Section 90
Chapter 1
PEDAL AND PEDAL SWITCH ADJUSTMENTS
6-14360NH
SECTION 90 - PEDAL AND PEDAL SWITCH ADJUSTMENTS - CHAPTER 1
TABLE OF CONTENTS
INCHING PEDAL SWITCH ADJUSTMENT ....................................................................................................... 90-3
BRAKE PEDAL ADJUSTMENTS ....................................................................................................................... 90-4
90-2
SECTION 90 - PEDAL AND PEDAL SWITCH ADJUSTMENTS - CHAPTER 1
INCHING PEDAL SWITCH ADJUSTMENT
1
2 1
4
4
2
3
RT97K033 RT97K034
A. Install the switch (1) into the mounting bracket (2).
B. Turn the switch into the bracket until the tip of the switch plunger (3) is even with the mounting bracket.
C. Turn the switch an additional 2.3 turns so that the switch plunger protrudes from the bracket
approximately 4.0 mm.
D. Tighten the switch locking nuts (4) to secure the switch in position. Connect the switch to the wire harness.
E. Turn the key switch to the ON position. Enter the TRANS VIEW menu in the display. Go to the inching
pedal potentiometer position menu to observe the pedal position.
F. Shift the tractor out of park. Slowly cycle the inching pedal while watching the display. The display should
read 100% when fully up and smoothly go down to 0% when fully depressed.
G. The switch should turn OFF and ON (make a click noise) between 5 and 15% clutch travel as shown on
the display.
H. If the switch does not activate between this range, loosen the lock nut (4) and turn the switch (1) as
required until the switch will activate between 7 and 14% of pedal travel as shown on the display. Tighten
the lock nut.
90-3
SECTION 90 - PEDAL AND PEDAL SWITCH ADJUSTMENTS - CHAPTER 1
BRAKE PEDAL ADJUSTMENTS
1a
10
9
8
1
7 4
2
2
6 5
3
3
RI02K092 RI02K093
Brake Pedal Stop Adjustments
A. Use the stop adjusting screw (1) to adjust the left brake pedal to the same height as the clutch pedal.
Tighten the lock nut (2) when done.
B. Adjust the right brake pedal to the same height as the left pedal. Be sure that the brake pedal lock (3) will
engage the right pedal easily. Tighten the lock nut when done.
NOTE: Be sure that there is no free play in the pedal springs (1a) after adjustment is complete. If there is, turn the
adjustment screw enough to remove any looseness in the spring.
Brake Link Rod Adjustment
C. Adjust the length of the left brake link rod (4) so that it just touches the bottom of the brake valve poppet
sleeve(5) when the brake pedal is fully extended. Tighten the clevis(6) lock nuts (7) when done. Repeat
for the right brake.
Brake Light Switch Adjustment
D. Adjust the left brake light switch (8) until the switch plunger (9) just touches the left pedal. Turn the switch
in an additional 1 to 1 1/4 turns. Tighten the lock nut (10). Repeat the procedure for the right brake pedal
switch.
90-4
Section 90
Chapter 2
CAB RAISE / REMOVAL AND INSTALLATION
TG Series Tractors
6-13310NH
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
TABLE OF CONTENTS
SPECIAL TORQUES .......................................................................................................................................... 90-3
SPECIAL TOOLS ............................................................................................................................................... 90-4
CAB RAISING PROCEDURE ............................................................................................................................ 90-5
CAB LOWERING PROCEDURE ........................................................................................................................ 90-8
CAB REMOVAL ................................................................................................................................................ 90-11
CAB INSTALLATION ........................................................................................................................................ 90-16
90-2
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
SPECIAL TORQUES
Cab Mounting Bolt to Threaded Flat Plate ....................................................................... 47 to 61 Nm (35 to 45 lb ft)
Cab Mounting Bolt Nut ............................................................................................. 190 to 244 Nm (140 to 180 lb ft)
90-3
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
SPECIAL TOOLS
38-8R2 RD02E109
Cab Lift Tool CAS2531 Cab Raising Bracket Kit CAS2577
RD02E108 Q4
Front Lifting Bracket CAS2529-1 (Part Of CAS2529 Rear Cab Lifting Bracket CAS2529-2 (Par t Of
Kit) CAS2529 Kit)
1 2
RD02E270
Rear Cab Lifting Ar m 380000707-Left (1) and
380000706-Right (2)
90-4
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
CAB RAISING PROCEDURE
STEP 1 STEP 3
RD02C070 76-33
Park the tractor on a hard, level surface. Put the Open the rear window. Remove the two bolts
transmission shift lever in PARK. Place blocks in securing the rear cab panel to the cab. Remove the
front of and behind the rear wheels. Start the engine panel.
and fully raise the rear hitch. Turn off the engine and
remove the key.
