder or shoe. The ball bearings in place, then
clamp and screws provide four times the holding power our ball cages move on to
compared to pressed-in components, yet they can be rigid quality inspection.
easily removed and assembled thus simplifying die
building and maintenance.

The ball bearing system includes press fit and

demountable guide posts, press fit sleeve and demount-
able bushings as well as ball cages. The ball bearing
guide posts are manufactured from hardened steel to
assure free rolling of balls and high wear resistance.
Each post is drilled and tapped at the bottom for mounting
of the ball cage washer assembly. This unique mounting
method permits the ball cage, except when under pre-
load, to freely rotate 360° around the guide post thus
eliminating scoring or tracking of the guide post surface.
The ball bearings are arranged in the cage in a spiral
pattern which also minimizes tracking or grooving and
assures uniform wear.

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 Removable Precision
Guide Posts

Product Features
Removable guide posts are easily assembled and disassembled
and are designed for use in applications where it is desirable to
sharpen the die while still mounted in the die set. The posts are
installed into the die set and locked into place with a steel taper lock
pin. The lock pin can be driven out for easy post removal. Removable
posts have a microme finish and are ideally suited for running with
steel, bronze or self-lubricating bushings. They are manufactured from
high quality hardened steel and finish ground for a high precision
finish. The hard chrome finish provides an exceptionally smooth,
5-0820-4
hard wearing surface thus reducing friction between the post and
bearing. Utilizing the microme guide posts will greatly improve the
accuracy and working life of die sets as well as provide additional
corrosion resistance.

NOTES:

♦ All removable guide posts are

shipped with taper pin.

Post Precision Post Precision Post Precision

Length L Length L Length L
Diameter Part Diameter Part Diameter Part
(in) (in) (in)
A (in) Number A (in) Number A (in) Number
4 5-0816-4 7 1/2 5-1030-4 6 1/2 5-1426-4
4 1/4 5-0817-4 8 5-1032-4 7 5-1428-4
4 1/2 5-0818-4 8 1/2 5-1034-4 7 1/2 5-1430-4
4 3/4 5-0819-4 1 1/4 9 5-1036-4 8 5-1432-4
5 5-0820-4 10 5-1040-4 8 1/2 5-1434-4
1 3/4
5 1/4 5-0821-4 11 5-1044-4 9 5-1436-4
5 1/2 5-0822-4 12 5-1048-4 10 5-1440-4
1 5 3/4 5-0823-4 4 1/2 5-1218-4 11 5-1444-4
6 5-0824-4 4 3/4 5-1219-4 12 5-1448-4
6 1/2 5-0826-4 5 5-1220-4 14 5-1456-4
7 5-0828-4 5 1/4 5-1221-4 6 5-1624-4
7 1/2 5-0830-4 5 1/2 5-1222-4 6 1/2 5-1626-4
8 5-0832-4 5 3/4 5-1223-4 7 5-1628-4
8 1/2 5-0834-4 6 5-1224-4 7 1/2 5-1630-4
9 5-0836-4 6 1/2 5-1226-4 8 5-1632-4
1 1/2
4 1/2 5-1018-4 7 5-1228-4 8 1/2 5-1634-4
4 3/4 5-1019-4 7 1/2 5-1230-4 9 5-1636-4
2
5 5-1020-4 8 5-1232-4 10 5-1640-4
5 1/4 5-1021-4 8 1/2 5-1234-4 11 5-1644-4
1 1/4 5 1/2 5-1022-4 9 5-1236-4 12 5-1648-4
5 3/4 5-1023-4 10 5-1240-4 13 5-1652-4
6 5-1024-4 11 5-1244-4 14 5-1656-4
6 1/2 5-1026-4 12 5-1248-4 17 5-1668-4
7 5-1028-4 1 3/4 6 5-1424-4 20 5-1680-4

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 Press Fit
Commercial and Precision Guide Posts

Product Features
Press fit guide posts are available in commercial and precision
series. Both series are manufactured from high quality hardened steel
and finish ground for a high precision finish and ideally suited for
running with steel, bronze or self-lubricating bushings. The precision
series has a hard chrome finish providing an exceptionally smooth,
hard wearing surface thus reducing friction between the post and
bearing. Utilizing the precision microme guide posts will greatly
improve the accuracy and working life of die sets as well as provide
additional corrosion resistance.
5-0820-5

Press Fit Dimensions Diameter Length Precision Commercial

Press fit Press fit A (in) L (in) Part Number Part Number
Diameter A Diameter D Length C
3 1/2 5-0414-1 —
(in) (in) (in)
4 5-0416-1 —
1/2 0.5017 1 1/8*
4 1/4 5-0417-1 —
5/8 0.6267 1 1/8
4 1/2 5-0418-1 —
3/4 0.752 1 1/8* 1/2
4 3/4 5-0419-1 —
7/8 0.877 1 1/4
5 5-0420-1 —
1 1.002 1 1/2
5 1/4 5-0421-1 —
1 1/4 1.2525 1 3/4
5 1/2 5-0422-1 —
1 1/2 1.5025 1 3/4 – 2**
4 5-0516-1 —
1 3/4 1.7525 2 1/4
4 1/4 5-0517-1 —
2 2.0025 2 1/2
4 1/2 5-0518-1 —
2 1/2 2.503 3 1/2
5/8 4 3/4 5-0519-1 —
3 3.003 3 1/2
5 5-0520-1 —
NOTES: 5 1/2 5-0522-1 —
6 5-0524-1 —
♦ See page 31 for die set 3 1/2 5-0614-1 5-0614-5
boring specifications. 4 5-0616-1 5-0616-5
4 1/4 5-0617-1 5-0617-5
4 1/2 5-0618-1 5-0618-5
DIMENSIONS: 4 3/4 5-0619-1 5-0619-5
3/4
5 5-0620-1 5-0620-5
*C = 1" for 5-0414-1, 5 1/2 5-0622-1 5-0622-5
5-0614-1 & 5-0614-5 6 5-0624-1 5-0624-5
**C = 1 ¾" for part numbers 7 — 5-0628-5
where L is less than or 8 — 5-0632-5
equal to 7", C=2" for part 4 5-0716-1 5-0716-5
numbers where L=7 ½" 4 1/4 5-0717-1 5-0717-5
or greater 4 1/2 5-0718-1 5-0718-5
4 3/4 5-0719-1 5-0719-5
5 5-0720-1 5-0720-5
5 1/4 5-0721-1 5-0721-5
7/8 5 1/2 5-0722-1 5-0722-5
5 3/4 5-0723-1 5-0723-5
6 5-0724-1 5-0724-5
6 1/2 5-0726-1 5-0726-5
7 5-0728-1 5-0728-5
7 1/2 5-0730-1 5-0730-5
8 5-0732-1 5-0732-5

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 Press Fit
Commercial and Precision Guide Posts
Diameter Length Precision Commercial Diameter Length Precision Commercial
A (in) L (in) Part Number Part Number A (in) L (in) Part Number Part Number
4 5-0816-1 5-0816-5 6 5-1424-1 5-1424-5
4 1/4 5-0817-1 5-0817-5 6 1/2 5-1426-1 5-1426-5
4 1/2 5-0818-1 5-0818-5 7 5-1428-1 5-1428-5
4 3/4 5-0819-1 5-0819-5 7 1/2 5-1430-1 5-1430-5
5 5-0820-1 5-0820-5 8 5-1432-1 5-1432-5
5 1/4 5-0821-1 5-0821-5 1 3/4 8 1/2 5-1434-1 5-1434-5
5 1/2 5-0822-1 5-0822-5 9 5-1436-1 5-1436-5
5 3/4 5-0823-1 5-0823-5 10 5-1440-1 5-1440-5
6 5-0824-1 5-0824-5 11 5-1444-1 5-1444-5
1
6 1/2 5-0826-1 5-0826-5 12 5-1448-1 5-1448-5
7 5-0828-1 5-0828-5 14 5-1456-1 5-1456-5
7 1/2 5-0830-1 5-0830-5 6 5-1624-1 5-1624-5
8 5-0832-1 5-0832-5 6 1/2 5-1626-1 5-1626-5
8 1/2 5-0834-1 5-0834-5 7 5-1628-1 5-1628-5
9 5-0836-1 5-0836-5 7 1/2 5-1630-1 5-1630-5
10 5-0840-1 5-0840-5 8 5-1632-1 5-1632-5
11 5-0844-1 5-0844-5 8 1/2 5-1634-1 5-1634-5
12 5-0848-1 5-0848-5 9 5-1636-1 5-1636-5
2
4 1/2 5-1018-1 5-1018-5 10 5-1640-1 5-1640-5
4 3/4 5-1019-1 5-1019-5 11 5-1644-1 5-1644-5
5 5-1020-1 5-1020-5 12 5-1648-1 5-1648-5
5 1/4 5-1021-1 5-1021-5 13 5-1652-1 5-1652-5
5 1/2 5-1022-1 5-1022-5 14 5-1656-1 5-1656-5
5 3/4 5-1023-1 5-1023-5 17 5-1668-1 5-1668-5
6 5-1024-1 5-1024-5 20 5-1680-1 5-1680-5
6 1/2 5-1026-1 5-1026-5 8 5-2032-1 5-2032-5
1 1/4
7 5-1028-1 5-1028-5 8 1/2 5-2034-1 5-2034-5
7 1/2 5-1030-1 5-1030-5 9 5-2036-1 5-2036-5
8 5-1032-1 5-1032-5 10 5-2040-1 5-2040-5
8 1/2 5-1034-1 5-1034-5 11 5-2044-1 5-2044-5
2 1/2
9 5-1036-1 5-1036-5 12 5-2048-1 5-2048-5
10 5-1040-1 5-1040-5 13 5-2052-1 5-2052-5
11 5-1044-1 5-1044-5 14 5-2056-1 5-2056-5
12 5-1048-1 5-1048-5 17 5-2068-1 5-2068-5
4 1/2 5-1218-1 5-1218-5 20 5-2080-1 5-2080-5
4 3/4 5-1219-1 5-1219-5 8 5-2432-1 5-2432-5
5 5-1220-1 5-1220-5 8 1/2 5-2434-1 5-2434-5
5 1/4 5-1221-1 5-1221-5 9 5-2436-1 5-2436-5
5 1/2 5-1222-1 5-1222-5 10 5-2440-1 5-2440-5
5 3/4 5-1223-1 5-1223-5 11 5-2444-1 5-2444-5
3
6 5-1224-1 5-1224-5 12 5-2448-1 5-2448-5
6 1/2 5-1226-1 5-1226-5 13 5-2452-1 5-2452-5
7 5-1228-1 5-1228-5 14 5-2456-1 5-2456-5
1 1/2 7 1/2 5-1230-1 5-1230-5 17 5-2468-1 5-2468-5
8 5-1232-1 5-1232-5 20 5-2480-1 5-2480-5
8 1/2 5-1234-1 5-1234-5
9 5-1236-1 5-1236-5
10 5-1240-1 5-1240-5
11 5-1244-1 5-1244-5
12 5-1248-1 5-1248-5
13 — 5-1252-5
14 — 5-1256-5
15 — 5-1260-5

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 Demountable Commercial
and Precision Guide Posts

Product Features
Press fit guide posts are manufactured from high quality hardened
steel and finish ground for a high precision finish and ideally suited
for running with steel, bronze or self-lubricating bushings. The
precision series has a hard chrome finish providing an exceptionally
smooth, hard wearing surface thus reducing friction between the post
and bearing. Utilizing the precision microme guide posts will greatly
improve the accuracy and working life of die sets as well as provide
additional corrosion resistance.
Demountable posts are tap fit and held in place with toe clamps
5-0820-6
and screws. They can be removed and assembled multiple times
without damaging or distorting the mounting holes in the die set thus
simplifying die building and maintenance. Demountable posts are
also used to replace press fit posts when the press fit hole has been
damaged and the straight pin no longer fits securely in the hole.

NOTES: CLAMPING APPLICATION:

FLANGE OD (B)
♦ All demountable guide posts are
supplied with mounting clamps FLANGE
WALL
and screws. See pages 32 & 33
for clamping dimensions or to
order additional toe clamps or
mounting screws.
BOLT RADIUS
(REF)
♦ Length of post must be specified
from shoulder, not overall length.
Add thickness of die holder to F M
dimension to find L dimension of CLAMP
assembled set.
M = Flange OD to Clamp Bolt Center
♦ Dimension X is the minimum Bolt Radius = (Flange OD ÷ 2) + M
distance between inside surface
of shoe and holder with bushing
shoulder resting on screw
head. The dimension varies with
shoulder and short shoulder
bushings.

