86% found this document useful (14 votes)
23K views121 pages

Sany - Troubleshooting

This document provides troubleshooting information for an excavator. It begins with safety warnings and points to remember when troubleshooting. It then describes the troubleshooting procedures, including checking connectors and electrical circuits. Symptoms and troubleshooting codes are presented along with examples of specific trouble codes, their possible causes, and remedies. The document aims to guide repair technicians on identifying and resolving issues with the excavator.

Uploaded by

erique
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
86% found this document useful (14 votes)
23K views121 pages

Sany - Troubleshooting

This document provides troubleshooting information for an excavator. It begins with safety warnings and points to remember when troubleshooting. It then describes the troubleshooting procedures, including checking connectors and electrical circuits. Symptoms and troubleshooting codes are presented along with examples of specific trouble codes, their possible causes, and remedies. The document aims to guide repair technicians on identifying and resolving issues with the excavator.

Uploaded by

erique
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 121

SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Troubleshooting
7 Troubleshooting

Shop Manual - June 2013 7-1


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

WARNING
Read and understand all safety precau-
tions and instructions in this manual be-
fore reading any other manuals provided
with this machine and before operating or
servicing the machine. Also read the safety
information on machine decals before per-
forming any operations. Failure to do so
can cause machine damage, personal in-
jury or death.

7-2 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

7 TROUBLESHOOTING

7.1 Points to Remember When Troubleshooting

Shop Manual - June 2013 7-3


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7-4 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

7.2 Troubleshooting Procedures

1. Read related technical manuals in detail.


Have a knowledge of related system,
principle of operation, and structure,
function and technical specification of
parts.

2. Ask operator

3. Check before starting

Shop Manual - June 2013 7-5


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

Item Criterion Remedy

7-6 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

4. Operate machine by yourself (trial run)

5. Perform troubleshooting

6. Find out possible causes

Remark:

Shop Manual - June 2013 7-7


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7.3 Connector Location and Electrical Circuit Diagram

Location
Connec- No. of Sensor,
Type Name of device Cab Engine
tor No. pin Layout solenoid
circuit circuit
circuit

7-8 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Location
Connec- No. of Sensor,
Type Name of device Cab Engine
tor No. pin Layout solenoid
circuit circuit
circuit

Shop Manual - June 2013 7-9


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

Location
Connec- No. of Sensor,
Type Name of device Cab Engine
tor No. pin Layout solenoid
circuit circuit
circuit

7-10 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Connector code Description

Shop Manual - June 2013 7-11


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7.3.1 Connector location layout

7-12 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Shop Manual - June 2013 7-13


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7-14 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Shop Manual - June 2013 7-15


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7-16 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Shop Manual - June 2013 7-17


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7.3.2 Electrical element circuit diagram (cab circuit)

7-18 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Shop Manual - June 2013 7-19


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7.3.3 Electrical control circuit diagram (engine circuit)

7-20 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Shop Manual - June 2013 7-21


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7.3.4 Electrical control circuit diagram (sensor and solenoid valve circuit)

7-22 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

7.3.5 SWP type connector

Shop Manual - June 2013 7-23


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7.3.6 A/AMP type connector

7-24 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

7.3.7 DT type connector

Shop Manual - June 2013 7-25


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7.4 Failure Symptoms and Troubleshooting Codes

Troubleshooting
No. Symptom
Code E mode H mode (Engine)
Action to be taken concerning Service Code, User Code and Failure Code

Engine-related failure

Failure related to work equipment, swing and travel

Work equipment-related failure

7-26 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Troubleshooting
No. Symptom
Code E mode H mode (Engine)

Travel-related failure

Swing-related failure

Monitor panel-related failure

Other failure

Shop Manual - June 2013 7-27


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7.5 Troubleshooting with an Event Code

7-28 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Information in troubleshooting table

Cause Standard value in normal state and remarks on troubleshooting

Related circuit diagram

Shop Manual - June 2013 7-29


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E111 (controller memory failure (FROM))

Cause Standard value in normal state/Remarks on troubleshooting

7-30 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E212 (throttle motor current & motor connection abnormal)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-31


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E213 (throttle motor operation suspends)

Cause Standard value in normal state/Remarks on troubleshooting

7-32 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E214 (throttle motor working range abnormal)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-33


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E015 (power supply voltage abnormal)

Cause Standard value in normal state/Remarks on troubleshooting

- + - +

7-34 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E116 (controller internal temperature abnormal)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-35


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E017 (abnormal output of 5v power supply in sensor)

Cause Standard value in normal state/Remarks on troubleshooting

7-36 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E118 (abnormal communication between controller and monitor)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-37


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E320 (abnormality in front pump output pressure)

Cause Standard value in normal state/Remarks on troubleshooting

7-38 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E321 (abnormality in rear pump output pressure)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-39


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E322 (abnormality in arm-in pilot pressure)

Cause Standard value in normal state/Remarks on troubleshooting

7-40 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E323 (abnormality in arm-out pilot pressure)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-41


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E324 (abnormality in boom-raise pilot pressure)

Cause Standard value in normal state/Remarks on troubleshooting

7-42 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E325 (abnormality in boom-lower pilot pressure)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-43


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E326 (abnormality in bucket-curl pilot pressure)

Cause Standard value in normal state/Remarks on troubleshooting

7-44 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E327 (abnormality in bucket-dump pilot pressure)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-45


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E328 (abnormality in swing pilot pressure

Cause Standard value in normal state/Remarks on troubleshooting

7-46 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E329 (abnormality in left travel pilot pressure)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-47


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E330 (abnormality in right travel pilot pressure)

Cause Standard value in normal state/Remarks on troubleshooting

7-48 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E231 (abnormality in fuel control dial set voltage)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-49


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E237 (abnormality in hydraulic oil temperature)

