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CK Manual

Geely CK is a "safe family car" developed jointly by Geely Group and Korea Daewoo International. It was designed to meet requirements for high safety, low price, and family use. Over 1,000 engineers and technicians were involved in its development. Geely CK uses advanced technologies from Korea and China and has become the top-selling 1.3L vehicle model. It is the first car to reach the base camp of Mount Everest, demonstrating its capabilities. Rigorous testing ensures Geely CK's quality and durability.

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0% found this document useful (0 votes)
236 views58 pages

CK Manual

Geely CK is a "safe family car" developed jointly by Geely Group and Korea Daewoo International. It was designed to meet requirements for high safety, low price, and family use. Over 1,000 engineers and technicians were involved in its development. Geely CK uses advanced technologies from Korea and China and has become the top-selling 1.3L vehicle model. It is the first car to reach the base camp of Mount Everest, demonstrating its capabilities. Rigorous testing ensures Geely CK's quality and durability.

Uploaded by

Mauricio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 58

Introduction to Geely CK

Safety Freedom Enjoyment


Independence Nature
Geely CK
1
Contents

1. Recognization of Geely CK ……………………… 3-6

2. Core and Unique Sales Pitches of Geely CK … 7-51

2
Recognization of Geely CK —
Market Orientation — “Safe Family Car”
Safe Car
A “safe leading car” among economic cars which is jointly developed by Geely Group and Korea
Daewoo International Co., Ltd. by taking “Safe Car” as development concept and taking 28
three-dimension safety protection systems as technical support;

Family Car
Adhering to the philosophy “manufacturing good vehicles affordable by ordinary people,” Geely
has taken an important step towards the goal “spread Geely vehicle all over the world”! With the
three gold displacements of family car, namely 1.3, 1.5 and 1.6, Geely CK, on the basis of fully
satisfying the needs on dynamic performance, also has high fuel economy, so that it can meet
the needs of family user.

More and more family car buyers have realized that, when enjoying the economic cars of which the price is
relatively low, safety is also an indispensable and important factor. Geely CK, as a safe family car developed
through great efforts, can fully satisfy buyers’ requirements on high configuration, low price and safety.

3
— R&D Background —
Recognization of Geely CK
Introduction to Geely Automobile Research Institute
Core Philosophy

Geely Automobile Research Institute is the core institution which undertakes the research, development and
design of Geely automobile products, and is the “dream factory” whereby Geely will make the dream of China’s
automobile industry come true.

More than 1,000 Engineering Technicians

Two academicians of Chinese Academy of Sciences and Chinese Academy of Engineering, eight foreign
experts, dozens of doctoral degree holders, several hundred master’s degree holders, and several hundred
senior engineers and researchers, among which more than 400 persons participated in the development of
Geely CK.

R&D System
Peoduct Development Department: It possesses two sets of large-scale three-coordinate measuring systems for complete vehicle
and body, two sets of medium-scale three-coordinate measuring equipment and one set of high-precision three-coordinate measuring
system, and adopts the software CATIA from IBM, the three-dimensional parametrized CAD/CAE/CAPP integrated engineering
software from PTC and the engineering calculation and analysis optimization software from MSC. The application of modern design
method has reached the domestically-advanced level.

Trial Manufacturing & Experiment Department: The computer-aided development & design technologies are innovatively integrated
with the traditional manufacturing technologies which are based on sheet metal and mold, the fiberglass reinforced plastic & fatlute
forming art is perfectly incorporated into the modern digitally-controlled quick forming technology, and several production lines for
forming flexible vehicle/part sample, manufacturing body panel and carrying out trial assembly, so that the development of products is
greatly accelerated.

Domestically-advanced Engineering Design for Manufacturing: Model design and quick forming, three-dimensional coordinate
measurement, computer-aided product design and reverse engineering, computer-aided calculation & analysis optimization, computer-
aided mold design, NC digitally-controlled processing and manufacturing, and experiment and testing of new automobile products and
new technologies

Professional Alliance Composed of More than 300 Members throughout the World: In the course of development and design of
products and engineering technologies, Geely Automobile Research Institute has established cooperation relationship in forms of
resource sharing and joint development with more than 300 automobile-related universities and colleges, automobile research 4
institutions, automobile manufacturers and IT enterprises throughout the world.
Recognization of Geely CK — Product Background
Product Background (three aspects: Chinese and Korean
technologies, top sales performer, No.1 vehicle model)
Firstly, Geely CK is a “safe leading car” among economic cars to which Geely owns the
independent intellectual property rights and which is jointly developed by Geely and
Korea Daewoo International Co., Ltd. by taking “Safe Car” as development concept
and taking 28 three-dimension safety protection systems as technical support;

Secondly, Geely CK has been well received by consumers since its launch into the market. By
the end of July 2007, more than 140,000 vehicles have been sold, and Geely CK has
become the top sales performer among all 1.3L vehicle models. With respect to
the sales in ocerseas markets, by the end of July 2007, sales networks have been set
up in America, Europe, Middle East and the Asia-Pacific region, 15,000 Geely CK
vehicles have been exported to more than 50 countries and regions including
Venezuela, Russia, Ukraine, Syria, South Africa and Peru, and many overseas
CKD/SKD production projects for Geely CK have been put into operation
successively, which has laid a firm foundation for Geely to achieve its great goal,
namely exporting 2/3 of its vehicles;

Thirdly, Geely CK climbed up the base camp on the Mount Everest in August 2005, becoming
the first car which has ever climbed up the base camp on the Mount Everest.
5
Recognization of Geely CK — Technical Background

Technical Background
‹ International-advanced dies imported from foreign countries are
adopted
Die designed by: Korea-based TOP METAL [265 dies and 85 stamping part
inspecting tools, each of which weighs more than 30 tons]
Dies manufactured by: Korea GM-DAEWOO
Fixture manufactured by: Korea WOOSHIN (specialized fixture
manufacturer)
‹High-quality Raw Materials are adopted
The steel plates used on the body of Geely CK are the high-quality SPCEN
and SPCD steel plates manufactured by the world largest steel supplier Korea
Pohang and the high-quality steel plates manufactured by China’s largest steel
enterprise Baoshan Steel Group.
‹Internationally-advanced technologies and equipment are adopted for
the four major processes
6
Recognization of Geely CK — Technical Background
‹ Stamping Process
1. The stamping line, composed of 23 sets of high-precision 250-2000T enclosed-type
stamping machines and adopting the high-tonnage separate-assembly cold-rolling
stamping technology, can effectively increase the strength of body by more than 30%.
2. The drawing oil recommended by China Association of Automobile Manufacturers is
used in drawing of parts, so as to ensure that the surface of each stamping part is free
from defects including scratch, burr and hidden rupture.

