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Product Guide: Balancing, Control and Actuators Pressurisation and Water Quality

Valve IMI

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0% found this document useful (0 votes)
319 views92 pages

Product Guide: Balancing, Control and Actuators Pressurisation and Water Quality

Valve IMI

Uploaded by

Tony Nguyen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Product Guide

Balancing, Control and Actuators


Pressurisation and Water Quality
2020

imi-hydronic.com
SECTION A

A1

Pressure independent
balancing and control
valves
TA-Modulator NEW ........8
TA-COMPACT-P............ 8
TA-FUSION-P................ 8
KTM 512......................... 8

A2
SECTION B
Combined balancing
and control valves B1
TBV-C.......................... 10
TBV-CM....................... 10 Balancing valves
TA-COMPACT-T.......... 10 TBV............................... 27
STAD NEW .................. 27
STAD-C NEW .............. 27
A3
STAD-R........................ 28
Standard control valves STAF-SG...................... 28
CV216/316 MZ............. 11 STAG............................ 28
CV216/316 RGA........... 12 STAF-R......................... 28
CV206/216 GG............. 12 TA-BVS......................... 28
CV306/316 GG............. 12
CV240/340 S/E............ 12 B2
SECTION C
CV216/316.................... 12
CV225/325................... 12 Fixed orifices
C1
BR12WT....................... 12 MDF0...........................29
TA-6-way valve NEW ... 12 Expansion vessels
B3 Statico.........................38
Squeeze.......................38
A4
Double regulating Aquapresso.................38
fittings
Actuators for balancing
and control valves STK..............................30
TA-Slider 160 NEW .......19 C2
TA-Slider 500 NEW .......19 B4
TA-Slider 750 NEW .......19 Automatic pressure
Differential pressure maintenance systems
TA-Slider 1250 NEW .....19
controllers Simply Compresso..... 40 SECTION D
EMO T.......................... 19
STAP DN 15-50........... 32 Compresso Connect F.40
EMO TM....................... 19
STAP DN 65-100.......... 32 Compresso Connect....40
EMO 3..........................20 D1
DA 516.......................... 32 Compresso CX............ 40
TA-MC15-C..................20
DAF 516....................... 32 Transfero TV, TVI........ 40 Vacuum separators and
TA-MC50-C.................20
TA-PILOT-R................. 32 Transfero TI................. 40 degassing units
TA-COMPACT-DP....... 32 Zeparo ZUT.................45
A5 Zeparo ZUV.................45
C3 Zeparo ZCD.................45
Actuators for standard B5
control valves Zeparo ZG...................45
Safety valves
TA-MC55...................... 23 Differential pressure Zeparo ZIO..................45
relief valves Safety valves............... 42
TA-MC65...................... 23 Ferro Cleaner..............45
TA-MC100.................... 23 BPV..............................33 Vento EcoEfficient......45
Hydrolux......................33 Vento V, Vento VI.........45
TA-MC100 FSE/FSR... 23 SECTION E
TA-MC160.................... 24 DAB 50.........................33
TA-MC161.................... 24 PM 512.........................33 WM
D2 E1 E2 E3
TA-MC250.................... 24
TA-MC400................... 24 Balancing instruments
Water refilling and
TA-MC500................... 24 treatment systems TA-SCOPE................... 51
TA-MC1000.................. 24 Pleno PX......................45 Measuring tools
Pleno PIX Connect......45 TA Link......................... 51
Pleno PI 9F Connect...45 Software
Pleno PI 9.1 Connect..45 HySelect...................... 52
Pleno PI 9.2 Connect.. 45 HyTools........................ 52
Pleno Refill..................45 IMI Hecos....................53
HyTune.........................53

SECTION F
F1 Pressure independent balancing and control valves........56 F7 Pressure independent balancing and control valves..................... 68
F2 Combined balancing and control valves...........................58 F8 Combined balancing and control valves........................................ 70
COOLING
HEATING

F3 Balancing and standard control valve...............................60 F9 Balancing and standard control valves.......................................... 72
F4 Thermostatic radiator valves with pre-setting..................62 F10 Control valves with return temperature controller......................... 74
F5 AFC technology (Automatic Flow Control)........................64 F11 Balancing and standard control valves.......................................... 76
F6 Balancing and standard control valves.............................66
F12 Auto-adapting variable flow decoupling circuit............................. 78
EXTRA

F13 Zone temperature control (e.g. for use in apartments) NEW ........................... 80
F14 Four-pipe heating and cooling system NEW ................................. 82
Introduction..........................................................................................5
Control valves

A TA-Control Pressure independent balancing and control valves.....................7


Combined balancing and control valves.........................................9
Standard control valves.................................................................. 11

range Actuators
The NEW actuator range TA-Slider................................................13
Actuators for balancing and control valves.................................. 17
Actuators for standard control valves...........................................21

Introduction .......................................................................................25
Balancing valves................................................................................26
Fixed orifices......................................................................................29

B Balancing Double regulating fittings..................................................................28


Differential pressure controllers.......................................................31
Differential pressure relief valves.....................................................33

Introduction ................................................................................. 34

Pressure
Expansion vessels........................................................................ 37

C
Automatic pressure maintenance systems.................................. 39
Safety valves................................................................................41

Maintenance

Introduction ................................................................................. 43

Water
Vacuum separators and degassing units..................................... 44
Water refilling and treatment systems.......................................... 46

D quality

Introduction........................................................................................49
Balancing instruments......................................................................51
Measuring tools.................................................................................51

F Tools
Software.............................................................................................52

Overview............................................................................................55
Heating systems
variable flow...............................................................................56-65
constant flow.............................................................................66-67

E Applications Cooling system


variable flow............................................................................... 68-75
constant flow............................................................................. 76-77
Special solutions
Auto-adapting variable flow decoupling circuit.............................. 78-79
Zone temperature control NEW ................................................ 80-81
IMI TA: Balancing, Control and Actuation
Solutions that give you control at every turn
The ethos of IMI TA is to help you achieve a comfortable, optimized and energy efficient
indoor climate at minimum operating cost. This requires great technical solutions of
course, but also great people. Which is why we complement our product offer with expert
support. We stand by you through the entire project’s lifetime and provide technical trainings
and seminars to help solve your challenges and meet your needs.

2
Brand Fast Facts

Since its conception in 1897 in Ljung, Sweden, IMI TA has been building a 360° portfolio of quality balancing & control products that
deliver optimal performance, maximize energy efficiency and help to create stable & long-lasting HVAC system.

2017 Our iconic measuring instrument TA-SCOPE gets an update with DpS-Visio to offer even
simpler and accurate measuring and balancing.

2016 TA-Slider, our digitally configurable actuator - with or without BUS communication, is
launched.

2015 TA-Modulator, our highly precise modulating control valve, is launched.

100 2008 IMI TA reaches 100 000 project wins.

000
1997 IMI acquires TA and establishes IMI TA.

1977 AHA and Tour Agenturer merge to form Tour & Andersson AB (TA).

1957 TA launches the world’s 1st manual balancing valve.

1897 August Hilmer Andersson (AHA) began manufacturing water and heating fittings in Ljung,
Sweden.

3
TA-Control range

OVER 4 MILLION
REASONS EVERY
YEAR TO MEASURE

4
Introduction

HIGHLY PRECISE
HYDRONIC CONTROL
YOU CAN MEASURE
AND DIAGNOSE

TA-Modulator TA-Modulator TA-Modulator


with TA-Slider 160 with TA-Slider 500 with TA-Slider 750

The best energy efficiency can be achieved only when all processes inside the system are measurable and transparent.
True system parameters and also possible system failures can be found only by precise and reliable measuring procedures.
Thus, all our combined balancing and control valves are equipped with measuring points enabling you to measure flow,
pressure drop, temperatures and even actual power. Patented features like fully adjustable Kvs, and the ability to measure
available pump head differentiates us from the competition. The new TA-Slider actuators are the most flexible actuators on
the market with unique tracking of the last 10 errors to ensure faster detection of any faults.

CONTROL VALVE AND ACTUATORS

A1 Pressure independent balancing and control valves 7

Control valves A2 Combined balancing and control valves 9

A3 Standard control valves 11

A4 Actuators for balancing and control valves 17


Actuators
A5 Actuators for standard control valves 21

5
TA-Control range

LIKE ME.
Precise, innovative and highly efficient
You understand the importance of energy efficiency,
high performance and flexibility. So do we! Our TA-Control solutions
help you design HVAC systems that deliver optimal control, maximum
efficiency and an enhanced professional reputation.
Discover why our TA-Control range of solutions is just like you
at www.imi-hydronic.com/control

DIAN AGUNG
DESIGNER AND CONSULTANT

TA-CONTROL
You are precise, innovative and highly efficient – our control valves
and actuator range are too!
TA-Slider Range
TA-Modulator Range (160 - 1250)
(DN 15 - DN 150)

6
Pressure independent balancing and control valves A1

Pressure independent
balancing and control valves

5 in 1 concept YOUR BENEFITS

Pressure independent balancing and control valves are the ideal solution for mo- • 5 in 1: control + balancing + diagnostics +
dern heating and cooling systems requiring low operating costs, and easy and Dp control + shut-off
flexible installation. Valves provide stable and precise temperature control under
• The best diagnostics possibilities on the market
all working conditions due to the integrated differential pressure controller that
maintains a constant differential pressure over the control part. Fully open valves • Small pressure drop, energy efficient and
limit maximum flow and ensure hydronic balancing. quiet operation
Our valves are unique in the market, whereby you benefit from excellent diagnostic • High quality and longevity
and measuring features that help you set the working point of pumps, save maxi-
mum energy and find possible system failures.

KEY TECHNICAL PARAMETERS

Pressure PN Min. Max. Max. Dp Control Dimensions


temp. temp.
A1 independent balancing
and control valves bar bar character-
°C °C istic 10 15 20 25 32 40 50 65 80 100 125 150 200

TA-COMPACT-P 16 -10 90 4 LIN

TA-Modulator 16 -10/-20 90/120 4/6 EQM

TA-Modulator 16/25 -20 120 8 EQM

TA-FUSION-P 16 -20 120 8 EQM

TA-FUSION-P 16/25 -20 120/150 8 EQM

KTM 512 16/25 -10 120/150 16 EQM

FUNCTIONS
Measurement
Pressure Control Max flow Differential Shut-off Flushing
A1 independent balancing pre-setting pressure Flow Pressure Temperature Available Power
control drop differential
and control valves pressure

TA-Modulator
DN 40-80

TA-COMPACT-P

TA-FUSION-P

KTM 512

7
A1 Pressure independent balancing and control valves

TA-Modulator
EQM
NEW
• Flow range up to ~190 m /h3

• Perfect solution for precise temperature control using proportional actuators


• 6× better stroke control than linear valves
• Uniquely shaped EQM characteristic (patent pending)
• Compatible actuators TA-Slider 160, TA-Slider 500, TA-Slider 750 and TA-Slider 1250
• Enables complete system diagnostics and flow measurement
Suitable actuators page 18

TA-COMPACT-P
LIN
• Flow range up to 3 700 l/h
• Very compact, slim and practical valve for small terminal units
• Easy access to all its functions from one side
• Actuator connection M30x1,5
• Enables total system diagnostics
• Linear characteristic, best suited for on/off control
Suitable actuators page 18
• Made from patented alloy AMETAL®

TA-FUSION-P

EQM • Flow range up to 207 m3/h, hiflow version up to 261 m3/h


• The best solution for modulating control in HVAC systems
• Extensive range of actuators
• Enables total system diagnostics
• Unique flushing function (possibility to deactivate Dp controller)

Suitable actuators page 18

KTM 512
EQM
• Flow range up to 66,8 m3/h
• Ideal control valves for modulating control in district energy systems
• Wide range of actuators and adapters
• High resistance against corrosion

Suitable actuators page 18

See applications D1 D7

8
Combined balancing and control valves A2

Combined balancing
and control valves

KEY TECHNICAL PARAMETERS

PN Min. Max. Max. Dp Control Dimensions


Combined balancing temp. temp.
A2
and control valves character-
bar °C °C bar 10 15 20 25 32 40 50 65 80 100 125 150
istics

TBV-C 16 -20 120 9,71 LIN4

TBV-CM 16 -20 120 9,71 EQM

TA-COMPACT-T 2 16 -10 50 2 LIN

1 According to DN and type of actuator


2 Only for cooling systems
4 Ideal for On-Off control

FUNCTIONS

Control Measurement
A2 Combined balancing Kv/Kvs Shut-off Available
setting Pressure Power
and control valves On-off 3-point Modulating Flow drop Temperature differential
pressure

TBV-C

TBV-CM

TA-COMPACT-T 5

5 Setting of requested return temperature within 8-18 °C, factory setting 12 °C

9
A2 Combined balancing and control valves

4 in 1 concept YOUR BENEFITS

IMI TA combined balancing and control valves have all the advantages • 4 in 1: control + balancing + diagnostics + shut-off
of control and balancing valves built in one body. They dramatically
• Faster and cheaper installation
reduce the required number of valves by decreasing installation
time and costs. All our combined balancing and control valves are • Modulating, 3-point or On-Off control possible
equipped with measuring nipples providing extensive diagnostic
• High energy efficiency and low pumping costs
functions for hydronic balancing and easy commissioning. A wide
variety of control characteristics and actuators offer a unique range
for different applications.

