Vehicle Control Systems

Vehicle Control Systems

WABCO-TVS (INDIA) Limited

Sundaram-Clayton Limited was established in 1962 in collaboration with Clayton Dewandre Holdings Plc. (Now WABCO
Vehicle Control Systems).The Brakes Division of Sundaram-Clayton Ltd. has now become a separate company, WABCO-
TVS (INDIA) Limited. On 3rd Jun’09 WABCO raised its ownership position to 75% equity investment and balance to public
WABCO-TVS has three manufacturing sites (located at Chennai, Jamshedpur and Mahindra City) WABCO-TVS recorded a
turnover of Rs.446 Crores during 2008-09.
WABCO-TVS enjoys a major share of the Indian OEM market as well as the domestic aftermarket, which it caters through a
strong and well spread-out distribution network. It exports quality spare parts to over 15 countries around the world. It has a
full-fledged Research & Development department, equipped with state-of-the-art development and testing facilities, developing
new products using the latest concepts and design techniques. WABCO-TVS has a state of the art test track constructed in
a 200-acre area, for testing and developing anti-lock brake systems (ABS) and anti-spin regulation (ASR) for commercial
vehicles.

WABCO-TVS has implemented Total Quality Management (TQM) and it is the first company in India and fourth company
outside Japan to win the Deming award in 1998 for achieving distinctive performance improvements through TQM. In 2002,
WABCO-TVS was awarded Japan Quality Medal. It is the first company in India and second outside Japan to win this
prestigious award for continual application of TQM for priority issues to achieve business results.

About WABCO

WABCO Vehicle Control Systems (NYSE : WBC) is a leading supplier of safety and control systems for commercial vehicles.
For over 140 years, WABCO has pioneered breakthrough electronic,mechanical and mechatronic technologies for braking,
stability, and transmission automation systemssupplied to the world’s leading commercial truck, trailer, and bus manufactur-
ers. With sales of $2.6billion in 2008, WABCO is headquartered in Brussels, Belgium. For more information, visit www.wabco-
auto.com
Market Leadership

Vitually every Indian commercial and off-highway vehicle manufacturer relies on WTIL's range of air brake equipment. More than
a million sets of brake equipment, supplied as OE fitment currently on road, serve as the testimony to this fact. Besides, a vast
network of 220 wholesale dealer points, more than 146 authorised service centres, more than 140 Certified Workshops and an
excellent sales and service network serve the Indian after-market customers. WTIL's exports, currently to over 21 countries are
now poised for a quantum leap.

WTIL caters to the stringent requirements of the braking system needs of Indian partners of world-renowned manufacturers of
commercial and off-high way vehicles viz. IVECO, VOLVO, MAN, Mitsubishi, Mazda, Caterpillar, Komatsu and engine
manufacturers like Cummins (compressors for engines). WTIL also supplies OE to host of Indian trailer manufacturers.

1
A Complete Product Range Vehicle Control Systems

Complete range of air brake actuation systems – compressors,

Air processing systems, actuators, valves, brake chambers,
spring brakes, slack adjusters, couplings, hose assemblies,
switches and vacuum boosters - for light/medium and heavy
commercial vehicles and trailers; Anti-lock brakes (ABS) and
Anti-spin regulation (ASR) systems.

Research & Development

WTIL's pioneering efforts in the design of effective

braking solutions have today made it the first choice
of the Indian commercial and off-highway vehicle
manufacturers. Understanding customer needs, early
involvement of suppliers and concurrent engineering
practices using advanced software have helped WTIL's
cross-functional teams develop quality products.
Rigorous quality proving in the laboratory and on the
vehicle ensures that every expectation of the customer
is met satisfactorily.

WTIL's Proving Ground, the backbone of ABS

development and validation, is a state-of-the-art test
facility with excellent support facilities and provides
appropriate environment for testing all types of
vehicles.

Fully Integrated Manufacturing Systems

WTIL's total commitment to customer satisfaction and responsiveness to customer needs

are reflected in the way it has integrated its advanced manufacturing systems. At its core
is a cellular manufacturing system which lends flexibility to respond to customer needs.
Lean manufacturing principles have been deployed to reduce throughput time, improve
the flow and create a visual factory. A pull system integrated with the Enterprise-Wide
Resource Planning (ERP) programme helps to respond to customer needs efficiently
and quickly.

WTIL is adopting Total Productive Maintenance (TPM), aiming to achieve Zero defect,
Zero accident and Zero breakdown in the entire plant in addition to creating an involved
and expert workforce.

2
Quality A Way of Life
Vehicle Control Systems

An effective Quality assurance system supported by poka-yokes, stabilised

processes, quality ownership at various levels, advanced facilities and
trained employees places a strong accent on Zero defect culture.

Milestones on the road to excellence

Supplier Development
A commitment to enhancing customer
Quality is assured not only within the organisation but also in its associates, satisfaction through continuous
improvement and total employees
like suppliers for instance. WTIL has developed an attitude that sees the involvement has led WTIL to one of its
supplier as an extension of itself, not merely as a supplier. WTIL has most significant milestones so far The
Deming Award.
structured meetings and regular interactions with its suppliers through a
WTIL's Brakes Division was awarded the
dedicated supplier improvement team. These interactions form a platform prestigious Deming Prize by the Union of
Japanese Scientists and Engineers
for WTIL to share its vision, plans, success stories and learning. With all
(JUSE) for having “achieved distinctive
this input and encouragement, WTIL's suppliers have graduated from being performance improvements through the
application of company-wide quality
sun-contractors to partners in its progress.
control”. The examination procedures and
selection process being exacting and
Poised for growth elaborate, WTIL considers it a matter of
pride that it is only the fourth organization
WTIL has a solid foundation in its domestic market leadership and in the world outside Japan to win this prize
pioneering R&D efforts. With increase in WABCO ownership. WTIL aims and the very first in India.

to be a competitive world-class manufacturer in terms of quality, cost and In 2002, WTIL's Brakes Division was
awarded the Japan Quality Medal for
timely delivery through comprehensive world-class practices. “continual application of TQM for priority
issues to achieve business results”. It is
the second company outside Japan and
the very first in India to win this prestigious
award.
Notwithstanding, WTIL believes that
winning the Deming Award and Japan
Quality Medal is still only the beginning of
WTIL-Brakes Division is certified WTIL-Brakes Division is certified a conscious and continuous search for
for ISO/TS 16949 Quality for ISO 14001 Environmental new levels of excellence.
Management Systems. Management Systems.

3
 Vehicle Control Systems

CONTENTS

DESCRIPTION PAGE NO.

AIR COMPRESSOR 6
CONDENSATE - SEPARATOR 8
AIR DRYER 9
DRYING AND DISTRIBUTING UNIT (DDU) 11
QSPV (QUADRUPLE SYSTEM PROTECTION VALVE) 14
RESERVOIR 16
DRAIN VALVE 18
BRAKE CHAMBER 19
SPRING BRAKE ACTUATOR 22
DUAL BRAKE VALVE (DBV) 25
GRADUATED HAND CONTROL VALVE 27
AIR CYLINDER WITH MAGNETIC VALVE 29
MARGIUS ACTUATOR 31
PALM COUPLING 33
GOVERNOR VALVE (CD) 35
GOVERNOR VALVE (D2) 37
RELEASE VALVE 39
AIR EXHAUST VALVE 41
TC2- VALVE 42
THROTTLE VALVE 44
SPRING BRAKE CONTROL VALVE SR2 45
SPRING BRAKE CONTROL VALVE SR5 47
RELAY EMERGENCY VALVE RE6 49
TRAILER CONTROL VALVE 51
RELAY VALVE R6 53
RELAY VALVE R12 & R14 55
RELAY VALVE RG2 57
AUTOMATIC LOAD SENSING VALVE 61
APPLICATION CHART
(AL, TATA, EML, SML, AMW, MFTPL & LIGHT COMMERCIAL VEHICLES) 62

4
 Vehicle Control Systems

AIR COMPRESSOR

Air cooled Air cooled with PR Water cooled Water cooled with PR

FUNCTION
To generate and supply compressed air for vehicle air brake system.

FEATURES
• Compact in design
• Water and air cooled
• Power reduction arrangements

WABCO ADVANTAGES
• Easy to over haul
• Steel rail oil control ring and improved cylinder bore parameter for less oil carry over
• Less weight
• Wide range to suit customer requirements

LOCATION Chennai, India

APPLICATION In all Air brake system vehicles.

5
 Vehicle Control Systems

AIR COMPRESSOR
PRODUCT RANGE & TECHNICAL DATA

A B C D E F G H I J K L

PRODUCT RANGE
Fi Inlet Delivery Oil Inlet Water Water Cooli Mountin Weigh
Part No. Description Type PR Port Remarks
g Port Port Port Inlet outlet ng g t
TC15 TC M22 x Only Twin
100100280 E TC15 M22 x 1.5 M10x1.5 NA NA NA Air Flange 20Kg
COMPRESSOR 1.5 cylinder
For
SC4 M22 x
100100550 D SC4 M22 x 1.5 M10x1.5 NA NA NA Air Flange 10.5Kg agriculture
COMPRESSOR 1.5
tractor
For AL 400
SC 230 M22 x
100100701 A SC230 M22 x 1.5 M10x1.5 NA NA NA Air Flange 9Kg engine
COMPRESSSOR 1.5
series
For AL
SC 160 M22 x
100100750 B SC160 M22 x 1.5 M10x1.5 NA NA NA Air Flange 8.5Kg Hino
COMPRESSSOR 1.5
vehicle
For
SC 160 M22 x
100100920 F SC160 M22 x 1.5 M10x1.25 NA NA NA Air Base 10kg agriculture
COMPRESSSOR 1.5
tractor
COMPRESSOR M22 x TCL
100100960 C SC160 M22 x 1.5 M10x1 NA NA NA Air Flange 7Kg
SC 160 (Side inlet) 1.5 application
COMPRESSOR M22 x TCL
100100961 C SC160 M22 x 1.5 M10x1 NA NA NA Air Flange 7Kg
SC 160 (Top inlet) 1.5 application
TCL with
COMPRESSOR M22 x
100100963 C SC160 M22 x 1.5 M10x1 NA NA NA Air Flange 7Kg top inlet
SC 160 1.5
pipe
SC For AL
M22 x M22 x 1.5
100100970 COMPRESSOR B SC230 M10x1.5 NA NA NA Air Flange 9Kg Hino
1.5(M) (M)
SC 230 vehicle
TCL
M26x1. TCL top air
100101220 COMPRESSOR G SC160 M26x1.5 M10x1 NA NA M12x1.5 Air Flange 7.5Kg
5 Inlet port
160 CC
TCL TCL side
M26x1.
100101221 COMPRESSOR G SC160 M26x1.5 M10x1 NA NA M12x1.5 Air Flange 7.9Kg air Inlet
5
160 CC port
160 CC PR AIR M26x M10x1.5 For Hino
100101240 G SC160 M26x1.5 M10x1 NA NA Air Flange 7.9Kg
COOLED 1.5 (M) application
HSWC M22 x M16x1. M16x1. For Eicher
100100850 H HSWC 160 M22 x 1.5 M10x1.5 NA Water Flange 10Kg
COMPRESSOR 1.5 5 5 application
HSWC Flange Ø8 Plain M16x1. M16x1. For Eicher
100100871 H HSWC 160 M26 x 1.5 NA Water Flange 10Kg
COMPRESSOR Type hole 5 5 application
HSWC Flange Ø8 Plain M16x1. M16x1. For Eicher
100100872 H HSWC 160 M26 x 1.5 NA Water Flange 10Kg
COMPRESSOR Type hole 5 5 application
HSWC Flange Ø8 Plain M16x1. M16x1. For Eicher
100100873 H HSWC 160 M26 x 1.5 NA Water Flange 10Kg
COMPRESSOR Type hole 5 5 application
HSWC Flange M16x1. M16x1. For IVECO
100100891 H HSWC 160 M26 x 1.5 M10x1.25 NA Water Base 10Kg
COMPRESSOR Type 5 5 application
HSWC Flange M16x1. M16x1. For Eicher
100100893 H HSWC 160 M26 x 1.5 M10x1.25 NA Water Base 10Kg
COMPRESSOR Type 5 5 application
For AL 400
COMPRESSOR HSWC M26 x M16x1. M16x1. Side
100101020 I M26 x 1.5 M10x1.5 M12x1.5 Water 7.9Kg new
(SIDE MOUNTED) SC160 1.5 5 5 Mounted
platform
SC 230 HSWCSC23 M22 x M22 x 1.5 M16x1. M16x1. For AL Bus
100101080 J M10x1 12x1.5 Water Flange 9.9Kg
COMPRESSOR 0 1.5 (M) (M) 5 5 application
SC
HSWC M26 x M14x1. M14x1. For MAN
100101170 COMPRESSOR K M26 x 1.5 M10x1 12x1.5 Water Flange 8.7Kg
SC230 1.5 5 5 application
SC230
TML BUS
TCL - 230 CC HSWC M26x1. M16x1. M16x1.
100101190 L M26x1.5 M10x1 M12x1.5 Water Flange 7.9Kg and HCV
COMPRESSOR SC230 5 5 5
application
TCL - 230 CC HSWC M26x1. M16x1. M16x1. TML BUS
100101191 L M26x1.5 M10x1 M12x1.5 Water Flange 7.9Kg
COMPRESSOR SC230 5 5 5 side inlet
SC 160 HSWC M26x1. M16x1. M16x1. TML spl
100101210 L M26x1.5 M10x1 Plugged Water Flange 8.2Kg
COMPRESSOR SC160 5 5 5 application
Side &
COMPRESSOR M26x1. M16x1. M16x1. M12x1.5 AL spl
100101270 L SC160 M26x1.5 M10x1 Water Base 7.5Kg
(SIDE MOUNTED) 5 5 5 Plugged application
Mounted

SC - Single cylinder HSWC - High speed water cooled

TC - Twin cylinder NA - Not applicable

6
 Vehicle Control Systems

AIR COMPRESSOR
PRODUCT RANGE & TECHNICAL DATA
TECHNICAL DATA
Maximum Maximum
Bore Nominal
Part Stroke Displacement working working
diameter working Drive Lubrication Rotation
Number (mm) cc speed pressure
(mm) speed (RPM)
(RPM) (Bar)
100100280 66.67 60.3 421 1250 1400 8.25 Gear Oil from Engine Clockwise
100100701 80 46 230 1250 1400 8.25 Coupling Oil from Engine Clockwise
100100750 80 32 160 1600 1800 8.25 Gear Oil from Engine Clockwise
100100850 80 32 160 2000 2400 8.25 Gear Oil from Engine Clockwise
100100920 80 32 160 2600 3000 8 Belt Oil from Engine Clockwise
100100960 66.7 46 160 3000 3900 18 Gear Oil from Engine Clockwise
100100961 66.7 46 160 3000 3900 18 Gear Oil from Engine Clockwise
100100963 66.7 46 160 3000 3900 18 Gear Oil from Engine Clockwise
100100970 66.7 46 230 1600 1800 8 Gear Oil from Engine Clockwise
100101220 66.7 46 160 3000 3900 18 Gear Oil from Engine Clockwise
100101221 66.7 46 160 3000 3900 18 Gear Oil from Engine Clockwise
100101240 66.7 46 160 1600 1800 12.5 Gear Oil from Engine Clockwise
100100850 80 32 160 3000 3900 12.5 Belt Oil from Engine Clockwise
100100871 80 32 160 3000 3900 12.5 Belt Oil from Engine Clockwise
100100872 80 32 160 3000 3900 12.5 Belt Oil from Engine Clockwise
100100873 80 32 160 3000 3900 12.5 Belt Oil from Engine Clockwise
100100891 80 32 160 3000 3900 12.5 Belt Oil from Engine Clockwise
100100893 80 32 160 3000 3900 12.5 Belt Oil from Engine Clockwise
100101020 66.7 46 160 3000 3900 12.5 Belt Oil from Engine Clockwise
100101080 80 46 230 1600 1800 8 Gear Oil from Engine Clockwise
100101170 80 46 230 3000 3900 12.5 Gear Oil from Engine Clockwise
100101190 80 46 230 3000 3900 12.5 Gear Oil from Engine Clockwise
100101191 80 46 230 3000 3900 12.5 Gear Oil from Engine Clockwise
100101210 66.7 46 160 3000 3900 18 Gear Oil from Engine Clockwise
100101270 66.7 46 160 3000 3900 12.5 Belt Oil from Engine Clockwise

7
 Vehicle Control Systems

CONDENSATE - SEPARATOR
FUNCTION
Removes oil and condensate from compressed air and ensures clean
air to the brake system and also reduces temperature of the air.

