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Engine Inspection Using Windrock Technology Diagnostics

The document discusses using Windrock 6320 Analyzer technology to inspect engines and reciprocating compressors. For engines, it will perform diagnostics to identify issues like leaking valves, worn components, fuel injection problems, and vibration anomalies. It will also evaluate performance, efficiency, reliability, and maintenance costs. For compressors, similar diagnostics and performance evaluations will be conducted to identify problems like damaged bearings, valves, rods and assess vibration. The purpose is to maximize equipment life, efficiency and minimize downtime through preventative maintenance.

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ImranFazal
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293 views4 pages

Engine Inspection Using Windrock Technology Diagnostics

The document discusses using Windrock 6320 Analyzer technology to inspect engines and reciprocating compressors. For engines, it will perform diagnostics to identify issues like leaking valves, worn components, fuel injection problems, and vibration anomalies. It will also evaluate performance, efficiency, reliability, and maintenance costs. For compressors, similar diagnostics and performance evaluations will be conducted to identify problems like damaged bearings, valves, rods and assess vibration. The purpose is to maximize equipment life, efficiency and minimize downtime through preventative maintenance.

Uploaded by

ImranFazal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1.

Engine Inspection using Windrock Technology


Diagnostics:
Following diagnostics will be performed on Engine by using Windrock 6320 Analyzer:
∑ Leaking valves and rings, Worn or Scored Liners
∑ Defective Fuel Injection valves
∑ Ignition System deficiencies
∑ Intake/Exhaust Port or Bridge Wear
∑ Worn or defective valve train Components
∑ Turbo charger Defects
∑ Damaged Bearings Identifications
∑ Damaged Connecting Rods and wrist pins
∑ Jacket Water and lube oil pump faults
∑ Excessive Frame Vibration
∑ Foundation or Grout Damage
∑ Engine Oil Test
∑ Peak Firing Pressure Imbalance (If Pressure Indicators Kiene valves are available)
∑ Horsepower Discrepancies (If Pressure Indicators Kiene valves are available)
∑ Infrared Temperature Readings of each cylinders

PURPOSE:
The purpose of Windrock inspection includes,
• Evaluate performance
• Maximize Machine Efficiency
• Maximize Valve Life
• Maximize Throughput to Horsepower Ratio
• Research and Development
• Economic Evaluation
• Evaluate mechanical condition On-Condition Maintenance
• Insure Reliability and Safety
• Evaluate PM program
• Reduction of Maintenance Costs
• Less Downtime and Lost Production
• Attempt to “Warrant” no Catastrophic Breakdown between Analyses.
Engine High Frequency Vibration and Raw Vibration Traces:

Engine Ultrasonic Traces Examples:


Example of Engine Pressure Trace:

Example of Compressor Pressure Trace:


2. Reciprocating Compressors Inspection using Windrock Technology
Diagnostics
Following diagnostics will be performed on Compressors by using Windrock 6320 Analyzer:

∑ Damaged Bearings Identification


∑ Piston ring/riders condition
∑ Compressor’ Suction and Discharge Valves malfunction
∑ Damaged Connecting Rods and wrist pins
∑ Cross Head and packing defects
∑ Pressure Volume Curves, Flow balance, Performance Report (If Pressure Indicators Kiene valves
are available)
∑ Excessive Frame Vibration
∑ Foundation or Grout damage
∑ Infrared Temperature Readings

Purpose
The purpose of Windrock inspection includes,
• Evaluate performance
• Maximize Machine Efficiency
• Maximize Valve Life
• Maximize Throughput to Horsepower Ratio
• Research and Development
• Economic Evaluation
• Evaluate mechanical condition On-Condition Maintenance
• Insure Reliability and Safety
• Evaluate PM program
• Reduction of Maintenance Costs
• Less Downtime and Lost Production
• Attempt to “Warrant” no Catastrophic Breakdown between Analyses

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