LIN TBV-C

• Ideal valve for On-Off control of small terminal units


• Actuator connection M30x1,5
• Lift independent of Kv pre-setting
• Made from patented alloy AMETAL®

Suitable actuators page 18

EQM TBV-CM

• EQM characteristics for precise modulating control


• Lift independent of Kv pre-setting
• Actuator connection M30x1,5
• Made from patented alloy AMETAL®

Suitable actuators page 18

LIN TA-COMPACT-T

• The only on/off control valve with built in return temperature control on the market
• Only for cooling systems, ideal solution for renovation
• Guarantees requested return temperature from terminal units
• Limits overflow by means of return temperature control
• On-Off control valve modulating flow saves a vast amount of pumping energy
• Improves energy efficiency of the entire cooling system
Suitable actuators page 18

See applications D2 D8

10
Control valves A3

Standard control valves

KEY TECHNICAL PARAMETERS

PN Min. temp. Max. temp. Max. Dp Control Dimensions


A2
Combined balancing
and control valves bar °C °C bar
character-
15 20 25 32 40 50 65 80 100 125 150 200 300
istics

EQM/
CV216/316 MZ 16 0 120 0,61
EQM-LIN 2
HVAC

EQM/
CV216/316 RGA 16 0 (-15) 150 1,61
EQM-LIN 2

EQM/
CV206/216 GG, CV306/316 GG 6/16 0 (-10) 150 1,61
EQM-LIN 2

TA-6-way valve 16 -10 120 2 LINEAR

EQM/
CV216/316 16 0 (-301) 180 (350)3 1,61
EQM-LIN 2
INDUSTRIAL 5

EQM/
CV225/325 16/25/40 0 (-301) 180 (350)3 4,01
EQM-LIN 2

EQM/
CV240/340 S/E 16/25/40 0 (-301) 180 (350)3 4,01
EQM-LIN 2

BR12WT 6/16 -10 110 126 N/A

1 According to DN and type of actuator CV2xx = 2-way valves


2 3-way control valves, EQM in direction A-AB, LIN in direction B-AB CV3xx = 3-way valves
3 Higher temperature available with special accessories
4 On request
5 For more information please visit www.imi-hydronic.com
6 Close off pressure according to DN and type of actuator

Full range from one supplier


The HVAC control valve product portfolio includes electrically Our standardized electrically operated industrial valves cover
operated control valves made of brass, gunmetal and cast iron pressure stages up to PN 40 as well as temperatures up to 400 °C
(grey) as well as electrically operated butterfly valves. All standard and nominal sizes up to DN 300.
control valves are equipped with our durable and flexible TA-MC Select the perfect actuator to meet your needs from our
linear actuators. The butterfly valves operate with the proven M comprehensive range whatever type of control is needed:
series quarter-turn actuators. modulating, 3-point, PWM or on/off available in all voltage variants.

CV216/316 MZ

• Kvs range: 2-way: 0,25- 8,0, 3-way: 0,16-6,3


• Compact valve for 3-point or modulating control of small terminal units
• Automatic coupling between stem and actuator for 100% push and pull thrust
• External threads for fast and easy connection
Suitable actuators page 21

11
A3 Control valves

CV216/316 RGA

• Kvs range: 0,63 - 40


• Ideal valve for 3-point or modulating control of mid sized HVAC applications
• Extensive actuator programme for different closing pressure and actuating time
• Delivered with connection fittings
Suitable actuators page 21
• Wide range of accessories, silicon free version available

CV206/216 GG, CV306/316 GG

• Kvs range: 0,63 - 315


• Suitable for wide range of HVAC applications
• Extensive actuator programme for different closing pressure and actuating time
• Tight closed in both end-positions
• Wide range of accessories, silicon free version available
Suitable actuators page 21

TA-6-WAY VALVE

• Kvs range: 1,25, 2,80 or 4,0 depending on type and size


• TA-6-Way Valve for change-over systems
• Ideal combination with TA-Modulator and TA-Slider 160 CO
• Full range of accessories
Suitable actuators page 21

CV240/340 S/E

• Kvs range: 0,16 - 1250, special Kvs values available


• Version S: made from cast steel
• Version E: made from stainless steel
• Extensive range of actuators and acessories
• Also suitable for different media on request Suitable actuators page 21

CV216/316, CV225/325

• Kvs range: 0,16 - 1250, special Kvs values available


• Suitable in building and process engineering for various mediums
• 3-way version can be used as a mixing valve or a diverting valve
• Different body materials for various temperatures and pressures
Suitable actuators page 21

BR12WT

• Easy mounting by eyelets


• Centralised flap
• Manual operation with lever
• Rotation direction indication
• The flap and tight EPDM sealing for wide medium range
Suitable actuators page 21

See applications D3 D9

12
Actuators for balancing and control valves A4

TA-Slider

Digitally configurable actuators YOUR BENEFITS

TA-Slider are the most universal and flexible actuators for all modern HVAC •U p to 50% faster commissioning
systems from 160 N to 1250 N. Fully compatible with all control systems, the • Installation flexibility in non-standard positions
advanced built in technology allows full digital configuration via smart-phone. • Reduced design complexity
• Easy diagnostics
For the first time you can digitally configure actuators also in buildings without
• Unique error memory
BUS protocols. The modern way of setup is comfortable, intuitive and enables
easy adjustment of all actuator parameters according to BMS requirements.

FOR CONTROL VALVES FROM DN 10 UP TO DN 50

TA-Slider versions for TA-Slider versions for


Non-BUS Systems BUS Communication Systems
TA-Slider 160

Std I/O CO Plus KNX KNX R24 Modbus Modbus CO BACnet BACnet CO
TA-Slider 500

Std I/O Plus Modbus Modbus R24 BACnet BACnet R24

KEY FEATURES
User friendly:
Red-Blue LED for heating/cooling mode
Halogen
in change-over system and Violet LED for
free cables
easy indication of errors
available

Fully digitally configurable:


• input signal, also split range of input signal
• output signal
• control characteristic
• calibration regimes
IP54 protection • stroke limitation to set Kvmax or max. flow
against air • protection against valve blockage
and dirt • error safe position
• broken line detection

Self-adjusting force
Universal Additional features of I/O and Plus versions
160 N or 200 N for Tracking of
connectivity + adjustable output VDC signal
IMI TA/IMI Heimeier up to 10 last
M30x1,5 + programmable binary input
valves errors + programmable relay (Plus version only)

13
A4 Actuators for balancing and control valves

FOR CONTROL VALVES FROM DN 32 UP TO DN 200

TA-Slider 750 TA-Slider 750 Plus TA-Slider 1250 TA-Slider 1250 Plus

Green-red LED
indication of
Manual operating statuses
override

Digitally fully configurable:


• input signal, also split range of
input signal
• output signal
• control characteristic
• calibration regimes
• stroke limitation to set Kvmax or
max. flow
• time for full stroke cycle to avoid
blockage
• error safe position
Tracking of • broken line detection
last 10 errors

Additional features of Plus version:


+ output mA signal (VDC as standard)
+ programmable binary input
+ programmable 2 relays
+ optional BUS communication boards

14
Actuators for balancing and control valves A4

TA-Dongle
Remote configuration and control of TA-Sliders
with or without BUS communication

KEY FEATURES

Comfortable USB interface between actuator and smartphone with


Bluetooth communication.
Ability to clone settings can allow up to 50% faster configuration times.

Micro USB

Internal battery allows setup of


actuator with or without power supply

Manual override of actuator (160 and


500 also without power supply)

Quick copy of configuration to


identical actuators

Moves actuator UP
Cable with
micro USB connector

Moves actuator DOWN On/Off button

Internal battery for energy


supply during configuration
AUTO/MANUAL
regime

Green-red smart LEDs


show actuator activities

Bluetooth signal

Config button
Upload of last set up
configuration to several
identical actuators
Battery life indicator

Micro USB connector for charging

15
A4 Actuators for balancing and control valves

HyTune
Mobile application for configuration
and control of TA-Sliders via TA-Dongle

BENEFITS

• Easy to use
• Comfortable set up of TA-Sliders even in poorly lit environments
• Added protection against human error
• Access list of last 10 errors and operating statistics

Auto-detection
of TA-Slider

Overview of actual operating statuses


Visual control and actuator parameters

Intuitive and
comfortable operation

For smartphones using iOS version 5 or later and Android version 4.3 or later.

16
Actuators for balancing and control valves A4

Actuators for balancing and control valves

KEY TECHNICAL PARAMETERS

Actuators for
OPERATION SUPPLY INPUT OUTPUT STROKE
A4 balancing and PRINCIPLE
CONTROL
VOLTAGE [V] SIGNAL SIGNAL [mm]
CONTROL VALVE COMPATIBILITY
control valves

TA-Slider 160 NEW 0(2)-10VDC fully 0(2) -10 TBV-CM, TA-Modulator,


MOTORIZED MODULATING 24 VAC/VDC 6.9
(optional I/O, CO, Plus) configurable 2 VDC TA-COMPACT-P

TA-Slider 160 BACnet, NEW


Modbus KNX TBV-CM, TA-Modulator,
MOTORIZED MODULATING by BUS by BUS by BUS 6.9
(optional KNX R24, Modbus, TA-COMPACT-P
Modbus CO, BACnet, BACnet CO)

TA-Slider 500 NEW 0(2)-10VDC fully 0(2)-10 TA-Modulator DN 40-50,


MOTORIZED MODULATING 24 VAC/VDC 16,2
(optional I/O, Plus) configurable 2 VDC KTM 512 DN 15-50

TA-Slider 500 Modbus NEW


TA-Modulator DN 40-50,
(optional Modbus R24, BACnet, MOTORIZED MODULATING by BUS by BUS by BUS 16,2
KTM 512 DN 15-50
BACnet R24)

NEW 0(2)-10 VDC, 0(4)- TA-FUSION-P DN 32-50,


TA-Slider 750 24 VAC/VDC, 0(2)-10 VDC,
MOTORIZED MODULATING 20 mA, 3-POINT, 20 KTM 512 DN 65-125 1,
(optional BACnet, Modbus) 230 VAC 0(4)-20 mA
on-off 3 TA-Modulator DN 65-80

0(2)-10 VDC, 0(4)-


TA-Slider 1250 24 VAC/VDC, 0(2)-10 VDC, TA-FUSION-P DN 100-150, KTM 65-125 1,
MOTORIZED MODULATING 20 mA, 3-POINT, 20
(optional BACnet, Modbus) 230 VAC 0(4)-20 mA TA-Modulator DN 100-125
on-off 3

24 VAC/VDC, TBV-C, TBV-CM, TA-Modulator DN 15-20,


EMO T THERMOELECTRIC ON-OFF/PWM ON-OFF - 4.7
230 VAC TA-COMPACT-T, TA-COMPACT-P

0-10 / 10-0 /
EMO TM THERMOELECTRIC MODULATING 24 VAC - 4.7 TBV-CM, TA-Modulator DN 15-20
2-10 / 10-2 VDC

TBV-CM, TA-Modulator DN 15-20,


EMO 3/24 MOTORIZED 3-POINT 24 VAC 3-POINT - 4.5
TA-COMPACT-P

TBV-C, TBV-CM, TA-Modulator DN 15-20,


EMO 3/230 MOTORIZED 3-POINT 230 VAC 3-POINT - 4.5
TA-COMPACT-P

MODULATING/ 0(2)-10 VDC, TBV-C, TBV-CM, TA-Modulator DN 15-20,


TA-MC15/24-C MOTORIZED 24 VAC/VDC - 4.8
3-POINT 3-POINT TA-COMPACT-P

TBV-C, TBV-CM, TA-Modulator DN 15-20,


TA-MC15/230-C MOTORIZED 3-POINT 230 VAC ­3-POINT - 4.8
TA-COMPACT-P

MODULATING/ 0(2)-10 VDC,


TA-MC50/24-C MOTORIZED 24 VAC/VDC - 10 KTM 512 DN 15-50
3-POINT 3-POINT

TA-MC50/230-C MOTORIZED 3-POINT 230 VAC 230V - 10 KTM 512 DN 15-50

1 For KTM 512 DN 65-125 other actuators may be required depending upon the maximum static inlet pressure in the system.
Please see full KTM 512 datasheet selection table for further details.
2 Also 2-10 or 10-2, proportional split range: 0-5, 5-0, 5-10 or 10-5 / 0-4.5, 4.5-0, 5.5-10 or 10-5.5/ 2-6, 6-2, 6-10 or 10-6 VDC.
3 Also inverted 2-10 or 10-2 VDC / 4-20 or 20-4 mA and split range: 0-5, 5-0, 5-10 or 10-5 / 0-4.5, 4.5-0, 5.5-10 or 10-5.5/ 2-6, 6-2, 6-10 or 10-6 VDC, 0-10, 10-0, 10-20,
20-10 / 4-12, 12-4, 12-20, 20-12 mA.

17
A4 Actuators for balancing and control valves

RECOMMENDED CONTROL VALVES

Actuators for TBV-C TBV-CM TA-Modulator TA-COMPACT-T TA-COMPACT-P KTM 512 TA-FUSION-P TA-FUSION-P
A4 balancing and
DN100-
control valves DN15-25 DN15-25 DN15-20 DN25-32 DN40-50 DN65-80
125
DN15-25 DN10-32 DN15-50 DN32-80 DN100-150

4
TA-Slider 160  

TA-Slider 500

6
TA-Slider 750  

TA-Slider 1250

EMO T

5
EMO TM  

5
EMO 3  

TA-MC15

TA-MC50-C

4 Possible but linear control characteristic of the valve must be compensated by actuator EQM control mode (TBV-CM recommended).
5 Both, actuator and valve have linear characteristics. TBV-CM is recommneded for modulating control.
6  Possible but special connection required.