STEP 4
NOTE: The right rear cab raising bracket cannot be
installed into the right rear cab support tube unless
the hitch is fully raised.
STEP 2
RD02C143
RD02E069
Loosen the thumbscrews and remove the toolbox
and battery cover. Disconnect the negative (-) battery
cable, first. Disconnect the positive (+) battery cable.
RD02C146
Remove the cab floor plugs. Remove the nuts and
washers from the front cab mount bolts. Remove the
rear cab mount nuts and washers.
90-5
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 5 STEP 7
RD02F101 RD02F025
Install the right rear cab raising bracket CAS2577-1 Place one of the load bearings from CAS2577 under
(from CAS2577 Cab Raising Bracket Kit) into the the rear cab raising bracket. Insert one of the longer
right rear cab support tube. threaded rods from the kit through the rear cab
raising bracket, the load bearing, and the through
hole in the cab support bracket. Thread the rod
STEP 6 through the raising bracket until the threads contact
the load bearing.
1
STEP 8
RD02F102
Install a bolt (1), and a washer from the cab raising
bracket kit through the slot in the raising bracket and
the hole in the cab side panel. Install a washer and a
nut on the bolt threads and loosely tighten. 77-36X
Inser t the locking pin through the bottom of the
threaded rod. Tighten the nut on the bolt through the
raising bracket and the cab side panel.
NOTE: For photographic purposes, the locking pin
shown is on the left rear side of the cab.
STEP 9
Install the left rear cab raising bracket CAS2577-2
into the left rear cab support tube. Repeat Step 6
through Step 8 on the left rear side of the cab.
90-6
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 10 STEP 11
Turn in the four threaded rods on the cab raising
1 brackets in equal amounts to evenly lift the cab.
2 NOTE: Monitor all lines when raising or lowering the
cab to prevent breakage or bending of lines.
76-0A
Install the upper cab raising bracket (1), from
CAS2577 Cab Raising Bracket Kit, into the left front
cab support tube. Install CAS2577-3 lower raising
plate (2) on the front cab mounting bracket, using two
of the bolts from the kit. Place a load bearing on top
of the lower raising plate and insert one of the shorter
threaded rods through the upper raising bracket.
Thread the rod through the raising bracket until the
threads contact the load bearing. Insert the locking
pin through the bottom of the threaded rod. Repeat
this procedure on the opposite side of the cab.
90-7
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
CAB LOWERING PROCEDURE
STEP 12 STEP 14
75-13 RD02F025
Turn out the four threaded rods on the cab raising Remove the threaded rod from the raising bracket.
brackets in equal amounts to evenly lower the cab. Remove the load bearing.
Make sure the sleeves on the cab mounting bolts
align with the holes in the cab support tubes. Begin
lowering the tractor cab. Check for pinched cables, STEP 15
lines, or hoses. Fully lower the cab.
1
NOTE: The cab must be evenly lowered. The cab
bolt mounting sleeves can bind in the cab support 2
tube holes, so the cab cannot be lowered.
STEP 13
RD02F102
Remove the bolt (1), nut, and the two washers from
the cab side panel and the slot in the right rear
raising bracket. Remove CAS2577-1 right rear
raising bracket (2). Set the preload on the cab
isomounts to a torque of 47 to 61 Nm (35 to 45 lb ft)
by holding the square plate and tightening the bolt.
77-36X
Remove the locking pin from the bottom of the
threaded rod on the rear cab raising tool.
90-8
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 16 STEP 19
RD02C146 RD02C143
Set the preload on the front cab isomounts to a
Install a new nut and the rear cab mount washer.
torque of 47 to 61 Nm (35 to 45 lb ft) by holding the
Tighten the nut to a torque of 190 to 244 Nm (140 to
square plate and tightening the bolt. Have an
180 lb ft). Have an assistant hold the head of the bolt
assistant hold the head of the bolt, if necessary.
under the cab, if necessary.
Install the front cab mount washer and a new nut.
Tighten the nut to a torque of 190 to 244 Nm (140 to
STEP 17 180 lb ft) on both sides of the cab. Install the cab floor
plug.
Repeat the procedures from Step 13 through Step 16
on the left rear side of the cab to remove CAS2577-2
cab raising bracket. STEP 20
STEP 18
1
2
76-33
Open the rear window. Install the two bolts securing
the rear cab panel to the cab.
76-0A
Remove the locking pin from bottom of the threaded
rod on the front cab raising tool. Remove the
threaded rod from the front cab upper raising bracket
(1) and remove the bracket. Remove the load
bearing. Detach CAS2577-3 lower raising plate (2)
by removing the two bolts. Repeat this procedure on
the opposite side of the cab.
