CT200B Service Manual Ct200sm
CT200B Service Manual Ct200sm
POWER AMPLIFIER
SERVICE MANUAL
          COM-TECH 200
                                                      ®
Model CT200B
Com-Tech®, ODEP® and Crown® are registered trademarks of Crown International, Inc.
                                                                                     K-SVCCT200
                                                                                        12-95
                                                                                              1
                                    Com-Tech 200 Amplifier Service Manual
The information furnished in this manual does not include all of the details of design, production, or variations of
the equipment. Nor does it cover every possible situation which may arise during installation, operation or
maintenance. If you need special assistance beyond the scope of this manual, please contact the Crown
Technical Support Group.
                            CAUTION                                            AVIS
                TO PREVENT ELECTRIC SHOCK DO
                 NOT REMOVE TOP OR BOTTOM                           À PRÉVENIR LE CHOC
                COVERS. NO USER SERVICEABLE                        ÉLECTRIQUE N’ENLEVEZ
                PARTS INSIDE. REFER SERVICING                      PAS LES COUVERTURES.
                     TO QUALIFIED SERVICE                             RIEN DES PARTIES
                   PERSONNEL. DISCONNECT                            UTILES À L’INTÉRIEUR.
                POWER CORD BEFORE REMOVING                         DÉBRANCHER LA BORNE
                REAR INPUT MODULE TO ACCESS                          AVANT D’OUVRIR LA
                         GAIN SWITCH.                               MODULE EN ARRIÈRE.
                                               WARNING
                                   TO REDUCE THE RISK OF ELECTRIC
                                     SHOCK, DO NOT EXPOSE THIS
                                   EQUIPMENT TO RAIN OR MOISTURE!
2
         Com-Tech 200 Amplifier Service Manual
Table of Contents
Introduction ............................................................ 4
Parts Information .................................................... 5
Specifications ......................................................... 6
Theory .................................................................... 7
Electrical Checkout Procedures ........................... 12
Parts List (Non Module) ........................................ 16
Module and Schematic Information ...................... 19
Q42762-7 Control Module Parts List ..................... 20
Q43215-5 Control Module Parts List ..................... 21
Q43244-5 Control Module Parts List ..................... 22
Q43242-9 Control Module Parts List ..................... 23
Q42706-4 Display Module Parts List .................... 24
Q42716-3 Output Module Parts List ..................... 25
Q42888-0 Output Module Parts List ..................... 26
Q42969-8 Output Module Parts List ..................... 27
Q43188-4 Output Module Parts List ..................... 28
Q43013-4 Main Module Parts List ........................ 29
Q43044-9 Main Module Parts List ........................ 32
Q43128-0 Main Module Parts List ........................ 35
Q43237-9 Main Module Parts List ........................ 38
                                                                                3
                                     Com-Tech 200 Amplifier Service Manual
                                                Introduction
This manual contains service information on Crown           board may be built up with different parts to create
power amplifiers. It is designed to be used in conjunc-     different modules. Note that Crown does not sell blank
tion with the applicable Owner's Manual. However,           (unpopulated) circuit boards.
some important information is duplicated in this Ser-
vice Manual in case the Owner's Manual is not readily       Each of the compact audio power amplifiers are de-
available.                                                  signed for professional or commercial use. Providing
                                                            high power amplification from 20Hz to 20KHz with
NOTE: THE INFORMATION IN THIS MANUAL IS INTENDED            minimum distortion, they feature balanced inputs with
FOR USE BY AN EXPERIENCED TECHNICIAN ONLY!                  bridged and parallel monophonic capability. Specific
                                                            features vary depending on model family.