7
‹ Welding Process
1. The welding line adopts the fully-automatic mechanic welding technologies and is equipped with
the C-CLNK control system, so that the operations including conveyance, positioning, loading,
clamping and welding are carried out automatically.
2. Four sets of ABB 6-axis high-performance robots imported from Sweden and several automatic
spot welding machine are adopted, so that the operations including conveyance, loading, clamping
and positioning are carried out automatically and the unmanned operation under manned
monitoring is realized.
3. There are 4210 uniform and standard welding points on the complete vehicle.

8
‹ Assembly Process

The C-CLINK control system is adopted as the control system for the main assembly
line. The integrated body side and the roof are conveyed, loaded, clamped and
positioned automatically, and the roof is welded automatically. The production on the
main assembly line keeps pace with the operation of unpainted body conveying line
and adjusting line, so that the unmanned operation under manned monitoring is
realized.

9
‹ Painting Process
1. The national painting standard for medium-class cars is adopted, and the painting process is
composed of 56 painting steps;
2. The phosphorizing liquid manufactured by Germany-based Chemetall (a supplier of Shanghai
Volkswagen) is used, so that the glossiness exceeds 95% (only 90% for ordinary vehicles) and
the duration of salt fog test exceeds 1,000 hours;
3. The chassis is painted with the anti-rubble coating, which effectively protects the chassis and
improves the driving safety .

10
Recognization of Geely CK — Quality Certification

Quality Certification

‹ Since the commencement of the development, Geely CK has gone


through the road tests of which the total mileage reaches several
million kilometers. Each improvement on the product is subject to
strict tests, such as the poor road condition test in Xiangfan Vehicle
Test Field (wherein every one kilometer means 16 kilometers on
normal road);

‹ Departing from Shenzhen on July 30, 2005, Geely CK went through


11,000km road of extremely poor conditions, tramped over 6 snow
mountains each of which the height exceeds 5,000 meters, and finally
climbed up to the Mount Everest base camp of which the height is
5,200 meters.

11
‹Performance Testing

Impact Test Ring-road Test Braking Performance Test

Exhaust Emission Test Lighting Test Rain Test


12
Geely CK in Straight-line Geely CK in Rugged Road Geely CK in Bad Road Test
Running Test Test

……
Geely CK in Rubble Geely CK in Mountain Road
Road Test Test 13
‹ Challenge Mount Everest

Geely CK, the first car climbing up the Mount Everest

With the courage to overcome difficulties and face challenges, Geely CK went
through 11,000km road of extremely poor conditions in Yunnan and Tibet, passed
various natural barriers and virgin forest, tramped over 6 snow mountains each of
which the height exceeds 5,000 meters, and finally climbed up to the Mount Everest
base camp of which the height is 5,200 meters.

14
Geely CK, the first car climbing up the Mount Everest

15
Geely CK, the first car climbing up the Mount Everest

16
USP
Unique Sales Pitch

Internationally-recognized Safety Concept for Vehicle


Safety Manufacturing

28 items

Freedom European-style fashionable appearance design trend

7 items

High-tech and Intelligent Configuration and Delicate


Enjoyment Interior Trim
16 items

Embodiment of Excellent Performance and High


Independence Economic Efficiency
7 items

17
Safety
26 items

Category Item

1. Enclosed Cage-type Load-bearing


Necessarily- 2. 4210 Laser Welding Points 3.Integrated Body Side
Body
mentioned Point
(5 items) 4. Double Anti-collision Steel Beam
5. ABS+EBD
in Four Doors

7. Rear-end Energy-absorbing 8.High-strength Columns A, B


6. Front-end Energy-absorbing Area
Area and C
9. Double-flute Design of Engine
10.Three-section Door Limiter 11.Double Front Airbag
Secondary Point Hood
(12 items) 12.Front Three-point Pretension-type 13.Environmentally-friendly 14.Headlamp Odd-delay
Height-adjustable Seat Belt Nontoxic Interior Trim System

16.Energy-absorbing Steering
15.Electronic Intelligent Key 17.Remore Central Lock
Column

19.Courtesy Lamps on Four 20.Brake Shoe Wear Warning


18.High-mounted Brake Lamp
Doors Device

Auxiliary Point 22.Electrically-controlled Double- 23.Glare-proof Rear View


21. Three Rear Seat Belts
(9 items) curved-surface Rear View Mirror Mirror

24. Anti-theft Steering Wheel


25. Child Safety Lock 26.8-inch Vacuum Booster
Locking mechanism

18
Safety — Necessarily-mentioned Point (5 Items)

• Unique concept will lead to unique vehicle. At the very beginning of the development of Geely CK,
the concept “free driving with safety protection” was implemented, so that confidence can be
placed in the safety of Geely CK.
• Geely CK is equipped with 28 three-dimensional safety protection systems, so that it has become
the undoubted safety pioneer among the vehicles of the same class.

Enclosed Cage-type 4210 Laser Welding Points Integrated Body Side Two Anti-collision Steel ABS+EBD
Beams in Each of Four Doors
Load-bearing Body

19
Safety — 1. Enclosed Cage-type Load-bearing Body

Enclosed Cage-type Load-bearing Body – Communication Skill


The body, composed of many metal structural members which are made of steel plate through stamping and many
large-sized covering parts, enjoys excellent impact resistance, can scientifically the impact force applied in various
angles, and can bring all-around safety to driver and passengers.