Cause Standard value in normal state/Remarks on troubleshooting

7-50 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E541 (abnormality in engine speed)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-51


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E450 (abnormality (a) in front pump proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

7-52 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E450 (abnormality (b) in front pump proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-53


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E451 (abnormality (a) in rear pump proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

7-54 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E451 (abnormality (B) in rear pump proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-55


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E452 (abnormality (A) in swing priority proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

7-56 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E452 (abnormality (B) in swing priority proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-57


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E453 (abnormality (A) in bucket confluence proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

7-58 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E453 (abnormality (B) in bucket confluence proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-59


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E455 (abnormality (A) in boom priority 2 proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

7-60 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E455 (abnormality (B) in boom priority 2 proportional solenoid coil current)

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-61


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E460 (abnormality in dual speed travel solenoid valve)

Cause Standard value in normal state/Remarks on troubleshooting

7-62 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

7.6 Troubleshooting of Electrical System (E - Mode)

Shop Manual - June 2013 7-63


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

Information in troubleshooting table

Cause Standard value in normal state and remarks on troubleshooting

Related circuit diagram

7-64 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-1 Engine does not start

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-65


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7-66 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-2 Engine runs rough or is unstable

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-67


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-3 Power supply of machine cannot be cut off

Cause Standard value in normal state/Remarks on troubleshooting

7-68 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Shop Manual - June 2013 7-69


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-4 Auto idle not functioning

Cause Standard value in normal state/Remarks on troubleshooting

7-70 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-5 Preheating function fails

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-71


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-6 Work equipment does not work

Cause Standard value in normal state/Remarks on troubleshooting

7-72 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-7 Boom-raise speed or power is low

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-73


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-8 Arm speed or power is low

Cause Standard value in normal state/Remarks on troubleshooting

7-74 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-9 Bucket speed or power is low

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-75


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

7-76 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-10 Travel speed or power is low

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-77


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-11 Blank monitor display

Cause Standard value in normal state/Remarks on troubleshooting

7-78 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-12 Monitor displays nothing

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-79


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-13 Dual speed travel not functioning

Cause Standard value in normal state/Remarks on troubleshooting

7-80 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-14 Incorrect engine coolant reading

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-81


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-15 Incorrect fuel level reading

Cause Standard value in normal state/Remarks on troubleshooting

7-82 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-16 Wiper does not work

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-83


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-17 Incorrect arm-in pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

7-84 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-18 Incorrect arm-out pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-85


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-19 Incorrect boom-raise pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

7-86 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-20 Incorrect boom-lower pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-87


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-21 Incorrect bucket-curl pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

7-88 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-22 Incorrect bucket-dump pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-89


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-23 Incorrect swing pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

7-90 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

E-24 Incorrect left travel pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-91


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

E-25 Incorrect right travel pilot pressure reading

Cause Standard value in normal state/Remarks on troubleshooting

7-92 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

7.7 Troubleshooting of Hydraulic and Mechanical Systems (H - Mode)

Shop Manual - June 2013 7-93


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

A Schematic of hydraulic system and mechanical system

7-94 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Shop Manual - June 2013 7-95


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

Information contained in troubleshooting table

Cause Standard value in normal state/Remarks on troubleshooting

7-96 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-1 Work equipment speed slow, or swing and travel speeds slow

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-97


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-2 Engine speed drops sharply or engine stalls

Cause Standard value in normal state/Remarks on troubleshooting

7-98 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-3 Work equipment, swing, and travel systems do not work

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-99


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-4 Abnormal noise in hydraulic pump

Cause Standard value in normal state/Remarks on troubleshooting

7-100 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-5 Auto deceleration not functioning

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-101


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-6 Boom speed slow

Cause Standard value in normal state/Remarks on troubleshooting

7-102 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-7 Arm speed slow

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-103


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-8 Bucket speed slow

Cause Standard value in normal state/Remarks on troubleshooting

7-104 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-9 Work equipment cylinders no response in separate operation

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-105


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-10 Work equipment drifts excessively

Cause Standard value in normal state/Remarks on troubleshooting

7-106 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-107


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-11 Work equipment moves sluggishly

Cause Standard value in normal state/Remarks on troubleshooting

H-12 Other work equipment moves while single oil circuit is relieved

Cause Standard value in normal state/Remarks on troubleshooting

7-108 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-13 Travel speed drops considerably while swinging and travelling

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-109


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-14 Machine deviates during travel

Cause Standard value in normal state/Remarks on troubleshooting

7-110 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-15 Travel speed is low

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-111


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-16 Machine is not steered well or steering power is low

Cause Standard value in normal state/Remarks on troubleshooting

7-112 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-17 Travel speed cannot be changed

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-113


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-18 Travel system fails (only at one side)

Cause Standard value in normal state/Remarks on troubleshooting

7-114 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-19 Swing operation fails

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-115


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

Cause Standard value in normal state/Remarks on troubleshooting

7-116 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-20 Swing acceleration poor or swing speed low

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-117


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

Cause Standard value in normal state/Remarks on troubleshooting

7-118 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-21 Upper structure overruns remarkably when it stops swinging

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-119


Troubleshooting SY195/205/215/225C9 Crawler Hydraulic Excavator

H-22 Large shock is produced when upper structure stops swinging

Cause Standard value in normal state/Remarks on troubleshooting

H-23 High noise is produced when upper structure stops swinging

Cause Standard value in normal state/Remarks on troubleshooting

7-120 Shop Manual - June 2013


SY195/205/215/225C9 Crawler Hydraulic Excavator Troubleshooting

H-24 Swing drift excessive

Cause Standard value in normal state/Remarks on troubleshooting

Cause Standard value in normal state/Remarks on troubleshooting

Shop Manual - June 2013 7-121

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