Minimum Shut Height X (in)

Post Shoulder Shoulder Press Fit Bushing Style Clamps and Bolt
Diameter A Diameter B Length D Length E Clamp Screws Req. Radius
(in) (in) (in) (in) Shoulder Short Shoulder PN per Bushing M (REF)
7/8 1.187 0.193 0.938 2.359 1.422 6-90-1 3 0.156 0.750
1 1.312 0.193 1.188 2.359 1.422 6-90-1 3 0.156 0.812
1 1/4 1.562 0.250 1.188 2.750 1.563 6-93-1 3 0.203 0.984
1 1/2 1.875 0.250 1.438 2.750 1.563 6-93-1 3 0.188 1.126
1 3/4 2.250 0.250 1.688 2.750 1.750 6-93-1 4 0.172 1.297
2 2.500 0.250 1.938 2.750 1.750 6-93-1 4 0.172 1.422
2 1/2 3.031 0.250 1.938 3.250 1.750 6-93-1 4 0.156 1.672
3 3.500 0.250 2.438 3.250 1.750 6-93-1 4 0.172 1.922

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 Demountable Commercial
and Precision Guide Posts
Dimension Working Precision Commercial Dimension Working Precision Commercial
A Length F Part Part A Length F Part Part
(in) (in) Number Number (in) (in) Number Number
2 3/4 5-0711-6 5-0711-7 5 1/4 5-1221-6 5-1221-7
3 5-0712-6 5-0712-7 5 3/4 5-1223-6 5-1223-7
3 1/4 5-0713-6 5-0713-7 6 1/4 5-1225-6 5-1225-7
3 1/2 5-0714-6 5-0714-7 6 3/4 5-1227-6 5-1227-7
1 1/2
3 3/4 5-0715-6 5-0715-7 7 1/4 5-1229-6 5-1229-7
4 5-0716-6 5-0716-7 8 1/4 5-1233-6 5-1233-7
7/8 4 1/4 5-0717-6 5-0717-7 9 1/4 5-1237-6 5-1237-7
4 1/2 5-0718-6 5-0718-7 10 1/4 5-1241-6 5-1241-7
4 3/4 5-0719-6 5-0719-7 3 1/2 5-1414-6 5-1414-7
5 1/4 5-0721-6 5-0721-7 4 5-1416-6 5-1416-7
5 3/4 5-0723-6 5-0723-7 4 1/2 5-1418-6 5-1418-7
6 1/4 5-0725-6 5-0725-7 5 5-1420-6 5-1420-7
6 3/4 5-0727-6 5-0727-7 5 1/2 5-1422-6 5-1422-7
2 1/2 5-0810-6 5-0810-7 1 3/4 6 5-1424-6 5-1424-7
2 3/4 5-0811-6 5-0811-7 6 1/2 5-1426-6 5-1426-7
3 5-0812-6 5-0812-7 7 1/2 5-1430-6 5-1430-7
3 1/4 5-0813-6 5-0813-7 8 1/2 5-1434-6 5-1434-7
3 1/2 5-0814-6 5-0814-7 9 1/2 5-1438-6 5-1438-7
3 3/4 5-0815-6 5-0815-7 11 1/2 5-1446-6 5-1446-7
4 5-0816-6 5-0816-7 3 1/2 5-1614-6 5-1614-7
1 4 1/4 5-0817-6 5-0817-7 4 5-1616-6 5-1616-7
4 1/2 5-0818-6 5-0818-7 4 1/2 5-1618-6 5-1618-7
5 5-0820-6 5-0820-7 5 5-1620-6 5-1620-7
5 1/2 5-0822-6 5-0822-7 5 1/2 5-1622-6 5-1622-7
6 5-0824-6 5-0824-7 6 5-1624-6 5-1624-7
6 1/2 5-0826-6 5-0826-7 6 1/2 5-1626-6 5-1626-7
2
7 5-0828-6 5-0828-7 7 1/2 5-1630-6 5-1630-7
7 1/2 5-0830-6 5-0830-7 8 1/2 5-1634-6 5-1634-7
2 3/4 5-1011-6 5-1011-7 9 1/2 5-1638-6 5-1638-7
3 5-1012-6 5-1012-7 10 1/2 5-1642-6 5-1642-7
3 1/4 5-1013-6 5-1013-7 11 1/2 5-1646-6 5-1646-7
3 1/2 5-1014-6 5-1014-7 14 1/2 5-1658-6 5-1658-7
3 3/4 5-1015-6 5-1015-7 17 1/2 5-1670-6 5-1670-7
4 5-1016-6 5-1016-7 4 1/2 5-2018-6 5-2018-7
4 1/4 5-1017-6 5-1017-7 5 5-2020-6 5-2020-7
4 3/4 5-1019-6 5-1019-7 5 1/2 5-2022-6 5-2022-7
1 1/4
5 1/4 5-1021-6 5-1021-7 6 1/2 5-2026-6 5-2026-7
5 3/4 5-1023-6 5-1023-7 7 1/2 5-2030-6 5-2030-7
2 1/2
6 1/4 5-1025-6 5-1025-7 8 1/2 5-2034-6 5-2034-7
6 3/4 5-1027-6 5-1027-7 9 1/2 5-2038-6 5-2038-7
7 1/4 5-1029-6 5-1029-7 10 1/2 5-2042-6 5-2042-7
8 1/4 5-1033-6 5-1033-7 13 1/2 5-2054-6 5-2054-7
9 1/4 5-1037-6 5-1037-7 16 1/2 5-2066-6 5-2066-7
10 1/4 5-1041-6 5-1041-7 4 1/2 5-2418-6 5-2418-7
2 3/4 5-1211-6 5-1211-7 5 5-2420-6 5-2420-7
3 5-1212-6 5-1212-7 5 1/2 5-2422-6 5-2422-7
3 1/4 5-1213-6 5-1213-7 6 1/2 5-2426-6 5-2426-7
3 1/2 5-1214-6 5-1214-7 7 1/2 5-2430-6 5-2430-7
1 1/2 3
3 3/4 5-1215-6 5-1215-7 8 1/2 5-2434-6 5-2434-7
4 5-1216-6 5-1216-7 9 1/2 5-2438-6 5-2438-7
4 1/4 5-1217-6 5-1217-7 10 1/2 5-2442-6 5-2442-7
4 3/4 5-1219-6 5-1219-7 13 1/2 5-2454-6 5-2454-7
16 1/2 5-2466-6 5-2466-7

5
 Oversize Shoulder Press Fit
Guide Posts

Product Features
These oversize shoulder guide posts are manufactured from high
quality hardened steel and often used with oversize shoulder bushings
shown on page 12. The press fit diameters of these posts are the
same as the press fit of the outside diameters of the oversize shoulder
bushings, thus the same hole may be bored through the punch and
die holder. The press fit diameters are 0.0075" oversize to allow
grinding stock to fit the bored hole.

5-0820-3

Post Press Fit Press Fit Working Overall Commercial

Diameter A Diameter B Length C Length D Length L Part
(in) (in) (in) (in) (in) Number**
3 4 1/2 5-0818-3
3 1/2 5 5-0820-3
4 5 1/2 5-0822-3
4 1/2 6 5-0824-3
1 1 1/2 1 1/2
5 6 1/2 5-0826-3
5 1/2 7 5-0828-3
6 7 1/2 5-0830-3
6 1/2 8 5-0832-3
3 5 5-1020-3
3 1/2 5 1/2 5-1022-3
4 6 5-1024-3
4 1/2 6 1/2 5-1026-3
1 1/4 1 3/4 2 5 7 5-1028-3
5 1/2 7 1/2 5-1030-3
6 8 5-1032-3
6 1/2 8 1/2 5-1034-3
7 9 5-1036-3
4 5/8 7 5-1228-3
5 1/8 7 1/2 5-1230-3
5 5/8 8 5-1232-3
1 1/2 2 2 3/8 6 1/8 8 1/2 5-1234-3
6 5/8 9 5-1236-3
7 1/8 9 1/2 5-1238-3
7 5/8 10 5-1240-3
4 5/8 7 1/2 5-1430-3
5 1/8 8 5-1432-3
5 5/8 8 1/2 5-1434-3
1 3/4 2 1/4 2 7/8
6 1/8 9 5-1436-3
6 5/8 9 1/2 5-1438-3
7 1/8 10 5-1440-3
4 5/8 8 5-1632-3
5 5/8 9 5-1636-3
6 5/8 10 5-1640-3
2 2 1/2 3 3/8
7 5/8 11 5-1644-3
8 5/8 12 5-1648-3
9 5/8 13 5-1652-3
5 1/8 9 5-2036-3
6 1/8 10 5-2040-3
7 1/8 11 5-2044-3
2 1/2 3 1/4 3 7/8
8 1/8 12 5-2048-3
9 1/8 13 5-2052-3
10 1/8 14 5-2056-3

6
 Demountable Low Profile
Bronze-Plated Bushings

Product Features
These bronze-plated low profile demountable bushings are
designed so that the main body of the bushing is contained within the
punch holder while only a minimum of the bushing projects below the
punch holder and into the die area. With minimal bushing projection,
this model is ideal for dies running in presses with automatic transfer
devices. Since the bushings do not need removed during grinding,
it is well suited for applications that require often die sharpening. All
bushings are also equipped with oil grooves.
Demountable bushings are tap fit into location and seat flush with
6-0807-27
the ground face of the punch holder. The bushings are held in place
with toe clamps and screws which provide perfect alignment of the
bushing with the bore perpendicular to the ground surface of the punch
holder. The clamp and screws provide four times the holding power
compared to pressed-in bushings, yet they can be easily removed
and assembled thus simplifying die building and maintenance.

CLAMPING APPLICATION: NOTES:

FLANGE OD (C1)
♦All demountable bushings are
FLANGE supplied with mounting clamps
WALL
and screws. See pages 32 & 33
for clamping dimensions or to
order additional toe clamps or
mounting screws.
BOLT RADIUS
(REF)

M
CLAMP

M = Flange OD to Clamp Bolt Center

Bolt Radius = (Flange OD ÷ 2) + M

Post Press Fit Shoulder Overall Hole Clamp Clamps & Bolt Bronze-
Bushing Diameters
Diameter Length E Length F Length L location Part Screws Req. Radius Plated Part
A (in) B (in) C (in) C1 (in) (in) (in) (in) G Number Per Bushing M (REF) Number
0.875 1.375 0.181 6-0807-27
1 1.50 1.593 1.845 1.375 0.50 1.875 0.368 6-95-1 3 0.141 1.063 6-0811-27
2.375 2.875 0.531 6-0819-27
0.875 1.375 0.181 6-1007-27
1 1/4 1.75 1.843 2.050 1.875 0.50 2.375 0.406 6-95-1 3 0.163 1.188 6-1015-27
2.875 3.375 0.719 6-1023-27
1.875 2.375 0.406 6-1215-27
1 1/2 2.00 2.062 2.345 0.50 6-98-1 3 0.281 1.453
2.875 3.375 0.719 6-1223-27
2.375 2.875 0.531 6-1419-27
1 3/4 2.25 2.312 2.658 0.50 6-98-1 4 0.280 1.609
3.375 3.875 0.906 6-1427-27
2.375 2.875 0.531 6-1619-27
2 2.50 2.625 3.064 0.50 6-98-1 4 0.249 1.781
3.375 3.875 0.906 6-1627-27
2.625 3.125 0.563 6-2021-27
2 1/2 3.00 3.062 3.814 3.625 0.50 4.125 1.000 6-98-1 4 0.234 2.141 6-2029-27
4.625 5.125 1.375 6-2037-27

7
 Demountable Bushings
Bronze, Bronze-Plated & Steel

Product Features
These demountable bushings are available in three profiles:
standard, short and extra long shoulder to give optimum flexibility in
die set design. The bushings are also available in steel, bronze and
bronze-plated materials and are ideally suited for running with
commercial and precision posts. All demountable bushings are
prefitted to the same diameter guide posts to ensure that the bushings
and guide posts of the same diameter are completely interchangeable.
Demountable bushings are tap fit into location and seat flush with
the ground face of the punch holder. The bushings are held in place
6-08-28 & 6-08-56 with toe clamps and screws which provide perfect alignment of the
bushing with the bore perpendicular to the ground surface of the punch
holder. The clamp and screws provide four times the holding power
compared to pressed-in bushings, yet they can be easily removed
and assembled thus simplifying die building and maintenance.
All bushings are equipped with figure 8 oil grooves and lubrication
fittings.
The bronze and bronze-plated demountable bushings offer superior
resistance to seizure, the major cause of bushing wear. They are
recommended in high speed applications and in applications with
hide side thrust loads.

