Product Guide: Balancing, Control and Actuators Pressurisation and Water Quality
Product Guide: Balancing, Control and Actuators Pressurisation and Water Quality
imi-hydronic.com
SECTION A
A1
Pressure independent
balancing and control
valves
TA-Modulator NEW ........8
TA-COMPACT-P............ 8
TA-FUSION-P................ 8
KTM 512......................... 8
A2
SECTION B
Combined balancing
and control valves B1
TBV-C.......................... 10
TBV-CM....................... 10 Balancing valves
TA-COMPACT-T.......... 10 TBV............................... 27
STAD NEW .................. 27
STAD-C NEW .............. 27
A3
STAD-R........................ 28
Standard control valves STAF-SG...................... 28
CV216/316 MZ............. 11 STAG............................ 28
CV216/316 RGA........... 12 STAF-R......................... 28
CV206/216 GG............. 12 TA-BVS......................... 28
CV306/316 GG............. 12
CV240/340 S/E............ 12 B2
SECTION C
CV216/316.................... 12
CV225/325................... 12 Fixed orifices
C1
BR12WT....................... 12 MDF0...........................29
TA-6-way valve NEW ... 12 Expansion vessels
B3 Statico.........................38
Squeeze.......................38
A4
Double regulating Aquapresso.................38
fittings
Actuators for balancing
and control valves STK..............................30
TA-Slider 160 NEW .......19 C2
TA-Slider 500 NEW .......19 B4
TA-Slider 750 NEW .......19 Automatic pressure
Differential pressure maintenance systems
TA-Slider 1250 NEW .....19
controllers Simply Compresso..... 40 SECTION D
EMO T.......................... 19
STAP DN 15-50........... 32 Compresso Connect F.40
EMO TM....................... 19
STAP DN 65-100.......... 32 Compresso Connect....40
EMO 3..........................20 D1
DA 516.......................... 32 Compresso CX............ 40
TA-MC15-C..................20
DAF 516....................... 32 Transfero TV, TVI........ 40 Vacuum separators and
TA-MC50-C.................20
TA-PILOT-R................. 32 Transfero TI................. 40 degassing units
TA-COMPACT-DP....... 32 Zeparo ZUT.................45
A5 Zeparo ZUV.................45
C3 Zeparo ZCD.................45
Actuators for standard B5
control valves Zeparo ZG...................45
Safety valves
TA-MC55...................... 23 Differential pressure Zeparo ZIO..................45
relief valves Safety valves............... 42
TA-MC65...................... 23 Ferro Cleaner..............45
TA-MC100.................... 23 BPV..............................33 Vento EcoEfficient......45
Hydrolux......................33 Vento V, Vento VI.........45
TA-MC100 FSE/FSR... 23 SECTION E
TA-MC160.................... 24 DAB 50.........................33
TA-MC161.................... 24 PM 512.........................33 WM
D2 E1 E2 E3
TA-MC250.................... 24
TA-MC400................... 24 Balancing instruments
Water refilling and
TA-MC500................... 24 treatment systems TA-SCOPE................... 51
TA-MC1000.................. 24 Pleno PX......................45 Measuring tools
Pleno PIX Connect......45 TA Link......................... 51
Pleno PI 9F Connect...45 Software
Pleno PI 9.1 Connect..45 HySelect...................... 52
Pleno PI 9.2 Connect.. 45 HyTools........................ 52
Pleno Refill..................45 IMI Hecos....................53
HyTune.........................53
SECTION F
F1 Pressure independent balancing and control valves........56 F7 Pressure independent balancing and control valves..................... 68
F2 Combined balancing and control valves...........................58 F8 Combined balancing and control valves........................................ 70
COOLING
HEATING
F3 Balancing and standard control valve...............................60 F9 Balancing and standard control valves.......................................... 72
F4 Thermostatic radiator valves with pre-setting..................62 F10 Control valves with return temperature controller......................... 74
F5 AFC technology (Automatic Flow Control)........................64 F11 Balancing and standard control valves.......................................... 76
F6 Balancing and standard control valves.............................66
F12 Auto-adapting variable flow decoupling circuit............................. 78
EXTRA
F13 Zone temperature control (e.g. for use in apartments) NEW ........................... 80
F14 Four-pipe heating and cooling system NEW ................................. 82
Introduction..........................................................................................5
Control valves
range Actuators
The NEW actuator range TA-Slider................................................13
Actuators for balancing and control valves.................................. 17
Actuators for standard control valves...........................................21
Introduction .......................................................................................25
Balancing valves................................................................................26
Fixed orifices......................................................................................29
Introduction ................................................................................. 34
Pressure
Expansion vessels........................................................................ 37
C
Automatic pressure maintenance systems.................................. 39
Safety valves................................................................................41
Maintenance
Introduction ................................................................................. 43
Water
Vacuum separators and degassing units..................................... 44
Water refilling and treatment systems.......................................... 46
D quality
Introduction........................................................................................49
Balancing instruments......................................................................51
Measuring tools.................................................................................51
F Tools
Software.............................................................................................52
Overview............................................................................................55
Heating systems
variable flow...............................................................................56-65
constant flow.............................................................................66-67
2
Brand Fast Facts
Since its conception in 1897 in Ljung, Sweden, IMI TA has been building a 360° portfolio of quality balancing & control products that
deliver optimal performance, maximize energy efficiency and help to create stable & long-lasting HVAC system.
2017 Our iconic measuring instrument TA-SCOPE gets an update with DpS-Visio to offer even
simpler and accurate measuring and balancing.
2016 TA-Slider, our digitally configurable actuator - with or without BUS communication, is
launched.
000
1997 IMI acquires TA and establishes IMI TA.
1977 AHA and Tour Agenturer merge to form Tour & Andersson AB (TA).
1897 August Hilmer Andersson (AHA) began manufacturing water and heating fittings in Ljung,
Sweden.
3
TA-Control range
OVER 4 MILLION
REASONS EVERY
YEAR TO MEASURE
4
Introduction
HIGHLY PRECISE
HYDRONIC CONTROL
YOU CAN MEASURE
AND DIAGNOSE
The best energy efficiency can be achieved only when all processes inside the system are measurable and transparent.
True system parameters and also possible system failures can be found only by precise and reliable measuring procedures.
Thus, all our combined balancing and control valves are equipped with measuring points enabling you to measure flow,
pressure drop, temperatures and even actual power. Patented features like fully adjustable Kvs, and the ability to measure
available pump head differentiates us from the competition. The new TA-Slider actuators are the most flexible actuators on
the market with unique tracking of the last 10 errors to ensure faster detection of any faults.
5
TA-Control range
LIKE ME.
Precise, innovative and highly efficient
You understand the importance of energy efficiency,
high performance and flexibility. So do we! Our TA-Control solutions
help you design HVAC systems that deliver optimal control, maximum
efficiency and an enhanced professional reputation.
Discover why our TA-Control range of solutions is just like you
at www.imi-hydronic.com/control
DIAN AGUNG
DESIGNER AND CONSULTANT
TA-CONTROL
You are precise, innovative and highly efficient – our control valves
and actuator range are too!
TA-Slider Range
TA-Modulator Range (160 - 1250)
(DN 15 - DN 150)
6
Pressure independent balancing and control valves A1
Pressure independent
balancing and control valves
Pressure independent balancing and control valves are the ideal solution for mo- • 5 in 1: control + balancing + diagnostics +
dern heating and cooling systems requiring low operating costs, and easy and Dp control + shut-off
flexible installation. Valves provide stable and precise temperature control under
• The best diagnostics possibilities on the market
all working conditions due to the integrated differential pressure controller that
maintains a constant differential pressure over the control part. Fully open valves • Small pressure drop, energy efficient and
limit maximum flow and ensure hydronic balancing. quiet operation
Our valves are unique in the market, whereby you benefit from excellent diagnostic • High quality and longevity
and measuring features that help you set the working point of pumps, save maxi-
mum energy and find possible system failures.
