Sms Inhibit Inverter
Sms Inhibit Inverter
Invertek Drives Ltd hereby states that the Optidrive ODP-2product range conforms to the relevant safety provisions of the Low Voltage
Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following
harmonised European standards:
EN 61800-5-1: 2003 Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
EN 61800-3 2nd Ed: 2004 Adjustable speed electrical power drive systems. EMC requirements and specific test methods
EN 55011: 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and
medical (ISM) radio-frequency equipment (EMC)
EN60529 : 1992 Specifications for degrees of protection provided by enclosures
Safe Torque Off (“STO”) Function
TAKEDO TEK incorporates a hardware “Safe Torque Off” Function, designed in accordance with the standards listed below.
Standard Classification Independent Approval
EN 61800-5-2:2007 Type 2
EN ISO 13849-1:2006 PL “d”
EN 61508 (Part 1 to 7) SIL 2 *TUV
EN60204-1 Uncontrolled Stop ”Category 0”
EN 62061 SIL CL2
*Note : TUV Approval of the “STO” function is relevant for drives which have a TUV logo applied on the drive rating label.
Electromagnetic Compatibility
All TAKEDO TEK drives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three
Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to
reduce the conducted emissions back into the supply via the power cables for compliance with harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC
legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC
Directive 2004/108/EC. When using an TAKEDO TEK with an internal or optional external filter, compliance with the following EMC Categories,
as defined by EN61800-3:2004 can be achieved:
Drive Type / Rating EMC Category
Cat C1 Cat C2 Cat C3
1 Phase, 230 Volt Input No additional filtering required
ODL-2-x2xxx-xxBxx Installation should be in accordance with Good EMC Practice (Refer to section 6.1)
3 Phase, 400 Volt Input Use External Filter OD-Fx34x No additional filtering required
ODL-2-x4xxx-xxAxx Installation in accordance with Good EMC Practice (Refer to section 6.1)
Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed,
motor switching frequency, motor, cable lengths and installation methods adopted.
For motor cable lengths greater than 100m, an output dv / dt filter must be used, please refer to the SMS Stock Drives Catalogue
Note
for further details
Vector Speed mode may not operate correctly with long motor cables and output filters. It is recommended to operate in V/F mode
for cable lengths exceeding 50m
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
Copyright Invertek Drives Ltd © 2013
The SMS TAKEDO TEK units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no
liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also
accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the
operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive
substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor
should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous
improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User
Guide without notice. This User Guide is for use with version 2.10 or later Firmware.
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date
information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any
contract.
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Takedo Tek User Guide V2.10 3
1. Introduction ................................................................................................................................ 5
Important safety information ............................................................................................................................................. 5
2. Electrical Installation quick reference........................................................................................... 6
3. TAKEDO TEK Features and Functions ............................................................................................ 7
4. Product Ratings ........................................................................................................................... 8
Drive model numbers.......................................................................................................................................................... 8
5. Mechanical Installation ............................................................................................................... 9
General ................................................................................................................................................................................ 9
Routine Maintenance.......................................................................................................................................................... 9
UL Compliant Installation .................................................................................................................................................... 9
Mechanical dimensions – IP20 Units .................................................................................................................................. 9
Guidelines for Enclosure mounting (IP20 Units) ............................................................................................................... 10
Mounting the Drive – IP20 Units ....................................................................................................................................... 10
6. Electrical Installation ................................................................................................................. 11
Installation in accordance with Good EMC Practice ......................................................................................................... 11
Grounding the Drive .......................................................................................................................................................... 12
Electrical Connections (Mains Side) .................................................................................................................................. 13
Electrical Connections (Brake Resistor)............................................................................................................................. 14
Electrical Connections (Motor Side) .................................................................................................................................. 15
Motor Thermal overload Protection. ................................................................................................................................ 15
Control Terminal Wiring .................................................................................................................................................... 16
Control Terminals Connection Diagram ............................................................................................................................ 16
Control Terminal Connections .......................................................................................................................................... 16
Control Terminal Configuration ........................................................................................................................................ 17
Motor Contactor Control .................................................................................................................................................. 17
Motor Holding Brake Control ............................................................................................................................................ 18
Typical Application diagram for Induction Motors. .......................................................................................................... 20
Typical Application diagram for PMSM Motors. ............................................................................................................... 21
7. Safe Torque Off ......................................................................................................................... 22
Safe Torque Off ................................................................................................................................................................. 22
8. Optional Encoder Interface modules .......................................................................................... 26
Encoder interface module Mechanical Installation .......................................................................................................... 26
Encoder interface module electrical installation .............................................................................................................. 26
Encoder interface module parameter setup ..................................................................................................................... 26
9. Managing the Keypad................................................................................................................ 27
Keypad Layout and Function – Standard LED Keypad....................................................................................................... 27
Changing Parameters ........................................................................................................................................................ 27
Advanced Keypad Operation Short Cuts ........................................................................................................................... 28
Drive Operating Displays ................................................................................................................................................... 28
Resetting Parameters to Factory Default Settings ............................................................................................................ 29
Resetting Parameters to User Default Settings ................................................................................................................ 29
Elevator Specific Linear Units ............................................................................................................................................ 29
10. Start up and Commissioning ...................................................................................................... 30
Commissioning flow diagram. ....................................................................................................................................................... 30
Motor Operating Modes. .................................................................................................................................................. 31
11. First Start-up of Geared (Induction) Motors. .............................................................................. 32
Step 1- Wiring Connections. .............................................................................................................................................. 32
Step 2- Pre-Power Checks. ................................................................................................................................................ 33
Step 3- Apply Power. ......................................................................................................................................................... 34
Step 4- Motor and Encoder nameplate data entry. .......................................................................................................... 34
Step 5- Motor Auto-tune. ................................................................................................................................................. 34
Step 6 - Encoder Setup (If Encoder is installed) ................................................................................................................ 35
12. First Start-up of Gearless (Permanent Magnet) Motor-With Encoder Feedback. .......................... 36
Step 1- Wiring Connections. .............................................................................................................................................. 36
Step 2- Pre-Power Checks. ................................................................................................................................................ 37
Step 3- Apply Power. ......................................................................................................................................................... 38
Step 4- Motor nameplate data entry. ............................................................................................................................... 38
Step 5- Motor Auto-tune. ................................................................................................................................................. 39
Step 6- Encoder setup. ...................................................................................................................................................... 39
Step 7a- Stationary Encoder offset measurement (Alternative to rotating measurement). ............................................ 39
Step 7b - Rotating Encoder offset measurement (Alternative to Stationary measurement). .......................................... 40
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4 Takedo Tek User Guide V2.10
13. Comfort Optimisation................................................................................................................ 42
Comfort Optimisation adjustments. ................................................................................................................................. 43
14. Advanced Features .................................................................................................................... 44
Short Floor Operation ....................................................................................................................................................... 44
Rescue Mode Operation (UPS Power Supply) ................................................................................................................... 45
Motor brake release monitoring ....................................................................................................................................... 48
Motor shorting Contactor Control. ................................................................................................................................... 49
Motor presence check before opening mechanical brake................................................................................................ 49
15. Permanent Magnet Motors-Without Encoder. ........................................................................... 50
16. Parameters ............................................................................................................................... 52
Parameter Set Overview ................................................................................................................................................... 52
Parameter Group 1 – Speed Limits, Basic motor data, Command Source. ....................................................................... 52
Parameter Group 2 – Travel Speeds, I/O setup. ............................................................................................................... 53
Parameter Group 3 – S-ramps,Output contactor/Brake, Short floor, Light load detection. ............................................. 56
Parameter Group 4 –Motor Control modes, 1st Speed Loop Gains, Current limits. ........................................................ 57
Parameter Group 5 – Modbus, CAN Open Communication. ............................................................................................ 58
Parameter Group 6 : Encoder setup, Brake Release Monitoring, ..................................................................................... 59
Parameter Group 7 : Motor measured data, 2nd Speed loop gains. ................................................................................. 60
Group 8 and Group 9 : Refer to Optitools studio commissioning tool. ............................................................................ 61
Parameter Group 0 – Monitoring Parameters (Read Only) .............................................................................................. 61
17. Serial communications .............................................................................................................. 63
RS-485 communications.................................................................................................................................................... 63
Modbus RTU Communications ......................................................................................................................................... 63
18. Technical Data........................................................................................................................... 65
Environmental ................................................................................................................................................................... 65
Input voltage ranges ......................................................................................................................................................... 65
Output Power and Current ratings ................................................................................................................................... 66
Additional Information for UL Approved Installations ...................................................................................................... 66
Derating Information ........................................................................................................................................................ 67
19. Troubleshooting ........................................................................................................................ 68
Fault messages .................................................................................................................................................................. 68
Travel comfort troubleshooting. ....................................................................................................................................... 69
20. User Settings Table. ................................................................................................................... 70
21. Quick Reference Sheet .............................................................................................................. 72
Terminal Functions (default Settings). .............................................................................................................................. 72
Speed Profile setup. .......................................................................................................................................................... 72
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Takedo Tek User Guide V2.10 5
1. Introduction
Important safety information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Danger: Indicates a risk of electric shock, which, if not Danger: Indicates a potentially hazardous situation
avoided, could result in damage to the equipment and other than electrical, which if not avoided, could result
possible injury or death. in damage to property.
This variable speed drive product (TAKEDO TEK) is intended for professional incorporation into complete equipment or systems as
part of a fixed installation. If installed incorrectly it may present a safety hazard. The drive uses high voltages and currents, carries a
high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to
system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only
qualified electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of the drive, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the TAKEDO TEK drive. Any electrical measurements required should be
carried out with the drive disconnected.
Electric shock hazard! Disconnect and ISOLATE the TAKEDO TEK drive before attempting any work on it. High voltages are present
at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a
suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off
the supply.
Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally
will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any
local legislation or codes.
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
The “Safe Torque Off” Function does not prevent high voltages from being present at the drives power terminals.
Within the European Union, all machinery in which this product is used must comply with the machinery directive 2006/42/EC.
In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies
with EN60204-1.
The level of integrity offered by the TAKEDO TEK control input functions (excluding the ‘Safe Torque OFF Input’) – for example
stop/start, forward/reverse and maximum speed is not sufficient for use in safety-critical applications without independent
channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and
further protection provided where needed.
The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any
work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The TAKEDO TEK drive can be programmed to operate the driven motor at speeds above or below the speed achieved when
connecting the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven
machine about suitability for operation over the intended speed range prior to machine start up.
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
The Optidrive ODP-2 has an Ingress Protection rating of IP20 or IP55 depending on the model. IP20 units must be installed in a
suitable enclosure.
The TAKEDO TEK drive is intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place,
dust and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the
drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the TAKEDO TEK drive as
delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees
Ensure that all terminals are tightened to the appropriate torque setting
Do not attempt to carry out any repair of the drive. In the case of suspected fault or malfunction, contact your local SMS Drives
Sales Partner for further assistance.
