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PSA Overcurrent Coordination Guide
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PSA
 
ELECTRICAL ENGINEERING
POWER SYSTEM STUDY
APPLICATION GUIDE
Overcurrent Coordination
Setting GuidelinesREPRODUCTIONS
REPRODUCTION OF THIS MATERIAL,
IS PERMITTED PROVIDED PROPER.
ACKNOWLEDGEMENT IS GIVEN TO
POWER SYSTEMS ANALYSIS.‘Soroen Goran seg Scere
Introduction
‘The proper selection and coordination of protective devices is mandated in article
110.10 of the National Electrical Code, To full this requirement an’ overcurrent
‘coordination study is required, The electrical engineer is always responsible for this
‘analysis. It's an unfortunate fact of life that many times the engineer who specified and
purchased the equipment will not set the devises. Therefore, compromises. are
Inevitable.
‘There are three fundamental aspects to overcurrent coordination that engineers should
keep in mind while selecting and setting protective devices, The fists life safely. Life
safety requirements are met if protective devices are rated to carry and interrupt
maximum available oad currents, @s well as, withstand and interrupt maximum
available fault curents. Life safety requirements are never compromised. The second
‘aspect is equipment protection. Protection goals ére met if overcurrent devices are set
‘above load operating levels and below equipment damage curves. Feeder and
{transformer damage curves are defined in applicatie equipment standards. Motor and
‘Generator damage curves (points) are machine secific, and are normally provided in
the vendor data submittal package. Based on system operating and equipment sizing
Practices equipment protection is not always possible. The last aspect is protective
 20 seconds.
Capacitor coz soist Short Time
Residual Neutral CO-8 5 Inverse
Neutral Ground COB st Inverse
Ground ir 50 Instantaneous
4. The CO-5is more commonly used on a moter ekeltthan the CO.
LV Power Circuit Breaker Trip Function Chart
Description Lona Time Short Time Instantaneous Ground Fault
Main Y Y N Y
Te Y Y N y
Motor Feeder Y N y y
‘Transformer Feeder Y Y Y Y
Generator Feeder Y Y y y
MCC Feeder Y Y N Y
‘Switchboard Feeder Y v N Y
Panelboard Feeder y y N Y‘OvrcuenCordnaon Sting Gans
Coordinating Time Intervals Between Series Devices
Upstream ownstraam Disk
Deve Devise Quervavel_ Tolerance
SIRolay —S1Relay ot
04
04
04
on
S1Rolay SO Relay NIA
NA
NA
NA
NA
NA
SiaticRelay Static Relay NA
NA
NA
NA
NA
NA
S1Rely Wee. NA
NA
StRelay Fuse NA
NA
Fuse, SORelay NIA
NA
NA
NA
NA
NA
Fuse Fuse NA
Lvea@) —LvCB() NA
Notes:
“otal ime st maximum caren seen by bon devices,
‘Test and ealvated ly,
[Natoste an eabrted rly
Relay
0.07 @
007 @)
007 @)
0.178)
047)
017)
0.07 2)
0.07 2)
0.07
0.76)
017)
017)
0.072)
0.07 2)
0.07 @)
0.417 8)
0.17 6)
0.178)
47 @)
0.178)
0.07 2)
0478)
0.07 2)
0.07 (a)
0.07 (2)
0.17.3)
0.17 3)
0473)
NA
NA
Operating Total(1)
Tmeid) (Seconds)
005 022
008028
0130.30
005. 032
008035
013° O40
005 02
0088
043-020
005 oe
003025
013 030
005% 0-2
008045
013 020
005 022
008025
013 030
NA oor
NA oa7
NA oor
NAS Oz,
005 oa
00s as
013 oz
005 oe
008 25
013030
NA ©
NA 0
Average
04
02
02
02
02
o
”
‘Downstream beaker operating tne 3-oy(0.08 seconds), yc (0.08 seconds) and cycle
(0.13 ssconas.
Cocrinating tine intervals not applicable. Maintsin published fuse aos.
ow votage molded case or power cet breaker.
(Crdinatng te tere rt appicsbe. Pubshed tmecurent curves should ot overap,‘Ovecuret oaraton Stig Gates
MV Motor Switchgear Feeder Unit
Industry standard overcurrent protection schemes for MV induction and synchronous
‘motors fed from switchgear circuit breakers include an instantaneous overcurrent relay
\Covice 50/51). The 50151 relay characteristics are plotted on a phase time-current
‘curve (TCC) along with the motor starting and damage curves, and the feeder damage
“The purpose of the 50/51 relay Is to allow the motor to start and run, and to protect the
‘motor and cable from overloads and faults. ‘To accomplish this the relay characteristics
‘must be above and to the right ofthe mctor starting curve, and tothe let and below the
‘olor, stator and cable damage curves, and the amp rating of the cable,
‘Suggested margins are listed bolow that have historically alowed for safe operation of
‘the motor and cable while reducing instances of nuisance trips.
 