Knowledge Base

Importance of Body Structure


The safe structure of vehicle is the guarantee for driving safety. At the very beginning of the manufacturing of a
vehicle, some safety elements have been incorporated in the design, so that Geely CK has the safest body as
compared with the vehicles of the same class.
Classification of Body Structure
Generally, the body structure falls into three types, namely non-load-bearing body, semi-load-bearing body and
load-bearing body.

*Note:
Semi-load-bearing body is a body structure between non-load-bearing body and load-bearing body, wherein the body is
rigidly connected with the base frame by means of welding or bolts so as to reinforce the base frame and make the base
frame partially play the role of vehicle frame. For example, the engine and suspension are mounted on the reinforced
base frame, and body is integrated with the base frame so as to jointly bear load. This structure is essentially a
frameless load-bearing body structure. Therefore, the body structure generally falls in non-load-bearing body and load-
bearing body.

20
Safety — 1. Enclosed Cage-type Load-bearing Body
Knowledge Base

What is non-load-bearing body?


Just as the name implies, a non-load-bearing body means that the body does not bear the load. Speaking in a more
popular way, a non-load-bearing body means that the body is equipped with a crossbeam, most of the load-bearing
task is undertaken by the crossbeam, and the body only plays the packing role.
Operating Principle
This kind of body is mounted on the cross beam along the length direction of the body through several rubber
cushions. The rubber cushions may absorb and reduce the impact and vibration from rugged road, so that the
vibration from road, engine, steering mechanism, transmission mechanism and suspension will not be transmitted
directly to the body, and thus the comfort of the occupants is enhanced.
Disadvantage
The advantage of non-load-bearing body is that the floor of the driver compartment and the passenger compartment
Non-load-bearing body structure is relatively high, which make it slightly inconvenient to get on and get off the vehicle. Generally, non-load-bearing
body is used on trucks, coaches and off-road vehicles.

What is load-bearing body?


Load-bearing body means the body composed of many metal structural members which are made of steel
plate through stamping and many large-sized covering parts. The upper portion of the load-bearing body and
the base frame are processed into an integral structure.

Advantage
Compared with the body structure commonly adopted on other vehicles of the same class of which the upper
portion is separated from the lower portion, the load-bearing body lays a firm foundation for the performance
and collision resistance of the vehicle. As for load-bearing body, high-strength steel is used in its structure. In
the past, only a few high-strength steel was used on vehicle, and most of it was in the form of the short steel
Load-bearing body rod attached to the bumper. Geely CK has adopted the design which is adopted by most of high-end cars, so
Structure of Geely CK that its safety is further guaranteed!

21
Safety — 2. 4210 Laser Welding Points

4210 Laser Welding Points — Communication Skill


The advanced industrial point welding robots imported from Sweden guarantee the
welding quality, increase the rigidity, strengthen and sealing performance of the
vehicle, and ensure the safety of body!

Advantages of Laser Welding


Laser welding is an advanced welding process, whereby various steel plates can be
welded together, the rigidity, strengthen and leakproofness of the vehicle can be
raised, and thus the safety of complete vehicle is also improved!

Meaning of Figure 4210


Too many welding points mean that the steel plate of the body is composed of small
parts, while too few welding points mean that some portions are integrated and are not
compliant with the safety design concept. The 4210 laser welding points on Geely CK
come from the optimized design, are the most reasonable and will guarantee the safety!

Development Trend of Laser Welding


In North America, the application of laser welding is increased at the rate of 150-200
million pieces per year, and it is expected that the total amount will reach 750 million
pieces this year. In the automobile industry, especially in the production of high-end
cars, laser welding has become a standard process!

22
Safety — 3. Integrated Body Side

Integrated Body Side — Communication Skill


This ensures the overall safety of body in case of lateral collision. The integrated side body can effectively disperse the energy from lateral collision, so
that the safety of passenger is guaranteed.
Advantages of Integrated Body Side:
The integrated body side is made of a steel plate through stamping. It can construct to the greatest extent a safe interior space and prevent occupants
from getting hurt in case of lateral collision.
Concept Indispensable for GOA Body
GOA body means that the body has passed the Global Outstanding Assessment (internationally-advanced safety design). The core technology is the
high-strengthen driver compartment and the body structure which can efficiently absorb impact energy. When the vehicle is involved in collision, the
energy-absorbing body and the high-strength driver compartment can effectively absorb the impact energy, and then disperse the energy to each
portion of the body, so as to minimize the deformation of the driver compartment and thus ensure the safety of driver and passengers in the
compartment. The integrated body side plays an important role. In the course of collision, the dangerous extent depends on the speed at which the
energy is transferred, After the vehicle is collided, the integrated body side can quickly transfer the energy to the rear portion and make the rear portion
deform. The high-tension steel plates can well absorb the energy arising from the collision, and their strength and ductility are much higher than those
of ordinary galvanized steel plates. At present, most of these steel plates are imported, and some are manufactured by Baoshan Steel Group. (All the
steel plates used on Geely CK are the high-strength and high-tension quality steel plates manufactured by Korea Pohang and Baoshan Steel Group)
The most obvious advantage of high-tension steel plates is that, in case of lateral collision, they can prevent the body from dividing into two parts and
thus ensure the safety!

23
Safety — 4.
Tow Anti-collision Steel Beams in Each
of Four Doors

Two Anti-collision Steel Beam in Each of Four Doors — Communication Skill


The two high-strength anti-collision steel beams, just like a solid wall, ensure the safety of occupants in the vehicle in case of collision.
Most of other vehicles of the same class adopt the design of single steel beam.

Design Concept
It is well known that, when a vehicle is involved in a lateral collision, its doors may deform under impact, so that the occupants may
get directly injured. In order to improve the safety of the vehicle, two firm steel beams, commonly called as side door anti-collision bar,
are mounted in each of the four doors of Geely CK.

Safety Protection
The role of anti-collision bar is as follows: When the side door is collided, the firm anti-collision bar will greatly reduce the
deformation of the side door, so as to reduce the injury incurred by occupants. This is also the safe equipment only available on
high-end cars.