18
Actuators for balancing and control valves A4

TA-Slider 160, 500


NEW
• Fully configurable by smartphone
• Manual override by TA-Dongle
• Memory for last up to 10 errors
• IP54 protection class in all positions
• Configurable relay and binary input
• Compatible with BACnet, Modbus and KNX bus protocol
• Adjusting force: TA-Slider 160 (160/200N), TA-Slider 500 (500N)
• Change-over version available
Modulating control

TA-Slider 750, 1250


NEW
• Fully configurable by smartphone
• Manual override by hexagonal key or TA-Dongle
• Memory for last 10 errors
• IP54 protection class
• Configurable 2 relays and binary input
• BUS compatibility with BACnet, Modbus protocols
• Adjusting force: TA-Slider 750 (750N), TA-Slider 1250 (1250N)

Modulating, 3-point, On-off control

EMO T

• Visible position indicator


• IP54 protection in all positions
• Connection M30x1,5
• Adjusting force 125N

On-Off control

EMO TM

• Visible position indicator


• Auto-adaptation to input signal
• Automatic stroke adjustment
• High IP54 protection class in all positions
• Connection M30x1,5
• Adjusting force 125N

Modulating control

19
A4 Actuators for balancing and control valves

EMO 3

• Automatic stroke adjustment


• Low-noise operation
• Low energy consumption
• Connection M30x1,5
• Adjusting force 160N

3-point control

TA-MC15-C

• For IMI TA balancing and control valves


• Connection M30x1,5
• Position indicator
• Low power consumption
• Adjusting force 200N

Modulating or 3-point control

TA-MC50-C

• For IMI TA pressure indepedent control valves KTM 512 DN 15-50


• Automatic stroke adaptation
• Position indicator
• Low power consumption
• Adjusting force 500N

Modulating or 3-point control

20
Actuators for standard control valves A5

Actuators for standard control valves

COMPATIBILITY WITH STANDARD CONTROL VALVES

CV216/316 RGA CV206/306 GG CV216/316 GG


Actuators for standard
A5
control valves DN DN DN DN DN DN DN DN
15-50 15-50 65 80-100 15-50 65 80-100 125-150

TA-MC55

2
TA-MC65

2 2
TA-MC100

TA-MC100 FSE/FSR

3 3
TA-MC160

1 2
TA-MC161

3 3
TA-MC250

3 3
TA-MC400

3 3
TA-MC500

TA-MC1000

1 For DN 32-50
2 For valves with 20 mm stroke
3 For valves with 30 mm stroke

21
A5 Actuators for standard control valves

KEY TECHNICAL PARAMETERS

SUPPLY
Actuators for standard OPERATION FAIL INPUT OUTPUT STROKE
A5 VOLTAGE
control valves PRINCIPLE SAFE
[V]
SIGNAL SIGNAL [mm]

TA-MC55/24 3-POINT - 24 V VAC/VDC 3-POINT 0-10 VDC 20

TA-MC55/230 4 3-POINT - 230 VAC 3-POINT 0-10 VDC 20

TA-MC55Y MODULATING - 24 V VAC/VDC 0(2)-10 VDC/0(4)-20 mA 0-10 VDC 20

TA-MC65/24 3-POINT - 24 V VAC/VDC 3-POINT 0-10 VDC 20

TA-MC65/230 4 3-POINT - 230 VAC 3-POINT 0-10 VDC 20

TA-MC65Y MODULATING - 24 V VAC/VDC 0(2)-10 VDC/0(4)-20 mA 0-10 VDC 20

0(2)-10 VDC/0(4)-20 mA
TA-MC100/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 20
3-POINT

0(2)-10 VDC/0(4)-20 mA
TA-MC100/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 20
3-POINT

0(2)-10 VDC/0(4)-20 mA 0-10 VDC


TA-MC100 FSE/FSR MODULATING YES 24 V VAC 20
3-POINT / 0(4)-20 mA

TA-MC100 FSE/FSR 3-POINT YES 230 VAC 3-POINT 0-10 VDC 20

0(2)-10 VDC/0(4)-20 mA
TA-MC160/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 30
3-POINT

0(2)-10 VDC/0(4)-20 mA
TA-MC160/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 30
3-POINT

0(2)-10 VDC/0(4)-20 mA
TA-MC161/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 20
3-POINT

0(2)-10 VDC/0(4)-20 mA
TA-MC161/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 20
3-POINT

0(2)-10 VDC/0(4)-20 mA
MC250/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 50
3-POINT

0(2)-10 VDC/0(4)-20 mA
MC250/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 50
3-POINT

0(2)-10 VDC/0(4)-20 mA
MC400/24 MODULATING/3-POINT - 24 VAC 0-10 VDC 5 60
3-POINT

0(2)-10 VDC/0(4)-20 mA
MC400/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 60
3-POINT

0(2)-10 VDC/0(4)-20 mA
MC500/24 MODULATING/3-POINT - 24 V VAC/VDC 0-10 VDC 5 50
3-POINT

0(2)-10 VDC/0(4)-20 mA
MC500/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 50
3-POINT

0(2)-10 VDC/0(4)-20 mA
MC1000/24 MODULATING/3-POINT - 24 VAC 0-10 VDC 5 50
3-POINT

0(2)-10 VDC/0(4)-20 mA
MC1000/230 4 MODULATING/3-POINT - 230 VAC 0-10 VDC 5 50
3-POINT

4 Voltage 115 VAC available


5 Output signal 0(4)-20mA available as accessories
6 Max. differential pressure 3,5 bar

22
Actuators for standard control valves A5

Actuators for standard control valves

TA-MC55, TA-MC65

• Automatic stroke adaptation


• Min-Max position indicators
• Binary input for frost protection function
• Blockage detection
• Different actuating times
• Manual mode
• Low power consumption
• Adjusting force 600N
Modulating or 3-point control

TA-MC100

• 24V version enables modulating or 3-point control (switch)


• Automatic stroke adaptation
• Min-Max position indicators
• Binary input for frost protection function
• Blockage detection
• Wire breakage detection
• Adjustable hysteresis for input signal
• Different actuating times
• Manual mode
• Low power consumption
• Adjusting force 1000N
Modulating or 3-point control

TA-MC100 FSE/FSR

• Visible switch to test fail-safe function


• TA-MC100FSE: Stem extended on power failure
• TA-MC100FSR: Stem retracted on power failure
• Automatic stroke adaptation
• Min-Max position indicators
• Binary input for frost protection function
• Blockage detection
• Wire breakage detection
• Protection against input signal oscillations
• Manual mode
• Low power consumption
• Adjusting force 1000N

Modulating or 3-point control

23
A5 Actuators for standard control valves

TA-MC160, TA-MC161

• 24V version enables modulating or 3-point control (switch)


• Automatic stroke adaptation
• Min-Max position indicators
• Binary input for frost protection function
• Blockage detection
• Wire breakage detection
• Adjustable hysteresis for input signal
• Different actuating times
• Manual mode
• Low power consumption
• Adjusting force 1600N
Modulating or 3-point control

MC250, 400, 500, 1000

• Automatic stroke adaptation


• Min-Max position indicators
• Binary input for frost protection function
• Blockage, wire breakage and lock detection
• Overheating protection
• Internal temperature monitoring
• Automatic actuator heating
• Open circuit detection
• Adjustable hysteresis for input signal
• Different actuating times
• Autopause to avoid control hunting
• Manual mode
• Low power consumption
• Adjusting force:
• - MC250 2.5 kN
• - MC400 4 kN
• - MC500 5 kN
• - MC1000 10 kN

Modulating or 3-point control

24
Introduction B

Made from patented


alloy AMETAL®
High accuracy
for all settings The first balancing valve in the World
was manufactured in our factory
in Sweden in 1962

TOTAL Rapid growth in energy prices and


increasing comfort levels require a perfectly
functioning system creating optimal

HYDRONIC conditions for the proper function of your


building management system.

BALANCING Perfect Hydronic balancing is a basic


requirement to obtain genuine comfort at
minimum energy cost.
Our “Total hydronic balancing” concept
NEW has been used for more than 50 years all
over the world in millions of applications
Ergonomic handwheel with and it is constantly being improved by new
accurate digital read-out experience from real installations.
It’s a collection of unique balancing valves,
pressure controllers, balancing instruments,
patented balancing methods, smart
balancing procedures and excellent training
programs sharing our mutual experience.

TOTAL HYDRONIC BALANCING

B1 Balancing valves 26

B2 Fixed orifices 29

B3 Double regulating valves 30

B4 Differential pressure controllers 31

B5 Differential pressure relief valves 33

25
B1 Balancing valves

Balancing valves

Full range Absolute certainty


Available in sizes DN 10-400, IMI TA Balancing technology used by our
balancing valves are used in an impressive customers has been developed thanks
range of applications. Ideally suited for use to 50 years of experience from more than
in heating and cooling systems, tap water 100 000 projects worldwide. Patented
systems and industry. The STAD and STAF balancing methods like TA-Diagnostics
are the most well known balancing valves and TA-Wireless give you the power and
worldwide. absolute confidence to successfully
complete a project of any size. Our
patented materials and technology
features never disappoint.

KEY TECHNICAL PARAMETERS

PN Min. temp. Max. temp. Dimensions


Balancing
B1
valves
bar °C °C 10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400

TBV 16 -20 120

STAD-R 25 -20 120

STAD 25 -20 120

STAD-C 20 -20 120/150

STAD-B 25 -20 120

STAD-D 25 -20 120

STAF 16 -10 120

STAF-R 16 -20 120

STAG 25 -20 120

STAF-SG 16/25 -20 120

TA-BVS 16/25/40 -30 200

26
Balancing valves B1 B

FUNCTIONS

Balancing Double Sealed Measuring


B1 Valve Body Material End Connection Type Drain Function Pressure balanced plug Drinking water certified
valves Points

TBV AMETAL® Threaded

STAD-R AMETAL® Threaded

1
STAD AMETAL® Threaded

STAD-C AMETAL® Threaded

AMETAL® with
STAD-B Threaded
electrophoretic layer

AMETAL® with T.E.A.


STAD-D Threaded
PLUS® surface treatment

STAF Cast iron Flanged

STAF-R Gunmetal Flanged

STAG Ductile iron Grooved

2
STAF-SG Ductile iron Flanged

TA-BVS 240/243 Stainless steel Flanged / Welding

1  Special version available


2  from DN 65

TBV

• Ideal valve for balancing small terminal units


• Compact size
• Full measuring capabilities
• Made from patented alloy AMETAL®

STAD

• The most popular balancing valve worldwide


• Excellent measuring accuracy
• Ergonomic handwheel with accurate digital read-out
• available with / without 3/4” draining
• Made from patented alloy AMETAL®

STAD-C

• The STAD-C balancing valve has been specially developed for use in indirect cooling systems.
• Double sealed measuring points with high protection against leakages
• Ergonomic handwheel with accurate digital read-out
• External threads or smooth ends for tight and reliable connection
• Made from patented alloy AMETAL®

See applications D3 D4 D5 D6 D9 D10 D11 D12

27
B1 Balancing valves

STAD-R

• Unique balancing valve for renovations with reduced Kvs values


• No need to reduce pipe dimensions; decreases installation costs
• Ergonomic handwheel with accurate digital read-out
• Full measuring posibilities with high accuracy
• Made from patented alloy AMETAL®

STAD-D

• Balancing valve for hot tap water systems with special protection against oxygen corrosion
• Certified to be used in systems with drinking water
• Ergonomic handwheel with accurate digital read-out
• Excellent measuring accuracy
• Made from patented alloy AMETAL®

STAF, STAF-SG

• Equipped with a digital read-out, the handwheel ensures accurate and straightforward balancing
• Self-sealing measuring points for simple, accurate balancing
• Positive shut-off function for easy maintenance

STAG

• Equipped with a digital read-out, the handwheel ensures accurate and straightforward balancing
• Self-sealing measuring points for simple, accurate balancing
• Positive shut-off function for easy maintenance
• Grooved ends

STAF-R

• Made from gunmetal with high resistance to corrosion for tap/industrial water systems
• Pressure balanced plug for easy closing and opening under high differential pressure
• Excellent measuring accuracy
• Bonnet, cone and spindle made from patented alloy AMETAL®

TA-BVS 240/243

• Stainless steel balancing valve with flanges or welding ends


• Ideal for use mainly in industrial and high temperature applications
• Long life and maintenance free operation
• DN 200 and 250 with manual gear for easy shut-off

See applications D3 D4 D5 D6 D9 D10 D11 D12

28
Fixed orifices B2 B

Fixed orifices

Flow measuring orifices with self-sealed measuring points are The orifice should be installed betweeen two counter flanges.
used for simple flow measuring in heating and cooling systems or It is recommended to install 10D straight lengths before and 5D
systems in industries with constant flow. straight lengths after the orifice for exact measuring.
Our fixed orifices are made precisely from stainless steel and
guarantee longevity and very accurate measuring.

KEY TECHNICAL PARAMETERS

PN Min. temp. Max. temp. Dimensions


Fixed
B2
orifices 500-
bar °C °C 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450
900

MDF0 16 -20 120

MDF0 25 -20 120

MDF0 40 -20 120

MDF0

• Made from stainless steel


• Suitable for heating/cooling and technology circuits
• Measuring points made from dezincification resistant alloy AMETAL®
• Excellent measuring accuracy

29
B3 Double regulating fittings

Double regulating valves

KEY TECHNICAL PARAMETERS

PN Min. temp. Max. temp. Dimensions


Double regulating
B3
fittings
bar °C °C 15 20 25 32 40 50

STK 16 -20 120

FUNCTIONS

Double regulating
B3 Pre-setting Shut-off Measuring Draining
fittings

STK

STK

• Return lockshield with direct Kv indicator


• Setting with lock ring
• Shut-off function
• Made from nickel-plated patented alloy AMETAL®

30
Differential pressure controllers B4 B

Differential pressure controllers

KEY TECHNICAL PARAMETERS


Setting
PN Min. temp. Max. temp. Max. Dp Dimensions
Differential range
B4
pressure controllers bar °C °C bar kPa 10 15 20 25 32 40 50 65 80 100 125 150 200

STAP 16 -20 120 2.5 5-80

STAP 16 -10 120 3.5 20-160

DA 516 25 -10 120/150 16 5-150

DAF 516 16/25 -10 150 16 5-150

TA-PILOT-R NEW 16/25 -20 120/150 12 10-400

TA-COMPACT-DP 16 -20 120 4 5-18

FUNCTIONS
Measurement of
Differential
B4 Return pipe Supply pipe Measuring Shut-off Draining (optional) flow and available Zone control
pressure controllers differential pressure

STAP

DA 516

DAF 516

TA-PILOT-R

TA-COMPACT-DP NEW

DIFFERENTIAL PRESSURE RANGE (kPa)


STAP DA 516 DAF 516
DN 5-25 10-40 10-60 20-80 40-160 DN 5-25 10-40 10-60 20-80 40-160 DN 5-30 10-60 10-100 60-150

15 15 65

20 20 80

25 25 100

32 32 125

40 40 TA-PILOT-R
50 DN 10-50 30-150 80-400
50

65 65
DAF 516
80 DN 5-30 10-60 10-100 60-150 80

100 15/20 100

25/32 125

40/50 150

200

31
B4 Differential pressure controllers

Differential pressure controllers

STAP DN 15-50

• Ideal Dp controller with shut-off function for radiators/air conditioning circuits


• Measuring point for return temperature/pressure measurements
• Draining optional as an accessory, mounting without system draining
• Made from patented alloy AMETAL®

STAP DN 65-100

• Ideal Dp controller for secondary circuits in HVAC systems


• Two measuring points for system diagnostics enabling the measurement of
temperature and differential pressure
• Special measuring point for capillary connection on STAF is a part of delivery
• Works in all positions

DA 516 / DAF 516

• Patented In-line body for quiet operation under high differential pressures
• Particularly effective in systems with high temperatures and differential pressures
• Highly accurate differential pressure control with very low hysteresis
• Rust protection thanks to the electrophoretically painted ductile iron body
• Small and compact body for easy installation in small spaces
• Easy to insulate
• DAF for use in supply pipe, 2 capillaries

