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Data Book: Akebono Report 2018

Akebono Brake Industry Co., Ltd. published a 2018 data book summarizing their CSR promotion status for fiscal year 2017. They conducted a self-evaluation using a scale of 1 to 5 points across various CSR categories related to the UN Sustainable Development Goals. For the safety and quality category, they reported initiatives to understand customer needs, ensure product safety, and ensure product quality, self-evaluating with a B. For the human rights and working environment category, they reported initiatives to abolish discrimination and respect human rights, self-evaluating with a C. Numerical targets and structures for promotion were described for various initiatives.

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0% found this document useful (0 votes)
77 views11 pages

Data Book: Akebono Report 2018

Akebono Brake Industry Co., Ltd. published a 2018 data book summarizing their CSR promotion status for fiscal year 2017. They conducted a self-evaluation using a scale of 1 to 5 points across various CSR categories related to the UN Sustainable Development Goals. For the safety and quality category, they reported initiatives to understand customer needs, ensure product safety, and ensure product quality, self-evaluating with a B. For the human rights and working environment category, they reported initiatives to abolish discrimination and respect human rights, self-evaluating with a C. Numerical targets and structures for promotion were described for various initiatives.

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parahu arief
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© © All Rights Reserved
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AKEBONO REPORT 2018 DATA BOOK

Akebono Brake Industry Co., Ltd.


CSR Promotion Status (Fiscal 2017)
■ Explanatory note: A: 5.0 points, B: from 4.9 to 3.5 points, C: from 3.4 to 2.1 points, D: 2.0 points and below
Points represent result of self-evaluation on a scale of 1.0 to 5.0 points that was implemented in reference to the “CSR Check Sheet (revised version as of April 2010)” formulated by JAPIA.

Category Related SDGs Initiatives Responsible Organization Numerical targets (if applicable) Structure for Promotion, Action taken and Degree of Attainment Self-evaluation
1-1. Sales Division, ・Establish and implement a system for checking on market needs and development goals at commencement of basic development
Understanding customer Development ・Establish and implement a system for checking on customer needs at the start of application development
needs, providing products that Division, and Quality ・Process inquiries and estimation requests in accordance with prescribed workflows and pass them on to the relevant sections through in-house computer networks
benefit society Assurance Division ・Acquire customers’ latest requirements and organize and implement systems to reflect them in relevant in-house departments

1-2. Sales Division, ・Provide appropriate information on R&D phase technologies in accordance with prescribed workflows
・Provide information on product composition in a systematic manner in accordance with customer and legal requirements and such automotive
1. S afet y a n d qu a lit y

Providing information on Quality Assurance


products in an appropriate Division, and industry standards as the International Material Data System
manner Production sites ・Collect information on product failures and share such information in a systematic manner

・Verify the safety of pre-productions pursuant to the prescribed operation procedures


B
R&D Division, ・Establish and implement a system to check the impact on products due to usage conditions and environment, and to verify failure mode using
1-3. Quality Assurance FMEA (failure mode and effects analysis) and FTA (fault tree analysis) to determine its usefulness prior to supplying them to customers
Ensuring product safety Division, and ・Examine and verify conformity to legal and safety requirements as well as market and customer needs in a systematic manner at the R&D phase
Production sites ・Quality risk items requiring compliance with legal and safety requirements are identified and are closely controlled
・Develop and implement a global defect information network to achieve rapid dispersal of information to bases worldwide

・Establish and apply quality management systems within an organizational structure designed to assist quality management activities
Conduct in-house management ・Quality management activities are constantly pursued using the PDCA method, with policies and targets being formulated for each fiscal year
1-4. Quality Assurance
system audits ・Integrate product development processes and Advanced Part Quality Planning (APQP) at locations worldwide
Ensuring product quality Division
(once per year for every site) ・Created and implemented a system for manufacturing facility development and global production to ensure quality management
・Currently working to strengthen the quality management system to meet customers’ needs and requirements

2-1.
・Wage structure and personnel evaluation system are set forth irrespective of gender
Abolishment of discrimination HR Department
(ensuring equal employment opportunity) ・Gender is eliminated from items verified at the examination for wage raise and promotion