Device Function Recommendations Comments
CT Size 125-150% of FLA
51 Pickup 115-125% of FLA Set below motor stator damage curve,
‘Set at or below cable ampacity.
51 Time Dial_ 2-10 seconds abeve Set below motor rotor damage curve,
knee of motor cure
Set below cable damage curve.
50 Pickup 200% of LRA. Set below cable damage curve,
Cable damage curve must be above the
maximum fault current at 0.1 seconds.
 
ig 1. Mv motor sutengear eed nt ane Ho‘verre Cordnnton—Seting Quine
CURRENT IN AMPERES.
1000
100
 
 
t
0.10 |
     
oot
05 1 10 tj 400 1K 10K
MVMSFU.tce Ret. Voliage: 4160 Current Scale x10"
Fg.2. MV moter sntchasar feeder unt- pas ToC.
oo
‘SQNOO3S NI SNL.nme Gornnon- sexing Gucetnes
MV Motor Fused Starter Feeder Unit
Industry standard overcurrent protection schemes for MV induction and synchronous
‘motors fed from fused starters include an overcurrent relay (device 51), and a set of R=
‘ated fuses (device 50). R rated fuses met at 100 times the R rating and 20 seconds,
Both the fuse and relay characteristics are plotted on a phase TCC along with the motor
starting and damage curves, and the feeder damage curve.
‘The purpose of the fuse-relay vommbizaon fs fo allow the motor to start an run, ard to
protect the motor and cable from overloads and faults. To accomplish this the fuse-
‘lay characteristics must be above and tothe right of the motor staring curve, and to
the left and below the rotor, stator and cable damage curves, and the amp rating of the
cable.
‘Suggested margins ae listed bolow that have historically allowed for safe operation of
the motor and cable while reducing instances of nuisance tips,
Device Function Recommendations Comments
cr Size 125-150% of FLA
51 Pickup 115-125% of FLA Set below motor stator damage curve,
‘Set at or below cable ampacity.
51 Time Dial 2-40 seconds above Set below motor rotor damage curva.
 
knee of motor eume
‘Set below cable damage curve.
50 Fuse Size Rang? 11LRAYO0 Set blow cable damage curve.
ANPrams> FLA Cable damage curve must be above the
‘maximum faut curent a 0.01 seconds
SPT
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+ op DAMAGE cvbves [
+ ST8E (VIE
Pade qf h mer tmtsnmt cy
a Co a The
& rer 4 Fu (setts) 0 WAKE sete ok 1
OF sa. TRS.0.01
CURRENT IN AMPERES
05 1
MVMFSFU.toc Ref. Voltage: 4180 Current Scale x10"
Fig. 4. MV motor used starter feeder unt phage TCC.
 
‘SaNOO3S NI WLMV Generator Switchgear Feeder Unit
with Voltage Controlled 51V
Industry standard backup overcurrent protection schemes for NIV generators fed from
‘switchgear circuit breakers include elther a voltage controlled or voltage restrained
‘overcurrent relay (device 51V). The voltage controlled overcurrent relay wil be covered
Inthis section. The 51V relay characteristics are plotied on a phase TCC along with the
{enerator decrement curve and damage point, andthe feeder damage curve.
‘The purpose of the rely isto allow the generator to operate, and to provide backup
‘fault protection forthe generator and cable, To accomplish this the relay pickup must
be tothe left of the generator armature steady stale current. Also, the relay time delay
‘characteristics must be above and to the right of the generator decrement curve with
‘constant excitation, and to the left and below the generator damage point, cable
‘damage curve and the amp rating of the cable. ‘The time delay must also be set to be
‘selective with downstream feeder relays.
‘Suggested margins are listed below that have historically alowed for safe operation of
the generator and cable while reducing instances of nuisance trips
 
Device Function Recommendations Comments
cr Size 125-180% of FLA
SIV Pickup 80-90% of l= 11K, ‘Assume X= 1.5.0 pu if Xsunknown.
51 Time Dial Above knee of generator Set above downstream feeder relays,
decrement curve with
constant excitation
‘Set below cable damage curve.
ga
 
 
Fig 6. MV genorat awichgear feeder unt VG SAV =e fine1000
 
0.10
ot
‘Ovcinet Cardston Sting Cadena
CURRENT IN AMPERES.
 