FUNCTIONS
Measurement
Pressure Control Max flow Differential Shut-off Flushing
A1 independent balancing pre-setting pressure Flow Pressure Temperature Available Power
control drop differential
and control valves pressure
TA-Modulator
DN 40-80
TA-COMPACT-P
TA-FUSION-P
KTM 512
7
A1 Pressure independent balancing and control valves
TA-Modulator
EQM
NEW
• Flow range up to ~190 m /h3
TA-COMPACT-P
LIN
• Flow range up to 3 700 l/h
• Very compact, slim and practical valve for small terminal units
• Easy access to all its functions from one side
• Actuator connection M30x1,5
• Enables total system diagnostics
• Linear characteristic, best suited for on/off control
Suitable actuators page 18
• Made from patented alloy AMETAL®
TA-FUSION-P
KTM 512
EQM
• Flow range up to 66,8 m3/h
• Ideal control valves for modulating control in district energy systems
• Wide range of actuators and adapters
• High resistance against corrosion
See applications D1 D7
8
Combined balancing and control valves A2
Combined balancing
and control valves
FUNCTIONS
Control Measurement
A2 Combined balancing Kv/Kvs Shut-off Available
setting Pressure Power
and control valves On-off 3-point Modulating Flow drop Temperature differential
pressure
TBV-C
TBV-CM
TA-COMPACT-T 5
9
A2 Combined balancing and control valves
IMI TA combined balancing and control valves have all the advantages • 4 in 1: control + balancing + diagnostics + shut-off
of control and balancing valves built in one body. They dramatically
• Faster and cheaper installation
reduce the required number of valves by decreasing installation
time and costs. All our combined balancing and control valves are • Modulating, 3-point or On-Off control possible
equipped with measuring nipples providing extensive diagnostic
• High energy efficiency and low pumping costs
functions for hydronic balancing and easy commissioning. A wide
variety of control characteristics and actuators offer a unique range
for different applications.
LIN TBV-C
EQM TBV-CM
LIN TA-COMPACT-T
• The only on/off control valve with built in return temperature control on the market
• Only for cooling systems, ideal solution for renovation
• Guarantees requested return temperature from terminal units
• Limits overflow by means of return temperature control
• On-Off control valve modulating flow saves a vast amount of pumping energy
• Improves energy efficiency of the entire cooling system
Suitable actuators page 18
See applications D2 D8
10
Control valves A3
EQM/
CV216/316 MZ 16 0 120 0,61
EQM-LIN 2
HVAC
EQM/
CV216/316 RGA 16 0 (-15) 150 1,61
EQM-LIN 2
EQM/
CV206/216 GG, CV306/316 GG 6/16 0 (-10) 150 1,61
EQM-LIN 2
EQM/
CV216/316 16 0 (-301) 180 (350)3 1,61
EQM-LIN 2
INDUSTRIAL 5
EQM/
CV225/325 16/25/40 0 (-301) 180 (350)3 4,01
EQM-LIN 2
EQM/
CV240/340 S/E 16/25/40 0 (-301) 180 (350)3 4,01
EQM-LIN 2
CV216/316 MZ
11
A3 Control valves
CV216/316 RGA
TA-6-WAY VALVE
CV240/340 S/E
CV216/316, CV225/325
BR12WT
See applications D3 D9
12
Actuators for balancing and control valves A4
TA-Slider
TA-Slider are the most universal and flexible actuators for all modern HVAC •U p to 50% faster commissioning
systems from 160 N to 1250 N. Fully compatible with all control systems, the • Installation flexibility in non-standard positions
advanced built in technology allows full digital configuration via smart-phone. • Reduced design complexity
• Easy diagnostics
For the first time you can digitally configure actuators also in buildings without
• Unique error memory
BUS protocols. The modern way of setup is comfortable, intuitive and enables
easy adjustment of all actuator parameters according to BMS requirements.
Std I/O CO Plus KNX KNX R24 Modbus Modbus CO BACnet BACnet CO
TA-Slider 500
KEY FEATURES
User friendly:
Red-Blue LED for heating/cooling mode
Halogen
in change-over system and Violet LED for
free cables
easy indication of errors
available
Self-adjusting force
Universal Additional features of I/O and Plus versions
160 N or 200 N for Tracking of
connectivity + adjustable output VDC signal
IMI TA/IMI Heimeier up to 10 last
M30x1,5 + programmable binary input
valves errors + programmable relay (Plus version only)
13
A4 Actuators for balancing and control valves
TA-Slider 750 TA-Slider 750 Plus TA-Slider 1250 TA-Slider 1250 Plus
Green-red LED
indication of
Manual operating statuses
override
14
Actuators for balancing and control valves A4
TA-Dongle
Remote configuration and control of TA-Sliders
with or without BUS communication
KEY FEATURES
Micro USB
Moves actuator UP
Cable with
micro USB connector
Bluetooth signal
Config button
Upload of last set up
configuration to several
identical actuators
Battery life indicator
15
A4 Actuators for balancing and control valves
HyTune
Mobile application for configuration
and control of TA-Sliders via TA-Dongle
BENEFITS
• Easy to use
• Comfortable set up of TA-Sliders even in poorly lit environments
• Added protection against human error
• Access list of last 10 errors and operating statistics
Auto-detection
of TA-Slider
Intuitive and
comfortable operation
For smartphones using iOS version 5 or later and Android version 4.3 or later.
16
Actuators for balancing and control valves A4
Actuators for
OPERATION SUPPLY INPUT OUTPUT STROKE
A4 balancing and PRINCIPLE
CONTROL
VOLTAGE [V] SIGNAL SIGNAL [mm]
CONTROL VALVE COMPATIBILITY
control valves
0-10 / 10-0 /
EMO TM THERMOELECTRIC MODULATING 24 VAC - 4.7 TBV-CM, TA-Modulator DN 15-20
2-10 / 10-2 VDC
1 For KTM 512 DN 65-125 other actuators may be required depending upon the maximum static inlet pressure in the system.
Please see full KTM 512 datasheet selection table for further details.
2 Also 2-10 or 10-2, proportional split range: 0-5, 5-0, 5-10 or 10-5 / 0-4.5, 4.5-0, 5.5-10 or 10-5.5/ 2-6, 6-2, 6-10 or 10-6 VDC.
3 Also inverted 2-10 or 10-2 VDC / 4-20 or 20-4 mA and split range: 0-5, 5-0, 5-10 or 10-5 / 0-4.5, 4.5-0, 5.5-10 or 10-5.5/ 2-6, 6-2, 6-10 or 10-6 VDC, 0-10, 10-0, 10-20,
20-10 / 4-12, 12-4, 12-20, 20-12 mA.
17
A4 Actuators for balancing and control valves
Actuators for TBV-C TBV-CM TA-Modulator TA-COMPACT-T TA-COMPACT-P KTM 512 TA-FUSION-P TA-FUSION-P
A4 balancing and
DN100-
control valves DN15-25 DN15-25 DN15-20 DN25-32 DN40-50 DN65-80
125
DN15-25 DN10-32 DN15-50 DN32-80 DN100-150
4
TA-Slider 160
TA-Slider 500
6
TA-Slider 750
TA-Slider 1250
EMO T
5
EMO TM
5
EMO 3
TA-MC15
TA-MC50-C
4 Possible but linear control characteristic of the valve must be compensated by actuator EQM control mode (TBV-CM recommended).