Scope
This Service Manual in intended to apply to all versions    Warranty
of the CT-200B amplifier including the Amcron version.      Each Owner's Manual contains basic policies as re-
The Parts Listings include parts specific for the US        lated to the customer. In addition it should be stated
version and the European version (CT-200BE13). For          that this service documentation is meant to be used
parts specific only to other versions contact the Crown     only by properly trained service personnel. Because
Technical Support Group for help in finding part num-       most Crown products carry a 3 Year Full Warranty
bers.                                                       (including round trip shipping within the United States),
                                                            all warranty service should be referred to the Crown
This Service Manual includes several sections. These        Factory or Authorized Warranty Service Center. See
sections include Parts Information, Specifications, Volt-   the applicable Owner’s Manual for warranty details. To
age Conversion, Circuit Theory, Electrical Test Proce-      find the location of the nearest Authorized Service
dures, Non-Module Parts Lists, and Module Parts             Center or obtain instructions for receiving Crown Fac-
Lists. Schematics are attached. Note that component         tory Service please contact the Crown Technical Sup-
parts with circuit board comprise a complete module.        port Group (within North America) or your Crown/
Module part numbers are always associated with a            Amcron Importer (outside North America).
specific circuit board, although an unpopulated circuit
                                                      Crown
                                            Technical Support Group
                                                Factory Service
                                               Parts Department
                                                 Mailing Address:
                                                    PO Box 1000
                                           Elkhart, IN USA 46515-1000
                                                 Shipping Address:
                                                  57620 C.R. 105
                                              Elkhart, IN USA 46517
4
                                      Com-Tech 200 Amplifier Service Manual
                                            Parts Information
General Information                                          ment on a C.O.D. or pre-payment (check or credit
Later sections include both mechanical and electrical        card) basis.
parts lists for this product. The parts listed are current
as of the date printed. Crown reserves the right to          Terms
modify and improve its products for the benefit of its       Normal terms are pre-paid. Net-30 Days applies to
customers.                                                   only those firms having pre-established accounts with
                                                             Crown. If pre-paying, the order must be packed and
Part Numbering System                                        weighed before a total bill can be established, after
As of the printing of this manual, Crown is using two        which an amount due will be issued and shipment
numbering systems. The elder system always uses              made upon receipt of pre-payment. New parts re-
eight characters. The first character is a letter. Com-      turned for credit are subject to a 10% re-stocking fee,
mon letters used are C, D, H, M, P, and Q. The second        and authorization from the Crown Parts Department
through sixth characters are numbers. The numbers            must be obtained before returning parts for credit.
build sequentially (for each prefix letter) as new parts
are added to our parts inventory system. (In some            Crown is not a general parts warehouse. Parts sold by
cases there will be a space then a four character            the Crown Parts Department are solely for servicing
number after the prefix letter; the space is considered      Crown/Amcron products. Part prices and availability
a character.) The seventh character is usually a hy-         are subject to change without notice.
phen, though it may be a letter to indicate a revision or
special note. The last character is called a check-digit,
and is useful to Crown for internal tracking.
Shipment
Shipment will be normally made by UPS or best other
method unless you specify otherwise. Shipments are
made to and from Elkhart, Indiana USA, only. Estab-
lished accounts with Crown will receive shipment freight
prepaid and will be billed. All others will receive ship-
                                                                                                                  5
                                    Com-Tech 200 Amplifier Service Manual
                                             Specifications
Unless noted otherwise, all specifications are based       Input Impedance: Nominally 20K ohms balanced; 10K
on driving an 8 ohm load per channel, both channels        ohms unbalanced.
driven, the sensitivity switch in the 26dB position, the
AC supply is 120VAC at 60Hz. Crown specifications          Output Impedance: <10 milliohms in series with <2
are guaranteed through the warranty period (normally       microhenries.
3 years). Because our testing methods are more strin-
gent than our published specifications, every Crown        Protection Systems: Output Device Emulation Protec-
amplifier will exceed its published specifications.        tion (ODEP) limits drive in the event of dangerous
                                                           dynamic thermal conditions without interrupting power.