2-2. HR Department, Activities aimed at raising ・Conduct “compliance proficiency tests” aimed at raising associates’ awareness of compliance across the board (twice)
Respect for human rights Compliance associates’ awareness of ・Internal consultation service has been established and announced companywide
(prevention of harassment) Committee compliance (twice a year) ・Whistle blowers are protected under the prescribed in-house rules
2-3.
HR Department ・The Company demands newly recruited associates to submit documents to identify their age under the rules of employment
Abolishment of child labor
2 . Hu m a n r ig ht s a nd wor k ing e nv ir onm e nt

2-4.
HR Department ・Although the Company may check associates’ passport for proof of identity, the submission of a passport is not required
Abolishment of enforced labor

Confirmation of minimum wage


2-5. ・The Company is comparing its wage levels and minimum wage set forth by each prefecture, ensuring that it is complying with the law
HR Department set forth by local governments
Appropriate wages (implemented utilizing a wage database system)
(once a year)

・In accordance with an agreement with the labor union, notification of overtime work exceeding prescribed baseline hours must be submitted
Managerial training themed on
2-6. and permission gained in advance
HR Department labor time management
Working hours ・Attendance management system is utilized to verify whether working situations are complying with the Labor Standard Law B
(once a year)
・Conduct regular training on labor/working hours management

2-7.
Communication and HR Department ・Frequency of labor-management consultations as well as matters to consult with is set forth in labor agreement
consultation with associates

・Groupwide promotion items for facility safety countermeasures and sanitary control at workplaces are formulated and implemented by the
2-8. Central Safety Reduce occupational accidents Central Safety Environment Committee
・Formulate a Groupwide safety promotion plan annually, and conduct close mutual exchanges and sharing of information promoting the
Safety and health of the and Environment (50% year on year) to
improved safety levels at all locations
working environment Committee zero per year
・FRESH Center and Health Management Office formulate annual activity plans for health management and manage their implementation
・Implemented standardized safety manuals for global locations based on the manual used in Japan

・Established Ai-Village global training center as a facility to nurture globally capable human resources
・Created a guidebook that summarizes the content of in-house educational programs and provided all associates with opportunities to
Conducting Education Programs participate in such programs
2-9.
HR Department for associates tailored to their ・Held global management training programs for managers from Akebono Group locations worldwide in response to globalization (twice a year)
Human resources nurturing
rank and job roles (once a year) ・Education programs for associates tailored to their rank and job roles are implemented (Conducted rank-specific training: new recruit training
conducted once in spring and once in autumn. Conducted one training for second year, third year, and seventh year training and newly
appointed team leaders, one for newly appointed assistant managers, one for newly appointed senior staff, and one for new managers)

* In our self-evaluation, we used the Japan Auto Parts Industries Association CSR check sheet (revised April 2010). It was conducted to verify PDCA is being internally promoted for each item.

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 1


CSR Promotion Status (Fiscal 2017)
■ Explanatory note: A: 5.0 points, B: from 4.9 to 3.5 points, C: from 3.4 to 2.1 points, D: 2.0 points and below
Points represent result of self-evaluation on a scale of 1.0 to 5.0 points that was implemented in reference to the “CSR Check Sheet (revised version as of April 2010)” formulated by JAPIA.

Category Related SDGs Initiatives Responsible Organization Numerical targets (if applicable) Structure for Promotion, Action taken and Degree of Attainment Self-evaluation

・Renewal of the ISO14001 ・Renewed the ISO14001 certifications at four locations including Iwatsuki Manufacturing and AAIJ (Indonesia)
3-1. Global Environment
certifications ・Began providing online educational programs as a part of enhancement of environmental education
Environmental management Committee, etc.
・Environmental education ・Continued tree-planting activities in consideration of vegetation

Global Environment ・In fiscal 2017, CO2 emissions per unit of sales declined 9.8% (with an average reduction of 2.4% per year) compared to fiscal 2013 through
Improve CO2 intensity 1% or greater
Committee and
every year until 2020 the introduction of next-generation friction material production facilities and the application of heat-insulating coatings to the rooftops of
others (CO2 Emission
(in reference to JAPIA target value) plant buildings
Reduction Project)
3-2.
Reduction of greenhouse gas
emissions Improvement of transportation
Global Environment ・CO2 emissions per transported weight and distance declined 0.4% year on year through the introduction of a system for the real-time
efficiency, increase in energy
Committee, etc. management of truck operations and other measures
usage efficiency
3 . E nv ir on m e nt