FEATURES
• Automatic ejection of the condensate for every cut-in and cut-out
• Compact in construction
• Easy for installation

WABCO ADVANTAGES
Reduces temperature of compressed air

Range Part number M304780 -

Both inlet and delivery with M26 X 1.5 female thread

TECHNICAL DATA

Parameter Specification
Working medium Air
Normal working 8 bar
pressure
Maximum permissible 10 bar
pressure
Thermal range of -40oC to +80oC
application
Short time exposure to 110° C for 1 h
high temperature
Flow diameter - Inlet to 15 mm
delivery
Maximum 80° C
recommended inlet
temperature
Maximum air flow rate 400 l/min

LOCATION: Chennai, India

APPLICATION: In all Air brake system vehicles.

8
 Vehicle Control Systems

AIR DRYER

Without Voss Fittings With Voss Fittings

Fig (A) Fig (B)

FUNCTION
To clean and remove the moisture in the compressed air. It prevents condensation occurring in the air
reservoir even when the ambient temperature drops significantly. In addition, it is used to control the
operating pressure in an air system and prevent dirt from reaching the valves and pipe lines. A connection
for Tyre Inflator hose is also provided for inflating tyres. In case of continued build up of air pressure, this
also protects the system acting as a safety valve.

FEATURES
• Air dryer, air governor, Safety valve, silencer and tyre inflator in one unit.
• Ranges with compressor power reduction port facility.

WABCO ADVANTAGES
• Easy to overhaul.
• Location Chennai, India

APPLICATION In all Air brake system vehicles

9
 Vehicle Control Systems

AIR DRYER
PRODUCT RANGE & TECHNICAL DATA
WITHOUT VOSS FITTINGS

Cut In Cut Out Air flow

Part Inlet Delivery Purge Control
Pressure Pressure Heater Figure Weight rate
number port port Tank Port Port
(Bar) (Bar) (l/min)
100303470 M22x1.5 M22x1.5 M16x1.5 NA 6.2 7.4 NA A 5.2 kg 400
100303471 M22x1.5 M22x1.5 M16x1.5 NA 6.2 7.4 Available A 5.2 kg 400
100303472 M22x1.5 M22x1.5 M16x1.5 M12x1.5 6.2 7.4 NA A 5.2 kg 400
100303510 M22x1.5 M22x1.5 M16x1.5 NA 6.2 7.4 NA A 5.2 kg 400
100303511 M22x1.5 M22x1.5 M16x1.5 NA 6.2 7.4 Available A 5.2 kg 400
100303512 M22x1.5 M22x1.5 M16x1.5 NA 6.9 8.1 NA A 5.2 kg 400
Available
100303513 M22x1.5 M22x1.5 M16x1.5 NA 6.9 8.1 A 5.2 kg 400
(12V)
Available
100303514 M22x1.5 M22x1.5 M16x1.5 NA 6.2 7.4 A 5.2 kg 400
(12V)
Available
100303515 M22x1.5 M22x1.5 M16x1.5 NA 6.9 8.1 A 5.2 kg 400
(24V)
Available
100303516 M22x1.5 M22x1.5 M16x1.5 NA 6.2 7.4 A 5.2 kg 400
(24V)
100303517 M22x1.5 M22x1.5 M16x1.5 NA 6.9 8.1 NA A 5.2 kg 400
100304730 M22x1.5 M18x1.5 M18x1.5 NA 6.9 8.1 NA A 5.2 kg 400
100304731 M22x1.5 M22x1.5 M18x1.5 NA 6.9 8.1 NA A 5.2 kg 400
100307110 M22x1.5 M22x1.5 M16x1.5 NA 6.9 8.1 Available A 5.7 kg 400
100307120 M22x1.5 M22x1.5 M16x1.5 NA 6.9 8.1 NA A 5.7 kg 400

WITH VOSS FITTINGS

Cut In Cut Out Air flow

Part Inlet Delivery Purge Control
Pressure Pressure Heater Figure Weight rate
Number port port Tank Port Port
(Bar) (Bar) (l/min)
Available
100306740 M26x1.5 NG12 NG8 NA 6.9 8.1 B 5.2 kg 400
(12V)
Available
100306890 M26x1.5 NG12 NG8 M16x1.5 6.9 8.1 B 5.2 kg 400
(12V)
100306900 M26x1.5 NG12 NG8 M16x1.5 6.9 8.1 NA B 5.2 kg 400
100306910 M26x1.5 NG12 NG8 NA 6.9 8.1 NA B 5.2 kg 400
Available
100306920 M26x1.5 NG12 NG8 NA 6.9 8.1 B 5.2 kg 400
(24V)
Available
100306930 M26x1.5 NG12 NG8 M16x1.5 6.9 8.1 B 5.2 kg 400
(24V)
Available
100307110 M22x1.5 NG12 NG8 NA 6.9 8.1 B 5.2 kg 400
(24V)
100307120 M22x1.5 NG12 NG8 NA 6.9 8.1 NA B 5.2 kg 400
100307560 M26x1.5 NG12 NG8 M16x1.5 7.6 9 NA B 5.2 kg 400
100307610 M22x1.5 NG12 NG8 NA 6.9 8.1 NA B 5.2 kg 400
100305870 M26x1.5 NG12 NG8 M16x1.5 6.9 8.1 NA B 5.2 kg 400

10
 Vehicle Control Systems

DRYING DISTRIBUTING UNIT (DDU)

Without Voss fitting With Voss fitting

FUNCTION
The main function is Air Drying, Unloading, protects the compressor and system by blowing off the
excess pressure. Purge tank which is integral with the DDU stores dry air for regeneration of desiccant
bed.

FEATURES
• Air dryer, air governor, Safety valve, Air distribution system, Purging, Silencer and Tyre Inflator all in
one unit.
• Ranges with compressor power reduction port facility.

WABCO ADVANTAGES
• Easy to overhaul.
• Facilitate for simplified air circuits

LOCATION Chennai, India

APPLICATION In Air brake system where the reservoir volume is >120ltrs.

11
 Vehicle Control Systems

DRYING DISTRIBUTING UNIT (DDU)

PRODUCT RANGE

Cut In Qspv Opening Pressure

Part Delivery Control Cut Out Mounting
Inlet port Press Port Port Port Port Weight
Number port Port Pressure Arrangement
ure 21 22 23 24
100304110 M22x1.5 M16x1.5 NA 6.2 7.4 6.5 6.5 6.2 6.2 Double Bracket 8.2Kg
100304112 M22x1.5 M16x1.5 NA 6.9 8.1 7.1 7.2 6.9 6.9 Double Bracket 8.2Kg
100304113 M22x1.5 M16x1.5 M12x1.5 6.2 7.4 6.5 6.5 6.2 6.2 Double Bracket 8.2Kg
100304114 M22x1.5 M16x1.5 M12x1.5 6.9 8.1 7.1 7.2 6.9 6.9 Double Bracket 8.2Kg
100304115 M22x1.5 M18x1.5 NA 6.9 8.1 7.2 7.2 6.9 6.9 Double Bracket 8.2Kg
100304116 M22x1.5 M18x1.5 M12x1.5 6.9 8.1 7.2 7.2 6.9 6.9 Double Bracket 8.2Kg
100304880 M22x1.5 M16x1.5 NA 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (3 holes) 8Kg
100304881 M22x1.5 M16x1.5 NA 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (3 holes) 8Kg
100304883 M22x1.5 M16x1.5 M12x1.5 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (3 holes) 8Kg
100304881 M22x1.5 M16x1.5 M12x1.5 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (3 holes) 8Kg
100305201 M22x1.5 M16x1.5 NA 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (2 holes) 7.3Kg
100305550 M22x1.5 M16x1.5 NA 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (2 holes) 7.4Kg
100305551 M22x1.5 M16x1.5 M12x1.5 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (2 holes) 7.4Kg
100305552 M22x1.5 M16x1.5 NA 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (2 holes) 7.4Kg
100305553 M22x1.5 M16x1.5 M12x1.5 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket(2 holes) 7.4Kg
100306110 M22x1.5 M16x1.5 NA 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (3 holes) 8.5Kg
100306250 M26x1.5 (M) NG12 NG8 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (2 holes) 8.2Kg
100305930 M22x1.5 NG12 NA 6.9 8.1 7.2 7.2 6.9 6.9 Double Bracket 8.2Kg
100304940 M22x1.5 (M) NG12 NA 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (2 holes) 8.2Kg
100304941 M22x1.5 (M) NG12 NA 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (2 holes) 8.2Kg
100304942 M22x1.5 (M) NG12 NG8 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (2 holes) 8.2Kg
100304943 M22x1.5 (M) NG12 NG8 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (2 holes) 8.2Kg
100307140 M26x1.5 (M) NG12 NA 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (2 holes) 8.2Kg
100307141 M26x1.5 (M) NG12 NG8 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (2 holes) 8.2Kg
100305440 M22x1.5 (M) NG12 NA 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (3 holes) 8.3Kg
100305442 M22x1.5 (M) NG12 NG8 6.2 7.4 6.5 6.5 6.2 6.2 Single Bracket (3 holes) 8.3Kg
100305443 M22x1.5 (M) NG12 NA 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (3 holes) 8.3Kg
100305443 M22x1.5 (M) NG12 NG8 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (3 holes) 8.3Kg
100305444 M22x1.5 (M) NG12 NA 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (3 holes) 8.3Kg
100307150 M26x1.5 (M) NG12 NG8 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (3 holes) 8.3Kg
100307151 M26x1.5 (M) NG12 NG8 6.9 8.1 7.2 7.2 6.9 6.9 Single Bracket (3 holes) 8.3Kg
100307510 M26x1.5 (M) NG12 NG8 8.5 10 7.2 7.2 6.9 6.9 Single Bracket (2 holes) 8.2Kg

12
 Vehicle Control Systems

DRYING DISTRIBUTING UNIT (DDU)

TECHNICAL DATA

Specification (10 bar Specification (8 bar

Parameter
Application) app)
Working medium Air Air
Normal working pressure 10 bar 8.1 bar
Maximum permissible pressure 12 bar 10 bar
Minimum pressure required for
8.1 bar 8.1 bar
operation
0°C to 80°C without
Thermal range of operation -40°C to 80°C
heater
Heater is recommended for
0°C to -40°C with
the thermal range of
heater option to avoid
operation 0°C to - 40°C to
freezing of
avoid freezing of
condensate
condensate
Short term exposure to high
110 °C for 1 h 110 °C for 1 h
temperature
Flow diameter – Inlet to delivery 7 mm 7 mm
Maximum recommended inlet
70°C 70°C
temperature
Maximum permissible air flow rate 400 l/min 400 l/min
Minimum unloaded time per cycle 30 seconds 30 seconds
Blow Off Pressure 14.25 ± 2.25 bar 12.25 ± 2.25 bar

13
 Vehicle Control Systems

QSPV
QUADRUPLE SYSTEM PROTECTION VALVE

Without Voss With Voss

FUNCTION
To charge independently the Service, Spring Brake circuits and Trailer Brake circuit & auxiliaries and to
maintain a safe working pressure in the alive circuits when any of the circuits fail.

FEATURES
• 21 and 22 port are preferentially charged.
• Simple in design.

WABCO ADVANTAGES
• Easy to overhaul.
• Six non return valves ensures complete brake system protection.

LOCATION Chennai, India

APPLICATION In all Air brake system vehicles.

14
 Vehicle Control Systems

QSPV
PRODUCT RANGE & TECHNICAL DATA
WITHOUT VOSS FITTING

Part Delivery Dynamic opening pressure

Description Inlet port Weight Mounting
Number Port Port21 Port22 Port23 Port24
100302910 Q.S.P.VALVE (NEW)-TATA M22x1.5 M16x1.5 6.5 6.5 6.2 6.2 0.7Kg
QUATRUPLE SYSTEM
100302911 M22x1.5 M16x1.5 7.2 7.2 6.9 6.9 0.7Kg
PROTECTION VA
100302912 Q.S.P. VALVE (NEW) M22x1.5 M16x1.5 7.35 7.35 7.05 7.05 0.7Kg
100302913 Q.S.P. VALVE (NEW) M22x1.5 M16x1.5 6.65 6.65 6.35 6.35 0.7Kg
100302920 Q.S.P. VALVE (NEW) M22x1.5 M16x1.5 6.5 6.5 6.2 6.2 0.7Kg With
100302921 Q.S.P. VALVE (NEW) M22x1.5 M16x1.5 7.2 7.2 6.9 6.9 0.7Kg M8x1.25 holes
100303440 QSP VALVE (NEW)(AL) M22x1.5 M16x1.5 7.2 7.2 6.9 6.9 0.7Kg
QUADRUPLE SYSTEM
100303760 M22x1.5 M18x1.5 6.5 6.5 6.2 6.2 0.7Kg
PROTECTION VA
100305860 Q.S.P.V (NEW) NG12 NG12 7.35 7.35 7.05 7.05 1.2Kg
QUADRUPLE SYSTEM M22x1.5 M18x1.5
100306330 6.5 6.5 6.2 6.2 0.29Kg
PROTECTION VA (M) (M)

TECHNICAL DATA

Normal Maximum Normal

Part Working Extreme
working working working
Number medium thermal range
pressure pressure pressure
100302910 Air 8 bar 10 bar 10°C to 50° C -25°C to 80° C
100302911 Air 8 bar 10 bar 10°C to 50° C -25°C to 80° C
100302912 Air 8.1 bar 10 bar -40°C to + 80°C + 110oC for 1 hour
o
100303913 Air 8.1 bar 10 bar -40°C to + 80°C + 110 C for 1 hour
100302920 Air 8 bar 10 bar 10°C to 50° C -25°C to 80° C
100302921 Air 8 bar 10 bar 10°C to 50° C -25°C to 80° C
100303440 Air 8 bar 10 bar 10°C to 50° C -25°C to 80° C
100303760 Air 8 bar 10 bar 10°C to 50° C -25°C to 80° C
100305860 Air 8.1bar 10 bar 0°C to 50° C -15°C to 70° C

15
 Vehicle Control Systems

RESERVOIR

FUNCTION
To store air delivered from the compressor and to provide a place for the air to cool and water to
condensate.

FEATURES
Available from 3.5 lts to 50lts capacity.

WABCO ADVANTAGE
With Voss fitting available.

LOCATION: Chennai, India

APPLICATION: For storing air in the system.