Power                                                      Current limiting for shorted load protection. DC/LF and
Power                                                      common mode output current Fault circuitry to mute
8 Ohm Stereo—110W/Ch                                       audio. Delay of 4 seconds from turn on mutes amplifier
4 Ohm Stereo—150W/Ch                                       to prevent dangerous turn-on transients.
70-V Line Stereo—105W/Ch
8 Ohm Bridge Mono—295W                                     Mechanical
4 Ohm Parallel Mono—225W                                   Input Connectors: Balanced three-terminal barrier block
2 Ohm Parallel Mono—300W                                   for each channel on standard P.I.P.-BB module (in-
Bridge Mono, 140-V Line—210W                               cluded)
Parallel Mono, 70-V Line—210W
                                                           Output Connectors: Four-terminal barrier block.
Load Impedances: Rated for 16, 8, 4, 2, Ohm, and 70-V
use. Safe with all types of loads, even totally reactive   Front Panel Controls: A front panel rocker switch used to
loads.                                                     power the amplifier on and off.
AC Mains: 120VAC at 60 Hz with standard three-wire         Back Panel Controls: A three-position switch which se-
grounded connector for North American units; 100VAC,       lects Stereo, Bridge-Mono, or Parallel-Mono mode. A
120VAC, 220VAC, and 240VAC at 50 or 60 Hz units are        rotary potentiometer for each channel used to control
available when ordered country specific. Com-Tech          output level. A two position recessed switch for each
amplifiers are not voltage convertable.                    channel selects between 8/4 ohm and 70-V modes. A
                                                           push button circuit breaker used to protect the power
Performance                                                supply.
Frequency Response: ±0.1dB from 20 Hz to 20 kHz at 1
Watt.                                                      Internal Controls: A three-position switch selects 0.775V,
                                                           1.4V, or 26 dB voltage gain input sensitivity.
Phase Response: ±10° from 10 Hz to 20 kHz at 1 Watt.
                                                           Indicators: Amber Enable indicator shows on/off status
Signal to Noise Ratio: A-weighted, better than 105 dB      of low-voltage power supply. A green indicator for
below full rated output. Better than 100 dB below full     each channel shows the reserve energy status. If no
rated output from 20 Hz to 20 kHz.                         reserve energy is available the indicator will dim in
                                                           proportion to ODEP limiting. A yellow indicator for each
Total Harmonic Distortion (THD): <0.05% from 20 Hz to      channel flashes in the event of distortion. And green
1 kHz, increasing linearly to 0.1% at 20 kHz at 500W.      SPI (signal presence indicator) indicators show the
                                                           presence of output signal.
I.M. Distortion: <0.05% from less than 164 milliwatts to
520 W at 26 dB gain.                                       Construction: Black splatter-coat steel chassis with
                                                           specially designed flow-through ventilation system.
Slew Rate: >13V per microsecond. (Slew rates are
limited to useful levels for ultrasonic/RF protection.)    Mounting: Standard EIA 310 front-panel rack mount
                                                           with supports for supplemental rear corner mounting.
Damping Factor: >1000 from 10 Hz to 400 Hz.
                                                           Dimensions: 19 inches wide, 3.5 inches high, 16 inches
DC Offset: <10 millivolts.                                 deep behind front mounting surface.
6
                                      Com-Tech 200 Amplifier Service Manual
                                                     Theory
Overview
It should be noted that over time Crown makes im-            Front End Operation
provements and changes to their products for various         The front end is comprised of three stages: Balanced
reasons. This manual is up to date as of the time of         Gain Stage (BGS), Variable Gain Stage (VGS), and the
writing. For additional information regarding these          Error Amp. Figure 1 shows a simplified diagram of a
amplifiers, refer to the applicable Technical Notes          typical front end with voltage amplification stages.
provided by Crown for this product.
