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Electrical Service Troubleshooting

The document provides a maintenance section listing error codes indicated in the instrument cluster of a vehicle. It includes event codes and descriptions for yellow and red status bar indications. Some errors listed are related to ABS, ESP, battery separators, engine temperatures, brake switches, power supplies, and communication failures between modules.

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Ar Juna
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0% found this document useful (0 votes)
529 views18 pages

Electrical Service Troubleshooting

The document provides a maintenance section listing error codes indicated in the instrument cluster of a vehicle. It includes event codes and descriptions for yellow and red status bar indications. Some errors listed are related to ABS, ESP, battery separators, engine temperatures, brake switches, power supplies, and communication failures between modules.

Uploaded by

Ar Juna
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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5.

Maintenance Section

INS Errors indicated in Instrument Cluster


Status bar indication - Yellow condition Status bar indication - Red condition

Event Code Description Event Code Description

Cable brake / short cut to UB of cabin Short cut to ground of brake pressure
0308 0101
lock switch supply brake circuit 1

Short cut to ground of cabin lock Short cut to UB of brake pressure


0301 0102
switch supply brake circuit 1

1941 Over Voltage Short cut to ground of brake pressure


0201
supply brake circuit 2
1942 Low voltage
Short cut to UB of brake pressure
1448 Sector matrix Symbols incomplete 0202
supply brake circuit 2

1449 Sector matrix Symbols incompatible Out of range (two low) of brake
0104
pressure signal circuit 1
1450 Sector sound incomplete
Out of range (two low) of brake
1451 Sector sound incompatible 0204
pressure signal circuit 2

1452 Sector VBF incomplete Out of range (two high) of brake


0105
Construction Details

pressure signal circuit 1


1453 Sector VBF incompatible
Out of range (two high) of brake
Sector simulink application 0205

Troubleshooting
1454 pressure signal circuit 2
incomplete
1020 IES CAN failure
Sector simulink application
1455
incompatible 1520 TCO CAN failure / TCO failure

Sector display configuration table Battery separator switch internal


1456 1720
incomplete failure

Sector display configuration table Battery separator switch external


1457 1820
incompatible failure

1458 EEPROM data incompatible - Engine coolant temperature 105°C

1459 Check sum error EEPROM data

1460 Constant sector incomplete

1461 Constant sector incompatible

Engine coolant temperature 100°C


-
and <104°C

15-22 Service Manual - Electricals


5. Maintenance Section

FR Errors indicated in Instrument Cluster


Status bar indication - Yellow condition
Event Code Description
Event Code Description 1421 Brake switch open or mis adjusted

0416 Cyclic Re-initialization of VCAN 3 1523 Double action of S+B/S-B


Re-initialization of VCAN after 10ms, 3 1524 Acknowledge alone
0418
100ms, 1 sec and 10sec
3 1526 S+B or S-B active
0110 ABS/ESP Data not plausible
Plausibility error on clutch switch 1
0111 EPS2 Data not plausible 1623
and 2

0112 MKR Data not plausible 3 2823 Double Activation


0113 RET Data not plausible 1723 N/R overlap error (switch jammed)

2 0115 PSM Data not plausible Plausibility error on engine brake


2023 switch/ also for short circuit to
0114 INS Data not plausible ground
0117 WSK Data not plausible Switched power supply 3 with short
2620
circuit to external power supply

Construction Details
0119 KWS Data not plausible
Switched power supply 3 with short
7074 Resetting: Teach-in 2622
circuit to ground

Troubleshooting
Communication to MR not possible -
0203 Switched power supply 2 with short
Engine Limp home mode 2520
circuit to external power supply
Engine CAN connected to 1 wire
Switched power supply 2 with short
0201 (CAN-H or CAN-L) Communication 2522
circuit to ground
Possible
Over voltage, Supply voltage <
MR sends wrong information on CAN 3031
0202 threshold; Threshold = 38V
ids. Engine in limp home
Under voltage, Supply voltage >
0508 EPS3 Data not plausible 3032
threshold; Threshold < 19.6V
1 0501 EPS3 Data not plausible
3021 Kl.30 < 5- 6.3V
0681 AG -obj module
KW+ Short to Supply or ground
3130
(coolant level switch)
0682 AG -obj module
3130 KWSE open or short circuit to ground
0783 AG -obj module
LFSE Short to Supply or ground or
1 40584 AG -obj module 3130
open (Air filter sensor switch)
Terminal L is short cut to ground.
1125 LFSE/Air filter switch defective
Harness Problem (D+ error) 3233
(switch closed engine not running)
Terminal L is short cut to power
1120 LFSE/ Air filter switch closed longer
supply. Harness Problem (D+ error) 3236
than 1min
Clutch switch 1 open circuit or Mis-
1223 ALT/ Ambient temperature sensor
adjusted 3330
open/ short to Supply
Brake switch always closed or
1423
defective

15-23 Service Manual - Electricals


5. Maintenance Section

Event Code Description Event Code Description

Kl.W/ Alternator RPM signal not valid MBA - (Engine brake Low Side) is
7073 5253
(CPC in Teach mode) short to Supply

