0 FOR APPROVAL Z.Y. M.C M.C E.C. 16.03.
2009
REVISION DESCRIPTION BY CHECK APPROVED APPROVED DATE
OWNER :
GENERAL ELECTRIC COMPANY OF LIBYA
ZWITINA 2X285 MW GAS TURBINE PROJECT
CONSULTANT :
Arabian Consulting & Engineering Services Co.
TITLE :
STANDARD INSPECTION AND TEST PLAN
ITP No: 904
EMERGENCY DIESEL GENERATOR
SUB-CONTRACTOR : MAIN CONTRACTOR :
PROJECT DOC. NO:
SIZE JOB NO. AREA DEPT. CODE DESIGN REV
SCALE
This Drawing/Document is the property of
ENKA TEKNIK and it cannot be used,
reproduced or loaned to third parties without
the written permission of ENKA TEKNIK 4 7 4 0 0 3 2 0 T - 9 7 5 09 0 NTS
FORMS INDEX
LIST OF ATTACHED FORMS
No. Form No. Rev. Description
1. ITP - 904 0 STANDART ITP:904-EMERGENCY DIESEL GENERATOR
2. 0 SDMO EDG FAT PROCEDURE
LIST OF REFERENCED FORMS
No. Form No. Doc. Ref. Description
STANDARD INSPECTION AND TEST PLAN Document No:
47400320T97509
ITP No: 904 Date:16.03.2009
EMERGENCY DIESEL GENERATOR Rev.No:0
Page: 2
PROJECT NAME: ZWITINA POWER PLANT PROJECT NO:740032 DRAWING NO/ISO NO: OTHER REFERENCES:
MAIN ACTIVITY NAME: EQUIPMENT NO: UNIQUE ID:
Activity Activity Inspection/Test Reference Document Inspection and Acceptance Initials/Stamp and Date Report
No. Description Requirements ENKA TEKNİK QC. Client GESCO/GECOL/ACESCo. Rep. Reference No.:
904-1 Visual and Dimensional Check - Painting, finishing, 740032 2E 054 24 – Emergency * W W
welding, fixing control Diesel Generator Technical
- Verify compliance to Specification
specification
- Dimensional Control
- Accessories and Quantities
- Name Plate Data Check
904-2 Operation Tests Refer to SDMO Test * W W
Procedure
904-3 Load Tests Refer to SDMO Test * W W
Procedure
904- 4 Impacts of Load Refer to SDMO Test * W W
Procedure
Note : Above mentioned tests shall be carried out by manufacturer.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
* Report or Certificate to be provided.
Sub -contractor QC Date & Signature /Stamp No. Enka Teknik QC Date & Signature /Stamp No. Client GESCO/GECOL/ACES Co. Rep. Date & Signature / Stamp No.
Factory Acceptance Tests JGD/JGD/I.16.04 …...00-PR
Type of generating set: T1540
SERVICE INGENIERIE
OM : Project : Zwitina Power Plant PR N°1
I.VISUAL CONTROL OF THE PLANT BEFORE STARTING
Static examination to check the compliance of the assembled components:
- General aspect (painting, finishing, welding, fixings)
- Size (measurements)
- Manufacturer’s name plates
- Protection against direct contact (bus bar, heat elements...)
- Connecting points (bus bar, input/output Diesel oil...)
- Circuit breaker control (pole number, trigger, threshold)
II.TESTS OF OPERATION
- Safeties test
- Checking of the indicators control panel
- Visual checking of the circuits for no leak
9 Cooling system.
9 Oil system.
9 Diesel oil system
9 Checking of the start and stop cycle
PR N° 1 OM:. Rédacteur : PJ : Date : Page : 1 / 2
Factory Acceptance Tests JGD/JGD/I.16.04 …...00-PR
Type of generating set: T1540
SERVICE INGENIERIE
OM : Project : Zwitina Power Plant PR N°1
III.TESTS ON LOAD
Because of the test bench design, all the power measurements are made on liquid resistors with power
factor = 1.The tests on load take place about 30 min.
Reading at different levels of assigned power (power in kVA)
For generating set prime power PPR defined : …..kW
% of power 0 25 50 75 100 110
At each of these levels, at the end of the time given will be recorded.
The electrical parameters: voltage, frequency, intensity and power.
For 100% load the mechanical indications: oil pressure, engine temperature engine and other if
possible, will be recorded.
IV.IMPACTS OF LOAD
The load impacts measurements are made at several stages of the nominal power with a flat deck
plotter.
The voltage and frequency transitory are recorded for each impact.
Î 0 – 25% / 25 – 0%
Î 0 – 50% / 50 – 0%
-A maximum load impact test in correct standard values
-A maximum load impact test possible for the generating set out of the standard values
V.TESTS REPORT
A report of factory tests for the customer will be signed at the end of the day
PR N° 1 OM:. Rédacteur : PJ : Date : Page : 2 / 2
