Program : Diploma in Automobile Engineering
Course Code : 2059 Course Title: Automobile Service Lab - I
Semester : 2 Credits: No Credit
Course Category: Engineering Science
Periods per week: 3 (L:0, T:0, P:3) Periods per semester: 45
Course Objectives:
To provide hands on experience to students about basic hand tools used in automobile
workshop.
To identify different engine components, demonstrate basic experiments on engines,
and understand the servicing procedure of automobiles.
Designed to enhance the automotive servicing skills of students.
Course Prerequisites:
Course
Topic Course name Semester
code
Basic knowledge of Physics Applied Physics I 1
Course Outcomes:
On completion of the course, the student will be able to:
Duration
COn Description Cognitive Level
(Hours)
Demonstrate the use of different tools used in
CO1 7 Applying
Automobile workshop
Identify the application of measuring tools and
CO2 7 Applying
specific tools in Automobile Garage.
Identify various engine components in an
CO3 14 Applying
Automobile after dismantling.
Apply the procedure of maintenance schedule on
CO4 14 Applying
two and four-wheeler vehicles.
Lab Exam 3
CO- PO Mapping:
Course
PO1 PO2 PO3 PO4 PO5 PO6 PO7
Outcomes
CO1 3 2
CO2 3 2 2 2
CO3 3 2
CO4 3 2 2 2
3-Strongly mapped, 2-Moderately mapped, 1-Weakly mapped
Course Outline:
Module Duration
Description Cognitive Level
Outcomes (Hours)
Demonstrate the application of different tools used in Automobile
CO1
workshop
Identify different tools used in automobile
M1.01 4 Applying
workshop and their application
Make use of competency related to use of
M1.02 3 Applying
hand tools, measuring tools and special tools
Identify the application of measuring tools and specific tools in
CO2
Automobile garage.
Make use of bore gauge to measure the bore
M2.01 2 Applying
of given Engine cylinder.
Select the stroke length of the given Engine
M2.02 2 Applying
cylinder from crank radius.
Experiment with the swept volume of an
M2.03 2 Applying
engine cylinder.
Solve the compression ratio of the given
Applying
M2.04 Engine. 1
Lab Exam-I 1.5
CO3 Identify various engine components in an Automobile after dismantling.
Experiment with the Engine components -
Cylinder block, cylinder liners – wet type and
dry type, Cylinder head, cylinder head gasket,
M3.01 Applying
Pistons – types of pistons, Piston rings, –
7
compression ring and oil ring, Gudgeon pin,
Connecting rod.
Make use of the engine components - Crank
M3.02 shaft, Main bearings, Fly wheel, Valves, Cam Applying
shaft drives. 7
Apply the procedure of maintenance schedule on two and four-wheeler
CO4
vehicles
M4.01 Identify the Engine oil, Coolant. 2 Applying
Utilize the maintenance schedule of a two-
M4.02 2 Applying
wheeler and four-wheeler.
Make use of the jacking up and removal of
M4.03 2 Applying
one wheel.
Identify the major greasing points in a
M4.04 2 Applying
vehicle.
Experiment with spark plug and setting the
M4.05 2 Applying
gap
Apply the procedure of servicing and testing
M4.06 2 Applying
of spark plug.
Experiment with fuel injector and setting
M4.07 2 Applying
injection pressure.
Open Ended Experiments ** Applying
Lab Exam II 1.5
** - Suggested Open Ended Projects
(Not for End Semester Examination but compulsory to be included in Continuous Internal
Evaluation. Students can do open ended experiments as a group of 2-3. There is no
duplication in experiments between groups.
1) Build database from service manual and preparation of maintenance schedule
chart.
2) Choose and show the industry set up of automobile workshop and make use of
special purpose tools.
3) Utilize the specification chart of engine used in any of the modern vehicles.
Text / Reference:
T/R Book Title/Author
Basic automobile Engineering - C P Nakra - Dhanpat Rai publishing
T1
company
R2 Practical automobile Engineering – Malhotra - Asian Publishers
Vehicle Maintenance and Garage Practice - Jigar A. Doshi, Dhruv U.
R3
Panchal, Jayesh P. Maniar - PHI Learning Pvt. Ltd.
Online Resources:
Sl.No Website Link
https://www.carparts.com/blog/auto-mechanic-tools-equipment-list-27-tools-
1
you-need-to-fix-cars-right/
2 https://www.youtube.com/watch?v=fw8Jfoif1BM
3 https://www.youtube.com/watch?v=HlkFYlzPuvo