90-9
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 21 STEP 22
RD02E069 RD02C070
Install the positive (+) battery cable, first. Install the Make sure the transmission shift lever is in PARK.
negative (-) battery cable. Install the toolbox and Start the engine and lower the rear hitch. Turn the
battery cover by tightening the thumbscrews. engine off and remove the key. Remove the wheel
blocks.
90-10
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
CAB REMOVAL
STEP 23 STEP 25
RD02C070 RD02E061
Remove the throttle linkage.
Park the tractor on a hard, level surface. Put the
transmission shift lever in PARK. Turn off the engine
NOTE: Only on Models TG210 and TG230 tractors.
and remove the key. Place blocks in front of and
behind the front wheels. Drain the radiator on a cold
engine. Disconnect the negative battery cable first, STEP 26
then the positive cable. Remove the hood. Refer to
the hood removal infor mation in this manual.
Properly support the tractor and remove the rear 2
wheels, if necessary.
NOTE: It is not necessary to remove the rear
wheels, but may be required to gain enough cab
clearance between the tractor chassis and the top of 1
the lift.
STEP 24
RD02C162
1 Identify, tag, and remove the brake valve supply line
(1) and return line to sump (2). Cap lines and open
fittings.
1
RD02C074
Identify, tag, and remove the four hydraulic hoses (1)
and the steering sensing line (2) from the steering
hand pump. Cap the lines and open fittings.
90-11
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 27 STEP 30
RD02C114 RD02C119
Identify, tag, and remove the wiring harnesses from Disconnect the r ight hand cab heater and air
the two brake light switches (1) on the brake valve. conditioning duct hose to move the transmission
wiring harness.
STEP 28
STEP 31
RD02B143
Remove the cab heater supply and return lines (1). RD02C121
Remove the supply line to the left and right rear
brake.
STEP 29
RD02C116
Tag the ground cables (1), and disconnect. Remove
the cab connector (2) at the right hand front side of
the cab.
90-12
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 32 STEP 35
RD02C124 RD02C130
Remove the electrical connector from the cab Remove the cab wiring plug at the rear of the cab.
pressurization blower.
STEP 36
NOTE: Fuel tank removed for photographic
purposes.
STEP 33
RD02C152
Disconnect the electrical connectors for the rear cab
lights. Note the position of the four controller modules
on the rear of the cab and unbolt from the cab.
76-33 Remove the cab rear window washer hose from the
Open the rear window. Remove the two bolts nozzle on the left rear fender.
securing the rear cab panel to the cab. Remove the
panel.
STEP 34
RD02C128
Remove the cab power cables at the right rear of the
cab.
90-13
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 37 STEP 40
RD02C132 RD02C143
Refer to the air conditioning service information in
Remove the cab floor plug and remove the nut and
this manual and evacuate the freon from the air
washer from the front cab mount bolt. Have an
conditioning system at the capped line fittings
assistant hold the head of the bolt under the cab, if
attached to the rear of the air conditioning
necessary. Repeat this operation on the opposite
compressor. Remove and cap the air conditioning
side of the cab.
hoses at the engine firewall.
STEP 41
STEP 38
RD02C146
RD02C133
Remove the rear cab mount nut and washer on both
Remove the three mirror retaining bolts and the
sides of the cab.
electrical plug, if equipped. Remove the mirrors.
STEP 42
STEP 39
38-8R2
RD02C139
Attach a lift hook to the cab lift tool CAS2531.
Install CAS2529-1 front cab lifting brackets.
90-14
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 43 STEP 45
RD02E271 RD02C155
If equipped, loosen the lower bolt (1), remove the Slightly lift the cab off the chassis. Properly support
upper bolt (2), and swing the tractor rear warning the cab. Remove the hydraulic trailer brake supply
marker light down. Finger tighten the upper bolt. lines (if equipped) at the right rear side of the tractor.
Repeat this procedure on the opposite side of the
tractor.
STEP 46
STEP 44
RD02C158
Continue lifting the cab and remove it from the
RD02E274 tractor. Carefully lower the cab. Properly support the
Remove the plastic plug from the cab rear window cab by the steel cab rails off the floor to provide
post and insert the J-hook from CAS2529-2 rear cab clearance for the cab pressurization blower.
lifting bracket into the hole. The hooked end faces
downward. The rear window must be open in order to
insert the J-hook. Install CAS2529-2 rear cab lifting
bracket (1). Install 380000707-Left rear cab lifting
arm (2) on the left rear side of the cab, as shown.