・No direct landfill of waste and no


B
3-3.
incineration without energy ・No direct landfill of waste and no incineration without energy recovery accomplished in fiscal 2017 again through efforts such as recycling of
recovery
Resource saving, waste Global Environment foundry sand into cement raw material
・Promote the reduction and proper
reduction, and reducing Committee, etc. ・Reduced the emission of waste cutting fluid accompanying machining processes by using filtration and centrifuge equipment to recycle
disposal of waste
environmental impact
・Continued environmental impact such fluid
reduction activities

Response to regulations on copper


used in friction materials set forth by
states of California and Washington,
Global
3-4. Environment
the United States (After January 1,
・The Company initiated the mass-production of copper-free friction materials for front and rear brakes in 2014 while working to improve the
2021, materials for new automobile
Chemical substance Committee, etc. performance of such materials
containing 5wt% of copper or more are
management Environment ・Chemical substances designated by PRTR laws contained in newly developed friction materials are checked and tracked
going to be prohibited / After January
Department
1, 2025, materials for new automobile
containing 0.5wt% of copper or more
are going to be prohibited)

・Compliance Committee meetings


4-1. (six times per year) ・Compliance Committee meetings are held six times a year and relevant issues and initiatives are discussed
Compliance
Compliance with laws and ・Compliance understanding tests ・Conducted “compliance proficiency test” to reinforce associates' knowledge of compliance (once)
Committee
regulations (once a year) ・Held a workplace discussion as part of a month dedicated to strengthening compliance (once)
・Workplace discussion (once a year)

4-2.
Compliance ・Established guidelines on prevention of cartels and bid rigging
Compliance with
Committee ・The Company raised awareness by sharing data on the latest cases of cartel violations through intranet
competition laws ・Conducted training on cartels and the “Act Against Delay in Payment, etc., to Subcontractors” and promoted awareness raising activities
4. C o m p lia nc e

4-3. Compliance
Corruption prevention ・Created bribery prevention guidelines and raised awareness of them in Japan and overseas
Committee
4-4. B
Compliance Audit and review of trade secret ・Conducted regular audit and review of the status of trade secret management (once)
Control and protection of
secret information Committee management on an annual basis

・Export transactions are managed and overseen by structures set forth in the in-house regulations and processed with prescribed operation
4-5. Compliance flow provided by the regulations
Holding training (once a year)
Control of export transactions Committee ・The Company submitted the “Export Control Regulations for National Security” to the Ministry of Economy, Trade and Industry, and is registered as an exporter
・Regular training session was held to raise associates' awareness of compliance (once a year)

・Patent guarantee (non infringement of other companies’ patents): patent guarantee for products is conducted in Japan at process review
4-6. Legal & Intellectual stages 2 and 4 using patent examination sheets (The same system is used in the U.S.A. and Europe)
Intellectual property protection Property Department ・Development Patent Committee: Continued efforts to evaluate and register newly obtained published patents of other companies for each
working group meeting during development (Check other companies’ trends and stay aware of other companies’ patents)

* In our self-evaluation, we used the Japan Auto Parts Industries Association CSR check sheet (revised April 2010). It was conducted to verify PDCA is being internally promoted for each item.

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 2


CSR Promotion Status (Fiscal 2017)
■ Explanatory note: A: 5.0 points, B: from 4.9 to 3.5 points, C: from 3.4 to 2.1 points, D: 2.0 points and below
Points represent result of self-evaluation on a scale of 1.0 to 5.0 points that was implemented in reference to the “CSR Check Sheet (revised version as of April 2010)” formulated by JAPIA.