3635 Clutch travel way out of range MBA - (Engine brake High Side) is
5154
open
3634 Maximum erosion while
BRLI (Brake light indicator) Short to
3430 No EPS 5652
Ground

Kl.W Open or short to UB / Kl.W BRLI (Brake light indicator) Short to


4041 5653
short to ground or Belt slipping Supply

nG/ Gear Box input speed sensor - 5654 BRLI (Brake light indicator) open
4145
short to ground
RULI (Reverse light indicator) Short
nG-/ Gear Box input speed sensor - 5752
4145 to ground
open
RULI (Reverse light indicator) Short
nG/ Gear box input RPM signal not 5753
7071 to Supply
valid (CPC in Teach mode)
5754 RULI (Reverse light indicator) Open
Frequency fault; Engine RPM > GB
4141
RPM (delta 200rpm) 7060 EEPROM configuration faulty
Construction Details

C3 open/ Short to UB/ Short to 7061 Engine brake configuration error


4345
ground

Troubleshooting
CPC Hardware defective - WD does
6262
C3 frequency fault, ABS speed and not switch off outputs
4341
C3 speed not matching
CPC Software problem - Runtime
6265
GAS1 Open/ Short to ground/ Short violation
4440
to Supply (Acc Pedal GAS1)
CPC Software problem - Stack over
6365
GAS2 Open/ Short to ground/ Short run
4540
to Supply (Acc Pedal GAS2)

7070 Acc pedal GAS1 Teach-in fault

4644 Acc pedal blocked

4641 Acc pedal defective

Ideal Acc pedal position restricted


4642
(Pedal>30%)

4643 Acc Pedal out of configuration range

MBA 1 (Engine brake High Side)


5052
short to ground

MBA 1 (Engine brake High Side)


5053
short to supply

MBA 1 (Engine brake High Side) is


5054
open

MBA - (Engine brake Low Side) is


5252
short to ground

15-24 Service Manual - Electricals


5. Maintenance Section

MR Errors indicated in Instrument Cluster


Status bar indication - Yellow condition
Event Code Description
Event Code Description Charge air temperature sensor
1215
measuring range exceeded
0310 Crankshaft sensor amplitude too low
Charge air temperature sensor,
Crankshaft sensor signal assignment 1216
0311 measuring range undershot
implausible
Charge air pressure sensor measuring
Crankshaft sensor time out (no KW 1415
0312 range exceeded
signal)
Charge air pressure sensor measuring
Crankshaft sensor signal has wrong 1416
0313 range undershot
pole connection
Proportioning valve bank 1 short to
0308 Crankshaft sensor ground short 7705
battery voltage (+cable)
0309 Crankshaft sensor line break Proportioning valve bank 1 ground
7708
short (+cable)
Camshaft sensor signal has wrong
0413
pole connection Proportioning valve 6 ground short (-
7606
cable)
0409 Camshaft sensor line break

Construction Details
7609 Proportioning valve 6, line break
Camshaft sensor time out (no NW
0412
signal) 7106 Proportioning valve 3, ground short

Troubleshooting
0408 Crankshaft sensor, ground short Proportioning valve 3, short to battery
7107
voltage (- cable)
0309 Crankshaft sensor, line break
7109 Proportioning valve 3, line break
Camshaft sensor, signal has wrong
0413
pole connection Proportioning valve 4, ground short
7206
(- cable)
0409 Camshaft sensor, line break
Proportioning valve 4 short to battery
Camshaft sensor, time-out (no NW 7207
0412 voltage (- cable)
signal)
7209 Proportioning valve 4 line break
0408 Camshaft sensor, ground short
7006 Proportioning valve 1 ground short
Coolant temperature sensor
1515
measuring range exceeded Proportioning valve 1 short to battery
7007
voltage (- cable)
Coolant temperature sensor
1516
measuring range undershot 7009 Proportioning valve 1 line break
Oil pressure sensor measuring range Proportioning valve 6 short to battery
1615 7607
exceeded voltage (- cable)
Oil pressure sensor measuring range 7306 Proportioning valve 2 ground short
1616
undershot
7307 Proportioning valve 2 line break
0530 Engine speed too high
Proportioning valve 5 short to battery
Fuel temperature sensor measuring 7309
1115 voltage (+ cable)
range exceeded
Proportioning valve 5 ground short (+
Fuel temperature sensor measuring 7405
1116 cable)
range undershot

15-25 Service Manual - Electricals


5. Maintenance Section

Event Code Description Event Code Description

8008 Starter actuation ground short Terminal 50 detection signal


2319
inconsistent
8009 Starter actuation line break
Charge air pressure sensor
4052 Internal fault EEPROM read error 2 1417
measuring range implausible
Proportioning valve bank 2 short to 5026 Cylinder 1 actuation impact detection
7805
battery voltage (+cable)
5126 Cylinder 2 actuation impact detection
Proportioning valve bank 2 ground
7808
short (+cable) 5226 Cylinder 3 actuation impact detection

Starter actuation starter does not 5326 Cylinder 4 actuation impact detection
8086
engage
5426 Cylinder 5 actuation impact detection
Starter actuation starter relay hangs
8033
up 5526 Cylinder 6 actuation impact detection

