Rev:-02
INDANA ENGINEERING PRIVATE LIMITED
01.
JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.
Project Name: - DIC India Limited @ Sayakha GIDC
Sr. No. ACTIVITIES HAZARD RISK CONTROL MEASURES
Protruding
Area to be hard barricaded and entry restricted
objects
Bend down all nails / cover protruding objects with protection caps
Puncture injury Back pain
to avoid any possible injury
Sharp edges Personal injury
Step and ramp shall be provided for asses
1
Manual Slip trip and Puncture
All asses and egress shall be clear from material, tools and equipment
handling falls Damage
follow proper manual handling techniques
Improper property
plan the route to be taken while handling
manual Electric shock
Avoid twisting awkward positioning sufficient work space to be ensure
handling
Work permit procedure should be followed
Tool box meeting should be conducted
Welding machine shall be inspected
Proper PPE’s should be warned
Health effect Persons working should be trained
Electric shock
Lungs disease Signboards / cautionary boards should be displayed at working location
Fire
2 Fire explosion Competent supervision is required at location
Welding work Dangerous Fumes
burn / eye Good housekeeping is should be maintained at working location
& gases
injury Working area should be barricaded & put sign board of ‘’ Hot work in
Flying particles
progress ‘
All flammable material should be removed before start the work
Provide fire blanket If needed
Provide fire extinguisher job location
Electrical live Cable should not have any joint
Page:-1
Rev:-02
INDANA ENGINEERING PRIVATE LIMITED
01.
JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.
Well ventilated area to be used for welding work
Provide proper electrical connection through ELCB
Provide job specific training all engaged person
Work permit procedure should be followed
Provide job specific PPE’s to engage workers
Trained & experience holder person should be deploying to the work
Burn injury
Tool box meeting should be conducted
Serious injury
Gas cutting set should be inspected before use
Untrained Burn injury
Provide flash back arrester to cylinder both side
operator/ Lungs
Gas Cutting Both cylinders should have kept always in vertical position on trolley
person disease
3 proper chain.
work Explosion Loose of Check against hose pipe for gas leakage with soap water
Back fire properties Ensure that valve protection to fitted on cylinder
due to fire Working area should be barricaded & put sign board of ‘’ Hot work in
Lungs disease progress ‘
Provide fire extinguisher job location
Provide job specific training to all engaged person
Work should be going under supervision
Check grinding wheel expiry date
Check grinding wheel clean & dry before test.
Personal
Grinding work Grinding wheel mounted by only trained worker according to
4 injury
Inspection of Crack Out/ manufactures instructions.
Damage
Cutting, damaged wheel Ensure speed of grinding wheel should not less than speed of grinding
properties
grinding wheel m/c
Electric shock
Only inspected m/c, wheels shall be used
Ensure protective guard is in place.
Page:-2
Rev:-02
INDANA ENGINEERING PRIVATE LIMITED
01.
JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.
Tool box talk & briefly of JSA before start of job
Fatality Appropriate PPEs
Burn
Fall of Use of full body harness
Personal
personnel
injury Ensure proper hook up of full body safety harness / Shock absorber
Proper rigging plan & certified lifting gears
Erection / Area barricading and safety signs
5
Dismantling of Cut hand / leg
existing Damage Nut & bolt to be shifted in proper bags
structure, piping property
Falling and Do not throw tolls and spares
and equipment Eye injury
damaging of
material / Tools to be tied with rope while work at height
tools
Use of chain strip while working at height
Close monitoring by competent supervisor
Page:-3
Rev:-02
INDANA ENGINEERING PRIVATE LIMITED
01.
JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.
Trip / Asses Giddiness All material to be stacked properly
blocked
Tiredness All the asses / ways must be open in case of emergency (Emergency exit
poster to be posted.