16
 Vehicle Control Systems

RESERVOIR
PRODUCT RANGE
Part
S.No. Description Capacity Port Size Weight
Number
1 100400420 RESERVOIR 50 M22X1.5 20.5 kg

2 100400440 RESERVOIR 25 M22X1.5 9.6 kg

3 100400490 RESERVOIR 10 M22X1.5 4.5 kg

4 100400510 RESERVOIR 15 M22X1.5 6.9 kg

5 100400520 RESERVOIR 25 M22X1.5 9.6 kg

6 100400570 RESERVOIR 15 M12X1.5 6.9 kg

7 100400580 RESERVOIR WITH LPS 25 M22X1.5 9.6 kg

8 100400630 RESERVOIR 15 M22X1.5 6.9 kg

9 100400640 RESERVOIR 10 M22X1.5 4.5 kg

10 100400700 RESERVOR (PURGE) 5 M22X1.5 3.2 kg

11 100400710 RESERVOIR 10 M22X1.5 4.5 kg

12 100400730 RESERVOIR 10 M22X1.5 4.5 kg

RESERVOIR WITH MOUNTING
13 100400740 3.4 M22X1.5 2.2 kg
BRACKET
14 100400810 RESERVOIR 20 M22X1.5 8.7 kg

15 100400820 RESERVOIR 15 M22X1.5 8.2 kg

16 100400960 RESERVOIR VOSS 30 M22X1.5 11.7 kg

17 100400970 RESERVOIR 30 M22X1.5 11.7 kg

18 100400990 RESERVOIR WITH MTG BRACKET 5 M22X1.5 3.3 kg

19 100401000 RESERVOIR 15 M18X1.5 7 kg

20 100401010 RESERVOIR 25 M18X1.5 9.9 kg

21 100401040 RESERVOIR VOSS 15 M22X1.5 7.4 kg

22 100401050 RESERVOIR VOSS 25 M22X1.5 10.1 kg

17
 Vehicle Control Systems

DRAIN VALVE

A
FUNCTION
To eject water and condensate from the reservoir and also to exhaust the air
in the reservoir and pipe lines.

FEATURES
• Manual drain valve can be pulled in all direction.
• Automatic drain valve facility available

WABCO ADVANTAGES
• Brass and stainless steel springs are used to improve the life
• Automatic drain valve works even with nominal pressure change of 0.2 bar
B
A - Manual drain valve - M302830 - M22 X 1.5 thread
B - Automatic drain valve - M302450 - M14 X 1.5 Female

TECHNICAL DATA
• Working pressure up to 10 Bar.
• Operating between -25 to 80º C

LOCATION Chennai, India

APPLICATION Fitted in the reservoir.

18
 Vehicle Control Systems

BRAKE CHAMBER

FUNCTION
The Brake chamber is used in the compressed air brake system to generate the braking force, by
actuating the Slack adjuster to decelerate / stop the vehicle.

FEATURE
Available with various stroke and push rod length.

WABCO ADVANTAGE
Simple design and easy overhaul

LOCATION Chennai, India

APPLICATION For S-cam and wedge brake application.

19
 Vehicle Control Systems

BRAKE CHAMBER - PRODUCT RANGE

Part Port Max Push Rod Max
Description Type Weight Gaiter
Number Size Stroke Stand Out Pressure
100840070 BRAKE CHAMBER 20 M14x1.5 57 132 3.5 8.4
100840090 BRAKE CHAMBER 12 M14x1.5 45 70 2.5 8.4
100840240 BRAKE CHAMBER 16 M14x1.5 57 43 3 8.4
100840250 BRAKE CHAMBER 24 M14x1.5 57 43 3.85 8.4
100845110 BRAKE CHAMBER 24 M14x1.5 57 485 3.9 8.4
100845320 BRAKE CHAMBER 10 M14x1.5 25 83 2.5 8.4
100845360 BRAKE CHAMBER 9LH M16x1.5 53 NA 3.1 8.5
100845370 BRAKE CHAMBER 9RH M16x1.5 53 NA 3.1 8.5
100845420 BRAKE CHAMBER 9LH M16x1.5 53 NA 3.4 8.5
100845430 BRAKE CHAMBER 9RH M16x1.5 53 NA 3.4 8.5
100845560 BRAKE CHAMBER 9LH M16x1.5 53 NA 3.5 8.5
100845570 BRAKE CHAMBER 9RH M16x1.5 53 NA 3.5 8.5
100845440 BRAKE CHAMBER 20LH M14x1.5 57 72 3.8 With gaiter 8.4
100845450 BRAKE CHAMBER 20RH M14x1.5 57 72 3.8 With gaiter 8.4
100845460 BRAKE CHAMBER 12LH M16x1.5 56 NA 3.2 8.5
100845480 BRAKE CHAMBER 12RH M16x1.5 56 NA 3.2 8.5
100845580 BRAKE CHAMBER 12LH M16x1.5 56 NA 3.6 8.5
100845590 BRAKE CHAMBER 12RH M16x1.5 56 NA 3.6 8.5
100845490 BRAKE CHAMBER 24RH M14x1.5 57 72 3.85 With gaiter 8.4
100845500 BRAKE CHAMBER 24LH M14x1.5 57 72 3.85 With gaiter 8.4
100845800 BRAKE CHAMBER 16RH M14x1.5 57 72 3 With gaiter 8.4
100845810 BRAKE CHAMBER 16LH M14x1.5 57 72 3 With gaiter 8.4
100845920 BRAKE CHAMBER 20 M14x1.5 57 80 3.8 With gaiter 8.4
100845240 BRAKE CHAMBER 20 M14x1.5 57 72 3.8 With gaiter 8.4
100850240 BRAKE CHAMBER 12 M16x1.5 53 72 2.3 With gaiter 8.1
100850260 BRAKE CHAMBER 9 M16x1.5 53 72 2.2 With gaiter 8.1
100850291 BRAKE CHAMBER 16 M18x1.5 57 72 3 With gaiter 8.4
100850400 BRAKE CHAMBER 10.5 M18x1.5 53 72 2.8 With gaiter 8.1
100850410 BRAKE CHAMBER 12 M18x1.5 53 72 2.9 With gaiter 8.1
100850470 BRAKE CHAMBER 27 M22x1.5 63.5 75 4.6 With gaiter 8.1
100850510 BRAKE CHAMBER 14 M22x1.5 57 72 3 With gaiter 8.1
100850560 BRAKE CHAMBER 12RH M16x1.5 53 72 2.3 With gaiter 8.1
100850570 BRAKE CHAMBER 12LH M16x1.5 53 72 2.3 With gaiter 8.1
100850580 BRAKE CHAMBER 24LH M14x1.5 57 72 3.85 With gaiter 8.4
100850590 BRAKE CHAMBER 24RH M14x1.5 57 72 3.85 With gaiter 8.4
100850610 BRAKE CHAMBER 24 M18x1.5 57 72 3.85 With gaiter 8.1
100850690 BRAKE CHAMBER 20LH M14x1.5 57 72 3.1 With gaiter 8.4
100850700 BRAKE CHAMBER 20RH M14x1.5 57 72 3.1 With gaiter 8.4
100850730 BRAKE CHAMBER 24LH M14x1.5 57 72 3.36 With gaiter 8.1
100850740 BRAKE CHAMBER 24RH M14x1.5 57 72 3.36 With gaiter 8.1

20
 Vehicle Control Systems

BRAKE CHAMBER
TECHNICAL DATA

Parameter Specification
Working medium Air

Normal working
8 bar
pressure

Maximum working
10 bar
pressure

Thermal range of
-40oC to +80oC
application

Short term exposure to

+110o C for 1 h
high temperature

21
 Vehicle Control Systems

SPRING BRAKE ACTUATOR

S-cam brake actuator Wedge brake actuator

FUNCTION
The Spring brake actuator is used in the compressed air brake system to generate the braking force, by
actuating the Slack adjuster to decelerate / stop the vehicle.

FEATURES
• Brake actuator for all standard foundation brakes
• Integrated parking and emergency brake Special design of power spring

WABCO ADVANTAGE
Less weight and height, compact in design.

LOCATION Chennai, India

APPLICATION For rear S-cam and Wedge Brake.

22
 Vehicle Control Systems

SPRING BRAKE ACTUATOR

PRODUCT RANGE & TECHNICAL DATA
TECHNICAL DATA

Wind Off
Push rod Cylinder Hold off Working
Part Stroke Service Hand Brake Torque [Full Weight
Type Stand Bore dia pressure Pressure Application
Number (mm) port (mm) Port (mm) In / Full Out] (Kg)
Out (mm) (mm) (bar) (bar)
(Nm)
100250080 20/20 RH 221 57 160 14 X 1.5 16 X 1.5 4.3 8.1 S' Cam Brake 20.5 / 22.5 10.5
100250090 20/20 LH 221 57 160 14 X 1.5 16 X 1.5 4.3 8.1 S' Cam Brake 20.5 / 22.5 10.5
100250790 20/24 RH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100250800 20/24 LH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100250791 20/24 RH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100250801 20/24 LH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100250792 20/24 RH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100250802 20/24 LH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100251320 20/24 RH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100251330 20/24 LH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100252490 20/24 RH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.3
100252500 20/24 LH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.3
100252690 20/25 72 57 168 18 X 1.5 M Voss NG 12 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.4
100252080 20/75 LH 72 57 168 18 X 1.5 M Voss NG 12 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.5
100252090 20/75 RH 72 57 168 18 X 1.5 M Voss NG 12 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.5
100252100 20/75 LH 72 57 168 18 X 1.5 M Voss NG 12 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.5
100252110 20/75 RH 72 57 168 18 X 1.5 M Voss NG 12 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.5
100250780 24/24 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100250980 24/24 270 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100250990 24/24 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100251000 24/24 230 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100252240 24/24 72 57 168 18 X 1.5 M 18 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100251290 24/24 RH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100251300 24/24 LH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100251740 24/24 RH 246 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100251750 24/24 LH 246 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100252290 24/24 RH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100252300 24/24 LH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.9
100252660 24/24 RH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.6
100252670 24/24 LH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.6
100252680 24/75 72 57 168 18 X 1.5 M Voss NG 12 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.5
100251580 24/75 72 57 168 Voss NG 12 Voss NG 12 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.5
100251340 24/75 72 56 168 14 X 1.5 16 X 1.5 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.6
100251800 24/75 LH 72 57 168 14 X 1.5 16 X 1.5 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.6
100251810 24/75 RH 72 57 168 14 X 1.5 16 X 1.5 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.6
100251820 24/75 LH 72 57 168 Voss NG 12 Voss NG 12 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.5
100251830 24/75 RH 72 57 168 Voss NG 12 Voss NG 12 4.3 8.1 S' Cam Brake 20.5 / 22.5 8.5
100252850 24/75 LH 72 57 168 Voss NG 12 Voss NG 12 4.3 10 S' Cam Brake 20.5 / 22.5 8.6
100252860 24/75 RH 72 57 168 Voss NG 12 Voss NG 12 4.3 10 S' Cam Brake 20.5 / 22.5 8.6

23
 Vehicle Control Systems

SPRING BRAKE ACTUATOR

PRODUCT RANGE & TECHNICAL DATA

Wind Off
Push rod Cylinder Hand Hold off Working Torque
Part Stroke Service Weight
Type Stand Bore dia Brake pressure Pressure Application [Full In /
Number (mm) port (mm) (Kg)
Out (mm) (mm) Port (mm) (bar) (bar) Full Out]
(Nm)
100251840 16/24 RH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.2
100251850 16/24 LH 72 57 168 14 X 1.5 16 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.2
100251990 16/24 RH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.2
100252000 16/24 LH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.2
100252190 16/24 RH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.2
100252270 16/24 LH 72 57 168 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 8.2
(12/12)
100250940 72 53 140 16 X 1.5 14 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 6
LH
(12/12)
100250950 72 53 140 16 X 1.5 14 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 6
RH
100250830 (12/12) 72 53 140 16 X 1.5 14 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 6
100250831 (12/12) 72 53 140 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 6
100250832 (12/12) 72 53 140 16 X 1.5 14 X 1.5 4.2 8.1 S' Cam Brake 20.5 / 22.5 6
Voss NG Voss NG
100251600 (12/12) 72 53 140 4.2 8.1 S' Cam Brake 20.5 / 22.5 6
12 12
100250870 (9/9) 72 53 125 16 X 1.5 14 X 1.5 4.3 8.1 S' Cam Brake 20.5 / 22.5 5.6
100250740 (7/9) 72 53 125 16 X 1.5 14 X 1.5 4.3 8.1 S' Cam Brake 20.5 / 22.5 5.6
100251201 (9/9) 72 53 125 18 X 1.5 M 22 X 1.5 M 4.3 8.1 S' Cam Brake 20.5 / 22.5 5.6
100251260 (10.5/12) 72 53 140 18 X 1.5 M 22 X 1.5 M 4.2 8.1 S' Cam Brake 20.5 / 22.5 6
(12/12)
100251130 NA 56 140 16 X 1.5 14 X 1.5 4.2 8.1 Wedge Brake 20.5 / 22.5 7.8
RH
(12/12)
100251140 NA 56 140 16 X 1.5 14 X 1.5 4.2 8.1 Wedge Brake 20.5 / 22.5 7.8
LH
100251390 NA NA 32 90 16 X 1.5 NA NA 8.4 Wedge Brake NA 1.5
100250591 9/16 LH NA 54.5 155 16 X 1.5 14 X 1.5 5.2 8.1 Wedge Brake 20.5 / 22.5 7.6
100250601 9/16 RH NA 54.5 155 16 X 1.5 14 X 1.5 5.2 8.1 Wedge Brake 20.5 / 22.5 7.6
100250571 7/16 RH NA 54.5 171 16 X 1.5 14 X 1.5 5.2 8.1 Wedge Brake 20.5 / 22.5 7.8
100250581 7/16 LH NA 54.5 171 16 X 1.5 14 X 1.5 5.2 8.1 Wedge Brake 20.5 / 22.5 7.8
100250660 12/16 LH NA 54.5 155 16 X 1.5 14 X 1.5 5.2 8.1 Wedge Brake 20.5 / 22.5 7.8
100250670 12/16 RH NA 54.5 155 16 X 1.5 14 X 1.5 5.2 8.1 Wedge Brake 20.5 / 22.5 7.8

24
 Vehicle Control Systems

DUAL BRAKE VALVE (DBV)

FUNCTION
To gradually charge and exhaust the Brake Actuators at front and rear axles independently and also to
control the Trailer Brake system through A Relay Emergency Valve.

FEATURES
• With less bias between primary and secondary delivery pressure.
• Ranges with stop light switch and low pressure switch fitted condition.
• Ranges with pendent pedal, floor mounted and pedal arrangements.
• Ranges with exhaust silencer arrangement.

WABCO ADVANTAGE
Inlet-exhaust valve with integral filters improves the life of the valves.

LOCATION: Chennai, India

APPLICATION: For Dual Brake system vehicles.

