Pip CVS02350-2017
Pip CVS02350-2017
January 2017
Civil
PIP CVS02350
Roadway and Area Paving
Construction Specification
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has been
prepared from the technical requirements in the existing standards of major industrial users,
contractors, or standards organizations. By harmonizing these technical requirements into a
single set of Practices, administrative, application, and engineering costs to both the
purchaser and the manufacturer should be reduced. While this Practice is expected to
incorporate the majority of requirements of most users, individual applications may involve
requirements that will be appended to and take precedence over this Practice. Determinations
concerning fitness for purpose and particular matters or application of the Practice to
particular project or engineering situations should not be made solely on information
contained in these materials. The use of trade names from time to time should not be viewed
as an expression of preference but rather recognized as normal usage in the trade. Other
brands having the same specifications are equally correct and may be substituted for those
named. All Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines should
conflict with OSHA or other applicable laws or regulations, such laws or regulations must be
followed. Consult an appropriate professional before applying or acting on any material
contained in or suggested by the Practice.
© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at
Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies and
Subscribers may copy this Practice for their internal use. Changes or modifications of any kind
are not permitted within any PIP Practice without the express written authorization of PIP.
Authorized Users may attach addenda or overlays to clearly indicate modifications or
exceptions to specific sections of PIP Practices. Authorized Users may provide their clients,
suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes.
These purposes include but are not limited to the procurement process (e.g., as attachments to
requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and
issue of design engineering deliverables for use on a specific project by Authorized User’s
client. PIP’s copyright notices must be clearly indicated and unequivocally incorporated in
documents where an Authorized User desires to provide any third party with copies of the
Practice.
PUBLISHING HISTORY
April 2002 Issued
July 2012 Complete Revision
January 2017 Complete Revision
Civil
PIP CVS02350
Roadway and Area Paving
Construction Specification
Table of Contents
1. Scope ........................................... 2 4. Requirements ............................. 4
4.1 Quality Control/Assurance ............... 4
2. References .................................. 2 4.2 Materials .......................................... 4
2.1 Process Industry Practices .............. 2 4.3 Subgrade Preparation, Subbase,
2.2 Industry Codes and Standards ........ 2 and Base Course ............................. 6
4.4 Surfacing .......................................... 7
3. Definitions ................................... 3
1. Scope
This Practice provides requirements for construction of roadways and area paving within plant
boundaries.
2. References
Applicable parts of the following Practices and industry codes and standards shall be considered
an integral part of this Practice. The edition in effect on the date of contract award shall be used,
except as otherwise noted. Short titles will be used herein where appropriate.
3. Definitions
constructor: Party responsible for supplying materials, equipment, tools, supervision, and labor for
installation of roadway and area paving work in accordance with contract documents. The term
constructor shall apply also to constructor’s subcontractor(s) and vendor(s).
contract documents: Any and all documents including codes, studies, design drawings,
specifications, sketches, practices, and data sheets that purchaser has transmitted or otherwise
communicated, either by incorporation or reference, and made part of the legal contract
agreement or purchase order between purchaser and constructor
inspector: Party responsible for verifying quality of all materials, installations, and workmanship
furnished by constructor. Inspector shall be qualified by training and experience and hold
certifications or documentation of their qualifications. Unless otherwise specified in contract
documents, inspector shall be an independent party retained by purchaser.
owner: Party who has authority through ownership, lease, or other legal agreement over site
wherein roadway and area paving will be used.
purchaser: Party who awards contract to constructor. Purchaser may be owner or owner’s
authorized agent.
4. Requirements
4.2 Materials
4.2.1 General
General requirements for soil and aggregate classification shall be in accordance
with ASTM D2487, ASTM D2940/D2940M, and ASTM D3282.
4.2.2 Water
4.2.2.1 Unless approved by the engineer of record, water used in construction
shall be free of salts, oils, acids, alkalis, organic matter, or other deleterious
substances. Water shall be fresh and not brackish or from the ocean. Water
used for concrete shall be in accordance with PIP STS03001.
4.2.2.2 Source for locally available water suitable for construction shall be
obtained from owner.
4.2.3 Asphalt
4.2.3.1 Performance graded (PG) binder shall meet requirements of
ASTM D6373. Performance grade provided shall be as specified in
contract documents. If no performance grade is specified, Performance
Grade provided shall be PG 64-22.
4.4 Surfacing
4.4.1 General
4.4.1.1 Paving surfaces shall be gravel, asphalt, or concrete as shown on the
design drawings.