Starter actuation starter relay 5626 Cylinder 7 actuation impact detection


8005
energized externally
5726 Cylinder 8 actuation impact detection
Control unit internal fault starter
4038 output stage has high resistance 0612 Fan, signal time out
Construction Details

(main branch)
Cylinder 1 actuation, actuation
5027
Starter actuation output stage has malfunction

Troubleshooting
8039 low resistance (main branch or
emergency branch) Cylinder 2 actuation, actuation
5127
malfunction
Internal fault PVB1 HS transistor has
4034 Cylinder 3 actuation, actuation
high resistance 5227
malfunction
Internal fault PVB2 HS transistor has
4035 Cylinder 4 actuation, actuation
high resistance1 5327
malfunction
4049 Internal fault parameterization fault
Cylinder 5 actuation, actuation
5427
Internal fault PV5 HS transistor has malfunction
4036
high resistance
Cylinder 6actuation, actuation
5527
4054 Internal fault CAN data sector faulty malfunction

4058 Internal fault data set tampered with Cylinder 7 actuation, actuation
5627
malfunction
1917 Fuel circuit measurement implausible
Cylinder 8 actuation, actuation
5727
Oil pressure sensor measurement malfunction
1617
implausible
Turbocharger circuit/charge air
Turbocharger circuit, pressure too 1874 pressure control, controlled variable
1820
high deviation too great

Turbocharger circuit turbocharger Turbocharger circuit/charge air


1818
circuit faulty 1875 pressure control, charge pressure
deviation too great
Terminal 15 detection signal
2219
inconsistent Turbocharger circuit/charge air
1876
pressure control, brake power too low

15-26 Service Manual - Electricals


5. Maintenance Section

Status bar indication - Red condition


Event Code Description

7408 CAN low speed, data implausible Event Code Event Description

CAN low speed, parameterization 5028 Cylinder 1 actuation, short circuit


0102
fault
5128 Cylinder 2 actuation, short circuit
Turbocharger circuit/charge air
1876 5228 Cylinder 3 actuation, short circuit
pressure control, brake power too low

0149 CAN low speed, no communication 5328 Cylinder 4 actuation, short circuit

The proportioning valve bank 2 has 5428 Cylinder 5 actuation, short circuit
0104
short circuit to battery
5528 Cylinder 6 actuation, short circuit
CAN low speed, communications line
0101 5628 Cylinder 7 actuation, short circuit
2 faulty (low line)
5728 Cylinder 8 actuation, short circuit
CAN low speed, communications line
0100
1 faulty (high line)
MV bank1 actuation, ground short,
4806
low side
Turbocharger circuit/charge air
1878 pressure control, general actuator
MV bank2 actuation, ground short,
fault 4906
low side

Construction Details
4149 Engine brakes, parameterization fault
MV bank1 actuation, short to battery
4805
voltage, high side

Troubleshooting
MV bank2 actuation, short to battery
4905
voltage, high side

4053 Internal fault, EEPROM read error 3

15-27 Service Manual - Electricals


5. Maintenance Section

ABS Errors indicated in Instrument Cluster


Status bar indication - Yellow condition
Event Code Description
Event Code Description Control unit, parameterizing fault
1 3212
Wrong control unit installed
Fault in data communication to
1 0160
vehicle CAN Control unit, parameterizing fault
1 3312
Wrong control unit installed
CAN message 'v-signal' from
1 0162
tachograph is faulty ABS solenoid valve at right front axle
1 3020
has Q at pin X2 18/4
No or incorrect CAN message from
1 0168 control unit CPC Common Power ABS solenoid valve at right front axle
train Controller 1 3021
has T at pin X2 18/4
No or incorrect CAN message from ABS solenoid valve at right front axle
1 0169 1 3022
control unit INS has S at pin X2 18/4
1 1000 Control unit, internal fault ABS solenoid valve at right front axle
1 3023
has Q at pin X2 18/6
1 1010 Control unit, internal fault
ABS solenoid valve at right front axle
Control unit ABS anti-lock braking 1 3026
1 1012 has Q at pin X2 18/7
system is incorrectly parameterized
Construction Details

ABS solenoid valve at right front axle


1 1033 Valve actuation implausible 1 3027
has T at pin X2 18/7

Troubleshooting
1 1018 Total shutoff ABS solenoid valve at right front axle
1 3028
has S at pin X2 18/7
1 1094 Different tires fitted to vehicle
ABS solenoid valve at left front axle
1 1201 Terminal 30, X1 18/16 has overvoltage 1 3120
has Q at pin X2 18/1
Under voltage or contacts at terminal
1 1202 ABS solenoid valve at left front
30, X1 18/16 1 3121
axle has T at pin X2 18/1
1 1203 Circuit 30, X1 18/16 has Q
ABS solenoid valve at left front axle
1 3122
Terminal 30, X1 18/16 has under has S at pin X2 18/1
1 1286
voltage during ABS control
ABS solenoid valve at left front axle
1 3123
1 1287 Fault in supply voltage has Q at pin X2 18/3