 
 
 
 
With votage contol the curent
and voltage functions ae in series
‘Therefore, curents above tho
time curve will not trip the relay for
votages above the setpoint
oct A
05 4 0 +100 1K
MVGSFUVC.toc Ref. Voltage: 12470 Current Scale x10"
Fig. 6 MV gonerator switchgear feeder unt wiVC S1V- phase TCE.
 
   
 
10K
‘SNOO3S NI SWLL‘Ovecarent ourdntn = Seng isos
MV Generator Switchgear Feeder Unit
with Voltage Restrained 51V
Industry standard backup overcurrent protection schemes for MV generators fed from
switchgear circuit breakers Inciude either a voltage controled of voltage restrained
‘overcurrent relay device 61V)}. The voltage restrained overcurrent relay will be covered
in this section. The 5tV relay characteristics are plotd on a phase TCC along withthe
"generator decrement curve and damage point, and the feeder damage curve.
“The purpose of the relay is tc allow the generator to operate, and to provide backup
‘fault protection forthe generator and cable. To accomplish this the relay pickup at O%
‘restraint must be tothe left of fhe generator armature steady stale current, and at 100%
restraint must be to the right o' the generator full load amps. Also, the relay time delay
‘characteristics must be above and to the right of the generator decrement curve with
‘constant excitation, and to the left and below the generator damage point, cable
‘damage curve and the cable amp rating, The time delay must also be soi to be
‘selective with downstream feeder relays,
‘Suggested margins are listed below that have historically allowed for safe operation of
‘he generator and cable while reducing instances of nuisance trip.
  
Device Function Recommendations Comments
cr Size 125-150% of FLA
SIV Pickup 125-180% of FLA @ 100% Voltage Restraint
‘Set below Overload Curve
51 Time Dial Above knee of generator Set above downstream feeder relays.
decrement curve with
cconstent excitation
‘Set below cable damage curve,
 
 
Fig. 7. MY gonororswithgoar oder unt wVR S1V one.
-10-rent oro ag eben
CURRENT IN AMPERES
 
   
00 22a won
a Decrement Curve with
~—} Constant Exetation f= 1p.
10 |
|
1 |
0.10 wor vonage resvaint curenis
abovethe time curve wil tip
the relay for voltages above
the setpoint Shee
0.01
05 10 100 1 10K
MVGSFUVR.toc Ref. Voltage: 12470 Curent Scale x10"
ig. 8. MV generator swichgearfeederunt wR S1V- phase TCC
me
‘SUNOOSS NI SINLL‘ovrcuat CosrSnton=Seting Gdns
MV Transformer Switchgear Feeder Unit
Industry standard oversurent protection schemes for MV transformers fed from
switchgear circuit breakers include an instantaneous overcurrent relay (device 50/51).
The 50/51 relay characteristics are plotied on a phase TCC along with the transformer
and feeder damage curves.
“The purpose of the phase overcurrent rola isto allow for full use of the transformer,
and to protect the transformer and cable from overioads and faults. To accomplish this
‘the relay characteristic should be to the right of the transformer FLA rating and inrush
‘point, and to the left ofthe transformer and cable damage curves and the cable amp
rating
‘Suggested margins are listed bolow that have historically alowed for safe operation of
‘the transformer and cable while reducing instances of nuisance tips.
Device Function Racommendations Comments,
CT © — Size 200% of FLA FLA on base rating
St Pickup 110-140% of FLA__Set below the transformer damage curve.
Set at or below cable ampacity.
51 Time Dial lotthru current @ 1.0 Set below the transformer damage curve
‘second
Sot at or above low voltage main device,
50 Pickup 200% ofetthru—_‘Set below cable damage curve,
current
Set above transformer inrush pont.
Cable damage curve must be above the
‘maximum fault current at 0.1 seconds.
Fg. 8. MV transformer swichgearfesderunt-on8 tae.
a1rece Gowrdorln = Serine Gein
CURRENT IN AMPERES.
 