5 Both, actuator and valve have linear characteristics. TBV-CM is recommneded for modulating control.
6 Possible but special connection required.
18
Actuators for balancing and control valves A4
EMO T
On-Off control
EMO TM
Modulating control
19
A4 Actuators for balancing and control valves
EMO 3
3-point control
TA-MC15-C
TA-MC50-C
20
Actuators for standard control valves A5
TA-MC55
2
TA-MC65
2 2
TA-MC100
TA-MC100 FSE/FSR
3 3
TA-MC160
1 2
TA-MC161
3 3
TA-MC250
3 3
TA-MC400
3 3
TA-MC500
TA-MC1000
1 For DN 32-50
2 For valves with 20 mm stroke
3 For valves with 30 mm stroke
21
A5 Actuators for standard control valves
SUPPLY
Actuators for standard OPERATION FAIL INPUT OUTPUT STROKE
A5 VOLTAGE
control valves PRINCIPLE SAFE
[V]
SIGNAL SIGNAL [mm]
0(2)-10 VDC/0(4)-20 mA
TA-MC100/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 20
3-POINT
0(2)-10 VDC/0(4)-20 mA
TA-MC100/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 20
3-POINT
0(2)-10 VDC/0(4)-20 mA
TA-MC160/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 30
3-POINT
0(2)-10 VDC/0(4)-20 mA
TA-MC160/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 30
3-POINT
0(2)-10 VDC/0(4)-20 mA
TA-MC161/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 20
3-POINT
0(2)-10 VDC/0(4)-20 mA
TA-MC161/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 20
3-POINT
0(2)-10 VDC/0(4)-20 mA
MC250/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 50
3-POINT
0(2)-10 VDC/0(4)-20 mA
MC250/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 50
3-POINT
0(2)-10 VDC/0(4)-20 mA
MC400/24 MODULATING/3-POINT - 24 VAC 0-10 VDC 5 60
3-POINT
0(2)-10 VDC/0(4)-20 mA
MC400/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 60
3-POINT
0(2)-10 VDC/0(4)-20 mA
MC500/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 50
3-POINT
0(2)-10 VDC/0(4)-20 mA
MC500/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 50
3-POINT
0(2)-10 VDC/0(4)-20 mA
MC1000/24 MODULATING/3-POINT - 24 VAC 0-10 VDC 5 50
3-POINT
0(2)-10 VDC/0(4)-20 mA
MC1000/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 50
3-POINT
22
Actuators for standard control valves A5
TA-MC55, TA-MC65
TA-MC100
TA-MC100 FSE/FSR
23
A5 Actuators for standard control valves
TA-MC160, TA-MC161
24
Introduction B
B1 Balancing valves 26
B2 Fixed orifices 29
25
B1 Balancing valves
Balancing valves
26
Balancing valves B1 B
FUNCTIONS
1
STAD AMETAL® Threaded
AMETAL® with
STAD-B Threaded
electrophoretic layer
2
STAF-SG Ductile iron Flanged
TBV
STAD
STAD-C
• The STAD-C balancing valve has been specially developed for use in indirect cooling systems.
• Double sealed measuring points with high protection against leakages
• Ergonomic handwheel with accurate digital read-out
• External threads or smooth ends for tight and reliable connection
• Made from patented alloy AMETAL®
27
B1 Balancing valves
STAD-R
STAD-D
• Balancing valve for hot tap water systems with special protection against oxygen corrosion
• Certified to be used in systems with drinking water
• Ergonomic handwheel with accurate digital read-out
• Excellent measuring accuracy
• Made from patented alloy AMETAL®
STAF, STAF-SG
• Equipped with a digital read-out, the handwheel ensures accurate and straightforward balancing
• Self-sealing measuring points for simple, accurate balancing
• Positive shut-off function for easy maintenance
STAG
• Equipped with a digital read-out, the handwheel ensures accurate and straightforward balancing
• Self-sealing measuring points for simple, accurate balancing
• Positive shut-off function for easy maintenance
• Grooved ends
STAF-R
• Made from gunmetal with high resistance to corrosion for tap/industrial water systems
• Pressure balanced plug for easy closing and opening under high differential pressure
• Excellent measuring accuracy
• Bonnet, cone and spindle made from patented alloy AMETAL®
TA-BVS 240/243
28
Fixed orifices B2 B
Fixed orifices
Flow measuring orifices with self-sealed measuring points are The orifice should be installed betweeen two counter flanges.
used for simple flow measuring in heating and cooling systems or It is recommended to install 10D straight lengths before and 5D
systems in industries with constant flow. straight lengths after the orifice for exact measuring.
Our fixed orifices are made precisely from stainless steel and
guarantee longevity and very accurate measuring.
MDF0
29
B3 Double regulating fittings
FUNCTIONS
Double regulating
B3 Pre-setting Shut-off Measuring Draining
fittings
STK
STK
30
Differential pressure controllers B4 B
FUNCTIONS
Measurement of
Differential
B4 Return pipe Supply pipe Measuring Shut-off Draining (optional) flow and available Zone control
pressure controllers differential pressure
STAP
DA 516
DAF 516
TA-PILOT-R
TA-COMPACT-DP NEW
15 15 65
20 20 80
25 25 100
32 32 125
40 40 TA-PILOT-R
50 DN 10-50 30-150 80-400
50
65 65
DAF 516
80 DN 5-30 10-60 10-100 60-150 80
25/32 125
40/50 150
200
31
B4 Differential pressure controllers
STAP DN 15-50
STAP DN 65-100
• Patented In-line body for quiet operation under high differential pressures
• Particularly effective in systems with high temperatures and differential pressures
• Highly accurate differential pressure control with very low hysteresis
• Rust protection thanks to the electrophoretically painted ductile iron body
• Small and compact body for easy installation in small spaces
• Easy to insulate
• DAF for use in supply pipe, 2 capillaries
TA-PILOT-R
TA-COMPACT-DP
• All in one zone control valve, balancing valve and differential pressure controller
• Ideal solution for zone control in apartment buildings
• Compact valve fits in areas where space is limited
• Enables flow measurement and system diagnostics
• Recommended actuator: EMO T
32
Differential pressure relief valves B5 B
Differential pressure relief valves are used in heating and cooling at low loads or keeps constant differential pressure for specific
systems to ensure a minimum flow level through the pump, main- circuits with terminal units.
taining the desired supply temperature when the system operates
Setting
Differential PN Min. temp. Max. temp. Shut-off Dimensions
range
B5 pressure
controllers bar °C °C kPa 15 20 25 32 40 50 65 80 100 125 150 200
5-50,
Hydrolux 16 -10 120 NO
30-180
BPV
Hydrolux
DAB 50
PM 512
33
IMI Pneumatex: Pressure Maintenance
and Water Quality
Products that focus on tackling system
problems before they appear.
With a firm belief that prevention is better than cure, IMI Pneumatex develops cutting-edge solutions and groundbreaking
technologies that keep HVAC systems free of gas and sludge, ensuring longevity, stability and pressure maintenance.
Innovation, Swiss manufacturing quality and customer service excellence are what make us stand out from the crowd.
34
Brand Fast Facts
Founded in 1909 in Basel, Switzerland, IMI Pneumatex has been a true pioneer in the pressurisation market, developing products - such
as the first-ever closed expansion system back in 1955 - that remain market leaders to this day.
2017 Simply Compresso, plug & play with pre-assembled compressor is launched.
2016 Zeparo G-Force, separator with Cyclonic Technology for large installations is
launched.
2014 Zeparo Cyclone, dirt separator with the unique Cyclonic Technology is launched.
1995 Launch of Vento, the 1st affordable vacuum degasser for heating installations.
1909 Carl Stücklin opens the doors of “Carl Stücklin Sanitäre Anlagen” in Basel,
Switzerland.