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6 Takedo Tek User Guide V2.10
Install Line reactor as close to the drive as possible and under the following
conditions:
If phase-phase imbalance is >3% (3Ø drives).
To reduce Inrush current.
If power supply has a low supply impedance/high short circuit current.
If power supply is prone to dips or brown-outs.
If power supply is via a bus-bar and sliding contacts system.
Reduction in mains Harmonic emission.
Install External EMC filter if the motor cable length exceeds the
Electromagnetic interference reduction capability of the internal filter
Do Not Use EMC filters on IT (Ungrounded) or a corner grounded TN power
supply systems.
1
Optional Encoder Elevator Shaft
feedback
2 5
3
Elevator
controller
Lift
Call
4. Product Ratings
Drive model numbers
Routine Maintenance
The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating
environment, this should include:
Ambient temperature is within the temperature range as set out in the “Environmental” section 18.1.
Heat sink fans freely rotating and dust free.
The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters
should be checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables have no signs
of heat damage.
UL Compliant Installation
Note the following for UL-compliant installation:
The drive can be operated within an ambient temperature range as stated in section 18.1
For IP20 units, installation is required in a pollution degree 1 environment
UL Listed ring terminals / lugs must be used for all bus bar and grounding connections
Drive A B C D E F G H I J
Size mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in
2 221 8.70 207 8.15 137 5.39 209 8.23 5.3 0.21 185 5.91 112 4.29 63 2.48 5.5 0.22 10 0.39
3 261 10.28 246 9.69 - - 247 9.72 6 0.24 205 6.89 131 5.16 80 3.15 5.5 0.22 10 0.39
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the
drive heatsink. SMS Drives recommend the following minimum clearances for drives mounted in non-ventilated metallic enclosures:-
Drive X Y Z Recommended
Size Above & Either Between airflow
Below Side
mm in mm in mm in CFM (ft3/min)
2 75 2.95 50 1.97 46 1.81 11
3 100 3.94 50 1.97 52 2.05 26
Note :
Dimension Z assumes that the drives are mounted side-by-side
with no clearance.
Mounting Tab
L1 L2 L3
U V W
1. A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the TAKEDO TEK
drive and the AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe,
EN60204-1, Safety of machinery).
2. Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in place of
fuses, providing that the clearing capacity is sufficient for the installation.
3. The maximum permissible short circuit current at the TAKEDO TEK drive Power terminals as defined in IEC60439-1 is 100kA.
4. When the power supply is removed from the drive, a minimum of 30 seconds should be allowed before re-applying the power. A
minimum of 10 minutes should be allowed before removing the terminal covers or connection.
An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur:-
o The incoming supply impedance is low or the fault level / short circuit current is high
o The supply is prone to dips or brown outs
o An imbalance exists on the supply (3 phase drives)
o The power supply to the drive is via a busbar and brush gear system.
In all other installations, an input choke is recommended to ensure protection of the drive against power supply faults. Part numbers
are shown in the table.
For compliance with CE and C Tick EMC requirements, a symmetrical shielded cable is recommended.
It is recommended that the power cabling should be 4-core PVC-insulated screened cable, and laid in accordance with local industrial
regulations and codes of practice
The cables should be dimensioned according to any local codes or regulations. Guideline dimensions are given in section 18.3
Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to the
data in section 18.3. The fuses must comply with any local codes or regulations in place. In general, type gG (IEC 60269) or UL type T
fuses are suitable; however in some cases type aR fuses may be required. The operating time of the fuses must be below 0.5
seconds.
Braking Resistor
Providing the correct values have been entered into parameters P3-13 and P3-14 the drive will protect the brake resistor against overload.
For compliance with the European EMC directive, a suitable screened (shielded) cable should be used. Braided or twisted type
screened cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals are
recommended as a minimum. Installation within a suitable steel or copper tube is generally also acceptable
Where drives are mounted in a steel control panel enclosure, the cable screen should be terminated directly to the control panel
using a suitable EMC clamp or gland, as close to the drive as possible and as illustrated is section 6.1.
The cable screen should be terminated at the motor end using an EMC type gland allowing connection to the motor body through
the largest possible surface area.
6.5.3. Precautions
The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at
the motor terminals, depending on the motor cable length and inductance. The rise time and peak voltage can affect the service
life of the motor. SMS Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor
service life.
Connect the TAKEDO TEK drive according to section 6.3, ensuring that motor terminal box connections are correct. There are two
connections in general: Star and Delta. It is essential to ensure that the motor is connected in accordance with the voltage at which
it will be operated. For more information, refer to section 6.5.4 Motor Terminal Box Connections.
Most general purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor
This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always
gives the higher of the two voltage ratings.
Incoming Supply Voltage Motor Nameplate Voltages Connection
9 0V
Open = Terminal 4 Selected Speed
10
Closed = Intermediate speed
11 Drive Running (24Vdc Output)
12 ST0 +
13 ST0 -
14 RL1-C Common
Motor Contactor
15 RL1-NO
Control
16 RL1-NC
17 RL2-A Common
Motor Brake
18 RL2-B
Control
For SAFE TORQUE OFF Input (STO+/STO-) Also refer to section 7.1.7
Logic High = 18-30Vdc (“SAFE TORQUE OFF” Standby mode.).
P3-06
Levelling Speed
Time
STO Input (T12+ T13)
Enable & Direction Input (T2 or T3)
Run Speed Input (T4)
Motor Contactor Close (Relay 1)
Zero speed Holding (IM motor only)
Drive Output Enabled
P3-06 If Elevator controller is being used for motor contactor activation
(OUTPUT Sets a delay time between the enable signal being applied to the drive and the drive energising the motor.
CONTACTOR This ensures that an output contactor between the drive and motor has had enough time to close before the drive output comes on.
CLOSING A value too low in this parameter may cause over current trips/Excess wear on the Contactor/Motor.
TIME/RUN
COMMAND Note : When the drive is started it will remain in a “StoP” state until the value in P3-06 has elapsed, however if the start command signal is
DELAY TIME) toggled in the time less than P3-06 then the drive will not carry out the delay time and the drive output will come on immediately.
If drive is being used for motor contactor activation (P2-15=8) via Relay 1
Use P3-06 to set the delay time required for the relay contacts to close/open.
When the Enable (Run) signal is applied to the drive, the drive will signal the contactor to close, and then wait for the delay time set in P3-06
before applying torque to the motor.
When the Enable (Run) signal is removed from the drive, the drive will signal the contactor to open after the time set in
P3-06 has elapsed.
There are two different options for controlling the closing operation of the brake during stopping.
Closing the brake at a parameter adjustable output frequency level. This allows the brake to be signalled to close whilst the drive is
decelerating, allowing the user to preset the frequency so that the brake closes simultaneously when the output frequency reaches zero.
Time
A B C D E F G H I J K L M N O P Q
STO Input
Enable & Direction Input
Run Speed Input
Drive Output Enabled
Output Frequency >0
Motor Contactor Output
Brake Control Output
Drive Enabled Output
A STO Input Closed by external control system
Run Forward / Run Reverse input applied by External Control System
Run Speed (High Speed) Input Closed by External Control System
Motor Contactor Output (Relay 1) set by drive (to close motor contactor)
Drive waits for Output Contactor Closing time (P3-06) before enabling the output stage to drive the motor
B After the Motor Contactor Delay time (P3-06) has elapsed, the Drive Output to the motor is enabled at zero speed
Drive holds zero speed on the output, and magnetises the motor (IM Motor)
For PM Motor, the magnetizing time is zero
C After the Motor Magnetizing Time has elapsed, the motor brake control output (Relay 2) is set to release the motor brake
The output Frequency remains at zero until the Motor Brake Release Time (P3-07) has elapsed
D After the Motor Brake Release Time (P3-07) has elapsed, the drive output frequency is ramped up.
The Ramp Rate is controlled initially using Acceleration S-Ramp 1 (P3-01)
E The Acceleration rate is now controlled linearly by the Acceleration Ramp Parameter (P1-03)
F As the Run Speed is approached, the acceleration is now controlled by Acceleration S-Ramp 2 (P3-02)
G Operation at Run Speed (P2-02)
H When the Run Speed Input is removed, the drive output frequency is reduced to the Levelling Speed (P2-01).
Deceleration is initially controlled by Deceleration S-Ramp 1 (P3-03)
I After Deceleration S-Ramp 1 (P3-03) has completed, deceleration is controlled linearly by the Deceleration Ramp Parameter (P1-04)
J As the output frequency approaches the Levelling Speed (P2-01), Deceleration S-Ramp 2 (P3-04) is applied
K The drive operates at the Levelling Speed (P2-01) until the Direction Input is removed
L On removal of the Direction input, the output frequency is reduced towards zero, with deceleration rate initially controlled by Levelling
S-Ramp (P3-05)
M If the deceleration time is long enough to require linear deceleration, Deceleration Ramp Time (P1-04) is used
As the output frequency approaches zero, Levelling S-Ramp (P3-05) is again applied
N When the output frequency reaches the Brake Apply Speed (P3-09), the motor brake control signal is removed to allow the motor brake
to close.
Output frequency continues to ramp towards zero speed, holding at zero speed.
O After the Zero Speed Holding Time (P3-10) has elapsed, the drive output is disabled
For IM Motor control, a demagnetisation time is allowed for the motor prior to removing the Motor Contactor Output signal, allowing the
contactor to open. (This is not required for PM motors)
P The Motor Contactor signal is removed allowing the contactor to open
Q The STO Input to the drive can now be opened by the control system
If the brake Apply Speed (P3-09) parameter is set to zero (default setting), an additional parameter (P3-08) is used to define the time that the
drive should wait whilst holding the motor at zero speed prior to signalling the brake to close.
Time
A B C D E F G H I J K L M N O P Q
STO Input
Enable & Direction Input
Run Speed Input
Drive Output Enabled
Output Frequency >0
Motor Contactor Output
Brake Control Output
Drive Enabled Output
A STO Input Closed by external control system
Run Forward / Run Reverse input applied by External Control System
Run Speed (High Speed) Input Closed by External Control System
Motor Contactor Output (Relay 1) set by drive (to close motor contactor)
Drive waits for Output Contactor Closing Time (P3-06) before enabling the output stage to drive the motor
B After the Motor Contactor Delay (P3-06) time has elapsed, the Drive Output to the motor is enabled at zero speed
Drive holds zero speed on the output, and magnetises the motor (IM Motor)
For PM Motor, the magnetizing time is zero
C After the Motor Magnetizing Time has elapsed, the motor brake control output (Relay 2) is set to release the motor brake
The output Frequency remains at zero until the Motor Brake Release Time (P3-07) has elapsed
D After the Motor Brake Release Time (P3-07) has elapsed, the drive output frequency is ramped up.