10
 
 
  
01 I
os 1 10 100 1k 10K.
MVTSFU.tec Ref. Voltage: 4180. Current Scale x10"
Fig 10. MY wanton sera fader Une pie TOC,
ne
‘S0NO93S NI WL‘vera! Cerdnton- etn ees
MV Transformer Fused Switch Feeder Unit
E-rated power fuses are typically used in fused Switches serving MV transformers.
Fuses rated 100E or less must trip in 300 seconds at currents between 200 and 240%
oftheir E ratings. Fuses above 100E must trip in 600 seconds at curents between 220,
‘and 264% of their E ratings. The fuse characteristics are potted on a phase TCC along
with the transformer and feeder damage curves.
‘The purpose of the fuse Is to allow for ful use of the transformer, and to protect the
transformer and cable from faults. To accomplish this, the use characteristic should be
{o the right ofthe transformer inrush point and to the let of the cable damege curve.
‘The fuse will always cross the transformer damage curve. The LV main device provides
‘overcurrent protection forthe circu,
‘Suggested margins are listed below that have historically allowed for safe operation of
the transformer and cable while reducing instances of nuisance trips.
 
 
Device Function Recommendations Comments
50 Fuse Size E-ating > FLA FLAat bop rating.
Eating 250300% FLA (NEC) Set ato: below cable ampalty.
eee 11504) ‘Set above transformer inush 12 x 0.1
secon,
‘Set above transformer inush 25 x0.01
‘seconde.
Cable damage curve must be above the
‘maximun fault curent at 0.01 seconds.
Fg. 11. MV transformer fused such feeder unt -or in.
oieCURRENT IN AMPERES
 
1000 saa
'
ville
it
onllll
|
O05 1 10 100, 4K 10K
MVTFSFU.tco Ref. Voltage: 12470 Current Scale x10"
Fig. 12, MV tanstomer fused switch feeder unt phase TEC,
“15
'SGKOORS NI aWLL‘Ovcurent Corton = Satin Glos
MV Capacitor Switchgear Feeder Unit
Industry standard overcurent protection schemes for MV fused capacitor banks fed
‘from switchgear circut breakers include an instantaneous overcurrent relay (device
'50151). The 0/51 relay characteristics are plotled on a phase TCC along with the
‘feeder damage curve,
“The purpose ofthe phase overaurrent relay isto allow for fll use ofthe capacitor, and
‘to protect the capacitor and cable from overloads, and the cable from faults. The
[Purpose of the fuse isto preven: a case rupture due to a fault within the capactor tank.
‘To accomplish this, the relay and fuse characteristics should be to the right of the
‘capacitor amp rating, and to the left ofthe capacitor case rupture curve, cable damage
‘curve and cable amp rating. ote, the phase relay is not fast enough to protect the
‘capacitor bank from damage.
‘Suggested margins are listed below that have historically allowed for safe operation of
‘the transformer and cable while educing instances of nuisance tps,
Device Function Recommendations Comments,
cr Size 190% of lomscm
51 Pickup 190-188% of lene Set at or below cable ampaciy
51 Time Dial Time Di 1
50 Pickup 200-450% of capex ‘Set below cable damage curve,
Cable damage curve must be above the
‘maximum fault current at 0.1 seconds.
Fuse Fuse Size 200% dllewaay Defer to manufacturer's recommendations.
Set below capacitor case rupture curve,
Fig. 18. MV capacitor switchgear food unt - oe ne
oteCURRENT IN AMPERES.
1000 =
100
10
0.10
 
0.01
05 1 10 100 1K 10k
MVCSFULtce Ref. Voltage: 4160 Current Scale x10%0,
Fla, 4, MV capactor switchgear feeder unit-phase Too,
ot
‘SONOO3S NI NIL‘Onreutt Coaratn = eng lions
MV Main Service Switchgear Feeder Unit
Industy standard overcurrent protection schemes for switchgear main crcult breakers
include an overcurrent relay (device 51). However, there are those who believe in
‘adding an instantaneous function (device 50). The problem with adding tis function is
that the main and feeder instantaneous functions wil never be selective, Those who do
‘this, accept the risk of nuisance tripping in order to reduce tripping times for a fault on
‘the main bus. The relay characteristics are plotied on a phase TCC along with
upstream and downstream protective device characteristics,
“The purpose of the $1 relay isto provide overcurrent protection for the main service bus
and feeder. The 51 relay must be selective with downsizeam feeder relays.
‘Suggested marghs are listed below thet have historically alowed for safs operation of
‘the main bus and cable while reducing instances of nuisance tips.
 
Device Function Recommendations Comments
CT Size» 100% Bus Rating
51 Pickup < 100% Bus Rating Do not set pickup according to load,
Set above the transformer FLA.
Set below the transformer damage curve,
Sot at or below feeder amgacty.
Set below the feeder damage curve.
Do not set above main bus ampacity
51 TimeDDial_NoSpeciic Rule Set above feeder rlays,
‘Set below transformer primary relay if
possible, Not necessary tc coordinate
since devices are in series.
 
Fo 1B. Vala canien sutchgerfeder unt oetne.