                                                             Balanced Gain Stage (BGS)
This section of the manual explains the general opera-       Input to the amplifier is balanced. The shield may be
tion of a typical Crown power amplifier. Topics covered      isolated from chassis ground by an RC network to
include Front End, Grounded Bridge, and ODEP. Due            interrupt ground loops via the Ground Lift Switch. The
to variations in design from vintage to vintage (and         non-inverting (hot) side of the balanced input is fed to
similarities with other Crown products) the theory of        the non-inverting input of the first op-amp stage. The
operation remains simplified.                                inverting (negative) side of the balanced input is fed to
                                                             the inverting input of the first op-amp stage. A poten-
Features                                                     tiometer is provided for common mode rejection ad-
Com-Tech amplifiers utilize numerous Crown innova-           justment. Electrically, the BGS is at unity gain. (From an
tions including grounded bridge and ODEP technolo-           audio perspective, however, this stage actually pro-
gies. Cooling techniques make use of the what is             vides +6dB gain if a fully balanced signal is placed on
essentially air conditioner technology. Air flows bottom     its input.) The BGS is a non-inverting stage. It’s output
to top, and front to side. Air flows a short distance        is delivered to the Variable Gain Stage.
across a wide heatsink. This type of air flow provides
significantly better cooling than the “wind tunnel” tech-    Variable Gain Stage (VGS)
nology used by many other manufacturers. Output              From the output of the BGS, the signal goes to the VGS
transistors are of the metal can type rather than plastic    where gain is determined by the position of the Sensi-
case. This allows for a significantly higher thermal         tivity Switch, and level is determined by the level
margin for the given voltage and current ratings. All        control. VGS is an inverting stage with the input being
devices used are tested and graded to ensure maxi-           fed to its op-amp stage. Because gain after this stage
mum reliability. Another electronic technique used is        is fixed at 26dB (factor of 20), greater amplifier sensi-
negative feedback. Almost all power amplifiers utilize       tivity is achieved by controlling the ratio of feedback to
negative feedback to control gain and provide stabil-        input resistance. The Sensitivity Switch sets the input
ity, but Crown uses multiple nested feedback loops for       impedance to this stage and varies the gain such that
maximum stability and greatly improved damping.              the overall amplifier gain is 26 dB, or is adjusted
Most Crown amplifiers have damping in excess of              appropriately for 0.775V or 1.4V input to attain rated
1000 in the bass frequency range. This feedback,             output.
along with our compensation and ultra-low distortion
output topology, make Crown amplifiers superior.             Error Amp
                                                             The inverted output from the VGS is fed to the non-
Features specific to the Com-Tech Series’ include slew       inverting input of the Error Amp op-amp stage through
rate limiting, and audio muting for delay or protective      an AC coupling capacitor and input resistor. Amplifier
action. This amplifier can operate in either a Bridged or    output is fed back via the negative feedback (NFb)
Parallel Mono mode as well as dual (stereo). A sensi-        loop resistor. The ratio of feedback resistor to input
tivity switch allows selection of input voltage required     resistor fixes gain from the Error Amp input to the
for rated output. Level controls are mounted on the rear     output of the amplifier at 26 dB. Diodes prevent
panel and are of the rotary type. Front panel indicators     overdriving the Error Amp. Because the Error Amp
let the user know the status of the low voltage power        amplifies the difference between input and output
supply (enable), signal presence, distortion, and an         signals, any difference in the two waveforms will pro-
ODEP indicator for each channel which shows the              duce a near open loop gain condition which in turn
reserve energy status. In general, the packaging of this     results in high peak output voltage. The output of the
model is designed for maximum watt/price/weight/             Error Amp, called the Error Signal (ES) drives the
size value with user friendly features.                      Voltage Translators.
For additional details refer to the specification section,
or to the applicable Owner’s Manual.