TA-PILOT-R

• First in-line Dp controller operated by Pilot technology


• The smallest, the lightest and the most accurate Dp control on the market
• Clearly visible setting lockable against tampering
• Measuring points for system diagnostics and exact setting according to system true parameters

TA-COMPACT-DP

• All in one zone control valve, balancing valve and differential pressure controller
• Ideal solution for zone control in apartment buildings
• Compact valve fits in areas where space is limited
• Enables flow measurement and system diagnostics
• Recommended actuator: EMO T

See applications D2 D3 D4 D5 D6 D8 D9 D10 D12 D13

32
Differential pressure relief valves B5 B

Differential pressure relief valves

Differential pressure relief valves are used in heating and cooling at low loads or keeps constant differential pressure for specific
systems to ensure a minimum flow level through the pump, main- circuits with terminal units.
taining the desired supply temperature when the system operates

KEY TECHNICAL PARAMETERS

Setting
Differential PN Min. temp. Max. temp. Shut-off Dimensions
range
B5 pressure
controllers bar °C °C kPa 15 20 25 32 40 50 65 80 100 125 150 200

5-50,
Hydrolux 16 -10 120 NO
30-180

BPV 20 -20 120 10-60 YES

DAB 50 16/25 -10 150 10-250 NO

PM 512 16/25 -10 100 0-1600 NO

BPV

• Setting scale with protective cap against dirt and tampering


• Shut-off function
• Easy setting with 3mm hexagonal key
• Made from patented alloy AMETAL®

Hydrolux

• Direct setting by handwheel with setting scale


• Low proportional hysteresis
• Very quiet in operation
• Made from corrosion resistant gunmetal

DAB 50

• Special internal geometry


• Quiet operation under high differential pressures
• Protected against corrosion
• Robust valve for demanding applications

PM 512

• Pneumatic principle allows adjustable set-point from 0 to 16 bar


• In-line design for quiet operation
• Opens at increasing inlet pressure
• Setting dependent on static pressure in the system

33
IMI Pneumatex: Pressure Maintenance
and Water Quality
Products that focus on tackling system
problems before they appear.
With a firm belief that prevention is better than cure, IMI Pneumatex develops cutting-edge solutions and groundbreaking
technologies that keep HVAC systems free of gas and sludge, ensuring longevity, stability and pressure maintenance.
Innovation, Swiss manufacturing quality and customer service excellence are what make us stand out from the crowd.

34
Brand Fast Facts

Founded in 1909 in Basel, Switzerland, IMI Pneumatex has been a true pioneer in the pressurisation market, developing products - such
as the first-ever closed expansion system back in 1955 - that remain market leaders to this day.

2017 Simply Compresso, plug & play with pre-assembled compressor is launched.

2016 Zeparo G-Force, separator with Cyclonic Technology for large installations is
launched.

2015 CONNECT range of pressurisation systems with BrainCube technology is


launched.

2014 Zeparo Cyclone, dirt separator with the unique Cyclonic Technology is launched.

2007 IMI Pneumatex is established after acquisition by IMI.

1995 Launch of Vento, the 1st affordable vacuum degasser for heating installations.

1955 1st closed-system expansion vessels equipped with a Butyl Bag.

1909 Carl Stücklin opens the doors of “Carl Stücklin Sanitäre Anlagen” in Basel,
Switzerland.

35
Pressure Maintenance

Effective pressurisation control


is essential to ensure optimal
system performance and
protect components
throughout their service life.

WHY IS PRESSURISATION
SO IMPORTANT?
As temperatures inside heating, solar, and cooling water It is therefore essential to invest in a high-quality
installations fluctuate, so does the incompressible pressurisation solution that is in line with your specific
media change its volume and thus system pressure. system needs.

Rising pressure puts a strain on individual components, Our intelligent and durable pressurisation technologies
which can lead to ruptures and premature failure. On compensate for temperature-induced changes in
the other hand, pressure drops can lead to air intake system pressure, rendering the above concerns a thing
that causes corrosion, the single worst enemy of water- of the past.
based HVAC installations.

PRESSURE MAINTENANCE

C1 Expansion vessels 37

C2 Automatic pressure maintenance systems 39

C3 Safety valves 41

36
Pressure maintenance C1

Expansion vessels

Under the IMI Pneumatex brand, IMI Hydronic Engineering offers top-quality
YOUR BENEFITS
solutions to protect systems against pressure increase. The Airproof butyl bags
inside IMI Pneumatex expansion vessels guarantee a very high resistance against • Lowest gaseous diffusion coefficient on
diffusion. For several decades, materials used for the rubber compound have been
sourced from the same handful of select suppliers. Butyl vulcanization is carried out the market - 3.3% for expansion vessels
in our plants on custom-built machinery. • Selection of different models according to
the investor’s needs
• 5-year warranty on the butyl bag

KEY TECHNICAL PARAMETERS

PN T min/max Max%
Vn Coupling Mounting type Construction
class of fluid of glycol
C1 Expansion vessels
bar °C l DN %

Statico SD 3 / 10 +5 / +70 8-80 R½’’ / R¾” 50% hanging/lying bag type

Statico SU 3 / 6 / 10 +5 / +70 140-800 R¾” 50% standing bag type

Statico SG 6 / 10 +5 / +70 1000 - 5000 R 1 ½” 50% standing bag type

Squeeze 6 +5 / +70 140-800 R 1” 50% standing membrane

Aquapresso AD 10 +5 / +70 8-80 R½” / R¾” / R 1” - hanging/lying bag type

2 x R½” / 2 x R¾” / bag type


Aquapresso ADF 10 +5 / +70 8-80 - hanging/lying
2 x R 1” - flow

Aquapresso AU 10 +5 / +70 140-500 R 1¼” - standing bag type

bag type
Aquapresso AUF 10 +5 / +70 140-600 2 x R 1¼” - standing
- flow

Aquapresso AG 10 +5 / +70 700-3000 / 300-3000 DN 50 – DN 80 - standing bag type

bag type
Aquapresso AGF 10 / 16 +5 / +70 700-3000 / 300-3000 2x DN 50 – 2x DN 80 - standing
- flow

APPLICATIONS
Q / Power: 0 MW 160 MW

Static Pressure 0 bar 20 bar

HOSPI TAL

Pressure maintenance
C1 Expansion vessels Potable Large
Heating Refrigeration Solar Glycol Small Large Small Supermarket Shopping Commercial District Industrial
water Hospital Skyscraper
systems systems systems systems Residential Residential Building Mall Building Energy Facilities
systems

Statico SD, SU, SG

Squeeze

Aquapresso ADF, AUF, AGF

Aquapresso AD, AU, AG

37
C1 Expansion vessels

Statico SD
• Bag construction
• Welded shell joints
• Butyl rubber bag
• Media is closed in a bag without contact with the steel shell
• Gaseous diffusion coefficient below 3,3%
• Horizontal or vertical mounting

Statico SU
• Bag construction
• Welded shell joints
• Butyl rubber bag
• Media is closed in a bag without contact with the steel shell
• gaseous diffusion coefficient below 3,3%
• Upright installation

Statico SG
• Bag construction
• Welded shell joints
• Replaceable butyl rubber bag
• Media is closed in a bag without contact with the steel shell
• Gaseous diffusion coefficient below 3,3%
• Upright installation

Squeeze
• Membrane construction
• Welded shell joints
• Upright installation

Aquapresso AD, ADF


• Bag construction
• Butyl rubber bag
• Media is closed in a bag without contact with the steel shell
• Gaseous diffusion coefficient below 3,3%
• Horizontal or vertical installation
• ADF -> flow - elimination of Legionella risk
• Inspection glass for bag leakage

Aquapresso AU, AUF, AG, AGF


• Bag construction
• Welded shell joints
• Butyl rubber bag
• Media is closed in a bag without contact with the steel shell
• Gaseous diffusion coefficient below 3,3%
• Upright installation
• AUF, AGF -> flow - elimination of Legionella risk
• AG, AGF–> Replaceable butyl rubber bag

38
Pressure maintenance C2

Automatic pressure maintenance systems

Automatic IMI Pneumatex pressure maintenance kits marked Airproof feature


YOUR BENEFITS
bag vessels. Sets in the Compresso range offer reduced noise levels thanks to
the SilentRun feature. Transfero pump units with VacuCyclonSplit technology • Innovative BrainCube Connect controller
provide vacuum degassing.
• Bag vessels with the lowest diffusion
Each product is equipped with a BrainCube Connect controller, which provides a coefficient of 3.3% on the market
number of unique operation functions as well as monitoring and on-line preview. • Multiple functions available as standard
in one instrument

KEY TECHNICAL PARAMETERS

PS Power supply Dimensions TecBox


Scope of vessels
TecBox class U, P TecBox weight
C2
Hydraulic module
bar V, kW mm kg I

Simply Compresso C2.1-80 SWM 6 230; 0.6 603x481x1107 41 80/160

C10.1-3.75 F 3,75
Compresso Connect F C10.1-5F 5 230; 0.6 370x370x315 14 200-800
C10.1-6F 6
C10.1-3 3
C10.1-3.75 3.75
C10.1-4.2 4.2
C10.1-5 5 230; 0.6 25
C10.1-6 6
C15.1-6 6
C15.1-10 10
Compresso Connect 520x350x1060 200-5000
C10.2-3 3
C10.2-3.75 3.75
C10.2-4.2 4.2
C10.2-5 5 230; 1.2 38
C10.2-6 6
C15.2-6 6
C15.2-10 10
TV4.1E (H) (C) 10 230; 0.75 500x530x920 42
TV6.1E (H) (C) 10 230; 1.1 500x530x920 45
TV8.1E (H) (C) 10 230; 1.4 500x530x920 46
TV10.1E (H) C) 10 230; 1.7 500x530x1300 51
TV14.1E (H) (C) 13 230; 1.7 500x530x1300 73
Transfero TV 200-5000
TV4.2E (H) (C) 10 230; 1.5 500x530x920 51
TV6.2E (H) (C) 10 230; 2.2 500x530x920 54
TV8.2E (H) (C) 10 230; 2.8 500x530x920 57
TV10.2E (H) C) 10 230; 3.4 500x530x1300 71
TV14.2E (H)(C) 13 230; 3.4 500x530x1300 98

TVI 19.1EH (C) 16 230; 2,6 570x1086x601 85


TVI 25.1EH (C) 25 230; 3,4 570x1258x601 94
Transfero TVI 200-5000
TVI 19.2EH (C) 16 230; 5,2 751x1086x601 132
TVI 25.2EH (C) 25 230; 6,8 751x1258x601 150
TI 90.2 PC1 16 3x400; 3,0 1100x1100x1200 135
Transfero TI
TI 120.2 PC1 16 3x400; 3,8 1100x1100x1200 145
(The table contains selected
TI 150.2 PC1 16 3x400; 5,4 1100x1100x1200 170 1000-5000
models. More information
TI 190.2 PC1 25 3x400; 5,4 1100x1100x1200 195
available in the data sheet)
TI 230.2 PC1 25 3x400; 7,2 1100x1100x1300 215

APPLICATIONS
Q / Power: 0 MW 160 MW

Static Pressure 0 bar 20 bar

HOSPI TAL

TecBox Pressure Pressure Modbus Ethernet


C2 Hydraulic maintenance maintenance Vacuum communi- communi-
compressor set pump set degassing cation cation Small Large Small Large
Shopping Commercial District Industrial
module Residential Residential Building Supermarket Mall Building
Hospital Skyscraper Energy Facilities

Simply Compresso

Compresso C, C F

Transfero TV

Transfero TVI

Transfero TI

39
C2 Automatic pressure maintenance systems

Simply Compresso
• Integrated compact design (TecBox with 80 litre vessel and extension by 80 l possible)
• BrainCube Connect controller
• Water refilling module
• Media is closed in a bag without contact with the steel shell
• Precise pressure maintenance ± 0.1 bar
• Plug and Play design
• Modbus and Ethernet communication as standard

COMPRESSO C F
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• Installation of the TecBox on the vessel, which reduces the space required
• Low noise level 59 dB(A) /1 bar
• Precise pressure maintenance ± 0.1 bar

COMPRESSO C
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• Low noise level: Silent-run compressor 53-62 dB(A) / 1-10 bar
• Precise pressure maintenance ± 0.1 bar
• Vessel range 200 - 5000 l

COMPRESSO CX
• BrainCube Connect controller for external compressed air supply
• Modbus and Ethernet communication as standard
• Precise pressure maintenance ± 0.1 bar
• Vessel range 200 - 5000 l

TRANSFERO TV
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• Vacuum degassing in a hydrocyclone with a capacity of ~ 1m3/h
• Precise pressure maintenance ± 0.2 bar
• Water refilling module
• Vessel range 200 - 5000 l

TRANSFERO TVI
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• Vacuum degassing in a hydrocyclone with a capacity of ~ 1m3/h
• Precise pressure maintenance ± 0.2 bar
• Water refilling module
• Suitable for systems with high static pressure
• Vessel range 200 - 5000 l

TRANSFERO TI
• Precise pressure maintenance ± 0.2 bar
• Suitable for systems with high static pressure
• Suitable for high temperature systems
• Vessel range 200 - 5000 l (unlimited on demand)

40
Pressure maintenance C3

Safety valves

Under the IMI Pneumatex brand, IMI Hydronic Engineering offers top-quality
YOUR BENEFITS
components for safeguarding installations against pressure increase. IMI
Pneumatex safety valves protect all system components against impermissible • EN ISO 4126-1:2013 compliant,
overpressure.
• A choice of various models adequately
to the needs of the investor
• 5-year warranty

FEATURES

C3 Safety valve
Maximum addition of
Heating systems Cooling systems Solar systems Pressure range
glycol at concentration of

DSV…H 3,0 bar 30%

DSV…DGH 2,0 – 16 bar 50%

DSV…SOL 3,0 -16 bar 50%

DSV…F 3,0 -16 bar 100%

41
C3 Safety valves

DSV..H SAFETY VALVE


• S
 pring-loaded, manually released, membrane-secured spring chamber.
Inlet and outlet sides with inner thread, outlet side enlarged.
• Vertical mounting.

DSV...DGH SAFETY VALVE


•  pring-loaded, aerated by hand lever, spring protected by a bellow, balanced pressure.
S
• Inlet and outlet sides with inner thread, outlet side enlarged.
• DN 15-50
• Vertical mounting.