1 1301 Terminal 15, X1 18/3 has overvoltage ABS solenoid valve at left front axle
1 3126
has Q at pin X2 18/2
Under voltage or contacts at terminal
1 1302 ABS solenoid valve at left front
15, X1 18/3 1 3127
axle has T at pin X2 18/2
Terminal 15, X1 18/3 has under
1 1386
voltage ABS solenoid valve at left front axle
1 3128
has S at pin X2 18/2
1 2504 Output Inter-axle lock has T or Q
ABS solenoid valve at right rear axle
1 3220
1 2505 Output Inter-axle lock has S has Q at pin X2 18/10

Control unit, parameterizing fault ABS solenoid valve at right rear axle
1 3012 1 3221
Wrong control unit installed has T at pin X2 18/10

Control unit, parameterizing fault ABS solenoid valve at right rear axle
1 3112 1 3222
Wrong control unit installed has S at pin X2 18/10

15-28 Service Manual - Electricals


5. Maintenance Section

Event Code Description Event Code Description

ABS solenoid valve at right rear axle The tire or rotor variation at the wheel
1 3223
has Q at pin X2 18/9 1 4094 speed sensor at the right front axle is
> 8%
ABS solenoid valve at right rear axle
1 3226
has Q at pin X2 18/13 1 4140 Speed sensor at left front axle has Q

ABS solenoid valve at right rear axle The wheel speed sensor at the left
1 3227 1 4143
has T at pin X2 18/13 front axle has Q, S or T

ABS solenoid valve at right rear axle 1 4145 Rotor at left front axle is faulty
1 3228
has S at pin X2 18/13
Instability monitoring for rpm sensor
1 4146
ABS solenoid valve at left rear axle at left front axle
1 3320
has Q at pin X2 18/16
Speed sensor at left front axle has
1 4148
ABS solenoid valve at left rear axle gap
1 3321
has T at pin X2 18/16
Implausible wheel speed at wheel
1 4149
ABS solenoid valve at left rear speed sensor at left front axle
1 3322 axle has S at pin X2
The tire or rotor variation at the wheel
18/16
1 4194 speed sensor at the left front axle is

Construction Details
> 8%
ABS solenoid valve at left rear axle
1 3323
has Q at pin X2 18/12
1 4240 Speed sensor at right rear axle has Q

Troubleshooting
ABS solenoid valve at left rear axle
1 3326 The wheel speed sensor at the right
has Q at pin X2 18/17 1 4243
rear axle has Q,S or T
ABS solenoid valve at left rear 1 4245 Rotor at right rear axle is faulty
1 3327
axle has T at pin X2 18/17
Instability monitoring for rpm sensor
ABS solenoid valve at left rear 1 4246
1 3328 at right rear axle
axle has S at pin X2 18/17
Speed sensor at right rear axle has
The ABS solenoid valves have T at 1 4248
1 3604 gap
pin 2
Implausible wheel speed at wheel
1 4249
The ABS solenoid valves have S at speed sensor at right rear axle
1 3605
pin 2
The tire or rotor variation at the wheel
1 4040 Speed sensor at right front axle has Q 1 4294 speed sensor at the right rear axle is
> 8%
The wheel speed sensor at the right
1 4043
front axle has Q, S or T 1 4340 Speed sensor at left rear axle has Q

1 4045 Rotor at right front axle is faulty The wheel speed sensor at the left
1 4343
rear axle has Q, S or T
Instability monitoring for rpm sensor
1 4046
at right front axle 1 4345 Rotor at left rear axle is faulty

Speed sensor at right front axle has Instability monitoring for rpm sensor
1 4048 1 4346
gap at left rear axle

Implausible wheel speed at wheel 1 4348 Speed sensor at left rear axle has gap
1 4049
speed sensor at right front axle
Implausible wheel speed at wheel
1 4349
speed sensor at left rear axle

15-29 Service Manual - Electricals


5. Maintenance Section

Event Code Description

The tire or rotor variation at the wheel


1 4394 speed sensor at the left rear axle is >
8%

1 6100 Stop lamp switch FAULTY

Control unit 'Drive control' transmits


1 6109 message 'Brake light switch NOT
ACTUATED'
Construction Details

Troubleshooting

15-30 Service Manual - Electricals


5. Maintenance Section

GS Errors indicated in Instrument Cluster


Status bar indication - Yellow condition
Event Code Description
Event Code Description Common ground cable of solenoid
1 3703
valves MKUE1 and MKUB1 has Q
Line of circuit 30A or of circuit 30B
1 1103
has Q
Common ground cable of solenoid
1 3704
Voltage supply of rpm sensor B57/ valves MKUE1 and MKUB1 has T
1 1504
B99 has T
Common ground cable of solenoid
1 3705
1 1803 Internal error in control unit GS II valves MKUE1 and MKUB1 has S

1 3020 Solenoid valve MS1 has Q Common ground cable of solenoid


1 3804 valves MR1, MR2, MUG and MGG
1 3021 Solenoid valve MS2 has Q has T

1 3022 Solenoid valve MS1 has T Common ground cable of solenoid


1 3903
valves MKUE2 and MKUB2 has Q
1 3023 Solenoid valve MS2 has T
Common ground cable of solenoid
1 3024 Solenoid valve MS1 has S 1 3904
valves MKUE2 and MKUB2 has T
1 3025 Solenoid valve MS2 has S