4.4.1.2 The surface of the area to be paved shall be clean and kept from
accumulating materials that would contaminate the mixture, prevent
bonding, or interfere with placement operations.
4.4.2 Gravel
4.4.2.1 Compaction shall be continued until 95% of maximum dry density is
achieved in accordance with ASTM D1557 and verified in the field using
nuclear density testing in accordance with ASTM D6938, or other
appropriate density test method approved by engineer of record.
4.4.2.2 Sampling of compacted mixes from roadway shall be in accordance with
ASTM D3282.
5. Joints that are not completed before the previously laid mixture has
cooled to a temperature of 140F (60C) shall be coated with liquid
or emulsified asphalt just before paving is continued.
4.4.4 Concrete Pavement
4.4.4.1 Execution
1. Pavement placement shall use either slip-form paving or fixed-form
paving methods.
2. Pavement placement shall comply with provisions of PIP STS03001
where applicable.
3. In addition to provisions of PIP STS03001 for hot weather
placement, when the maximum daily air temperature is likely to
exceed 85°F (29°C), the following precaution shall be taken:
Concrete shall be placed at coolest temperature practicable, and
temperature of concrete when placed shall not exceed 95°F
(35°C).
4. Test entire surface before initial set and correct irregularities or
undulations before finishing. Surface shall not have irregularities
greater than 1/4 in (6 mm) when checked with a 10-ft (3-meter)
straight edge in any direction or location on the pavement.
5. Finish concrete pavement with broom or artificial turf drag. Broom
finish walks and small areas.
6. If paving concrete placement is discontinued for more than 30
minutes, a construction joint shall be installed in accordance with
details shown in PIP CVI02350 at location of the nearest contraction
or expansion joint. Excess concrete beyond location of the
construction joint shall be removed.
7. Pavement shall be closed to vehicular traffic until the concrete is at
least four days old and has reached a minimum compressive strength
of 3000 psi (21 MPa) or 75% of the specified minimum 28-day
compressive strength, whichever is greater.
8. After concrete is at least 4 days old and has reached a minimum
compressive strength of 3000 psi (21 MPa) or 75% of the specified
minimum 28-day compressive strength, whichever is greater,
pavement may be opened to limited traffic with wheel loads not to
exceed 5,000 lb (22 kN).
9. After concrete has reached the specified minimum 28-day compressive
strength as verified by tests, equipment with wheel loads exceeding
5,000 lb (22 kN) may be permitted on pavement.
4.4.4.2 Curing
1. Curing concrete pavement shall comply with provisions of
PIP STS03001.
2. Concrete surfaces subjected to heavy rainfall within 3 hours after
curing compound has been applied shall be re-sprayed unless
protected by sheeting.
3. Areas where the curing compound is damaged by subsequent
construction operations within the curing period shall be
immediately re-sprayed.
4.4.4.3 Joint Construction
1. Joints shall be located as shown on contract documents and
constructed as specified in PIP STS03001.
2. Joints shall align with existing or adjacent joints where possible.
3. Before sawing a joint, concrete shall be examined closely for cracks,
and the joint shall not be sawed if a crack has occurred within 10 ft
(3 m) from planned joint location. Sawing shall be discontinued
when a crack develops ahead of the saw cut and the purchaser shall
be contacted for guidance before continuing work.
4. Sealant materials for joints shall be installed in accordance with
written manufacturer’s instructions.
4.4.4.4 Jointed Reinforced Concrete Pavement (JRCP)
1. Reinforcement, ties, and dowels shall be placed as shown in contract
documents.
2. Reinforcement installation shall be in accordance with PIP STS03001.
3. Unless otherwise specified in contract documents, see PIP CVI02350
for detail for reinforcing re-entrant corners to reduce cracking.
Re-entrant corners commonly occur at footings or inlets.
4. Dowels shall be aligned perpendicular to the joint, parallel to each
other and parallel with the bottom and top surfaces of pavement.
Dowels shall be securely supported on chairs.
5. Place bar steel reinforcement after properly preparing the subgrade.
Place longitudinal bars on top of the transverse bars. Securely tie
bars together to prevent movement during concrete placement.
Support assembled bars on bar chairs at a depth shown in contract
documents. Bar chairs shall be sufficient in strength and number to
hold steel reinforcement in position during construction.
6. Arrangement of splices and splice lap lengths shall be as shown in
contract documents.
7. Install dowels or tie bars at joints as shown in contract documents.
8. Protect all bar steel reinforcement left protruding from the slab for
any extended period from deterioration caused by exposure.