25
 Vehicle Control Systems

DUAL BRAKE VALVE (DBV)

PRODUCT RANGE & TECHNICAL DATA
PRODUCT RANGE
Aux.
Part Inlet Delivery Aux. Inlet Working
Description Delivery Weight ∆P Remarks
Number port Port port Pressure
Port
100600180 DUAL BRAKE VALVE * M16x1.5 M16x1.5 M12x1.5 M14x1.5 2 10 0.3 With Treadle
100600190 DUAL BRAKE VALVE * M16x1.5 M16x1.5 M12x1.5 M14x1.5 2 10 0.3 With Treadle
100600351 DUAL BRAKE VALVE * M16x1.5 M16x1.5 M12x1.5 M14x1.5 2.4 10 0.3 With Treadle
100600510 DUAL BR VALVE - AL M16x1.5 M16x1.5 M12x1.5 M14x1.5 2.4 10 0.2 For pendant pedal
100600561 DUAL BRAKE VALVE M16x1.5 M16x1.5 M12x1.5 M14x1.5 2.4 10 0.3 With Treadle
100600571 DUAL BRAKE VALVE M16x1.5 M16x1.5 M12x1.5 M14x1.5 2.4 10 0.3 With Treadle
100600581 DUAL BRAKE VALVE M16x1.5 M16x1.5 M12x1.5 M14x1.5 1.5 10 0.3 Floor mounting
100600641 DUAL BRAKE VALVE M16x1.5 M16x1.5 M12x1.5 M14x1.5 2 10 0.3 Floor mounting
100600681 DUAL BRAKE VALVE M16x1.5 M16x1.5 M12x1.5 M14x1.5 2.4 10 0.3 With Treadle
100600690 DUAL BRAKE VALVE M18x1.5 M18x1.5 M18x1.5 M18x1.5 2 10 0.2 Floor mounting
100600740 DUAL BRAKE VALVE M18x1.5 M18x1.5 M16x1.5 M16x1.5 2 8 0.2 For pendant pedal
100600781 DUAL BRAKE VALVE M16x1.5 M16x1.5 M12x1.5 M12x1.5 1.5 10 0.3 Floor mounting
100600791 DUAL BRAKE VALVE M16x1.5 M16x1.5 M12x1.5 M12x1.5 1.5 10 0.3 Floor mounting
100600800 DUAL BRAKE VALVE M16x1.5 M16x1.5 M12x1.5 M14x1.5 2.5 10 0.2 With Treadle
100600900 DUAL BRAKE VALVE NG12 NG12 M12x1.5 M12x1.5 1.6 8 0.2 Floor mounting
100600920 DUAL BRAKE VALVE (VOSS) NG12 NG12 M12x1.5 M14x1.5 2.5 10 0.2 With Treadle
100600990 DUAL BRAKE VALVE M18x1.5 M18x1.5 1/8"BSP 1/8"BSP 2 10 0.2 Floor mounting
100601000 DUAL BRAKE VALVE M18x1.5 M18x1.5 M10x1 M10x1 2 10 0.2 Floor mounting
100601010 DUAL BR VALVE M16x1.5 M16x1.5 M12x1.5 M14x1.5 2.2 10 0.2 For pendant pedal
100601020 DUAL BR VALVE M16x1.5 M16x1.5 M12x1.5 M14x1.5 2.2 10 0.2 For pendant pedal
100601040 DUAL BRAKE VALVE M18x1.5 M18x1.5 1/8"BSP 1/8"BSP 2 10 0.2
100601150 DUAL BRAKE VALVE NG12 NG12 M10x1 M10x1 3 10 0.2 For pendant pedal
100601240 DUAL BRAKE VALVE M18x1.5 M18x1.5 M18x1.5 M18x1.5 2.7 10 0.2 For pendant pedal
100601300 DUAL BRAKE VALVE (VOSS) NG12 NG12 NG8 NG8 1.8 10 0.2 Floor mounting
100601420 DUAL BRAKE VALVE NG12 NG12 NG8 M14x1.5 2.5 10 0.2 Floor mounting

TECHNICAL DATA
Parameter Specification 1 Specification 2
Working medium Air Air
Normal working pressure 8 bar 8.1 bar
Maximum working pressure 10 bar 10 bar
Bias pressure (Difference between primary and secondary delivery pressure) 0.3 bar MAX. 0.3 bar MAX.
Hysteresis of primary delivery pressure during slow application and release 0.25 bar MAX. 0.25 bar MAX.
o o o o
Thermal range of application -25 C to 70 C -40 C to +80 C
Nominal flow diameter 10 mm 10 mm

26
 Vehicle Control Systems

GRADUATED HAND CONTROL VALVE

FUNCTION
To charge and exhaust air from Spring Brake Actuators for applying the Parking or emergency brakes in
a Truck or Tractor.

FEATURES
• Graduated delivery pressure throughout the brake application.
• Ranges with Low Pressure switch fitment.
• Ranges with and without Voss fitment.

WABCO Advantages
Less in weight, compact design.

LOCATION Chennai, India

APPLICATION For hand brake system

27
 Vehicle Control Systems

GRADUATED HAND CONTROL VALVE

PRODUCT RANGE & TECHNICAL DATA

PRODUCT RANGE

Part Inlet Delivery

Description Weight
Number port Port
100302860 GRADUA.HAND CONTROL VALVE M12x1.5 M22x1.5 0.46Kg
100302870 GRADUA.HAND CONTROL VALVE M12x1.5 M22x1.5 0.46Kg
100302890 GRADUA.HAND CONTROL VALVE M12x1.5 M22x1.5 0.46Kg
100302990 GRADUA.HAND CONTROL VALVE M12x1.5 M22x1.5 0.46Kg
100303650 GRADUA.HAND CONTROL VALVE M18x1.5 M22x1.5 0.7Kg
100303660 GRADUA.HAND CONTROL VALVE M18x1.5 M18x1.5 0.7Kg
100303670 GRADUA.HAND CONTROL VALVE M22x1.5 M22x1.5 0.5Kg
100303690 GRADUA.HAND CONTROL VALVE M12x1.5 M12x1.5 0.5Kg
100303710 GRADUA.HAND CONTROL VALVE M12x1.5 M12x1.5 0.5Kg
100303751 GRADUA.HAND CONTROL VALVE M18x1.5 M18x1.5 0.5Kg
100304950 GRADUA.HAND CONTROL VALVE M16x1.5 M12x1.5 0.5Kg
100304960 GRADUA.HAND CONTROL VALVE M16x1.5 M22x1.5 0.42Kg
100304970 GRADUA.HAND CONTROL VALVE M16x1.5 M22x1.5 0.42Kg
100304980 GRADUA.HAND CONTROL VALVE M16x1.5 M22x1.5 0.42Kg
100305160 GRADUA.HAND CONTROL VALVE M12x1.5 M22x1.5 0.53Kg
100305170 GRADUA.HAND CONTROL VALVE M12x1.5 M18x1.5 0.5Kg
100305880 GRADUA.HAND CONTROL VALVE M16x1.5 M22x1.5 0.5Kg
100305940 GRADUA.HAND CONTROL VALVE M16x1.5 M22x1.5 0.43Kg
100306860 GRADUA.HAND CONTROL VALVE NG8 NG12 0.42Kg

TECHNICAL DATA

Parameter Specification

Working medium Air

Normal working pressure 8.1 bar

Maximum working pressure 10 bar

Thermal range of operation -40°C to + 80°C

28
 Vehicle Control Systems

AIR CYLINDER WITH MAGNETIC VALVE

FUNCTION
Magnetic Valve is used in the exhaust brake system for supplying the air pressure to the air cylinder.

FEATURE
Magnetic valve attached to suit customer requirement. 12 V and 24 V variants

WABCO ADVANTAGE
Simple and compact in design.

LOCATION Chennai, India

APPLICATION For exhaust brake system

29
 Vehicle Control Systems

ACMV
PRODUCT RANGE & TECHNICAL DATA
PRODUCT RANGE

Part Inlet Ratd

Stroke Weight Terminal Housing
Number port Voltage
100250051 M12x1.5 50.5 491g 12V 2pole female Motherson
100250052 M12x1.5 50.5 491g 12V Motherson
100250053 M12x1.5 50.5 492g 24V 2pole female Motherson
100250054 M12x1.5 50.5 492g 24V Motherson
100252150 M16x1.5 50.5 509g 12V 2pole female Motherson
100252151 M16x1.5 50.5 509g 24V 2pole female Motherson
100252152 M16x1.5 50.5 504g 12V Motherson
100252153 M16x1.5 50.5 504g 24V Motherson

TECHNICAL DATA

Sl.No Parameter Specification

1 Working medium of air cylinder Air
2 Normal working pressure 8 bar
3 Maximum permissible pressure 10 bar
4 Thermal range of operation –40oC to +80oC
5 Bore diameter 28 mm
6 Stroke 50.5 ± 1.5 mm
7 weight 0.37 Kg
8 Minimum pressure to operate piston 3 bar
9 Full stroke pressure 5 bar

30
 Vehicle Control Systems

MARGIUS ACTUATOR

FUNCTION
Piston type cylinder is used to actuate Wedge type foundation brakes.

FEATURE
With ISO standard

WABCO Advantages:

LOCATION Chennai, India

APPLICATION

31
 Vehicle Control Systems

MARGIUS ACTUATOR
PRODUCT RANGE AND TECHNICAL DATA
PRODUCT RANGE

Part Working Output

Stroke Weight Length Port
Number Pressure Force
250620 32 8.4 1.4 156 M16x1.5 500Kg
250970 32 8.4 1.65 170 M16x1.5 500Kg
251390 32 8.4 1.65 164.5 M16x1.5 500Kg

TECHNICAL DATA

Parameter Specification
Working Medium Air
Normal Working Pressure 8.4 bar
Maximum Working Pressure 10 bar
Normal Thermal Range 10˚C to +80˚C
Extreme Thermal Range –25˚C to +70˚C
Stroke 90mm
Bore Diameter 32mm

32
 Vehicle Control Systems

PALM COUPLING

FUNCTION
To connect the tractor brake lines with that of the trailer.

FEATURES
Suitable for ISO standard.

WABCO ADVANTAGES
Available with assembly

LOCATION: Chennai, India

APPLICATION: Both for tractor and trailer.

33
 Vehicle Control Systems

PALM COUPLING
PRODUCT RANGE & TECHNICAL DATA
PRODUCT RANGE

Part Port
Description Weight
Number size
100800020 PALM COUPLING- Normal M22x1.5 0.25Kg

100800420 PALM COUPLING(TRAILER&TRACTOR) M22x1.5 0.25Kg

100800570 PALM COUPLING -ISO RED M22x1.5 0.25Kg

100800580 PALM COUPLING -ISO YELLOW M22x1.5 0.25Kg

100800601 PALM COUPLING- ISO Tractor M16x1.5 0.25Kg

100800611 PALM COUPLING-ISO Tractor M16x1.5 0.25Kg

100800621 PALM COUPLING ISO (TRAILER) M16x1.5 0.25Kg

100800631 PALM COUPLING ISO (TRAILER) M16x1.5 0.25Kg

100800640 PALM COUPLING ISO Tractor & Trailer assy red M16x1.5 0.25Kg

100800650 PALM COUPLING ISO Tractor & Trailer assy yellow M16x1.5 0.25Kg

TECHNICAL DATA

Parameter Specification

Working medium Air

Normal working pressure 8.1 bar

Maximum permissible pressure 10 bar

Thermal range of operation -40° to +80°C

Short time exposure to high temperature +110 °C for 1 h

Flow diameter – Inlet to delivery 5.6 mm

34
 Vehicle Control Systems

GOVERNOR VALVE (CD)

FUNCTION:
The governor valve is used in conjunction with an unloading valve in the cylinder head of compressor.
At the set cut-out pressure, the governor valve transmits the reservoir pressure to the unloading valve,
which lifts the unloader valve of compressor off its seat. Under this condition, the compressor will stop
charging the reservoir.

FEATURES:
With various port thread option

WABCO ADVANTAGES:

LOCATION: Chennai, India

APPLICATION: For exports after market.

35
 Vehicle Control Systems

GOVERNOR VALVE (CD)

PRODUCT RANGE & TECHNICAL DATA
PRODUCT RANGE
Cut in Cut out Pressure
Part
pressure pressure Port A Port B Port C Port D Setting
Number
Bar Bar Height
Plugged Open Open Plugged
100301150 6.54 7.94 24
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Plugged Open Open Plugged
100301151 6.26 7.66 24.5
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Plugged Open Open Plugged
100301152 7.17 8.58 23
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Open Open Open Plugged
100301153 6.26 7.66 24.5
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Open Open Open Plugged
100301154 7.73 9.14 22
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Plugged Open Open Plugged
100301155 7.17 8.58 23
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Plugged Open Open Plugged
100301156 5.91 7.31 25.5
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Plugged Open Open Plugged
100301157 7.78 9.14 22
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Plugged Open Open Plugged
100301158 7.45 8.86 22.5
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF 1/85"-27NPTF
Open Open Open Open
100300210 5.8 7 -
M10x1.5 M10x1.5 M10x1.5 M10x1.5
Open Open Open Open
100300220 6.9 8.1 -
M10x1.5 M10x1.5 M10x1.5 M10x1.5
Plugged Open Open Open
100303370 6.26 7.66 24.5
3/8"-24UNF 3/8"-24UNF 3/8"-24UNF M10x1.5
Open Open Open Open
100304400 9.46 11 14.5
1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF
Open Open Open Open
100304410 9.46 11 18.75
1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF
Open Open Open Open
100304420 7.96 9.5 15
1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF
Open Open Open Open
100304650 8.1 9.65 16.5
1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF
Open Open Open Open
100304660 8.46 10 16
1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF 1/8"-27NPTF

TECHNICAL DATA
Parameter Specification

Working medium Air

Minimum pressure differential 0.55 bar

o o
Normal thermal range of operation 0 C to +50 C
o o
Extreme thermal range of operation -25 C to +70 C

36
 Vehicle Control Systems

GOVERNOR VALVE (D2)

FUNCTION
D2 governor valve operates in conjunction with the compressor unloading mechanism, automatically
controls the air pressure in the air brake system between a maximum (cut-out) pressure and a minimum
(cut-in) pressure.

FEATURES
With various port thread option

WABCO ADVANTAGES:

LOCATION: Chennai, India

APPLICATION: For exports after market.

37
 Vehicle Control Systems

GOVERNOR VALVE (D2)

PRODUCT RANGE & TECHNICAL DATA
PRODUCT RANGE

Cut in Cut out

Part
Pressure Pressure
Number
(Bar) (Bar)
100302430 6.9 8.6

100302431 6.9 8.6

100302432 6.9 8.6

100302433 6.9 8.6

100302590 6.2 7.9

100304270 6.2 7.9

100304271 7.8 9.4

100304680 6.9 8.6

100304682 6.9 8.6

TECHNICAL DATA

Parameter Specification

Working medium Air

Minimum pressure differential 0.55 bar

o o
Normal thermal range of operation 0 C to +50 C

o o
Extreme thermal range of operation - 40 C to + 80 C

38
 Vehicle Control Systems

QUICK RELEASE VALVE

FUNCTION:
To rapidly exhaust the air pressure from the Brake Actuators.

FEATURES:
With and without Voss fittings and silencer

WABCO ADVANTAGES:
Simple and compact design

LOCATION: Chennai, India

APPLICATION: For quick release of service and spring brakes

39
 Vehicle Control Systems

QUICK RELEASE VALVE

PRODUCT RANGE & TECHNICAL DATA
PRODUCT RANGE

Part Inlet Delivery

Description Weight
Number Port Port
100302710 QUICK RELEASE VALVE M22x1.5 M16x1.5 0.3

100302720 QUICK RELEASE VALVE M18x1.5 M18x1.5 0.25

100303610 QUICK RELEASE VALVE 1/2"-14 3/8"-18 0.3

100303620 QUICK RELEASE VALVE 3/8" 3/8" 0.3

100304500 QUICK RELEASE VALVE M22x1.5 M16x1.5 0.5

100304501 QUICK RELEASE VALVE M22x1.5 M16x1.5 0.22

100304750 QUICK RELEASE VALVE M18x1.5 M18x1.5 0.416

100304860 QUICK RELEASE VALVE M14x1.5 M22x1.5 0.45

100304920 QUICK RELEASE VALVE M18x1.5 NG12 0.426

100305540 QUICK RELEASE VALVE NG12 NG12 0.37

100306430 QUICK RELEASE VALVE NG12 NG12 0.39

100306530 QUICK RELEASE VALVE M18x1.5 NG12 0.43

100306510 QUICK RELEASE VALVE M18x1.5 M18x1.5 0.426

100307490 QUICK RELEASE VALVE NG12 NG12 0.39

100306870 QUICK RELEASE VALVE M18x1.5 NG12 0.426

TECHNICAL DATA

Parameter Specification

Working medium Air

Operating pressure 8.1 bar

Maximum operating pressure 10 bar

o o
Normal thermal range of operation 0 C to +50 C
o o
Extreme thermal range of operation -40 C to +80 C

Equivalent orifice diameter (approx) 10 mm

Total delivery volume 2.8 liters maximum.