35
Pressure Maintenance
WHY IS PRESSURISATION
SO IMPORTANT?
As temperatures inside heating, solar, and cooling water It is therefore essential to invest in a high-quality
installations fluctuate, so does the incompressible pressurisation solution that is in line with your specific
media change its volume and thus system pressure. system needs.
Rising pressure puts a strain on individual components, Our intelligent and durable pressurisation technologies
which can lead to ruptures and premature failure. On compensate for temperature-induced changes in
the other hand, pressure drops can lead to air intake system pressure, rendering the above concerns a thing
that causes corrosion, the single worst enemy of water- of the past.
based HVAC installations.
PRESSURE MAINTENANCE
C1 Expansion vessels 37
C3 Safety valves 41
36
Pressure maintenance C1
Expansion vessels
Under the IMI Pneumatex brand, IMI Hydronic Engineering offers top-quality
YOUR BENEFITS
solutions to protect systems against pressure increase. The Airproof butyl bags
inside IMI Pneumatex expansion vessels guarantee a very high resistance against • Lowest gaseous diffusion coefficient on
diffusion. For several decades, materials used for the rubber compound have been
sourced from the same handful of select suppliers. Butyl vulcanization is carried out the market - 3.3% for expansion vessels
in our plants on custom-built machinery. • Selection of different models according to
the investor’s needs
• 5-year warranty on the butyl bag
PN T min/max Max%
Vn Coupling Mounting type Construction
class of fluid of glycol
C1 Expansion vessels
bar °C l DN %
bag type
Aquapresso AUF 10 +5 / +70 140-600 2 x R 1¼” - standing
- flow
bag type
Aquapresso AGF 10 / 16 +5 / +70 700-3000 / 300-3000 2x DN 50 – 2x DN 80 - standing
- flow
APPLICATIONS
Q / Power: 0 MW 160 MW
HOSPI TAL
Pressure maintenance
C1 Expansion vessels Potable Large
Heating Refrigeration Solar Glycol Small Large Small Supermarket Shopping Commercial District Industrial
water Hospital Skyscraper
systems systems systems systems Residential Residential Building Mall Building Energy Facilities
systems
Squeeze
37
C1 Expansion vessels
Statico SD
• Bag construction
• Welded shell joints
• Butyl rubber bag
• Media is closed in a bag without contact with the steel shell
• Gaseous diffusion coefficient below 3,3%
• Horizontal or vertical mounting
Statico SU
• Bag construction
• Welded shell joints
• Butyl rubber bag
• Media is closed in a bag without contact with the steel shell
• gaseous diffusion coefficient below 3,3%
• Upright installation
Statico SG
• Bag construction
• Welded shell joints
• Replaceable butyl rubber bag
• Media is closed in a bag without contact with the steel shell
• Gaseous diffusion coefficient below 3,3%
• Upright installation
Squeeze
• Membrane construction
• Welded shell joints
• Upright installation
38
Pressure maintenance C2
C10.1-3.75 F 3,75
Compresso Connect F C10.1-5F 5 230; 0.6 370x370x315 14 200-800
C10.1-6F 6
C10.1-3 3
C10.1-3.75 3.75
C10.1-4.2 4.2
C10.1-5 5 230; 0.6 25
C10.1-6 6
C15.1-6 6
C15.1-10 10
Compresso Connect 520x350x1060 200-5000
C10.2-3 3
C10.2-3.75 3.75
C10.2-4.2 4.2
C10.2-5 5 230; 1.2 38
C10.2-6 6
C15.2-6 6
C15.2-10 10
TV4.1E (H) (C) 10 230; 0.75 500x530x920 42
TV6.1E (H) (C) 10 230; 1.1 500x530x920 45
TV8.1E (H) (C) 10 230; 1.4 500x530x920 46
TV10.1E (H) C) 10 230; 1.7 500x530x1300 51
TV14.1E (H) (C) 13 230; 1.7 500x530x1300 73
Transfero TV 200-5000
TV4.2E (H) (C) 10 230; 1.5 500x530x920 51
TV6.2E (H) (C) 10 230; 2.2 500x530x920 54
TV8.2E (H) (C) 10 230; 2.8 500x530x920 57
TV10.2E (H) C) 10 230; 3.4 500x530x1300 71
TV14.2E (H)(C) 13 230; 3.4 500x530x1300 98
APPLICATIONS
Q / Power: 0 MW 160 MW
HOSPI TAL
Simply Compresso
Compresso C, C F
Transfero TV
Transfero TVI
Transfero TI
39
C2 Automatic pressure maintenance systems
Simply Compresso
• Integrated compact design (TecBox with 80 litre vessel and extension by 80 l possible)
• BrainCube Connect controller
• Water refilling module
• Media is closed in a bag without contact with the steel shell
• Precise pressure maintenance ± 0.1 bar
• Plug and Play design
• Modbus and Ethernet communication as standard
COMPRESSO C F
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• Installation of the TecBox on the vessel, which reduces the space required
• Low noise level 59 dB(A) /1 bar
• Precise pressure maintenance ± 0.1 bar
COMPRESSO C
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• Low noise level: Silent-run compressor 53-62 dB(A) / 1-10 bar
• Precise pressure maintenance ± 0.1 bar
• Vessel range 200 - 5000 l
COMPRESSO CX
• BrainCube Connect controller for external compressed air supply
• Modbus and Ethernet communication as standard
• Precise pressure maintenance ± 0.1 bar
• Vessel range 200 - 5000 l
TRANSFERO TV
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• Vacuum degassing in a hydrocyclone with a capacity of ~ 1m3/h
• Precise pressure maintenance ± 0.2 bar
• Water refilling module
• Vessel range 200 - 5000 l
TRANSFERO TVI
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• Vacuum degassing in a hydrocyclone with a capacity of ~ 1m3/h
• Precise pressure maintenance ± 0.2 bar
• Water refilling module
• Suitable for systems with high static pressure
• Vessel range 200 - 5000 l
TRANSFERO TI
• Precise pressure maintenance ± 0.2 bar
• Suitable for systems with high static pressure
• Suitable for high temperature systems
• Vessel range 200 - 5000 l (unlimited on demand)
40
Pressure maintenance C3
Safety valves
Under the IMI Pneumatex brand, IMI Hydronic Engineering offers top-quality
YOUR BENEFITS
components for safeguarding installations against pressure increase. IMI
Pneumatex safety valves protect all system components against impermissible • EN ISO 4126-1:2013 compliant,
overpressure.
• A choice of various models adequately
to the needs of the investor
• 5-year warranty
FEATURES
C3 Safety valve
Maximum addition of
Heating systems Cooling systems Solar systems Pressure range
glycol at concentration of
41
C3 Safety valves
42
Water quality D
WHY IS
WATER Damaged installation
components due to
QUALITY water contamination
IMPORTANT?
Venting and degassing systems are essential
components of a modern installation.