The Ramp Rate is controlled initially using Acceleration S-Ramp 1 (P3-01)
E The Acceleration rate is now controlled linearly by the Acceleration Ramp Parameter (P1-03)
F As the Run Speed is approached, the acceleration is now controlled by Acceleration S-Ramp 2 (P3-02)
G Operation at Run Speed (P2-02)
H When the Run Speed Input is removed, the drive output frequency is reduced to the Levelling Speed (P2-01).
Deceleration is initially controlled by Deceleration S-Ramp 1 (P3-03)
I After Deceleration S-Ramp 1 (P3-03) has completed, deceleration is controlled linearly by the Deceleration Ramp Parameter (P1-04)
J As the output frequency approaches the Levelling Speed (P2-01)., Deceleration S-Ramp 2 (P3-04) is applied
K The drive operates at the Levelling Speed (P2-01) until the Direction Input is removed
L On removal of the Direction input, the output frequency is reduced towards zero, with deceleration rate initially controlled by Levelling
S-Ramp (P3-05)
M If the deceleration time is long enough to require linear deceleration , Deceleration Ramp Time (P1-04) is used
As the output frequency approaches zero, Levelling S-Ramp (P3-05) is again applied
N The Output frequency reaches zero.
The drive holds at zero frequency and waits until the Motor Brake Apply Delay Time (P3-08) has elapsed
O When the Motor Brake Apply Delay (P3-08) has elapsed, the Holding brake control relay opens(relay 2), so that the motor brake applies.
The drive output remains enabled at zero frequency for the Zero Speed Holding Time (P3-10)
P When the Zero Speed Holding Time (P3-10) has elapsed, the drive output is disabled
The Motor Output Contactor signal remains on for the time period set in the Motor Contactor Delay Parameter (P3-06)
Q After the Motor Contactor Delay Time (P3-06) has elapsed, the motor contactor output switches off allowing the motor contactor to
open
R The STO Input to the drive can now be opened by the control system
Electrical Installation
W
T L3
SHIELDED CABLE
+
BRAKING
EMERGENCY RESCUE OPERATION RESISTOR
10 BR
INSPECTION SPEED
6
HIGH SPEED
4
DOWN
3
UP
2
+24Vdc
1 100mA
SHIELDED CABLE
DRIVE INHIBIT (*)
Takedo Tek User Guide V2.10
12 (STO) 8
DO1 DRIVE HEALTHY
www.sms-lift.com
9 V=24 Vdc I<20mA
(*) FROM A FAST RELAY CONNECTED 13
DOWNSTREAM OF THE SAFETY CHAIN
Typical Application diagram for Induction Motors.
14 SHIELDED CABLE
A YELOW A
BLUE CONTACTOR COMMAND
A/ A/ 15
GREEN (OPTION)
B B RL1
ENCODER
ORANGE B/
B/ BOARD
- BLACK TKK-ENCOD SHIELDED CABLE
17
0V (LIine driver) + OPERATION
RED 18
5V
+ RL2 BRAKE CONTACTOR
SHIELDED CABLE
SHIELDED CABLE
+
BRAKING
EMERGENCY RESCUE OPERATION RESISTOR
10 BR
INSPECTION SPEED 10
6
HIGH SPEED
4
DOWN SHIELDED CABLE MOTOR SHORTING CONTACTOR
3 11
DO2 CONTROL
UP 2 (TBM) V=24 Vdc I<20mA
P2.13 = 5
+24Vdc
1 100mA
Takedo Tek User Guide V2.10
www.sms-lift.com
9 V=24 Vdc I<20mA
DOWNSTREAM OF THE SAFETY CHAIN 7
Typical Application diagram for PMSM Motors.
DATA+* GREY*
DATA
DATA-* PINK* SHIELDED CABLE
DATA/ 14
CLOCK+* VIOLET*
CLOCK
CLOCK-* YELLOW* CLOCK/
CONTACTOR COMMAND
15
A+ GREEN / BLACK A+ RL1
ENCODER
HEIDENHAIN A- YELLOW / BLACK A- ENCODER
ECN 113 / 413 B+ BLUE / BLACK B+ BOARD
RED / BLACK B- 17 SHIELDED CABLE
B- TKK-ENDAT + OPERATION
GND WHITE / GREEN 2
+ALIM. BROWN / GREEN 1 18
RL2
SHIELDED CABLE BRAKE CONTACTOR
Electrical Installation
22 Takedo Tek User Guide V2.10
The system designer shall determine the possible risks and hazards within the system by carrying out a thorough risk and hazard analysis, the
outcome of the analysis should provide an estimate of the possible hazards, furthermore determine the risk levels and identify any needs for
risk reduction. The “STO” function should be evaluated to ensure it can sufficiently meet the risk level required.
7.1.2. What STO Provides
The purpose of the “STO“ function is to provide a method of preventing the drive from creating torque in the motor in the absence of the
“STO“ input signals (Terminal 12 with respect to Terminal 13), this allows the drive to be incorporated into a complete safety control system
where “STO“ requirements need to be fulfilled.1
The “STO“ function can typically eliminate the need for electro-mechanical contactors with cross-checking auxiliary contacts as per normally
required to provide safety functions.2
The drive has the “STO“ Function built-in as standard and complies with the definition of “Safe torque off“ as defined by IEC 61800-5-2:2007.
The “STO“ Function also corresponds to an uncontrolled stop in accordance with category 0 (Emergency Off), of IEC 60204-1. This means that
the motor will coast to a stop when the “STO” function is activated, this method of stopping should be confirmed as being acceptable to the
system the motor is driving.
The “STO“ function is recognised as a fail safe method even in the case where the “STO“ signal is absent and a single fault within the drive
has occured, the drive has been proven in respect of this by meeting the following safety standards :
PL CCF (%)
(Performance level) (Common Cause Failure)
EN ISO 13849-1 PL d 1
SILCL
EN 62061 SILCL 2
Note : The values acheived above maybe jepardised if the drive is installed outside of the Environmental limits detailed in section 18.1
“Environmental“.
Disconnect and ISOLATE the drive before attempting any work on it. The “STO“ function does not prevent high voltages from
being present at the drive power terminals.
1 Note : The “STO“ function does not prevent the drive from an unexpected re-start. As soon as the “STO“inputs receive the
relevant signal it is possible (subject to parameter settings) to restart automatically, Based on this, the function should not be used
for carrying out short-term non-electrical machinery operations (such as cleaning or maintenance work).
2Note : In some applications additional measures may be required to fulfil the systems safety function needs : the “STO“ function
does not provide motor braking. In the case where motor braking is required a time delay safety relay and/or a mechanical brake
arrangement or similar method should be adopted, consideration should be made over the required safety function when braking
as the drive braking circuit alone cannot be relied upon as a fail safe method.
When using permanent magnet motors and in the unlikely event of a multiple output power devices failing then the motor could
effectively rotate the motor shaft by 180/p degrees (Where p denotes number of motor pole pairs).
When the “STO” inputs are de-energised then the STO Function is activated and stops the drive (Motor will coast), the drive is now in “Safe
Torque Off” mode.
To get the drive out of “Safe Torque Off” mode then any “Fault messages” need to be reset and the drive “STO” input needs to be re-
energised.
7.1.5. “STO” Status and Monitoring
There are a number of methods for monitoring the status of the “STO” input, these are detailed below:
Drive Display
In Normal drive operation (Mains AC power applied), when the drives “STO” input is de-energised (“STO” Function activated) the drive will
highlight this by displaying “InHibit”, (Note: If the drive is in a tripped condition then the relevant trip will be displayed and not “InHibit”).
1. The response time from the “STO” inputs being de-energised to the output of the drive being in a state that will not produce torque
in the motor (“STO” active) is less than 1ms.
2. The response time from the “STO” inputs being de-energised to the “STO” monitoring status changing state is less than 20ms
3. The response time from the drive sensing a fault in the STO circuit to the drive displaying the fault on the display/Digital output
showing drive not healthy is less than 20ms.
4.
7.1.7. “STO“ Electrical Installation
The “STO” wiring shall be protected from inadvertent short circuits or tampering which could lead to failure of the “STO” input
signal, further guidance is given in the diagrams below.
In addition to the wiring guidelines for the “STO” circuit below, section 6.1”Installation in accordance with Good EMC Practice” should also be
followed.
The drive should be wired as illustrated below; the 24Vdc signal source applied to the “STO” input can be either from the 24Vdc on the drive or
from an External 24Vdc power supply.
Using an External 24Vdc Power Supply. Using the drives on-board 24Vdc supply
- Twisted-Pair
- Shielded cables
Protected
shielded cables
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
Wires should be
protected
Safety relay Safety relay
against short
circuits as
External +24Vdc shown above
Power
Supply 0V
Note: The Maximum cable length from Voltage source to the drive terminals should not exceed 25 metres.
The safety relay should be chosen so that at minimum it meets the safety standards in which the drive meets.
Standard Requirements SIL2 or PLd SC3 or better (With Forcibly guided Contacts)
Number of Output Contacts 2 independent
Switching Voltage Rating 30Vdc
Switching Current 100mA
Before commissioning the system the “STO” function should always be tested for correct operation, this should include the following tests:
With the motor at standstill, and a stop command given to the drive (as per the start source method selected in P1-13):
o De-energise the “STO” inputs (Drive will display “InHibit”).
o Give a start command (as per the start source method selected in P1-13) and check that the drive still displays “Inhibit” and
that the operation is in line with section 7.1.4 and section 7.1.5 “STO” Status and Monitoring
The “STO” function should be included within the control systems scheduled maintenance program so that the function is regularly tested for
integrity (Minimum once per Year), furthermore the function should be integrity tested following any safety system modifications or
maintenance work.
If drive fault messages are observed refer to section 19.1 Fault messages for further guidance.
Option Module
The encoder cable should be screened, ideally with each signal pair individually screened. The screen should be connected to the 0V
of the encoder module, or shield/screen connection (TKK-ENDAT/TKK-SINCOS).
The resolution of the simulated encoder output is as per the connected encoder.
Note : Simulated Encoder output only possible if incremental signals 7 thru to 10 are connected.
Changing Parameters
Procedure Display shows...
Power on Drive
Press and hold the for >2 seconds
Press the Key
The and can be used to select the desired parameter
etc..
Select the required parameter, e.g. P1-02
Press the button
.
Use the and keys to adjust the value, e.g. set to 10
.
Press the key
The parameter value is now adjusted and automatically stored. Press the key for >2 seconds to return to
operating mode
Fast Selection of
xxx + Parameter group is
selected
Press +
Parameter Groups
Display shows
Note : Parameter Group
Access must be enabled Display shows
P1-14 = 101 The next lowest
xxx + Parameter group is
selected
Press +
Display shows
Display shows
Select lowest Group
Parameter xxx + The first parameter of a
group is selected Press +
Display shows
When editing P1-01
Press +
Display shows
Press +
Display shows
Press
Display shows
Etc...
