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CONCRETE BLOCK MOLDS
FORM IT. STACK IT. CHANGE IT.
WWW.BETONBLOCK.COM
THE UNIQUE BETONBLOCK® SYSTEM
Way Ahead Of The Competition!
• A sustainable formsystem
• High quality steel forms
• Extremely accurate thanks to the best
production techniques
• The most stable stacking system
• Unique and extensive product range
• Production techniques ensure long-term durability
• Best price-performance ratio
02
BETONBLOCK®
NO CONCRETE TO WASTE
A vital question for concrete plants is what to do with returned concrete, stockpiles of both big pieces
of hardened material and loose, crumbling, unconsolidated materials. As this is a potential
resource, let’s stop calling it waste, but excess concrete. Have you considered batching new concrete
on leftover excess concrete? At BETONBLOCK® we have thé solution for excess concrete materials,
which turns these potential negatives into a real positive for batching and recycling facilities.
There are ample opportunities now to recycle. Plastic saves crushing costs! The demand for concrete
concrete can be put through a concrete reclaimer blocks increases because just like Lego®, building
to make aggregate suitable for further concrete with blocks is flexible, easy to customise at any
production. Hardened concrete can be crushed to time. It is fast, and time saves money!
make an excellent base material with a lot of great The blocks lend itself perfectly for dividing/
uses today. In both cases, you are recouping value for retaining walls etc. in, for example, the recycling or
material that otherwise is a financial negative for you. agricultural sector, but also for the construction of
If you have a mountain of old concrete at your site, warehouses and outbuildings. Urethane form liners
consider the opportunities for recycling that material! or flex-stones can create a more decorative pattern
and make for more aesthetically pleasing structures.
What Makes The BETONBLOCK® System So Special?
By improving production techniques and using the One Stop Shop
best materials, concrete blocks produced with our Since the first generation of steel forms 20 years
forms fit so accurately that they create a repositionable ago, BETONBLOCK® has been the fastest-growing
stack system that is most stable without the use of system in the market today. Our product range is
morter. Similar to the Lego®-system, the blocks firmly unique and extensive, it also contains transport
interlock to each other thanks to the studs on the top accessories and a range of products to facilitate
and recesses in the base of the blocks. This stability efficiency and cost effectiveness at building sites.
increases construction opportunities with limitless Sustainability and product innovation are paramount
expandability, ideal for temporary and / or permanent in the development of new and existing products,
building structures. More stability also provides more and ensure safety on site. It is not without reason
safety on the work site. that BETONBLOCK® is the proud leader in its field
and delivers in over 50 countries worldwide.
Flexible Constructions With Ready-Mix Concrete
Many concrete companies focus mainly on producing So let us help to re-purpose your excess concrete!
concrete blocks from new concrete. You can cast Start making blocks, pave your yard and turn that
small blocks up until the last drop of concrete left in already paid for product into something else you
the mixer! This leaves no leftover concrete and also can sell!
unique cost
worldwide
and extensive effective best value
delivery
product and user for money
from stock
range friendly
03
1 2 3
Place mold on leveled surface Applying oil into the mold Pouring the concrete
4 5 6
Vibrating Leveling Cleaning
7 8 9
Removing pins and wedges Opening the mold Output ready
04
PRODUCTION: CASTING CONCRETE BLOCKS YOURSELF
First, place the empty mold on a leveled surface, for
example a steel plate. Apply mold oil (release agent)
to the inside of the mold in order to release the mold
from the block easier. The concrete must be poured
gradually to ensure proper filling of the interlocks.
At the same time, you need to vibrate the concrete
by use of an electric/pneumatic vibrating poker to
ensure homogeneous compaction of the concrete.
After the concrete has been leveled off, the mold is
cleansed for longevity purposes and then the concrete
is smoothed again using a concrete float. Curing time
depends on the concrete and the conditions.