Category Related SDGs Initiatives Responsible Organization Numerical targets (if applicable) Structure for Promotion, Action taken and Degree of Attainment Self-evaluation
5. Info r m atio n

・Information is appropriately disclosed to stakeholders, giving sufficient consideration to the content and the timing
dis clos u r e

The issuance of the ・Matters such as financial conditions, performance and business activities are disclosed through such media as TD net and EDINET pursuant
5-1. Corporate
AKEBONO REPORT to the rules of information disclosure set forth by such media
Information disclosure to Communications B
(once a year, both in Japanese ・Update the Company’s websites as needed to improve visibility and to ensure that the latest information is disclosed
stakeholders Office
and English) ・The Company issues “AKEBONO REPORT,” which integrates the corporate brochure, CSR report and annual report for the convenience
of stakeholders

・Conducted annual reviews on Companywide critical issues and appoint responsible person and organization to each issue, having them
Risk Management monitor and evaluate progress on response plans with respect to nine selected themes
6-1.
Committee, Companywide identification ・Established risk management structures at each major overseas location and monitor and evaluate progress on risk response plans at
Companywide risk
Risk Evaluation and monitoring of critical risks each location
management structure
Committee ・The status of risk management activities and their risk management policies are reported annually to the Board of Directors after being
6 . R is k m a nag e me nt

discussed by the Risk Management Committee

・Formulated a midterm road map geared toward strengthening prompt and accurate responses to diversifying disaster risks and
reinforced our structure in line with BU (business units). Reformed the entire BCM initiative focusing on tactical exercises and drills to
・A broad range of BCM establish PDCA (moving beyond P) B
BCM
development including (1) Election of a BCM Promotion Committee (review the former committee structure). In addition, we will establish a new BCM Promotion
Countermeasure
prevention, mitigation to initial Office and promote BCM development planning and foster Groupwide human resources development
Subcommittee
6-2. action, recovery procedures, and
(a special (2) To improve BCP effectiveness, we changed the type of training from the conventional scenario flow type to a non-disclosure type and
Enhance Business Continuity alternative production strategies
subcommittee simulated emergency situations (120 participants ranking executive or lower)
Management (BCM) (create a list of concrete actions
operating under the * We implemented non-disclosed scenario-type large-scale earthquake response drills in combination with problem-solving working
and maintain the database)
Risk Evaluation
・Education (implementation of group activities. In the working groups to foster people who can take action in emergency situations problem-solving type activities
Committee) were developed through practical exercises.
large-scale earthquake drills, etc.)
(3) Implemented activities across the entire supply chain in response to all types of natural disasters or accidents (fire, explosion, etc.),
including overseas locations

・Regularly held meetings with local residents for the exchange of opinions (four meetings were held in total at four locations in fiscal 2017,
attended by 68 people in total)
・Meeting with local residents for
c o ntr ibu tio n

・Welcomed elementary and junior high school students to plant tours while hosting “Open House Events” for families of associates
the exchange of opinions
7. S o cia l

7-1. wishing to see worksites (such events were held on 27 occasions on a Groupwide basis during fiscal 2017, with 1,086 attendees in total)
General Affairs (once a year or more)
Contribution to ・Continued to hold summer festivals (held at five locations in fiscal 2017 with a total of 6,623 people participating) C
Department ・Summer festivals (once a year)
local communities
・Voluntary cleanup activities at ・Local voluntary cleanup activities are regularly undertaken by associates (15 times in total at all locations with a total of 373 associates
the local areas (twice a year) participating)
・Local greenery development activities are regularly undertaken (such activities were held three times in fiscal 2017 with 35 associates
participating in total)

8-1. ・CSR activities are led by the Corporate Brand Management team under the recognition of “CSR is indispensable for corporate brand
Structure for developing Corporate Branding management and an essential for continuing our business operations”
CSR activities inside Office ・Each relevant section and committee sets targets and evaluates achievements on a separate basis. The Company recognizes that those
the Group
8 . C S R p r o motio n

initiatives must be integrated and promoted on a Groupwide basis in the future


s tr u c tu r e

B
・Worked to nurture more favorable partnerships with suppliers globally by strictly complying with relevant laws and regulations and the
principles of fairness and equity in conducting business transactions
8-2. ・Revised the Green Purchasing Guidelines in February 2012 to step up green procurement efforts
Structure for developing CSR Purchasing Division ・Launched tracking surveys to watch for “conflict minerals” entering supply chains in 2013, and took steps to further strengthen parts and
activities involving suppliers material procurement that gives due consideration to the global environment and human rights protection
・In January 2014 Akebono launched the “Supplier Whistleblower Hotline” on its corporate website and set up systems to pick up and
improve on issues in its business dealings

* In our self-evaluation, we used the Japan Auto Parts Industries Association CSR check sheet (revised April 2010). It was conducted to verify PDCA is being internally promoted for each item.