Output power hardware inhibited, Safe Torque Off function activated. External links are required to the STO inputs (terminals
12 and 13) as shown in section 6.8 Control Terminals Connection Diagram
Parameters reset to factory default settings
LED Display
Press and hold the
P6-29 (Save user parameters as default) can be enabled (set to 1) to invoke a parameter save of the current parameter values as the standard
defaults for the drive. Parameter menu group 6 can only be accessed with advanced security level access (Default P1-14=201).
Hold down the Up, Down, Start The display shows U-Def. Drive is
and Stop keys for >2s returned to factory settings. Press
the Stop key
To enable this feature the user must program the following parameters:
Note: If P1-10 and P3-15 are zero then the function is inactive.
Once the above parameters are programmed the user can view the real time travel speed by pressing the (navigate button) untill „r“ is
shown in the left side of the display , this is further detailed in section 9.1.
More technical information on the electrical wiring is available in section 6 “Electrical Installation” and section 18 “Technical Data”.
Before making any wiring connections ensure that all voltage/power sources are isolated.
Check that all safety circuits/safety chains are in the correct state, failure to do so could result in damage to the
equipment and possible injury or death.
Check that the intended voltage source matches that of the drive voltage rating.
Check that any unexpected movement in the motor will not result in damage to equipment / safety risk to persons.
Do Not Apply
Electrical Power
Check that the elevator controller will not give a start signal to the drive when Electrical power is applied.
Yet!
Ideally the Lift car should be balanced (i.e. with brakes off the lift car should not naturally move) and with enough
shaft headroom in order to prevent reaching end stops during initial test travels.
Check Electrical Supply cables are connected to the Input power terminals of the drive.
Check Motor Cables are connected to the drive U, V, W terminals (If cables have identification markers connect
correct phase sequence).
Check all necessary
Check Brake resistor is connected to the “+DC” and “BR” terminals of the drive.
electrical
connections.
Check correct control connections are made between the Elevator control panel and the drive. (as detailed in Section
11.1.1 “Step 1- Wiring Connection diagram.”)
Check correct encoder module (optional) has been installed and the correct connections are made between the drive
and the Encoder.
Apply rated voltage to the If or is not shown refer to the troubleshooting section at the
drive. back of the user manual.
Enter Motor Rated A non-zero value also enables the slip compensation function, furthermore
Enter value into P1-10 the drive display will now show motor speed in estimated rpm. All speed
Speed (P1-10)
related parameters, such as Minimum and Maximum Speed, run Speeds etc.
will also be displayed in Rpm.
Enter the Maximum
Enter value into P1-01 This is the maximum allowable speed in rpm.
speed (P1-01)
Enter Motor power Enter value into P4-05* Obtained from Motor nameplate
factor Cos Ø (P4-05) *If Motor power factor is unknown use Vector IM speed control instead
(P4-01 to a 1).
1. The motor contactors will close (if controlled by the drive “Relay 1”).
2. The motor brakes will remain applied.
3. The display will show . (Test procedure may take several
minutes to complete).
Enable Motor Set P4-02 to a 1 and press the Once the Auto-tune is completed P4-02 will return to 0 and the display will
Auto-tune button.
show (P7-01 thru to P7-06 will be populated).
Note: Motor Auto-tune will need to be repeated if the motor, motor cables,
motor parameters or drive control mode is changed in P4-01.
Once steps through to 6 above have been performed go to Section 13 Comfort Optimisation
More technical information on the electrical wiring is available in section 6 “Electrical Installation” and section 18 “Technical Data”.
Before making any wiring connections ensure that all voltage/power sources are isolated.
Check that all safety circuits/safety chains are in the correct state, failure to do so could result in damage to the
equipment and possible injury or death.
Check that the intended voltage source matches that of the drive voltage rating.
Check that any unexpected movement in the motor will not result in damage to equipment / safety risk to persons.
Do Not Apply
Electrical Power
Check that the elevator controller will not give a start signal to the drive when Electrical power is applied.
Yet!
Ideally the Lift car should be balanced (i.e. with brakes off the lift car should not naturally move) and with enough
shaft headroom in order to prevent reaching end stops during initial test travels.
Check Electrical Supply cables are connected to the Input power terminals of the drive.
Check Motor Cables are connected to the drive U, V, W terminals (If cables have identification markers connect
correct phase sequence).
Check all necessary
Check Brake resistor is connected to the “+DC” and “BR” terminals of the drive.
electrical
connections.
Check correct control connections are made between the Elevator control panel and the drive. (as detailed in Section
12.1 “Step 1- Wiring Connection diagram.”)
Check correct encoder module (optional) has been installed and the correct connections are made between the drive
and the Encoder.
Apply rated voltage to the If or is not shown refer to the troubleshooting section at the
drive. back of the user manual.
Note: The drive uses P1-09 to calculate the number of motor pole pairs.
Enter motor rated frequency into Motor Poles (Pair) = P1-09*60/ P1-10, the result must equal a whole number (zero
Enter Motor Rated
P1-09 decimal places e.g. 12 and not 12.3) :
Frequency (P1-09)
For non-whole number frequencies e.g. 6.82Hz, then choose next whole number for
P1-09 and recalculate accordingly :
Next whole number (7)/Pole pairs*60 = New rated speed value (P1-10).
Enter Motor Rated Enter motor rated speed If not available it can be calculated:
Speed (P1-10) into P1-10 Motor rated frequency*120/motor poles.
Enter the Maximum
Enter value into P1-01 This is the maximum allowable speed in rpm.
speed (P1-01)
Set Motor Switching
Frequency Set P2-24 to 16kHz 16kHz provides optimum motor control.
(P2-24)
Check Safe Torque Drive should now show refer to the troubleshooting section at the
off inputs have been
made. back of the user manual.
4. The motor contactors will close (if controlled by the drive “Relay 1”).
5. The motor brakes will remain applied.
6. The display will show . (Test procedure may take several
Enable Motor Auto- minutes to complete).
Set P4-02 to a 1 and press the
tune button. Once the Auto-tune is completed P4-02 will return to 0 and the display will
show (P7-01/03/06 will be populated).
Note: Motor Auto-tune will need to be repeated if the motor, motor cables,
motor parameters or drive control mode is changed in P4-01.
During this check you will need to Navigate between If the drive shows when a run-
parameters P0-25 (Estimated motor speed) and P0-58 (Encoder direction command is given ensure that the
speed). Safe Torque off inputs are made.
Check Safe Torque Drive should now show if not refer to the troubleshooting section at
off inputs have been
made. the back of the user manual.
1. The motor contactors will close (if controlled by the drive “Relay 1”, and
providing the Safety chain is closed), if not controlled by the drive.
2. The motor brakes will remain applied.
3. The display will show . (Test procedure may take several
minutes to complete).
Set P4-02 to a 2 and press the
Stationary Encoder 4. During the measurement the drive will inject a pulsating current into the
button.
offset measurement motor which will give a small sheave movement in order to measure the
offset value, therefore it is normal for a pulsing noise to be heard.
Note : The amount of movement can be observed in P0-78 (0-360°) and is governed by
the setting of P1-08, P4-07 and the strength of the motor brake.
5. Once the Auto-tune is completed P4-02 will return to 0 and the display
will show and P6-09 (Encoder offset value) will be populated.
Note on Stationary Encoder offset measurement: It is recommended that the stationary Encoder offset measurement test is repeated (with
motor sheave in different positions) several times to ensure that offset value is correct.
If within repeated tests, the value shown in P6-09 is varying significantly (more than 50° ) or always a value of 0 then :
a. Increase P4-07, e.g 200 to 250 (increasing too high will result in overcurrent trips).
b. If Inconsistent values are still being measured then alternatively carry out the “Rotating Encoder offset measurement” as per
detailed in section 12.8.
The drive and motor current ratings must be correctly matched in order for the stationary encoder offset measurement to be accurate.
Offset measurement will need to be repeated if the encoder is changed or mechanically moved.
This measurement should be used if the ropes are removed from the motor (if ropes are not removed go to Step 5 Stationary Encoder offset
measurement), the rotating measurement is more accurate than the Stationary Encoder Offset measurement and is with the brakes released.
13
10
11
12
4
7
1
9
connections
Note: If the motor phases are swapped or the encoder changed/mechanically moved then repeat the Encoder offset measurement.
Once steps through to 7 above have been performed go to Section 13 Comfort Optimisation.
13.Comfort Optimisation
Note : It is recommended to initially perform the below tests with a lower speed and load (in balanced condition) and then gradually build up
to the required operating speeds and load, Use P1-01 (Max speed limit) to limit the motor speed and return back to normal value afterwards.
Action Additional Information
If using a Geared motor ensure that steps 1 thru to 6 in section 11 have been performed.
If using a Gearless motor ensure that steps 1 thru to 7 in section 12 have been performed.
Program ramps and Jerk setting as per the diagram below.
Accel Decel
Start end Jerk End
Run Speed (P2-02) start Jerk
(P3-02) (P3-03)
Dec
el tim
e (P
3)
1- 0
1-04
e (P
Decel
)
l tim
end Jerk
(P3-04) Stopping
e
Acc
Jerk
(P3-05)
Accel Levelling Speed (P2-02)
start Jerk
(P3-01)
Apply a direction command If P1-13 is at default value (P1-13=0) then inspection speed value is defined in parameter P2-04,
at inspection speed. alternatively a full speed call can be given and P1-01 can be used to clamp the speed to a lower value.
The comfort Level during travel is defined by the setting of the speed loop gains as illustrated in the diagram below, guidance of the speed
loop settings is provided in section 13.1 “Comfort Optimisation adjustments.
P4-15/
Run Speed Gains (P4-03/P4-04) (P4-15/P4-16)
Start P4-16)
End
Rollback
Gain
(P7-13)
Low to Run
speed Gains
transition point
(P4-17 rpm)
P3-06 = Motor Contactor Open/Close time. P3-10 = Zero speed holding time.
P3-07 = Brake Release time. P4-15 = Low speed loop P-Gain.
P3-08 = Brake Apply delay time. P4-16 = Low speed loop I-Gain.
Note: If P4-17 is zero then P4-15 and P4-16 will have no effect.
2 P2-02 P3-03
P1-03 P1-04
2 3
P2-01
1 4
Time
If the drive trips refer to section 19 “Troubleshooting” at the back of the manual. √ √
Increase P7-13 to reduce the amount of rollback, if set too high then it
Check that there
will normally show as vibration. √ √
1 - Check is no rollback.
In some cases P3-07 (brake release time) may also need to be increased.
Starting Comfort
Parameter P3-07 defines the actuation time of the motor brakes,
generally the default value (0.50sec) is suitable for most situations, if
Check for Jerks
there is a jerk felt during the brake release then reduce P3-07. √ √
during starting.
Increasing the value of P3-01(Accel Start Jerk) can help reduce start
jerks.
If there is vibration during high speed travel then reduce P4-03 (Run
speed P-gain) and reduce P4-04 (Run speed I-gain).
2 - Travel
Adjust the run In general the run speed gains can be adjusted as follows :
Comfort during √ √
acceleration and
speed gains to suit Increase P4-03 (Run speed P-gain) to achieve the required travel
the application. comfort (No speed overshoot when reaching high speed), the upper
High Speed.
limitation of the setting will normally show as vibration.
