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November 21, 2018
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MCB Current Calculation, OLR, Fuses and Cable size Calculations for 20 Hp Three
phase (TP) Induction Motor. You can use this formula for any load, to choose MCB                                             How to Make a Low-Cost Water Filter
(Miniature circuit breaker), Fuses and Over Load Relay (OLR) calculation.                                                    For Home
                                                                                                                             May 31, 2020
Type of Load : Three Phase Induction Motor 20 Hp, LL- 400V, 0.88 PF as shown in
                                                                                                                             Automatic Transfer Switch (ATS)
Motor name plate
                                                                                                                             working
                                                                                                                             August 14, 2018
Full Load Current (FLC) Calculation
  Also read : NO and NC Switch Working Principle
KW   = 20 x 0.746 = 14.92 (15KW)
                                                 MCB Current Calculation
FLC = 19.1Amps
                                                 MCB Current Calculation
  Also read : Over load Relay Operating Principles | Types and Connections of OLR
Fuses Current Value Calculation as per NEC
Single Phase (1 φ)    = 300 % of FLC                             
Three Phase (3 φ)    = 300 % of FLC
Synchronous motor  = 300 % of FLC
Wound motor           = 150% of FLC
Direct Current         = 150% of FLC
 300 % of 1 = 3                           
Time delay fuses = 3 x 19.1 = 57.3 Amps (Choose above the available rate.)
Non Time delay fuses = 1.75% x 19.1 = 33.4 Amps (Choose above the available rate.)
Circuit Breaker (MCB) calculation as per NEC
Single Phase (1 φ)    = 300 % of FLC                             
Three Phase (3 φ)    = 300 % of FLC
Synchronous motor  = 300 % of FLC
Wound motor           = 150% of FLC
Direct Current         = 150% of FLC
Circuit Breaker (MCB) = 3 x 19.1 = 57.3 Amps (Available 63 Amps)
Circuit Breaker (MCB) Instantaneous Trip Current Capacity as per NEC 
  Also read : Master Control with Latching Relay Connection Diagram
Single Phase (Iph)      = 800% of FLC
Three Phase (3ph)     = 800% of FLC
Synchronous motor    = 800% of FLC
Wound motor            = 800% of FLC
Direct Current           = 200% of FLC
Synchronous motor = 800% of FLC    8 x 19.1 =152.8 Amps
Circuit Breaker (MCB) Invers Trip Current Capacity as per NEC
Single Phase (Iph)      = 250% of FLC
Three Phase (3ph)     = 250% of FLC
Synchronous motor    = 250% of FLC
Wound motor            = 150% of FLC
Direct Current           = 150% of FLC
Synchronous motor = 250% of FLC    2.5 x 19.1 = 47.75 Amps
Circuit Breaker (MCB) Instantaneous Trip Current = 800% x 19.1 = 152.8 Amps
Circuit Breaker (MCB) Invers Trip Current = 250% x 19.1 = 47.75 Amps
Starting Current :   6 or 7 times x FLC (IL)  = 7 x 19.1 = 133.7 Amp
Contactor Value as per NEC:150% of FLC = 1.5 x 19.1 = 28.65 Amps (Available 40 Amps)
  Also read : Principle of the Direct On Line Starter (DOL starter)
OLR Rating Calculation as per NEC
OLR Min = 70% of FLC (IL) = 0.7 x 19.1 = 13.37 A (14 A)
OLR Max = 120% of FLC (IL) = 1.2 x 19.1 =22.92 A (23 A)
Should be use above the value of 23A OLR (15A to 25A)
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