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 3


Environmental Targets for Fiscal 2017 and Results Achieved

Initiatives Promotion of products containing no substances of concern Medium- to Complete the conversion to lead-free sintered material by 2020
(SOCs) long-term Targets (for local and bullet trains)

Targets for Fiscal 2017 Results Achieved in Fiscal 2017 Plans for Fiscal 2018 and After
R& D

Lead-free sintered material production rate is greater than 55% Lead-free sintered material production rate is 58% as of fiscal 2017 ・ Further promote a changeover to the lead-free sintered material for applicable
categories of rolling stock
・ Develop lead-free sintered materials that suit for other categories of rolling stock

Initiatives Reduction of total CO2 emissions at production plants in Japan Medium- to Reduction of CO2 emissions intensity more than 1% on an annual average
long-term Targets by 2020
Continue and improve ISO14001-related activities
Continue to enhance environmental activities
Promote no landfill waste disposal at production site
Maintain and continue no direct landfill waste disposal
Pr o du c tio n

Targets for Fiscal 2017 Results Achieved in Fiscal 2017 Plans for Fiscal 2018 and After
9.8% reduction in CO2 emissions compared to fiscal 2013 (annual average
reduction of 2.4%) achieved by introduction of next-generation friction Collect information globally on CO2 reducing measures and energy-saving
Reduction of CO2 emissions intensity more than 1%
materials manufacturing equipment and application of thermal barrier technologies
coatings to factory roofs
Renewed the ISO14001 certifications at four sites, including Iwatsuki
Firmly root ISO14001 in operations and steadily renew certifications Continue to firmly root ISO14001 in operations and steadily renew certifications
Manufacturing
Continue no direct landfill waste disposal Continue no direct landfill waste disposal Continue no direct landfill waste disposal

Initiatives Environmental training center Medium- to Nurture human resources to disseminate environmental preservation
Environmental Education

long-term Targets methods to locations nationwide through training programs implemented


at Environmental training center

Targets for Fiscal 2017 Results Achieved in Fiscal 2017 Plans for Fiscal 2018 and After

Get feedback from the trainees and reflect it in the program ・ Held lectures on chemical substance management by external Get feedback from the trainees and reflect it in the program
instructors
・ Started introducing the online education program implemented at ABCT
(United States) to Japan

Refer to page 5 to page 10 for performance data for each principal company.

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 4


Environmental Targets for Fiscal 2017 and Results Achieved

Initiatives Response to revised Energy Conservation Law Medium- to Reduce unit energy consumption by 1% (five-year average)
(energy saving obligation of cargo owners) long-term Targets
Lo g is tic s

Targets for Fiscal 2017 Results Achieved in Fiscal 2017 Plans for Fiscal 2018 and After

Improve transport efficiency and increase energy usage efficiency ・ Reduced CO2 emissions per transport weight and distance from logistics Continue efforts to reduce unit energy consumption by 1% or more in five-year
by 0.4% on a year-on-year basis average
・ Implemented eco-friendly driving activities and seminars
・ Introduced the real-time management system of truck operations

Initiatives Promotion of green purchasing Medium- to Establish structure that ensures purchasing activities in line with the
long-term Targets Green Purchasing Guidelines

Targets for Fiscal 2017 Results Achieved in Fiscal 2017 Plans for Fiscal 2018 and After

Revise supplier quality management (SQM) standard manuals ・ Conducted research in tandem with suppliers into the alternate materials ・ Encourage suppliers to upgrade their environmental management systems
Pu r c h a s ing

that use fewer environmental impact substances and require lower ・ Continue supply chain survey using IMDS*2
energy input with the aim of making concrete proposals for new material
development
・ Carried out the following revisions to SQM standard manuals to ensure
the greater understanding of suppliers with regard to the Company’s
approach to environmental impact substance reduction (Enhanced
GADSL*1 explanations and provided clearer descriptions of procedures
for the handling of environmental impact substances)

Initiatives Promotion of resource-saving design Medium- to Develop manufacturing facilities that are reusable, achieving a greater
Pr o du c tio n E ng ine e r ing

long-term Targets yield ratio, energy saving, and eco-friendly operations with the aim of
realizing environmentally friendly manufacturing