Reduce P4-04 (Run speed i-gain) to achieve the required travel comfort,
the lower limitation will normally show as speed instability/vibration.
If it is found that the travel comfort is good at high speed but poor at
Levelling speed then the low speed gains can be utilised.
Reduce P4-16 (Low speed i-gain) to achieve the required travel comfort,
the lower limitation will normally show as speed instability/vibration.
14.Advanced Features
Short Floor Operation
In a normal elevator travel profile the drive will be travelling at the Run Speed when the levelling input is received (essentially, the Run Speed
input is removed). If the levelling input (run speed input removed) is received prior to the drive having reached the Run Speed (e.g. Whilst still
accelerating) the Short floor operation will work to reduce the Elevator travel time by automatically adjusting the speed to reach the floor in a
shorter time.
Speed
Normal Run Speed
Levelling Speed
Time
Short floor operation is enabled by setting parameter P3-11 to 1, once set the drive will operate as follows:
If the Output Frequency is > 40% of Run Speed when levelling Input received
In this case, the drive will hold the present output frequency for the time period calculated (Line A) based on the travel distance from Run
Speed to the present output frequency, before decelerating to the levelling speed.
Speed
Normal Run Speed
A
40%
Levelling Speed
Time
If the Output Frequency Output Frequency is < 40% of Run Speed when levelling Input received
In this case, the drive will accelerate to 40% of the Run Speed, and maintain this frequency for a time period calculated (Line A) based on the
travel distance from Run Speed to the present output frequency, before decelerating to the levelling speed.
Speed
Normal Run Speed
Time
1. The 3 phase supply is removed and after a delay of 5 seconds the UPS supply is connected to L1 and L2 terminals.
2. The UPS supply voltage is within the range of 205VAC and 280VAC.
3. P1-13 is set to 7 and T10 is high, see section 6.10.1 for more details.
Rescue mode operation can be monitored via a digital output by setting P2-13 to a 6 (Rescue Mode Active):
Digital output 2 (terminal 11) will be Logic 1 (24V) when the drive is operating in Rescue Mode.
During Rescue Mode Operation the direction of travel can be shown on the display by pressing the button, it is assumed that when a Run
up (Forward) command (Terminal 2 closed) is given the motor rotates clockwise (looking at the motor with the sheave facing you).
The Speed is defined by the rescue mode speed parameter P2-05 (maximum 5.0Hz).
Travel Direction is governed by the direction command given to the drive.
Direction command
This mode utilises gravity to bring the lift car to the next floor.
The drive output is disabled in this mode, the drive is only used to control the electromechanical brake apply/release signals.
Scenario 1 - Car doesn’t move (Car balanced) or P2-06 value is not achieved in the time set in P2-08 when brake is released.
Direction/Start command
Motor
Contactor
closing time
(P3-06)
Drive Output stage
Motor Brake
release time
(P3-07)
Brake
Motor Brake
P2-06
release time
(P3-07)-hold
zero speed Geared Motor: Drive performs Torque test (As per P3-12=1).
Encoder Speed Gearless Motor: Drive uses direction command from controller.
P2-08
Direction/Start command
P2-08
2 sec’s delay
Encoder Speed
P2-08 P2-08
In this mode the direction of travel is controlled by the drive, the travel direction is based on the direction which consumed the least
amount of load (Load measurement) when the drive was last enabled with mains 400V supply operation.
The load measurement is performed during the Motor Brake Release Time (P3-07).
The outcome of the load measurement can be monitored in parameter P0-62 (0 = easiest direction is Upwards, 1 = easiest direction
is downwards, 2 = Balanced).
The accuracy of the load measurement depends on the application specifics, accuracy can be improved by increasing the
measurement time (P3-07).
If the load measurement could not be performed (balanced load situation) then the drive will instead :
o Switch to P3-12= 1 (torque test) in geared systems.
o Switch to P3-12 = 0 (direction from controller) in gearless systems.
The actual speed will be limited depending on the drives internal DC bus voltage level as shown in the below calculation.
Rescue Mode Speed Limit = DC Bus Voltage (P0-20) x Motor Rated Frequency (P1-09)
1.7 X Motor Rated Voltage (P1-07)
It should also be noted that the level of motor load will affect the available DC bus Voltage; in some cases (More likely on Induction Motors) it
may be necessary to reduce the Rescue Speed further in order to prevent nuisance Under Voltage trips.
Rescue mode P-gain (P7-17) is available for adjustment to improve speed stability during rescue operation.
The diagrams below shows how normally closed brake micro switches are connected to the encoder interface module.
P6-12 P6-12
When the function (mechanical brake release monitoring) is enabled, the drive will monitor terminal 18 & 19 of the encoder module and check
that each time the brake is commanded to open/close the micro-switches change to the correct state within a set time (P6-12), if the state is
incorrect then the drive will display the warning message “" , reset and have another attempt, if after the number of attempts (as set in
P6-13) the brake micro switches are indicating the incorrect state then the drive will permanently show the error message “”.
Before the lift is put into service, test runs should be performed to ensure that the function works as expected.
In the instance of the permanent error message“” being shown, then it can be cleared as follows:
1. Disable drive.
2. Set P6-11 to Off.
3. Press Mode button.
4. Set P6-11 back to “t18t19”.
This function is used On Gearless (Permanent magnet) systems where an external shorting contactor is installed to short circuit the windings of
the motor when stopped (in standby), this helps reduce movement of the lift car should the electromechanical brakes fail.
For the Motor Shorting Contactor Control to work the shorting contactor must be controlled by Digital Output 2 (terminal 11) and parameter
P2-13 must be set to a 5.
The logic of the Motor shorting contactor control is shown in the timing diagram below:
Direction/Start command
2 sec’s
Motor
Contactor
closing time
Drive Output stage (P3-06) Zero
Speed
holding
Time
(P3-10)
Brake
release
Brake time
(P3-07)
– Hold
Zero
speed
Output Speed
The default value of 15 is in generally suitable for most applications, this value can be reduced in order to reduce the audible noise when the
test is performed, an exact value is one in which the audible noise level is acceptable but the drive still detects each of the motor phases
should they not be connected.
Whilst the autotune procedure does not rotate the motor shaft, the motor shaft may still turn if the motor holding brake is
not applied. It is not normally necessary to uncouple the load from the motor; however the user should ensure that no risk
arises from the possible movement of the motor shaft.
P1-07 = Motor Rated Power / Motor Efficiency / Motor Power factor /1.732 / Motor
rated Current.
Enter motor back- Enter Back EMF value into P1-07
EMF voltage value (Typical values of 0.95 for Motor efficiency and 0.90 for Motor power factor).
Example: Motor rated Power = 7.2kW Motor Efficiency = 0.95, Motor Power
factor (CosØ) = 0.9, Motor rated current = 16.9A.
Therefore: P1-07 = 7200/0.9/0.9/1.732/16.9 = 304V
Note: Incorrect value can result in abnormal motor operation (motor vibration)
Enter Motor Enter value into P1-08
Obtained from Motor nameplate (Amps).
Rated Current
Note : The drive uses P1-09 to calculate the number of motor pole pairs.
Motor Poles (Pair) = P1-09*60/ P1-10, the result must equal a whole number (zero
decimal places e.g. 12 and not 12.3) :
Enter Motor For non-whole number frequencies e.g. 6.82Hz, then choose next whole number for
Enter value into P1-09
Rated Frequency P1-09 and recalculate accordingly :
Next whole number (7)/Pole pairs*60 = New rated speed value (P1-10).
Enter Motor Enter value into P1-10 Obtained from Motor nameplate (rpm)
Rated Speed
Set Motor Set P2-24 to 16kHz 16kHz provides optimum motor control.
Switching Frequency
Set PM Motor Set P7-14 to 25% Boost Current Level
boost values Set P7-15 to 10% Boost Frequency
A Motor Auto-tune must be carried out in order to measure the motor electrical characteristics, during the Auto-tune test brakes will be
applied by the drive (unless controlled by other means).
The display will show . (Test procedure may take several minutes to
complete).
Enable Motor Once the Auto-tune is completed P4-02 will return to 0 and the display will
Set P4-02 to a 1 and press the
Auto-tune button. show (P7-01/03/06 will be populated).
Note: Motor Auto-tune will need to be repeated if the motor, motor cables,
motor parameters or drive control mode is changed in P4-01.
15.1.4. Troubleshooting
Observation Action
Rotor not orientating on start up Increase P7-12 (Current Magnetising time)
Long delay following Rotor orientation on start up Decrease P7-12 (Current Magnetising time)
Poor torque performance at low speed Increase value in P7-14 (Boost current level) and P7-15 (Torque boost frequency
limit)
Suitable starting values are 25% (P7-14) and 10% (P7-15)
Motor Vibration/trips/Cogging at low speed Check correct settings of motor nameplate data.
Check correct value of P1-07 (Motor Nominal Back EMF).
Reduce value of P4-03 (Vector Speed Gain)(As much as 50% reduction in some
instances)
Check correct settings of motor nameplate data.
Check correct value of P1-07 (Motor Nominal Back EMF).
Check Correct setting of P7-14 and P7-15.
Other Error Messages Refer to section 19 Troubleshooting.
Care should be taken not to apply to high of a value in P7-14 and P7-15 as excess motor heating may result.
16.Parameters
Parameter Set Overview
The TAKEDO TEK Parameter set consists of 6 groups as follows:
When the TAKEDO TEK drive is reset to factory defaults, or is in its factory supplied state, only Group 1 Parameters can be accessed. In order to
allow access to parameters from the higher level groups, P1-14 must be set to the same value as P2-40 (Default setting = 101). With this
setting, parameter groups 1 – 5 can be accessed, along with the first 50 parameters in Group 0. (Enter 201 in P2-40 for access to Group 6 and
above).
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Parameter Group 2 – Travel Speeds, I/O setup.
Par Parameter Name Minimum Maximum Default Units
P2-01 Levelling Speed 0.0 P1-01 5.0 Hz / Rpm
P2-02 High Speed 0.0 P1-01 50.0 Hz / Rpm
P2-03 Intermediate Speed 0.0 P1-01 25.0 Hz / Rpm
P2-04 Inspection Speed 0.0 P1-01 5.0 Hz / Rpm
P2-05 Rescue Mode Speed (400V drives only) 0.0 *P1-01 5.0 Hz / Rpm
Speeds / Frequencies are selected by digital inputs depending on the setting of P1-13.(see section 6.10.1
If P1-10 = 0, the values are entered as Hz. If P1-10 > 0, the values are entered as Rpm
*Limited to 5.0Hz internally.
Unbalancing Max speed 1.0 P1-01 5.0 Hz
P2-06 This is the maximum allowable speed when the drive is operating in rescue mode and with P3-12 = 2, when this value is reached the
drive will command the motor brake to apply.