                                                                                                                     7
                                        Com-Tech 200 Amplifier Service Manual
                                                                      Theory
  Voltage Amplification                                                      The Voltage Translator stage channels the signal to the
  The Voltage Translator stage separates the output of                       Last Voltage Amplifiers (LVA's) in a balanced configu-
  the Error Amp into balanced positive and negative                          ration. The +LVA and -LVA, with their push-pull effect
  drive voltages for the Last Voltage Amplifiers (LVAs),                     through the Bias Servo, drive the fully complementary
  translating the signal from ground referenced ±15V to                      output stage. The LVAs are configured as common
  ±Vcc reference. LVAs provide the main voltage ampli-                       emitter amplifiers. This configuration provides suffi-
  fication and drive the High Side output stages. Gain                       cient voltage gain and inverts the audio. The polarity
  from Voltage Translator input to amplifier output is a                     inversion is necessary to avoid an overall polarity
  factor of 25.2.                                                            inversion from input jack to output jack, and it allows the
                                                                             NFb loop to control Error Amp gain by feeding back to
  Voltage Translators                                                        its non-inverting input (with its polarity opposite to the
  A voltage divider network splits the Error Signal (ES)                     output of the VGS). With the added voltage swing
  into positive and negative drive signals for the bal-                      provided by the LVAs, the signal then gains current
  anced voltage translator stage. These offset reference                     amplification through the Darlington emitter-follower
  voltages drive the input to the Voltage Translator tran-                   output stage.
  sistors. A nested NFb loop from the output of the
  amplifier mixes with the inverted signal riding on the                     Grounded Bridge Topology
  offset references. This negative feedback fixes gain at                    Figure 2 is a simplified example of the grounded bridge
  the offset reference points (and the output of the Error                   output topology. It consists of four quadrants of three
  Amp) at a factor of -25.2 with respect to the amplifier                    deep Darlington (composite) emitter-follower stages
  output. The Voltage Translators are arranged in a                          per channel: one NPN and one PNP on the High Side
  common base configuration for non-inverting voltage                        of the bridge (driving the load), and one NPN and one
  gain with equal gain. They shift the audio from the ±15V                   PNP on the Low Side of the bridge (controlling the
  reference to VCC reference. Their outputs drive their                      ground reference for the rails). The output stages are
  respective LVA.                                                            biased to operate class AB+B for ultra low distortion in
                                                                             the signal zero-crossing region and high efficiency.
  Also tied into the Voltage Translator inputs are ODEP
  limiting transistors and control/protection transistors.                   High Side (HS)
  The ODEP transistors steal drive as dictated by the                        The High Side (HS) of the bridge operates much like a
  ODEP circuitry (discussed later). The control/protec-                      conventional bipolar push-pull output configuration.
  tion transistors act as switches to totally shunt audio to                 As the input drive voltage becomes more positive, the
  ground during the turn-on delay, or during a DC/LF or                      HS NPN conducts and delivers positive voltage to the
  Fault protective action.                                                   load. Eventually the NPN devices reach full conduction
                                                                             and +Vcc is across the load. At this time the HS PNP is
  Last Voltage Amplifiers (LVAs)
                                                                                                                 Q105
                                                                              Q100      Q121     Q101
Audio      +              +              +                                                                              NPN Outputs (+HS)
                                                                                                         Q102
Inputs      -             -              -                                                                              PNP Outputs (-HS)
                                                                              Q103
                                                                                          Q122                   Q110
                                                                        -+       Mute
                                                   -15V                ODEP                                     -VCC
  8
                                     Com-Tech 200 Amplifier Service Manual
                                                     Theory
biased off. When the drive signal is negative going, the    predrivers and drivers, the balance of voltage results
HS PNP conducts to deliver -Vcc to the load and the HS      in approximately .35V drop across the bias resistors in
NPN stage is off.                                           the positive half, and about .5V across the bias resistor
                                                            in the negative half. Q18 conduction (and thus bias) is
The output of the +LVA drives the base of predriver         adjustable.
device. Together, the predriver and driver form the first
two parts of the three-deep Darlington and are biased       A diode string prevents excessive charge build up
class AB. They provide output drive through the bias        within the high conduction output devices when off.