NOTES: CLAMPING APPLICATION:

FLANGE OD (C1)
♦ All demountable bushings are
supplied with mounting clamps FLANGE
and screws. See pages 32 & 33 WALL

for clamping dimensions or to

order additional toe clamps or
mounting screws.
BOLT RADIUS
(REF)

M
CLAMP

M = Flange OD to Clamp Bolt Center

Bolt Radius = (Flange OD ÷ 2) + M

Post Press Fit Shoulder Overall Clamp Clamps & Bolt Bronze
EXTRA LONG SHOULDER

Diameter Bushing Diameters Length E Length F Length Part Screws Req. Radius Steel Part Plated Part
A (in) B (in) C (in) C1 (in) (in) (in) L (in) Number Per Bushing M (REF) Number Number
1 1.50 1.720 1.845 0.938 3 3.938 6-90-1 2 0.140 1.063 6-08-56 6-08-28
1 1/4 1.75 1.940 2.095 1.125 3 4.125 6-91-1 3 0.171 1.219 6-10-56 6-10-28
1 1/2 2.00 2.190 2.345 1.188 3 4.188 6-91-1 3 0.203 1.375 6-12-56 6-12-28
1 3/4 2.25 2.503 2.658 1.375 3 4.375 6-91-1 4 0.202 1.531 6-14-56 6-14-28
2 2.50 2.909 3.064 1.625 3 4.625 6-91-1 4 0.187 1.719 6-16-56 6-16-28
2 1/2 3.25 3.659 3.814 1.875 3 4.875 6-91-1 4 0.171 2.078 6-20-56 6-20-28
3 3.75 4.190 4.283 1.875 3 4.875 6-91-1 4 0.171 2.313 6-24-56 6-24-28

8
 Demountable Bushings
Bronze, Bronze-Plated & Steel
CLAMPING APPLICATION:
FLANGE OD (C1)

FLANGE
WALL

BOLT RADIUS
(REF)

M 6-08-64 & 6-08-48

CLAMP

M = Flange OD to Clamp Bolt Center

Bolt Radius = (Flange OD ÷ 2) + M
Post Press Fit Shoulder Overall Clamp Clamps & Bolt Steel Bronze Bronze
Bushing Diameters
STANDARD SHOULDER

Diameter Length E Length F Length Part Screws Req. Radius Part Plated Part Part
A (in) B (in) C (in) C1 (in) (in) (in) L (in) Number Per Bushing M (REF) Number Number Number
3/4 1.125 1.170 1.295 0.688 1.75 2.438 6-95-1 2 0.134 0.781 6-06-64 — —
7/8 1.375 1.417 1.542 0.688 1.75 2.438 6-95-1 2 0.135 0.906 6-07-64 — —
1 1.500 1.720 1.845 0.938 1.75 2.688 6-90-1 2 0.140 1.063 6-08-64 6-08-24 6-08-48
1 1/4 1.750 1.940 2.095 1.125 2.00 3.125 6-91-1 3 0.171 1.219 6-10-64 6-10-24 6-10-48
1 1/2 2.000 2.190 2.345 1.188 2.00 3.188 6-91-1 3 0.203 1.375 6-12-64 6-12-24 6-12-48
1 3/4 2.250 2.503 2.658 1.375 2.00 3.375 6-91-1 4 0.202 1.531 6-14-64 6-14-24 6-14-48
2 2.500 2.909 3.064 1.625 2.00 3.625 6-91-1 4 0.186 1.718 6-16-64 6-16-24 6-16-48
2 1/2 3.250 3.659 3.814 1.875 2.50 4.375 6-91-1 4 0.171 2.078 6-20-64 6-20-24 6-20-48
3 3.750 4.125 4.283 1.875 2.50 4.375 6-91-1 4 0.171 2.313 6-24-64 6-24-24 6-24-48

6-08-23 & 6-08-63

Post Press Fit Shoulder Overall Clamp Clamps & Bolt Steel Bronze
Diameter Bushing Diameters Length E Length F Length L Part Screws Req. Radius Part Plated Part
SHORT SHOULDER

A (in) B (in) C (in) C1 (in) (in) (in) (in) Number Per Bushing M (REF) Number Number
3/4 1.125 1.170 1.295 0.688 0.750 1.438 6-95-1 2 0.134 0.781 6-06-63 —
7/8 1.375 1.417 1.542 0.688 0.750 1.438 6-95-1 2 0.135 0.906 6-07-63 —
1 1.500 1.720 1.845 0.938 0.813 1.750 6-90-1 2 0.140 1.063 6-08-63 6-08-23
1 1/4 1.750 1.940 2.095 1.125 0.813 1.938 6-91-1 3 0.171 1.219 6-10-63 6-10-23
1 1/2 2.000 2.190 2.345 1.188 0.813 2.000 6-91-1 3 0.203 1.375 6-12-63 6-12-23
1 3/4 2.250 2.503 2.658 1.375 1.000 2.375 6-91-1 4 0.202 1.531 6-14-63 6-14-23
2 2.500 2.909 3.064 1.625 1.000 2.625 6-91-1 4 0.186 1.718 6-16-63 6-16-23
2 1/2 3.250 3.659 3.814 1.875 1.000 2.875 6-91-1 4 0.171 2.078 6-20-63 6-20-23
3 3.750 4.125 4.283 1.875 1.000 2.875 6-91-1 4 0.171 2.313 6-24-63 6-24-23

9
 Demountable Self-Lubricating
Bushings

Product Features
These demountable self-lubricating bushings are available in standard
and short profiles and are ideally suited for running with commercial
and precision posts. They are manufactured from cast aluminum bronze
material and are prefitted to the same diameter guide posts to ensure that
the bushings and guide posts of the same diameter are interchangeable.
Self-lubricating bushings contain graphite plugs which are impregnated
with oil. When the bushings reach 80-90°F as a result of friction between
the bushing and guide post, oil is drawn from the plug thus lubricating the
wear surface. A dark smear pattern is created on the wear surface as the oil
and graphite are imbedded into the bronze or steel grain. This provides the
GS100-15G
lubrication necessary for continuous performance of the tool.
Demountable bushings are tap fit into location and seat flush with the
ground face of the punch holder. The bushings are held in place with toe
C1
clamps and screws which provide perfect alignment of the bushing with the
bore perpendicular to the ground surface of the punch holder. The clamp
B
and screws provide four times the holding power compared to pressed-in
A bushings, yet they can be easily removed and assembled thus simplifying die
building and maintenance.

E CLAMPING APPLICATION:
L
FLANGE OD (C1)
.188
FLANGE
WALL
F C
(REF) M = Flange OD to Clamp Bolt Center
Bolt Radius = (Flange OD ÷ 2) + M

BOLT RADIUS
(REF)

M
CLAMP

Post Press Fit Shoulder Overall Clamp Clamps & Bolt

Diameter Bushing Diameters Length E Length F Length L Part Screws Req. Radius Self-Lubricating Part
A (in) B (in) C (in) C1 (in) (in) (in) (in) Number Per Bushing M (REF) Number
1.375 1.875 GS100-15G
1 1.5000 1.56 1.750 0.500 6-90-1 3 0.200 1.075
2.375 2.875 GS100-23G
1.875 2.375 GS125-19G
1 1/4 1.7500 1.94 2.12 0.500 6-91-1 3 0.276 1.338
2.875 3.375 GS125-27G
SHORT SHOULDER

1.875 2.375 GS150-19G

1 1/2 2.0000 2.18 2.38 0.500 6-91-1 3 0.276 1.463
2.875 3.375 GS150-27G
2.375 2.875 GS175-23G
1 3/4 2.2500 2.44 2.63 0.500 6-91-1 3 0.276 1.588
3.375 3.875 GS175-31G
2.375 2.875 GS200-23G
2 2.5000 2.75 2.94 0.500 6-91-1 4 0.276 1.744
3.375 3.875 GS200-31G
2.625 3.000 GS250-24G
2 1/2 3.0000 3.18 3.38 3.625 0.375 4.000 6-91-1 4 0.276 1.963 GS250-32G
4.625 5.000 GS250-40G
2.625 3.000 GS300-24G
3.625 4.000 GS300-32G
3 3.5000 3.68 3.88 0.375 6-91-1 6 0.276 2.213
4.625 5.000 GS300-40G
5.625 6.000 GS300-48G
3 3/4 4.5000 4.68 4.88 6.625 0.375 7.000 6-91-1 6 0.276 2.713 GS375-56G
4.625 5.0000 GS450-40G
4 1/2 5.5000 5.68 5.88 0.375 6-91-1 6 0.276 3.213
7.625 8.0000 GS450-64G

10
 Demountable Self-Lubricating
Bushings

GD100

CLAMPING APPLICATION: NOTES:

FLANGE OD (C1)
♦ Until the lubrication process
FLANGE begins, a light 20 wt. oil should
WALL
be applied to pre-lube the wear
surface of the bushing.

♦ All demountable bushings are

BOLT RADIUS supplied with mounting clamps
(REF)
and screws. See pages 32 & 33
for clamping dimensions or to
M order additional toe clamps or
CLAMP
mounting screws.
M = Flange OD to Clamp Bolt Center
Bolt Radius = (Flange OD ÷ 2) + M

Clamps
STANDARD SHOULDER

Post Bushing Diameters Press Fit Shoulder Overall Clamp & Screws Bolt Self-
Diameter Length E Length F Length L Part Req. Per Radius Lubricating
A (in) B (in) C (in) C1 (in) (in) (in) (in) Number Bushing M (REF) Part Number
1 1.50 1.720 1.833 0.938 1.75 2.688 6-90-1 2 0.147 1.063 GD100
1 1/4 1.75 1.940 2.093 1.125 2.00 3.125 6-91-1 3 0.173 1.219 GD125
1 1/2 2.00 2.190 2.333 1.188 2.00 3.188 6-91-1 3 0.209 1.375 GD150
1 3/4 2.25 2.500 2.653 1.375 2.00 3.375 6-91-1 4 0.205 1.531 GD175
2 2.50 2.910 3.053 1.625 2.00 3.625 6-91-1 4 0.193 1.719 GD200
2 1/2 3.25 3.660 3.803 1.875 2.50 4.375 6-91-1 4 0.177 2.078 GD250
3 3.75 4.190 4.273 1.875 2.50 4.375 6-91-1 4 0.177 2.313 GD300

11
 Oversize Shoulder
Demountable Bushings

Product Features
Oversize shoulder bushings are available in standard and short
shoulder profiles and available in steel, bronze and bronze-plated
materials. They are often used in special die sets in conjunction with
oversize shoulder guide posts shown on page 6. The press fit diam-
eters of these bushings are the same as the press fit of the outside
diameters of the oversize shoulder posts, thus the same hole may
be bored through the punch and die holder. The press fit diameters are
0.0075" oversize to allow grinding stock to fit the bored hole.
The steel or bronze bushings may be ground for tap fit and installed
6-08-21 & 6-08-25 with clamps and screws or may also be ground for a press fit. The
NOTES: bronze-plated bushings are for use as demountable bushings only
♦ All demountable bushings are
and are supplied with the appropriate number of clamps and screws.
supplied with mounting clamps These bushings should not be honed. If more clearance is desired,
and screws. See pages 32 & 33 it is recommended to grind the working diameter of the shoulder
for clamping dimensions or to guide post.
order additional toe clamps or
mounting screws. CLAMPING APPLICATION:
FLANGE OD (C1)

FLANGE
WALL

BOLT RADIUS
(REF)

M
CLAMP
M = Flange OD to Clamp Bolt Center
SHORT SHOULDER STANDARD SHOULDER
Bolt Radius = (Flange OD ÷ 2) + M
Post Press Fit Shoulder Overall Clamp Clamps & Bolt Bronze
Diameter Bushing Diameters Length E Length F Length L Part Screws Req. Radius Steel Part Plated Part
SHORT SHOULDER

A (in) B (in) C (in) C1 (in) (in) (in) (in) Number per Bushing M (REF) Number Number**
1 1.507 1.720 1.845 0.938 0.813 1.750 6-90-1 2 0.140 1.063 6-08-25 6-08-21
1 1/4 1.757 1.940 2.095 1.125 0.813 1.938 6-91-1 3 0.171 1.219 6-10-25 6-10-21
1 1/2 2.007 2.190 2.345 1.188 0.813 2.000 6-91-1 3 0.203 1.375 6-12-25 6-12-21
1 3/4 2.257 2.503 2.658 1.375 1.000 2.375 6-91-1 4 0.202 1.531 6-14-25 6-14-21
2 2.507 2.909 3.064 1.625 1.000 2.625 6-91-1 4 0.187 1.719 6-16-25 6-16-21
2 1/2 3.257 3.659 3.814 1.875 1.000 2.875 6-91-1 4 0.171 2.078 6-20-25 6-20-21

Post Press Fit Shoulder Overall Clamp Clamps & Bolt Steel Bronze Bronze
STANDARD SHOULDER

Diameter Bushing Diameters Length E Length F Length L Part Screws Req. Radius Part Plated Part Part
A (in) B (in) C (in) C1 (in) (in) (in) (in) Number per Bushing M (REF) Number Number Number
1 1.507 1.720 1.845 0.938 1.75 2.688 6-90-1 2 0.140 1.063 6-08-26 6-08-22 6-08-29
1 1/4 1.757 1.940 2.095 1.125 2.00 3.125 6-91-1 3 0.171 1.219 6-10-26 6-10-22 6-10-29
1 1/2 2.007 2.190 2.345 1.188 2.00 3.188 6-91-1 3 0.203 1.375 6-12-26 6-12-22 6-12-29
1 3/4 2.257 2.503 2.658 1.375 2.00 3.375 6-91-1 4 0.202 1.531 6-14-26 6-14-22 6-14-29
2 2.507 2.909 3.064 1.625 2.00 3.625 6-91-1 4 0.187 1.719 6-16-26 6-16-22 6-16-29
2 1/2 3.257 3.659 3.814 1.875 2.50 4.375 6-91-1 4 0.171 2.078 6-20-26 6-20-22 6-20-29

12
 Press Fit Bushings

Product Features
These press fit bushings are available in short shoulder, short sleeve
and long sleeve profiles. Manufactured from high quality hardened
steel, the bushings are finish ground for a press fit. Bushings are finish
ground 0.0006" under listed inside diameters to allow for honing at
assembly. Bushings for Post Diameter A, EXTRA LONG SLEEVE
(-3) bushings include lubrication fitting and and grease grooves.
SHORT SLEEVE (-1) bushings include grease grooves but do not
have a lubrication fitting.