40
 Vehicle Control Systems

AIR EXHAUST VALVE

FUNCTION:
Air exhaust brake valve is used to charge and exhaust air from the air cylinder, controlling the exhaust
brake or any other specific equipment like fuel cut off mechanism

FEATURES:
Fitted in tandem with service brake and different port size

WABCO ADVANTAGES:
Simple and compact in design

LOCATION: Chennai, India

APPLICATION: For exhaust brake application

PRODUCT RANGE

Part Inlet Delivery

Number Port Port

100302580 M12x1.5 M12x1.5

100302581 M10x1.5 M12x1.5

100302630 M12x1.5 M12x1.5

100302631 M10x1.5 M12x1.5

41
 Vehicle Control Systems

TC2- VALVE

FUNCTION:
To gradually charge and exhaust the service line to the trailer for applying the trailer brakes.

FEATURES:
Available with different length of handle

WABCO ADVANTAGES:
Simple and compact in design

LOCATION: Chennai, India

APPLICATION: For trailer brake application alone

42
 Vehicle Control Systems

TC2- VALVE
PRODUCT RANGE & TECHNICAL DATA

PRODUCT RANGE

Working
Part Inlet Delivery Exhaust
Pressure
Number Port Port Port
(Bar)
100830030 M14x1.5 M14x1.5 M14x1.5 8.2

100830390 M12x1.5 M12x1.5 M12x1.5 8.2

100830580 1/4"-18 1/4"-18 1/4"-18 8.2

100830630 M14x1.5 M14x1.5 M14x1.5 8.2

100830670 M14x1.5 M14x1.5 M14x1.5 8.2

100830690 M18x1.5 M18x1.5 M18x1.5 8.2

TECHNICAL DATA

Parameter Specification

Working medium Air

Maximum working pressure 8.2Bar

Extreme thermal range of operation -25to +80˚C

Installation Cab mounted

43
 Vehicle Control Systems

THROTTLE VALVE

FUNCTION:
It is used to operate retarded cylinder.

FEATURES:
With different port orientation

WABCO ADVANTAGES:

LOCATION: Chennai, India

APPLICATION: For off-highway application

PRODUCT RANGE

Part Number Inlet port Delivery Port

100830540 M14x1.5 M10x1.5

100830480 M14x1.5 M10x1.5

100830470 M14x1.5 M10x1.5

100830490 M14x1.5 M10x1.5

44
 Vehicle Control Systems

SPRING BRAKE CONTROL VALVE SR2

FUNCTION:
It controls the functioning of the spring brakes during parking and emergency applications. Also
automatically applying the spring brakes and preventing trailer air pressure loss in the event of breakaway
or supply line pressure.

FEATURES:
With various port thread option

WABCO ADVANTAGES:

LOCATION: Chennai, India.

APPLICATION: For exports after market.

45
 Vehicle Control Systems

SPRING BRAKE CONTROL VALVE SR2

PRODUCT RANGE & TECHNICAL DATA

PRODUCT RANGE

Max Check
Supply Service Delivery
Part Number Working Valve Weight
Port Port Port
Pressure Port

100304130 1/4"-18 1/4"-18 3/8"-18 10 3/4"-14 1.3Kg

100304141 1/4"-18 1/4"-18 3/8"-18 9.4 3/4"-14 1.3Kg

100304390 1/4"-18 1/4"-18 3/8"-18 10 3/4"-14 1.3Kg

100304470 1/4"-18 1/4"-18 3/8"-18 9.4 1/2"-14 1.3Kg

TECHNICAL DATA

Parameter Specification

Working medium Air

Normal Working Pressure 0-8 bar

Opening pressure 4.2 bar minimum at service reservoir

Closing pressure 4.2/3.4 bar with service reservoir failed

Extreme thermal range of operation - 40 °C to +80°C

Approximate weight 1.4 kg

Overall dimensions As per respective GA drawing

46
 Vehicle Control Systems

SPRING BRAKE CONTROL VALVE SR5

FUNCTION:
It controls the functioning of the spring brakes during parking and emergency applications. Also
automatically applying the spring brakes and preventing trailer air pressure loss in the event of breakaway
or supply line pressure.

FEATURES:
With various port thread option

WABCO ADVANTAGES:

LOCATION: Chennai, India.

APPLICATION: For exports after market.

47
 Vehicle Control Systems

SPRING BRAKE CONTROL VALVE SR5

PRODUCT RANGE & TECHNICAL DATA

PRODUCT RANGE

Check Max
Part Supply Service Delivery
Valve Working Weight
Number Port Port Port
Port Pressure
100304160 1/4"-18 1/4"-18 3/8"-18 3/4"-14 10 1.3

100304163 1/4"-18 1/4"-18 3/8"-18 1/2"-14 9.4 1.3

100304490 1/4"-18 1/4"-18 3/8"-18 3/4"-14 10 1.3

100304491 1/4"-18 1/4"-18 3/8"-18 1/2"-14 9.4 1.3

TECHNICAL DATA

Part Number Specification

Working medium Air

Normal Working Pressure 0-8 bar

Opening pressure 5.6 bar minimum at spring brake reservoir

Closing pressure 5.6/4.8 bar with spring brake reservoir failed

Extreme thermal range of operation - 40 °C to +80°C

Approximate weight 1.4 kg

48
 Vehicle Control Systems

RELAY EMERGENCY VALVE RE6

FUNCTION:
This valve is mounted in the trailer air brake system for, the application and release of trailer brakes and
the automatic application of the brakes in the event of accidental decoupling of the trailer.

FEATURES:
With automatic brake application to trailers in case of separation of trailers with various port size

WABCO ADVANTAGES:
Simple and compact in design. Easy to overhaul.

LOCATION: Chennai, India.

APPLICATION: For trailer application.

49
 Vehicle Control Systems

RELAY EMERGENCY VALVE RE6

PRODUCT RANGE & TECHNICAL DATA

PRODUCT RANGE

Part Supply Delivery Service Reservoir

Number Port Port Port Port
1/4"-18 – 4 Nos 3/4"-14
100302500 1/4"-14 1/4"-14
3/8"-18 – 2 Nos 3/8"-18
3/8"-14
100302600 1/4"-18 1/4"-18 – 4 Nos 3/8"-18
3/4"-14
3/8"-18- 3/8"-14
100302610 1/4"-18 3/8"-18 – 4 Nos
4Nos 3/4"-14

100302604 1/4"-18 1/4"-18 – 4 Nos 3/8"-18 3/8"-14

M22x1.5
100302930 M16x1.5 M16x1.5 – 4 Nos M14x1.5
M16x1.5

100305360 M18x1.5 M16x1.5 – 2 Nos M18x1.5 M16x1.5

100306050 1/4"x18 3/8"-18 - 2 Nos & 2 Plugged 1/4"-18 3/4"-14

TECHNICAL DATA

Parameter Specification

Working medium Air

Normal operating pressure 8 bar

Maximum operating pressure 10 bar

Normal thermal range of operation 0º C to +50º C

Extreme thermal range of operation -25º C to +70º C

50
 Vehicle Control Systems

TRAILER CONTROL VALVE

FUNCTION:
To control a twin line braking system on a trailer from the towing vehicle’s Dual brake valve and Hand
control valve for Spring Brakes.

FEATURES:
• The trailer delivery pressure is higher by 0.5 to 0.8 bar pressure than tractor
• Available with dump brake application
• Trailer brakes are also applied during hand brake application
• Both service and emergency lines are disconnected independently the trailer brakes are applied

WABCO ADVANTAGES:
Simple and compact in design. Easy to overhaul.

LOCATION: Chennai, India

APPLICATION: For tractor and trailer brakes

51
 Vehicle Control Systems

TRAILER CONTROL VALVE

PRODUCT RANGE & TECHNICAL DATA

PRODUCT RANGE

Control Port Supply Trailer Port

Part
Description Hand
Number Primary Secondary Service Emergency
Brake
100600040 TRAILER CONTROL VALVE M16x1.5 M16x1.5 M16x1.5 M16x1.5 M16x1.5

100601120 TRAILER CONTROL VALVE M18x1.5 M18x1.5 M18x1.5 M18x1.5 M18x1.5

100601180 TRAILER CONTROL VALVE NG8 NG8 NG8 NG12 NG12

100601230 TRAILER CONTROL VALVE M22x1.5 M22x1.5 M22x1.5 M22x1.5 M22x1.5

100601330 TRAILER CONTROL VALVE NG8 NG8 NG8 NG12 NG12

TECHNICAL DATA

Parameter Specification

Working medium Air

Minimum pressure differential 0.55 bar

o o
Normal thermal range of operation 0 C to +50 C
o o
Extreme thermal range of operation -25 C to +70 C

52
 Vehicle Control Systems

RELAY VALVE R6

FUNCTION:
To apply and release air pressure from the Brake actuators in accordance with the signal from the brake
valve. It also shortens the release and build up time in the brake

FEATURES:
With various port thread option

WABCO ADVANTAGES:

LOCATION: Chennai, India

APPLICATION: For exports after market.

53
 Vehicle Control Systems

RELAY VALVE R6
PRODUCT RANGE & TECHNICAL DATA

PRODUCT RANGE

Part Weight
Inlet Port Delivery Port Service Port
Number (Kg)

100302700 3/8"-18NPTF 3/8"-18NPTF - 4 Nos 1/4"-18NPTF 1

100302740 1/2"-14NPTF 3/8"-18NPTF - 4 Nos 1/4"-18NPTF 1

100303020 M22x1.5 M16x1.5 - 4 No M14x1.5 1

100305350 M22x1.5 M16x1.5 - 4 No M18x1.5 1.45

M16x1.5 - 3 No
100304900 M22x1.5 M18x1.5 1
M22x1.5 - 1 No

TECHNICAL DATA

Parameter Specification

Working Medium Air

Normal operating pressure 8.1 bar (117 psi)

Maximum operating pressure 10 bar (145 psi)

Normal thermal range of operation 0°C to +50°C

Extreme thermal range of operation -25°C to +70°C

54
 Vehicle Control Systems

RELAY VALVE R12 & R14

FUNCTION:
To apply and release air pressure from the Brake actuators in accordance with the signal from the brake
valve. It also shortens the release and build up time in the brake

FEATURES:
With various port thread option

WABCO ADVANTAGES:

LOCATION: Chennai, India.

APPLICATION: For exports after market.

55
 Vehicle Control Systems

RELAY VALVE R12 & R14

PRODUCT RANGE & TECHNICAL DATA
PRODUCT RANGE

Part
Inlet Port Delivery Port Service Port Version
Number
100303120 1/2"-14NPTF 1/2"-14NPTF 1/4"-18NPTF Vertical

100303580 3/4"-14NPTF 1/2"-14NPTF 1/4"-18NPTF Horizontal

100303584 3/4"-14NPTF 1/2"-14NPTF 1/4"-18NPTF

100303590 3/4"-14NPTF 1/2"-14NPTF 1/4"-18NPTF Vertical

100303600 3/4"-14NPTF 1/2"-14NPTF 1/4"-18NPTF Horizontal

TECHNICAL DATA

Parameter Specification

Working Medium Air

Normal operating pressure 8.1 bar (117 psi)

Maximum operating pressure 10 bar (145 psi)

Normal thermal range of operation 0°C to + 50°C

Extreme thermal range of operation -25°C to + 70°C

Weight (R14) 1 kg

Weight (R12) 1.2 kg

56
 Vehicle Control Systems

RELAY VALVE RG2

FUNCTION:
To apply and release air pressure from the Brake actuators in accordance with the signal from the brake
valve. It also shortens the release and build up time in the brake

FEATURES:
With various port thread option

WABCO ADVANTAGES:

LOCATION: Chennai, India

APPLICATION: For exports after market.

57
 Vehicle Control Systems

RELAY VALVE RG2

PRODUCT RANGE & TECHNICAL DATA

PRODUCT RANGE

Part Delivery Weight

Supply Port Service Port
Number Port (Kg)

100303830 1/2"-14NPTF 1/2"-14NPTF 1/4"-18NPTF 0.5

100304210 3/8"-18NPTF 3/8"-18NPTF 1/4"-18NPTF 0.5

3/8"-18NPTF
100304220 3/8"-18NPTF 1/4"-18NPTF 0.5
1/2"-14NPTF

100304230 1/2"-14NPTF 1/2"-14NPTF 1/4"-18NPTF 0.5

1/2"-14NPTF
100304240 3/8"-18NPTF 1/4"-18NPTF 0.5
3/8"-18NPTF

100304430 M22x1.5 M16x1.5 M14NPTFx1.5 0.5

TECHNICAL DATA

Parameter Specification

Working Medium Air

Normal operating pressure 8.1 bar (117 psi)

Maximum operating pressure 10 bar (145 psi)

Normal thermal range of operation 0°C to +50°C

Extreme thermal range of operation -25°C to +70°C

58
 Vehicle Control Systems

AUTOMATIC LOAD SENSING VALVE

FUNCTION:
Automatic load sensing valve control the braking forces at the wheels by sensing the deflection of the
suspension of the vehicle at different load conditions. The valve features a facility for checking of
pressures at the inlet and delivery of the valve

FEATURES:
With different length of levers and couplings available

WABCO ADVANTAGES:
Simple and compact in design. Easy to overhaul.

LOCATION: Chennai, India

APPLICATION: For short wheel based vehicles

59
 Vehicle Control Systems

AUTOMATIC LOAD SENSING VALVE

PRODUCT RANGE AND TECHNICAL DATA
PRODUCT RANGE
Part Inlet Delivery Lever
Weight
Number Port Port Length
100303550 M22x1.5 M16x1.5 116 1.9

100304300 M22x1.5 M16x1.5 150 5.7

100306000 NG12 M18x1.5 116 1.9

100306010 NG12 M18x1.5 170 1.9

100306190 NG12 NG8 75 1.9

100306200 NG12 NG12 150 1.9

100306220 M22x1.5 M16x1.5 170 1.9

100306800 NG12 NG8 185 1.9

100306710 NG12 M14x1.5 75 2

TECHNICAL DATA

Parameter Specification
Working medium Air
Normal working pressure 8.0 bar
Maximum permissible pressure 10 bar
Hysteresis of primary delivery pressure during slow application and release 0.3 bar maximum*
Sensitivity 0.15 bar maximum*
Thermal range of operation –40°C to +80°C
Short term exposure to high temperature 110 °C for 1 h
Flow diameter – Inlet to outlet (without fittings) 10 mm
Flow diameter – Outlet to exhaust (without fittings) 10 mm
Max. control ratio 1:08
Salient point of the characteristic(Pilot control) 0.5 ± 0.1 bar
Control angle 34.5°
Excess stroke - above full-load position 70 ° + 10 °/ - 15 °
Excess stroke - below empty position 45.5 ° + 10 °/ - 5 °
Characteristic Progressive
Lever position in case of destruction of the linkage Stop below empty position
Outlet pressure in case of lever breakage condition 5.6 ± 0.8 bar at P1 = 7.6 bar

60
 Vehicle Control Systems

PRODUCT APPLICATION CHART - ASHOK LEYLAND VEHICLES

Speci
E
Multi Axle Twin Axle Bus Tractor al
comet
appln

1613-142 Tipper BS2

ESO Vesh - L.H.D

ESO Voss export
2516(150) R.M.C

1616 BSIII,1611
Comet 1613 TC

LYNX Mini Bus

Assembly Repair Kit

1612 Hino BS2

Ecomet-1112

812 Mini Bus

3516 Tractor

40.18 ARTIK
Description
2516 Tipper

MAV VOSS

Viking PSV
MAV - ABS

3516 Voss
12 mt Bus
1613 ABS
2214(180)

TIFF 4 * 2
Part No. Part No.

