ELECTRICAL

FLEETRITE
®

THE RITE PARTS, RIGHT NOW.

2 | FLEETRITE | ELECTRICAL

RITE
For more than 40 years, Fleetrite has provided quality parts for all
vehicle makes and models to customers at competitive prices. Our
parts are sold at more than 700 International Truck and IC Bus dealer
locations nationwide. Every part is Navistar aftermarket quality
approved, and is covered by a one-year parts and labor warranty.
FROM THE START.
THE RESULT: You get everything RITE the first time.

 BATTERIES

 ROTATING ELECTRICS:
ALTERNATORS
STARTERS

 TRAILER CABLES AND AIR LINES

 FLEETRITE | ELECTRICAL | 3

RITE
ALTERNATOR
FLEETRITE® PARTS ARE NAVISTAR® AFTERMARKET QUALITY APPROVED
For all makes of vehicles, Fleetrite® delivers quality parts at competitive prices. And
they've been doing so for more than 40 years. Not only do they offer a one-year parts
and labor warranty, but they're also sold at more than 700 International Truck and IC Bus
dealer locations nationwide. To find the dealer nearest you, visit www.fleetrite.com.

THE RITE PARTS, RIGHT NOW.

4 | FLEETRITE | ELECTRICAL

HEAVY-DUTY BATTERIES
QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON
Fleetrite® batteries, manufactured by Exide Technologies®, are built for
strong, reliable performance. All batteries meet or exceed many OEM
ratings with up to 925 cold cranking amps (CCA) and 180 reserve
capacity (RC) minutes. Flooded anchor bonding provides vibration
protection. All Fleetrite heavy-duty batteries add performance
stamina to meet every trucking demand, climate or condition.

A ANCHOR BONDING E PATENTED CALCIUM/LEAD ALLOY G

Premium epoxy flooded bonding provides Maintenance-free performance can H
superior protection against vibration by be achieved under normal operating F
anchoring elements to bottom of container. conditions, thanks to a patented
calcium and lead alloy combination.
B REINFORCED CASE AND COVER HEAVY DUTY BATTERIES
F INBOARD LUG DESIGN Features/Benefits
Ribbing offers superior resistance to B
D A ANCHOR BONDING: Provides superior
impact and vibration, allowing the case With lugs positioned inboard, there protection against vibration with premium epoxy
flooded bonding that anchors elements to bottom
and cover to exceed the most stringent is a stronger resistance to vibration, and of container.
vibration requirements. CCA performance is increased through B REINFORCED CASE AND COVER: Exceeds
C
E A requirements. Ribbed
a shortened current path. the most stringent vibration
container offers superior resistance to
impact and vibration.*
D
C WAFFLE BOTTOM C WAFFLE BOTTOM: Strengthens case.
G THREADED OR SAE AUTO POSTS Reduces stress deformation and resists punctures
The bottom’s waffle design reduces from stones and foreign objects.

stress deformation, resists punctures The battery’s posts allow for easy D POLYETHYLENE SEPARATED PLATES:
from stones and foreign objects, and replacement as well as the exact Virtually eliminates shorts from plate contact and
E

normal material shedding.

strengthens the case overall. fitting of original equipment.

E PATENTED CALCIUM/LEAD ALLOY:
Affords maintenance-free performance under normal
operating conditions. H UNI

D POLYETHYLENE SEPARATED PLATES H UNIQUE MANIFOLD VENT SYSTEM F IN-BOARD LUG DESIGN: Improves resistance
virtu

to vibration and shortens current path to help I EAS

Through the use of plate separation, Due to the vent system’s distinctive increase CCA performance. suitc
easy
shorts from plate contact and normal design, all corrosion is virtually eliminated G THREADED OR SAE AUTO POSTS: Allows featu
for easy replacement and exact original equipment Case
material shedding are virtually eliminated. from the battery’s terminals. fitment. and

Part
Number

FLTBT31650A
BCI RC Dimensions: Inches (mm) FLTBT31650S Terminal Details
Fleetrite CCA
Group Min. Terminals
31 FLTBT31750S
SAE AUTO THREADED
Part Number @ 0˚ F FLTBT31925A
Size @ 80˚ F L W H FLTBT31925S

