User Manual: Elevator Door Controller
User Manual: Elevator Door Controller
10
                         KM-10
                    ELEVATOR DOOR CONTROLLER
                          USER MANUAL
KM-10 User Manual                                                                                                          V1.10
This document has been created to be a guide for Arkel customers. Reproduction, transfer, distribution or storage of part or all
of the contents in this document in any form without the prior written permission of Arkel is prohibited. Arkel reserves the right
to make changes and improvements to any of the products described in this document without prior notice.
Arkel is not responsible for those mistakes that may be found in this manual and for the damages that they may cause.
KM-10 User Manual                                                                                                                                                          V1.10
                                                                                                                                                      CONTENTS
1.   INTRODUCTION ............................................................................................................................................................... 4
2.   GENERAL WARNINGS .................................................................................................................................................... 4
3.   TECHNICAL SPECIFICATIONS .................................................................................................................................... 5
4.   OVERVIEW OF KM-10 DOOR CONTROLLER ........................................................................................................... 6
5.   DESCRIPTION OF TERMINALS .................................................................................................................................... 6
6.   DESCRIPTION OF LED’S ................................................................................................................................................ 7
7.   CONNECTION DIAGRAM ............................................................................................................................................... 8
8.   CONTROL INPUTS CONNECTION ............................................................................................................................... 9
   8.1.  CONTROL INPUTS CONNECTION WITH INTERNAL SUPPLY ............................................................................................. 9
   8.2.  CONTROL INPUTS CONNECTION WITH EXTERNAL SUPPLY ............................................................................................ 9
9. ONBOARD KEYPAD & DİSPLAY .................................................................................................................................. 9
   9.1.  KEYPAD AND LCD DİSPLAY ........................................................................................................................................... 9
   9.2.  KM-10 KEYPAD FUNCTİONS ....................................................................................................................................... 10
   9.3.  MONİTORİNG & OPERATİON SCREENS......................................................................................................................... 10
10. ACCESSING MENU ......................................................................................................................................................... 11
11. PARAMETERS ................................................................................................................................................................. 13
12. PARAMETER SETTING VIA KM-10 KEYPAD .......................................................................................................... 13
   12.1. GENERAL PARAMETER SETTİNGS ................................................................................................................................ 13
   12.2. DOOR OPENİNG SETTİNGS ........................................................................................................................................... 15
   12.3. DOOR CLOSING SETTINGS ................................................................................................................................... 15
   12.4. MAX. DOOR CLOSİNG SPEED ....................................................................................................................................... 15
   12.5. MOTOR SETTİNGS ........................................................................................................................................................ 15
   12.6. Pİ SPEED REGULATOR ADJUSTMENT ........................................................................................................................... 16
13. EMERGENCY OPERATİON .......................................................................................................................................... 16
14. NUDGING OPERATION ................................................................................................................................................. 16
15. STATUS MESSAGES ....................................................................................................................................................... 17
16. ERROR MESSAGES ........................................................................................................................................................ 17
17. TROUBLESHOOTING .................................................................................................................................................... 17
18. DIMENSIONS ................................................................................................................................................................... 18
KM-10 User Manual                                                                                                         V1.10
1.       Introduction
KM-10 controller is an “intelligent” door control board designed for automatic telescopic lift doors with 24VDC reduction
gear motor. It provides advance features for high comfort, high dynamic performance and flexible usage.
    • KM-10 provides complete hold of the motor with its 4-region motor control and high-resolution encoder input hardware.
    • In addition to this hardware, it allows swift but comfortable motion of doors with its software that provides S-softening
        in travel ramps and which has the algorithm that does not require limit switches.
    • It provides features for auto-learning of door travel limits without open-close limit switches.
    • In order to work with the control panels in complete harmony it can generate “Doors are completely open”, “Doors are
        fully closed” and “Obstruction or photocell detected” signals.
    • Compatible with fire lift doors.
