LIQUID-LIQUID EXTRACTION
NAME: SUMAN KUMAR PAUL
ROLL NO.: 16AG63R09
M.TECH, FOOD PROCESS ENGINEERING
IIT KHARAGPUR
CONTENTS
Introduction
Principle
Single stage batch extraction
Continuous multistage counter current extraction
Liquid-liquid extraction equipment
Parameters of LLE
Extraction of soybean oil by LLE
Applications
Advantages and limitations
Conclusions
INTRODUCTION
Extraction
Extraction is a separation process consisting in the separation of
a substance from a solid or liquid mixture..
Liquid-liquid extraction
It is a method to separate compounds based on their relative
solubilities in two different immiscible liquids.
In liquid-liquid extraction the extraction takes place from one
liquid medium to another.
Feed contains the desired solute.
Its comes in contact with the solvent.
Mass transfer takes place.
The extract is the solvent rich solution contains the extracted
solute.
The raffinate is the residual feed solution, may contain little
solute.
PRINCIPLE
It is a mass transfer and thermodynamic process and it works based
on the partition or distribution coefficient.
Partition Coefficient
It is the ratio of concentrations of a compound in a mixture of
two immiscible phases at equilibrium.
Given as,
𝑪𝑬
𝑲=
𝑪𝑹
Where,
𝑪𝑬 = 𝑒𝑞𝑢𝑖𝑙𝑖𝑏𝑟𝑖𝑢𝑚 𝑠𝑜𝑙𝑢𝑡𝑒 𝑐𝑜𝑛𝑐𝑒𝑛𝑡𝑟𝑎𝑡𝑖𝑜𝑛 𝑖𝑛 𝑒𝑥𝑡𝑟𝑎𝑐𝑡𝑖𝑛𝑔 𝑠𝑜𝑙𝑣𝑒𝑛𝑡
𝑪𝑹 = 𝑒𝑞𝑢𝑖𝑙𝑖𝑏𝑟𝑖𝑢𝑚 𝑠𝑜𝑙𝑢𝑡𝑒 𝑐𝑜𝑛𝑐𝑒𝑛𝑡𝑟𝑎𝑡𝑖𝑜𝑛 𝑖𝑛 𝑟𝑎𝑓𝑓𝑖𝑛𝑎𝑡𝑒
OPERATING MODES OF EXTRACTION
Single stage
Batch
Multistage
Extraction
Counter
Continuous
current
Single Stage Batch Extraction
Multistage Batch Extraction
Continuous Counter Current Multistage
LIQUID-LIQUID EXTRACTION EQUIPMENT
Vessels in which mixing is done by mechanical agitation
Agitated columns
Mixer-settlers
Centrifugal extractors
Vessels in which mixing is done by flow of the fluid
Spray extraction towers
Packed extraction towers
AGITATED COLUMNS
Two most important types
a) Scheibel Tower
The agitators are mounted at fixed intervals on a central
vertical shaft.
Wire-mesh packings are installed to improve coalescence
and separation of the phases.
b) Karr Reciprocating Plate Tower
Perforated trays moves up and down.
More uniform drop size distribution.
Scheible Tower Karr Column
MIXER-SETTLERS
A mixer-settler device ordinarily
consisted of two parts:
A mixer for contacting the
two liquid phases.
A settler for their mechanical
separation.
It provides efficient mass
transfer.
SPRAY EXTRACTION TOWERS
The heavy liquid enters at the
top of the spray tower, fills the
tower as the continuous
phase.
The light liquid enters through
a nozzle distributor at the
bottom, which disperses or
sprays the droplets upward.
The light liquid coalesces at
the top and flows out.
In some cases the heavy liquid
is sprayed downward into a
rising, light continuous phase.
PARAMETERS OF LLE
Solvent selection
Operating conditions
Mode of operations
Extractor type
Design criteria
SOLVENT SELECTION
Partition coefficient
High selectivity
Density
Interfacial tension
Viscosity
Stability
Cost
Toxicity and flammability
Corrosivity
APPLICATIONS
In Food Industry
Extraction of essential oil, flavourings etc.
Caffeine extraction from tea and coffee.
Other applications:
Removal of phenol from waste water.
Recovery and purification of acetic acid from aqueous streams.
Extraction of antibiotics and organic acids from fermented
broth.
Recovery of rare earth elements.
DEACIDIFICATION OF SOYBEAN OIL
Degummed soybean oil containing 1.05 ± 0.10% w/w free
fatty acids.
Deacidification is done to remove this free fatty acids.
It provides more stability and make it more acceptable for
consumers.
It is done by extraction with ethanol.
degummed soybean oil is used as the feed.
Extract contains ethanol with FFAs.
Raffinate contain the deacidified oil.
Advantages
Heat sensitive products are processed at ambient or
moderate temperatures.
Suitable at wide range of temperature.
Very large capacities are possible with a minimum of
energy consumption
Recovery of solvent is possible.
Limitations
Time consuming.
Required skilled labor.
CONCLUSION
LLE is used when separation not feasible by distillation.
It is a mass transfer and thermodynamic process.
Selection of solvent is very important parameter for LLE.
This method is widely used in various industries, and in the
laboratory for refining, isolating and purifying a variety of
useful compounds.
Though it is widely used, it has some limitations.
REFERENCES
1. Geankoplis, C.J., Transport Processes and Unit Operations, 4th edition,
Prentice Hall of India, ISBN 81-203-2614-8, 2004.
2. Ghosh, R., Principles of Bioseparations Engineering, World Scientific
Publishing Co. Pte. Ltd., ISBN 981-256-892-1, 2006.
3. McCabe, W.L., Smith, J.C., Harriott, P., Unit Operations of Chemical
Engineering, 5th ed., McGraw-Hill, ISBN 0-07-112738-0, 1993.
4. Green, W. D., Perry, H.R. (eds.), Perry’s Chemical Engineers’ Handbook,
8th edition, McGraw-Hill, ISBN 0-07-142294-3, 2008.
5. Fornasero, L. M., Marenchino, N.R., and Pagliero, L.C., Deacidification
of Soybean Oil Combining Solvent Extraction and Membrane Technology,
Advances in Materials Science and Engineering ,Volume 2013 , Article ID
646343, 5 pages, 2103.