FLTBT31650A 650 180 13 (330) 6 3⁄4 (171) 9 5⁄16 (237) SAE Auto
Exide uses a comprehensive business appr
TBM includes manufacturing and distributio
FLTBT31650S 650 180 13 (330) 6  ⁄4 (171)
3
9  ⁄16 (240)
7
Threaded of battery materials, and use of those mater
RECYCLE WITH EXIDE.
CALL 1-800-START-IT. Exide Technologies recycles sufficient lead t
31 FLTBT31750S 750 180 13 (330) 6 3⁄4 (171) 9 7⁄16 (240) Threaded lead recyclers in the world, returning the ma
Exide Technologies’ batteries are recyclable
FLTBT31925A 925 180 13 (330) 6 3⁄4 (171) 9 5⁄16 (237) SAE Auto
E IN TH E U
AD S

FLTBT31925S 925 180 13 (330) 6 3⁄4 (171) 9 7⁄16 (240) Threaded Made in the USA with some
A
M

imported components
A RY
E XI D

Claims made vs. conventional flooded

RS

12
E

5t h
ANNI VE

Made in the USA with some imported components

* Claims made vs. conventional flooded

For more information on recycling and nationwide warranty

terms, visit us at www.exide.com or call 1-800-START-IT.
 FLEETRITE | ELECTRICAL | 5

EXTREME CYCLER 200 BATTERY

QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON
The Fleetrite ® Extreme Cycler 200, manufactured by Exide
Technologies ®, meets the increasing power demands that drivers
want while fully complying with anti-idle laws across the country.
With greater cycling capabilities, reinforced case design, a unique
manifold vent system and more, the Extreme Cycler 200 is
engineered to get you started and keep you going longer.

A GLASS MAT LINED C ROBUST HIGH-DENSITY PLATES

ENVELOPE SEPARATORS
Plates are made with high-density, high- D
The double-insulated polyethylene acid absorption paste and are significantly
separators with glass mat lining reinforce thicker than conventional flooded lead-
paste adhesion, providing superior paste acid battery plates — making them more
retention for longer cycle life. The robust and durable, and adding to cycle life. HEAVY DUTY BATTERIES
separators are microporous, allowing for
Features/Benefits
an efficient discharge and recharge — D MANIFOLD VENT COVER SYSTEM A ANCHOR BONDING: C Provides superior
plus, the microribbed edges dramatically A protection against vibration with premium epoxy
flooded bonding that anchors elements to bottom
A single-port manifold venting system
reduce the possibility of a short circuit. B of container.
provides superior acid retention — B REINFORCED CASE AND COVER: Exceeds
even on steep grades — and reduced the most stringentEvibration requirements. Ribbed
container offers superior resistance to
B SILVER ALLOY CAST POSITIVE GRIDS
corrosion from gassing. impact and vibration.*
D

Exide’s patented silver alloy cast C WAFFLE BOTTOM: Strengthens case.

Reduces stress deformation and resists punctures
construction reduces corrosion under E VIBRATION PROTECTION
from stones and foreign objects.

high-heat conditions, contributing to D POLYETHYLENE SEPARATED PLATES:

Flooded epoxy anchor bonding Virtually eliminates shorts from plate contact and
E

longer life. The efficient radial pattern of normal material shedding.

reduces the possibility of element
the grids delivers quicker starts, and full E PATENTED CALCIUM/LEAD ALLOY:
movement caused by high vibration Affords maintenance-free performance under normal
perimeter frame rails provide increased operating conditions. H

during severe operating conditions.

durability. Also, the small grid “windows” F IN-BOARD LUG DESIGN: Improves resistance
The combination of anchor bonding to vibration and shortens current path to help I
improve paste retention, a key to increase CCA performance.
with our robust container and cover
increased cycles. G THREADED OR SAE AUTO POSTS: Allows
minimizes the potential for damage for easy replacement and exact original equipment
fitment.
to plates or breaks in connectors —
helping extend battery life.
Part
Number

3X 1.5X
FLTBT31650A
BCI RC Dimensions: Inches (mm) FLTBT31650S
Fleetrite CCA 31 FLTBT31750S
Group Min. Terminals
Part Number @ 0˚ F
FLTBT31925A