UPS Saving mode Minimum Speed 1 5.0 1.0 Hz
P2-07 This is the minimum speed that must be achieved when UPS saving mode is active, further this speed must be achieved within the
time set in P2-08, otherwise the drive will apply the brake and automatically carry out the Torque test (as per P3-12=1) instead.
UPS Saving mode Minimum Speed Time 1 5 5.0 s
P2-08 This parameter is used in conjunction with P2-07, when UPS saving mode (P3-12) is active the encoder speed must be at least the
value in P2-07 within the time set in P2-08.
P2-11 Analog / Digital Output 1 (Terminal 8) Function Select 0 11 1 -
Digital Output Mode. Logic 1 = +24V DC
0 : Drive Enabled (Running). Logic 1 when the TAKEDO TEK drive is enabled (Running)
1: Drive Healthy. Logic 1 When no Fault condition exists on the drive. (“inH” is not included as a fault)
2 : At Target Frequency (Speed). Logic 1 when the output frequency matches the setpoint frequency
3 : Output Frequency > 0.0. Logic 1 when the motor runs above zero speed
4 : Output Frequency >= Limit. Logic 1 when the motor speed exceeds the adjustable limit
5 : Output Current >= Limit. Logic 1 when the motor current exceeds the adjustable limit
6 : Motor Torque >= Limit. Logic when the motor torque exceeds the adjustable limit
7 : STO Status. Logic 1 when both STO inputs are present and the drive is able to be operated.
Note : When using settings 4 – 6, parameters P2-16 and P2-17 must be used together to control the behaviour. The output will
switch to Logic 1 when the selected signal exceeds the value programmed in P2-16, and return to Logic 0 when the signal falls below
the value programmed in P2-17.
Analog Output Mode
8 : Output Frequency (Motor Speed). 0 to P1-02
9 : Output (Motor) Current. 0 to 200% of P1-08
10 : Motor Torque. 0 to 200% of motor rated torque
11 : Output (Motor) Power. 0 to 200% of drive rated power
P2-12 Analog Output 1 (Terminal 8) Format See Below -
= 0 to10V.
= 10 to 0V,
= 0 to 20mA
= 20 to 0mA
= 4 to 20mA
= 20 to 4mA
P2-13 Analog/Digital Output 2 (Terminal 11) Function Select 0 11 0 -
Digital Output Mode. Logic 1 = +24V DC
0 : Drive Enabled (Running). Logic 1 when the TAKEDO TEK drive is enabled (Running)
1 : Drive Healthy. Logic 1 When no Fault condition exists on the drive (“inH” is not included as a fault)
2 : At Target Frequency (Speed). Logic 1 when the output frequency matches the setpoint frequency
3 : Output Frequency > 0.0. Logic 1 when the motor runs above zero speed
4 : Output Frequency >= Limit. Logic 1 when the motor speed exceeds the adjustable limit
5 : Motor Contactor Delayed. Controls Motor shorting contactor. (See section 14.4 for more details)
6 : Rescue Mode Active. Logic 1 when the drive is operating in “Rescue Mode” (Rescue mode is detailed in section 14.2).
7 : Analog Input 2 Signal Level >= Limit. Logic when the signal applied to the Analog Input 2 exceeds the adjustable limit
Note : When using settings 4 – 7, parameters P2-16 and P2-17 must be used together to control the behaviour. The output will
switch to Logic 1 when the selected signal exceeds the value programmed in P2-16, and return to Logic 0 when the signal falls below
the value programmed in P2-17.
Analog Output Mode
8 : Output Frequency (Motor Speed). 0 to P1-02
9 : Output (Motor) Current. 0 to 200% of P1-08
10 : Motor Torque. 0 to 200% of motor rated torque
11 : Output (Motor) Power. 0 to 150% of drive rated power
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Par Parameter Name Minimum Maximum Default Units
P2-14 Analog Output 2 (Terminal 11) Format See Below See Below -
= 0 to10V.
= 10 to 0V,
= 0 to 20mA
= 20to 0mA
= 4 to 20mA
= 20 to 4mA
P2-15 User Relay 1 Output (Terminals 14, 15 & 16) Function select 0 8 8 -
Selects the function assigned to Relay Output 1. The relay has three output terminals, Logic 1 indicates the relay is active, and
therefore terminals 14 and 15 will be linked together.
0 : Drive Enabled (Running). Logic 1 when the motor is enabled
1 : Drive Healthy. Logic 1 when power is applied to the drive and no fault exists. (“inH” is not included as a fault)
2 : At Target Frequency (Speed). Logic 1 when the output frequency matches the setpoint frequency
3: Output Frequency > 0.0 Hz. Logic 1 when the drive output frequency to the motor is exceeds 0.0Hz
4 : Output Frequency >= Limit. Logic 1 when the motor speed exceeds the adjustable limit
5 : Output Current >= Limit. Logic 1 when the motor current exceeds the adjustable limit
6 : Output Torque >= Limit. Logic 1 when the motor torque exceeds the adjustable limit
7 : Analog Input 2 Signal Level >= Limit. 1 Logic when the signal applied to the Analog Input 2 exceeds the adjustable limit
Note : When using settings 4 – 7, parameters P2-16 and P2-17 must be used together to control the behaviour. The output will
switch to Logic 1 when the selected signal exceeds the value programmed in P2-16, and return to Logic 0 when the signal falls below
the value programmed in P2-17.
8 : Motor Contactor Control. Used to control the operation of a contactor installed on the output side of the drive between the
drive and motor. (see section 6.11 for more details)
P2-16 Adjustable Threshold 1 Upper Limit (Analog Output 1 / Relay Output 1) P2-17 200.0 100.0 %
P2-17 Adjustable Threshold 1 Lower Limit (Analog Output 1 / Relay Output 1) 0.0 P2-16 0.0 %
Used in conjunction with some settings of Parameters P2-11 & P2-15.
P2-21 Display Scaling Factor -30.000 30.000 0.000 -
P2-22 Display Scaling Source 0 3 0 -
P2-21 & P2-22 allow the user to program the TAKEDO TEK drive to display an alternative output unit scaled from an existing
parameter, e.g. to display conveyer speed in metres per second based on the output frequency. This function is disabled if P2-21 is
set to 0.
If P2-21 is set >0, the variable selected in P2-22 is multiplied by the factor entered in P2-21, and displayed whilst the drive is
running, with a ‘c’ to indicate the customer scaled units.
P2-22 Options
0 : Motor Speed
1 : Motor Current
2 : Analog Input 2
3: P0-80 (signed with one decimal place)
P2-24 Effective Switching Frequency Drive Rating Dependent kHz
Effective power stage switching frequency. The range of settings available and factory default parameter setting depend on the
drive power and voltage rating. Higher frequencies reduce the audible ‘ringing’ noise from the motor, and improve the output
current waveform, at the expense of increased drive losses.
P2-25 2nd Deceleration Ramp Time 0.00 240 0.00 Seconds
This parameter allows an alternative deceleration ramp down time to be programmed into the TAKEDO TEK drive, which can be
selected by digital inputs (dependent on the setting of P1-13).
When set to 0.0, the drive will coast to stop.
P2-30 Analog Input 1 (Terminal 6) Format See Below -
= 0 to 10 Volt Signal (Uni-polar)
= 10 to 0 Volt Signal (Uni-polar)
= -10 to +10 Volt Signal (Bi-polar)
= 0 to 20mA Signal
= 4 to 20mA Signal, the TAKEDO TEK drive will trip and show the fault code if the signal level falls below 3mA
= 4 to 20mA Signal, the TAKEDO TEK drive will ramp to stop if the signal level falls below 3mA
= 20 to 4mA Signal, the TAKEDO TEK drive will trip and show the fault code if the signal level falls below 3mA
= 20 to 4mA Signal, the TAKEDO TEK drive will ramp to stop if the signal level falls below 3mA
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Par Parameter Name Minimum Maximum Default Units
P2-31 Analog Input 1 Scaling 0.0 500.0 100.0 %
Scales the analog input by this factor, e.g. if P2-30 is set for 0 – 10V, and the scaling factor is set to 200.0%, a 5 volt input will result
in the drive running at maximum speed (P1-01)
P2-32 Analog Input 1 Offset -500.0 500.0 0.0 %
Sets an offset, as a percentage of the full scale range of the input, which is applied to the analog input signal
P2-33 Analog Input 2 (Terminal 10) Format See Below -
= 0 to 10 Volt Signal (Uni-polar)
= 10 to 0 Volt Signal (Uni-polar)
= Motor PTC Thermistor Input
= 0 to 20mA Signal
= 4 to 20mA Signal, the TAKEDO TEK drive will trip and show the fault code if the signal level falls below 3mA
= 4 to 20mA Signal, the TAKEDO TEK drive will ramp to stop if the signal level falls below 3mA
= 20 to 4mA Signal, the TAKEDO TEK drive will trip and show the fault code if the signal level falls below 3mA
= 20 to 4mA Signal, the TAKEDO TEK drive will ramp to stop if the signal level falls below 3mA
P2-34 Analog Input 2 Scaling 0.0 500.0 100.0 %
Scales the analog input by this factor, e.g. if P2-30 is set for 0 – 10V, and the scaling factor is set to 200.0%, a 5 volt input will result
in the drive running at maximum speed (P1-01)
P2-35 Analog Input 2 Offset -500.0 500.0 0.0 %
Sets an offset, as a percentage of the full scale range of the input, which is applied to the analog input signal
P2-36 Start Mode Select / Automatic Restart See Below
Defines the behaviour of the drive relating to the enable digital input and also configures the Automatic Restart function.
: Following Power on or reset, the drive will not start if Digital Input 1 remains closed. The Input must be closed after a
power on or reset to start the drive.
: Following a Power On or Reset, the drive will automatically start if Digital Input 1 is closed.
to : Following a trip, the drive will make up to 5 attempts to restart at 20 second intervals. The drive must be
powered down to reset the counter. The numbers of restart attempts are counted, and if the drive fails to start on the final
attempt, the drive will fault with, and will require the user to manually reset the fault.
Note : The reset time (default 20 sec’s) can be modified using parameter P6-03 (1s..60s)
P2-37 Keypad Mode Restart Speed 0 7 1 -
This parameter is only active when P1-12 = 1 or 2. When settings 0 to 3 are used, the drive must be started by pressing the Start key
on the keypad. When settings 4 – 7 are used, the drive starting is controlled by the enable digital input.