DSV...DGH SAFETY VALVE


•  pring-loaded, aerated by hand lever, spring protected by a bellow.
S
• Flanged inlet and outlet connection, outlet side enlarged.
• DN 40-50
• Vertical mounting.

DSV...SOL SAFETY VALVE FOR SOLAR SYSTEMS


•  pring-loaded, manually released, membrane-secured spring chamber.
S
• Inlet and outlet sides with inner thread, outlet side enlarged.
• Vertical mounting.
• The valves are entirely made of metal; they can also be installed in high temperature
or radiation environments.
• All materials are suitable for temperatures up to 160 °C.
• 2013 SOL type TÜV test certificate.

DSV...F SAFETY VALVE


• The temperature of the medium at atmospheric pressure must not reach boiling point.
• Spring-loaded, manually released, membrane secured spring chamber.
• Inlet and outlet sides with inner thread.
• Vertical mounting.
• The valves are entirely made of metal, and can also be installed in high temperature or
radiation environments.
• All materials are suitable for temperatures up to 150°C.
• TÜV - 293 F conformity.

42
Water quality D

WHY IS
WATER Damaged installation
components due to
QUALITY water contamination

IMPORTANT?
Venting and degassing systems are essential
components of a modern installation.

Only thorough pre-venting before startup


and smoothly working operational degassing
guarantee stable working conditions. This
holds particularly true for long-span branched
systems with horizontal heating pipes and
cooling ceilings.

Appropriate system components must be


carefully selected based on the operation
principles and performance characteristics of
air vents, separators and degassing units.

Zeparo Cyclone Zeparo G-Force Vento VI

MEDIUM QUALITY

D1 Vacuum separators and degassing units 44

WM
D2 Water refilling and treatment systems 46

43
D1 Medium quality

Vacuum separators and degassing units

For the separation of gas and sludge, hydrocyclone technology offers


YOUR BENEFITS
the highest efficiency. Combined with vacuum generated in a single
cycle, this enables our Vento products to remove more than 60 % of • Hydrocyclone based effective separation
the air from system media - a feature called VacuCyclonSplit. of sludge and gas
• Separators with approval for mounting in
various positions
• Vacuum Degassing units with Modbus and
Ethernet communication as standard

KEY TECHNICAL PARAMETERS

PN class T max. of fluid Range of diameters


D1 Automatic air vents
bar °C DN

Zeparo ZUT 10 110 15, 20, 25

Zeparo ZUTS 10 160 15

PN class T max. of fluid Vnom (m3/h)


D1 Zeparo - Separators
bar °C 20 25 32 40 50 65 80 100 125 150 200 250 300

Zeparo ZUV 10 110 1.0 1.6 3.3 4.5

Zeparo ZUVS 10 160 1.0 1.6 3.3 4.5

Zeparo Cyclone 10 120 1.18 1.47 3.50 4.75 6.88

16 110
Zeparo G-Force 10 18 37 68 100 200 345 540
25 180

Zeparo ZIO 10 110 11 19 26 44 67 95 170 306 435

T min/max Power supply Dimensions TecBox


PS class Pmin, Pmax Mounting type
of fluid U, P TecBox weight
D1 Vento - vacuum degassing unit
bar °C V, kW mm kg bar

Vento EcoEfficient V 2.1 F 6 +0 / +70 230; 0,6 550x930x325 29 1.0 – 2.5 hanging

V 4.1 E (C) 10 230; 0,75 500x920x530 38 1.0 – 2.5


V 6.1 E (C) 10 230; 1,1 500x920x530 40 1.5 – 3.5
Vento V V 8.1 E (C) 10 +0 / +90 230; 1,4 500x920x530 41 2.0 – 4.5 standing
V 10.1 E (C) 10 230; 1,7 500x1300x530 57 3.5 – 6.5
V 14.1 E (C) 13 230; 1,7 500x1300x530 67 5.5 – 10.0

VI 19.1 E (C) 16 3x400V; 2,6 570x1086x601 86 6,5 – 15,5


Vento VI +0 / +90 standing
VI 25.1 E (C) 25 3x400V; 3,4 570x1258x601 94 10,5 – 20,5

APPLICATIONS

Static Pressure 0 bar 25 bar

HOSPI TAL

Sludge Vacuum Hydrocyclone Magnet


D1 Model Air removal removal degassing technology option Large
Small Large Small Shopping Commercial District Industrial
Residential Residential Building Supermarket Hospital Skyscraper
Mall Energy Facilities
Building

Zeparo ZUT, ZUTS

Zeparo ZUV, ZUVS

Zeparo Cyclone

Zeparo G-Force

Zeparo ZIO

Vento EcoEfficient

Vento V, VI

44
Vacuum separators and degassing units D1 D

Zeparo ZUT, ZUTS


• Large anti-leakage float chamber: Leakfree function
• Ideal for installation on storage tanks and buffers
• Large connection diameters

Zeparo ZUV, ZUVS


• Helistill cartridge for effective separation and removal of air
• Equipped with ZUT air vent with Leakfree function
• Available version

Zeparo Cyclone
• Hydrocyclone separation technology
• Low flow resistance thanks to unique solutions
• Separate sludge chamber protected against secondary entrainment of particles
• Corrosion-resistant material: Body -> brass, insert Cyclone ->PPS Ryton

Ferro Cleaner
• Magnetic flux filter system that system captures the finest magnetic particles
• Can be installed in any orientation
• Compact dimensions

Zeparo G-Force
• Hydrocyclone separation technology
• Separate sludge chamber protected against secondary entrainment of particles
• Can be mounted on horizontal and vertical pipe
• Air extraction function after installation of the ZUTX air vent

Zeparo ZIO
• Separation of sludge and air
• Separation based on particle density difference and stream calming
• Low flow resistance

Vento V...F EcoEfficient


• Vacuum degassing
• Compact design with wall mounting
• Optimal for systems up to 10 m3

Vento V, VI
• Vacuum degassing with hydrocyclone technology - VacuCyclonSplit
• BrainCube Connect controller
• Modbus and Ethernet communication as standard
• ECO degassing function (gas presence monitoring)
• Refilling module as standard
• Available in pressure ranges from 1 to 20 bar
45
D2 Water quality

WM

Water make-up and treatment systems

Besides pressure maintenance and air removal, another important aspect


to consider is to refill whatever media gets lost during system operation.
YOUR BENEFITS
IMI Hydronic offers water make-up systems with softening option. • Innovative BrainCube controller regulates and
Water make-up is performed in a controlled process where refill quantities, monitors the refilling process
durations and frequencies are closely monitored - FillSafe feature.
• Multiple features available as standard in one
device

KEY TECHNICAL PARAMETERS

T min/max Power supply


PN Notes
of fluid U, P
D2 Modul
bar °C V, kW

Pleno PX 10 0 / +65 230; 0,02 Kvs = 1,0

Pleno PIX Connect 10 0 / +65 230; 0,04 Kvs = 1,2

PI 9.1 F
Pleno PI x.x Connect PI 9.1 10 +0 / +30 230; 0,75 1-8 bar pump
PI 9.2

6000
Compatible with
Pleno Refill 12000
8 +5 / +45 n.d Vento Connect and
6000 filtr
Pleno Connect
12000 filtr

16000
Compatible with
Pleno Refill 36000 8 +5 / +45 n.d
Transfero Connect
48000

APPLICATIONS

HOSPI TAL

Built-in Volume
D2 Modul Refilling Softening Controller pump measurement Large
Small Large Small Shopping Commercial District Industrial
Residential Residential Building Supermarket Hospital Skyscraper
Mall Energy Facilities
Building

Pleno PX

Pleno PIX Connect

Pleno PI x.x Connect

Pleno Refill (Softening


and/or decalcification)

46
Water refilling and treatment systems D2 D

Pleno PX
• Hydraulic unit
• Water make-up without pumps
• Wall mounting

Pleno PIX Connect


• Water make-up without pumps
• Control unit TecBox - BrainCube Connect
• Wall mounting

Pleno PI 9F Connect
• Water make-up with pump
• Control unit TecBox - BrainCube Connect
• Integrated wall mounting bracket.

Pleno PI 9.1, 9.2 Connect


• Water make-up with pumps
• Control unit TecBox - BrainCube Connect
• Standing mounting type

Pleno Refill 6000 - 12000


• Decalcification or demineralisation cartridge
• Mesh filter
• Wall mounting
• Compatible with Pleno Pleno P, Vento

Pleno Refill 16000 - 48000


• Decalcification resin
• Mesh filter
• Wall mounting
• Compatible with Compresso, Transfero

47
Tools

TAKE CONTROL
OF YOUR
SUCCESS

48
Introduction E

Until you can measure something


and express it in numbers,
you are only beginning to understand.

- Lord Kelvin

YOUR PROFESIONAL INSURANCE


Describing the real behavior of a system or turning
unexpected operating problems into figures is not a
simple task. It requires the right smart tools.

Working together with you on many projects during the


year is the best way to fully understand your needs.
Hydronic tools were specially tailored for you to simplify
your job and above all to save your time and money.

If you run into trouble, you don’t have to deal with it


alone. You can always rely on our technical support, no
matter where you are or how large your project is.

TA-SCOPE with TA Link


DpS-Visio

HYDRONIC TOOLS

C1 Balancing instruments 51

C2 Measuring tools 51

C3 Software 52

49
C1 Balancing instruments & Measuring tools

LIKE ME.
Smart, accurate and insightful

You are smart, accurate and insightful


– our measuring instruments are too!
TA-SCOPE is now updated with new fine-tuned
functionalities and smart technology to make hydronic
balancing easier, faster and more accurate.

The NEW DpS-Visio:


15% smaller and lighter

www.imi-hydronic.com/TA-SCOPE
50
Balancing instruments & Measuring tools C2 E

Balancing instruments

TA-SCOPE with DpS-Visio

• TA-SCOPE and new DpS-Visio: Advanced measuring instruments for optimal hydronic balancing
• DpS-Visio: 15% lighter and 15% more compact
• Safer, easier and more accurate commissioning due to automatic electronic flushing and
calibration
• Direct reading of measurement data thanks to OLED display on DpS-Visio
• Covers larger size installations up to 500 kPa. The high pressure (HP) version allows going up
to 1000 kPa
• TA-Wireless – one person with one instrument can accurately balance complex systems with
only one valve adjustment per valve necessary
• TA-Diagnostic – detects system errors, allowing for easy maintenance, troubleshooting and
balancing calculations in existing buildings
• Self-sealing needles with integrated temperature sensor – designed to make measurement
safer and more accurate
• System performance is improved, with more precise measurement and easier heating/cooling
power logging
• Precise diagnostics with the help of stand-alone data-logging for up to 100 days on battery power

110
101 v1.0110
101 v1.0
101 v1.0
110

DpS DpS DpS

$ $ $

Automatic Direct reading One-person


electronic flushing of data through balancing cuts time,
and calibration an OLED display effort and cost

Measuring tools

TA Link

• Provides an accurate measurement of the differential pressure


• The crucial connection between the hydronic system and the building management
system (BMS)
• Max. differential pressure 2 or 5 bar, measuring range 0-40 kPa or 0-100 kPa
• Output signal 0-10V or 4-20mA

51
C3 Software

Software

HySelect

HySelect is computer software that:


• selects valves and determines the right valve size and setting
• helps to choose the correct type of actuator and available accessories
• calculates heating and cooling systems, also with diversity factors
• converts different units
• communicates with balancing instrument TA-SCOPE

HyTools

HyTools is an app packed with hydronic calculation tools. You can have all our products, hydronic
calculators and unit conversion tools on your iPhone, iPad, iPod Touch* or Android smartphone.
The HyTools functions include:
• Hydronic calculator: q-Kv-Dp; P-q-DT; q-Valve-Dp
• Zeparo Dp calculation
• Valve sizing and presetting
• Radiator power estimation (steel and cast iron)
• Sizing and presetting of thermostatic valves, balancing valves, Dp controllers and more
• Pipe sizing
• Unit conversion
• Run-time localisation selection (24 regions)
• Run-time language selection of 16 languages
Download HyTools now from the Apple* App Store or Google Play. With HyTools, everything you
need for complex hydronic calculation is just one touch away.

52
Software C3 E

IMI IMI Hecos

IMI IMI Hecos is a fully graphical computer program that helps you design waterborne heating
and cooling systems in the technically correct, most economical and efficient way.
It makes it easy to calculate all the parts of hydronic loops including terminal units, valves, pumps
and pipes.
You just need to describe the building, rooms and temperatures and define what the system
should look like.
In return you can get the required pump head, detailed lists of optimally sized components, water
volume of the system for further pressurisation unit calculation, full system specification and most
importantly, your full plant‘s scheme to print out or export into CAD program.
• Easy to modify the calculation parameters and retrieve new results.
• Interactive communication between the drawing and result sheets.
• Availability of software application for one pipe radiator systems as well as a reverse return
system.
• Joint drawing for the software showing the heating and the cooling network (e.g. 4-pipe fan coil
system).
• Glycol correction.

HyTune

Application for smartphones for digital configuration


of TA-Slider actuators.
• Easy to use
• Comfortable set up of TA-Sliders even in poorly lit
environments
• Added protection against human error
• Access list of up to 10 last errors and operating
statistics

53
Applications

TAKE
CONTROL
OF WHERE
YOUR
ENERGY
FLOWS
54
Introduction F

Applications overview

BALANCING AND CONTROL SYSTEMS

Type Solutions Energy efficiency Investment

F1 F7 Variable flow Pressure-independent balancing and control valves low high low high

F2 F8 Variable flow Multi-purpose balancing and control valves low high low high

F3 F9 Variable flow Balancing valves and standard control valves low high low high

F4 Variable flow Thermostatic radiator valves with preset low high low high

F5 Variable flow AFC (Automatic Flow Control) technology low high low high

F10 Variable flow Control valves with return temperature limiter low high low high

F6 F11 Constant flow Balancing valves and standard control valves low high low high

SPECIAL SOLUTIONS

Type Solutions Energy efficiency Investment

F12 Variable flow Self-adjusting variable flow distribution system low high low high

F13 Variable flow Zone temperature control low high low high

F14 Variable flow Four-pipe heating and cooling system low high low high

Solution examples show the most used applications in heating and cooling systems.
There are a large number of variants, combinations and unique solutions that are beyond the scope of the contents of this brochure.
Every system h as its own specifics with regard to the source of heat or cold, type of control, investment limits etc.
Please do not hesitate to ask our hydronic specialists for help to choose the best solution for your project.
Your success is the greatest reward of the work we do every day.