24
Safety — 5. ABS+EBD

Role of ABS
ABS is the abbreviation of anti-lock brake system. At first, ABC was used on airplane, and now it has become the standard equipment of high-end
cars. It is well known that, when braking the vehicle, the brake pedal can’t be pushed down with one step, rather, the braking operation should be
carried out in several steps, with the brake pedal pushed down and released in turn, until the vehicle finally stops. In the course of emergency braking,
however, it is always necessary to stop the vehicle immediately, and it is very desirable that the vehicle can be stopped with one step. In such case,
owing to the fact that the wheel may be locked up and stop rotating, the vehicle may be involved in dangerous situation, such as loss of turning ability
caused by locked front wheels and rear-end whipping caused by locked rear wheels. ABS is mounted for the purpose of settling the problem that
wheels may be locked up in the course of braking operation. A vehicle equipped with ABS can effectively maintain the wheels in rotating state rather
than locked up, so that the stability of vehicle in the course of braking operation and the braking performance of vehicle under poor road conditions
are greatly improved.
Operating Principle
ABS continuously detects the rotating speed of each wheel with the help of the rotating speed sensor mounted on each wheel or transmission shaft,
calculates the slip ratio of each wheel through a computer (whether a wheel is locked up is judged on the basis of skip ratio), compares the
calculated value with the ideal skip ratio, decides to increase or decrease the brake pressure, and then orders the actuating mechanism to adjust the
brake pressure in a timely manner, so as to maintain the wheels under ideal braking conditions. Therefore, ABS can get the wheels always braked
under the condition that slight skip occurs rather than locked up, so as to achieve the goal of improving the braking performance.

With ABS
Braking
Point

Without ABS

Diagram of Role of ABS

25
Safety — 5. ABS+EBD

Operating Background of EBD


EBD is the abbreviation of electric brake force distribution. When the vehicle is being braked, the conditions of the ground area to which the four tires are adhered may vary
from each other. For example, in some cases the left front wheel and right rear wheel are adhered to dry cement ground while the right front wheel and the left rear wheel are
adhered to wet or muddy ground. This situation may cause difference among the four wheels in friction force between ground in the course of braking operation and then the
vehicle may skid, tilt or roll over.

Operating Principle of EBD


The operating principle of EBD is detailed as follows: At the moment that the vehicle is being braked, a high-speed computer will be used to sense conditions of the ground to
which the four wheels are adhered and then calculate the friction force of each wheel; the braking devices on the four tires will then carry out braking operation in different
modes and forces on the basis of the calculation result, and continuous adjustment to braking mode and braking force will be made in the course of movement, so as to match
the braking force with the friction force and thus ensure that the vehicle is stable and safe.

Without
ABS+EBD — Communication Skill
ABS+EBD The dual safety configuration of Geely CK. These two system, by cooperating with each other,
may prevent the wheels from being locked up, avoid rear-end whipping and sideway of vehicle in
the course of braking operation, and at the same time accurately maintain the running direction; in
the course of emergency braking, these two systems may keep the vehicle stable and reduce the
With braking distance, so as to ensure the safety of vehicle.
ABS+EBD

Diagram of Role of ABS+EBD

26
Safety — Professional Verification
• Adhering to the safety concept which is in line with the international practices, Geely CK took the lead in passing the two
national collision standards and the ECE Standard Collision Test and also successfully passed the U.S. Top Collision
Test, which means its safety reaches the internationally-advanced level.

The ECE Test has been successfully passed in one The U.S. Top Collision Test has been successfully
attempt passed
(This indicates that, the body of Geely CK is of good safety,
(This is the first time that a domestically-manufactured
and Geely CK has satisfied the safety requirements as
specified in the two compulsory collision standards
vehicle passes the international top collision test, which
promulgated by China and takes the lead in meeting the embodies the international-level safety of Geely CK)
safety commitment given to consumers)

* Note: Double-collision standards mean the two compulsory national


standards published by the beginning of this year the Protection for
Occupants in Lateral Collision and the Safety Requirements on Fuel
System of Passenger Vehicles in Rear-end Collision. In order to protect
the safety of driver and passengers, no passenger vehicle which fails to
comply with the collision safety regulations may be put into the market.

Driver compartment: The Front passenger compartment: Right side after collision:
Front end after collision: The The airbag has exploded, the
airbag has exploded, the roof The rear portion of the
driver compartment is still The windscreen is not broken door can be opened, and there
is slightly deformed, the door body is intact
intact is enough space at foot
is intact and can be opened location
27
Safety — Secondary Point (12 items)

Front-end Energy-absorbing Area/Rear-end Energy-absorbing Area —


Communication Skill
Both the front and rear ends adopt the double-layer anti-collision safety design. The first layer is the
front and rear bumpers which are made of highly ductile materials and will serve as cushion by
absorbing impact force in case of violent collision; the second layer is the front and rear portions which
are made of enclosed and seamless steel beams and will absorb to the greatest extent the impact
force and thus ensure the safety of passengers in passenger compartment.

High-strength Columns A, B and C — Communication Skill


By introducing the internationally-advanced design concept, all the columns A, B and C are designed as reinforced energy-
absorbing type and can effectively protect the driver and passengers in case of collision. This safety design has made Geely CK
surpass other vehicle of the same class and overtake top imported vehicles.

Double-flute Design of Engine Hood — Communication Skill


The internationally-advanced European-style design can increase the strengthen of engine hood, cushion
impact force, effectively reduce wind resistance and make the vehicle beautiful and graceful.

10. Three-section Door Limiter — Communication Skill


The door design for high-end cars has been adopted, so as to meet various needs of driver and passengers on door
opening angle, especially when the door is to be opened with the vehicle parked on a slope. Sometimes the driver or
passenger can't hold the door because their hands are occupied by articles, and then they have to put down the articles or
fix the door with their foot for getting in or out of the vehicle smoothly if the vehicle is equipped with traditional doors, and
occasionally they may be squeezed by the door. With this design which has taken the needs of user into full consideration,
you may choose the appropriate door opening angle on the basis of your actual needs.

28
Safety — Secondary Point (12 items)

Double Front Airbag — Communication Skill


Two airbags are mounted for driver seat and front passenger seat. When the vehicle is involved in a
collision, the airbags can be activated in time, so as to reduce the impact force, protect the breast and front
side of occupants, and raise the safety of occupants.