    • A nudging function is included with buzzer sound and slow speed closing after a long-time photocell interrupt.
    • In case of mains failure, it can get the power from batteries or 24VDC external supply.
    • It provides a parameter menu which has access levels for security, user/customer needs and easy adjustment.
    • It provides many functions and parameters for manufacturing companies that enable application flexibility, like motor
        reduction ratio, motor revolution, motor sheave circumference and skate open zone.
    • It provides user friendly parameter setting with speed units in cm/s and travel distance units in cm.
    • It provides a counter for the information of opening-closing times.
    • Internal keypad and display allows access to all its parameters, functionality and monitoring screens.
    • Availability of multiple languages: Turkish, English, Greek, Russian, French and Italian.
2.       General Warnings
     •   The ac power supply voltage must be between 18V-22Vac. Supplies over 22Vac may be hazardous for the controller.
     •   The power of input supply transformer must be minimum 10VA more than the motor power.
     •   Door motor must be 24VDC reduction gear motor and maximum motor power must be 200W.
     •   100-2048 pulse incremental encoders are supported. Encoder must have 2 channel output (A and B) and the operating
         voltage must be 5Vdc. Encoders with higher resolutions provides more accurate measurements and improves motor
         ascendancy.
     •   According to the EN81, door movement must be prevented when emergency stop, inspection or recall modes engaged.
         Door operation with a single command can only be used for old door units.
     •   According to EN 81, the maximum static closing force must not exceed 150N. Higher static closing forces may cause
         serious injuries.
     •   According to EN81, the maximum kinetic energy of the door in closing direction must not exceed 10J and for nudging
         closing (Reduced speed closing) the maximum kinetic energy must not exceed 4J.
     •   The voltage applied to inputs of the door controller must not exceed 28Vdc.
     •   The relay output contacts of the door controller must not be used as safety circuit contact in the safety circuit of the
         elevator.
KM-10 User Manual                                                                                                  V1.10
3.      Technical Specifications
 Input supply:
 Supply voltage:                  20VAC±10%
 Max. Power consumption:          10W (Control circuit) + Motor power
 Supply protection:               Short-circuit protection (8A)
 Motor outputs:
 Motor voltage:                   24VDC
 Motor output power:              Max. 200W (8A)
 Motor control type:              4-region motor control
 Motor protection:                Motor output overload and short-circuiting protection
 Encoder inputs:
 Encoder type:                    Incremental (2-channel incremental encoder)      Note: Encoder is not included
 Encoder resolution:              Any model between 100 pulse and 2048 pulse
 Encoder voltage:                 5VDC
 Output signals:
                                  Door open signal
 Outputs for control panels:      Door closed signal
                                  Door obstruction or photocell detected signal
                                  With relay contact output
 Output type:                     3A @ 250V AC or 30V DC
 Input signals:
 Door control & speed signals:    Open signal
 (Opto-coupled)                   Close signal
                                  Photocell & obstruction signal
 Other inputs:                    NDG signal to activate nudging mode
 Input type:                      Activated with 24VDC
 Battery connection:
 Battery voltage:                 2 pieces 12V/1.2Ah batteries
 Internal battery charge:         Not Included
 Battery protection:              With fuse
 User interface:
 Standard interface:              2x16 Character display and 4 keys
 Warning sound:                   With buzzer
 Language options:                Turkish, English, Greek
 Mechanical features:
 Dimensions:                      116 x 160 x 50 mm (Width x Length x Height)
 Working capability:
 Door opening:                    50 cm – 300 cm
 Motor power                      Max. 200W
 Door opening-closing velocity:   20 cm/s – 50 cm/s
 Door opening-closing slow        2cm/s – 19 cm/s
 velocity
KM-10 User Manual                                                                                                V1.10
5.      Description of Terminals
Encoder terminals                                             Control signals
A: Encoder channel A                                          COM: Common of control signals
B: Encoder channel B                                          OPEN: Open signal
GND: GND                                                      CLOSE: Close signal
+5V: +5V
6. Description of Led’s
7. Connection Diagram
                                    *If FSL input is used as motor PTC the signal must be active
                                    during normal operation. If signal is interrupted KM-10 gives
                                    PTC error.