Size @ 80˚ F L W H FLTBT31925S

31 FLTBT31700SHC 700 200 13 (330) 6  ⁄4 (171)

3
9  ⁄16 (240)
7
Threaded Exide uses a comprehensive busines
TBM includes manufacturing and dis
Conventional Extreme Cycler 200 Conventional of battery
Extremematerials,
Cycler 200and use of those
Flooded RECYCLE WITH EXIDE.
FLTBT31700SHC Flooded FLTBT31700SHC
CALL 1-800-START-IT. Exide Technologies recycles sufficien
VIBRATION leadLIFE
recyclers in the world, returning
CYCLE
PROTECTION Exide Technologies’ batteries are rec

T
E IN H E US
AD
Made in the USA with some
A
M

imported components
A RY
E XI D

Claims made vs. conventional flooded

RS

12
E

5t h
ANNI VE

Made in the USA with some imported components

* Claims made vs. conventional flooded

For more information on recycling and nationwide warranty

terms, visit us at www.exide.com or call 1-800-START-IT.
6 | FLEETRITE | ELECTRICAL

ROTATING ELECTRICS
QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON
Fleetrite starters and alternators are designed to OEM specifications and
are manufactured to provide the highest vehicle performance and longest
service life. Fleetrite parts are Navistar aftermarket quality approved
and backed by a one-year parts and labor warranty.

ROTATING ELECTRICS:

MEET OR EXCEED THE Extensive life-cycle testing:

 OFFER EXTENSIVE
HIGHEST STANDARDS - Starters are built and tested to the APPLICATION COVERAGE

 All Fleetrite starters and alternators most rigorous standards and subjected 12 V and 24 V systems


are made 100% BRAND-NEW, with to final load cycle repetitions that can
School bus, medium-duty and heavy-duty

no core to deal with — ever. reach to 50,000 cycles.
All makes and models

 Every starter and alternator in the line - Alternators must pass various stress
is branded Fleetrite and is warrantable tests and be able to withstand 2,000-
ASSURE QUALITY AND PERFORMANCE
at any International dealer location. hour continuous run cycles before
UNDER STRESSFUL VEHICLE
Installations at the dealer’s location being approved. APPLICATIONS
will carry a labor settlement and 100% Product range covers midrange and

All of our processes and manufacturing

of the unit cost. heavy-duty trucks, school buses and operations are integrated.
 Every unit is made to OEM engineering off-highway applications.
All component design and production

specifications and is certified to ISO/ Every unit comes with an individual

are done “in house” by our unit provider.
QS/TPS quality standards. test tag in the box detailing its
performance to OEM standards.

Attention to product quality and



manufacturing process controls —

built into every unit.

For more information and to find a dealer near you, visit www.fleetrite.com
 FLEETRITE | ELECTRICAL | 7

ROTATING ELECTRICS (continued)

DELIVER BETTER BATTERY LIFE PROVIDE KEY ADVANTAGES Remanufactured or repaired units do

AND FEWER ELECTRICAL ISSUES OVER REMANUFACTURED not have the same level of performance
OR REPAIRED UNITS
Newly designed brushless units now
 as brand-new.
come with remote sense technology Every unit has been manufactured

- Remanufactured/repaired units only
as standard. to meet Navistar’s OEM specification
have the noticeably worn or defective
for field performance.
Remote sense capability allows a more
 parts replaced.
exact voltage reading from the battery Extensive Fleetrite warranty is universal

- Local rebuilders or repair shops rarely
to the alternator, making the alternator’s and honored at any International or
have the ability to test units to OEM
job of keeping the battery fully IC Bus dealer.
spec after the work is done.
maintained more exact. Field testing data shows that brand-new

- Usually there is no formal warranty
units can last up to three times longer
process or national protection for units
than remanufactured or repaired
that fail out of state.
starters or alternators.
- The vast majority of repair shops do
There is never a core to handle or

not use OEM replacement parts in
return for credit.
their units.

- Many late model starters and alterna-

tors cannot be properly repaired with-
out an investment in special tools or
test equipment.
8 | FLEETRITE | ELECTRICAL

ALTERNATORS
QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON
Designed to OEM specifications, Fleetrite® alternators from
Navistar are manufactured to provide the highest vehicle
performance and longest service life. All Fleetrite parts are
backed by Navistar’s one-year parts and labor warranty
and are aftermarket quality approved.