MEDIUM QUALITY
WM
D2 Water refilling and treatment systems 46
43
D1 Medium quality
16 110
Zeparo G-Force 10 18 37 68 100 200 345 540
25 180
Vento EcoEfficient V 2.1 F 6 +0 / +70 230; 0,6 550x930x325 29 1.0 – 2.5 hanging
APPLICATIONS
HOSPI TAL
Zeparo Cyclone
Zeparo G-Force
Zeparo ZIO
Vento EcoEfficient
Vento V, VI
44
Vacuum separators and degassing units D1 D
Zeparo Cyclone
• Hydrocyclone separation technology
• Low flow resistance thanks to unique solutions
• Separate sludge chamber protected against secondary entrainment of particles
• Corrosion-resistant material: Body -> brass, insert Cyclone ->PPS Ryton
Ferro Cleaner
• Magnetic flux filter system that system captures the finest magnetic particles
• Can be installed in any orientation
• Compact dimensions
Zeparo G-Force
• Hydrocyclone separation technology
• Separate sludge chamber protected against secondary entrainment of particles
• Can be mounted on horizontal and vertical pipe
• Air extraction function after installation of the ZUTX air vent
Zeparo ZIO
• Separation of sludge and air
• Separation based on particle density difference and stream calming
• Low flow resistance
Vento V, VI
• Vacuum degassing with hydrocyclone technology - VacuCyclonSplit
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• ECO degassing function (gas presence monitoring)
• Refilling module as standard
• Available in pressure ranges from 1 to 20 bar
45
D2 Water quality
WM
PI 9.1 F
Pleno PI x.x Connect PI 9.1 10 +0 / +30 230; 0,75 1-8 bar pump
PI 9.2
6000
Compatible with
Pleno Refill 12000
8 +5 / +45 n.d Vento Connect and
6000 filtr
Pleno Connect
12000 filtr
16000
Compatible with
Pleno Refill 36000 8 +5 / +45 n.d
Transfero Connect
48000
APPLICATIONS
HOSPI TAL
Built-in Volume
D2 Modul Refilling Softening Controller pump measurement Large
Small Large Small Shopping Commercial District Industrial
Residential Residential Building Supermarket Hospital Skyscraper
Mall Energy Facilities
Building
Pleno PX
46
Water refilling and treatment systems D2 D
Pleno PX
• Hydraulic unit
• Water make-up without pumps
• Wall mounting
Pleno PI 9F Connect
• Water make-up with pump
• Control unit TecBox - BrainCube Connect
• Integrated wall mounting bracket.
47
Tools
TAKE CONTROL
OF YOUR
SUCCESS
48
Introduction E
- Lord Kelvin
HYDRONIC TOOLS
C1 Balancing instruments 51
C2 Measuring tools 51
C3 Software 52
49
C1 Balancing instruments & Measuring tools
LIKE ME.
Smart, accurate and insightful
www.imi-hydronic.com/TA-SCOPE
50
Balancing instruments & Measuring tools C2 E
Balancing instruments
• TA-SCOPE and new DpS-Visio: Advanced measuring instruments for optimal hydronic balancing
• DpS-Visio: 15% lighter and 15% more compact
• Safer, easier and more accurate commissioning due to automatic electronic flushing and
calibration
• Direct reading of measurement data thanks to OLED display on DpS-Visio
• Covers larger size installations up to 500 kPa. The high pressure (HP) version allows going up
to 1000 kPa
• TA-Wireless – one person with one instrument can accurately balance complex systems with
only one valve adjustment per valve necessary
• TA-Diagnostic – detects system errors, allowing for easy maintenance, troubleshooting and
balancing calculations in existing buildings
• Self-sealing needles with integrated temperature sensor – designed to make measurement
safer and more accurate
• System performance is improved, with more precise measurement and easier heating/cooling
power logging
• Precise diagnostics with the help of stand-alone data-logging for up to 100 days on battery power
110
101 v1.0110
101 v1.0
101 v1.0
110
$ $ $
Measuring tools
TA Link
51
C3 Software
Software
HySelect
HyTools
HyTools is an app packed with hydronic calculation tools. You can have all our products, hydronic
calculators and unit conversion tools on your iPhone, iPad, iPod Touch* or Android smartphone.
The HyTools functions include:
• Hydronic calculator: q-Kv-Dp; P-q-DT; q-Valve-Dp
• Zeparo Dp calculation
• Valve sizing and presetting
• Radiator power estimation (steel and cast iron)
• Sizing and presetting of thermostatic valves, balancing valves, Dp controllers and more
• Pipe sizing
• Unit conversion
• Run-time localisation selection (24 regions)
• Run-time language selection of 16 languages
Download HyTools now from the Apple* App Store or Google Play. With HyTools, everything you
need for complex hydronic calculation is just one touch away.
52
Software C3 E
IMI IMI Hecos is a fully graphical computer program that helps you design waterborne heating
and cooling systems in the technically correct, most economical and efficient way.
It makes it easy to calculate all the parts of hydronic loops including terminal units, valves, pumps
and pipes.
You just need to describe the building, rooms and temperatures and define what the system
should look like.
In return you can get the required pump head, detailed lists of optimally sized components, water
volume of the system for further pressurisation unit calculation, full system specification and most
importantly, your full plant‘s scheme to print out or export into CAD program.
• Easy to modify the calculation parameters and retrieve new results.
• Interactive communication between the drawing and result sheets.
• Availability of software application for one pipe radiator systems as well as a reverse return
system.
• Joint drawing for the software showing the heating and the cooling network (e.g. 4-pipe fan coil
system).
• Glycol correction.
HyTune
53
Applications
TAKE
CONTROL
OF WHERE
YOUR
ENERGY
FLOWS
54
Introduction F
Applications overview
F1 F7 Variable flow Pressure-independent balancing and control valves low high low high
F2 F8 Variable flow Multi-purpose balancing and control valves low high low high
F3 F9 Variable flow Balancing valves and standard control valves low high low high
F4 Variable flow Thermostatic radiator valves with preset low high low high
F5 Variable flow AFC (Automatic Flow Control) technology low high low high
F10 Variable flow Control valves with return temperature limiter low high low high
F6 F11 Constant flow Balancing valves and standard control valves low high low high
SPECIAL SOLUTIONS
F12 Variable flow Self-adjusting variable flow distribution system low high low high
F13 Variable flow Zone temperature control low high low high
F14 Variable flow Four-pipe heating and cooling system low high low high
Solution examples show the most used applications in heating and cooling systems.
There are a large number of variants, combinations and unique solutions that are beyond the scope of the contents of this brochure.
Every system h as its own specifics with regard to the source of heat or cold, type of control, investment limits etc.
Please do not hesitate to ask our hydronic specialists for help to choose the best solution for your project.
Your success is the greatest reward of the work we do every day.
55
F1 Heating system – variable flow
ENERGY EFFICIENCY
INVESTMENT
SIZING
COMMISSIONING
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 7
56
Pressure independent balancing and control valves F1 F
MODULATING
MODULATING/ON-OFF
MODULATING
OPTIONALLY
IN RETURN
MODULATING PSV MODULATING
VENTO
EV HEATING ZG
SYSTEM
PMS
Legend:
AC Air curtain PMS Pressure Maintenance System:
AHB Active heating beam Pressurisation System + Water make-up
AHU Air handling unit PSV Safety valve
BV Balancing valve VENTO
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
EXCH Heat exchanger
VSP Variable speed pump control
FCU Fan-coil
ZG Sludge separator
PIBCV Pressure independent balancing and control valve
57
F2 Heating system – variable flow
ENERGY EFFICIENCY
INVESTMENT
• Recommended solution with a good balance between energy efficiency and investment
• Depending on the system structure, this solution is usually cheaper compared to E1, despite the need for valves at the branches
• Extraordinary measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional equipment investments in other devices
• Quick return on investment (usually cost effective solutions, top quality products, long service life)
• High flexibility. Possibility of phased start-up or expansion without rebalancing of an already functioning part.