AC power supply
                                                           Close
                                                                           Inputs from lift control
                                                                           system
                                                            Open
                                                                      -
                                                                           With +24Vdc external supply
                                                                      +    from lift control system
                                             2-line 16-character
                                                LCD module
                 Down                  Door opening-closing in manual operation (Door opens if door is closed and door
                                       closes if door is open while pressing the key)
                 Right                 Door auto-learning operation
              Left                     To access menu press and hold the key for 3 seconds
   On manual operation screen:
                 Changes the screen
                Door opens while holding down the key (Door opening in manual operation)
                Door closes while holding down the key (Door closing in manual operation)
   Inside the menu:
                Changes the parameter
                 Changes the parameter value
Note: To exit menu, press the right button until the message “EXIT FROM MENU” will appear on the screen then press up or
right button.
Note: Inside the menu, if no changes will be done in 30 seconds controller will exit menu. The last menu changes will be saved.
Then the main screen is shown. In the main screen, door position, door speed and door operating status are monitored. If an error
occurs it is also shown in this screen.
On the control signals screen the status of the input signals from the lift controller opening, closing, slow closing (Nudging) and
high-speed signals are monitored.
                                                   MANUEL MOVMENT
          Door opens while holding                 _OPEN                   _             Door closes while holding
                 down the left key             <                  CLOSE        >         down the right key.
                                             Figure 11 Manuel operation screen
Note: On this screen, the door control signals (Open, signal etc.) are ignored. If no operation will be done on this screen in 60
seconds, controller will exit this screen and automatically switch back to normal operation.
The information of door opening-closing time is monitored in the counter screen.
                                                   OPEN/CLOSE COUNT
          Total opening/closing time               000000389
                                                 Figure 12 Counter screen
Measured DC voltage is shown on the screen in the volts unit.
                                                    DCBUS VOLTAGE:
                                                         28.78 Volt
                                                    RESET
              Basic Level                                                      Manufacturer
                                                                               Level
Language Language
                                                                          Other basic
                                                                          settings
11.      PARAMETERS
                  Parameter Name
                                                   Parameter Group                 Access Level
                  On KM-10 Keypad display
                  LANGUAGE                   -                                       Basic
                  SPEED SETTINGS             -                                       Basic
                  OPENING SPEED              SPEED SETTINGS >                        Basic
                  OPENING SLOW SPD           CUSTOM
                                             SPEED   SETINGS>
                                                   SETTINGS                          Basic
                  OPEN RAMP LENGHT           CUSTOM  SETINGS>
                                             SPEED SETTINGS                          Basic
                  OPEN SLOW AREA             CUSTOM
                                             SPEED   SETINGS>
                                                   SETTINGS                          Basic
                  CLOSING SPEED              CUSTOM  SETINGS>
                                             SPEED SETTINGS                          Basic
                  CLOSING SLOW SPD           CUSTOM  SETINGS>
                                             SPEED SETTINGS                          Basic
                  CLS.RAMP LENGHT            CUSTOM  SETINGS
                                             SPEED SETTINGS >                        Basic
                  CLOSE SLOW AREA            CUSTOM  SETINGS>
                                             SPEED SETTINGS                          Basic
                  SKATE ZONE                 CUSTOM
                                             -       SETINGS                       Manufacture
                  SKATE OPEN SPEED           -                                     Manufacture
                  SKATE CLS. SPEED           -                                     Manufacture
                  OPEN HOLD FORCE            -                                     Manufacture
                  CLOSE HOLD FORCE           -                                     Manufacture
                  LEARNING SPEED             -                                     Manufacture
                  OBSTRUCTION PRS.           -                                      Limited
                  DEMO MODE                  -                                      Limited
                  SIGNAL TYPE                -                                      Limited
                  ENCODER PULSE              -                                     Manufacture
                  SPEED CONT. KP             -                                     Manufacture
                  SPEED CONT. KI             -                                     Manufacture
                  GEAR RATIO 1               -                                     Manufacture
                  GEAR RATIO 2               -                                     Manufacture
                  W. CIRCUMFERENCE           -                                     Manufacture
                  COUNT CLEAR CODE           -                                     Manufacture
                             The type of door speed settings. All speed parameters can easily be set to default values
                             or can be adjusted separately. The speed setting parameters only appear when this
                             parameter is set to “CUSTOM SETINGS”. Otherwise these parameters will be set to
                             default values and will not appear in menu.