KEY FEATURES AND BENEFITS

 100% brand-new components  Superior low-temperature performance

 Optimized for best performance at lower engine rpm compared to the competition

 Test tags on every alternator verify quality  Backed by a one-year parts and labor warranty
when installed at the dealership.
PRODUCT SPECIFICATIONS & CROSS-REFERENCE

Fleetrite Part Number Description Application Delco Remy Leece-Neville Bosch

Alternator (110 Series) HD Truck and Midrange 110-555JHO
FLT1000060
12 V/165 A Hinge Mount Truck and School Bus 110-450
Alternator (110 Series) HD Truck and Midrange 110-555PHO
FLT1000061
12 V/165 A Pad Mount Truck and School Bus 8LHP2170VF
Alternator (N1 Series) Various Global 0-120-468-053
FLT1000102
24 V/80 A Midrange/HD Trucks 0-120-468-107
Alternator (N1 Series) Various Global 0-120-468-117
FLT1000103
24 V/80 A Midrange/HD Trucks 0-120468-118
Alternator (N1 Series) Various Global 0-120-468-065
FLT1000104
24 V/65 A Midrange/HD Trucks 0-120-468-131
Alternator (22 Series) HD Truck and Midrange 19020889
FLT1001003
12 V/160 A Pad Mount Truck and School Bus 19020389
Alternator (22 Series) HD Truck and Midrange 19020310
FLT1001004
12 V/160 A Hinge Mount Truck and School Bus 19020309
Alternator (24 Series) HD Truck and Midrange 8600889
FLT1001240
12 V/160 A Pad Mount Truck and School Bus 8600143
Alternator (24 Series) HD Truck and Midrange 8600310
FLT1001241
12 V/160 A Hinge Mount Truck and School Bus 8600142
Alternator (28 Series) 8600316
FLT1001280 School Bus
12 V/200 A Pad Mount 8600314
Alternator (28 Series) 8600313
FLT1001281 School Bus
12 V/200 A Hinge Mount 8600223
Alternator (34 Series Brush- 19011176
FLT1003640 HD Truck
less) 12 V/140 A Pad Mount 19011177
Alternator (35 Series Brush- 8600066
FLT1003650 HD Truck
less) 12 V/140 A Pad Mount 8700018
Alternator (T1 Series) 0-120-689-566
FLT100141T Transit and Tour Bus 1277680
24 V without Pulley 0-120-689-552
0-120-689-504
0-120-689-517
Alternator (T1 Series)
FLT100150T Transit and Tour Bus 1277770 0-120-689-527
24 V without Pulley
0-120-689-540
0-120-689-508

For more information and to find a dealer near you, visit www.fleetrite.com
 FLEETRITE | ELECTRICAL | 9

STARTERS
QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON
Designed to OEM specifications, Fleetrite® starters from
Navistar are manufactured to provide the highest vehicle
performance and longest service life. All Fleetrite parts are
backed by Navistar’s one-year parts and labor warranty
and are aftermarket quality approved.

KEY FEATURES AND BENEFITS

100% brand-new components

  Built to meet global QS/ISO and TS certifications
Designed to meet or exceed OEM specifications
  Backed by a one-year parts and labor warranty
when installed at the dealership.
PRODUCT SPECIFICATIONS & CROSS-REFERENCE