SIZING
• Simple valve matching based on nominal flow and minimum pressure drop (1/3 of the total pressure drop in the stabilized cycle) for
the correct level of authority
• Need to check the closing pressure of the actuators
• Recommended pressure independent balancing and control valves for single receivers connected directly to the bus to ensure proper
authority and limit overflows
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor
COMMISSIONING
• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• Direct measurement of the actual flow and available differential pressure helps to set the minimum required lifting height of the pump
• Flow measurement on single control valves at the branch possible but not required
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and solve any possible
system faults
QUICK LINKS
A2 BCV Balancing and control valves page 9
58
Combined balancing and control valves F2 F
MODULATING
MODULATING/ON-OFF
MODULATING
MODULATING PSV
MODULATING
VENTO
HEATING
SYSTEM
ZG
PMS
1 Recommended for flow measuring and system diagnostics
5) Check valve is recommended to protect AHU against freezing up if secondary pump fails
6) Optional/recommended for obtaining medium circulation in the system. Without or with an actuator that is interlocked in an inverted way with the
main panel actuator
7) Dp control is recommended if the authority of the control valve may drop below 0.25 during system operation due to significant variations in pressure.
Legend:
AC Air curtain PMS Pressure Maintenance System:
AHB Active heating beam Pressurisation System + Water make-up
AHU Air handling unit PSV Safety valve
BCV Combined balancing and control valve VENTO
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
BV Balancing valve
VSP Variable speed pump control
DPC Differential pressure controller
ZG Sludge separator
FCU Fan-coil 59
F3 Heating system – variable flow
ENERGY EFFICIENCY
• Stable and precise temperature control in all operating conditions is guaranteed, if control valves and differential pressure controllers
are properly matched
• In the version with modulating control, the high authority of the valves is ensured by the differential pressure controllers, which
stabilise the differential pressure
• Low energy consumption when pumping
• Reduction of heat loss in return pipes.
INVESTMENT
• Higher investment costs compared to E2 based on multi-purpose balancing and control valves
• High flow rates determine the large diameter of the Dp controllers (the use of TA-PILOT-R with its linear design reduces the diameter
and thus the investment costs)
• Extraordinary measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional investments in other devices.
• High flexibility. Possibility of phased start-up or expansion without the need of rebalancing the already functioning part
SIZING
• Simple valve matching based on nominal flow and minimum pressure drop (1/3 of the total pressure drop in the stabilized cycle) for
the correct authority level
• Need to check the closing pressure of the actuators
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor
COMMISSIONING
• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• The Dp controllers should be set according to the actual pressure drops on the branch
• Use precise IMI TA balancing methods to adjust flows while optimizing the pump’s operating point
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and resolve any
possible system failure.
QUICK LINKS
A2 BCV Balancing and control valves page 9
60
Balancing and standard control valve F3 F
MODULATING
MODULATING/ON-OFF
MODULATING
MODULATING PSV
MODULATING
VENTO
HEATING ZG
SYSTEM
PMS
1) Recommended for flow measuring and system diagnostics
5) Check valve is recommended to protect AHU against freezing up if secondary pump fails
6) Optional/recommended for obtaining medium circulation in the system. Without or with an actuator that is interlocked in an inverted way with
the main panel actuator)
7) Dp control is recommended if the authority of the control valve may drop below 0.25 during system operation due to significant variations in pressure.
Legend:
AC Air curtain FCU Fan-coil
AHB Active heating beam PMS Pressure Maintenance System:
AHU Air handling unit Pressurisation System + Water make-up
BCV Combined balancing and control valve PSV Safety valve
BV Balancing valve VENTO
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
CV 2-way control valve
VSP Variable speed pump control
DPC Differential pressure controller
ZG Sludge separator
EXCH Heat exchanger
61
F4 Heating system – variable flow
ENERGY EFFICIENCY
INVESTMENT
SIZING
• Matching of balancing valves and Dp controllers according to the differential pressure in the range of 1-2K, in relation to the minimum
recommended pressure drop
• Balancing valves and Dp controllers in large systems are recommended for quiet and efficient operation
• IMI Heimeier’s extensive product portfolio offers optimum solutions for any type of radiator or floor heating.
• NOTES: The use of pressure-independent balancing and control valves (PIBCV) is prohibited in systems with thermostatic valves.
They only limit the maximum flow. At the same time, they increase the pump’s lifting height by allowing excess pressure to pass
through to the thermostatic valves during most of the heating season due to the fact that the flows are below the nominal values.
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor
COMMISSIONING
• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• Direct measurement of the actual flow and available differential pressure helps to set the minimum required lifting height of the pump
and ensure quiet and efficient operation
• We recommend selecting the thermostatic heads depending on the room function and indicating the recommended temperature
settings alternatively, they may be locked at the thermostatic head type B.
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
62
Thermostatic radiator valves with pre-setting F4 F
CALYPSO
EXACT REGUTEC
FORBIDDEN
VEKOTEC VEKOTEC
VEKOTEC VEKOTEC
PSV
HEAT
SOURCE
VENTO
ZG
PMS
1) Recommended for flow measuring and system diagnostics
14) PIBCV (without actuator) limits the max. flow when all thermostatic valves (TRV) are open During partial load, the PIBCV remains fully
open and does not take overpressure. The result is a large drop in pressure at the valves at the end receivers, causing serious noise
problems.
Legend:
BV Balancing valve PMS Pressure Maintenance System:
CALYPSO Pressurisation System + Water make-up
EXACT Thermostatic radiator valve with preset PSV Safety valve
DPC Differential pressure controller REGUTEC Radiator lockshield
E-Z Thermostatic radiator valve with presetting for VEKOTEC Radiator lockshield for two-point connection
one-point connection VENTO Degasser (not necessary for Transfero Connect PMS
MULTILUX
Thermostatic radiator valve with preset for as vacuum degassing is integrated)
two-point connection VSP Variable speed pump control
PIBCV Pressure independent balancing and control valve ZG Sludge separator
63
F5 Heating system – variable flow
ENERGY EFFICIENCY
INVESTMENT
• Slightly higher investment costs are compensated for by very high energy efficiency, reliability of the system, quick cost recovery and
easy installation and commissioning
• Proper functioning of all radiators and floor heating systems without any complaints or additional maintenance costs
• Quiet operation
• Ideal for renovation - immediate improvement in system performance
• High flexibility. The size of the installation can be increased or decreased without affecting the quality of the control system
SIZING
COMMISSIONING
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
64
AFC technology (Automatic Flow Control) F5 F
FLOOR HEATING
ECLIPSE REGUTEC
PSV
MODULATING
HEAT VENTO
SOURCE ZG
PMS
Legend:
BV Balancing valve PMS Pressure Maintenance System:
DYNACON Floor heating manifold with AFC technology Pressurisation System + Water make-up
ECLIPSE Thermostatic radiator valve with AFC technology PSV Safety valve
MULTIBOX REGUTEC Radiator lockshield
AFC Floor heating control with AFC technology VENTO Degasser (not necessary for Transfero Connect PMS
MULTILUX as vacuum degassing is integrated)
ECLIPSE Thermostatic radiator valve with preset for two-point VSP Variable speed pump control
connection with AFC technology ZG Sludge separator
PIBCV Pressure independent balancing and control valve
65
F6 Heating system – constant flow
ENERGY EFFICIENCY
INVESTMENT
SIZING
• A hydraulic calculation is required for 3-way control valves and balancing valves.
• Adequate Kvs value is essential for the high authority of a 3-way valve.
• 3-way valves regulating small end receivers need a reduced Kvs value in the bypass direction or an additional balancing valve to
restrict excess flow by bypassing partial load or when the valve is fully closed.
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor
COMMISSIONING
• Preset of the valves based on hydraulic calculations with optional correction according to measurement on the object
• Preset of the pump’s lifting height to achieve a constant nominal flow, a constant speed is necessary.
• During start-up, it is important to check the compatibility of the flow between primary and secondary flow in the air handling unit.
The primary flow should be 5% higher if the nominal flow temperatures are identical.