resistor, bypassing the output devices, at levels below     Flyback diodes shunt back-EMF pulses from reactive
about 100mW. An RLC network between the predriver           loads to the power supply to protect output devices
and driver provide phase shift compensation and limit       from dangerous reverse voltage levels. An output
driver base current to safe levels. Output devices are      terminating circuit blocks RF on output lines from
biased class B, just below cutoff. At about 100mW           entering the amplifier through its output connectors.
output they switch on to conduct high current to the
load. Together with predriver and driver, the output        Low Side (LS)
device provide an overall class AB+B output.                The Low Side (LS) operates quite differently. The
                                                            power supply bridge rectifier is not ground referenced,
The negative half of the HS is almost identical to the      nor is the secondary of the main transformer. In other
positive half, except that the devices are PNP. One         words, the high voltage power supply floats with re-
difference is that the PNP bias resistor is slightly        spect to ground, but ±Vcc remain constant with re-
greater in value so that PNP output devices run closer      spect to each other. This allows the power supply to
to the cutoff level under static (no signal) conditions.    deliver +Vcc and -Vcc from the same bridge rectifier
This is because PNP devices require greater drive           and filter as a total difference in potential, regardless of
current.                                                    their voltages with respect to ground. The LS uses
                                                            inverted feedback from the HS output to control the
HS bias is regulated by Q18, the Bias Servo. Q18 is a       ground reference for the rails (±Vcc). Both LS quad-
Vbe multiplier which maintains approximately 3.3V           rants are arranged in a three-deep Darlington and are
Vce under static conditions. The positive and negative      biased AB+B in the same manner as the HS.
halves of the HS output are in parallel with this 3.3V.
With a full base-emitter on voltage drop across
         +
                                                                     +Vcc (Positive Rail)
                                         Input
                                         signal
                                                                Load
                                                              (speaker)
                                                                               Inverting Op-amp
                                                                                                                      9
                                     Com-Tech 200 Amplifier Service Manual
                                                     Theory
When the amplifier output swings positive, the audio is     To further protect the output stages, a specially devel-
fed to an op-amp stage where it is inverted. This           oped ODEP circuit is used. It produces a complex
inverted signal is delivered directly to the bases of the   analog output signal. This signal is proportional to the
positive (NPN) and negative (PNP) LS predrivers. The        always changing safe-operating-area margin of the
negative drive forces the LS PNP devices on (NPN off).      output transistors. The ODEP signal controls the Volt-
As the PNP devices conduct, Vce of the PNP Darlington       age Translator stage by removing drive that may
drops. With LS device emitters tied to ground, -Vcc is      exceed the safe-operating-area of the output stage.
pulled toward ground reference. Since the power
supply is not ground referenced (and the total voltage      ODEP senses output current by measuring the voltage
from +Vcc to -Vcc is constant) +Vcc is forced higher        dropped across LS emitter resistors. LS NPN current
above ground potential. This continues until, at the        (negative amplifier output) and +Vcc are sensed, then
positive amplifier output peak, -Vcc = 0V and +Vcc          multiplied to obtain a signal proportional to output
equals the total power supply potential with a positive     power. Positive and negative ODEP voltages are ad-
polarity. If, for example, the power supply produced a      justable via two potentiometers. Across ±ODEP are a
total of 70V from rail to rail (±35VDC measured from        PTC and a thermal sense (current source). The PTC is
ground with no signal), the amplifier output would          essentially a cutoff switch that causes hard ODEP
reach a positive peak of +70V.                              limiting if heatsink temperature exceeds a safe maxi-
                                                            mum, regardless of signal level. The thermal sense
Conversely, during a negative swing of the HS output        causes the differential between +ODEP and –ODEP to
where HS PNP devices conduct, the op-amp would              decrease as heatsink temperature increases. An in-
output a positive voltage forcing LS NPN devices to         crease in positive output signal output into a load will
conduct. This would result in +Vcc swinging toward          result in –ODEP voltage dropping; an increase in
ground potential and -Vcc further from ground poten-        negative output voltage and current will cause +ODEP
tial. At the negative amplifier output peak, +Vcc = 0V      voltage to drop. A complex RC network between the
and -Vcc equals the total power supply potential with       ±ODEP circuitry is used to simulate the thermal barri-
a negative polarity. Using the same example as above,       ers between the interior of the output device die (im-
a 70V supply would allow a negative output peak of -        measurable by normal means) and the time delay from
70V. In summary, a power supply which produces a            heat generation at the die until heat dissipates to the
total of 70VDC rail to rail (or ±35VDC statically) is       thermal sensor. The combined effects of thermal his-
capable of producing 140V peak-to-peak at the ampli-        tory and instantaneous dynamic power level result in
fier output when the grounded bridge topology is used.      an accurate simulation of the actual thermal condition
The voltage used in this example are relatively close to    of the output transistors.