6-08-03 & 6-08-01

NOTE: Post Outside Overall

Diameter A Diameter B Length L Part
(in) (in) (in) Number
♦ The press fit bushings shown
1/2 13/16 3 6-04-3

EXTRA LONG SLEEVE

on this page must be honed to
fit the guide post. These bushings 5/8 1 3 6-05-3
are finished undersized on the 3/4 1 1/8 3 6-06-3
inside diameter to allow for fitting 7/8 1 3/8 3 6-07-3
of the guide post. If it is desired 1 1 1/2 3 6-08-3
to receive these bushings honed

1 1/4 1 3/4 3 6-10-3
to a finished inside diameter, a 1 1/2 2 3 6-12-3
“-H” must be entered at the end 1 3/4 2 1/4 3 6-14-3
of the part number. 2 2 1/2 3 6-16-3
2 1/2 3 1/4 3 6-20-3
Example: “6-04-3-H” to receive
a bushing with an inside diameter Post Outside Overall
that does not require additional Diameter A Diameter B Length L Part
fitting for guide post. Care still (in) (in) (in) Number
needs to be taken to not collapse
SHORT SLEEVE

1/2 13/16 1 1/2 6-04-1

the inside diameter of the bushing
5/8 1 1 1/2 6-05-1
when pressing the bushing into a
plate. 3/4 1 1/8 1 3/4 6-06-1
7/8 1 3/8 1 3/4 6-07-1
1 1 1/2 1 3/4 6-08-1

1 1/4 1 3/4 2 6-10-1
1 1/2 2 2 6-12-1

Post Press Fit Bushing Press Fit Shoulder Overall

SHORT SHOULDER

Part
Diameter A Diameter B Diameter C Length E Length F Length L
Number
(in) (in) (in) (in) (in) (in)
1/2 13/16 1.062 11/16 13/16 1 1/2 6-04-61
5/8 1 1.218 11/16 13/16 1 1/2 6-05-61
3/4 1 1/8 1.375 15/16 13/16 1 3/4 6-06-61
7/8 1 3/8 1.625 15/16 13/16 1 3/4 6-07-61

13
 Mold/Machinery
Press Fit Straight Bushings

Product Features
These press fit self-lubricating bushings are manufactured from
high quality self lubricated aluminum bronze material and are ideally
suited for running with commercial and precision posts.
Self-lubricating bushings contain graphite plugs which are
impregnated with oil. When the bushings reach 80-90°F as a result
of friction between the bushing and guide post, oil is drawn from the
plug thus lubricating the wear surface. A dark smear pattern is created
on the wear surface as the oil and graphite are imbedded into the
bronze or steel grain. This provides the lubrication necessary for
MS100-12
continuous performance of the tool.

NOTES:

♦ Until the lubrication process begins, a light 20 wt.

oil should be applied to pre-lube the wear surface
of the bushing.

Guide Post Outside Overall Guide Post Outside Overall

Part Part
Diameter A Diameter C Length L Diameter A Diameter C Length L
Number Number
(in) (in) (in) (in) (in) (in)
7/8 MS750-7 1 1/4 MS175-10
3/4 1.1255 1 3/8 MS750-11 1 1/2 MS175-12
1 1/2 MS750-12 1 3/4 MS175-14
1 1/4 MS875-10 2 MS175-16
7/8 1.2505 1 3/4 2.2505
1 1/2 MS875-12 2 1/2 MS175-20
1 1/4 MS100-10 3 MS175-24
1 3/8 MS100-11 3 1/2 MS175-28
1 1/2 MS100-12 4 MS175-32
1 1.3755
1 3/4 MS100-14 1 1/4 MS200-10
2 MS100-16 1 1/2 MS200-12
3 MS100-24 2 MS200-16
2 2.5005
1 1/4 MS125-10 2 1/2 MS200-20
1 3/8 MS125-11 3 MS200-24
1 1/2 MS125-12 3 7/8 MS200-31
1 1/4 1.6255 1 3/4 MS125-14 1 1/2 MS225-12
1 7/8 MS125-15 2 MS225-16
2 1/4 2.7505
2 MS125-16 2 1/2 MS225-20
3 MS125-24 3 MS225-24
1 1/4 MS150-10 1 1/2 MS250-12
1 3/8 MS150-11 2 MS250-16
2 1/2 3.2505
1 1/2 MS150-12 3 MS250-24
1 1/2 2.0005 1 3/4 MS150-14 4 7/8 MS250-39
1 7/8 MS150-15 2 MS300-16
2 MS150-16 2 1/2 MS300-20
3 MS150-24 3 3.7505 3 MS300-24
3 1/2 MS300-28
4 7/8 MS300-39

14
 Mold Components –
Self-Lubricating Shoulder Bushings

Product Features
These press fit self-lubricating bushings are manufactured from high
quality self lubricated aluminum bronze material and are ideally suited for
running with commercial and precision posts.
Self-lubricating bushings contain graphite plugs which are impregnated
with oil. When the bushings reach 80-90°F as a result of friction between
the bushing and guide post, oil is drawn from the plug thus lubricating the
wear surface. A dark smear pattern is created on the wear surface as the
oil and graphite are imbedded into the bronze or steel grain. This provides S1000-34G
the lubrication necessary for continuous performance of the tool.

Post Press Fit Outside Press Fit Overall Self-

Diameter Diameter Diameter Length Length Lubricating
A (in) B (in) C (in) E (in) L (in) Part No.
11/16 7/8 S750-7G
1 3/16 1 3/8 S750-11G
1 11/16 1 7/8 S750-15G
Post Press Fit Outside Press Fit Overall Self-
2 3/16 2 3/8 S750-19G
Diameter Diameter Diameter Length Length Lubricating
3/4 1.1255 1.30 2 11/16 2 7/8 S750-23G A (in) B (in) C (in) E (in) L (in) Part No.
3 3/16 3 3/8 S750-27G 11/16 7/8 S1500-7G
3 11/16 3 7/8 S750-31G 1 3/16 1 3/8 S1500-11G
4 3/16 4 3/8 S750-35G 1 11/16 1 7/8 S1500-15G
4 11/16 4 7/8 S750-39G 2 3/16 2 3/8 S1500-19G
11/16 7/8 S875-7G 2 11/16 2 7/8 S1500-23G
1 1/2 2.0005 2.18
1 3/16 1 3/8 S875-11G 3 3/16 3 3/8 S1500-27G
1 11/16 1 7/8 S875-15G 3 11/16 3 7/8 S1500-31G
2 3/16 2 3/8 S875-19G 4 3/16 4 3/8 S1500-35G
7/8 1.2505 1.43
2 11/16 2 7/8 S875-23G 4 11/16 4 7/8 S1500-39G
3 3/16 3 3/8 S875-27G 5 11/16 5 7/8 S1500-47G
3 11/16 3 7/8 S875-31G 1 3/16 1 3/8 S2000-11G
4 3/16 4 3/8 S875-35G 1 11/16 1 7/8 S2000-15G
11/16 7/8 S1000-7G 2 3/16 2 3/8 S2000-19G
1 3/16 1 3/8 S1000-11G 2 11/16 2 7/8 S2000-23G
1 11/16 1 7/8 S1000-15G 2 2.5005 2.68 3 3/16 3 3/8 S2000-27G
2 3/16 2 3/8 S1000-19G 3 11/16 3 7/8 S2000-31G
2 11/16 2 7/8 S1000-23G 4 3/16 4 3/8 S2000-35G
1 1.3755 1.55
3 3/16 3 3/8 S1000-27G 4 11/16 4 7/8 S2000-39G
3 11/16 3 7/8 S1000-31G 5 11/16 5 7/8 S2000-47G
4 3/16 4 3/8 S1000-35G 1 3/16 1 3/8 S2500-11G
4 11/16 4 7/8 S1000-39G 1 11/16 1 7/8 S2500-15G
5 11/16 5 7/8 S1000-47G 2 3/16 2 3/8 S2500-19G
11/16 7/8 S1250-7G 2 11/16 2 7/8 S2500-23G
1 3/16 1 3/8 S1250-11G 2 1/2 3.2505 3.43 3 3/16 3 3/8 S2500-27G
1 11/16 1 7/8 S1250-15G 3 11/16 3 7/8 S2500-31G
2 3/16 2 3/8 S1250-19G 4 3/16 4 3/8 S2500-35G
2 11/16 2 7/8 S1250-23G 4 11/16 4 7/8 S2500-39G
1 1/4 1.6255 1.80
3 3/16 3 3/8 S1250-27G 5 11/16 5 7/8 S2500-47G
3 11/16 3 7/8 S1250-31G 3 3/16 3 3/8 S3000-27G
4 3/16 4 3/8 S1250-35G 3 11/16 3 7/8 S3000-31G
3 3.7505 3.99
4 11/16 4 7/8 S1250-39G 4 11/16 4 7/8 S3000-39G
5 11/16 5 7/8 S1250-47G 5 11/16 5 7/8 S3000-47G

15
 Mold Components –
Self-Lubricating Ejector Bushings

Product Features
Mold component products feature self-lubricating aluminum bronze
bushings ideally suited for running with the MP line of Guide Posts.
These self-lubricating bushings contain graphite plugs which are
impregnated with oil. When the bushings reach 80-90°F as a result
of friction between the bushing and guide post, oil is drawn from the
plug thus lubricating the wear surface. A dark smear pattern is cre-
ated on the wear surface as the oil and graphite are imbedded into
the bronze or steel grain. This provides the lubrication necessary for
continuous performance of the tool.
ME1000L

Part Nom.
D (in) A (in) B (in) C (in) L1 (in) L (in)
Number I.D.
ME750 3/4 .751 1.1255 1.124 1.302 1 1 1/2
ME875 7/8 .876 1.2505 1.249 1.427 1 1 1/2
ME1000 1 1/8 1 3/4
1 1.001 1.3755 1.374 1.552
ME1000L 1 5/8 2
ME1250 1 1/8 1 3/4
1 1/4 1.251 1.6255 1.624 1.802
ME1250L 1 7/8 2 1/2
ME1500 1 1/8 1 3/4
1 1/2 1.501 2.0005 1.999 2.177
ME1500L 1 7/8 2 1/2
ME2000 2 2.001 2.5005 2.499 2.687 1 5/8 2 1/4

16
 Ball Bearing Cages

Product Features
Ball cages are manufactured from a heat treated aluminum alloy
which provides tough, wear resistant qualities. The ball bearings are
vacuum degassed quality, fatigue resistant steel and are inspected
to ensure roundness, smoothness and dimensional conformance.
The ball bearings are arranged in the cage in a spiral pattern to
minimize tracking or grooving and assure uniform wear. Ball cages
are mounted to drilled and tapped guide posts by a special washer
assembly which permits the cage to rotate freely around the guide
post when not under pre-load.
6-0808-822

TYPE I TYPE II
For Type I For Type II and Type III
Ball Bearing Ball Bearing
Bushing Assembly Bushing Assemblies