The welded edge of the lifting arm faces toward the
center of the cab. Tighten the nut. Make sure
CAS2529-2 is fully seated on the rear window post
and does not have any side movement. Repeat the
above procedure and install 380000706-Right rear
cab lifting arm on the right rear side of the cab. Install
CAS2531 cab lifting tool. Make sure the chains on
CAS2531 do not bind against the roof or cab lenses.
NOTE: Do not lift the cab until all electrical cables,
hydraulic lines, and mechanical parts needed for cab
removal have been tagged and disconnected.
90-15
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
CAB INSTALLATION
STEP 47 STEP 49
RD02E272 RD02C158
Make sure the chains attached to cab lift tool Lower the cab on the tractor chassis, aligning the cab
CAS2531 do not bind against the roof or cab lenses. mount bolts with the holes in the cab frame. Check
Properly support the cab and lower it. for pinched cables, lines, or hoses.
STEP 48 STEP 50
RD02C155 RD02C146
Lower the cab until the hydraulic trailer brake supply Set the preload on the cab isomounts to a torque of
lines (if equipped) can be installed at the right rear 47 to 61 Nm (35 to 45 lb ft) by holding the square
side of the tractor. Properly support the cab. Tighten plate and tightening the bolt. Install the rear cab
the trailer brake supply lines. mount washer and tighten the nut to a torque of 190
to 244 Nm (140 to 180 lb ft) on both sides of the cab.
Have an assistant hold the bolt, if necessary.
90-16
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 51 STEP 54
RD02C143 RD02C133
Set the preload on the front cab isomounts using the Install the mirrors and the three mirror retaining bolts.
procedure in the previous step to a torque of 47 to 61 Connect the electrical plug if equipped.
Nm (35 to 45 lb ft). Install the front cab mount washer
and tighten the nut to a torque of 190 to 244 Nm (140
to 180 lb ft) on both sides of the cab. STEP 55
STEP 52
RD02C13
Lubricate new O-rings with refrigerant oil and install
RD02C139
on the air conditioning fittings. Install the fittings at
Remove the cab lifting tool and the front and rear cab the engine firewall. Recharge the air conditioning
lifting brackets. Install the plastic plugs in the cab system with freon at the capped line fittings attached
rear window posts. to the rear of the air conditioning compressor. Refer
STEP 53 to the air conditioning service information in this
manual.
RD02E271
Remove the upper bolt and swing the tractor rear
warning lights up, if equipped. Install the upper bolt.
Tighten the upper and lower bolts.
90-17
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 56 STEP 59
RD02C126 76-33
Install the four controller modules on the rear of the
Install the two bolts securing the rear cab panel to the
cab. Plug in the connectors for the rear lamps. Install
cab.
the cab rear window washer hose to the nozzle on
the left rear fender, if equipped.
STEP 60
STEP 57
RD02C124
Ins tal l the el ec tr ic al c on nec tor f ro m t he ca b
RD02C130
pressurization blower.
Install the cab wiring plug at the rear of the cab.
NOTE: Fuel tank removed for photographic
STEP 58 purposes.
STEP 61
RD02C128
Install the cab power cables at the right rear of the
cab.
RD02C121
Install the supply line to the left and right rear brake.
90-18
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 62 STEP 64
RD02C119 RD02C162
Position the transmission wiring harness and install Use the identification tags to install the brake valve
the right hand cab heater and air conditioning duct supply line (1) and return line to sump (2).
hose.
STEP 65
STEP 63
1 1
RD02C114
RD02C116 Use the identification tags to install the wiring
Using the identification tags from the disassembly harnesses on the two brake light switches (1).
procedure, install the ground cables (1). Install the
cab connector (2) at the right hand front side of the
cab. STEP 66
RD02B143
RD02E061 Connect the cab heater supply and return lines (1).
Connect the throttle linkage.
NOTE: Only on Models TG210 and TG230 tractors.
90-19
SECTION 90 - CAB RAISE/REMOVAL AND INSTALLATION - CHAPTER 2
STEP 67 STEP 68
RD02C074 RD02C070
Use the identification tags to install the four hydraulic Install the rear wheels, if removed. Apply antiseize to
hoses (1) and the steering sensing line (2) on the the wheel hub bolts and tighten in a crossing pattern
steering hand pump. to a torque of 530 to 570 Nm (390 to 420 lb ft).
Remove rear axle supports, if the rear wheels were
removed. Install the tractor hood. Refer to the hood
installation information in this manual. Fill the cooling
system. Connect the positive (+) battery cable first,
then the negative (-) batter y cable. Check the
hydraulic fluid level. Add fluid as needed. Remove
the front axle wheel blocks.
90-20