Construction Details
Common ground cable of solenoid
1 3905
1 3321 Solenoid valve MG2 has Q valves MKUE2 and MKUB2 has S

1 3323 Solenoid valve MG2 has T 1 4040 Sensor 'Split' has Q

Troubleshooting
1 3421 Solenoid valve MR2 has Q 1 4041 Sensor 'Split' has T

1 3423 Solenoid valve MR2 has T 1 4042 Sensor 'Split' has S

1 3424 Solenoid valve MR1 has S Operational fault of component


1 4043
Splitter sensor
1 3425 Solenoid valve MR2 has S
Component Splitter sensor not
1 3520 Solenoid valve MKUB1 has Q 1 4044
within permissible range of values
1 3521 Solenoid valve MKUB2 has Q 1 5040 No signal from rpm sensor B57
1 3522 Solenoid valve MKUB1 has T 1 5043 Operational fault of component B57
1 3523 Solenoid valve MKUB2 has T No signal from rpm sensor B3
1 5140
'Countershaft'
1 3524 Solenoid valve MKUB1 has S
Malfunction in rpm sensor B3
1 3525 Solenoid valve MKUB2 has S 1 5143
'Countershaft'
1 3620 Solenoid valve MKUE1 has Q
Rpm sensor B3 'Countershaft' has
1 5145
1 3621 Solenoid valve MKUE2 has Q Q or T

1 3622 Solenoid valve MKUE1 has T 1 5146 Rpm sensor B3 'Countershaft' has S

1 3623 Solenoid valve MKUE2 has T 1 5240 No signal from tachograph P1

1 3624 Solenoid valve MKUE1 has S Signal from tachograph P1


1 5243
interrupted
1 3625 Solenoid valve MKUE2 has S
1 5340 No signal from rpm sensor B99

15-31 Service Manual - Electricals


5. Maintenance Section

Status bar indication - Red condition


Event Code Description

1 5343 Operational fault of component B99 Event Code Description

Solenoid valve 'Countershaft brake Communication fault on vehicle CAN


1 6003 2 0161
bus
(VGW-B) has Q
2 1010 Internal error in control unit GS II
Solenoid valve 'Countershaft brake
1 6004
(VGW-B) has T 2 1011 Learning data invalid

Plausibility error due to 2 1013 Clutch position control fault


1 8083 combustion engine and
transmission combination 2 1101 Over voltage at terminal 30

Clutch position: below minimum 2 1102 Under voltage at terminal 30


1 8095
learned value
2 1302 Under voltage at terminal 15
Clutch position: above maximum
1 8096 2 1403 Internal error in control unit GS II
learned value
2 3120 Solenoid valve MUB has Q

2 3121 Solenoid valve MGB has Q


Construction Details

2 3122 Solenoid valve MUB has T

2 3123 Solenoid valve MGB has T

Troubleshooting
2 3124 Solenoid valve MUB has S

2 3125 Solenoid valve MGB has S

2 3220 Solenoid valve MUE has Q

2 3221 Solenoid valve MGE has Q

2 3222 Solenoid valve MUE has T

2 3223 Solenoid valve MGE has T

2 3224 Solenoid valve MUE has S

2 3225 Solenoid valve MGE has S

2 3320 Solenoid valve MG1 has Q

2 3322 Solenoid valve MG1 has T

2 3324 Solenoid valve MG1 has S

2 3325 Solenoid valve MG2 has S

2 3420 Solenoid valve MR1 has Q

2 3422 Solenoid valve MR1 has T

Common ground cable of solenoid


2 3803 valves MR1, MR2, MUG and MGG
has Q

15-32 Service Manual - Electricals


5. Maintenance Section

Event Code Description Event Code Description

Common ground cable of solenoid 2 8091 Not transmission output speed


2 3805 valves MR1, MR2, MUG and MGG
has S 2 8093 Incorrect transmission type

2 4140 Sensor 'Gear' has Q The number of teeth of the pulse


2 8097 wheel at the transmission output is
2 4141 Sensor 'Gear' has T implausible

2 4142 Sensor 'Gear' has S Plausibility error of specified value


2 8185
'Clutch position control'
Operational fault of component Gear
2 4143
sensor Plausibility error due to clutch
2 8186
opening
Component Gear sensor not within
2 4144 2 8187 Plausibility error due to clutch closing
permissible range of values

2 4240 Sensor 'Gate' has Q

2 4241 Sensor 'Gate' has T

2 4242 Sensor 'Gate' has S

Construction Details
Operational fault of component Gate
2 4243
sensor

Troubleshooting
Component Gate sensor not within
2 4244
permissible range of values