0 : Minimum Speed. Following a stop and restart, the drive will always initially run at the minimum speed P1-02
1 : Previous Operating Speed. Following a stop and restart, the drive will return to the last keypad setpoint speed used prior to
stopping
2 : Current Running Speed. Where the TAKEDO TEK drive is configured for multiple speed references (typically Hand / Auto control
or Local / Remote control), when switched to keypad mode by a digital input, the drive will continue to operate at the last operating
speed
3 : Inspection Speed. Following a stop and restart,the TAKEDO TEK drive will always initially run at Inspection Speed(P2-04)
4 : Minimum Speed (Terminal Enable). Following a stop and restart, the drive will always initially run at the minimum speed P1-02
5 : Previous Operating Speed (Terminal Enable). Following a stop and restart, the drive will return to the last keypad setpoint speed
used prior to stopping
6 : Current Running Speed (Terminal Enable). Where the TAKEDO TEK drive is configured for multiple speed references (typically
Hand / Auto control or Local / Remote control), when switched to keypad mode by a digital input, the drive will continue to operate
at the last operating speed
7 : Inspection Speed. (Terminal Enable). Following a stop and restart, the TAKEDO TEK drive will always initially run at Inspection
Speed(P2-04)
P2-39 Parameter Access Lock 0 1 0 -
0 : Unlocked. All parameters can be accessed and changed
1 : Locked. Parameter values can be displayed, but cannot be changed
P2-40 Extended Parameter Access Code Definition 0 9999 101 -
Defines the access code which must be entered in P1-14 to access parameter groups above Group 1
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Parameter Group 4 –Motor Control modes, 1st Speed Loop Gains, Current limits.
Incorrect adjustment of parameters in menu group 4 can cause unexpected behaviour of the motor and any connected
machinery. It is recommended that these parameters are only adjusted by experienced users.
Par Parameter Name Minimum Maximum Default Units
P4-01 Motor Control Mode 0 3 0 -
Selects the motor control method. An auto-tune must be performed if setting 0 or 1 or 3 is used.
0: Advanced Vector IM Speed Control
1: Vector IM Speed Control
2: Enhanced V/F IM Speed Control
3 : PM Motor Speed Control
P4-02 Motor Parameter Auto-tune Enable 0 2 0 -
1. When set to 1, (All Motors) the drive immediately carries out a non-rotating auto-tune to measure the motor parameters for
optimum control and efficiency. Following completion of the auto-tune, the parameter automatically returns to 0.
2. When set to 2, (PM Motors only), the drive carries out a stationary Encoder offset measurement (see section 12.7) and
populates P6-09 with the result. Following completion, the parameter automatically returns to 0.
P4-03 Vector Speed Controller Proportional Gain 0.1 400 50.0 %
Sets the proportional gain value for the speed controller. Higher values provide better output frequency regulation and response.
Too high a value can cause instability, Vibration or even over current trips. For applications requiring best possible performance, the
value should be adjusted to suit the connected load. (Not active when P4-01 = 2, Enhanced V/F mode)
P4-04 Vector Speed Controller Integral Time Constant 0.001 1.000 0.050 s
Sets the integral time for the speed controller. Smaller values provide a faster response in reaction to motor load changes, at the risk
of introducing instability. For best dynamic performance, the value should be adjusted to suit the connected load.
(Not active when P4-01 = 2, Enhanced V/F mode)
P4-05 Motor Power Factor Cos Ø 0.00 0.99 - -
When operating in Vector Speed motor control modes (P4-01 = 0,1,3),this parameter must be set to the motor nameplate power
factor
P4-07 Maximum Motoring Torque Limit 0.0 500.0 200.0 %
When operating in Vector Speed motor control modes (P4-01 = 0,1,3), this parameter defines the maximum torque limit.
P4-09 Generator Mode Max. Torque Limit (Maximum Regenerative Torque) 0.0 500.0 100.0 %
Active only in Vector Speed motor control modes (P4-01 = 0 or 1). Sets the maximum regenerating torque allowed by the TAKEDO
TEK drive.
P4-10 V/F Characteristic Adjustment Frequency 0.0 P1-09 0.0 Hz
When operating in V/F mode (P4-01 = 2), this parameter in conjunction with P4-11 sets a frequency point at which the voltage set in
P4-11 is applied to the motor. Care must be taken to avoid overheating and damaging the motor when using this feature.
P4-11 V/F Characteristic Adjustment Voltage 0 P1-07 0.0 V
Used in conjunction with parameter P4-10
P4-12 Thermal Overload Value Retention 0 1 0 -
0 : Disabled.
1 : Enabled. All TAKEDO TEK drives feature electronic thermal overload protection for the connected motor, designed to protect the
motor against damage. An internal overload accumulator monitors the motor output current over time, and will trip the drive if the
usage exceeds the thermal limit. When P4-12 is disabled, removing the power supply from the drive and re-applying will reset the
value of the accumulator. When P4-12 is enabled, the value is retained during power off.
P4-13 Output Phase Sequence (Geared (Induction) motors only) 0 1 0 -
0 : U,V, W.
1 : U, W, V. Direction of motor rotation when operating in a forward direction will be reversed.
P4-14 Reserved - - - -
P4-15 Low Speed Proportional Gain 0.01 400 50.0 -
Sets the proportional gain value for the speed controller during low speed operation, low speed operation is defined as a speed value
less than the value set in P4-17 (Low speed Gains transition point)
This parameter is only active if P4-17 (Low speed Gains transition point) is >0. (Not active when P4-01 = 2, Enhanced V/F mode)
P4-16 Low Speed Integral Gain 0.001 1.000 0.05 s
Sets the Integral gain value for the speed controller during low speed operation, low speed operation is defined as a speed value less
than the value set in P4-17 (Low speed Gains transition point)
This parameter is only active if P4-17 (Low speed Gains transition point) is >0. (Not active when P4-01 = 2, Enhanced V/F mode)
P4-17 Low Speed Gains Transition Point 0 250 0.0 Hz / Rpm
The Low speed Gains (P4-15 & P4-16) are active up until the value set in this parameter.
Set in rpm if P1-10 Motor rated speed has been entered otherwise value is in hz. (Not active when P4-01 = 2, Enhanced V/F mode)
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Parameter Group 6 : Encoder setup, Brake Release Monitoring,
Par Parameter Name Minimum Maximum Default Units
P6-01 Firmware Upgrade Enable 0 3 0 -
Internal use only. Only to be changed with guidance from technical support.
P6-02 Auto thermal management 4kHz 12kHz 4kHz kHz
This parameter defines the minimum effective switching frequency which the drive will use when the drive auto- switches down the
switching frequency in order to reduce the losses and heat from the power stage.
P6-03 Auto-reset delay time 1 60 20 s
Sets the delay time which will elapse between consecutive drive reset attempts when Auto Reset is enabled in P2-36
P6-04 User relay hysteresis band 0.0 25.0 0.3 %
This parameter works in conjunction with P2-11 and P2-13 = 2 or 3 to set a band around the target speed (P2-11 = 2) or zero speed
(P2-11 = 3). When the speed is within this band, the drive is considered to be at target speed or Zero speed. This function is used to
prevent “chatter” on the relay output if the operating speed coincides with the level at which the digital / relay output changes state.
e.g. if P2-13 = 3, P1-01 = 50Hz and P6-04 = 5%, the relay contacts close above 2.5Hz
P6-05 Encoder feedback enable 0 1 0 -
Setting to 1 enables encoder control mode of operation (Closed loop). For correct operation, ensure that the encoder has been
properly fitted to the motor and its wiring is connected to the encoder feedback module in accordance with the manual. Before
enabling this parameter, for Induction motors run the drive in open loop mode (P6-05=0) and ensure that the sense of rotation is
correct by using parameter P0-58 (encoder feedback speed). The sign in P0-58 should match that of the speed reference.
P6-06 Encoder PPR 0 65535 0 -
Sets the number of Pulses Per Revolution for the encoder. This value has to be set correctly to guarantee proper operation of the
drive when Encoder feedback mode is enabled (P6-05 = 1). Improper setting of this parameter could cause the loss of control of the
drive and / or a trip. If set to zero, encoder feedback will be disabled. Typically values for Incremental encoders are 512, 1024, 2048,
4096, for Endat, SinCos Encoders 65535 must be entered.
P6-07 Speed error trip level 0.0 100.0 10.0 %
This parameter defines the maximum permissible speed error between the encoder feedback speed value and the estimated rotor
speed calculated by the motor control algorithms. If the speed error exceeds this limit, the drive will trip .
When set to zero, this protection is disabled.
P6-08 Max speed ref frequency 0.0 20 0 kHz
0 (Disabled), 5kHz to 20kHz
P6-09 Encoder offset 0.0 360.0 0.0 °
PM Motors only : 0.0 …360.0° as measured by the stationary encoder offset measurement (P4-02=2)
P6-10 Enable PLC operation 0 1 0 -
0: Disable 1: Enable
P6-11 Brake Release-monitoring terminal Enable OFF 5 Off -
OFF : Brake release monitoring Disabled.
din-1..din-5
t18t19 : T18 and T19 of the encoder module (TKK-ENDAT2 & TKK-SINCOS2) used for monitoring the brake micro switches.
P6-12 Brake Release- monitoring time 0.1 5.0 0.5 s
If the monitoring terminal has not changed state in this time then the drive will trip “" or “" (if number of attempts
as set in P6-13 has been met) See section 14.3.
P6-13 Brake Release-number of errors before lockout 0 5 0 -
Number of brake release monitoring errors before permanent trip “” is displayed.
If Parameter P2-36 is set to then the drive will automatically reset the “" message, otherwise the trip will have to
be reset manually e.g. Enable/direction input toggled.
P6-17 Max Torque limit timeout 0.0 25.0 0.0 s
Sets the maximum time allowed for the motor to be operating at the motor/generator torque limit (P4-07/P4-09) before tripping.
This parameter is enabled only for vector control operation.
P6-18 DC injection braking voltage 0.0 30.0 0.0 %
Auto, 0.0..25.0% (V/F mode only)
P6-22 Reset cooling fan run-time 0 1 0 -
Setting to 1 resets internal Fan run-time counter to zero (as displayed in P0-35).
P6-23 Reset kWh meter 0 1 0 -
Setting to 1 resets internal kWh meter to zero (as displayed in P0-26 and P0-27).
P6-24 Service time interval 0 60000 0 h
Defines the service interval counter period. This defines the total number of run time hours which must elapse before the service
indicator is shown on the drive (OLED/Optipad) display.
When P6-25 is set to 1, the internal service interval counter is set to this value.
P6-25 Reset service indicator 0 1 0 -
When this parameter is set to 1, the internal service interval counter is set to the value defined in P6-24
P6-26 Analog output 1 scaling 0 500.0 100.0 %
Defines the scaling factor as a percentage used for Analog Output 1
Output value = (Input value - Offset) * Scaling
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Par Parameter Name Minimum Maximum Default Units
P6-27 Analog output 1 offset -500.0 500.0 0.0 %
Defines the offset as a percentage used for Analog Output 1
Output value = (Input value - Offset) * Scaling
P6-28 P0-80 display value index 0 - 0 -
Internal use only. Only to be changed with guidance from technical support.
P6-29 Save User Parameters as default 0 1 0 -
Setting this parameter to 1 saves the current parameter settings as "User default parameters". When the User carries out a 3-button
default parameter command (UP, DOWN and STOP), the parameters saved when P6-29 was last set to 1 will be restored.