Front Three-point Pretensioned-type Height-adjustable Seat Belt — Communication Skill


Upon the occurrence of collision, the pretension device will get activated immediately, and then the seat belt will be
tensioned quickly and fix the passenger onto the seat firmly, so as to prevent to the great extent the driver and
passengers from incurring secondary collision and avoid the accidental injury caused by airbag in operation. When the
tensile force of the seat belt exceeds the pre-determined limit, the tensile force limiter will immediately reduce the
locking force of the seat belt, so as to prevent the pressure applied on the breast of occupants from becoming
excessively high. This will reduce the sprain of occupants’ breast in the course of accident.

Environmentally-friendly Nontoxic Interior Trim — Communication Skill


Most of the interior and exterior trimming materials are environmentally-friendly materials which are
nontoxic, odorless and flame retardant, so that the health of occupant, especially children is well
protected.

29
Safety — Secondary Point (12 items)

Electronic Intelligent Key — Communication Skill


The security design which has integrated 7 functions including lamp switch-off delay, remote window
closing, remote door unlocking, remote door locking, anti-theft system activation, anti-theft system
disactivation and vehicle searching at night ensure the security of your vehicle.

Energy-absorbing Steering Column — Communication Skill


The advanced collapsible design is adopted. When the steering column is involved in collision, it will
collapse, disperse the impact force and sufficiently absorb the impact force. By preventing the steering
column from bursting out and impacting the driver and reducing the force applied by the steering wheel
on the driver, the driver will be well protected.

Central Locking System — Communication Skill


When the vehicle speed exceeds 30km/h, the four doors will be locked up automatically. If any door is not closed properly, the
horn will sound, so as to ensure the safety of driver and passengers as well as the safety of their belongings. For example, we
often find on road that many running vehicles have their doors unclosed but their drivers have no idea about that, and this
situation involves great hidden danger; in addition, if no door-opening action is carried out within 30 seconds after any door is
unlocked owing to disoperation on remote controller, the door will be locked automatically, so that the anti-theft effect is further
improved.

30
Safety — Auxiliary Point (9 items)

High-mounted Brake Lamp Courtesy Lamps on Four Three Rear Seat Belts
Doors

Electrically-controlled Anti-theft Steering Wheel


Double-curved-surface Dimming Rear Locking Mechanism
Rear View Mirror View Mirror

8-inch Vacuum Child Safety Door Brake Shoe Wear


Booster Lock Warning Device

31
Freedom
7 items

Category Item

Necessarily-mentioned 3.European-style Black-


Point 1.Decent and Graceful European-style 2. Clear and Dynamic Side
Streamlined Body Line background Barrel-type
(3 items) Headlamp

6. Simple, Delicate and Dynamic


4.Robust Front Face Design 5.Smooth Nose Line
Auxiliary Point Tail Design
(4 items) 7. Simple and Decent Combination Tail
Lamp

32
Freedom — Necessarily-mentioned Point

• The outline of Geely CK, designed into European streamlined fashionable style, is decent, simple and graceful and will
remind you of the enjoyment on free and perfect life!

Decent and Graceful Clear and Dynamic Side Line European-style Black-background
European-style Barrel-type Headlamp
Streamlined Body

33
Freedom — 1.Decent and Graceful European-style
Streamlined Body

Decent and Graceful European-style Streamlined Body — Communication Skill


The design of complete vehicle is European-style and fashionable, and the smooth nose line and outline
generate a comfortable visual effect.

Characteristics of Body — Compliant with aerodynamic principles


The European-style streamlined body of Geely CK complies with the aerodynamic principles and can
effectively reduce the wind resistance, so that you can enjoy the pleasure from free driving; in addition,
the beautiful curves on the whole body shows the streamlined, simple and dynamic style, and make
you feel that the vehicle is capable and active.

Knowledge Base
What is streamlined body
The modern vehicle designers, by adopting the aerodynamic principles, design the curve of vehicle body as clear and smooth as
possible, so that the air current will be changed or directed, the head-on air current will bypass the body easily, and thus the air
resistance will be reduced and the stability of the vehicle will be enhanced. This kind of body of which the air resistance coefficient is
very small can be called as streamlined body.

Streamlined bodies vary from each other in streamline extent, which is generally expressed by streamline coefficient. The half value of
wind resistance coefficient CD is taken as the value of streamline coefficient C. If the wind resistance coefficient of a vehicle is 0.30,
then its streamline coefficient is 0.15. Just like the wind resistance coefficient, the lower the streamline coefficient is, the better the
vehicle is.

The streamlined body can not only reduce the wind resistance, but also beautify the appearance and make the vehicle more dynamic.
Therefore, more and more cars adopt the streamlined body.
The earliest streamlined vehicle in the world is the Airflow car launched by Chrysler in 1934. The outline of this car was designed
strictly in accordance with the aerodynamic principles, and this car was even tested in wind tunnel as if it is a airplane. Since then,
automobile manufacturers realized that the streamlined vehicle has great potential, and more and more streamlined vehicles are put
into the market.

34
Freedom — 2.Clear and Dynamic Side Line

Clear and Dynamic Side Line


The body side is clear, gentle and smooth, but is also dynamic and fashionable!

Geely CK

High-grade Design Style

Designed by adopting the concept for high-end cars, the side line on body of Geely CK is streamlined
and dynamic, embodying the style of freedom and enjoyment.

Benz

35
Freedom — 3. Eueopean-style Black-background
Barrel-type Headlamp

European-style Black-background Barrel-type Fashionable Headlamp — Communication Skill


This is another highlight on the complete vehicle. The European-style black-background barrel-type headlamp
makes you feel amicable, frank and mysterious, embodying the delicate and sober style of the vehicle.

Geely CK

European Style
Just like the headlamp on MMW vehicles, the headlamp on Geely CK gives a sober and mysterious
feeling. Supported by the streamlined European-style body, the headlamp is virtually an artwork. This
reflects the value of the efforts made by more than 400 researchers in developing Geely CK!