Posts Length Type I Type II Posts Length Type I Type II

S X S X
Diameter C Part Part Diameter C Part Part
(in) (in) (in) (in)
O (in) (in) Number Number O (in) (in) Number Number
1 1/2 7/16 6-0806-821 — 4 3/4 2 7/16 — 6-1419-822
2 11/16 6-0808-821 — 5 1/4 2 15/16 — 6-1421-822
2 1 1/16 — 6-0808-822 1 3/4 5 3/4 3 7/16 1/4 — 6-1423-822
2 1/2 1 5/16 — 6-0810-822 6 1/4 3 15/16 — 6-1425-822
1 3/16
3 1 9/16 — 6-0812-822 6 3/4 4 7/16 — 6-1427-822
3 1/4 1 13/16 — 6-0813-822 2 1.170 6-1608-821 —
3 1/2 2 1/16 — 6-0814-822 3 1 3/16 6-1612-821 —
3 3/4 2 5/16 — 6-0815-822 3 1/2 1 7/16 6-1614-821 —
1 1/2 7/16 6-1006-821 — 3 3/4 1 15/16 — 6-1615-822
2 11/16 6-1008-821 — 4 1/2 2 5/16 — 6-1618-822
1/4
2 3/4 1 7/16 — 6-1011-822 2 5 1/4 2 11/16 — 6-1621-822
3 1/4 1 11/16 — 6-1013-822 5 5/8 3 1/16 — 6-1623-822
1 1/4 3/16
3 3/4 1 15/16 — 6-1015-822 6 3 7/16 — 6-1624-822
4 2 3/16 — 6-1016-822 6 1/2 3 15/16 — 6-1626-822
4 1/4 2 7/16 — 6-1017-822 7 4 7/16 — 6-1628-822
4 3/4 2 15/16 — 6-1019-822 7 1/2 4 15/16 — 6-1630-822
2 11/16 6-1208-821 — 3 1.170 6-2012-821 —
2 1/2 15/16 6-1210-821 — 4 1 11/16 6-2016-821 —
2 3/4 1 7/16 — 6-1211-822 5 3/4 3 — 6-2023-822
3 1/2 1 13/16 — 6-1214-822 6 1/2 3 3/8 — 6-2026-822
2 1/2 3/8
1 1/2 4 1/4 2 3/16 1/4 — 6-1217-822 7 1/4 3 3/4 — 6-2029-822
4 1/2 2 7/16 — 6-1218-822 7 3/4 4 1/4 — 6-2031-822
5 2 15/16 — 6-1220-822 8 1/4 4 3/4 — 6-2033-822
5 1/2 3 7/16 — 6-1222-822 8 3/4 5 1/4 — 6-2035-822
6 3 15/16 — 6-1224-822 4 1 11/16 6-2416-821 —
2 1.170 6-1408-821 — 5 3/4 3 — 6-2423-822
2 1/2 15/16 6-1410-821 — 6 1/2 3 3/8 — 6-2426-822
1/4
1 3/4 3 1 3/16 6-1412-821 — 3 7 1/4 3 3/4 3/8 — 6-2429-822
3 1/4 1 11/16 — 6-1413-822 7 3/4 4 1/4 — 6-2431-822
4 2 1/16 — 6-1416-822 8 1/4 4 3/4 — 6-2433-822
8 3/4 5 1/4 — 6-2435-822

17
 Ball Bearing Demountable
Guide Posts

Product Features
Precision ball bearing guide posts are manufactured from hardened
steel to assure free rolling of balls and high wear resistance. Each
post is drilled and tapped at the bottom for mounting of the ball cage
washer assembly. This unique mounting method permits the ball cage,
except when under pre-load, to freely rotate 360° around the guide
post thus eliminating scoring or tracking of the guide post surface.
Demountable posts are tap fit and held in place with toe clamps
and screws. They can be removed and assembled multiple times
without damaging or distorting the mounting holes in the die set thus
5-0813-826
simplifying die building and maintenance. Demountable posts are
also used to replace press fit posts when the press fit hole has been
damaged and the straight pin no longer fits securely in the hole.

NOTES: CLAMPING APPLICATION:

FLANGE OD (B)
♦ All Ball Cage washer assembly
sold separately and dependent FLANGE
WALL
on Type I, II or III assembly
methods. Refer to page 30 for
washer assembly part numbers.

♦ All demountable guide posts are BOLT RADIUS

(REF)
supplied with mounting clamps
and screws. See pages 32 & 33
for clamping dimensions or to M
order additional toe clamps or
CLAMP
mounting screws.
M = Flange OD to Clamp Bolt Center
Bolt Radius = (Flange OD ÷ 2) + M

18
 Ball Bearing Demountable
Guide Posts
Bolt Bolt
Clamp Part Clamp Part
O B E1 F1 Clamps M Radius O B E1 F1 Clamps M Radius
PN Number PN Number
(REF) (REF)
2.50 5-0810-826 6.25 5-1425-826
2.75 5-0811-826 6.75 5-1427-826
3.00 5-0812-826 7.25 5-1429-826
3.25 5-0813-826 7.75 5-1431-826
3.50 5-0814-826 8.25 5-1433-826
3.75 5-0815-826 8.75 5-1435-826
4.00 5-0816-826 9.25 5-1437-826
4.25 5-0817-826 1 3/4 2.25 1.688 9.75 6-93-1 4 0.172 1.297 5-1439-826
1 1.313 1.188 6-90-1 3 0.157 0.813 10.25 5-1441-826
4.50 5-0818-826
4.75 5-0819-826 10.75 5-1443-826
5.25 5-0821-826 11.25 5-1445-826
5.75 5-0823-826 12.25 5-1449-826
6.25 5-0825-826 13.25 5-1453-826
6.75 5-0827-826 14.25 5-1457-826
7.25 5-0829-826 15.25 5-1461-826
7.75 5-0831-826 4.25 5-1617-826
3.25 5-1013-826 4.50 5-1618-826
3.50 5-1014-826 4.75 5-1619-826
3.75 5-1015-826 5.00 5-1620-826
4.00 5-1016-826 5.25 5-1621-826
4.25 5-1017-826 5.50 5-1622-826
4.50 5-1018-826 5.75 5-1623-826
4.75 5-1019-826 6.00 5-1624-826
6.50 5-1626-826
5.25 5-1021-826
1 1/4 1.560 1.188 6-93-1 3 0.204 0.984 7.00 5-1628-826
5.75 5-1023-826
7.50 5-1630-826
6.25 5-1025-826
2 2.5 1.938 8.00 6-93-1 4 0.172 1.422 5-1632-826
6.75 5-1027-826
8.50 5-1634-826
7.25 5-1029-826
9.00 5-1636-826
7.75 5-1031-826
9.50 5-1638-826
8.75 5-1035-826
10.00 5-1640-826
9.75 5-1039-826
10.50 5-1642-826
10.75 5-1043-826
11.00 5-1644-826
3.25 5-1213-826
12.00 5-1648-826
3.50 5-1214-826
13.00 5-1652-826
3.75 5-1215-826
14.00 5-1656-826
4.00 5-1216-826 15.00 5-1660-826
4.25 5-1217-826 16.00 5-1664-826
4.50 5-1218-826 6.00 5-2024-826
5.00 5-1220-826 6.50 5-2026-826
5.50 5-1222-826 7.00 5-2028-826
6.00 5-1224-826 8.00 5-2032-826
6.50 5-1226-826 9.00 5-2036-826
1 1/2 1.873 1.438 7.00 6-93-1 3 0.189 1.125 5-1228-826 10.00 5-2040-826
7.50 5-1230-826 2 1/2 3.031 1.938 6-93-1 4 0.156 1.672
11.00 5-2044-826
8.00 5-1232-826 12.00 5-2048-826
8.50 5-1234-826 13.00 5-2052-826
9.00 5-1236-826 14.00 5-2056-826
9.50 5-1238-826 15.00 5-2060-826
10.00 5-1240-826 18.00 5-2072-826
10.50 5-1242-826 6.00 5-2424-826
11.00 5-1244-826 6.50 5-2426-826
11.50 5-1246-826 7.50 5-2430-826
12.50 5-1250-826 8.50 5-2434-826
3.75 5-1415-826 9.50 5-2438-826
4.00 5-1416-826 3 3.5 2.438 10.50 6-93-1 4 0.172 1.922 5-2442-826
4.25 5-1417-826 11.50 5-2446-826
1 3/4 2.25 1.688 4.50 6-93-1 4 0.172 1.297 5-1418-826 12.50 5-2450-826
4.75 5-1419-826 13.50 5-2454-826
5.25 5-1421-826 14.50 5-2458-826
5.75 5-1423-826 17.50 5-2470-826

19
 Ball Bearing
Press Fit Guide Posts

Product Features
Precision ball bearing guide posts are manufactured
from hardened steel to assure free rolling of balls and
high wear resistance. Each post is drilled and tapped at
the bottom for mounting of the ball cage washer assembly.
This unique mounting method permits the ball cage,
except when under pre-load, to freely rotate 360° around
the guide post thus eliminating scoring or tracking of
the guide post surface.

5-0820-82
NOTES:

♦ Ball Cage washer assembly sold separately

and dependent on Type I, II or III assembly
methods. Refer to page 30 for washer
assembly part numbers.

Diameter Length Part Diameter Length Part Diameter Length Part

O (in) L (in) Number O (in) L (in) Number O (in) L (in) Number
3 1/4 5-0813-82 7 1/2 5-1230-82 8 5-1632-82
3 3/4 5-0815-82 8 5-1232-82 8 1/2 5-1634-82
4 1/4 5-0817-82 8 1/2 5-1234-82 9 5-1636-82
4 1/2 5-0818-82 9 5-1236-82 9 1/2 5-1638-82
4 3/4 5-0819-82 9 1/2 5-1238-82 10 5-1640-82
5 5-0820-82 10 5-1240-82 10 1/2 5-1642-82
5 1/4 5-0821-82 1 1/2 10 1/2 5-1242-82 11 5-1644-82
5 1/2 5-0822-82 11 5-1244-82 11 1/2 5-1646-82
1 2
5 3/4 5-0823-82 11 1/2 5-1246-82 12 5-1648-82
6 5-0824-82 12 5-1248-82 12 1/2 5-1650-82
6 1/2 5-0826-82 12 1/2 5-1250-82 13 5-1652-82
7 5-0828-82 13 5-1252-82 14 5-1656-82
7 1/2 5-0830-82 14 5-1256-82 15 5-1660-82
8 5-0832-82 5 5-1420-82 16 5-1664-82
8 1/2 5-0834-82 5 3/4 5-1423-82 17 5-1668-82
9 5-0836-82 6 1/2 5-1426-82 18 5-1672-82
4 1/4 5-1017-82 7 5-1428-82 8 5-2032-82
4 3/4 5-1019-82 7 1/2 5-1430-82 8 3/4 5-2035-82
5 1/4 5-1021-82 8 5-1432-82 9 1/2 5-2038-82
5 1/2 5-1022-82 8 1/2 5-1434-82 10 5-2040-82
5 3/4 5-1023-82 9 5-1436-82 11 5-2044-82
6 5-1024-82 9 1/2 5-1438-82 2 1/2 12 5-2048-82
6 1/2 5-1026-82 1 3/4 10 5-1440-82 13 5-2052-82
1 1/4 7 5-1028-82 10 1/2 5-1442-82 14 5-2056-82
7 1/2 5-1030-82 11 5-1444-82 17 5-2068-82
8 5-1032-82 11 1/2 5-1446-82 18 5-2072-82
8 1/2 5-1034-82 12 5-1448-82 20 5-2080-82
9 5-1036-82 12 1/2 5-1450-82 8 1/2 5-2434-82
10 5-1040-82 13 5-1452-82 9 1/4 5-2437-82
11 5-1044-82 14 5-1456-82 10 5-2440-82
12 5-1048-82 15 5-1460-82 11 5-2444-82
4 1/4 5-1217-82 17 5-1468-82 3 12 5-2448-82
5 5-1220-82 5 3/4 5-1623-82 13 5-2452-82
5 3/4 5-1223-82 6 1/2 5-1626-82 14 5-2456-82
1 1/2
6 5-1224-82 2 7 1/4 5-1629-82 17 5-2468-82
6 1/2 5-1226-82 7 1/2 5-1630-82 20 5-2480-82
7 5-1228-82 7 3/4 5-1631-82

20
 Ball Bearing
Demountable Bushings

Product Features
These demountable bushings are tap fit into location and seat
flush with the ground face of the punch holder. The bushings are
held in place with toe clamps and screws which provide perfect
alignment of the bushing with the bore perpendicular to the ground
surface of the punch holder. The clamp and screws provide four
times the holding power compared to pressed-in bushings, yet they
can be easily removed and assembled thus simplifying die building
and maintenance.