Targets for Fiscal 2017 Results Achieved in Fiscal 2017 Plans for Fiscal 2018 and After

Further enhance energy-saving and resource-saving technologies Power saving by introducing 5 electric molding machines (improved energy Aim for zero CO2 emissions by 2050 and further enhance energy-saving and
efficiency with servo hydraulic & electric actuators) at Yamagata resource-saving technologies
Manufacturing together with the implementation of individual dust
collectors and commencing mass production of next-generation friction
materials equipment

*1 Global Automotive Declarable Substance List


*2 International Material Data System used by automobile industry to report data on materials

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 5


Environmental Data by Location (main domestic Group members)
Akebono Brake Yamagata Manufacturing Co., Ltd. Production item: Disc brake pads and Clutch facings Acquired the ISO14001 certification in March 2000

Standard FY2016 FY2017

Substances Unit Regulatory Limit Maximum Average Maximum Average


◆ Air Emissions Emissions Emissions Emissions
(Air Pollution Control Law and
Prefectural ordinances)
Dust and soot g/m3N 0.1 0.032 0.026 0.016 0.015
NOx ppm 950 760 755 920 775
SOx m N/h
3
7.91 ̶ 0.7 ̶ 0.7

◆ Water Average Daily Emissions Average Daily Maximum Average Maximum Average
Substances Unit
during Operative Period Emissions Emissions Emissions Emissions Emissions
(Water Pollution Control Law and
Prefectural ordinances) pH ̶ 5.8~8.6 ̶ 7.3 7.0 7.2 7.1
BOD mg/l 25 20 6.8 3.8 4.8 2.1
Suspended solids mg/l 60 50 4.2 3.0 9.8 4.5
Oil (n-hexane extract) mg/l 5 ̶ 4.5 2.0 4.4 2.5
Colon bacilli Number/cm3 ̶ 3,000 ̶ 1,700 ̶ 0
Ammonia, ammonium compound, nitrite and nitrates mg/l 100 ̶ 10 5.5 18 4.3

◆ Emission Volume of PRTR Designated Chemical Substances Unit: kg/Year

Amount Emitted Amount Transported Amount Removed


Amount Consumed
Name of Substance Amount Handled through Proper
(Attached to Products)
Atmosphere Rivers Landfill Recycled Removal Methods

FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017
Antimony and its compounds 24,300 22,700 0 0 0 0 0 0 2,900 2,700 0 0 21,400 20,000
Xylene 7,900 8,300 500 100 0 0 0 0 0 0 7,400 8,200 0 0
Chromium and Trivalent chromium compounds 8,900 15,500 0 0 0 0 0 0 1,100 1,900 0 0 7,800 13,600
Hexamethylene tetramine 57,400 58,100 0 0 0 0 0 0 6,900 7,000 50,500 51,100 0 0
Triethylamine 1,400 1,400 0 1,400 0 0 0 0 0 0 1,400 0 0 0
Toluene 3,700 2,700 3,700 2,700 0 0 0 0 0 0 0 0 0 0
Phenol 13,500 13,600 0 0 0 0 0 0 1,600 1,600 11,900 12,000 0 0
Manganese and its compounds 8,600 7,800 0 0 0 0 0 0 1,000 900 0 0 7,600 6,900
Molybdenum and its compounds 4,200 4,700 0 0 0 0 0 0 500 600 0 0 3,700 4,100
Total 129,900 134,800 4,200 4,200 0 0 0 0 14,000 14,700 71,200 71,300 40,500 44,600

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 6


Environmental Data by Location (main domestic Group members)
Akebono Brake Fukushima Manufacturing Co., Ltd. Production item: Drum brake linings, Disc brake pads and clutch facings Acquired the ISO14001 certification in March 2000

Standard FY2016 FY2017

Substances Unit Regulatory Limit Maximum Average Maximum Average


◆ Air Emissions Emissions Emissions Emissions

̶
(Air Pollution Control Law and
Prefectural ordinances)
Dust and soot g/m3N 0.008 0.008 0.078 0.036
NOx ppm ̶ 50 39 51 44
SOx m N/h
3
0.87 0.005 0.0043 0.006 0.0043