Meanwhile, this fashionable design is also recognized by the world. In addition to various prizes
domestically obtained, Geely vehicle has also won prizes internationally. In 2007, Geely vehicles were
exhibited on Frankfort Automobile Exhibition, ending the history that no Chinese enterprise has ever
New BMW 7 Series participated in this exhibition; in 2006, as the only Chinese brand, Geely participating in 2006 North
American International Automobile Exhibition, and obtained the special prize — solver diamond prize
awarded by the organization committee of this exhibition. All of these prove that Geely CK has won
recognition and praise domestically and internationally!

36
Freedom — Auxiliary Point (4 items)

Robust Front Face Design Smooth Nose Line

Simple, Delicate and Simple and Decent


Dynamic Tail Design Combination Tail Lamp

37
Enjoyment
16 items

Category Item

1.Brand-new Artistic-style 3. Integrated Instrument Board


Necessarily- 2. Electronic Intelligent Key
Light beige/Grey Interior Trim and Console
mentioned Point
(5 items)
4. Wiper Vibration Damping Device

Secondary Point 7. Cable-controlled Boot


5. Three-ring Flush-type Instrument 6. Remote Central Lock
(3 items) Cover/Fuel Tank Cover
9. Article-placing Plane and
8. Adjustable Driver Seat 10. Front/rear cigarette lighter
Decorative Speaker Cover
Auxiliary Point
11. Rear Reading Lamp 12. Glasses Box above Driver 13. Tool Groove in Boot
(9 items)
15. Storage Box in Central
14. Storage Box on Each of Four Doors 16. Boot Spring Support
Handrest between Front Seats

38
Enjoyment — Necessarily-mentioned Point(5 items)

• The brand-new artistic-style light-colored interior trim of Geely CK is in line with the international fashion trend. The
interior trim, together with more than 20 human-orientation devices and convenient operation, will let you enjoy the
endless driving/riding pleasure.

Brand-new Artistic- Integrated


Electronic Intelligent Key Wiper Vibration Damping Device
style Light beige/Grey Instrument Board
Interior Trim and Console

39
Enjoyment — 1. Brand-new Artistic-style Light beige/Grey
Interior Trim

Brand-new Artistic-style Light beige/Grey Interior Trim — Communication Skill


The interior trim is designed in the European fashionable style, fresh and graceful; it
will generate a comfortable and harmonious visual effect.

The collocation of light beige and grey makes the interior environment clear and
fresh. The design that upper portion is in deep color and the lower portion is in
light color generates a better visual effect.
The control area is grey, and this can reduce reflection when the sunlight is strong,
so as to prevent your sight line from being affected in the course of driving.
Other portions are light beige, in the same color as the interior trim of BMW vehicles.
This design makes you stand in the front of the fashion.

40
Enjoyment — 2.Electronic Intelligent Key

Electronic Intelligent Key —Communication Skill


The security design which has integrated 7 functions including lamp switch-off delay,
remote window closing, remote door unlocking, remote door locking, anti-theft system
activation, anti-theft system deactivation and vehicle searching at night is a safe, scientific
and intelligent device which will not only enable you to enjoy the driving pleasure, but also
ensure the security of your vehicle and make it convenient for you to operate your vehicle.

Role
The electronic intelligent key which has anti-theft function is a highlight of Geely CK. It
integrates 7 functions including lamp switch-off delay, remote window closing, remote
door unlocking, remote door locking, anti-theft system activation, anti-theft system
deactivation and vehicle searching at night. If you turn the wheel after pulling out the
key, the steering wheel will be locked up automatically, so that no other person can
move the vehicle; even if any window remains unclosed after the engine is shut down,
this problem can be settled with one touch. These are the high-tech and human-
oriented design provided by Geely CK, and will enable you to fully freely enjoy the
driving and riding pleasure. This is also the design and configuration which can be
found only on high-end cars.

41
Enjoyment — 3.Integrated Instrument Board and
Console

Integrated Instrument Board and Console — Communication Skill


With the outline harmoniously matching with the color, the instrument board and
console will make you fell fresh and remind you of the unlimited creative ideas.

Harmoniously Matching: European-style Luxurious Instrument Board


The instrument board adopts the European-style outline, simple and clear. Two colors are
adopted for the instrument board of Geely CK, with its upper portion being black. This design
can reduce reflection when the sunlight is strong, so as to prevent your sight line from being
affected in the course of driving. The human-oriented streamlined design, which is also
adopted on BMW vehicles, leads to clear lines and larger interior space.
Unlimited Creative Idea: European-style Console
The console is designed to be simple and clear. All operations are considerate: The layout of
air conditioner, audio system, storage box, cigarette lighter and ash tray are carefully designed,
and the driving safety and operating habits are taken into full consideration.

42
Enjoyment — 5. Wiper Vibration Damping Device

Wiper Vibration Damping Device — Communication Skill


With the four-section structure, the wiper can adapt itself to different rainfall amounts,
cover more area and wipe water in a more thorough manner, so that you can enjoy
the driving pleasure even in heavy rainfall. The pleasure from free driving always
stays with you!

Role
The vibration-damping pressurized large-sized wipers ensure that the vehicle will not
be affected by wind resistance when running at high speed. The water-wiping
pressure is increased, so that the water-wiping effect is enhanced. With the four-
section structure, the wiper can adapt itself to different rainfall amounts. The two
wipers cover more area and wipe water in a more thorough manner, so that clear
sight line is ensured even in rainy days.

43
Enjoyment — Secondary Point (4 items)

Three-ring Flush-type Instrument — Communication Skill


The background of the three-ring flush-type cold-light instrument panel is white, which leads to high visual
resolution; the press keys of various service functions are designed and arranged on the basis of ergonomic
principles, so as to enable you to immediately obtain the data from instrument even when you are driving at
high speed or in face of the sunlight. In addition, the instrument is equipped with trouble warning devices
including engine trouble warning light, so that you will always have well in hand the conditions of the vehicle
in the course of driving.

Cable-controlled Boot Cover/Fuel Tank Cover — Communication Skill


The driver may easily open the boot and the fuel tank cover without getting out of the vehicle or pulling out the key,
so that unnecessary shut-down of engine can be avoided, the economic efficiency will be increased and the usage
will be more convenient. This is also the design which is only adopted on high-end cars, and it makes the driving
more free and comfortable!