                             These speed setting parameters are:
                                 • OPENING SPEED
      SPEED SETTINGS             • OPENING SLOW SPD
                                 • OPEN RAMP LENGHT
                                 • OPEN SLOW AREA
                                 • CLOSING SPEED
                                 • CLOSING SLOW SPD
                                 • CLS.RAMP LENGHT
                                 • CLOSE SLOW AREA
KM-10 User Manual                                                                                                 V1.10
   SLOW DEFAULTS      Speed setting parameters will be set to slow default values.
   NORMAL DEFAULTS    Speed setting parameters will set to normal default values.
   FAST DEFAULTS      Speed setting parameters will set to fast default values.
   CUSTOM SETINGS     Each speed setting parameter can be adjusted separately.
                      The holding force constantly applied to motor after door fully opens to remain door open
   OPEN HOLD FORCE
                      (To overcome the closing force because of the door spring)
                      The holding force constantly applied to motor after door fully closes to remain door closed
   CLOSE HOLD FORCE
                      (To overcome the opening force because of the skate spring)
                      The maximum opening-closing force applied to overcome an obstacle
                      If an obstacle is detected in the closing operation, door stops, gives a warning to lift
                      controller by activating the obstruction relay output (R3) and fully opens. Then obstruction
                      relay is deactivated. After the “close signal” is given by the controller door tries to close
                      again with normal travel speed up to the obstacle. Then it decelerates near the obstacle. If
                      door overcomes the obstacle it continues the rest of the way at normal closing speed. This
                      action is repeated continuously for as long as the obstacle remains.
   OBSTRUCTION PRS.
                      If an obstacle is detected in the opening operation, door stops. Obstruction relay (R3)
                      remains deactivated. Door remains in this position and waits “close signal” from lift
                      controller for 15 seconds. If no close signal is given after this waiting period door tries to
                      reopen with normal travel speed up to the obstacle. Then it decelerates near the obstacle.
                      If door overcomes the obstacle it continues the rest of the way at normal opening speed.
                      This action is repeated continuously for as long as the obstacle remains.
                      Note: According to EN81, the maximum static closing force must not exceed 150N.
   POWER_ON_CLOSE     Some door controller does not activate door commands unless safety circuit reading during
                      first time energized.
   DISABLED           Elevator Controller decides door opens or closes during first time energized.
   ENABLED            KM-10 starts closing door without waiting for any command during first time energized.
   PTC CONTROL        FSL input can be programmed to monitor motor PTC.
   DISABLED           FSL input is used to monitor photocell.
   ENABLED            FSL input is used to monitor motor PTC. If signal on the FSL input is interrupted KM-10
                      gives PTC error.
   LEARNING SPEED     Door auto-learning speed during the measurement of the door travel length.
   DEMO MODE          Door test operation
                      Door is in test operation. Door opens and closes continuously with a few seconds intervals,
   ENABLED            the control signals (Open, close etc.) will be ignored. The reopening signals (Photocell or
                      obstacle detection) are still functional.