PSV 4/47
2516(H)
2516
2214

4921
Stag

LRV
912
Single Cylinder
M 100750 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MSP 1/149
Compressor (SC160)
High Speed WC single
M 100891 - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - - MSP 1/193
cyl. Comp 160
Single Cylinder
M 101020 - - 1 - - - - - - - - - - - - - - - - - - - - - - - - - - MSP 1/300
Compressor (SC160)
Unloader valve with M 303420 - - - 1 - - - - - - - - - - - - - - - - - - - - - - - - -
Tyre inflator M 303430 - - - - - - - - 1 1 1 1 1 - - - - - - 1 - - - - - - - - - MSP 3/49
M 303470 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 MSP 3/75
Air Dryer
M 304730 - - - - - - - - - - - - - - 1 - 1 1 1 - 1 - - - - - - 1 -
Drying and Distribution
M 304112 - - - - - - - - - - - - - 1 1 - - 1 - - - - - - - - - - MSP 3/96
Unit
Drying and Distribution
M 304116 1 1 1 - 1 1 1 - - - - - - - - 1 - - 1 - 1 1 1 - 1 1 - - MSP 3/86
Unit
Drying and Distribution
M 305930 - - - - - - - 1 - - - - - - - - - - - - - 1 - - 1 - - - - MSP 3/98
Unit - VOSS
Air Filter Assembly M 250810 - - - 3 - - - - - - - - - - - - - - - - 3 - - - - - - - - MSP 25/26
with End fittings M 251160 - - - - - - - - 3 3 3 3 3 - - - - - - 3 - - - - - - - - - MSP 25/26
QSPV Assembly with
M 303440 - - - - - - - - 1 1 1 1 1 - - - - - - 1 - - - - - - - - - MSP 3/65
End Fittings
QSPV Assembly with
M 303760 - - - - - - - - - - - - - - - - 1 - - - - - - - - - - - 1 MSP 3/65
End Fittings
Quadraple System
M 302920 - - - - - - - - - - - - - - 1 - - - - - - - - - - 1 - MSP 3/65
Protection Valve
Quadraple System
M 302921 - - - - - - - - - - - - - - - - - 1 1 - - - - - - - - - - MSP 3/65
Protection Valve
Reservoir - 25L M 400440 - - 1 1 - - - - - - - - - - - - - - 3 - - - 2 - - - - - - NA
Reservoir - 15L M 400510 2 1 - - 1 1 2 2 2 2 - - - - - - - - 1 - - - - - - - - - - NA
Reservoir - 15L M 400570 - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - - NA
Reservoir - 25L M 400580 1 2 2 2 1 1 - - - - - - - 2 - - - - - - - 2 - 2 - 2 2 NA
Reservoir - 15L M 400630 - - 2 2 - - - - 1 1 3 3 3 2 2 - 1 1 3 4 - - 1 - 1 4 1 1 NA
Reservoir - 10L M 400640 - - - - - - - - - - - - - 1 1 - 3 3 1 - - - - - - - - - - NA
Reservoir with
M 400700 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 1 NA
mounting bracket
Reservoir without
M 400740 - - - - - - - - - - - - - - 1 1 1 1 1 - - - - - - - - NA
mounting bracket
Reservoir - 15L M 401040 - - - - - - - - - - - - - - - - - - - - - 4 - - 1 - - - - NA
Reservoir - 25L M 401050 - - - - - - - - - - - - - - - - - - - - - - - - 2 - - - - NA
DBV assy with Stop
M 600690 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 MSP 6/23
light switch and fittings
Dual Brake Valve
M 600990 - - - - - - - - - - - 1 - - - - - - - 1 - 1 - - - - - - MSP 6/22
(Reduced Bias)
DBV assy with Stop
M 601000 1 1 1 - 1 1 1 - 1 1 1 1 - - - - - - - - - - 1 - 1 - - - MSP 6/22
light switch and fittings
Dual Brake Valve
M 601010 - - - 1 - - - - - - - - - 1 1 1 1 1 1 - - - - - - - - 1 - MSP 6/22
(Reduced Bias)
Dual Brake Valve
M 601020 - - - - - - - - - - - - - - - - - - - - 1 1 - - - - - - - MSP 6/22
(Reduced Bias)
Dual Brake Valve -
M 601150 - - - - - - - 1 - - - - - - - - - - - - - 1 - 1 - - - -
Cargo type-VOSS
Dual Brake Valve M 601240 - - - - - - - - - - - - - - - - - - - - - - - - - 1 - -

61
 Vehicle Control Systems

PRODUCT APPLICATION CHART - ASHOK LEYLAND VEHICLES

Speci
E
Multi Axle Twin Axle Bus Tractor al
comet
appln

1613-142 Tipper BS2

ESO Vesh - L.H.D

ESO Voss export
2516(150) R.M.C

1616 BSIII,1611
Comet 1613 TC

LYNX Mini Bus

Assembly Repair Kit

1612 Hino BS2

Ecomet-1112

812 Mini Bus

3516 Tractor

40.18 ARTIK
Description 2516 Tipper

MAV VOSS

Viking PSV
MAV - ABS

3516 Voss
12 mt Bus
1613 ABS
2214(180)

TIFF 4 * 2
Part No. Part No.

PSV 4/47
2516(H)
2516
2214

4921
Stag

LRV
912
Spring Brake Actuator-
M 250660 - - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - MSP 25/16
Type 12/16 (LH)
Spring Brake Actuator-
M 250670 - - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - MSP 25/16
Type 12/16 (RH)
Spring Brake Actuator-
M 250791 2 2 2 2 2 2 2 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 2 - - MSP 25/27
Type 20/24 (RH)
Spring Brake Actuator-
M 250793 - - - 2 - - - - - - - - - - - - - - - - - - - - - - - - -
Type 20/24 (LH)
Spring Brake Actuator-
M 250801 2 2 2 2 2 2 2 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 2 - - MSP 25/27
Type 20/24 (LH)
Spring Brake Actuator-
M 250803 - - - 2 - - - - - - - - - - - - - - - - - - - - - - - - -
Type 20/24 (RH)
Spring Brake Actuator-
M 250870 - - - - - - - - - - - - - - - - 2 2 - - - - - - - - - - - MSP 25/19
Type 9/9
Spring Brake Actuator-
M 250990 - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 - MSP 25/28
Type 24/24
Spring Brake Actuator-
M 251130 - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - -
Type 12/12 (LH)
Spring Brake Actuator-
M 251140 - - - - - - - - - - - - - 1 - - - - - - - - - - - - - -
Type 12/12 (RH)
Spring Brake Actuator-
M 251290 - - - - - - - - - - - - - - - - - - 1 - - - - - - - - - -
Type 12/12 (RH)
Spring Brake Actuator-
M 251300 - - - - - - - - - - - - - - - - - - 1 - - - - - - - - - -
Type 12/12 (LH)
Spring Brake Actuator-
M 251320 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
Type 20/24 (RH)
Spring Brake Actuator-
M 251330 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
Type 20/24 (LH)
Spring Brake Actuator-
M 251990 - - - - - - - - - - - - - - - 1 - - - - - - - - - - - - -
Type 16/24 (RH)
Spring Brake Actuator-
M 252000 - - - - - - - - - - - - - - - 1 - - - - - - - - - - - - -
Type 16/24 (LH)
Brake Chamber-Type
M 845320 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 1
10
Brake Chamber -Type
M 845440 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - - 1 1 1 1 1 - - 1 - - MSP 8/73
20 (LH)
Brake Chamber -Type
M 845450 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - - 1 1 1 1 1 - - 1 - - MSP 8/73
20 (RH)
Brake Chambr - Type
M 845460 - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - - MSP 8/56
12 (LH)
Brake Chambr - Type
M 845480 - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - - MSP 8/56
12 (RH)
Brake Chamber - Type
M 845580 - - - - - - - - - - - - - - 1 - - - - - - - - - - - - - -
12 (LH)
Brake Chamber - Type
M 845590 - - - - - - - - - - - - - - 1 - - - - - - - - - - - - - -
12 (RH)
Brake Chamber - Type
M 845800 - - - - - - - - - - - - - - - 1 - - - - - - - 1 1 - - - 1
16 (RH)
Brake Chamber - Type
M 845810 - - - - - - - - - - - - - - - 1 - - - - - - - 1 1 - - - 1 MSP 8/58
16 (LH)
Brake Chamber - Type
M 850241 - - - - - - - - - - - - - - - - 2 - - - - - - - - - - - -
12
Gr. Hand Control
M 302990 - - - 1 - - - - - - - - - 1 1 - 1 1 - - - - - - - - - - - MSP 3/68
Valve - S Type
Gr. Hand Control
M 303690 - - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - MSP 3/68
Valve - S Type
GHCV with L.P switch
M 303750 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 MSP 3/80
and end fittings

62
 Vehicle Control Systems

PRODUCT APPLICATION CHART - ASHOK LEYLAND VEHICLES

Speci
E
Multi Axle Twin Axle Bus Tractor al
comet
appln

1613-142 Tipper BS2

ESO Vesh - L.H.D

ESO Voss export
2516(150) R.M.C

1616 BSIII,1611
Comet 1613 TC

LYNX Mini Bus

Assembly Repair Kit

1612 Hino BS2

Ecomet-1112

812 Mini Bus

3516 Tractor

40.18 ARTIK
Description 2516 Tipper

MAV VOSS

Viking PSV
MAV - ABS

3516 Voss
12 mt Bus
1613 ABS
2214(180)

TIFF 4 * 2
Part No. Part No.

PSV 4/47
2516(H)
2516
2214

4921
Stag

LRV
912
GHCV with L.P switch
M 303751 1 1 1 - 1 1 1 1 1 1 1 1 1 - - 1 - - - 1 1 - 1 1 1 1 1 - - MSP 3/80
and end fittings
Gr. Hand Control
M 305880 - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - -
Valve
Gr. Hand Control
M 305940 - - - - - - - 1 - - - - - - - - - - - - 1 - - 1 - - - -
Valve - VOSS
Stop Light switch M 250150 2 2 2 1 2 2 2 2 - - - - - 1 1 1 1 1 2 - 2 2 - 2 2 2 2 2 3 NA
Low Pressure
M 250040 4 4 4 3 4 4 4 4 2 2 2 - 2 3 3 3 3 3 3 - 3 3 - 3 3 3 3 3 3 NA
indicator switch
Automatic Load
M 304300 - - - - - - - - - - - - - 1 1 - - 1 - - - - - 1 - 1 1 - - MSP 3/85
Sensing Valve
M 302970 - - - 2 - - - - - - - - - - - - - - - - - - - 1 1 1 - - - MSP 3/66
M 303020 - - - - - - - - - - - - - - - - - - 1 - - - - - - - - 1 1 MSP 3/66
Relay Valve
M 304170 - - - - - - 1 - - - - - - - - - - - - - - - - - - - - - -
M 304430 - - - - - - - - - - - - - - - - - - 2 1 1 - 1 - - - 2 - - MSP 3/84
Trailer Control Valve M 601120 - - - - - - - - - - - - - - - - - - - - - - - 1 - 1 - - -
Trailer Control Valve -
M 601180 - - - - - - - - - - - - - - - - - - - - - - - - 1 - - - - MSP 6/26
VOSS
Double Check Valve M 800220 1 1 1 1 1 1 1 - - - - - - - - - - - - - - - - - - - 1 1 NA
Double Check Valve -
M 800840 - - - - - - - 1 - - - - - - - - - - - - - - - - 1 - - - - MSP 8/86
VOSS
Exhaust Brake Assy M 250681 1 1 1 1 1 1 1 1 1 - - - - 1 1 1 - - - - - - - - - - - - 1 MSP 25/15
Foot Control valve M 300970 - - - - - - - 1 1 1 - 1 - - - - 1 - - - - - - - - - - - MSP 3/33
Inversion Valve M 305420 - - - - - - 1 - - - - - - - - - - - - - - - - - - - 1 - -
Lever Type Control
M 800550 - - - - - - - - 1 1 1 - 1 - - - - - - - - - - - - - - - -
Valve
Palm Coupling M 800020 - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 - NA
Palm Coupling
M 800640 - - - - - - - - - - - - - - - - - - - - - - - 1 1 1 - - - MSP 8/53
(Control line)
Palm Coupling
M 800650 - - - - - - - - - - - - - - - - - - - - - - - 1 1 1 - - - MSP 8/53
(Supply line)
Quick Release Valve
M 302710 - - - 1 - - - - - - - - - - - - - - - - - - - - - - - 1 1 MSP 3/63
(Diaphragm Type)
Quick Release Valve M 304500 1 1 1 1 1 1 - 1 1 1 - - - - - - 1 1 1 1 1 - - MSP 3/89
Quick Release Valve -
M 305540 - - - - - - - 1 - - - - - - - - - - - - - - - - - - - - - MSP 3/92
VOSS
Relay and Inversion
M 303330 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 - MSP 3/74
Valve
Arm Assembly M 903090 - - 1 - - - - - - - - - - 1 1 - - 1 - - - - - - - 1 - - - NA
Clutch Servo 9700514350 - - - - - - - - - - - - - - - - - - - - - - - - - - 1 - -
Hose Assy ID 11mm
M 900220 - - - 2 - - - - 2 2 2 - 2 - - 2 - - - - - - 2 2 2 2 - - 2 NA
(600mm length)
Hose Assembly
M 900340 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 NA
(ID 14mm)
Hose Assy ID 11mm
M 900750 4 6 6 4 6 6 4 4 2 2 2 2 2 - - 2 - - - 2 - - 2 2 2 2 - 4 5 NA
(600mm length)
Hose Assy ID 11mm
M 902020 4 4 4 4 4 4 4 4 2 2 2 2 2 - - 2 - - - 2 - - 2 2 2 2 - 1 - NA
(600mm length)
Hose Assembly
M 902330 - - - - - - - - - - - - - 4 4 4 4 6 6 6 - - - - - - - NA
(ID 11mm)

63
 Vehicle Control Systems

ANTI-LOCK BRAKE SYSTEM (ABS) PRODUCT APPLICATION CHART : ASHOK LEYLAND

Tractor Truck Passenger

WTIL AL Part Viking 12 Mtr

Description 1611 1616 1612/1613/1616
Part no. no. 3516/4018 4921 2214 Lynx 222" Front Luxura
(4800/4440WB) (210"WB) (170.5" WB)
WB Engine