Remote Central Lock — Communication Skill


This function can avoid the situation that you have to lock the doors with key after shutting down the engine.
By pressing the remote controller gently, you will have the doors locked. This makes the operation more
convenient.

44
Independence
7 items

Category Item

Necessarily-mentioned 1. Engine independently developed on the 2.Transmission with 3.Low fuel consumption
Point basis of internationally-advanced independently intellectual and high economic
(5 items) technologies property rights efficiency
(To be explained item by
item) 4. No.1 Performance Price Ratio 5.Ten major honors

Secondary Point
(2 items)
6.Guaranteed quality 7. Many strong power systems
(Function and role are to
be explained)

45
Independence — Necessarily-mentioned Point (5 items)

• Geely CK, as a vehicle model developed by more than 400 senior researchers in Geely Automobile Research Institute through
great efforts on the basis of many internationally-advanced technologies, is equipped with the engine and transmission which are
independently developed and has excellent performance, has successfully passed the strict tests in the market, and has won over
general recognition.

Geely CK Cowin/Fulwin
Geely CK Cowin/Fulwin

L or above

Geely CK
Average Fuel
Consumption (L/100km)

Engine Independently Transmission with Independent Low Fuel Consumption and No.1 Performance Ten Major Honors
Developed on the Basis of Intellectual Property Rights High Economic Efficiency Price Ratio
Internationally-advanced
Technologies

46
Independence — 1.Engine
Independently Developed on
the Basis of Internationally-advanced Technologies

Engine Independently Developed on the Basis of Internationally-advanced Technologies ——


Communication Skill
This engine is developed by Geely on the basis of the advanced technologies of similar engines at
home and abroad, in particular the latest electronic fuel control system technology from Germany-
based Bosch, is a domestically-advanced high-performance gasoline engine, and has passed the high-
temperature, extremely-cold and high-altitude performance tests.

Type and Characteristics


Geely CK is equipped with the M7.9.7 fuel injection ECU system newly developed by Germany-based
Bosch. The inline 16-valve 4-cylinder engine is technologically mature, has successfully passed various
strict tests carried out by the competent authorities of China, and is of stable and reliable quality. The
maximum speed exceeds 170km/h, the powerful engine provides the vehicle running at high speed with
sufficient backup power, so that the dynamic performance of the vehicle at low speed is improved, and
the stability of the vehicle is very high. Near 5 million sets of engines developed with this technology
have been sold, among which over 500,000 sets have been sold domestically.

Strictly-tested Powerful Engine


With respect to Geely CK, Geely has carried out strict tests on the complete vehicle and the
engine. The engine has gone through bench tests, while the complete vehicle has gone through
high-temperature, extremely-cold and high altitude performance tests, with the test sites
including Turpan in Xinjiang where the temperature is as high as 50℃ and Heihe in Heilongjian
where the temperature is as low as -35℃.

47
Independence — 2.Transmission with Independent
Intellectual Property Rights

Transmission with Independent Intellectual Property Rights —— Communication Skill


This is the first automatic transmission in China which enjoys the independently intellectual
property rights, of which the engagement condition is good, stable and smooth, reaching the
international level!

Performance
Surely the smoothness of the gear-shift operation will deeply impress you. The shift to each
gear is easy, clear and convenient, and the gear-shift mechanism needs no more breaking in,
so that the fuel economy of your vehicle is improved. The perfect coordination between
transmission and engine will satisfy your highest requirements. Geely Geely CK has run over
many dangerous paths, rugged roads and harsh desert, and its excellent performance has been
tested!

Independence
The industrialized production of the automatic transmission independently developed by Geely
has been realized. Since then, the awkward situation that China’s automobile industry has to
depend on imported automatic transmission or uses foreign intellectual property rights by means
of Sino-foreign joint venture is finally changed. The significance of this breakthrough is that
Geely fully masters the core technologies and principles and has constituted a technical platform
for research on automatic transmission in China.

48
Independence — 3. Low Fuel Consumption and High
Economic Efficiency

Geely CK Cowin/Fulwin
<N=267> (%) <N=1021> (%)
4-4.99L 0.0 0.0
5-5.99L 2.1 0.0
6-6.99L 40.9 5.1
7-7.99L 33.1 14.7
8-8.99L 20.1 48.7
9-9.99L or above 3.0 21.2
10L or above 0.7 10.4
Average Fuel Consumption 7.01 8.46
(L/100km)

Low Fuel Consumption and High Economic Efficiency ——Communication Skill


The engine mounted on Geely CK enjoys the optimal displacement for economic cars, the fuel
consumption is relatively low among all vehicles of the same class, and these lead to the high
economic efficiency.

49
Brief Introduction to
Improvement on Geely CK
2008 Model

50
Brief Introduction to Improvement on Geely CK 2008 Model

7 Major Improvements + 56 Amendments


Seven major improvements have been made on 07 Geely CK,
and 4 major sales pitches are summarized.

Breakthrough in appearance Fully Upgraded


Mobile·Robust·Silent·Beautiful
Improvement on interior trim
Improvements

Smooth gear-shift operation


7 ‹ Mobile: Mobile and Free
Major

NVH (noise) improvement


‹ Robust: Safe and Firm
Improvement on safety
‹ Silent: Silent and Fresh
Improvement on air-conditioning effect ‹ Beautiful: Beautiful and
Improvement on rear suspension
Comfortable

51
Mobile

Feature Benefits
Save fuel —— The engine power is not directly consumed, so
that 3 more horsepower can be used to drive the vehicle;
the electric power steering gear will not consume energy when
the vehicle is in straight-line running, and 70% of the running is
straight-line running, so that the consumption on engine power is
reduced by about 3-5%.
Save efforts —— The operation of steering wheel is more
convenient, easy and free;
Save worry —— The noise from hydraulic power steering system
Mobile is avoid, and it is unnecessary to worry about the leakage of oil;
EPS (electric power Improve safety —— When the running speed increases, the
(Mobile and free) steering system) is intelligent electric power will decrease automatically; when the
Improvement of adopted speed exceeds 80km/h, the electric power will be cut off
operability automatically, so as to increase the stability in running direction.
When the system fails, the vehicle can still be operated normally
(When the hydraulic system fails, the steering wheel becomes
very heavy, and it is almost impossible to operate the vehicle
normally). The steering wheel will return to central position in a

more smooth manner.