   DISABLED           Door is in normal operation.
   SIGNAL TYPE        The type of door control signals
                      KM-10 will be controlled by two separate inputs. 24Vdc voltage applied to terminal
                      “Close” will cause the doors to close. And terminal “Open” will cause the door to open. If
   OPEN/CLOSE SNGL.
                      no signal is applied the door remains its position. If both inputs are applied the close signal
                      has priority.
                      KM-10 will be controlled by a single input. Only “Close” signal is used and “Open” signal
                      is not used. 24Vdc voltage applied to terminal “Close” will cause the doors to close.
                      Interrupting the voltage causes the door to open. During the absence of voltage, the door
   CLOSE SIGNAL
                      remains open.
                      Note: According to the EN81 door movement must be prevented when emergency stop,
                      inspection or recall modes engaged. This adjustment can only made for old door units.
   COUNT CLEAR CODE   The security code used for clearing the opening/closing counter. The count clear code
                      (Max. 4-digit) can be set by using up and down buttons. It requires to exit menu after
                      setting the security code. If the code entered is correct, the open/close counter will be
                      cleared after the menu is closed.
KM-10 User Manual                                                                                                      V1.10
             GEAR RATIO 1
                                                                                                    GEAR RATIO 2
                                                                                                     W. CIRCUMFERENCE
          ENCODER PULSE
Samples to determine motor gear ratio from motor name plate are shown below:
      Sample motor name plate 1:                                    Sample motor name plate 2:
        Speed: 3000 (200)                                             Speed: 3000                  GEAR RATIO 1 = 3000
                                                                      Gear ratio: 15:1             GEAR RATIO 2 = 3000/15 = 200
                                     Σ
                             +                                                                               Output torque
        Speed reference                                                                                      reference
Limiter
17.      Troubleshooting
DOOR DOES NOT MOVE
  • Check the power led 24V on the board. If 24V led is OFF check the ac power supply and the ac supply fuse on the left
     side of the board.
  • Check the motor power connection on terminals MOT.
  • Check the parameter “SIGNAL TYPE” (Parameter  on digital display). When this parameter is set to “OPEN/CLOSE
     SNGL.” door will not move until a command is given from terminals OPEN or CLOSE. Check these input leds. In
     order to test these inputs, disconnect the wiring of OPEN and CLOSE terminals. Then test these inputs by making a
     bridge between terminals: GND > COM, 24V > OPEN and 24V > CLOSE.
  • Check that door is not mechanically blocked
DOOR PANELS ARE OPENING-CLOSING RAPIDLY AND UNCONTROLLABLY
  • Check motor and encoder wirings. When you move the door manually the speed of door must be shown on display.
  • Encoder channel-A and channel-B connection may be wrong. Interchange these inputs.
DOOR DOES NOT OPEN
  • When door open signal is activated OPEN led on board must be ON. If OPEN led is OFF be sure that lift controller
     gives open command.
  • Check that the CLOSE led is OFF. If close signal is active door does not open because close signal has priority.
  • If the parameter “SIGNAL TYPE” (Parameter            on digital display) is set to “CLOSE SIGNAL” check that close
     signal is not active.
  • Check that door is not mechanically blocked.
DOOR DOES NOT CLOSE
  • When door close signal is activated CLOSE led on board must be ON. If CLOSE led is OFF be sure that lift controller
     gives close command.
  • Check that door is not mechanically blocked.
DOOR MOVES IN REVERSE DIRECTION
  • Door connection may be wrong. Interchange the motor power outputs and at the same time interchange the encoder
     channels A and B.
DOOR HITS or DOOR DECELERATES EARLY
  • Be sure that the auto-learning operation is done properly
  • Check that door speed setting are adjusted correctly
KM-10 User Manual                                                                                                V1.10
18. Dimensions
50mm
116mm
                                     162mm
                                       Figure 19 Front-right side view
                                                         162mm
       116mm