INDEX
Sr. No. Particulars Report No.
1 11KV VCB PANEL INSTALLATION 1
2 1600 KVA TRANSFORMER INSTALLATION 2
3 PMCC PANEL INSTALLATION 3
4 ESB PANELINSTALLATION 4
5 FWPH PANEL INSTALLATION 5
6 APFC PANEL INSTALLATION 6
7 NORMAL LIGHTING DB INSTALLATION 7
8 EMERGENCY LIGHTING DB INSTALLATION 8
9 50 KVA EMERGENCY LIGHTING TRANSFORMER INSTALLATION 9
10 150 KVA LIGHTING TRANSFORMER INSTALLATION 10
11 NORMAL AUXILIARY DB INSTALLATION 11
12 YLDSB-2 INSTALLATION 12
13 YLDSB-1 INSTALLATION 13
14 DCDB INSTALLATION 14
15 DC CHARGER PANEL INSTALLATION 15
16 2X15 KVA AC UPS INSTALLATION 16
17 2X40 KVA AC UPS INSTALLATION 17
18 750 KVA DG-1 SET INSTALLATION 18
19 750 KVA DG-2 SET INSTALLATION 19
20 250 KVA EMERGENCY DG-1 SET INSTALLATION 20
21 BUS DUCT INSTALLATION 21
22 SYNC LOGIC PANEL INSTALLATION 22
23 AMF CONTROL PANEL INSTALLATION 23
24 WSDB INSTALLATION 24
25 LIGHTING INSTALLATION 26
SOPAN O & M COMPANY PVT. LTD.
PROJECT: CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN
OWNER: M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited)
CONSULTANT: M/s PRAGATI ENGINEERING MANAGEMENT SERVICES
CONTRACTOR: SOPAN O & M COMPANY LTD.
PO NO & DATE: P O No. – 6300002455 dated 16/12/2019
Equipment to be handover : 250 kva DG
Tag No./Sr. No. of Equipment : 60250
Ref. Drawing No. : SOP-NAYA-ELE-DW-MCC-EQL-514
S.No Description of Item/activity
1
6
It is agreed that Foundation/Structure is Inspected & is ready to take equipment erection.
Handed Over BY (SOPAN) Eelctrical Dept.
Signature:
Name:
Date:
OMPANY PVT. LTD.
RA/CHOTILA,DIST-PALI, RAJASTHAN
FORMAT No. :
REPORT NO :
DATE :
Obseved /acceptable Remark
nt erection.
Taken Over By (NAYARA)
Witness By- PEMS
Mechanical Dept.
Doc No .SOP/NAYARA/PEMS/EE/PRE-COMM/IR-18
PRE-COMMISSIONING DG Rev-1.0
PROJECT : CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN REPORT NO.:-20
OWNER :M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited) AREA/LOCATION: MCC BULDING
PMC : M/s PRAGATI ENGINEERING MANAGEMENT SERVICES EMERGENCY DG
CONTRACTOR : M/s SOPAN O & M COMPANY LTD. TAG NO. :-DG-3, 250 KVA, AMPS-417.4
SO. Sr. No. : 60250 Alternator No : N20J444343 Panel No : 09/2021/J-8839 Engine No 84522398
Make : CGL Make/Frame : SF/HCI434D1 Rating : 417.4
: SINGLE/DOUBLE/DOUBLE
Model : 6L8.9TAA-G4 Const RPM : 1500
A BEARING
Hours Run : 8.8 l KVA : 250 Meters : Amp./Volt/Freq./PF/KW/KWH
E t
n e
1.0 MANUFACTURER’S DATA
g r
i n
nRating a : 250 KVA
eType Designation t : SF/HCI434D1
Fuel tank capacity o : 900 LTR (Day Tank)
r
Battery : 24V, ---- Ah
Charging system : SMPS TYPE FLOTE/BOOST MODE
Excitation type : 20snd
Method of start : Auto & Manual
2.0 GENERAL
Checking of foundation CHECKED OK
Installation, alignment & grouting CHECKED OK
General cleanliness CHECKED OK
Cable termination & tightness of all connection CHECKED OK
Earthing of DG set and control panels CHECKED OK
(Enclose Earthing Values taken and Relay Test Reports) CHECKED OK
Generator neutral earthing grouting CHECKED OK
Sealing of exposed outlets CHECKED OK
Fuelling connection & valves in correct position CHECKED OK
Fuel leaks (if observed, shall set right) CHECKED OK
Lube oil circuit and oil level CHECKED OK
Radiator filled up with clean soft water CHECKED OK
Instruments & control devices installation CHECKED OK
Battery sets, charger and control panel CHECKED OK
Remark.