2 4340 Sensor 'Range' has Q

2 4341 Sensor 'Range' has T

2 4342 Sensor 'Range' has S

Operational fault of component Range


2 4343
sensor

Component Range sensor not


2 4344
within permissible range of values

2 4440 Clutch travel sensor has Q

2 4441 Clutch travel sensor has T

2 4442 Clutch travel sensor has S

Operational fault of component


2 4443
Clutch travel sensor

Component Clutch travel sensor


2 4444 not within permissible range of
values

Solenoid valve 'Countershaft brake


2 6005
(VGW-B)’ has S

2 8090 Failure of countershaft brake

15-33 Service Manual - Electricals


5. Maintenance Section

PSM Errors indicated in Instrument Cluster


Status bar indication - Yellow condition
Event Code Description
Event Code Description Output of 'Switching off retarder' (pin
1 2120
X4 18/10) has T
Communication fault on vehicle CAN
1 0160
bus Output of 'Switching off retarder' (pin
1 2121
X4 18/10) has S or Q
Communication fault with control unit
1 0161 ABS anti-lock braking system or BS Output of 'Actuation of clutch locking
Brake control 1 2220
cylinder' (pin X4 18/11) has T
Communication fault with control unit Output of 'Actuation of clutch locking
1 0162 1 2221
FR drive control cylinder' (pin X4 18/11) has S or Q
Communication fault with control unit Output of 'Actuation of clutch
1 0163 1 2320
FR drive control operating valve' (pin X4 18/12) has T
Communication fault with control unit Output of 'Actuation of clutch
1 0164
INS Instrument 1 2321 operating valve' (pin X4 18/12) has S
or Q
S ingle-wire mode of body CAN bus is
1 0270
not possible. 1 2420 Output' actuation (pin X4 18/13) has T
Construction Details

1 0271 Cable CAN-H of body CAN bus faulty Output' actuation (pin X4 18/13) has S
1 2421
or Q
1 0272 Cable CAN-L of body CAN bus faulty

Troubleshooting
Output of 'PTO feedback' (pin X4 18/
S ingle-wire mode of trailer CAN bus 1 2520
1 0370 14) has T
is not possible
Output of 'PTO feedback' (pin X4 18/
Cable CAN-H of trailer CAN bus 1 2521
1 0371 14) has S or Q
faulty
Output of 'Neutral position' (pin X4
1 0372 Cable CAN-L of trailer CAN bus faulty 1 2620
18/15) has T
1 1010 Internal fault in control unit Output of 'Neutral position' (pin X4
1 2621
18/15) has S or Q
1 1011 EEPROM error
Output of 'Actuation of PTO 1' (pin X4
1 1012 Parameterization fault in control unit 1 2720
18/16) has T
1 1100 Over voltage at terminal 30
Output of 'Actuation of PTO 1' (pin X4
1 2721
18/16) has S or Q
1 1101 Under voltage at terminal 30
Not feedback of PTO 1 (pin X3 15/7)
1 1102 Interruption to voltage Kl. 30
1 2722 despite actuation of PTO 1 (pin X4 18/
1 1200 Over voltage at terminal 15 16)

1 1201 Under voltage at terminal 15 No actuation of PTO 1 (pin X4 18/16)


1 2723
despite feedback PTO 1 (pin X3 15/7)
1 1210 Open circuit in wiring at circuit 15
Output of 'Actuation of PTO 2' (pin X4
1 2820
Output of 'Engine running, generator 18/17) has T
1 2020
OK' (pin X4 18/9) has T
Output of 'Actuation of PTO 2' (pin X4
1 2821
Output of 'Engine running, generator 18/17) has S or Q
1 2021
OK' (pin X4 18/9) has S or Q

15-34 Service Manual - Electricals


5. Maintenance Section

Event Code Description Event Code Description

Not feedback of PTO 2 (pin X3 15/8) Output of 'Revers e gear engaged'


1 3020
1 2822 despite actuation of PTO 2 (pin X4 18/ (pin X4 18/9) has T
17)
Output of 'Revers e gear engaged'
1 3021
No actuation of PTO 2 (pin X4 18/17) (pin X4 18/9) has S or Q
1 2823
despite feedback PTO 2 (pin X3 15/8)
Output of 'Gear 1 engaged' (pin X4 18/
1 3120
Output of 'Actuation of PTO 3' (pin X4 10) has T
1 2920
18/18,) has T
Output of 'Gear 1 engaged' (pin X4 18/
1 3121
Output of 'Actuation of PTO 3' (pin X4 10) has S or Q
1 2921
18/18) has S or Q
Output of 'Kickdown' (pin X4 18/11)
1 3220
Not feedback of PTO 3 (pin X3 15/9) has T
1 2922 despite actuation of PTO 2 (pin X4 18/
18) Output of 'Kickdown' (pin X4 18/11)
13221
has S or Q
No actuation of PTO 3 (pin X4 18/18)
1 2923
despite feedback PTO 3 (pin X3 15/9) Output of 'Frequent s top brake' (pin
13320
X4 18/12) has T
1 4020 Output X4 18/9 has T
Output of 'Frequent s top brake' (pin
13321

Construction Details
1 4021 Output X4 18/9 has S or Q X4 18/12) has S or Q

1 4120 Output X4 18/10 has T Output of 'ABS fault' (pin X4 18/13)


13420
has T

Troubleshooting
1 4121 Output X4 18/10 has S or Q
Output of 'ABS fault' (pin X4 18/13)
1 4220 Output X4 18/11 has T 13421
has S or Q