Sensor M 592530 F8373300 4 4 4 4 4 4 4 4 4 4

Sensor Bush M 592280 F0500107 4 4 4 4 4 4 4 4 4 4
Sensor Bracket - Front M 592290 F8421510 2 2 2 2 2 2 2 2 - -
Sensor Bracket - Front M 593640 F8912610 - - - - - - - - 2 2
Sensor Bracket - Rear M 592481 F8421310 2 2 2 2 2 2 - - - -
Sensor Bracket - Rear M 592311 F8421410 - - - - - - 2 2 2 2
Sensor Grommet - Rear M 592330 F1105850 2 2 2 2 2 2 2 2 2 2
Sensor Grommet - Front M 592340 F1105750 2 2 2 2 2 2 2 2 2 2
Polewheel - Front M 592403 F1600710 2 2 2 2 2 2 2 2 2 2
Polewheel - Rear M 592220 F1600214 2 2 2 2 2 2 - - - -
Polewheel - Rear M 592320 F1600610 - - - - - - 2 2 2 2
Ring Bracket - Rear M 592201 F8421210 2 2 2 - - - - - - -
Ring Bracket - Rear M 592202 F8431910 - - - 2 2 2 - - - -
Ring Bracket - Rear M 592301 F8424510 - - - - - - 2 2 2 2
Electronic Control Unit - 24V M 592580 F8373200 1 1 1 - 1 1 - 1 1 1
Electronic Control Unit - 12V M 592540 F8834100 - - - 1 - - 1 - - -
ECU Cover M 592460 F1100204 1 1 1 1 1 1 1 1 1 1
Modulator Valve - 12 V M 592730 F8834200 - - - 4 - - 4 - - -
Modulator Valve - 24V M 592930 F8838000 - 2 2 - - - - - - -
Modulator Valve - 24V M 592940 F8837900 4 2 2 - 4 4 - 4 4 4
Frame Harness M 593670 F8194700 1 - - - - - - - - -
Frame Harness M 593680 F8194900 - 1 - - - - - - - -
Frame Harness M 592750 F0600707 - - 1 - - - - - - -
Frame Harness M 593200 F0600297 - - - 1 - - - - - -
Frame Harness M 593190 F0601007 - - - - 1 - - - - -
Frame Harness M 592600 F0600507 - - - - - 1 - - - -
Frame Harness M 593780 F8195900 - - - - - - 1 - - -
Frame Harness M 593790 F8196000 - - - - - - - 1 - -
Frame Harness M 593770 F8195800 - - - - - - - - 1 -
Frame Harness M 593760 F8196600 - - - - - - - - - 1
Cab Harness M 593690 F8194600 1 - - - - - - - - -
Cab Harness M 593910 F8198600 - 1 - - - - - - - -
Cab Harness M 592610 F0600407 - - 1 - - - - - - -
Cab Harness M 593210 F0600197 - - - 1 1 - - - - -
Cab Harness M 592740 F0600607 - - - - - 1 1 - - -
Cab Harness M 593800 F8196100 - - - - - - - 1 - -
Cab Harness M 593880 F8196700 - - - - - - - - 1 -
Cab Harness M 593810 F8196800 - - - - - - - - - 1
ISO 7638 Cable M 593700 F8195000 1 1 - - - - - - - -
Clamp Sensor Cable M 593870 F0802413 - - - - - - - - 2 2

64
 Vehicle Control Systems

PRODUCT APPLICATION CHART : TATA MOTORS LIMITED

Bus/Truck LCV/ICV Bus Truck Tippers Multi Axles Tractor

LPO 1510 CNG

LPT 2515 (697)

Assembly Repair Kit

LPO 1510TC

LPO 1512TC

LPO 1613TC

LPT 1613TC

LPT 2516TC
LPT2515TC
Description

SK 1613TC
SE 1613TC
LP 1510TC

LP 1512TC
Part no. Part no.

LPO 1510

LPO 1512

LPK 2516

LPS 3015
LPT 1109

LPT 1313
LPT 1615

LPT 1613

SK 1613
LPT 613

SE 1613
1109 EX

LP 1510

LP 1512
709 EX

909 EX
LP 613

LP 709

3516
H.S. Single Cylinder Compressor 709
M 100960 1 1 1 1 1 1 1 1 1 1 MSP 1/216
SC 160
H.S. Single Cylinder Compressor
M 100961 1 1 1 MSP 1/216
SC 160
M 111210
Cylinder Head Assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NA
/M 111180
Cylinder Head Assembly M 111310 1 1 1 1 1 NA
Air Dryer M 303510 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MSP 3/75
Air Dryer M 303512 1 MSP 3/75
Quad. System Protection Valve M 302910 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MSP 3/65
Quad. System Protection Valve M 302911 1 MSP 3/65
DDU with VOSS M 304940 1 1 MSP 3/98
DDU with voss without tyre inflator M 304941 1 1 MSP 3/98
Drying and Distribution Unit (DDU) M 304880 1 MSP 3/86
Drying and Distribution Unit (DDU) M 304881 1 MSP 3/98
Drying and Distribution Unit (DDU) M 305201 1 1 1 1 1 MSP 3/86
Drying and Distribution Unit (DDU) M 305202 MSP 3/86
Drying and Distribution Unit (DDU) M 305552 1 1 1 1 1 1 1 1 1 1 1 1 MSP 3/86
Reservoir (Purge Tank) M 400740 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NA
Drain Valve M 302830 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 NA
Dual Brake Valve M 600350 1 1 MSP 6/7
Dual Brake Valve M 600351 1 MSP 6/17
Dual Brake Valve M 600560 1 1 1 1
Dual Brake Valve M 600561 1 1 1 MSP 6/17
Dual Brake Valve M 600580 1 1 1 1 1 1 1 1 1 1 1 1
Dual Brake Valve M 600680 1 1 1 1 1 1 1 1 1
Dual Brake Valve M 600681 1 1 1 1 1 1 MSP 6/17
Dual Brake Valve M 600750 1 1 1 1 1 1 MSP 6/17
Dual Brake Valve M 600781 1 MSP 6/21
Dual Brake Valve M 600791 1 1 MSP 6/21
Dual Brake Valve M 600900 1 1 1 1 MSP 6/23
Dual Brake Valve M 600920 1 1 1 MSP 6/24
Brake Chamber - Type 24 (RH) M 845490 1 MSP 8/60
Brake Chamber - Type 24 (LH) M 845500 1 MSP 8/60
Brake Chamber - Type 20 (LH) M 850220 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Brake Chamber - Tyoe 20 (RH) M 850230 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MSP 8/59
Brake Chamber - Type 20 M 850240 2 2 2 MSP 8/59
Brake Chamber - Type 14 M 850281 2
Brake Chamber - Tyoe 16 M 850291 2 2
Brake Chamber - Type 10.5 M 850380 2
Brake Chamber - Type 10.5 M 850400 2 MSP 8/70
Brake Chamber - Type 24 M 850610 2 2 2 2 2 2 2 2 2 2 2 2 2 2 MSP 8/73
Spring Brake Actuator - Type 9/9 M 251200 2 2 2 MSP 25/30
Spring Brake Actuator - Ty 24/75 M 251340 1 1 1 1 1 1 MSP 25/34
Spring Brake Actuator - Ty20/24
M 252090 1 1 MSP 25/39
(LH) Voss
Spring Brake Actuator - Ty
M 252080 1 1 MSP 25/39
20/24(RH) Voss
Spring Brake Actuator - Type 24/75
M 251810 1 1 1 1 1 1 1 1 1 MSP 25/34
(LH)
Spring Brake Actuator - Ty24/75
M 251830 1 1 MSP 25/23
(LH) Voss
Spring Brake Actuator - Ty24/75
M 251820 1 1 MSP 25/23
(RH) Voss

65
 Vehicle Control Systems

PRODUCT APPLICATION CHART : TATA MOTORS LIMITED

Bus/Truck LCV/ICV Bus Truck Tippers Multi Axles Tractor

LPO 1510 CNG

LPT 2515 (697)

Assembly Repair Kit

LPO 1510TC

LPO 1512TC

LPO 1613TC

LPT 1613TC

LPT 2516TC
LPT2515TC
Description

SK 1613TC
SE 1613TC
LP 1510TC

LP 1512TC
LPO 1510

LPO 1512
Part no. Part no.

LPK 2516

LPS 3015
LPT 1109

LPT 1313
LPT 1615

LPT 1613

SK 1613
LPT 613

SE 1613
1109 EX

LP 1510

LP 1512
709 EX

909 EX
LP 613

LP 709

3516
709
Spring Brake Actuator - Type 24/75
M 251800 1 1 1 1 1 1 1 1 1 MSP 25/34
(RH)
Spring Brake Actuator - Type
M 251260 2 2 MSP 25/32
10.5/12
Spring Brake Actuator - Type 16/24 M 251240 1 MSP 25/40
Spring Brake Actuator - Type 16/24 M 251250 1 MSP 25/40
Spring Brake Actuator - Type 9/9 M 251201 2 2
Spring Brake Actuator - Type 12/12 M 250831 2 2 MSP 25/25
Spring Brake Actuator - Type 20/24 M 250792 1 1 1 1 MSP 25/27
Spring Brake Actuator - Type 20/24 M 250802 1 1 1 1 MSP 25/27
Spring Brake Actuator - Type 24/24 M 250780 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 2 2 MSP 25/24
Graduated Hand Control Valve M 302860 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MSP 3/64
Graduated Hand Control Valve M 302870 1 1 1 1 1 1 1 1 MSP 3/64
Graduated Hand Control Valve M 302890 1 1 1 1 1 MSP 3/64
Graduated Hand Control Valve M 305160 1 1 1 1 MSP 3/94
Graduated Hand Control Valve with
M 304950 1 1 1 1 MSP 3/93
VOSS
Low Pressure Indicator Switch M 250280 1 1 NA
Low Pressure Indicator Switch M 250560 3 3 3 3 3 3 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 2 3 3 3 3 3 3 3 3 3 3 NA
Stop Light Switch M 250150 2 2 2 2 2 2 2 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 NA
Stop Light Switch M 250450 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NA
Slack Adjuster M 810490 1 1 1 1 1 1 MSP 8/67
Slack Adjuster M 810500 1 1 1 1 1 1 MSP 8/67
Slack Adjuster M 810710 1 MSP 8/55
Slack Adjuster M 810720 1 MSP 8/55
Slack Adjuster M 810760 1 MSP 8/67
Slack Adjuster M 810770 1 MSP 8/67
Slack Adjuster M 810780 2 MSP 8/67
Slack Adjuster M 810790 2 2 1 MSP 8/55
Slack Adjuster M 810800 2 2 1 MSP 8/55
Slack Adjuster M 820220 2 2 2 2 2 2 2 2 2 MSP 8/67
Slack Adjuster M 820260 2 2 2 2 2 MSP 8/67
Slack Adjuster M 820270 1 1 1 1 1 MSP 8/67
Slack Adjuster M 820280 1 1 1 1 1 MSP 8/67
Automatic Load Sensing Valve M 303550 1 1 1 MSP 3/85
Automatic Load Sensing Valve M 304280 1 MSP 3/85
Automatic Load Sensing Valve M 304540 1 1 MSP 3/85
Automatic Load Sensing Valve M 304550 1 1 1 1
Trailer Control Valve M 600040 1 1 MSP 6/3
Relay Valve M 302970 3 3 MSP 3/66
RG2 Relay Valve M 304430 3 3 MSP 3/84
RG2 Relay Valve M 305840 1 1 MSP 3/94
RG2 Relay Valve M 305850 1 1 MSP 3/94
RG2 Relay Valve with VOSS M 304930 1 MSP 3/94
Quick Release Valve M 304500 1 1 1 1 1 1 1 1 1 1 1 1 1 MSP 3/89
Quick Release Valve M 304501 1 1 MSP 3/89
Quick Release Valve with VOSS M 304920 1 1 MSP 3/92
ISO Palm Coupling M 800600 1 1 MSP 8/53
ISO Palm Coupling M 800610 1 1 MSP 8/53
Air Cylinder with Magnetic Valve M 250051 1 1 1 1 1 1 MSP 25/3
Air Cylinder with Magnetic Valve M 250052 1 1 1 1 1 1 1 1 MSP 25/3
Air Cylinder with Magnetic Valve M 250053 1 1 1 1 1 MSP 25/3
Air Cylinder with Magnetic Valve M 250054 1 1 MSP 25/3
Pressure test connector M 303130 5 5 NA

66
 Vehicle Control Systems

ANTI-LOCK BRAKE SYSTEM (ABS) PRODUCT APPLICATION CHART : TML VEHICLES

LPO 1510
LP1512 LP1512 697 BS II,
TC BSII, TC BSII, LPO 1512 SE - LPS
709/ 709/ 1623 LPT - LPT - LPT - LPT - LPT -
WTIL LP1510 LP1510 TC BS II, 1613/ 3516
Description TML part no. 712, 712, CNG 1109/36 1109/42 1112/36 1112/42 2518,
part no. CMVR CMVR LPO 1510 42 TC
34"WB 38"WB DTC BS-II BS-II BS-III BS-III BS-III
BSII / BSII / TC BS II, BS-II BSII
52"WB 59"WB LPO 1615
CMVR

Sensor with corrugated

M 593960 2808 5430 9908 4 4 4 4 4 4 4 4 4 4 4 4 4
sleeve
Sensor Bush M 592280 2632 4210 3402 4 4 4 4 4 4 4 4 4 4 4 4 4
Electronic Control Unit - 12V M 592620 2808 5420 9907 1 1 - 1 1 - - - - - 1 - 1
Electronic Control Unit - 24V M 592630 2849 5420 0105 - - 1 - - 1 1 1 1 1 - 1 -
Modulator Valve - 24V M 592520 2841 4390 0133 - - 4 - - - - - - - - - -
Modulator Valve - 12V M 592810 2808 4370 0140 4 4 - 4 4 - - - - - 4 - 4
Modulator Valve - 24V M 592820 2849 4370 0122 - - - - - 4 4 4 4 4 - 4 -
W/H Frame M 593410 2082 5460 0102 - - - - - - - - - - - - 1
W/H Frame M 593570 2186 5466 0114 - - 1 - - - - - - - - - -
W/H Frame - 34"WB M 592960 2641 5460 0150 1 - - - - - - - - - - - -
W/H Frame - 36"WB M 592970 2153 5460 0108 - - - 1 - 1 - - - - - - -
W/H Frame - 38"WB M 593000 2641 5460 0151 - 1 - - - - - - - - - - -
W/H Frame - 42"WB M 592950 2153 5460 0109 - - - - 1 - 1 - - - - - -
W/H Frame - 48"WB M 592640 2808 5460 0117 - - - - - - - - - - - 1 -
W/H Frame - 52"WB M 593710 2770 5460 0137 - - - - - - - 1 - - - - -
W/H Frame - 55"WB M 593480 2073 5460 0112 - - - - - - - - - 1 - - -
W/H Frame - 59"WB M 593720 2770 5460 0138 - - - - - - - - 1 - - - -
Pigtail harness M 592650 2808 5460 0118 1 1 1 1 1 1 1 - - - - - -
Pigtail harness M 593900 2080 5460 0102 - - - - - - - 1 1 1 1 1 1

67
 Vehicle Control Systems

PRODUCT APPLICATION CHART : EICHER MOTORS LIMITED (EML)

Description Assembly Part no. 10.75 LCV 10.90_10.95_LCV 11.10 MCV 20.15 20.16 33.25 HCV 40.40 Repair Kit Part no.