Giddiness
Material to be barricaded
Other Certified lifting tools and equipment
diseases and Certified crane operator
Dropping of health Area barricading + safety signs
load during problems No personal under suspended load
lifting Close monitoring by competent supervisor
Erection of steel Slip / trip Check position of crane and trailer
structure piping Fatality Experience & certified crane operator and signal man compact the
and equipment Personal ground
Swinging of injury Approve rigging plan
load Damage Two man with tag line for control load movement
property Close monitoring by area supervisor
6
No work during high wind and rain
Area barricaded for crane and load movement
Fatality 3rd party certified crane and lifting tools
Equipment Damage Crane and lifting tools inspected by SK
Page:-7
Rev:-02
INDANA ENGINEERING PRIVATE LIMITED
01.
JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.
failure property Qualified crane operator and signal man
Eye injury
Personal injury The flange joints shall be visually checked before starting hydro test,
Blasting of
Damage water testing area martial’s covered, hydraulic machine inspected
7 pipes and
Hydrotesting property Water testing area barricading, housekeeping team ready for water
blown out of
leakage cleaning
blinds
Lungs disease Adequate ventilation
Inhale fumes
Provide rubber hand gloves and face shield while painting down hand
8 Pipe painting Skin irritation Burn
Rubber hand gloves & goggles to avoid direct contact to paint
Eye injury
Scattered Slip & trip Arrange the recovery and safe disposal of spent grit.
House keeping
9 materials Ensure proper wind up of equipment, tool and tidiness of the work area.
And windup
In case of Confusion Personal Give awareness about emergency evacuation plan, keep emergency
10
Emergency injury contact number. Aware about assembly point
Loose hose Slip & trip Ensure uncoiled hoses will not be a tripping hazard.
Ensure there are no kinks, cracks or damage to hoses.
Gas leak Explosion Ensure adjustment screws on regulators are backed off.
11 Argon Welding Check against hose pipe for gas leakage with soap water
Provide flash back arrester to cylinder both side
Dangerous Health effect Persons working should be trained
Fumes & gases Lungs disease Manage the work hours and duration to minimize fatigue
Page:-8
Rev:-02
INDANA ENGINEERING PRIVATE LIMITED
01.
JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.
Fire Fire explosion Work permit procedure should be followed
Tool box meeting should be conducted
Welding machine shall be inspected
Proper PPE’s should be warned
Competent supervision is required at location
Good housekeeping is should be maintained at working location
Working area should be barricaded & put sign board of ‘’ Hot work in
progress
All flammable material should be removed before start the work
Provide fire blanket If needed
Provide fire extinguisher job location
Personal Health effect While working blaster should wear blasting hood.
injuries Lungs disease Starting the operation the helmet, visor, breathing tube respirator hose,
Fire explosion air enter ports and fittings must be thoroughly inspected and cleaned of
burn / eye all dust and debris.
injury Draining the moisture from the filter every four hours.
Sand Blasting by
12 pneumatic blast Area to be barricaded by ac sheets appropriately. Sign board to be
gun. Area to be barricaded by ac sheets appropriately. Sign board to be
provided.
“NO UNAUTHORISED ENTRY” board to be displaced at visible places.
Deploy only the trained and experienced persons only.
Standard Chicago Coupling with proper washers. and additional clamps
Page:-9
Rev:-02
INDANA ENGINEERING PRIVATE LIMITED
01.
JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.
Cleaning of the nozzle during the blasting to be avoided.
Bursting of Incorrect First stop the Compressor.
hose installation Close the valve at the compressor end take off point for any change over
Material and do not remove the hose under pressure
fatigue
Whiplash arrestor must be fitted.
External
damage Check the condition of hose on daily basis.
Flying of the Irritation of All persons working in the area should wear dust musk & ear plugs
dust the eyes during the operation.
Coughing Proper ventilation, exhaust fan shall be provided.
Sneezing
Medical health checkup of workers to be carry out in regular interval.
Maintain the good housekeeping
Generation of Fire explosion Keep fire extinguisher near the work spot / compressor
sparking Provide earthling to the job.
Hitting of the Personal injury No horseplay.
jet against Damage “NO UNAUTHORISED ENTRY” board to be displaced at visible places.
person property
13 Spray painting
Gas release. Explosion Ensure adjustment screws on regulators are backed off.
Check against hose pipe for gas leakage with soap water
paint, oil spills. Slip & trip Check and clean any paint oil / grease spill / deposition on working area.
Prepared By Checked by Approved By
Page:-10