At present, it has become a trend for medium-and high-end cars


such as BMW and Honda to be equipped with EPS and EPS.

52
Mobile

Feature Benefit
The JL-S148 manual transmission newly developed
by Geely has definitely arranged gears, so that the
gear-shift operation is more convenient and smooth;
The fuel consumption is obviously lowered, the
acceleration performance is obviously enhanced, the
Geely 148 gear-shift comfort is obviously raised and the gear-
transmission is shift noise is obviously reduced.
Mobile adopted On 1.3L 08 Geely CK, the matching between engine
(Mobile and free) and transmission has been improved, and the speed
Improvement of ratio has been adjusted and is the same as that of
operability 1.5L model, so that the fuel consumption is reduced .
For detailed information, please refer to the figure on
the next page.
The gear-shift operation is more convenient, easy and smooth,
Soft shaft controlled Without the clutch cable, the trouble rate is lowered .
hydraulic clutch, soft The design is generally adopted on high-end cars such as
shaft is adopted
Japanese brand vehicles and German brand vehicles

53
Fuel Consumption Comparison Test between Geely
CK and Vios
Fuel Consumption

Vios

Polynomial (Vios )

Polynomial

Polynomial

Vehicle
Speed

Date Source: Vehicle comparison test carried out by Ninbo Technology Department
54
Robust
Feature Benefits

ECE collision test is different from ordinary collision tests:


After the collision test is carried out, ECE will visit the manufacturer and
inspect whether the same components are used on the vehicle collided ——
this has made ECE collision test become the most prestigious collision test
Passing several ECE collision tests
in the world.
This can also be used to explain why Teana can obtain 5-star rating in
CNCAP collision test even though its chassis may break in the course of
collision.
The only domestically-manufactured vehicle model which has successfully
Passing the US Top Collision Test
passed this test
Complying with the two compulsory
Robust national collision standards

(Safe and frirm) Cross beam of engine compartment


The impact resistance of the engine compartment is increased
is displaced forwards
Improvement of
28 three-dimensional safety The active and passive safety measures improve the safety of the complete
safety protection designs vehicle
The design concept adopted is the same as that of Toyota Corolla.
The cross beam of the combined anti-twist beam type suspension bears the
toss caused by the road and the torsion force caused by the tilting of turning
vehicle, so that the vibration damper will bear no lateral force and will make
vertical movement only. This will not only prolong the service life of vibration
Combined anti-twist beam type
damper, but also optimize the operability of the complete vehicle.
suspension is adopted
When the vehicle is turning at high speed, even if the situation that the road
adhesion of rear wheels is insufficient occurs, the posture of the body can
be corrected quickly by turning the steering wheel in opposite direction, so
that no feel that the vehicle is out of control can occur, and the driving safety
is improved.

55
Silent
Feature Benefits
The resonance of the complete vehicle is reduced
Hydraulic engine Generally, this method which will increase costs will not be
Active suspension used on ordinary cars, and only high-end cars will be
equipped with hydraulic engine suspension for the purpose
noise of raising the noise-insulating effect
Silent reduction
The hydraulic and soft shaft design avoids the another
(Silent and fresh) Eliminate common problem of cable-type clutch — noise pollution
Improvement of or reduce Adoption of hydraulic
clutch All other vehicles of the same class are equipped with cable-
comfort the effect type clutch, and hydraulic clutch is the configuration for high-
of noise end cars
sources Austria-based Magna, a famous design company, has been
Improvement of intake
employed to carry out optimization design for the intake pipe,
pipe
so that the noise from intake pipe is effectively reduced

Note: Austria-based Magna and Taiwan-based Fuxin are employed to participate in improving the
noise-reducing performance of 08 Geely CK

Intake Pipe Idle 2000 3000


rpm rpm
Before 49 56.5 61
Improveme
nt
After 47 54.8 59.5
Improveme
Original rubber Hydraulic suspension Improved intake nt
suspension mechanism is adopted pipe Difference 2 1.7 1.5
mechanism after improvement 56
Silent
Feature Benefits
All process holes are blocked, and all sealing
The noise is prevented from being transmitted into
rings are in interference fit with the sealed
the vehicle through process holes
parts
Firstly, these materials are mainly used in driver
Passive compartment for the purpose of isolating the noise
The internationally-advanced sound insulating from engine
noise material (BMF) and sound absorbing material
Secondly, these materials are mainly used on high-
Silent reduction (PVC) are adopted
end cars for isolating noise
(Silent and fresh) Use Thirdly, these materials are environmentally friendly
Improvement of effective The transmission of noise in cavity (mainly in the
The cavities in the body are filled with
comfort materials to expansion-type rubber pieces
upper portion of the body) is blocked up and the
noise is absorbed
insulate or
reduce noise Three large cavities are filled with injection-
The noise from the bottom of the body is effectively
purpose PU foaming material in stead of
isolated
expansion-type rubber pieces.
The damping sheet of complete vehicle has
gone through optimization design

Blocked-up process holes Sound-reducing plate Cavity in the bottom of vehicle 57


attached to roof filled with PU foaming materials
Beautiful

Feature Benefits

European-style headlamp design


Front The round lamp design improves the dynamic sense of the
complete vehicle

Appearance The design of central line on the tail improves the dynamic
sense of the complete vehicle;
Rear The spoiler on the tail not only improves the dynamic sense of
the complete vehicle, but also direct the air current and
Beautiful reduce the wind resistance

(Beautiful and The design concept for


The dynamic performance of the complete vehicle is improved
comfortable) coupe is adopted
Beautification of
Round wind outlet The problem of blind angle is settled
appearance and
interior trim Dual-color interior trim of
which the upper portion is
Interior trim Both the safety and comfort are taken into consideration
in deep color and the lower
portion is in light color
The instrument light design which is only adopted by coupe
improves the dynamic sense of the complete vehicle, and also
New-type instrument light
makes it easy to master the operating conditions of the
vehicle

58

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