6-0807-85

CLAMPING APPLICATION:
FLANGE OD (C1)

FLANGE
WALL

BOLT RADIUS
M = Flange OD to Clamp Bolt Center (REF)
Bolt Radius = (Flange OD ÷ 2) + M
M
CLAMP

Bushing Diameters Overall Clamps and

Post Length Length Clamp Part Bolt Radius Part
Length L1 Screws Req. M
Dia. E (in) F (in) Number (REF) Number
A (in) B (in) C (in) C1 (in) (in) per Bushing
1.25 2.438 6-0805-85
1.75 2.938 6-0807-85
1 1.375 1.875 2.000 2.283 1.188 6-91-1 3 0.171 1.313
2.25 3.438 6-0809-85
2.75 3.938 6-0811-85
1.75 2.938 6-1007-85
1 1/4 1.625 2.125 2.360 2.533 1.188 2.25 3.438 6-91-1 3 0.171 1.438 6-1009-85
2.75 3.938 6-1011-85
1.50 2.938 6-1206-85
2.25 3.688 6-1209-85
1 1/2 1.875 2.500 2.875 3.033 1.438 6-91-1 4 0.171 1.688
3.00 4.438 6-1212-85
3.50 4.938 6-1214-85
1.75 3.438 6-1407-85
1 3/4 2.125 2.750 2.875 3.283 1.688 2.50 4.188 6-91-1 4 0.171 1.813 6-1410-85
3.25 4.938 6-1413-85
1.50 3.438 6-1606-85
2.00 3.938 6-1608-85
2.75 4.688 6-1611-85
2 2.500 3.250 3.375 3.783 1.938 6-91-1 4 0.171 2.063
3.50 5.438 6-1614-85
4.25 6.188 6-1617-85
5.00 6.938 6-1620-85
1.50 3.438 6-2006-85
2.00 3.938 6-2008-85
3.00 4.938 6-2012-85
2 1/2 3.000 3.750 4.010 4.283 1.938 6-91-1 4 0.171 2.313
4.00 5.938 6-2016-85
4.75 6.688 6-2019-85
5.50 7.438 6-2022-85
2.00 3.938 6-2408-85
3.00 4.938 6-2412-85
3 3.500 4.250 4.500 4.908 1.938 4.00 5.938 6-91-1 4 0.171 2.625 6-2416-85
4.75 6.688 6-2419-85
5.50 7.438 6-2422-85

21
 Ball Bearing
Straight Sleeve Bushings

Product Features
Straight sleeve bushings are manufactured from high quality
hardened steel and the bushings are finish ground for a press fit.
Like all ball bearing components, these straight sleeve bushings
are completely interchangeable.

INSTALLATION INSTRUCTIONS
6-0814-86
In order to avoid the bushing close-in which occurs as a result of press-
fit, these bushings should be retained with Danly Bushing Mount. When so
installed, it is not necessary to hone the bushing bore after installation, and
the bushing fit will be correct.

APPLICATION OF DANLY BUSHING MOUNT

1. Degrease bushing OD and die shoe bore with alcohol, acetone or other
volatile solvent and wipe dry.
2. Apply Bushing Mount sparingly and wring bushing into die shoe.
3. Allow a 4-hour cure at 72° F. Do not disturb bushing until cure is complete.

DANLY BUSHING MOUNT: Part number 9-60-82

Post Bushing Diameters Post Bushing Diameters

Length Part Length Part
Diameter Diameter
A (in) B (in) L2 (in) Number A (in) B (in) L2 (in) Number
(in) (in)
2 1/2 6-0810-86 6 6-1424-86
3 6-0812-86 7 6-1428-86
1 3/4 2 1/8 2 3/4
3 1/2 6-0814-86 8 6-1432-86
1 1 3/8 1 7/8
4 6-0816-86 9 6-1436-86
4 1/2 6-0818-86 4 6-1616-86
5 6-0820-86 4 3/4 6-1619-86
3 6-1012-86 5 1/2 6-1622-86
3 1/2 6-1014-86 6 1/4 6-1625-86
2 2 1/2 3 1/4
4 6-1016-86 7 6-1628-86
1 1/4 1 5/8 2 1/8
4 1/2 6-1018-86 8 6-1632-86
5 6-1020-86 9 6-1636-86
6 6-1024-86 10 6-1640-86
3 6-1212-86 6 6-2024-86
3 3/4 6-1215-86 6 3/4 6-2027-86
4 1/2 6-1218-86 7 1/2 6-2030-86
2 1/2 3 3 3/4
5 6-1220-86 8 1/2 6-2034-86
1 1/2 1 7/8 2 1/2
5 1/2 6-1222-86 9 1/2 6-2038-86
6 6-1224-86 10 1/2 6-2042-86
7 6-1228-86 6 6-2424-86
8 6-1232-86 6 3/4 6-2427-86
3 1/2 6-1414-86 7 1/2 6-2430-86
3 3 1/2 4 1/4
4 1/4 6-1417-86 8 1/2 6-2434-86
1 3/4 2 1/8 2 3/4
5 6-1420-86 9 1/2 6-2438-86
5 1/2 6-1422-86 10 1/2 6-2442-86

22
 Demountable Bosses

Product Features
Demountable bosses are ideal for heavy duty applications and are
available for guide posts from 2" in diameter and larger. The bosses are
available in three styles. Type 1 is a combination bushing and guide post
support. Type 2 is a boss bushing which is flange mounted with the major
bearing surface contained within the die set. Type 3 is also classified as
a boss-bushing type but with the guide post bearing surface extended
This illustration shows how the “D” below the mounting flange.
(bolt circle) dimension is obtained.
TYPE 1 – Demountable Boss
Part Number
A K B C D E F L
Post Bushing
(in) (in) (in) (in) (in) (in) (in) (in)
Support Boss
1 1/2 6-16-11 6-16-111 1 13/16
2 3 1/2 6-16-12 6-16-121 2.5005 5 4 19/32 21/32 5/16 3 13/16
6-16-11& 6-16-111 5 1/2 6-16-13 6-16-131 5 13/16
1 1/2 6-20-11 6-20-111 1 13/16
2
3 1/2 6-20-12 6-20-121 3.2505 6 6 21/32 5/16 3 13/16
1/2
5 1/2 6-20-13 6-20-131 5 13/16
3 1/2 6-24-12 6-24-121 3 13/16
3 3.7505 7 7 1/16 25/32 5/16
5 1/2 6-24-13 6-24-131 5 13/16

TYPE 2 – Boss Bushings

A K B C D E F L
Part Number
(in) (in) (in) (in) (in) (in) (in) (in)

2 1 1/2 6-16-18 2.6880 4 3 1/2 17/32 2 1/2 4

2 1/2 1 1/2 6-20-18 3.4380 5 4 5/8 21/32 3 4 1/2

TYPE 3 – Boss Bushings

A K B C D E F L
Part Number
6-16-19 (in) (in) (in) (in) (in) (in) (in) (in)

2 2 1/2 6-16-19 2.6880 4 3 1/2 17/32 1 1/2 4

2 1/2 2 1/2 6-20-19 3.4380 5 4 5/8 21/32 2 4 1/2

23
 Ball Bearing Components
Selection Guide

Product Features
For proper post, bushing and cage selection, the operating conditions
of the die must be taken into consideration. Factors such as press
speed, shut height, stroke length and operating environment all play
a role in selecting the appropriate operating condition to give the best
performance possible of your components. The operating conditions
include full pre-load, pre-load relieved and total disengagement.

Type I Type II Type III

Full Pre-Load Pre-Load Relived Total Disengagement
Throughout Stroke or Partially Relieved of Cage from Bushing

Type I component assemblies Type II component assemblies are Type III component assemblies
ensure that all ball bearings designed so the ball cage never are designed so the ball cage
remain in constant contact with leaves the bushing; however totally disengages from the
the guide post and bushing the guide post disengages the bushing. This assembly is utilized
throughout the entire press stroke. bushing at the beginning of each on long stroke applications.
This assembly is recommended stroke. This assembly is often
for higher speed, short stroke preferred as pinch points are
dies. eliminated and foreign matter
cannot get inside the assembly
and damage the components.
This assembly is often utilized in
medium and long stroke dies.

24
 Type I
Component Selection Guide

Post
Diam. Z E U1 U2
(in) (in) (in) (in) (in)
1 5/16 1 3/16 1/16 1/8
1 1/4 5/16 1 3/16
1 1/2 3/8 1 7/16
1 3/4 3/8 1/16
1 11/16 1/8
2 3/8 1 15/16
2 1/2 1/2 1 15/16
3 1/2 1 15/16

Press Fit Posts

1. Calculate L, the desired guide post length, using one of the following 2 formulas:
Assembly with Straight Sleeve Bushings: L=T-U2-Z
Assembly with Demountable Bushings: L=T-U1-Z-J+E
2. Select a post length from the catalog that is equal to L calculated above. If the calculated L value is not a
standard catalog length, you have two options. Choose the next longest length and cut off to the calculated L
dimension or select a shorter length and recess the post in the punch holder to obtain correct L dimension.
Note: Press fit length should be equal to or greater than the diameter of the guide post.

Demountable Posts
1. Calculate F1, the desired guide post length, using one of the following 2 formulas:
Assembly with Straight Sleeve Bushings: F1=T-U2-Z-K (Note F+J+K+Y<T)
Assembly with Demountable Bushing: F1=T-U1-Z-J+E-K (Note L2+K+Y<T)
2. Select a post length from the catalog that is equal to F1 calculated above. If the calculated F1 value is not a
standard catalog length, choose a catalog length that is close to but less than the calculated F1.
Note: Demountable posts cannot be cut off.

Bushing & cage selection

Selection of a Type 1 ball bearing bushing and cage assembly
is based on the required stroke and the guide post diameter.
1. Determine the guide post diameter required and the stroke required.
2. Using the selection chart on page 26, find the desired stroke. Move down this column to the colored square
on the horizontal line opposite the required post diameter.
3. Select the required bushing length which is listed to the left of the selected square in the columns labeled
“Demountable Shoulder” and “Straight Sleeve.”
Note: For applications with no off-center loading, select the bushing with the shortest overall length from the
selection chart. However for longer stroke applications or where side-loading may be present select the
bushing with the longest possible length to provide optimal guidance.
4. Select the required cage length which is also listed to the left of the selected square in the column labeled
“Ball Cage.”
Note: Shut height permitting, select the longest cage length possible for optimal performance.

NOTES: NOTES:
♦ If die grind is not required, stroke may be ♦ A die set designed for a particular stroke may
increased by the amount of die grind allowance, be used in any press of lesser stroke but never
dimension X, found in the right most column of in any press where the stroke is greater than
the selection chart. originally chosen.

25
 Type I
Component Selection Guide

26
 Type II & III
Component Selection Guide
Post Z E U1 U2 Y
Diam.
(in) (in) (in) (in) (in)
O (in)
1 15/32 1 3/16 39/64
1 1/4 15/32 1 3/16
1 1/2 1/2 1 7/16
1 3/4 1/2 1 11/16 1/16 1/8
3/4
2 1/2 1 15/16
2 1/2 9/16 1 15/16
3 9/16 1 15/16

NOTES:
♦ A die set designed for a particular
stroke may be used in any press of
lesser stroke but never in any press
where the stroke is greater than
originally chosen.

Press Fit Posts

1. Calculate L, the desired guide post length, using one of the following 2 formulas:
Assembly with Straight Sleeve Bushings: L=T-U2-Z
Assembly with Demountable Bushings: L=T-U1-Z-J+E
2. Select a post length from the catalog that is equal to L calculated above. If the calculated L value is not a
standard catalog length, you have two options. Choose the next longest length and cut off to the calculated
L dimension or select a shorter length and recess the post in the punch holder to obtain correct L dimension.
Note: Press fit length should be equal to or greater than the diameter of the guide post.
Demountable PostS
1. Calculate F1, the desired guide post length, using one of the following 2 formulas:
Assembly with Straight Sleeve Bushings: F1=T-U2-Z-K (Note F+J+K+Y<T)
Assembly with Demountable Bushings: F1=T-U1-Z-J+E-K (Note L2+K+Y<T)
2. Select a post length from the catalog that is equal to F1 calculated above. If the calculated F1 value is not a
standard catalog length, choose a catalog length that is close to but less than the calculated F1.
Note: Demountable posts cannot be cut off.
Bushing & cage selection
Selection of a Type II and Type III ball bearing bushing and cage assembly
is based on the required stroke and the guide post diameter.
1. Determine the guide post diameter required and the stroke required.
2. Determine the desired operating condition or the extent to which the cage leaves the bushing.
3. Determine if a demountable or straight sleeve bushing is to be used.
4. Using the selection chart on pages 28 & 29, find the desired stroke (S). Move down this column to the colored
square on the horizontal line opposite the required post diameter. Find the colored square in the desired
operating condition.
5. Select the required bushing length which is listed to the left of the selected square in the columns labeled
“DemountableShoulder” or “Straight Sleeve.”
Note: For applications with no off-center loading, select the bushing with the shortest overall length from the
selection chart. However for longer stroke applications or where side-loading may be present select the
bushing with the longest possible length to provide optimal guidance.
6. Select the required cage length which is also listed to the left of the selected square in the column labeled
“Ball Cage.”
Note: Shut height permitting, select the longest cage length possible for optimal performance.
27
 Type II & III
Bushing & Ball Cage Selection Guide
CAUTION
Be sure bushing does not strike punch holder at minimum
shut height. If this condition exists, use shorter bushing and
corresponding ball cage.