◆ Water Average Daily Emissions Average Daily Maximum Average Maximum Average
Substances Unit
during Operative Period Emissions Emissions Emissions Emissions Emissions
(Water Pollution Control Law and
Prefectural ordinances) pH ̶ 5.8~8.6 ̶ 7.4 7.2 7.5 7.0
BOD mg/l 40 ̶ 2.4 1.6 2.2 1.5
Suspended solids mg/l 70 ̶ 19 11 20 11
Oil (n-hexane extract) mg/l 10 ̶ less than 1.0 less than 1.0 less than 1.0 less than 1.0

◆ Emission Volume of PRTR Designated Chemical Substances Unit: kg/Year

Amount Emitted Amount Transported Amount Removed


Amount Consumed
Name of Substance Amount Handled through Proper
(Attached to Products)
Atmosphere Rivers Landfill Recycled Removal Methods

FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017
Antimony and its compounds 48,200 44,400 0 0 0 0 0 0 7,200 6,600 0 0 41,000 37,800
Chromium and Trivalent chromium compounds 19,000 16,900 0 0 0 0 0 0 2,900 2,500 0 0 16,100 14,400
Hexamethylene tetramine 51,500 45,500 0 0 0 0 0 0 4,000 3,200 47,500 42,300 0 0
Toluene 3,800 3,100 3,800 3,100 0 0 0 0 0 0 0 0 0 0
Phenol 14,600 12,700 0 0 0 0 0 0 1,100 900 13,500 11,800 0 0
Molybdenum and its compounds 3,100 3,300 0 0 0 0 0 0 400 500 0 0 2,700 2,800
Boron compounds 1,800 1,600 0 0 0 0 0 0 300 200 0 0 1,500 1,400
Other 9,100 8,900 0 0 0 0 0 0 1,200 1,100 0 0 7,900 7,800
Total 151,100 136,400 3,800 3,100 0 0 0 0 17,100 15,000 61,000 54,100 69,200 64,200
Figures presented above exclude substances for which the annual handling volume is less than 1 ton. However, nickel compounds and other substances designated as Class I specified compounds are included, if their
annual handling volume amounts to 500 kg or more.

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 7


Environmental Data by Location (main domestic Group members)
Akebono Brake Iwatsuki Manufacturing Co., Ltd. Production items: Disc brakes, Drum brakes and Bullet train disc brakes Acquired the ISO14001 certification in March 2002

Standard FY2016 FY2017

◆Air Maximum Average Maximum Average


Substances Unit Regulatory Limit
(Air Pollution Control Law and Emissions Emissions Emissions Emissions
Prefectural ordinances)
Dust and soot g/m3N 0.3
Not applicable, since heavy Not applicable, since heavy
NOx ppm 180 oil-fed boilers have been oil-fed boilers have been
SOx m3N/h 0.95 abolished. abolished.

Average Daily Emissions Average Daily Maximum Average Maximum Average


Substances Unit
◆Water during Operative Period Emissions Emissions Emissions Emissions Emissions

̶
(Water Pollution Control Law and
Prefectural ordinances)
pH ̶ 5.8~8.6 7.3 7.2 7.6 7.3
BOD mg/l 25 20 24 15 22 12
COD mg/l ̶ ̶ 28 15.2 25 14.6
Suspended solids mg/l 60 50 12 5.8 10 3.0
Oil (n-hexane extract) mg/l 5 ̶ Not detected Not detected Not detected Not detected
Total nitrogen mg/l 120 60 58 40 59 50
Total phosphorus mg/l 16 ̶ 1.5 0.4 0.4 0.2
Colon bacilli Number/cm3 ̶ 3,000 730 218 1,770 201
Total chromium mg/l 2 ̶ Not detected Not detected Not detected Not detected
Fluorine mg/l 8 ̶ Not detected Not detected Not detected Not detected
Zinc mg/l 2 ̶ 0.9 0.4 0.7 0.4

◆ Emission Volume of PRTR Designated Chemical Substances Unit: kg/Year

Amount Emitted Amount Transported Amount Removed


Amount Consumed
Name of Substance Amount Handled through Proper
(Attached to Products
Atmosphere Rivers Landfill Recycled Removal Methods

FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017
Nickel compounds 10,800 13,300 0 0 0 0 0 0 5,900 7,100 0 0 4,900 6,200
Total 10,800 13,300 0 0 0 0 0 0 5,900 7,100 0 0 4,900 6,200
Figures presented above exclude substances for which the annual handling volume is less than 1 ton. However, nickel compounds and other substances designated as Class I specified compounds are included, if their
annual handling volume amounts to 500 kg or more.
In step with the enactment of the Sixth Total Emission Control Standards, regulatory limits for emissions at the Hanyu facilities (total nitrogen and total phosphorus) and Iwatsuki facilities (COD, total nitrogen and total
phosphorus) were revised.
Accordingly, regulatory limits presented above are as of fiscal 2009.