the voltages of the PB-1/460CSL.
10
                              Com-Tech 200 Amplifier Service Manual
Theory
                                                                                       POSITIVE
                                           +VOLTAGE              +LVA                 HIGH SIDE
                                          TRANSLATOR              -1                   OUTPUT
                                                                                      NPN STAGE
                             ERROR
           BGS         VGS
                              AMP
                                            OUTPUT
                                                                         HIGH SIDE
BALANCED                                    DEVICE
                  -1                       EMULATION
                                                                            BIAS
 INPUTS                                                                   SERVO
                                          PROTECTION
                                                                                      NEGATIVE
                                           -VOLTAGE              -LVA                 HIGH SIDE
                                          TRANSLATOR               -1                  OUTPUT
                                                                                      PNP STAGE
                                                                                       POSITIVE
                                                                                       LOW SIDE
                                                                                        OUTPUT
                                                                                      NPN STAGE
                                                                         LOW SIDE
                                                            -1             BIAS
                                                                          DIODE
                                                                          STRING
                                                                                       NEGATIVE
                                                         INVERTING                     LOW SIDE
                                                           BRIDGE                       OUTPUT
                                                          BALANCE                     PNP STAGE
Figure 3. Typical Crown Amplifier Basic Block Diagram (One Channel Shown)
                                                                                                  11
                                      Com-Tech 200 Amplifier Service Manual
12
                                    Com-Tech 200 Amplifier Service Manual
                                                                                                                  13
                                    Com-Tech 200 Amplifier Service Manual
14
                                    Com-Tech 200 Amplifier Service Manual
                                                                                                                   15
                              Com-Tech 200 Amplifier Service Manual
Power Supply
CPN                   Item                                                 Quantity
A10087-11028          Screw, 10-32 x 1.75 (For transformer)                4
C 10171-4             Breaker, 8 Amp VDE                                   1
C10168-0              Breaker, 4 Amp VDE (200V-240V Models)                1
D 7212-0              Power Transformer (120V 60 Hz)                       1
D 7224-5              Power Transformer (220V/240V)                        1
D 8022-2              Power Transformer (100V/120V)                        1
A10099-7              Nylon Shoulder Washer, #10                           4
A10095-4              Lockwasher, #10 External Star                        4
A10098-5              Washer, 1/4" Belleville Spring                       4
C 8752-5              Bridge Rectifier, 35A 400V                           2
C 9852-2              Capacitor, 6300µF 200V Electrolytic                  2
C 9870-4              Screw, 10-32 x .38                                   4
D 2934-4              Solder Lug, .218 Hole                                4
D 6764-1              Washer, Shoulder                                     4
D 8438-0              Bracket, Capacitor                                   2
                                                                                     17
                              Com-Tech 200 Amplifier Service Manual
PIP-BB
CPN                   Item                                            Quantity
M46011-9              PIP-BB Assembly                                 1
A10086-70806          Screw, 8-32 x .37                               2
A10094-5              Lockwasher, #8 Internal Star Black              2
A10110-10608          Screw, 6-32 x .5                                4
A10266-2202           Resistor, 22 Ohm .5W                            2
C 3842-9              Barrier Block, 3 Position                       2
C 6806-1              Capacitor, .01µF 100V                           2
C 7161-0              Screw, #8 x 1/4 #6 PNHD                         2
F12553J7              Panel                                           1
P10343-5              PC Board                                        1
18
                                    Com-Tech 200 Amplifier Service Manual
                                                                                                                19
                             Com-Tech 200 Amplifier Service Manual
                                                 ICs
Relays                                           U700    U800   C 7664-3      MOC3031 Optotriac
K1              C 7860-7   SPST                  U901           C 7665-0      MOC3011 Optotriac
                                                 U902           C 7665-0      MOC3011 Optotriac
Transistors
Q700     Q800   C 3625-8   PNP 2N4125            Misc.