55
F1 Heating system – variable flow

Heating system – variable flow


Pressure-independent balancing and control valves

ENERGY EFFICIENCY

• Ensuring stable and precise temperature control in all operating conditions


• Pressure-independent control with high valve authority for liquid/three-point control
• Low energy consumption when pumping (no overflow)
• Low required differential pressure on IMI TA valves minimizes pump lift height
• Optimisation of pump lift height possible thanks to unique valve diagnostic features
• Reduction of heat loss in return pipes

INVESTMENT

• Solution with minimum number of valves installed


• Use cheaper actuators (low required closing pressure)
• The extensive measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional equipment investments in other devices
• Quick return on investment (highest quality, long service life, significant energy savings)
• High flexibility. Possibility of phased start-up or expansion without rebalancing of an already functioning part

SIZING

• Simple matching of valves based on nominal flows


• Selection of flow-based settings without the need for complete hydraulic calculations
• No need to check the authority of the valves
• Easy match of the correct actuator
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor

COMMISSIONING

• Preset directly dependent on the flow, design=final


• Direct measurement of the actual flow and available differential pressure helps to set the minimum required lift height of the pump to
achieve maximum energy efficiency
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and solve any possible
system faults

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 7

B1 BV Balancing valves page 27

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

56
Pressure independent balancing and control valves F1 F

Energy efficiency Low High Recommended


Investment Low High

MODULATING

MODULATING/ON-OFF

MODULATING

OPTIONALLY
IN RETURN
MODULATING PSV MODULATING

VENTO
EV HEATING ZG
SYSTEM

PMS

1) Recommended for flow measuring and system diagnostics


5) Check valve is recommended to protect AHU against freezing up if secondary pump fails
6) Optional/recommended for obtaining medium circulation in the system. Without or with an actuator that is interlocked in an inverted way
with the main panel actuator)

Legend:
AC Air curtain PMS  Pressure Maintenance System:
AHB Active heating beam Pressurisation System + Water make-up
AHU Air handling unit PSV Safety valve
BV Balancing valve VENTO 
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
EXCH Heat exchanger
VSP Variable speed pump control
FCU Fan-coil
ZG Sludge separator
PIBCV Pressure independent balancing and control valve
57
F2 Heating system – variable flow

Heating system – variable flow


Multi-purpose balancing and control valves

ENERGY EFFICIENCY

• Ensuring stable and precise temperature control in all operating conditions


• Differential pressure regulators on branch connections stabilise the differential pressure for smoothly adjustable valves and provide
good authority level
• Low energy consumption when pumping
• Optimisation of pump lift height possible thanks to unique valve diagnostic features
• Reduction of heat loss in return pipes
• Under certain conditions, on/off adjustment can cause overflow under partial load.
This phenomenon can be limited already in the design phase

INVESTMENT

• Recommended solution with a good balance between energy efficiency and investment
• Depending on the system structure, this solution is usually cheaper compared to E1, despite the need for valves at the branches
• Extraordinary measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional equipment investments in other devices
• Quick return on investment (usually cost effective solutions, top quality products, long service life)
• High flexibility. Possibility of phased start-up or expansion without rebalancing of an already functioning part.

SIZING

• Simple valve matching based on nominal flow and minimum pressure drop (1/3 of the total pressure drop in the stabilized cycle) for
the correct level of authority
• Need to check the closing pressure of the actuators
• Recommended pressure independent balancing and control valves for single receivers connected directly to the bus to ensure proper
authority and limit overflows
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor

COMMISSIONING

• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• Direct measurement of the actual flow and available differential pressure helps to set the minimum required lifting height of the pump
• Flow measurement on single control valves at the branch possible but not required
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and solve any possible
system faults

QUICK LINKS
A2 BCV Balancing and control valves page 9

B1 BV Balancing valves page 26

B5 DPC Differential pressure controllers page 31

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

58
Combined balancing and control valves F2 F

Energy efficiency Low High Recommended


Investment Low High

MODULATING

MODULATING/ON-OFF

MODULATING

MODULATING PSV
MODULATING

VENTO
HEATING
SYSTEM
ZG

PMS
1 Recommended for flow measuring and system diagnostics
5) Check valve is recommended to protect AHU against freezing up if secondary pump fails
6) Optional/recommended for obtaining medium circulation in the system. Without or with an actuator that is interlocked in an inverted way with the
main panel actuator
7) Dp control is recommended if the authority of the control valve may drop below 0.25 during system operation due to significant variations in pressure.

Legend:
AC Air curtain PMS  Pressure Maintenance System:
AHB Active heating beam Pressurisation System + Water make-up
AHU Air handling unit PSV Safety valve
BCV Combined balancing and control valve VENTO 
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
BV Balancing valve
VSP Variable speed pump control
DPC Differential pressure controller
ZG Sludge separator
FCU Fan-coil 59
F3 Heating system – variable flow

Heating system – variable flow


Balancing valves and standard control valves

ENERGY EFFICIENCY

• Stable and precise temperature control in all operating conditions is guaranteed, if control valves and differential pressure controllers
are properly matched
• In the version with modulating control, the high authority of the valves is ensured by the differential pressure controllers, which
stabilise the differential pressure
• Low energy consumption when pumping
• Reduction of heat loss in return pipes.

INVESTMENT

• Higher investment costs compared to E2 based on multi-purpose balancing and control valves
• High flow rates determine the large diameter of the Dp controllers (the use of TA-PILOT-R with its linear design reduces the diameter
and thus the investment costs)
• Extraordinary measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional investments in other devices.
• High flexibility. Possibility of phased start-up or expansion without the need of rebalancing the already functioning part

SIZING

• Simple valve matching based on nominal flow and minimum pressure drop (1/3 of the total pressure drop in the stabilized cycle) for
the correct authority level
• Need to check the closing pressure of the actuators
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor

COMMISSIONING

• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• The Dp controllers should be set according to the actual pressure drops on the branch
• Use precise IMI TA balancing methods to adjust flows while optimizing the pump’s operating point
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and resolve any
possible system failure.

QUICK LINKS
A2 BCV Balancing and control valves page 9

A5 CV 2-way control valves page 17

B1 BV Balancing valves page 26

B5 DPC Differential pressure controllers page 31

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

60
Balancing and standard control valve F3 F

Energy efficiency Low High Acceptable


Investment Low Wysokie

MODULATING

MODULATING/ON-OFF

MODULATING

MODULATING PSV
MODULATING

VENTO
HEATING ZG
SYSTEM

PMS
1) Recommended for flow measuring and system diagnostics
5) Check valve is recommended to protect AHU against freezing up if secondary pump fails
6) Optional/recommended for obtaining medium circulation in the system. Without or with an actuator that is interlocked in an inverted way with
the main panel actuator)
7) Dp control is recommended if the authority of the control valve may drop below 0.25 during system operation due to significant variations in pressure.

Legend:
AC Air curtain FCU Fan-coil
AHB Active heating beam PMS  Pressure Maintenance System:
AHU Air handling unit Pressurisation System + Water make-up
BCV Combined balancing and control valve PSV Safety valve
BV Balancing valve VENTO 
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
CV 2-way control valve
VSP Variable speed pump control
DPC Differential pressure controller
ZG Sludge separator
EXCH Heat exchanger
61
F4 Heating system – variable flow

Heating system – variable flow


Thermostatic radiator valves with pre-setting

ENERGY EFFICIENCY

• High level of thermal comfort and energy saving


• Variable speed pump control and Dp controllers for stable differential pressure conditions on thermostatic valves allow to obtain low
temperature deviations and quiet operation
• Low energy consumption when pumping
• Reduction of heat loss in return pipes
• Low return temperature increases the energy efficiency of heat pumps and condensing boilers

INVESTMENT

• Low investment costs and fast return on investment


• Highest quality and long service life
• The return shut-off valves and connection kits facilitate maintenance work through the shut-off and drain functions of the radiator.
• Balancing valves and Dp controllers with outstanding measurement and diagnostic capabilities help you set the optimum pump lift
height and identify possible system faults
• High flexibility. Possibility of phased start-up or expansion without the need of rebalancing the already functioning part

SIZING

• Matching of balancing valves and Dp controllers according to the differential pressure in the range of 1-2K, in relation to the minimum
recommended pressure drop
• Balancing valves and Dp controllers in large systems are recommended for quiet and efficient operation
• IMI Heimeier’s extensive product portfolio offers optimum solutions for any type of radiator or floor heating.
• NOTES: The use of pressure-independent balancing and control valves (PIBCV) is prohibited in systems with thermostatic valves.
They only limit the maximum flow. At the same time, they increase the pump’s lifting height by allowing excess pressure to pass
through to the thermostatic valves during most of the heating season due to the fact that the flows are below the nominal values.
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor

COMMISSIONING

• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• Direct measurement of the actual flow and available differential pressure helps to set the minimum required lifting height of the pump
and ensure quiet and efficient operation
• We recommend selecting the thermostatic heads depending on the room function and indicating the recommended temperature
settings alternatively, they may be locked at the thermostatic head type B.

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

B1 BV Balancing valves page 26

B5 DPC Differential pressure controllers page 31

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

62
Thermostatic radiator valves with pre-setting F4 F

Energy efficiency Low High Recommended


Investment Low High

CALYPSO
EXACT REGUTEC

FORBIDDEN
VEKOTEC VEKOTEC

VEKOTEC VEKOTEC

CALYPSO EXACT + REGUTEC

PSV
HEAT
SOURCE

VENTO
ZG

PMS
1) Recommended for flow measuring and system diagnostics
14) PIBCV (without actuator) limits the max. flow when all thermostatic valves (TRV) are open During partial load, the PIBCV remains fully
open and does not take overpressure. The result is a large drop in pressure at the valves at the end receivers, causing serious noise
problems.

Legend:
BV Balancing valve PMS  Pressure Maintenance System:
CALYPSO Pressurisation System + Water make-up
EXACT Thermostatic radiator valve with preset PSV Safety valve
DPC Differential pressure controller REGUTEC Radiator lockshield
E-Z Thermostatic radiator valve with presetting for VEKOTEC Radiator lockshield for two-point connection
one-point connection VENTO  Degasser (not necessary for Transfero Connect PMS
MULTILUX 
Thermostatic radiator valve with preset for as vacuum degassing is integrated)
two-point connection VSP Variable speed pump control
PIBCV  Pressure independent balancing and control valve ZG Sludge separator

63
F5 Heating system – variable flow

Heating system – variable flow


AFC technology (Automatic Flow Control)

ENERGY EFFICIENCY

• High level of thermal comfort in all working conditions


• Automatic flow control limits overflow and helps to avoid underflow.
• Low energy consumption when pumping
• Differential pressure control is required when the maximum available differential pressure for AFC technology can be exceeded
• Reduction of heat loss in return pipes
• Low return temperature increases the energy efficiency of heat pumps and condensing boilers

INVESTMENT

• Slightly higher investment costs are compensated for by very high energy efficiency, reliability of the system, quick cost recovery and
easy installation and commissioning
• Proper functioning of all radiators and floor heating systems without any complaints or additional maintenance costs
• Quiet operation
• Ideal for renovation - immediate improvement in system performance
• High flexibility. The size of the installation can be increased or decreased without affecting the quality of the control system

SIZING

• Simple matching of AFC products based on nominal flows


• The requirements for minimum and maximum pressure must be observed
• Ideal for renovations in buildings with concealed pipes in walls or floors. Simplified hydraulic calculation can be applied
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Audytor and nomograms

COMMISSIONING

• Simple valve setting resulting directly from the flow


• Automatic hydraulic balancing
• The lifting height of the pump can be pre-set depending on the maximum flow rate. Proportional adjustment is recommended.
• In thermostatic valves, the insert can be dismantled under pressure using a special tool. Measurement of the pressure disposition is
also available

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

B1 BV Balancing valves page 26

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

Learn more about AFC technology at www.imi-hydronic.com.

64
AFC technology (Automatic Flow Control) F5 F

Energy efficiency Low High Recommended


Investment Low High

FLOOR HEATING

DYNACON ECLIPSE DYNACON ECLIPSE DYNACON ECLIPSE

MULTILUX 4 MULTILUX 4 MULTILUX 4

ECLIPSE REGUTEC

PSV
MODULATING

HEAT VENTO
SOURCE ZG

PMS

1) Recommended for flow measuring and system diagnostics


12) A Dp controller is only required if the available pressure difference is higher than the maximum pressure difference for AFC technology..

Legend:
BV Balancing valve PMS  Pressure Maintenance System:
DYNACON Floor heating manifold with AFC technology Pressurisation System + Water make-up
ECLIPSE Thermostatic radiator valve with AFC technology PSV Safety valve
MULTIBOX REGUTEC Radiator lockshield
AFC Floor heating control with AFC technology VENTO  Degasser (not necessary for Transfero Connect PMS
MULTILUX as vacuum degassing is integrated)
ECLIPSE Thermostatic radiator valve with preset for two-point VSP Variable speed pump control
connection with AFC technology ZG Sludge separator
PIBCV Pressure independent balancing and control valve

65
F6 Heating system – constant flow

Heating system – constant flow


Balancing and standard control valves

ENERGY EFFICIENCY

• High control stability due to constant pressure distribution


• Increased energy consumption when pumping due to constant flow throughout the heating season
• High heat loss on return pipes under partial load.
• A high return temperature at partial heat demand reduces the efficiency of condensing boilers, and in the nodes, it raises the return
water temperature on the network side.
• Dirty filters and overflow significantly increase annual operating costs

INVESTMENT

• Large number of valves installed.


• It is not possible to apply the coefficient of non-uniformity and reduce the size of pipes.
• Longer period of reimbursement of costs incurred for the purchase of electronic pumps and condensing boilers
• Constant operating mode reduces pump life.

SIZING

• A hydraulic calculation is required for 3-way control valves and balancing valves.
• Adequate Kvs value is essential for the high authority of a 3-way valve.
• 3-way valves regulating small end receivers need a reduced Kvs value in the bypass direction or an additional balancing valve to
restrict excess flow by bypassing partial load or when the valve is fully closed.
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor

COMMISSIONING

• Preset of the valves based on hydraulic calculations with optional correction according to measurement on the object
• Preset of the pump’s lifting height to achieve a constant nominal flow, a constant speed is necessary.
• During start-up, it is important to check the compatibility of the flow between primary and secondary flow in the air handling unit.
The primary flow should be 5% higher if the nominal flow temperatures are identical.