HSWC SC Compressor M 100872 1 1 1 - - - - MSP 1/210

HSWC SC Compressor SC 160 M 100873 - - - 1 1 1 - MSP 1/210
Drying and Distribution Unit M 304112 1 1 1 1 1 1 1 MSP 3/96
Reservoir (25 Litres) with LPIS M 400580 - - - - 2 3 3 NA
Reservoir (10 Litres) M 450490 1 1 - - - - - NA
Reservoir (15 Litres) M 400510 2 2 - - - - - NA
Dual Brake Valve M 600640 1 1 1 1 1 1 1
Graduated Hand Control Valve M 303670 1 1 1 1 1 1 1 MSP 3/80
Low Pressure Indicator Switch M 250560 1 - - - - - - NA
Low Pressure Indicator Switch with Boot M 250561 - 1 1 1 1 1 1 NA
Brake Chamber - Type 12 M 850240 2 2 - - - - -
Brake Chamber - Type 16 M 850291 - - 2 - - - -
Brake Chamber - Type 24 (RH) M 845490 - - - 1 1 1 1 MSP 8/60
Brake Chamber - Type 24 (LH) M 845500 - - - 1 1 1 1 MSP 8/60
Spring Brake Actuator - Type 16/24 (LH) M 251850 - - 1 - - - - MSP 3/88
Spring Brake Actuator - Type 16/24 (RH) M 251840 - - 1 - - - - MSP 3/88
Spring Brake Actuator - Type 12/12 (LH) M 250940 1 1 - - - - - MSP 25/25
Spring Brake Actuator - Type 12/12 (RH) M 250950 1 1 - - - - - MSP 25/25
Spring Brake Actuator - Type 24/24 M 250780 - - - 2 2 4 4 MSP 25/24
RG2 Relay Valve M 304430 - - - 1 1 2 - MSP 3/84
Exhaust Brake Assy (72 dia) M 250640 1 1 - - - - - MSP 25/15
Exhaust Brake Assy (80 dia) M 250681 - - - - - 1 1 MSP 25/15
Hose (Compressor Delivery) M 917380 1 1 1 1 1 - - NA
Hose Assy (600mm) M 902560 6 6 6 2 2 2 - NA
Hose Assy (710mm) M 902940 - - - 4 4 8 - NA
Silicon Hose M 903450 - - - - - - 1 NA
Magnetic Valve (12V) M 303481 1 1 - - - 1 1 NA
Palm Coupling (Control line) M 800600 - - - - - - 2 MSP 8/53
Palm Coupling (Supply line) M 800610 - - - - - - 2 MSP 8/53
Trailer Control Valve M 600040 - - - - - - 1 MSP 6/3
Clutch Booster 9500714350 - - - - - - 1

ABS PRODUCT APPLICATION CHART: EML

Tractor
Description WTIL Part No. EML Part No.
40.40
Electronic Control Unit - 24V M 592630 IE300030 1
Modulator Valve - 24V M 592520 IA235218 4
Sensor - St Type - Front M 594250 IE300031 2
Sensor - 'L' Type - Rear M 592530 2
Sensor Bush M 592280 IE300033 4
Frame harness M 593420 IE300032 1
Cab harness M 594330 IE300034 1

68
 Vehicle Control Systems

PRODUCT APPLICATION CHART : SWARAJ MAZDA LIMITED (SML)

Assembly Part ISUZU vehicle 2815 - SUPER and 3335 - SUPER 3940 - SUPER 4760 - SUPER Repair Kit
Description
No. LT 134 SAMRAT and SAMRAT and SAMRAT and SAMRAT Part No.

HSWC SC Compressor SC 160 M 100891 - 1 1 1 1 MSP 1/189

Air Dryer M 303470 1 - - - - MSP 3/75
Drying and Distribution Unit M 304112 - 1 1 1 1 MSP 3/96
Quadruple System ProtectionValve M 302912 1 - - - - MSP 3/65
Oil Separator Assy M 304780 1 - - - -
Dual Brake Valve M 600351 1 - - - - MSP 6/17
Dual Brake Valve (Reduced Bias) M 600510 - 1 1 1 1 MSP 6/9
Reservoir Assy. 25 lts. M 400580 3 - - - - NA
Reservoir 5Ltrs (Purge) M 400700 1 - - - - NA
Brake Chamber - Type 27 M 850470 2 - - - - MSP 8/75
Brake Chamber - Type 12 M 850560 - 2 2 2 2
Brake Chamber - Type 12 M 850570 - 2 2 2 2
Spring Brake Actuator - Type 12/12 M 250830 - 2 2 2 2 MSP 25/25
Spring Brake Actuator - Type 27/24 9254990000 2 - - - -
Graduated Hand Control Valve M 303670 1 - - - - MSP 3/80
Graduated Hand Control Valve M 303710 - 1 1 1 1 MSP 3/68
Low Pressure Indicator Switch M 250560 3 - - - - NA
Low Pressure Indicator Switch with
M 250561 - 3 3 3 3 NA
Boot
Automatic Load Sensing Valve M 306220 - 1 1 1 - MSP 3/85
Arm Assembly M 902690 - 1 1 1 - NA
Inversion Relay Valve M 305420 1 - - - -
Magnetic Valve (12 Volts) M 303261 - 1 1 1 1
Quick Relase Valve M 304500 - 1 1 1 1
R12 Relay Valve M 303120 2 - - - -
Stop Light Switch M 250150 2 2 2 2 2
Hose Assy - Brake Chamber Inlet M 902560 2 - - - -
Hose Assy - Spring Brake Actuator
M 903030 2 - - - -
Inlet
Hose Assy - Compressor Delivery M 903450 1 - - - -

ABS PRODUCT APPLICATION CHART: SML

ISUZU Bus
Description WTIL Part No. SML Part No.
LT134
Electronic Control Unit - 24V 100592580 LZ0266100 1
Modulator Valve - 24V 100592520 LZ0242150 4
Sensor - 'L' Type 100592530 LZ0226101 4
Sensor Bush 100592280 LZ0226102 4
Polewheel - Front 100593265 LZ0226104 2
Polewheel - Rear 100593351 LZ0226106 2
Frame harness 100592610 LZ0267230 1
Cab harness 100592640 LZ0267220 1

69
 Vehicle Control Systems

PRODUCT APPLICATION CHART : ASIA MOTOR WORKS (AMW)

Tractor Multiaxle

2518TM

2518TM
4923TR

4023TR

4018TR

4018TR

2518HL

2518TP

2523TP
2518FT
Description Assembly Part No. Repair Kit Part No.

Air Dryer M 303470 1 1 1 1 - - - - - - MSP 3/75

System Protection Valve M 303440 1 1 1 1 - - - - - - MSP 3/65
Drying and Distribution Unit M 304112 - - - - 1 1 1 1 1 1 MSP 3/96
Air Reservoir - 15 L M 400630 3 1 1 1 2 2 2 2 2 2 NA
Air Reservoir - 25 L M 400580 - 2 - 2 2 2 2 2 2 2 NA
Auxiliary Tank - Reservoir - 5 L M 400700 1 2 2 2 - - - - - - NA
Brake Chamber - Type 20 (LH) M 845440 - - - 1 1 1 1 1 1 1 MSP 8/59
Brake Chamber - Type 20 (RH) M 845450 - - - 1 1 1 1 1 1 1 MSP 8/59
Brake Chamber - Type 24 (LH) M 850580 1 1 1 1 - - - - - -
Brake Chamber - Type 24 (RH) M 850590 1 1 1 1 - - - - - -
Spring Brake Actuator (Type 24/ 24) M 250780 4 2 2 2 4 4 4 4 4 4 MSP 25/24
Automatic Load Sensing Valve M 303550 - 1 1 1 - - - - - - MSP 3/85
Hinge pin for front Brake Chamber M 848920 2 2 2 2 2 2 2 2 2 2 NA
Graduated Hand Control Valve M 303751 1 1 1 1 1 1 1 1 1 1 MSP 3/80
IR2 Valve M 305420 1 - 1 - - - - - - -
Double Check Valve M 800840 - - 1 1 3 3 3 3 3 3 MSP 8/86
Exhaust Brake Assy M 250681 1 1 1 1 1 1 1 1 1 1 MSP 25/15
Stop Light Switch - 24 V M 250150 3 3 2 2 2 2 3 3 3 3 NA
Low Pressure Indicator Switch with Boot - 5.4 bar M 250561 4 3 3 3 4 4 4 4 4 4 NA
Magnetic Valve - 24 V - M terminal M 303480 2 1 1 1 1 1 2 2 2 2 NA
Non Return Valve M 302060 1 1 1 1 - - - - - - NA
Oil Separator M 304780 1 1 1 1 - - - - - -
Palm Coupling - Tractor (Control line - Yellow) M 800601 1 1 1 1 - - - - - - MSP 8/53
Palm Coupling - Tractor (Supply line - Red) M 800611 1 1 1 1 - - - - - - MSP 8/53
Pressure Protection Valve - 5 bar M302210 - - - 1 1 1 1 1 1 1 MSP 3/52
Quick Release Valve M 304500 - - - 2 2 2 2 2 2 2 MSP 3/89
RG2 Relay Valve M 304430 3 3 3 3 2 2 2 2 2 2 MSP 3/84
Trailer Control Valve M 600040 1 1 1 1 - - - - - - MSP 6/3
Palm Coupling - Trailer (Control line - Yellow) M 800621 1 1 1 1 - - - - - - MSP 8/73
Palm Coupling - Trailer (Supply line - Red) M 800631 1 1 1 1 - - - - - - MSP 8/73

ABS PRODUCT APPLICATION CHART: AMW

Tractor
Description WTIL Part No. AMW Part No.
4018 4923
Electronic Control Unit - 24V M 592580 403-01-0001 1 1
Modulator Valve - 24V M 592520 403-01-0002 4 4
Sensor - 'L' Type M 592530 2297-T-C434Z 4 4
Sensor Bush M 592280 1225-B-C028Z 4 4
Sensor Sleeve - Front M 593269 403-01-0009 2 2
Sensor mounting Pad - Rear M 593361 403-01-0011 2 2
Sensor mounting Bracket - Rear M 593371 403-01-0012 2 2
Polewheel - Front M 593265 403-01-0008 2 2
Polewheel - Rear M 593351 403-01-0010 2 2
Frame harness M 594000 311-00-0054 1 -
Frame harness M 594010 311-00-0055 - 1

70
 Vehicle Control Systems

PRODUCT APPLICATION CHART : MAN FORCE MOTORS PVT. LIMITED (MFTPL)

40.220 40.280
49L280
25.280 Haulage 4X2 Haulage 4X2 25.220 25.220 31.280 16.220 Repair
Description Part no Haulage 6X4
(Tipper) 6X4 Tractor Tractor Tipper 6X4 Haulage 6X2 (Tipper) 8X4 (Tipper) 4X2 Kit
Tractor Head
Head Head

Msp
Air Dryer M305870 1 1 1 1 1 1 1 1
3/97
Msp
Condensor for Oil separator M306720. 0 1 1 0 0 1 0 0
3/112
QSPV M305860 1 1 1 1 1 1 1 1 NA
Brake chamber Type 27 Msp
M850470 2 2 2 2 2 2 4 2
(front) 8/75
925 429
Brake chamber Type 27/30 0 2 2 0 0 0 0 0 NA
024 0
Spring Brake Actuator Type Msp
M252640 0 0 0 0 4 0 0 0
24/75(25T-6X2) 25/33
Msp
Quick Release Valve M306530 0 0 0 0 0 0 2 0
3/92
Rg2 Relay Valve with voss Msp
M306260 0 1 1 0 0 1 0 0
(one port closed 3/94
Msp
Rg2 Relay Valve with voss M306270 0 1 1 0 1 0 2 1
3/94
Automatic Load Sensing Msp
M306190 0 0 0 0 1 0 0 0
Valve with voss -L75 for 6X2 3/99
Automatic Load Sensing Msp
M306200 1 0 0 1 0 1 1 0
Valve with voss L150 for 6X4 3/99
Automatic Load Sensing Msp
M306800 0 1 1 0 0 0 0 1
Valve with voss - 185 for 4X2 3/99
Arm Assembly M903550 1 1 1 1 0 1 1 1 NA
Arm Assembly (25T-6X2) M903560 0 0 0 0 1 0 0 0 NA
Inversion Relay Valve (25T, Msp
M306060 1 0 0 1 1 0 0 0
49T) with Voss 3/106
Magnetiv Valve with voss M306160 3 1 1 3 1 2 3 1 NA
Palm Coupling (Service) Msp
M800930 0 1 1 0 0 1 0 0
(40T, 49T) 8/53
Palm Coupling (Supply) Msp
M800940 0 1 1 0 0 1 0 0
(40T, 49T) 8/53
Trailer Control Valve (40T, Msp
M601370 0 1 1 0 0 1 0 0
49T) 6/26

ABS PRODUCT APPLICATION CHART: MAN FORCE

WTIL Part MFTPL Part Tractor CLA

Description Remarks
Number Number 40.220 40.280 49.280

Electronic Control Unit - 24V M 590040 64.25808-6001 1 1 1 4S3M

Modulator Valve - 24 V M 594080 64.52452-6002 1 1 1 Front

Modulator Valve - 24 V M 594070 64.52452-6001 2 2 2 Rear

FL & RL - Gray
Sensor - 'L' Type M 590050 64.27120-6002 2 2 2
connector

FR & RR - Black
Sensor - 'L' Type M 590060 64.27120-6003 2 2 2
connector

71
 Vehicle Control Systems

PRODUCT APPLICATION CHART -

LIGHT COMMERCIAL VEHICLES WITH VACUUM BRAKE SYSTEM

Swaraj

Mahindra & Mahindra

TATA Motors Eicher Motors Force Motors
Mazda

Boost Ratio
207

Assembly Repair kit

Description

Commuter
Part No. Part No.

Traveller
Mobile

T 3500

Super
Seirra

Safari
Sumo

Excel
10.50

10.70

10.90

Trax
407

608

609

709

M 450070 - - - - - - - - - - - - - - - - 1 - 1 2.6:1 MSP 45/7

M 450080 - - - 1 1 1 1 1 - - - - - - - - - - - 4.1 : 1 MSP 45/1
Vacuum Brake
Valve (9") M 450130 - 1 1 - - - - - - - - - - - - - - - - 3.6:1 MSP 45/1
M 450230 - - - - - - - - - - - - - - - - 1 - - 4.1 : 1 MSP 45/7
M 450240 - - - - - - - - - - - - - - - - - - 1 2.6 : 1 MSP 45/7
Vacuum Brake M 450210 1 1 - - - 1 1 - 1 - - - - - - - - - - 5.0 : 1 MSP 45/8
Valve (10") M 450481 - - - - - 1 1 - - - - - - - - - - - - 6.7:1 MSP 45/12
M 450010 - - - - - - - - - - - - 1 - - - - - - 4.1 : 1 MSP 45/3
Vacuum Brake
Valve (10.5") M 450030 - - - - - - - - - 1 1 - - - - - - - - 5.0 : 1 MSP 45/5
M 450870 - - - - - - - - - - - - 1 - - - - - - 4.1:1
M 450350 - - - - - - - - - - - - - 1 - - - - - 5.7 : 1 MSP 45/17
M 450491 - - - - - - - - 1 - - - - - - - - - - 6.7:1 MSP 45/13
Double M 450501 - - - - - - - - 1 - - - - - - - - - - 6.7:1 MSP 45/13
Diaphragm
Vacuum Brake M 450571 - - - - - - - - 1 - - - - - - - - - - 6.7:1 MSP 45/13
Valve (9"+8") M 450610 1 1 - - - - - - - - - - - - - - - - - 6.7 : 1 MSP 45/13
M 450620 - 1 - - - - - - - - - - - - - - - - - 6.7 : 1 MSP 45/13
M 450820 - - - - - - - - - - - - - - - - 1 5.7:1 MSP 45/16
M 450140 - - - - - - - - - - - - - - 1 1 - - - 5.6 : 1 NA
Double M 450250 - - - - - - - - - - - - - - - - - 1 1 5.6 : 1 MSP 45/9
Diaphragm
Vacuum Brake M 450550 - - - - - - - - - - - 1 - - - - - - - 5.7 : 1 MSP 45/20
Valve (9"+9") M 450680 - - - - - - - - - - - - - - - - - 1 5.7:1 MSP 45/20
M 450850 - - - - - - - - - - - - - - 1 1 - 5.7:1 MSP 45/22
Vacuum M 302520 - - - - - - - - - - - - 1 - - - - - - - NA
Cylinder M 450390 - 1 - - - - - - - - - - - - - - - - - - NA
Vacuum M 450122 - - - - - - - - - 1 1 1 - - - - - - 1 - NA
Exhaust Brake M 450341 - - - - - - - - - 1 1 1 - - - - - - 1 - NA
Assembly
M 450381 - - - - - - - - - - - - 1 - - - - - - - NA
M 302640 - - - - - - - - - 1 1 1 - - - - - - - - NA
Magnetic Valve
M 304530 - 1 - - - - - - - - - - - - - - - - 1 - NA

72
Vehicle Control Systems