1 4221 Output X4 18/11 has S or Q Output of 'Gear 2 engaged' (pin X4 18/


13520
14) has T
1 4320 Output X4 18/12 has T
Output of 'Gear 2 engaged' (pin X4 18/
1 4321 Output X4 18/12 has S or Q 13521
14) has S or Q

1 4420 Output X4 18/13 has T Output of 'Engine s peed signal' (pin


1 5020
X1 18/4) has T
1 4421 Output X4 18/13 has S or Q
Output of 'Engine s peed signal' (pin
1 4520 Output X4 18/14 has T 1 5021
X1 18/4) has S or Q

1 4521 Output X4 18/14 has S or Q Output of 'Vehicle s peed signal' (pin


1 5120
X1 18/5) has T
1 4620 Output X4 18/15 has T
Output of 'Vehicle s peed signal' (pin
1 4621 Output X4 18/15 has S or Q 1 5121
X1 18/5) has S or Q
1 4720 Output X4 18/16 has T Output of 'Torque specified value
1 5220
signal' (pin X1 18/6) has T
1 4721 Output X4 18/16 has S or Q
Output of 'Torque specified value
1 4820 Output X4 18/17 has T 1 5221
signal' (pin X1 18/6) has S or Q
1 4821 Output X4 18/17 has S or Q
Output of 'Limit load signal' (pin X1
1 5320
18/7) has T
1 4920 Output X4 18/18 has T
Output of 'Limit load signal' (pin X1
1 4921 Output X4 18/18 has S or Q 1 5321
18/7) has S or U

15-35 Service Manual - Electricals


5. Maintenance Section

Event Code Description Event Code Description

PWM1 signal' output (pin X1 18/8) has Input of 'Revers e gear interrogation'
1 5420 1 6740
T (pin X4 18/4) has T

PWM1 signal' output (pin X1 18/8) has Input of 'Revers e gear interrogation'
1 5421 1 6741
S or Q (pin X4 18/4) has S

PWM2 signal' output (pin X1 18/9) has Input of 'Shift gear into neutral
1 5520 1 6840
T position' (pin X4 18/4) has T

PWM2 signal' output (pin X1 18/9) has Input of 'Shift gear into neutral
1 5521 1 6841
S or Q position' (pin X4 18/4) has S

Input signal of manual throttle Input of 'Retarder status ' (pin X4 18/
1 6040 1 6940
actuator (pin X1 18/11) has T or Q 5) has T

Input signal of manual throttle Input of 'Retarder status ' (pin X4 18/
1 6041 1 6941
actuator (pin X1 18/11) has S 5) has S

Supply cable of manual throttle Input of 'Parking brake' (pin X4 18/5)


1 6042 1 7040
actuator (pin X1 18/10) has T has T

Supply cable of manual throttle Input of 'Parking brake' (pin X4 18/5)


1 6043 1 7041
actuator (pin X1 18/10) has S has S
Construction Details

Input of 'Engine s tart' (pin X2 18/7) Protect function for PTO’s has been
1 6140 1 8080
has T bridged manually

Troubleshooting
Input of 'Engine s tart' (pin X2 18/7)
1 6141
has S

Input of 'Engine s top' (pin X2 18/8)


1 6240
has T

Input of 'Engine s top' (pin X2 18/8)


1 6241
has S

Input of 'S tart lockout' (pin X2 18/9)


1 6340
has T

Input of 'S tart lockout' (pin X2 18/9)


1 6341
has S

Input of 'Step plate switch' (pin X2 18/


1 6440
13) has T

Input of 'Step plate switch' (pin X2 18/


1 6441
13) has S

Input of 'Clutch remote control' (pin


1 6540
X4 18/4) has T

Input of 'Clutch remote control' (pin


1 6541
X4 18/4) has S

Input of 'ABS control' (pin X4 18/4)


1 6640
has T

Input of 'ABS control' (pin X4 18/4)


1 6641
has S

15-36 Service Manual - Electricals


5. Maintenance Section

WS Errors indicated in Instrument Cluster


Status bar indication - Yellow condition
Event Code Description
Event Code Description Transfer gearbox temperature sensor:
1 0302
measurement value above maximum
1 0122 WS: CAN overload
Transfer gearbox temperature sensor:
1 0123 WS: CAN bus error 1 0305
measurement value not plausible
1 0138 WS: buffer battery empty Transfer gearbox temperature sensor:
1 0310
over temperature
1 0139 WS: I2C Bus error
VA temperature sensor: sensor cable
WS: CAN message time out ID512 1 0401
1 0150 short circuit
(ABS)
VA temperature sensor: measurement
WS: CAN message time out ID556 1 0402
1 0151 value above maximum
(EPS1)
VA temperature sensor: measurement
WS: CAN message time out ID592 1 0405
1 0152 value not plausible
(FMR1)
VA temperature sensor: over
WS: CAN message time out ID596 1 0410
1 0153 temperature
(PLD1)

Construction Details
HA temperature sensor: sensor cable
WS: CAN message time out ID772 1 0501
1 0154 short circuit
(RET