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

B1 BV Balancing valves page 26

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

66
Balancing and standard control valves F6 F

Energy efficiency Low High Acceptable


Investment Low High

MODULATING/ON-OFF

MODULATING

OPTIONALLY
IN RETURN
MODULATING PSV MODULATING/
3-POINT

VENTO
DISTRICT ZG
ENERGY

PMS

1) Recommended for flow measuring and system diagnostics


7) Dp control is recommended if the authority of the control valve may drop below 0.25 during system operation due to significant
variations in pressure.
8) When the temperature difference in the primary circuit is higher, the size of the 3-way valve at this point may be smaller
9) 3-way valve without Kvs reduction in B-AB direction without bypass balancing, PIBCV without actuator is recommended for limiting the
maximum flow
10) 3-way valve with Kvs reduction in B-AB direction
11) To balance the bypass in order to achieve the same pressure drop as the fan coil
13) It is recommended to use the Dp controller because the FCU circuit with variable flow rate runs parallel to the AHU circuit. This version
occurs at different flow temperatures for AHU and small end users.

Legend:
AHU Air handling unit PMS  Pressure Maintenance System:
BV Balancing valve Pressurisation System + Water make-up
CV 2-way control valve PSV Safety valve
EXCH Heat exchanger VENTO 
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
FCU Fan-coil
VSP Variable speed pump control
PIBCV Pressure independent balancing and control valve
ZG Sludge separator

67
F7 Cooling system – variable flow

Cooling system – variable flow


Pressure independent balancing and control valves

ENERGY EFFICIENCY

• Ensuring stable and precise temperature control in all operating conditions


• Pressure-independent control with high valve authority for liquid/three-point control
• Low energy consumption when pumping (no overflow)
• Very low pressure drop in IMI TA valves minimizes pump lift height requirements
• Optimisation of pump lift height is possible thanks to unique IMI TA valves diagnostic features
• Reduction of cooling loss in return pipes
• Minimal risk of low return temperatures and reduced energy efficiency of the refrigeration appliance.

INVESTMENT

• Solution with minimum number of valves installed


• The extensive measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional equipment investments in other devices
• Fast return on investment, usually under 3 years.
• High flexibility. Possibility of phased start-up or expansion without rebalancing of an already functioning part.

SIZING

• Simple matching of valves based on nominal flows


• Selection of flow-based settings without the need for complete hydraulic calculations
• No need to check the authority of the valves
• Easy matching of the correct actuator
• Complete range of valves for a wide range of flow rates
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor

COMMISSIONING

• Preset directly dependent on the flow, design=final


• Direct measurement of the actual flow and available differential pressure helps to set the minimum required lift height of the pump to
achieve maximum energy efficiency
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and solve any possible
system faults

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

B1 BV Balancing valves page 26

A2 CVT Control valve with return temperature controller TA-COMPACT-T page 9

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

68
Pressure independent balancing and control valves F7 F

Energy efficiency Low High Recommended


Investment Low High

MODULATING

MODULATING/ON-OFF

MODULATING

VENTO

ZG
MODULATING

PMS
PSV

1) Recommended for flow measuring and system diagnostics


2) Optional for maintaining the circulation of the refrigerant in the circuit, if necessary
TA-COMPACT-T, preset 2K above flow temperature
NOTE: maximum pressure difference - 2 bars

Legend:
AHU Air handling unit PIBCV Pressure independent balancing and control valve
BT Buffer tank PMS  Pressure Maintenance System:
BV Balancing valve Pressurisation System + Water make-up
CHB Chilled beam PSV Safety valve
CVT  Control valve with return temperature controller VENTO  Degasser (not necessary for Transfero Connect PMS
TA-COMPACT-T as vacuum degassing is integrated)
EV Expansion vessel VSP Variable speed pump control
FCU Fan-coil ZG Sludge separator

69
F8 Cooling system – variable flow

Cooling system – variable flow


Combined balancing and control valves

ENERGY EFFICIENCY

• Ensuring stable and precise temperature control in all operating conditions


• Differential pressure regulators on branch connections stabilise the differential pressure for modulating adjustable valves and provide
good level of authority.
• Low energy consumption when pumping
• Optimisation of pump lift height possible thanks to unique valve diagnostic features
• Reduction of cooling loss in return pipes.
• Minimal risk of low return temperatures and reduced energy efficiency of the refrigeration appliance.

INVESTMENT

• Recommended solution with a good balance between energy efficiency and investment
• Depending on the system structure, this solution is usually cheaper compared to E1, despite the need for valves at the branches
• Extraordinary measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional equipment investments in other devices.
• Fast return on investment, usually under 3 years.
• High flexibility. Possibility of phased start-up or expansion without rebalancing the already functioning part

SIZING

• Simple valve matching based on nominal flow and minimum pressure drop (1/3 of the total pressure drop in the stabilized cycle) for
the correct level of authority
• Under certain conditions, on/off adjustment can cause overflow under partial load. This phenomenon can be limited already in the
design phase.
• Need to check the closing pressure of the actuators
• It is recommended to use pressure-independent balancing and control valves for separate small end receivers connected directly to
the main pipe to ensure authority and limit overflow and noise
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor

COMMISSIONING

• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• Direct measurement of the actual flow and available differential pressure helps to set the minimum required lifting height of the pump.
• Flow measurement on single small control valves at the branch possible but not required
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and solve any possible
system faults

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

A2 BCV Balancing and control valves page 9

A2 CVT Control valve with return temperature controller TA-COMPACT-T page 9

B1 BV Balancing valves page 26

B5 DPC Differential pressure controllers page 31

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

70
Combined balancing and control valves F8 F

Energy efficiency Low High Recommended


Investment Low High

MODULATING

MODULATING/ON-OFF

MODULATING

VENTO

ZG
MODULATING

PMS
PSV

1) Recommended for flow measuring and system diagnostics


2) Optional for maintaining the circulation of the refrigerant in the circuit, if necessary TA-COMPACT-T, preset 2K above flow temperature
NOTE: maximum pressure difference - 2 bars
3) Example for a desired flow temperature for AHU lower than the general flow temperature.
7) Dp control is recommended if the authority of the control valve may drop below 0.25 during system operation due to significant
variations in pressure.

Legend:
AHU Air handling unit PIBCV Pressure independent balancing and control valve
BCV Combined balancing and control valves PMS  Pressure Maintenance System:
BT Buffer tank Pressurisation System + Water make-up
BV Balancing valve PSV Safety valve
CHB Chilled beam VENTO  Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
CVT  Control valve with return temperature controller
Of the return TA-COMPACT-T VSP Variable speed pump control
DPC Differential pressure controller ZG Sludge separator
FCU Fan coil
71
F9 Cooling system – variable flow

Cooling system – variable flow


Balancing and standard control valves

ENERGY EFFICIENCY

• Provides stable and precise temperature control under all operating conditions if control valves are appropriately matched and a good
level of regulatory authority can be achieved
• In the version with modulating control, the high authority of the valves is ensured by the differential pressure controllers, which
stabilise the differential pressure
• Low energy consumption when pumping
• Optimised lifting height of the pump can be optimised
• Reduction of loss in return pipes

INVESTMENT

• Higher investment costs compared to E2 based on multi-purpose balancing and control valves
• High flow rates determine the large diameter of the Dp controllers (the use of TA-PILOT-R with its linear design reduces the diameter
and thus the investment costs)
• Extraordinary measurement and diagnostic capabilities of the IMI TA valves allow for complete system diagnostics without the need
for additional equipment investments in other devices.
• High flexibility. Possibility of phased start-up or expansion without rebalancing of an already functioning part.

SIZING

• Simple valve matching based on nominal flow and minimum pressure drop (1/3 of the total pressure drop in the stabilized cycle) for
correct level of authority
• Need to check the closing pressure of the actuators
• Quick matching with the use of software: HySelect, HyTools, Instal-therm, Auditor

COMMISSIONING

• Preset of the valves based on hydraulic calculations with the option of gentle correction on site
• The Dp controllers should be set according to the actual pressure drops on the branch
• Use precise IMI TA balancing methods to adjust flows while optimizing the pump’s operating point
• The extensive diagnostic capabilities of IMI TA valves in combination with TA-SCOPE make it easy to identify and solve any possible
system faults.

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

A2 CVT Control valve with return temperature controller TA-COMPACT-T page 9

A2 CV 3-way / 2-way control valves page 9

B1 BV Balancing valves page 26

B5 DPC Differential pressure controllers page 31

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

72
Balancing and standard control valves F9 F

Energy efficiency Low High Acceptable


Investment Low High

MODULATING

MODULATING/ON-OFF

MODULATING

VENTO

ZG MODULATING

PMS
PSV

1) Recommended for flow measuring and system diagnostics


2) Optional for maintaining the circulation of the refrigerant in the circuit (TA-COMPACT-T)
4 Example where minimum flow in a cooling system is required

Legend:
AHU Air handling unit PIBCV Pressure-independent balancing and control valve
BCV Combined balancing and control valves and control valve
BT Buffer tank (hydraulic clutch function) PMS  Pressure Maintenance System:
Pressurisation System + Water make-up
CHB Chilled beam
PSV Safety valve
CV 3-way / 2-way control valve
VENTO  Degasser (not necessary for Transfero Connect PMS
CVT  Control valve with return temperature controller as vacuum degassing is integrated)
Of the return TA-COMPACT-T
VSP Variable speed pump control
FCU Fan coil
ZG Sludge separator
73
F10 Cooling system – variable flow

Cooling system – variable flow


Control valves with return temperature controller

ENERGY EFFICIENCY

• Unique combination of ON/OFF control and simultaneous flow correction on TA-COMPACT-T valve.
• Constant return temperature throughout the system
• No risk of low return temperatures and reduced energy efficiency of the refrigeration devices.
• Reduction of cooling loss in return pipes
• Low energy consumption when pumping
• Improved comfort in low gear FCU mode - reduced draught and local over-cooling

INVESTMENT

• Low cost of ON/OFF control with the advantages of close to modulating control.
• Simple installation, low number of valves
• High flexibility. Possibility of phased start-up or expansion without rebalancing of an already functioning part.

SIZING

• Ideal for renovations with incomplete data on the existing installation.


• Simple valve matching based on nominal flow and permissible water temperature deviation
• Δp controllers on branch connections are recommended
- if the maximum pressure difference can be exceeded
- in complex systems with elevated temperatures over the service life
• Easy matching of the correct on/off actuators
• Not recommended for systems where the flow temperature is not constant

COMMISSIONING

• Easy direct setting of the required return temperature


• Setting the pump lifting height according to hydraulic calculations
• TA-COMPACT-T allows you to measure and monitor the return temperature using TA-SCOPE

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

A2 CVT Control valve with return temperature controller TA-COMPACT-T page 9

B1 BV Balancing valves page 26

B5 DPC Differential pressure controllers page 31

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

74
Control valves with return temperature controller F10 F

Energy efficiency Low High Recommended


Investment Low High

ON-OFF (MODULATING FLOW CONTROL)

VENTO

ZG
MODULATING

PMS
PSV

1) Recommended for flow measuring and system diagnostics


2) Differential pressure controllers are recommended when the maximum differential pressure for CVT valves can be exceeded

Legend:
BT Buffer tank PMS  ressure Maintenance System:
P
BV Balancing valve Pressurisation System + Water make-up
CHB Chilled beam PSV Safety valve
CVT  Control valve with return temperature controller VENTO 
Degasser (not necessary for Transfero Connect PMS
TA-COMPACT-T as vacuum degassing is integrated)
DPC Differential pressure controller VSP Variable speed pump control
FCU Fan coil ZG Sludge separator
PIBCV Pressure independent balancing and control valve
75
F11 Cooling system – constant flow

Cooling system – constant flow


Balancing and standard control valves

ENERGY EFFICIENCY

• High control stability due to constant pressure distribution


• Increased energy consumption when pumping due to constant flow throughout the non-heating season
• High cooling loss on return pipes under partial load.
• Low return temperature at partial cooling demand reduces the efficiency of cooling sources,
• Dirty filters and overflows significantly increase annual operating costs.

INVESTMENT

• Large number of valves installed.


• It is not possible to apply the coefficient of non-uniformity and reduce the size of pipes.
• Longer period of reimbursement of costs incurred for the purchase of electronic pumps.
• Constant operating mode reduces pump life.

SIZING

• A hydraulic calculation is required for 3-way control valves and balancing valves.
• Adequate Kvs value is essential for the high authority of a 3-way valve.
• 3-way valves regulating small end receivers need a reduced Kvs value in the bypass direction to limit overflow by bypassing partial
load. A solution is also to use the PIBCV (TA-COMPACT-P) valve as a flow limiter.
• Quick matching with the use of software: HySelect, HyTools.

COMMISSIONING

• Preset of the valves based on hydraulic calculations with optional correction according to measurement on the object
• Preset of the pump’s lifting height to achieve a constant nominal flow, a constant speed is necessary.
• It is recommended to balance the flows during start-up. With AHU it is necessary to set the valves on the bypass in accordance with
the radiator resistance to avoid overflow through the bypass.

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

A2 CV 3-way / 2-way control valves page 9

B1 BV Balancing valves page 26

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

76
Balancing and standard control valves F11 F

Energy efficiency Low High Acceptable


Investment Low High

MODULATING/ON-OFF

MODULATING

VENTO

ZG

PMS
PSV

9) 3-way valve without Kvs reduction in B-AB direction without bypass balancing, PIBCV without actuator is recommended for limiting the
maximum flow rate
10) 3-way valve with Kvs reduction in B-AB direction
11) To balance the bypass in order to achieve the same pressure drop as the fan coil

Legend:
AHU Air handling unit PMS  Pressure Maintenance System:
BT Buffer tank Pressurisation System + Water make-up
BV Balancing valve PSV Safety valve
CV 3-way / 2-way control valve VENTO 
Degasser (not necessary for Transfero Connect PMS
as vacuum degassing is integrated)
FCU Fan coil
ZG Sludge separator
PIBCV Pressure independent balancing and control valve

77
F12 Extra – variable flow

Special solutions –
variable flow
Auto-adapting variable flow decoupling circuit

ENERGY EFFICIENCY

• Ensuring proper working conditions for electronic pumps installed in the series
• Very high energy efficiency guaranteeing perfect and quiet operation of the system without negative hydraulic interactivity.
• The lifting height of the secondary pump can be reduced by the pressure difference stabilised on the dP controller (primary pump
supports secondary pump). The primary pump can supply the secondary circuit in the event of a secondary pump failure.
• No risk of low (cooling) or high (heating) return temperature affecting the energy efficiency of the system.
• Low energy consumption when pumping (variable flow)
• Minimum heat loss/gain on return pipes.
• Constant temperature of the feed water on the secondary side according to the primary side water temperature
• Possibility to increase energy efficiency by using remote pressure relay for VSP
• Powerful control node without standard actuator control valve (no electrical controller required).