05
CONCRETE BLOCK MOLDS OUTPUT
LARGE STUDS
BASIC BASIC-2 BASIC-45
160.80.80
Model 160.80.80 (lxwxh)
Size 160x80x80 cm
Volume 1.024 m3
Output ± 2400 kg
Price € 1.475,-
160.80.40
Model 160.80.40 (lxwxh)
Size 160x80x40 cm
Volume 0.512 m3
Output ± 1200 kg
Price € 1.150,-
160.40.80
Model 160.40.80 (lxwxh)
Size 160x40x80 cm
Volume 0.512 m3
Output ± 1200 kg
Price € 990,-
160.40.40
Model 160.40.40 (lxwxh)
Size 160x40x40 cm
Volume 0.256 m3
Output ± 600 kg
Price € 940,-
CONCRETE SLAB MOLDS
200.200.16
Model 200.200.16 (lxwxh)
Size 200x200x16 cm
Volume 0.640 m3
Output ± 1536 kg
Price € 895,-
ACCESSORIES
06 More accessories further ahead in this brochure
BASIC-T BASIC-00 BASIC-S BASIC-R BASIC-W
For more products see the next page or www.betonblock.com 07
CONCRETE BLOCK MOLDS OUTPUT
SMALL STUDS
BASIC BASIC-2 BASIC-45
180.60.60
Model 180.60.60 (lxwxh)
Size 180x60x60 cm
Volume 0.648 m3
Output ± 1550 kg
Price € 1.275,-
150.60.60
Model 150.60.60 (lxwxh)
Size 150x60x60 cm
Volume 0.576 m3
Output ± 1300 kg
Price € 1.125,-
180.30.60
Model 180.30.60 (lxwxh)
Size 180x30x60 cm
Volume 0.324 m3
Output ± 775 kg
Price € 925,-
150.30.60
Model 150.30.60 (lxwxh)
Size 150x30x60 cm
Volume 0.288 m3
Output ± 650 kg
Price € 800,-
180.30.30
Model 180.30.30 (lxwxh)
Size 180x30x30 cm
Volume 0.262 m3
Output ± 387 kg
Price € 795,-
150.30.30
Model 150.30.30 (lxwxh)
Size 150x30x30 cm
Volume 0.144 m3
Output ± 325 kg
Price € 725,-
180.60.30
Model 180.60.30 (lxwxh)
Size 180x60x30 cm
Volume 0,331 m3
Output ± 775 kg
Price € 1.175,-
240.60.60
Model 240.60.60 (lxwxh)
Size 240x60x60 cm
Volume 0,885 m3
Output ± 2075 kg
Price € 1.725,-
08
BASIC-T BASIC-00 BASIC-S BASIC-R
For more products see the next page or www.betonblock.com 09
TRANSPORT & ACCESSORIES
To simplify transport and moving of the finished products, The benefit of a lifting beam is to stabilize the block and
matching transport accessories for the concrete blocks prevent it from starting to swing.
and concrete slabs have been developed.
The R1900 Rotator has been developed as an additional
When the block is cured, the mold is removed and the tool for the forklift truck to grip and rotate the concrete
block, that is casted on its side, needs to be turned into blocks to set them aside for storage and further curing.
the right position. A concrete block clamp is used to lift Because of the hydraulic rotation the concrete blocks
the cured block onto a so called BT2500 Block-turner. can be easily maneuvered into the correct position, but
The engine driver then uses the remote control and the the Rotator cannot be used to build a wall. It is merely a
block-turner tilts the block. Alternatively, the block can device to turn the blocks.
also be tilted using a forklift truck and 2 tyres. Once they
are in the upright position, the blocks are lifted with the For the concrete slabs the LTM Lift- and turn
concrete block clamp to put them in the right place. The mechanism is available that must be attached to the
concrete block clamp is connected to a forklift truck by forklift truck to turn the slab in the upright position. The
either the CLA Lifting beam or a lifting chain. lifting beam can also be used to place concrete slabs.
10
TRANSPORT ACCESSORIES
CONCRETE BLOCK CLAMP
Model CL40/CL60/CL80
Clamp opening 20-40/30-60/40-80 cm
Lifting capacity 2000/2500/3750 kg
Own weight ± 150/175/200 kg
Price € 1.450,-/€ 1.650,-/€ 1.850,-
LIFTING BEAM
Model CLA
Lifting capacity 5000 kg
Own weight ± 42 kg
Price € 350,-
LIFTING BEAM
Model CLA2
Lifting capacity 5000 kg
Own weight ± 65 kg
Price € 450,-
LIFT- AND TURN-
MECHANISM
Model LTM
Lifting capacity 1750 kg
Own weight ± 110 kg
Price € 550,-
BLOCK TURNER STAND-ALONE
Model BT2500
Tipping load 3000 kg
Own weight ± 290 kg
Price € 3.850,-
HYDRAULIC ROTATOR LIFT
Model R1900
Clamp opening 110-190 cm
Lifting capacity 3000 kg
Own weight ± 450 kg
Price € 6.100,-
BBHA025-170 BBGRO02 BBMAG02 BBLSLE02
€ 0,90 € 1,05 € 54,- € 40,-
11
SAMPLE SIZE TABLES
( O N U N I LAT E R A L C O M P R E S S I V E L O A D )
60 CM 80 CM
5,6 M
4,8 M
4,0 M
3,6 M
3,0 M 3,2 M
2,4 M 2,4 M
1,8 M
1,6 M
1,2 M
0,8 M
0,6 M
SAND WASTE SALT WOOD SOIL
Density (kg/m )
3
1500 1500 1200 645 500
Inner compression angle 30o 35o 40o 35o 45o
12 Note: This sample calculation is indicative only
13
INNOVATION
BETONBLOCK® identifies with its customers. That is
why we continuously work on improvement of design
and workability, to better respond to the customer’s
needs and to keep offering the best quality for the
best price.Our product range extends regularly
in order to better facilitate working processes at
the production site, or to offer new construction
possibilities. For example, standard size molds
can now produce multiple size or different shaped
blocks thanks to the diversity in moveable dividers.