Fleetrite Part Number Description Application Delco Remy

Starter (38 Series) 8200005
FLT2000121 Midrange Truck and School Bus
12 V/12-Tooth Drive 8300005
Starter (38 Series) 8200007
FLT2000122 Midrange Truck and School Bus
12 V/10-Tooth Drive 8300022
Starter (38 Series) 8200075
FLT2000123 Midrange Truck and School Bus
12 V/11-Tooth Drive 8300026
Starter (42 Series) 10461052
FLT2004200 HD Truck
12 V/11-Tooth Drive 10461045
Starter (42 Series) 10461055
FLT2004201 HD Truck
12 V/11-Tooth Drive with OCP 10461096
Starter (39 Series) 8300019
FLT2004290 HD Truck
12 V/11-Tooth Drive, Rotating Nose 19011500
Starter (39 Series) 8200084
FLT2004291 HD Truck
12 V/12-Tooth Drive, Rotating Nose 8300013
Starter (39 Series) 8200289
FLT2004292 HD Truck
12 V/11-Tooth Drive, Rotating Nose with OCP 8200308
Starter (39 Series) 8200287
FLT2004293 HD Truck
12 V/12-Tooth Drive, Rotating Nose with OCP 8200434
8200321
Starter (42 Series)
FLT2004392 Transit and Tour Bus 8200009
24 V/11-Tooth Drive with OCP
8200022
Starter (39 Series) 10479067
FLT2004304 Transit and Tour Bus
24 V/11-Tooth Drive with OCP 10461080
10461764
Starter (29 Series)
FLT2000144 School Bus 19011404
12 V/10-Tooth Drive
19011407
8200011
Starter (29 Series)
FLT2000141 School Bus 10461772
12 V/9-Tooth Drive
19011403
8200076
Starter (38 Series) 8300021
FLT2000120 School Bus
12 V/10-Tooth Drive with IMS 10461768
19026027
10 | FLEETRITE | ELECTRICAL

TRAILER CABLES AND AIR LINES

QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON
Fleetrite® trailer cables and air lines from Navistar are premium-
quality products designed to replace common industry applications.
All cables and lines are designed to meet ASTM and SAE specifications,
and feature thicker tube springs and wire material. Trailer cables and
air lines are Navistar aftermarket quality approved, and are backed by
a one-year parts and labor warranty.

TRAILER CABLES AND AIR LINES:

PRODUCT SPECIFICATIONS & CROSS-REFERENCE

Fleetrite
Description Phillips Tectran PartSmart
Part Number
FLTCA15B48 Coiled air hose — 15' Blue 48" lead 11-338 16215-40B SMR20243
FLTCA15R48 Coiled air hose — 15' Red 48" lead 11-339 16215-40R SMR20244
FLTCA15B Coiled air hose — 15' Blue 11-318 16215B SMR20245
FLTCA15R Coiled air hose — 15' Red 11-317 16215R SMR20246
FLTCA15BR Coiled air hose — 15' Blue/Red 11-315 17215 SMR20247
FLTCA15BR48 Coiled air hose — 15' Blue/Red 48" lead 11-340 17215-040 SMR20248
FLTCE15SP ABS 15' Straight with plugs 30-2071 7AAB152MG SMR37427
FLTCE1548SP ABS 15' Coiled 48" straight leads with plugs 30-4921 7ATG542MG SMR37428
FLTCE15P ABS 15' Coiled with plugs 30-4621 7ATG522MG SMR37429
FLTCE12P ABS 12' Coiled with plugs 30-4321 7ATG222MG SMR37430
FLTCE15P7 7-Wire Std 15' Coiled with plugs 24-4621 7ETB522MG SMR37433
FLTCELG15SP Lift Gate Charging, 15' Coiled, Single pole 23-4625 7BTG522MW SMR37450

For more information and to find a dealer near you, visit www.fleetrite.com
 FLEETRITE | ELECTRICAL | 11

TRAILER CABLES AND AIR LINES (continued)

A = Air
E = Electrical Length (ft)

FLT C E LG 15 BR SP48
Fleetrite Cable/Air Line Lift Gate Color (Air): Option:
Program (Elec) B = Blue SP = Single Pole (Elec)
R = Red P = w/Plugs
BR = Blue/Red S = Straight Lead
48 = 48" Leads
PRODUCT HIGHLIGHTS

 12 part numbers available through the Fleetrite Trailer Cable

and Air Line Program

– Covers popular OEM applications

– Includes replacement parts for competitive trucks and trailers

 Fleetrite trailer cable and air line products are premium-quality
products designed to replace common industry applications.
 Smart part numbers make finding the right cable or air line easy.
 Tested to OEM specifications
 Premium trailer cables and air lines feature:

– Thicker wire material on tube springs for better durability.

– 100% inspection prior to leaving the plant.

– Products designed to ASTM and SAE specifications.

 Standard service parts warranty of 12 months/unlimited
miles (applies to all PDC, Direct Ship, Fleetrite and
ReNEWed® parts).

– Available at International Truck and IC Bus dealers

Fleetrite® and the Navistar logo are registered trademarks of Navistar, Inc.
© 2014 Navistar, Inc. All rights reserved. Printed in the U.S. PBC-14-1476