COLOR CODE FOR SELECTION GUIDE

Type II and III components provide
Type I operating conditions

Partial Pre-load

Pre-load Relieved

Unlimited stroke cage

leaves bushing

NOTES:

♦ Sleeve Bushing: L2 + K must be less than T

♦ Shoulder Bushing: J + F + K must be less than T

♦ Demountable Bushing: Maximum F = T - J - K

♦ Sleeve Bushing: Maximum L2 = T - K

28
Type II & III
Bushing & Ball Cage Selection Guide

29
 Ball Bearing Components
Technical Information
BORING SPECIFICATIONS FOR BALL BEARING GUIDE POSTS AND BUSHINGS

Bore Sizes (in)
Post
Diameter Punch Holder for Posts Die Shoe for Bushings
A (in) Minimum Maximum Minimum Maximum
1 0.9980 0.9988 1.8748 1.8755
1 1/4 1.2480 1.2488 2.1248 2.1255
1 1/2 1.4975 1.4983 2.4998 2.5005
1 3/4 1.7475 1.7483 2.7498 2.7505
2 1.9975 1.9983 3.2498 3.2505
2 1/2 2.4970 2.4978 3.7498 3.7505
3 2.9970 2.9978 4.2498 4.2505

BALL CAGE WASHER ASSEMBLY

Snap Ring-
Nominal Washer Assembly Bushing Hex Head Ball Bearing
Post Part Number Stop Washer-Retainer Stop Washer Screw Cages
Diameter Type I Type II Type Type Type Type Type
A (in) Assembly Assembly I II and III II and III I, II and III II and III
1 6-0008-82-1 6-0008-82-2 5-0800-831 5-0800-832 5-0800-840 9-0506-730 6-0800-832
5-0800-840 9-0506-730
5/16 -18 x 3/4
1 1/4 6-0010-82-1 6-0010-82-2 5-1000-831 5-1000-832 6-1000-832
1 1/2 6-0012-82-1 6-0012-82-2 5-1200-831 5-1200-832 5-1200-840 9-0607-730 6-1200-832
1 3/4 6-0014-82-1 6-0014-82-2 5-1400-831 5-1400-832 5-1200-840 9-0607-730
3/8 -16 x 7/8
6-1400-832
2 6-0016-82-1 6-0016-82-2 5-1600-831 5-1600-832 6-1600-832
2 1/2 6-0020-82-1 6-0020-82-2 5-2000-831 5-2000-832 5-2400-840 9-0808-730 6-2000-832
5-2400-840 9-0808-730
3 6-0024-82-1 6-0024-82-2 5-2400-831 5-2400-832 1/2 -13 x 1 6-2400-832
NOTES:

♦ TYPE I Assembly includes stopwasher ♦ TYPE II Assembly includes stopwasher

retainer and head hex screw. retainer, bushing stopwasher, hex head
screw and snap ring.

BUSHING MOUNT/RETAINING COMPOUND

Part NOTES:
Number Volume
9-60-82 ♦ A bushing mount/retaining compound is used when installing straight sleeve
4 oz. ball bearing bushings to avoid bushing close-in as a result of press-fit.

BALL CAGE WASHER ASSEMBLY Ball Bearing Bushing

Guide Post Tap Sizes Required Seating Torque Lubrication Recommendation
Diameter O (in) Tap Size in-lbs ft-lbs During operation of Ball Bearing Bushing Assembly,
1 – 1 1/4 5/16" – 18UNC 320 26 add lubricant once each 8-hour shift by spray or
brush application. Use a refined mineral oil of
1 1/2 – 2 3/8" – 16UNC 560 47
viscosity 290/340 SSU @ 100° F (39° C) containing
2 1/2 – 3 1/2" – 13UNC 1350 112 “EP” additives and rust inhibitors.

30
 Plain Bearing Components
Technical Information
BORING SPECIFICATIONS FOR PLAIN BEARING GUIDE POSTS AND BUSHINGS

Bore Sizes (in)
Post
Diameter Die Shoe for Posts Punch Holder for Bushings
A (in) Minimum Maximum Minimum Maximum
1/2 0.5001 0.5002 0.8123 0.8130
5/8 0.6252 0.6260 0.9998 1.0005
3/4 0.7502 0.7510 1.1248 1.1255
7/8 0.8752 0.8760 1.3748 1.3755
1 1.0002 1.0010 1.4998 1.5005
1 1/4 1.2502 1.2510 1.7498 1.7505
1 1/2 1.5002 1.5010 1.9998 2.0005
1 3/4 1.7502 1.7510 2.2498 2.2505
2 2.0002 2.0010 2.4998 2.5005
2 1/2 2.5002 2.5010 3.2498 3.2505
3 3.0002 3.0010 3.7498 3.7505

LUBRICANT INFORMATION

Part NOTES:
Number Volume
9-01-52 1 Quart ♦ For improved component life, lubricant should be applied to bushings during
operation. Lubricant is sold by the quart or gallon.
9-02-52 1 Gallon

ID TOLERANCE FOR PRE-FITTED DEMOUNTABLE BUSHINGS

Diameter ID Tolerance
A (in)
(in) Minimum Maximum
3/4 + 0.0003 + 0.0006
7/8 + 0.0003 + 0.0006
1 + 0.0002 + 0.0007
1 1/4 + 0.0003 + 0.0008
1 1/2 + 0.0004 + 0.0009
1 3/4 + 0.0005 + 0.0010
2 + 0.0005 + 0.0013
2 1/2 + 0.0006 + 0.0014
3 + 0.0008 + 0.0016

31
 Clamp Dimensions for
Demountable Posts & Bushings
FIGURE A FIGURE B FIGURE C FIGURE D

S FOR 3-CLAMP FOR 4-CLAMP

ARRANGEMENT ARRANGEMENT
NOTES:

♦ Figure B clamp schematic is for part

number 6-98-1 only and supplied on
low profile demountable bushings 1-1/2"
diameter and larger. All other assemblies
are supplied with Figure A style clamps.

♦ Posts and bushings are automatically

supplied with the appropriate number of
mounting clamps and screws.

A (L-R Feed) B (F-B Feed) C (Round Dies)

(Center Post Sets)

CLAMP DIMENSIONS FOR GUIDE POSTS - PLAIN BEARING & BALL BEARING
Post Socket Head Clamps &
Diam. A Clamp Part Screw Part Cap Screw Screws Req. Radius N Radius P
(in) Number Number S Description per Bushing C (in) D (in) T (in) M (in) (in) (in)
7/8 0.750 1.063 0.781
6-90-1 9-0806-41 1/4-20x3/4 long 0.193 0.344 0.609
1 0.813 1.125 0.875
3
1 1/4 0.984 1.391 1.000
1 1/2 1.125 1.531 1.063
1 3/4 1.297 1.703 1.375
6-93-1 9-1007-41 5/16-18x7/8 long 0.250 0.443 0.750
2 1.422 1.828 1.563
4
2 1/2 1.672 2.078 1.719
3 1.922 2.328 1.906

32
 Clamp Dimensions for
Demountable Posts & Bushings
EXTRA LONG SHOULDER, STANDARD SHOULDER & SHORT SHOULDER DEMOUNTABLE BUSHINGS
PLAIN BEARING (INCLUDES BRONZE, BRONZE-PLATED, STEEL & SELF-LUBRICATED BUSHINGS)
Post Clamp Socket Head Clamps &
Diam. A Part Screw Part Cap Screw Screws Req.
(in) Number Number S Description S per Bushing T (in) A (in) B (in) C (in) D (in) L M (in) N (in) K
3/4 0.781 1.016
6-95-1 9-0805-41 1/4-20x5/8 long 0.469 0.469 0.500 0.125 0.219
7/8 2 90° 0.906 1.141
1 6-90-1 9-0806-41 1/4-20x3/4 long 0.609 0.625 0.344 1.063 1.375 45°
1 1/4 1.219 1.531
3 120°
1 1/2 1.375 1.688
1 3/4 1.531 1.813
35° 10°
2 0.625 0.193 1.719 2.016
6-91-1 9-1006-41 5/16-18x3/4 long 0.688 0.781 0.375
2 1/2 40° 2.078 2.391 5°
4
3 2.313 2.625
3 3/4 45° 2.734 2.969 0°
4 3.172 3.406

GS STYLE DEMOUNTABLE SELF-LUBRICATED BUSHINGS

Socket Head
Post Diam. Clamp Part Screw Part Cap Screw Bolt
A (in) Number Number S Description S T (in) A (in) B (in) C (in) L M (in) N (in) Circle
1.000 1.150 1.630 2.300
1.250 1.338 1.818 2.675
1.500 1.463 1.943 2.925
1.750 1.588 2.068 3.175
2.000 6-91-1 9-1006-41 5/16-18x3/4 long 0.688 0.781 0.625 0.193 45° 1.744 2.224 3.487
2.500 1.963 2.443 3.925
3.000 2.213 2.693 4.425
3.750 2.713 3.193 5.425
4.500 3.213 3.693 6.425

LOW PROFILE DEMOUNTABLE BUSHINGS - PLAIN BEARING

Post Clamp Screw Socket Head Clamps &
Diam. A Part Part Cap Screw Screws Req.
(in) Number Number S Description S per Bushing T (in) A (in) B (in) C (in) D (in) L M (in) N (in) K
1 0.609 1.063 1.297
6-95-1 9-0805-41 1/4-20x5/8 long 0.469 0.500 0.125 0.219
1 1/4 3 120° 1.188 1.422 45°
1 1/2 1.453 1.750
1 3/4 0.688 1.609 1.906
6-98-1 9-1004-41 5/16-18x1/2 long 0.719 0.719 0.193 0.453 35° 10°
2 4 1.781 2.094
2 1/2 40° 2.141 2.453 5°

DEMOUNTABLE BUSHINGS - BALL BEARING

Post Clamp Socket Head Clamps &
Diam. A Part Screw Part Cap Screw Screws Req.
(in) Number Number S Description S per Bushing T (in) A (in) B (in) C (in) D (in) L M (in) N (in) K
1 1.313 1.688
3
1 1/4 120° 1.438 1.813 45°
1 1/2 1.688 2.063
1 3/4 6-91-1 9-1006-41 5/16-18x3/4 long 11/16 25/32 5/8 0.193 3/8 1.813 2.188
35° 10°
2 4 2.063 2.438
2 1/2 40° 2.313 2.688 5°
3 45° 2.625 3.000 0°

33
 Cage Stopper End Cap – Inch

Product Features
The Cage Stopper End Cap is an alternative method to attach
the ball bearing cage to a Danly ball bearing guide post. The Cage
Stopper attaches to the guide post, allowing the ball bearing cage to
rotate when not in preload position. The Cage Stopper is a good
option when cage travel required is more than what is available with
our traditional Danly ball bearing cages. A socket head cap screw is
also included.

CS-1204

Guide Pin
.750 B D SHCS Part
Diameter
(in) (in) Used Number
(in)
.250
1 1.250 0.875 CS-0804
5/16
1 1/4 1.500 1.125 CS-1004
1 1/2 1.750 1.375 CS-1204
1 3/4 2.000 1.625 3/8 CS-1404
D B 2 2.375 1.875 CS-1604
2 1/2 2.875 2.375 CS-2004
1/2
3 3.375 2.875 CS-2404

Socket Head Cap Screw included

34
 Stop Blocks – Inch

Product Features
These stop blocks are precision machined from 1018 material.
Additionally, the blocks are inspected to provide uniform quality
and dimensions. The length dimension is .060" oversize.

20-150-CSB

Part Diameter Length

Number D (in) A (in)
20-150CSB 2.00 1.50
20-200CSB 2.00
2.00
20-250CSB 2.50
20-300CSB 3.00
2.00
20-350CSB 3.50
20-400CSB 4.00
20-425CSB 2.00 4.25
20-475CSB 4.75
20-525CSB 5.25
2.00
20-550CSB 5.50
20-600CSB 6.00
2.00
20-650CSB 6.50
25-150CSB 2.50 1.50
25-200CSB 2.00
2.50
25-250CSB 2.50
25-300CSB 3.00
2.50
25-350CSB 3.50
25-400CSB 4.00
25-425CSB 2.50 4.25
25-475CSB 4.75
25-525CSB 5.25
2.50
25-550CSB 5.50
25-600CSB 6.00
2.50
25-650CSB 6.50

35
 Pad Retainers –
Locking Inch, Standard Mount

Product Features
Pad retainers are manufactured from 1144 steel and hardened
to 28-34 Rockwell C-scale. They are machined to precise tolerances
in order to retain the pad and assure parallelism during use. The NP
Series is also available, by special order, that offers three prongs as
opposed to knurl.