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 8


Environmental Data by Location (main domestic Group members)
Akebono Brake Industry Co., Ltd. Headquarters (Hanyu-City, Saitama Prefecture) Acquired the ISO14001 certification in March 2003

Standard FY2016 FY2017

◆Air Maximum Average Maximum Average


Substances Unit Regulatory Limit
(Air Pollution Control Law and Emissions Emissions Emissions Emissions
Prefectural ordinances)
Dust and soot g/m3N 0.05 less than 0.001 less than 0.001 less than 0.001 less than 0.001
NOx ppm 600 195 192 196 189
SOx m N/h
3
0.63 ̶ ̶ ̶ ̶

Average Daily Emissions Average Daily Maximum Average Maximum Average


Substances Unit
◆Water during Operative Period Emissions Emissions Emissions Emissions Emissions

̶
(Water Pollution Control Law and
Prefectural ordinances)
pH ̶ 5.8~8.6 8.1 7.8 8.3 7.0
BOD mg/l 25 20 0.5 0.5 1.7 0.5

Akebono Brake Industry Co., Ltd. Tatebayashi Foundry Production item: Casting parts for brakes Acquired the ISO14001 certification in March 2010

Standard FY2016 FY2017

◆Air Maximum Average Maximum Average


Substances Unit Regulatory Limit
(Air Pollution Control Law and Emissions Emissions Emissions Emissions

̶ ̶
Prefectural ordinances)
Dust and soot g/m3N 0.2 less than 0.0009 less than 0.0009

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 9


Environmental Data by Location (main domestic Group members)
Akebono Brake Sanyo Manufacturing Co., Ltd. Kibi Daiichi Plant Production items: Drum brakes Acquired the ISO14001 certification in May 2001

Akebono Brake Sanyo Manufacturing Co., Ltd. Kibi Daini Plant Production items: Wheel cylinders Acquired the ISO14001 certification in March 2003

Standard FY2016 FY2017

◆Air Maximum Average Maximum Average


Substances Unit Regulatory Limit
(Air Pollution Control Law and Emissions Emissions Emissions Emissions
Prefectural ordinances)
Dust and soot g/m3N ̶
NOx ppm ̶ ̶ ̶
SOx m N/h
3 ̶

◆Water Maximum Daily Emissions Average Daily Maximum Average Maximum Average
Substances Unit
(Pollution Control Agreement in Soja city) during Operative Period Emissions Emissions Emissions Emissions Emissions

pH ̶ ̶ 6.0~8.0 7.8 7.6 7.8 7.6


BOD mg/l 15 6 1.4 0.5 1.5 0.2
COD mg/l 15 8 7.9 3.5 4.2 3.2
Suspended solids mg/l 30 10 3.0 0.8 3.0 1.5
Oil (n-hexane extract) mg/l 2 1 0 0 0 0
Total nitrogen mg/l 5 3 1.5 0.88 2.5 1.1
Total phosphorus mg/l 2 2 0.16 0.07 0.2 0.1
Colon bacilli Number/cm3 ̶ ̶ 0 0 0 0

◆ Emission Volume of PRTR Designated Chemical Substances Unit: kg/Year

Amount Emitted Amount Transported Amount Removed


Amount Consumed
Name of Substance Amount Handled through Proper
(Attached to Products)
Atmosphere Rivers Landfi ll Recycled Removal Methods

FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017 FY2016 FY2017
Chlorobenzene 2,090 2,000 2,090 2,000 0 0 0 0 0 0 0 0 0 0
Toluene 1,860 1,900 1,860 1,900 0 0 0 0 0 0 0 0 0 0
Total 3,950 3,900 3,950 3,900 0 0 0 0 0 0 0 0 0 0

AKEBONO REPORT 2018 Akebono Brake Industry Co., Ltd. 10

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