Troubleshooting
HA temperature sensor: measurement
WS: CAN message time out ID1360 1 0502
1 0155 value above maximum
(FMR3)
HA temperature sensor: measurement
WS: CAN message time out ID1364 1 0505
1 0156 value not plausible
(PLD2)
HA temperature sensor: over
WS: CAN message time out ID1440 1 0510
1 0157 temperature
(INS)
Tachograph distance signal:
WS: CAN message time out ID1536 1 2205
1 0158 measurement value not plausible
(EPB4)
Speed signal C3: measurement value
WS: CAN message time out ID1580 1 3105
1 0159 not plausible
(EPS2)
1 3120 Speed signal C3: CAN signal error
Transmission oil temperature sensor:
1 0201
sensor cable short circuit 1 3220 RPM signal: CAN signal error
Transmission oil temperature sensor: 1 3320 Engine load signal: CAN signal error
1 0202
measurement value above maximum
Ambient temperature: CAN signal
Transmission oil temperature sensor: 1 3420
1 0205 error
measurement value not plausible
1 3520 Air filter pollution: CAN signal error
Transmission oil temperature sensor:
1 0210
over temperature Retarder oil temperature:
1 4105
measurement value not plausible
Transmission oil temperature sensor:
1 0220
CAN signal error Retarder oil temperature: over
1 4110
temperature
Transfer gearbox temperature sensor:
1 0301
sensor cable short circuit

15-37 Service Manual - Electricals


5. Maintenance Section

Event Code Description Event Code Description

Retarder oil temperature: CAN signal Brake wear sensor HA1: deviation
1 4120 2 1211
error between wheels

Engine oil temperature: measurement Brake wear sensor HA1: deviation


1 5105 2 1212
value not plausible between axles

Engine oil temperature: over Brake wear sensor HA2: deviation


1 5110 2 1311
temperature between wheels

Engine oil temperature: falsche Brake wear sensor HA2: deviation


1 5113 2 1312
Ölviskositaet between axles

Engine oil temperature: CAN signal 2 1401 Brake VL1: sensor cable short circuit
1 5120
error
Brake VL1: measurement value above
2 1402
Coolant water temperature: maximum
1 5205
measurement value not plausible
Brake VL1: measurement value below
2 1403
Coolant water temperature: over minimum
1 5210
temperature
2 1404 Brake VL1: sensor cable disconnected
Coolant water temperature: CAN
1 5220 2 1420 Brake VL1: CAN signal error
signal error
Construction Details

1 5320 Fuel consumption: CAN signal error 2 1501 Brake VR1: sensor cable short circuit

Troubleshooting
1 7120 Clutch value: CAN signal error Brake VR1: measurement value above
2 1502
maximum
Brake pressure: CAN signal error
1 2320 Brake VR1: measurement value below
No BAND 2 1503
minimum
2 0132 WS: usage data error
Brake VR1: sensor cable
2 1504
2 0133 WS: vehicle parameter error disconnected

2 0135 WS: ROM error 2 1520 Brake VR1: CAN signal error

Condensed water switch: sensor 2 1601 Brake VL2: sensor cable short circuit
2 0601
cable short circuit
Brake VL2: measurement value above
2 1602
Condensed water switch: sensor maximum
2 0604
cable disconnected
Brake VL2: measurement value below
2 1603
Condensed water switch: minimum
2 0605
measurement value not plausible
2 1604 Brake VL2: sensor cable disconnected
Brake wear sensor VA1: deviation
2 1011 2 1620 Brake VL2: CAN signal error
between wheels
2 1701 Brake VR2: sensor cable short circuit
Brake wear sensor VA1: deviation
2 1012
between axles
Brake VR2: measurement value above
2 1702
maximum
Brake wear sensor VA2: deviation
2 1111
between wheels
Brake VR2: measurement value below
2 1703
minimum
Brake wear sensor VA2: deviation
2 1112
between axles
Brake VR2: sensor cable
2 1704
disconnected

15-38 Service Manual - Electricals


5. Maintenance Section

Event Code Description

2 1720 Brake VR2: CAN signal error

2 1801 Brake HL1: sensor cable short circuit

Brake HL1: measurement value above


2 1802
maximum

Brake HL1: measurement value below


2 1803
minimum

Brake HL1: sensor cable


2 1804
disconnected

2 1820 Brake HL1: CAN signal error

2 1901 Brake HR1: sensor cable short circuit

Brake HR1: measurement value above


2 1902
maximum

Brake HR1: measurement value


2 1903
below minimum

Construction Details
Brake HR1: sensor cable
2 1904
disconnected

Troubleshooting
2 1920 Brake HR1: CAN signal error

2 2001 Brake HL2: sensor cable short circuit

Brake HL2: measurement value above


2 2002
maximum

Brake HL2: measurement value below


2 2003
minimum

Brake HL2: sensor cable


2 2004
disconnected

2 2020 Brake HL2: CAN signal error

2 2101 Brake HR2: sensor cable short circuit

Brake HR2: measurement value above


2 2102
maximum

Brake HR2: measurement value


2 2103
below minimum

15-39 Service Manual - Electricals

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