P6-30 Level 3 access code 0 9999 201 -
Defines the access code which must be entered into P1-14 to allow access to the Advanced Parameters in Groups 6 to 9.
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17.Serial communications
RS-485 communications
TAKEDO TEK drive has an RJ45 connector on the front of the control panel. This connector allows the user to set up a drive network via a wired
connection. The connector contains two independent RS485 connections, one for SMS’s Optibus Protocol and one for Modbus RTU. Both
connections can be used simultaneously.
CAN-
CAN+
0 Volt
Optibus / Remote Keypad / PC Connection -
Optibus / Remote Keypad / PC Connection +
+24 Volt Remote Keypad Power Supply
RS 485- Modbus RTU
RS 485+ Modbus RTU
The following is a list of accessible Modbus Registers available in the TAKEDO TEK drive.
When Modbus RTU is configured as the Fieldbus option (P5-01 = 0, factory default setting), all of the listed registers can be accessed.
Registers 1 and 2 can be used to control the drive providing that Modbus RTU is selected as the primary command source (P1-12 = 4)
Register 3 can be used to control the output torque level providing that
o The drive is operating in Vector Speed modes (P4-01 = 0 or 1)
o The torque controller reference / limit is set for ‘Fieldbus’ (P4-06 = 3)
Register 4 can be used to control the acceleration and deceleration rate of the drive providing that Fieldbus Ramp Control is enabled
(P5-08 = 1)
Registers 6 to 24 can be read regardless of the setting of P1-12
All User Adjustable parameters (Groups 1 to 5) are accessible by Modbus, except those that would directly affect the Modbus
communications, e.g.
P5-01 Communication Protocol Select
P5-02 Drive Fieldbus Address
P5-03 Modbus RTU Baud Rate
P5-04 Modbus RTU Data Format
All parameter values can be read from the drive and written to, depending on the operating mode of the drive – some parameters cannot be
changed whilst the drive is enabled for example.
When accessing a drive parameter via Modbus, the Register number for the parameter is the same as the parameter number,
E.g. Parameter P1-01 = Modbus Register 101.
Modbus RTU supports sixteen bit integer values, hence where a decimal point is used in the drive parameter, the register value will be
multiplied by a factor of ten,
E.g. Read Value of P1-01 = 500, therefore this is 50.0Hz.
For further details on communicating with TAKEDO TEK drive using Modbus RTU, please refer to your local SMS Sales Partner.
All TAKEDO TEK 3 phase drives have phase imbalance monitoring. A phase imbalance of > 3% will result in the drive tripping. For input supplies
which have supply imbalance greater than 3% (typically the Indian sub- continent & parts of Asia Pacific including China) SMS Drives
recommends the installation of input line reactors.
Note
Ratings shown above apply to 40°C Ambient temperature. For derating information, refer to section 18.5
The maximum motor cable length stated applies to using a shielded motor cable. When using an unshielded cable, the maximum cable length
limit may be increased by 50%. When using the SMS Drives recommended output choke, the maximum cable length may be increased by 100%
The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the motor
terminals, depending on the motor cable length and inductance. The rise time and peak voltage can affect the service life of the motor. SMS
Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life
For UL compliant installation, use Copper wire with a minimum insulation temperature rating of 70°C, UL Class CC or Class J Fuses
The following derating factors should be applied when operating drives outside of these conditions:
A 4kW, IP66 drive is to be used at an altitude of 2000 metres above sea level, with 12kHz switching frequency and 45°C ambient temperature.
From the table above, we can see that the rated current of the drive is 9.5 Amps at 40°C,
Firstly, apply the swicthing frequency derating, 12kHz, 25% derating
9.5 Amps x 75% = 7.1 Amps
Now, apply the derating for higher ambient temperature, 2.5% per °C above 40°C = 5 x 2.5% = 12.5%
7.1 Amps x 87.5% = 6.2 Amps
Now apply the derating for altitude above 1000 metres, 1% per 100m above 1000m = 10 x 1% = 10%
7.9 Amps x 90% = 5.5 Amps continuous current available.
If the required motor current exceeds this level, it will be neccesary to either
- Reduce the switching frequency selected
- Use a higher power rated drive and repeat the calculation to ensure sufficient output current is available.
19.Troubleshooting
Fault messages
Fault Code No. Description Corrective Action
00 No Fault Displayed in P0-13 if no faults are recorded in the log
01 Brake channel over current Ensure the connected brake resistor is above the minimum permissible level for the drive –
refer to the ratings shown in section 18.3.
Check the brake resistor and wiring for possible short circuits.
02 Brake resistor overload The drive software has determined that the brake resistor is overloaded (based on the values
entered in P3-13 and P3-14), and trips to protect the resistor. Always ensure the brake
resistor is being operated within its designed parameter before making any parameter or
system changes.
To reduce the load on the resistor, increase deceleration the time, reduce the load inertia or
add further brake resistors in parallel, observing the minimum resistance value for the drive
in use.
03 Instantaneous over current on drive Fault Occurs on Drive Enable
output. Check the motor and motor connection cable for phase – phase and phase – earth short
Excess load on the motor. circuits.
Check the load mechanically for a jam, blockage or stalled condition
Ensure the motor nameplate parameters are correctly entered, P1-07, P1-08, P1-09.
If operating in Vector mode (P4-01 – 0 or 1), also check the motor power factor in P4-05 and
ensure an autotune has been successfully completed for the connected motor.
Reduced the Boost voltage setting in P1-11
Increase the ramp up time in P1-03
If the connected motor has a holding brake, ensure the brake is correctly connected and
controlled, and is releasing correctly
Fault Occurs When Running
If operating in Vector mode (P4-01 – 0 or 1), reduce the speed loop gain in P4-03
. 04 Drive has tripped on overload after Check to see when the decimal points are flashing (drive in overload) and either increase
delivering >100% of value in P1-08 for acceleration rate or reduce the load.
a period of time. Check motor cable length is within the limit specified for the relevant drive in section 18.3
Ensure the motor nameplate parameters are correctly entered in P1-07, P1-08, and P1-09
If operating in Vector mode (P4-01 – 0 or 1), also check the motor power factor in P4-05 and
ensure an autotune has been successfully completed for the connected motor.
Check the load mechanically to ensure it is free, and that no jams, blockages or other
mechanical faults exist
05 Instantaneous over current on drive Refer to fault 3 above
output.
06 Over voltage on DC bus The value of the DC Bus Voltage can be displayed in P0-20
A historical log is stored at 256ms intervals prior to a trip in parameter P0-36
This fault is generally caused by excessive regenerative energy being transferred from the
load back to the drive. When a high inertia or over hauling type load is connected.
If the fault occurs on stopping or during deceleration, increase the deceleration ramp time
P1-04 or connect a suitable brake resistor to the drive.
If operating in Vector Mode, reduce the speed loop gain P4-03
If operating in PID control, ensure that ramps are active by reducing P3-11
07 Under voltage on DC bus This occurs routinely when power is switched off.
If it occurs during running, check the incoming supply voltage, and all connections into the
drive, fuses, contactors etc.
08 Heatsink over temperature The heatsink temperature can be displayed in P0-21.
A historical log is stored at 30 second intervals prior to a trip in parameter P0-38
Check the drive ambient temperature
Ensure the drive internal cooling fan is operating
Ensure that the required space around the drive as shown in sections 5.5 has been observed,
and that the cooling airflow path to and from the drive is not restricted
Reduce the effective switching frequency setting in parameter P2-24
Reduce the load on the motor / drive
09 Under temperature Trip occurs when ambient temperature is less than -10°C. The temperature must be raised
over -10°C in order to start the drive.
10 Factory Default parameters have Press STOP key, the drive is now ready to be configured for the required application
been loaded
11 External trip E-trip requested on control input terminals. Some settings of P1-13 require a normally closed
contactor to provide an external means of tripping the drive in the event that an external
device develops a fault. If a motor thermistor is connected check if the motor is too hot.
12 Communications Fault Communications lost with PC or remote keypad. Check the cables and connections to
external devices
13 Excessive DC Ripple The DC Bus Ripple Voltage level can be displayed in parameter P0-22
A historical log is stored at 20ms intervals prior to a trip in parameter P0-39
Check all three supply phases are present and within the 3% supply voltage level imbalance
tolerance.
Reduce the motor load
If the fault persists, contact your local SMS Drives Sales Partner
14 Input phase loss trip Drive intended for use with a 3 phase supply, one input phase has been disconnected or lost.
Troubleshooting www.sms-lift.com
Takedo Tek User Guide V2.10 69
Fault Code No. Description Corrective Action
16 Faulty thermistor on heatsink. Refer to your SMS Sales Partner.
17 Internal memory fault. Parameters not saved, defaults reloaded.
Try again. If problem recurs, refer to your IDL Authorised Distributor.
18 4-20mA Signal Lost The reference signal on Analog Input 1 or 2 (Terminals 6 or 10) has dropped below the
minimum threshold of 3mA. Check the signal source and wiring to the TAKEDO TEK drive
terminals.
19 Internal memory fault. Parameters not saved, defaults reloaded.
Try again. If problem recurs, refer to your IDL Authorised Distributor.
20 User Parameter Defaults User Parameter defaults have been loaded. Press the Stop key.
21 Motor PTC Over Temperature The connected motor PTC device has caused the drive to trip
22 Cooling Fan Fault Check and if necessary, replace the drive internal cooling fan
23 Ambient Temperature too High The measured temperature around the drive is above the operating limit of the drive.
Ensure the drive internal cooling fan is operating
Ensure that the required space around the drive as shown in sections 5.5 has been observed,
and that the cooling airflow path to and from the drive is not restricted
Increase the cooling airflow to the drive
Reduce the effective switching frequency setting in parameter P2-24
Reduce the load on the motor / drive
24 Maximum Torque Limit Exceeded The output torque limit has exceeded the drive capacity or trip threshold
Reduce the motor load, or increase the acceleration time
25 Output Torque Too Low The torque developed prior to releasing the motor holding brake is below the preset
threshold.
26 Drive output fault Drive output fault
29 Internal STO circuit Error Check supply to terminal T12 is >18V, otherwise Refer to your SMS Sales Partner
30 Encoder Feedback Faults Encoder communication /data loss
31 (Only visible when an encoder Encoder Speed Error. The % error between the measured encoder feedback speed and the
module is fitted and enabled) drive estimated rotor speed is greater than the value set in P6-07.
32 Incorrect Encoder PPR count set in parameters
33 Encoder Channel A Fault
www.sms-lift.com Troubleshooting
70 Takedo Tek User Guide V2.10
9 0V
Open = Terminal 4 Selected Speed
10
Closed = Intermediate speed
11 Drive Running (24Vdc Output)
12 ST0 +
13 ST0 -
14 RL1-C Common
Motor Contactor
15 RL1-NO
Control
16 RL1-NC
17 RL2-A Common
Motor Brake
18 RL2-B
Control
82-OLMAN-SMS_V2.10
EFFECTIVE: 23-01-2017