Description SOPAN PEMS NAYARA
Signature
Name
Date
Doc No .SOP/NAYARA/PEMS/EE/TEST/IR-20
TEST REPORTF FOR DG Rev-1.0
PROJECT : CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN REPORT NO.:-20
OWNER :M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited) AREA/LOCATION: MCC BULDING
PMC : M/s PRAGATI ENGINEERING MANAGEMENT SERVICES EMERGENCY DG
CONTRACTOR : M/s SOPAN O & M COMPANY LTD. TAG NO. :-DG-3, 250 KVA, AMPS-417.4
SO. Sr. No. : 60250 Alternator No : N20J444343 Panel No :: 09/2021/J-8839 Engine No 84522398
Make : CGL Make/Frame : SF/HCI434D1 Rating : 417.4
: SINGLE/DOUBLE/DOUBLE
Model : 6L8.9TAA-G4 Const BEARING RPM : 1500
Hours Run : 8.8 KVA : 750 Meters : Amp./Volt/Freq./PF/KW/KWH
1.0 INSULATION RESISTANCE TEST
I. ALTERNATOR MEGGAR USED: 1000V DC
Winding to earth
Test report is Attached (IRN)
R15
R60
K R 60
=
R 15
II. FIELD WINDING
R
III. POWER CABLE
N
RE >936.67 MΩ RY >968.63 MΩ RN >864.84 MΩ
YE >934.53 MΩ YB >936.53 MΩ YN >887.33 MΩ
BE >936.68 MΩ BR >983.86 MΩ BN >894.75 MΩ
NE >997.53 MΩ
2.0 WINDING RESISTANCE
Stator
Test report is Attached (IRN)
Rotor
3.0 CT Polarity check
R Y B
Metering Core OK OK OK
Protection Core OK OK OK
Details of Calibrated Equipments:
Description Megger Multimeter
Make MECO Rishabh
SerialNo. 547249 2105118764
Cal.Due date 8/30/2022 30-Aug-22
Cal.certificate No. KES/210216E/002 PTCC/SEP/SOM-01
Remark.
Description SOPAN PEMS NAYARA
Signature
Name
Date
Doc No .SOP/NAYARA/PEMS/EE/PRE-COMM/IR-18
COMMISSIONING DG Rev-1.0
PROJECT : CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN REPORT NO.:-20
OWNER :M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited) AREA/LOCATION: MCC BULDING
PMC : M/s PRAGATI ENGINEERING MANAGEMENT SERVICES EMERGENCY DG
CONTRACTOR : M/s SOPAN O & M COMPANY LTD. TAG NO. :-DG-3, 250 KVA, AMPS-417.4
SO. Sr. No. : 60250 Alternator No : N20J444343 Panel No : 09/2021/J-8839 Engine No 84522398
Make : CGL Make/Frame : SF/HCI434D1 Rating : 417.4
: SINGLE/DOUBLE/DOUBLE
Model : 6L8.9TAA-G4 Const BEARING RPM : 1500
Hours Run : 8.8 KVA : 750 Meters : Amp./Volt/Freq./PF/KW/KWH
1.0 COMMISSIONING
Tripping of breaker on protections Checked Ok
Operation of excitation, control & signaling ckt. Checked Ok
Interlocks Checked Ok
Operation of all protective devices and setting
Checked Ok
(pl. refer Annexure-I, Sh. 5 of 5)
Operation of AVR circuit Checked Ok
Auto and manual transfer circuits Checked Ok
Starting circuit functioning Checked Ok
All instruments reading on engine operating panel Checked Ok
Voltage frequency excitation current Checked Ok
Bearing condition/temp. after 4 hrs. run Checked Ok
Any abnormal sound Checked Ok
Vibrations Checked Ok
Fuel, lubrication and cooling circuits Checked Ok
Paralleling of DG sets (if available) Checked Ok
Radiator filled up with clean soft water Checked Ok
2.0 LOAD RUN
Voltage Dip during starting : Controlling of governor by Governor switch :yes
Voltage dip during load thrown off :
Time of Starting : 20 Second Resistance of AVR confirmed : yes
Full load current in all phases : Up to 160 A Tripping of Gen. incomer CIB by M/c Fault
signals : yes
Wind. Temp. rise at interval of ½ Hr. , 1 Hr. 60°C to 80°C Rotor leakage current : ___
1 Hr. , 2 Hr., 4 Hrs : P-F 50
Bearing temp. rise : : 73°C Noise level {Radiator of standard
Stator & Rotor temp rise : option- 85 DBA at @1m &
Vibration level: (45 RIC Engg) (20 Alt-1 28 Alt-2) mm/s 75 DBA at @10m (+/- 3 DBA)}
Remark.
Description SOPAN PEMS NAYARA
Signature
Name
Date
Doc No .SOP/NAYARA/PEMS/ELE/INSTL/IR-10
INSTALLATION OF DG SET Rev-1.0
PROJECT : CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN REPORT NO.:-20
OWNER :M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited) AREA/LOCATION: MCC BULDING
PMC : M/s PRAGATI ENGINEERING MANAGEMENT SERVICES EMERGENCY DG
CONTRACTOR : M/s SOPAN O & M COMPANY LTD. TAG NO. :-DG-3, 250 KVA, AMPS-417.4
Make : SUDHIR POWER LTD Alternator No : N20J444343 Fuel tank capacity :
Model : 6L8.9TAA-G4 KVA : 250 Battery : 24V, ---- Ah
Engine No : 84522398 VOLTS : 415
RPM : 1500 AMPS : 417.4
1.0 GENERAL
Checking of foundation
Installation, alignment & grouting
General cleanliness
Cable termination & tightness of all connection
Earthing of DG set and control panels
(Enclose Earthing Values taken and Relay Test Reports)
Generator neutral earthing grouting
Sealing of exposed outlets
Fuelling connection & valves in correct position
Fuel leaks (if observed, shall set right)
Radiator filled up with clean soft water
Instruments & control devices installation
Battery sets, charger and control panel
Remark.
Description SOPAN PEMS NAYARA
Signature
Name
Date