INVESTMENT

• Very low investment compared to alternatives that reduce energy efficiency and increase the level of the system complexity.
• Easy installation, space-saving.
• Ideal for connecting high resistance circuits to low pressure networks. Ideal for supplying a heating manifold with heat pumps from a
heat substation with its own circulation pump.
• Quick return on investment.
• Quiet work, no complaints.

SIZING

• The bypass flow is usually no more than 10% of the source flow - that is why the bypass valve has small diameters
• No need for additional solutions to ensure minimum flow for the primary pump
• Size of the Dp controller selected for the secondary flow, the controller’s resistance included in the primary pump

COMMISSIONING

• Easy pre-setting of the balancing valve at the bypass.


• Setting the differential pressure on the Dp controller based on the flow measurement on the secondary side.

QUICK LINKS
B1 BV Balancing valves page 26

B5 DPC Differential pressure controllers page 31

78
Auto-adapting variable flow decoupling circuit F12 F

Energy efficiency Low High Recommended


Investment Low High

Not recommended

HEAT/COOL
SOURCE

Primary and secondary pumps work in series

The self-regulating variable flow separation system is ideal for variable primary and secondary circuits where a secondary pump has to be
used due to a lack of sufficient availability from the primary pump. Example: Compact heat node with integrated supply pump for the main
distributor in the circulation pumps. The feed water temperature of individual circuits is maintained as supplied from the source. The nominal
bypass flow is usually 10% of the total secondary flow, so the bypass balancing valve is small in size. The minimum flow through bypasses
can also be determined by the minimum flow through the primary pump.

Ask your IMI technical advisor for more information on hydraulic balancing and selection.

Legend:
BV Balancing valves
DPC Differential pressure controllers
VSP Variable speed pump

79
F13 Extra – variable flow

Special solutions – NEW


variable flow
Zone temperature control (e.g. for use in apartments)

ENERGY EFFICIENCY

• Zone temperature control can reduce energy bills by up to 20%.


• Maintains a lower temperature in the apartment when no one is present during the day.
• Enables central night-time temperature reduction.
• Limits the maximum flow to the apartment and saves pumping energy.
• Helps to protect the installation from noise.

INVESTMENT

• TA-COMPACT-DP replaces 3 valves: Zone Control Valve, Balancing Valve and Differential Pressure Controller - gives 60% cost
savings.
• The installation is 3 times faster.
• Ideal solution for flats with central heat source (heat exchanger, boiler room, heat pump).
• Quiet operation without excessive flows, no complaints

SIZING

• Simple matching based on design flow and required stabilization pressure


• There is no need for additional Dp regulators and balancing valves, e.g. under verticals.
• Use IMI Hydronic Engineering’s calculation software or technical support when matching the right solution

COMMISSIONING

• Easy setting of the desired project flow.


• Flow measurement with TA-SCOPE
• Very compact design also fits into very confined spaces.
• EMO T actuators with IP54 protection give you the freedom to choose the mounting position

QUICK LINKS
B1 BV Balancing valves page 26

B5 DPC Differential pressure controllers page 31

B5 DPC-ZV Differential pressure controller with zone control valve (TA-COMPACT-DP) page 31

C1 EV Expansion vessels page 37

C3 PSV Safety valves page 41

D1 ZG Separators and degassing units page 45

For more information on IMI Heimeier products, please visit www.imi-hydronic.com

80
Zone temperature control (e.g.heating in apartments) F13 F

Energy efficiency Low High Recommended


Investment Low High

BATHROOM LIVING ROOM

THERMOSTAT P

Thermostatic head
with shut-off function
CALYPSO
EXACT
REGUTEC
MULTILUX-4

BATHROOM KITCHEN LIVING ROOM

THERMOSTAT P

Thermostatic head
DX with shut-off function

MULTILUX-4 VEKOTEC

HEAT PSV
SOURCE ZUV

EV
ZCD

1) Recommended for flow measurement and diagnostics

Legend:
BV Balancing valve PSV Safety valve
CALYPSO REGUTEC Radiator lockshield
EXACT Thermostatic radiator valve with preset STS  Shut-off valve with measuring point and capillary
DPC-ZV  Differential pressure controller with zone control connection
valve (TA-COMPACT-DP) Thermostat P Digital room temperature controller
EV Expansion vessel VEKOTEC Radiator shut-off valve
K-Head Thermostatic head VSP Variable speed pump control
Multibox Floor heating control in the wall ZCD Dirt and sludge separator
MULTILUX-4 Thermostatic radiator valve with preset ZUV Separator for micro bubbles
81
F14 Four-pipe heating and cooling system

Four-pipe heating and cooling


system – Variable flow
ENERGY EFFICIENCY

• Stable and precise temperature control in all operating conditions


• Precise volume flow for heating and cooling.
• Motorized drive with very low power consumption in standby mode.
• Pressure independent control with high authority for continuous control.
• Low energy consumption of the pump (no excessive flow).
• The very low pressure drop in the IMI TA valves reduces the required pump availability pressure.
• Lowest possible return temperatures for minimum heat loss in return lines.

INVESTMENT

• A solution with as few valves as possible.


• Possibility of using cheaper actuators (lower closing pressure required).
• IMI TA valves have unique measurement and diagnostic functions for full system diagnostics at no additional cost
• Quick return on investment (highest quality, extraordinary service life, large energy savings)
• Additional devices for stabilizing the differential pressure are not necessary.
• Economical 6-way valve without special Kvs inserts in the sockets.
• High flexibility. The heating system can be built or extended in stages without having to repeat the hydraulic balancing process.
Simply adjust the pump settings to your new system requirements.

SIZING

• Simple matching of a valve based on nominal flow.


• Simple 6-way valve selection without the need to calculate the Kvs value, as it is only used as a switching valve.
• It is not necessary to verify the authority of the control valve.
• Easy matching of the correct actuator
• HySelect for hydraulic calculations can also be applied.

STAR-UP

• Simple setting of the maximum flow rate on each valve.


• Flows and all parameters are set directly with the use of HyTune.
• Menu settings that are displayed graphically in HyTune.
• Parameter settings of other identical drives can be easily copied.
• The flow and available differential pressure can be directly measured, helping to optimise pump operation.
• TA-SCOPE utilizes the outstanding diagnostic capabilities of IMI TA valves to detect and correct all potential faults.

QUICK LINKS
A3 PIBCV Pressure-independent balancing and control valves page 11

A4 TA-Slider Actuators page 17

A5 TA-6-way valve Control valves page 11

82
Four-pipe heating and cooling system F14 F

Energy efficiency Low High

Investment Low High

PSV

VENTO
PMS ZG

SCV

VENTO
ZG

PMS

1) Recommended for flow measuring and system diagnostics

Legend:
AHB Radiant ceiling panels PIBCV  Pressure-independent balancing and control valve
BT Buffer Tank (TA-Modulator) with TA-Slider 160 CO actuator (automatic
adjustment of planned flow for heating and cooling
BV Balancing valve
PMS  Pressure Maintenance System:
EV Expansion vessel Pressurisation System + Water make-up
EXCH Heat exchanger PSV Safety valve
FCU Fan-coil TA-6 way valve Special valve to switch between heating and cooling
SCV If PMS is a Transfero / Compresso Connect, it is VENTO  Degasser (not necessary for Transfero Connect PMS as
recommended to operate the pressurisation units in vacuum degassing is integrated)
Master Slave IO (isolated operation). This ensures
automatic and economic volume compensation VSP Variable speed pump control
because of the naturally and inevitably volume ZG Sludge separator
transfer during the operation of changeover systems. 83
Case study

Discover how tailor-made products,


value-enhancing services and
commissioning efficiency were crucial
for the success of this project.

r y g g e
© Arkitema Architects

Kalvebod B

84
Case study

OPP Kalvebod Brygge is a The solution FACTS


completely new office building Our TA-Slider 160 KNX solution
in the centre of Copenhagen, was the perfect match to Project Type: Office Building

which covers an area of our customer’s needs; it met Location: Copenhagen,Denmark


40.000 m2. It hosts important the requirements of the BMS
players of the region such supplier and thanks to a tailor- Owner: Bygningsstyrelsen

as the Danish Railroads, made solution by IMI Hydronic Consultant: MOE A/S
Danish Energy Agency, Danish Engineering the KNX protocol
Transport, Construction and was adjusted to include an option Architect: Arkitema Architects

Housing Authority and The to shut off the actuator’s lights. System Grue & Hornstrup
Danish Road Directorate. integrator:
In addition, this digitally
The challenge configurable actuator, gave Gross area: 40,000 m²
The project is a partnership the installation company a
between the public and private competitive advantage thanks
sector where project handling, to fast and reliable product
commissioning, daily operation, commissioning.
maintenance and financing were
all covered by a single contract Furthermore, the BMS
between the government and the management system will benefit
private sector. the future of the operation by
ensuring it is effectively working © Arkitema Architects
This demanded highly reliable at all times.
solutions and timely delivery
of products. In addition, the The Outcome
BMS (Building Management IMI Hydronic Engineering
System) supplier had specific delivered 1550 TA-Slider 160
requirements since they had KNX actuators and was also able
a strong preference for KNX to also cross sell 1550 Calypso
solutions on field level and TRV-3 radiator valves.
actuators with low light or noise © Arkitema Architects

emission to not disturb the Reliable products, value-


environment. enhancing services and
commissioning efficiency were
definitely crucial aspects for the
success of this collaboration.

PRODUCTS INSTALLED:

• TA-Slider 160 KNX


• Calypso TRV-3

85
Case study

Discover how digitally configurable


actuators could deliver high-performing
climate control technologies
to 18’000 apartments.

S q u a r e
A T o w n
NSHAM

86
Case study

From concept to completion, The solution FACTS


planning and installing an ideal The bespoke solution demanded
indoor climate for NSHAMA an innovative combination of Project Type: Residencial Complex

Town Square a range of leading-edge TA Location: Dubai, UAE


A major new development solutions to meet the customer’s
offering the very latest in demanding requirements. Both Consultant: Arif & Bintoak

contemporary living, NSHAMA standard and our ground- Gross Area: 750 acres
Town Square in Dubai breaking digitally configurable
comprises 3,000 townhouses, actuators were installed,
18,000 apartments and a range alongside combined balancing
of hospitality facilities spread and control valves, balancing
across 750 acres of land. valves and a combination of
other components.

The challenge The involvement of IMI Hydronic


Guaranteeing effective, high- Engineering’s experts from the
performing climate control planning stage onwards, has
technologies was critical to the helped ensure significant value
project’s success. IMI Hydronic add throughout the project
Engineering’s experts were lifecycle. The solution will deliver
involved from the earliest stage, an ideal indoor climate, minimise
using HySelect software to wear and tear on critical system
complete a range of hydronic components and deliver optimal
calculations to help define an energy efficiency for years to
ideal system configuration for the come.
customer.

HySelect enabled our engineers


to verify the optimal system
pump head, determine the
index circuit and identify the
ideal location and setting of the
pump sensor to deliver the most
energy-efficient chilled water
network prior to installation.

PRODUCTS INSTALLED:

• TA-FUSION • TA-BAV
• TA-Slider 160 standard version • TA 60
• TA-Slider 750 standard version • TA-BTV
• EMO TM • TA-STR
• STAF • TA-NRV

87
Case study

Discover how the TA-6-way valve was


able to deliver efficiency and control
to a combined chilled and hot water
climate control system.

rial Club
rs Memo
rd Digge
Harbo

88
Case study

A world’s first for community The solution FACTS


hubs, Harbord Diggers A modulating system capable of
Memorial Club is creating providing accurate flow control Project Type: Leisure Facility
an ideal indoor climate for to terminal units was seen as Location: Australia
entertainment, leisure and the ideal solution. IMI Hydronic
wellbeing Engineering specified a bespoke Developer: Mounties Group
solution using a combination Gross area: 47’655 m2
Improving the lives of the local of our ground-breaking digitally
community, both young and configurable actuators TA-Slider
old, is the main focus of the 160 with bus communication,
redevelopment of the Harbord pressure independent balancing
Diggers Memorial Club. It will and control valves, TA-Modulator
provide a safe and secure and the recently launched
living accommodation for older TA-6-way valve.
residents, while simultaneously
delivering superb leisure It’s a revolutionary solution that
facilities for the community as enables heating and cooling
a whole modes to be precisely controlled
via single pipe system. Aside
The challenge from delivering unparalleled flow
The mixed-use nature of the control accuracy, it eliminates
project demanded a hydronic the need for multiple valves and
system capable of handling both actuators and reduces both
chilled and hot water climate overall cost and the space taken
control. The solution would up by the installation. And with
also have to employ innovative the flexibility and ease-of-use
sequencing technologies to provided by our leading-edge
minimise piping and controls programmable digital actuators,
components and make the best ensuring maximum and minimum
use of limited space. flow rates and a comfortable
indoor climate at the touch of a
button has never been easier.

PRODUCTS INSTALLED:

• TA-6-way valve
• TA-Slider 160 Plus
• TA-Modulator

89
Your strong partner
with global experience
Maracanã Stadium,
Rio de Janeiro
Our control and balancing valves delivered an energy efficient indoor Gardens by the Bay,
Singapore
climate in Brazil’s largest stadium with cooling capacity of 10,6 MW.

IMI TA valves ensure accurate temperature control


without compromising on energy efficiency for over
93,000 plants of more than 1,160 species.

Le Trèfle Building,
Orhideea Towers, Geneva
Bucharest Changeover system commissioned with 1’000

Burj Khalifa Tower, A complete IMI TA controls solution was installed


to deliver accurate temperature control in the
TA-Slider 160 Plus actuators. Digital configuration
with TA-Dongle allowed to reduce by 50% the
commissioning time versus the initial solution.

Dubai 37’000 m2 commercial property.

The world´s tallest building, 828 meters, 160 storeys,


8 000 IMI TA valves, commissioned by IMI Hydronic www.imi-hydronic.com
Engineering.

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