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
66
Balancing and standard control valves F6 F
MODULATING/ON-OFF
MODULATING
OPTIONALLY
IN RETURN
MODULATING PSV MODULATING/
3-POINT
VENTO
DISTRICT ZG
ENERGY
PMS
Legend:
AHU Air handling unit PMS Pressure Maintenance System:
BV Balancing valve Pressurisation System + Water make-up
CV 2-way control valve PSV Safety valve
EXCH Heat exchanger VENTO
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
FCU Fan-coil
VSP Variable speed pump control
PIBCV Pressure independent balancing and control valve
ZG Sludge separator
67
F7 Cooling system – variable flow
ENERGY EFFICIENCY
INVESTMENT
SIZING
COMMISSIONING
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
68
Pressure independent balancing and control valves F7 F
MODULATING
MODULATING/ON-OFF
MODULATING
VENTO
ZG
MODULATING
PMS
PSV
Legend:
AHU Air handling unit PIBCV Pressure independent balancing and control valve
BT Buffer tank PMS Pressure Maintenance System:
BV Balancing valve Pressurisation System + Water make-up
CHB Chilled beam PSV Safety valve
CVT Control valve with return temperature controller VENTO Degasser (not necessary for Transfero Connect PMS
TA-COMPACT-T as vacuum degassing is integrated)
EV Expansion vessel VSP Variable speed pump control
FCU Fan-coil ZG Sludge separator
69
F8 Cooling system – variable flow
ENERGY EFFICIENCY
INVESTMENT
• Recommended solution with a good balance between energy efficiency and investment
• Depending on the system structure, this solution is usually cheaper compared to E1, despite the need for valves at the branches
• Extraordinary measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional equipment investments in other devices.
• Fast return on investment, usually under 3 years.
• High flexibility. Possibility of phased start-up or expansion without rebalancing the already functioning part
SIZING
• Simple valve matching based on nominal flow and minimum pressure drop (1/3 of the total pressure drop in the stabilized cycle) for
the correct level of authority
• Under certain conditions, on/off adjustment can cause overflow under partial load. This phenomenon can be limited already in the
design phase.
• Need to check the closing pressure of the actuators
• It is recommended to use pressure-independent balancing and control valves for separate small end receivers connected directly to
the main pipe to ensure authority and limit overflow and noise
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor
COMMISSIONING
• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• Direct measurement of the actual flow and available differential pressure helps to set the minimum required lifting height of the pump.
• Flow measurement on single small control valves at the branch possible but not required
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and solve any possible
system faults
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
70
Combined balancing and control valves F8 F
MODULATING
MODULATING/ON-OFF
MODULATING
VENTO
ZG
MODULATING
PMS
PSV
Legend:
AHU Air handling unit PIBCV Pressure independent balancing and control valve
BCV Combined balancing and control valves PMS Pressure Maintenance System:
BT Buffer tank Pressurisation System + Water make-up
BV Balancing valve PSV Safety valve
CHB Chilled beam VENTO Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
CVT Control valve with return temperature controller
Of the return TA-COMPACT-T VSP Variable speed pump control
DPC Differential pressure controller ZG Sludge separator
FCU Fan coil
71
F9 Cooling system – variable flow
ENERGY EFFICIENCY
• Provides stable and precise temperature control under all operating conditions if control valves are appropriately matched and a good
level of regulatory authority can be achieved
• In the version with modulating control, the high authority of the valves is ensured by the differential pressure controllers, which
stabilise the differential pressure
• Low energy consumption when pumping
• Optimised lifting height of the pump can be optimised
• Reduction of loss in return pipes
INVESTMENT
• Higher investment costs compared to E2 based on multi-purpose balancing and control valves
• High flow rates determine the large diameter of the Dp controllers (the use of TA-PILOT-R with its linear design reduces the diameter
and thus the investment costs)
• Extraordinary measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional equipment investments in other devices.
• High flexibility. Possibility of phased start-up or expansion without rebalancing of an already functioning part.
SIZING
• Simple valve matching based on nominal flow and minimum pressure drop (1/3 of the total pressure drop in the stabilized cycle) for
correct level of authority
• Need to check the closing pressure of the actuators
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor
COMMISSIONING
• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• The Dp controllers should be set according to the actual pressure drops on the branch
• Use precise IMI TA balancing methods to adjust flows while optimizing the pump’s operating point
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and solve any possible
system faults.
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
72
Balancing and standard control valves F9 F
MODULATING
MODULATING/ON-OFF
MODULATING
VENTO
ZG MODULATING
PMS
PSV
Legend:
AHU Air handling unit PIBCV Pressure-independent balancing and control valve
BCV Combined balancing and control valves and control valve
BT Buffer tank (hydraulic clutch function) PMS Pressure Maintenance System:
Pressurisation System + Water make-up
CHB Chilled beam
PSV Safety valve
CV 3-way / 2-way control valve
VENTO Degasser (not necessary for Transfero Connect PMS
CVT Control valve with return temperature controller as vacuum degassing is integrated)
Of the return TA-COMPACT-T
VSP Variable speed pump control
FCU Fan coil
ZG Sludge separator
73
F10 Cooling system – variable flow
ENERGY EFFICIENCY
• Unique combination of ON/OFF control and simultaneous flow correction on TA-COMPACT-T valve.
• Constant return temperature throughout the system
• No risk of low return temperatures and reduced energy efficiency of the refrigeration devices.
• Reduction of cooling loss in return pipes
• Low energy consumption when pumping
• Improved comfort in low gear FCU mode - reduced draught and local over-cooling
INVESTMENT
• Low cost of ON/OFF control with the advantages of close to modulating control.
• Simple installation, low number of valves
• High flexibility. Possibility of phased start-up or expansion without rebalancing of an already functioning part.
SIZING
COMMISSIONING
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
74
Control valves with return temperature controller F10 F
VENTO
ZG
MODULATING
PMS
PSV
Legend:
BT Buffer tank PMS ressure Maintenance System:
P
BV Balancing valve Pressurisation System + Water make-up
CHB Chilled beam PSV Safety valve
CVT Control valve with return temperature controller VENTO
Degasser (not necessary for Transfero Connect PMS
TA-COMPACT-T as vacuum degassing is integrated)
DPC Differential pressure controller VSP Variable speed pump control
FCU Fan coil ZG Sludge separator
PIBCV Pressure independent balancing and control valve
75
F11 Cooling system – constant flow
ENERGY EFFICIENCY
INVESTMENT
SIZING
• A hydraulic calculation is required for 3-way control valves and balancing valves.
• Adequate Kvs value is essential for the high authority of a 3-way valve.
• 3-way valves regulating small end receivers need a reduced Kvs value in the bypass direction to limit overflow by bypassing partial
load. A solution is also to use the PIBCV (TA-COMPACT-P) valve as a flow limiter.
• Quick matching with the use of software: HySelect, HyTools.
COMMISSIONING
• Preset of the valves based on hydraulic calculations with optional correction according to measurement on the object
• Preset of the pump’s lifting height to achieve a constant nominal flow, a constant speed is necessary.
• It is recommended to balance the flows during start-up. With AHU it is necessary to set the valves on the bypass in accordance with
the radiator resistance to avoid overflow through the bypass.
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
76
Balancing and standard control valves F11 F
MODULATING/ON-OFF
MODULATING
VENTO
ZG
PMS
PSV
9) 3-way valve without Kvs reduction in B-AB direction without bypass balancing, PIBCV without actuator is recommended for limiting the
maximum flow rate
10) 3-way valve with Kvs reduction in B-AB direction
11) To balance the bypass in order to achieve the same pressure drop as the fan coil
Legend:
AHU Air handling unit PMS Pressure Maintenance System:
BT Buffer tank Pressurisation System + Water make-up
BV Balancing valve PSV Safety valve
CV 3-way / 2-way control valve VENTO
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
FCU Fan coil
ZG Sludge separator
PIBCV Pressure independent balancing and control valve
77
F12 Extra – variable flow
Special solutions –
variable flow
Auto-adapting variable flow decoupling circuit
ENERGY EFFICIENCY
• Ensuring proper working conditions for electronic pumps installed in the series
• Very high energy efficiency guaranteeing perfect and quiet operation of the system without negative hydraulic interactivity.