Diam.
Diam. Length
PART ± .005 L2 L3 L4 S1 S2
D1 L1
NO. D2 (in) (in) (in) (in) (in)
(in) (in)
125-250 (in)
100-100 1.00 1.00
100-125 1.25 1.25
100-150 1.50 1.50
100-175 1.75 1.75
100-200 2.00 2.00
100-225 1.00 .75 2.25 1.00 .38 2.25 5/8 – 18 5/16 – 18
100-250 2.50 2.50
100-275 2.75 2.75
100-300 3.00 3.00
100-325 3.25 3.25
100-350 3.50 3.50
106-100 1.00 .00
106-125 1.25 1.25
106-150 1.50 1.50
106-175 1.75 1.75
106-200 2.00 2.00
106-225 1.06 .81 2.25 1.00 .375 2.25 5/8 – 18 5/16 – 18
106-250 2.50 2.50
106-275 2.75 2.75
106-300 3.00 3.00
106-325 3.25 3.25
106-350 3.50 3.50
125-100 1.00 1.00
125-125 1.25 1.25
125-150 1.50 1.50
125-175 1.75 1.75
125-200 2.00 2.00
125-225 2.25 2.25
125-250 2.50 2.50
125-275 2.75 2.75
125-300 1.25 1.00 3.00 1.12 .50 3.00 3/4 – 16 3/8 – 16
125-325 3.25 3.25
125-350 3.50 3.50
125-375 3.75 3.75
125-400 4.00 4.00
125-450 4.50 4.50
125-500 5.00 5.00
125-550 5.50 5.50
125-600 6.00 6.00
162-100 1.00 1.25
162-125 1.25 1.50
162-150 1.50 1.75
162-175 1.75 2.00
162-200 2.00 2.25
162-225 2.25 2.50
1.62 1.25 1.12 .50 7/8 – 14 1/2 – 13
162-250 2.50 2.75
162-275 2.75 3.00
162-300 3.00 3.25
162-325 3.25 3.50
162-350 3.50 3.75
162-375 3.75 4.00

36
 Pad Retainers –
Locking Inch, Standard Mount
S1 S2
Socket Socket Head ASSEMBLY INCLUDES:
Set Screw Cap Screw • Retainer Body
• Socket Head Cap Screws
• Socket Set Screw

LOAD
PART RADIUS
RATING
NO. (in)
lbs.
100-XXX .03 1,500
106-XXX .03 1,500
125-XXX .03 3,000
162-XXX .06 5,000
187-XXX .06 7,500
200-XXX .06 10,000

Diam.
Diam. Length
PART ± .005 L2 L3 L4 S1 S2
D1 L1
NO. D2 (in) (in) (in) (in) (in)
(in) (in)
(in)
162-400 4.00 4.25
162-450 4.50 4.75
162-500 1.62 1.25 5.00 1.12 .50 5.25 7/8 – 14 1/2 – 13
162-550 5.50 6.00
162-600 6.00 6.50
187-125 1.25 1.50
187-150 1.50 1.75
187-175 1.75 2.00
187-200 2.00 2.25
187-225 2.25 2.50
187-250 2.50 2.75
187-275 2.75 3.00
187-300 3.00 3.25
1.87 1.50 1.25 .50 1-1/8 – 12 5/8 – 11
187-325 3.25 3.50
187-350 3.50 3.75
187-375 3.75 4.00
187-400 4.00 4.25
187-450 4.50 5.00
187-500 5.00 5.50
187-550 5.50 6.00
187-600 6.00 6.50
200-150 1.50 2.00
200-175 1.75 2.25
200-200 2.00 2.50
200-225 2.25 2.75
200-250 2.50 3.00
200-275 2.75 3.25
200-300 3.00 3.50
200-325 2.00 1.62 3.25 1.38 .50 3.75 1-1/4 – 12 3/4 – 10
200-350 3.50 4.00
200-375 3.75 4.25
200-400 4.00 4.50
200-450 4.50 5.00
200-500 5.00 5.50
200-550 5.50 6.00
200-600 6.00 6.50

37
 Pad Retainers –
Locking Inch, Standard Mount with Flats

Product Features
Pad retainers are manufactured from 1144 steel and hardened
to 28-34 Rockwell C-scale. They are machined to precise tolerances
in order to retain the pad and assure parallelism during use. The NP
Series is also available, by special order, that offers three prongs as
opposed to knurl.

Diam.
Diam. Length
PART ± .005 L2 L3 L4 S1 S2
D1 L1
NO. D2 (in) (in) (in) (in) (in)
(in) (in)
125-250F (in)
100-100F 1.00 1.00
100-125F 1.25 1.25
100-150F 1.50 1.50
100-175F 1.75 1.75
100-200F 2.00 2.00
100-225F 1.00 .75 2.25 1.00 .38 2.25 5/8 – 18 5/16 – 18
100-250F 2.50 2.50
100-275F 2.75 2.75
100-300F 3.00 3.00
100-325F 3.25 3.25
100-350F 3.50 3.50
106-100F 1.00 1.00
106-125F 1.25 1.25
106-150F 1.50 1.50
106-175F 1.75 1.75
106-200F 2.00 2.00
106-225F 1.06 .81 2.25 1.00 .375 2.25 5/8 – 18 5/16 – 18
106-250F 2.50 2.50
106-275F 2.75 2.75
106-300F 3.00 3.00
106-325F 3.25 3.25
106-350F 3.50 3.50
125-100F 1.00 1.00
125-125F 1.25 1.25
125-150F 1.50 1.50
125-175F 1.75 1.75
125-200F 2.00 2.00
125-225F 2.25 2.25
125-250F 2.50 2.50
125-275F 2.75 2.75
125-300F 1.25 1.00 3.00 1.12 .50 3.00 3/4 – 16 3/8 – 16
125-325F 3.25 3.25
125-350F 3.50 3.50
125-375F 3.75 3.75
125-400F 4.00 4.00
125-450F 4.50 4.50
125-500F 5.00 5.00
125-550F 5.50 5.50
125-600F 6.00 6.00
162-100F 1.00 1.25
162-125F 1.25 1.50
162-150F 1.50 1.75
162-175F 1.75 2.00
162-200F 2.00 2.25
162-225F 2.25 2.50
1.62 1.25 1.12 .50 7/8 – 14 1/2 – 13
162-250F 2.50 2.75
162-275F 2.75 3.00
162-300F 3.00 3.25
162-325F 3.25 3.50
162-350F 3.50 3.75
162-375F 3.75 4.00

38
 Pad Retainers –
Locking Inch, Standard Mount with Flats
S1 S2
Socket Socket Head
ASSEMBLY INCLUDES:
Set Screw Cap Screw • Retainer Body
• Socket Head Cap Screws
• Socket Set Screw

LOAD
PART F RADIUS
RATING
NO. (in) (in)
lbs.
100-XXX .625 .03 1,500
106-XXX .690 .03 1,500
125-XXX .875 .03 3,000
162-XXX 1.125 .06 5,000
187-XXX 1.250 .06 7,500
200-XXX 1.375 .06 10,000

Diam.
Diam. Length
PART ± .005 L2 L3 L4 S1 S2
D1 L1
NO. D2 (in) (in) (in) (in) (in)
(in) (in)
(in)
162-400F 4.00 4.25
162-450F 4.50 4.75
162-500F 1.62 1.25 5.00 1.12 .50 5.25 7/8 – 14 1/2 – 13
162-550F 5.50 6.00
162-600F 6.00 6.50
187-125F 1.25 1.50
187-150F 1.50 1.75
187-175F 1.75 2.00
187-200F 2.00 2.25
187-225F 2.25 2.50
187-250F 2.50 2.75
187-275F 2.75 3.00
187-300F 3.00 3.25
1.87 1.50 1.25 .50 1-1/8 – 12 5/8 – 11
187-325F 3.25 3.50
187-350F 3.50 3.75
187-375F 3.75 4.00
187-400F 4.00 4.25
187-450F 4.50 5.00
187-500F 5.00 5.50
187-550F 5.50 6.00
187-600F 6.00 6.50
200-150F 1.50 2.00
200-175F 1.75 2.25
200-200F 2.00 2.50
200-225F 2.25 2.75
200-250F 2.50 3.00
200-275F 2.75 3.25
200-300F 3.00 3.50
200-325F 2.00 1.62 3.25 1.38 .50 3.75 1-1/4 – 12 3/4 – 10
200-350F 3.50 4.00
200-375F 3.75 4.25
200-400F 4.00 4.50
200-450F 4.50 5.00
200-500F 5.00 5.50
200-550F 5.50 6.00
200-600F 6.00 6.50

39
 Pad Retainers –
Locking Inch, Standard Mount with Flats

Product Features
Pad retainers are manufactured from 1144 steel and hardened to
28-34 Rockwell C-scale. They are machined to precise tolerances in
order to retain the pad and assure parallelism during use.

125-250R

Diam.
Diam. Length
PART ± .005 G L3 T1
D1 L1
NO. D2 (in) (in) (in)
(in) (in)
(in)
100-100R 1.00
100-125R 1.25
100-150R 1.50
100-175R 1.75
100-200R 2.00
100-225R 2.25
100-250R 2.50
100-275R 2.75
1.00 .75 .625 .38 5/16 – 18
100-300R 3.00
100-350R 3.50
100-375R 3.75
100-400R 4.00
100-450R 4.50
100-500R 5.00
100-550R 5.50
100-600R 6.00
106-100R 1.00
106-125R 1.25
106-150R 1.50
106-175R 1.75
106-200R 2.00
106-225R 1.06 .81 2.25 .625 .38 5/16 – 18
106-250R 2.50
106-275R 2.75
106-300R 3.00
106-325R 3.25
106-350R 3.50
125-100R 1.00
125-125R 1.25
125-150R 1.50
125-175R 1.75
125-200R 2.00
125-225R 2.25
125-250R 2.50
125-275R 2.75
125-300R 1.25 1.00 3.00 .750 .50 3/8 – 16
125-325R 3.25
125-350R 3.50
125-375R 3.75
125-400R 4.00
125-450R 4.50
125-500R 5.00
125-550R 5.50
125-600R 6.00

40
 Pad Retainers –
Locking Inch, Standard Mount with Flats
LOAD
PART F RADIUS
RATING
NO. (in) (in)
lbs.
100-XXXR .625 .03 1,500
106-XXXR .690 .03 1,500
125-XXXR .875 .03 3,000
162-XXXR 1.125 .06 5,000
187-XXXR 1.250 .06 7,500
200-XXXR 1.375 .06 10,000

Diam.
Diam. Length
PART ± .005 G L3 T1
D1 L1
NO. D2 (in) (in) (in)
(in) (in)
(in)
162-125R 1.25
162-150R 1.50
162-175R 1.75
162-200R 2.00
162-225R 2.25
162-250R 2.50
162-275R 2.75
162-300R 3.00
1.62 1.25 1.000 .50 1/2 – 13
162-325R 3.25
162-350R 3.50
162-375R 3.75
162-400R 4.00
162-450R 4.50
162-500R 5.00
162-550R 5.50
162-600R 6.00
187-150R 1.50
187-175R 1.75
187-200R 2.00
187-225R 2.25
187-250R 2.50
187-275R 2.75
187-300R 3.00
187-325R 1.87 1.50 3.25 1.250 .50 5/8 – 11
187-350R 3.50
187-375R 3.75
187-400R 4.00
187-450R 4.50
187-500R 5.00
187-550R 5.50
187-600R 6.00
200-175R 1.75
200-200R 2.00
200-225R 2.25
200-250R 2.50
200-275R 2.75
200-300R 3.00
200-325R 3.25
2.00 1.62 1.500 .50 3/4 – 10
200-350R 3.50
200-375R 3.75
200-400R 4.00
200-450R 4.50
200-500R 5.00
200-550R 5.50
200-600R 6.00

41
Notes

42
 PINS & BUSHINGS – INCH

The Danly IEM Value Proposition

I. DANLY IEM is recognized as the leader in manufacturing quality die components to the
global parts forming industry. Our reputation has been built by satisfying customer needs, and
we are very strong in the automotive and appliance industries.

II. DANLY IEM offers outstanding delivery on a consistent basis. Choosing us as a supplier
means that our customers have a competitive advantage in delivering their products to the
market.

III. DANLY IEM has complex machining capabilities on die components at several facilities.
With extensive machining capabilities in the USA and China, we have taken the lead role
in creating and bringing new products to customers and helping them find solutions that
improve their operations.

IV. DANLY IEM’s vast breadth of products assures innovative solutions. We strive to address
customer problems by utilizing our research and development department as well as other
technical professionals.

V. DANLY IEM has a technically trained sales force and distributor channels with Engineering
support. Sales, Marketing and Engineering professionals are available to support our
product lines.

 Competitive Prices
 Reliability and Performance

...A LEADING MANUFACTURER

AND INNOVATOR OF DIE
COMPONENTS SUPPLIED
GLOBALLY TO THE METAL
FORMING INDUSTRY...

 High Quality Design & Construction

 Outstanding Service & Support
Commitment to Quality & Customer Satisfaction
Dayton Lamina is a leading manufacturer of tool, die and mold
components for the metal-working and plastics industries. As
a customer-focused, world-class supplier of choice, we provide
the brands, product breadth, distribution network and technical
support for all your metal forming needs.

Our goal is to give our customers the most innovative and value-
added products and services.

*Dayton Lamina’s line of Danly products is available only to North America.

www.daytonlamina.com

© 2021 Dayton Lamina Corporation. All rights reserved. DS561 9/21