This reduces the necessity to buy several molds
and it saves purchasing costs for the customer.
200.54.90-JB
The BETONBLOCK® barrier is a modular concrete
barrier employed to separate lanes of traffic. The
blocks interlock to each other and are designed
to minimize vehicle damage in cases of incidental
contact. Barriers are also used to reroute traffic
and protect pedestrians.
200.54.90-JB2
Profiles placed in the mold during construction
create blocks that can be coupled to a free
rotation angle of 22.5 degrees.
RA-24L
The BETONBLOCK® Form Oil Sprayer is an extra robust
version with a tank capacity of 24 liters. A full tank is
pressurized one single time with a compressor, using 6
to 8 bar, which allows to spray the oil into multiple molds
without having to manually pump, until the tank is empty.
14
1,5 T 3T 5T 7,8 T 13 T 20 T 25 T
BETONBLOCK®TETRAPOD
In coastal engineering, a tetrapod is a concrete Earlier barrier material used in breakwaters, such
structure used as armour unit on breakwaters. as boulders and conventional concrete blocks,
A tetrapod’s shape is designed to dissipate the tended to become dislodged over time by the
force of incoming waves by allowing water to force of the ocean constantly crashing against
flow around rather than against it, and to reduce them. Tetrapods and similar structures are often
displacement by allowing a random distribution of numbered so any displacement that occurs can be
tetrapods to interlock. monitored.
15
Unbrako Concrete
01949 860 985
http://www.concretewalling.co.uk
info@concretewalling.co.uk
ESPECIALLY FOR BETONBLOCK® CUSTOMERS
BETONBLOCKPLAZA is a platform for companies
that are looking for flexible building solutions.
BETONBLOCK® customers who supply concrete
blocks and concrete slabs can register their business
on this site free of charge. If desired can also, at
low cost, be chosen for an advertising banner.
Companies that do not produce concrete blocks or
–plates can easily find suppliers of these products
through BETONBLOCKPLAZA. By entering a search
code the nearest supplier can be found, thus
reducing transport costs.
16 WWW.BETONBLOCKPLAZA.COM
PAVING THE DUTCH WAY
Since more than 50 years, concrete slabs are
commonly used as paving on industrial premisesin
The Netherlands because slabs do not sink in(on a
good surface and when well positioned).
The benefit is that the industrial slabs are laid
quicker than paving stones, and are very easy to
remove. Concrete slabs are ideal for temporary and /
or permanent paving. This unique system is used for
parking spaces, in the transhipment, recycling and
agricultural industry, the infrastructure and (road)
construction sector.
17
SAFETY
Beton blocks are the most simple and effective method
to fence off an area. Many cities and governments
are using blocks as a border between traffic and
pedestrian zones to offer citizens a feeling of safety
when walking besides a busy road. With a weight of
2500 kg per block they dissipate a prominent No Go
zone. Besides that it is fastest way to create and alter
a demarcation in a very short period of time.
18
MANUFACTURING AND WAREHOUSE
BETONBLOCK® is proud of the quality of its
products and services. On a weekly basis, new
stock arrives from our manufacturing plant.
We keep sufficient stock to be able to quickly
respond the same day, as buyers expect their
orders shipped immediately after payment.
We ship daily at very competitive shipping rates.
BETONBLOCK® acknowledges the significance of
durability. Thanks to the special attention to the
finishing of the products, and the better production
processes, our products need less maintenance
and are less subject to wear. At our production
site, the choice for Trumpf laser-, punching- and
bending machines was evident. They make for the
most accurate production process to ensure we
meet high quality standards.
19
Head Office Holland T +31 (0)72 503 93 40
Noordervaart 52a F +31 (0)72 503 92 61
1841 HA Stompetoren info@betonblock.com
The Netherlands
ENGINEERED FOR
HIGH PRECISION BLOCKS
WWW.BETONBLOCK.COM