• The lifting height of the secondary pump can be reduced by the pressure difference stabilised on the dP controller (primary pump
supports secondary pump). The primary pump can supply the secondary circuit in the event of a secondary pump failure.
• No risk of low (cooling) or high (heating) return temperature affecting the energy efficiency of the system.
• Low energy consumption when pumping (variable flow)
• Minimum heat loss/gain on return pipes.
• Constant temperature of the feed water on the secondary side according to the primary side water temperature
• Possibility to increase energy efficiency by using remote pressure relay for VSP
• Powerful control node without standard actuator control valve (no electrical controller required).
INVESTMENT
• Very low investment compared to alternatives that reduce energy efficiency and increase the level of the system complexity.
• Easy installation, space-saving.
• Ideal for connecting high resistance circuits to low pressure networks. Ideal for supplying a heating manifold with heat pumps from a
heat substation with its own circulation pump.
• Quick return on investment.
• Quiet work, no complaints.
SIZING
• The bypass flow is usually no more than 10% of the source flow - that is why the bypass valve has small diameters
• No need for additional solutions to ensure minimum flow for the primary pump
• Size of the Dp controller selected for the secondary flow, the controller’s resistance included in the primary pump
COMMISSIONING
QUICK LINKS
B1 BV Balancing valves page 26
78
Auto-adapting variable flow decoupling circuit F12 F
Not recommended
HEAT/COOL
SOURCE
The self-regulating variable flow separation system is ideal for variable primary and secondary circuits where a secondary pump has to be
used due to a lack of sufficient availability from the primary pump. Example: Compact heat node with integrated supply pump for the main
distributor in the circulation pumps. The feed water temperature of individual circuits is maintained as supplied from the source. The nominal
bypass flow is usually 10% of the total secondary flow, so the bypass balancing valve is small in size. The minimum flow through bypasses
can also be determined by the minimum flow through the primary pump.
Ask your IMI technical advisor for more information on hydraulic balancing and selection.
Legend:
BV Balancing valves
DPC Differential pressure controllers
VSP Variable speed pump
79
F13 Extra – variable flow
ENERGY EFFICIENCY
INVESTMENT
• TA-COMPACT-DP replaces 3 valves: Zone Control Valve, Balancing Valve and Differential Pressure Controller - gives 60% cost
savings.
• The installation is 3 times faster.
• Ideal solution for flats with central heat source (heat exchanger, boiler room, heat pump).
• Quiet operation without excessive flows, no complaints
SIZING
COMMISSIONING
QUICK LINKS
B1 BV Balancing valves page 26
B5 DPC-ZV Differential pressure controller with zone control valve (TA-COMPACT-DP) page 31
80
Zone temperature control (e.g.heating in apartments) F13 F
THERMOSTAT P
Thermostatic head
with shut-off function
CALYPSO
EXACT
REGUTEC
MULTILUX-4
THERMOSTAT P
Thermostatic head
DX with shut-off function
MULTILUX-4 VEKOTEC
HEAT PSV
SOURCE ZUV
EV
ZCD
Legend:
BV Balancing valve PSV Safety valve
CALYPSO REGUTEC Radiator lockshield
EXACT Thermostatic radiator valve with preset STS Shut-off valve with measuring point and capillary
DPC-ZV Differential pressure controller with zone control connection
valve (TA-COMPACT-DP) Thermostat P Digital room temperature controller
EV Expansion vessel VEKOTEC Radiator shut-off valve
K-Head Thermostatic head VSP Variable speed pump control
Multibox Floor heating control in the wall ZCD Dirt and sludge separator
MULTILUX-4 Thermostatic radiator valve with preset ZUV Separator for micro bubbles
81
F14 Four-pipe heating and cooling system
INVESTMENT
SIZING
STAR-UP
QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11
82
Four-pipe heating and cooling system F14 F
PSV
VENTO
PMS ZG
SCV
VENTO
ZG
PMS
Legend:
AHB Radiant ceiling panels PIBCV Pressure-independent balancing and control valve
BT Buffer Tank (TA-Modulator) with TA-Slider 160 CO actuator (automatic
adjustment of planned flow for heating and cooling
BV Balancing valve
PMS Pressure Maintenance System:
EV Expansion vessel Pressurisation System + Water make-up
EXCH Heat exchanger PSV Safety valve
FCU Fan-coil TA-6 way valve Special valve to switch between heating and cooling
SCV If PMS is a Transfero / Compresso Connect, it is VENTO Degasser (not necessary for Transfero Connect PMS as
recommended to operate the pressurisation units in vacuum degassing is integrated)
Master Slave IO (isolated operation). This ensures
automatic and economic volume compensation VSP Variable speed pump control
because of the naturally and inevitably volume ZG Sludge separator
transfer during the operation of changeover systems. 83
Case study
r y g g e
© Arkitema Architects
Kalvebod B
84
Case study
as the Danish Railroads, made solution by IMI Hydronic Consultant: MOE A/S
Danish Energy Agency, Danish Engineering the KNX protocol
Transport, Construction and was adjusted to include an option Architect: Arkitema Architects
Housing Authority and The to shut off the actuator’s lights. System Grue & Hornstrup
Danish Road Directorate. integrator:
In addition, this digitally
The challenge configurable actuator, gave Gross area: 40,000 m²
The project is a partnership the installation company a
between the public and private competitive advantage thanks
sector where project handling, to fast and reliable product
commissioning, daily operation, commissioning.
maintenance and financing were
all covered by a single contract Furthermore, the BMS
between the government and the management system will benefit
private sector. the future of the operation by
ensuring it is effectively working © Arkitema Architects
This demanded highly reliable at all times.
solutions and timely delivery
of products. In addition, the The Outcome
BMS (Building Management IMI Hydronic Engineering
System) supplier had specific delivered 1550 TA-Slider 160
requirements since they had KNX actuators and was also able
a strong preference for KNX to also cross sell 1550 Calypso
solutions on field level and TRV-3 radiator valves.
actuators with low light or noise © Arkitema Architects
PRODUCTS INSTALLED:
85
Case study
S q u a r e
A T o w n
NSHAM
86
Case study
contemporary living, NSHAMA standard and our ground- Gross Area: 750 acres
Town Square in Dubai breaking digitally configurable
comprises 3,000 townhouses, actuators were installed,
18,000 apartments and a range alongside combined balancing
of hospitality facilities spread and control valves, balancing
across 750 acres of land. valves and a combination of
other components.
PRODUCTS INSTALLED:
• TA-FUSION • TA-BAV
• TA-Slider 160 standard version • TA 60
• TA-Slider 750 standard version • TA-BTV
• EMO TM • TA-STR
• STAF • TA-NRV
87
Case study
rial Club
rs Memo
rd Digge
Harbo
88
Case study
PRODUCTS INSTALLED:
• TA-6-way valve
• TA-Slider 160 Plus
• TA-Modulator
89
Your strong partner
with global experience
Maracanã Stadium,
Rio de Janeiro
Our control and balancing valves delivered an energy efficient indoor Gardens by the Bay,
Singapore
climate in Brazil’s largest stadium with cooling capacity of 10,6 MW.
Le Trèfle Building,
Orhideea Towers, Geneva
Bucharest Changeover system commissioned with 1’000