Q701     Q801   C 7663-5   Triac MAC224A4        Board          P10317-9
Q900            C 3625-8   PNP 2N4125            J900           C 7672-6      8 Pin MTA Header
Q901            C 3625-8   PNP 2N4125            Tab Terminal   C 7817-7      W1-W3, W100-W102
Q902            C 3625-8   PNP 2N4125                                         W200-W202
                                                 0 Ohm Jmp      C 5868-2
20
                             Com-Tech 200 Amplifier Service Manual
                                                 ICs
Relays                                           U700    U800   C 7664-3      MOC3031 Optotriac
K1              C 7860-7   SPST                  U901           C 7665-0      MOC3011 Optotriac
                                                 U902           C 7665-0      MOC3111 Optotriac
Transistors
Q700     Q800   C 3625-8   PNP 2N4125            Misc.
Q701     Q801   C 7663-5   Triac MAC224A4        Board          P10404-5
Q900            C 3625-8   PNP 2N4125            J900           C 7672-6      8 Pin MTA Header
Q901            C 3625-8   PNP 2N4125            Tab Terminal   C 7817-7      W1-W3, W100-W102
Q902            C 3625-8   PNP 2N4125                                         W200-W202
                                                                                            21
                             Com-Tech 200 Amplifier Service Manual
Relays
K1              C 7860-7   SPST                  ICs
                                                 U700    U800   C 7664-3      MOC3031 Optotriac
                                                 U901           C 7665-0      MOC3011 Optotriac
Transistors                                      U902           C 7665-0      MOC3011 Optotriac
Q700     Q800   C 3625-8   PNP 2N4125
Q701     Q801   C 7663-5   Triac MAC224A4
Q900            C 3625-8   PNP 2N4125            Misc.
Q901            C 3625-8   PNP 2N4125            Board          P10405-2
Q902            C 3625-8   PNP 2N4125            J900           C 7672-6      8 Pin MTA Header
                                                 Tab Terminal   C 7817-7      W1-W3, W100-W102
                                                                              W200-W202
                                                 0 Ohm Jmp      C 5868-2
22
                             Com-Tech 200 Amplifier Service Manual
Relays
K1              C 7860-7   SPST                  ICs
                                                 U700    U800   C 7664-3      MOC3031 Optotriac
                                                 U901           C 7665-0      MOC3011 Optotriac
Transistors                                      U902           C 7665-0      MOC3011 Optotriac
Q700     Q800   C 3625-8   PNP 2N4125
Q701     Q801   C 7663-5   Triac MAC224A4
Q900            C 3625-8   PNP 2N4125            Misc.
Q901            C 3625-8   PNP 2N4125            Board          P10405-2
Q902            C 3625-8   PNP 2N4125            J900           C 7672-6      8 Pin MTA Header
                                                 J901           C 7873-0      2 Pin MTA Header
                                                 Tab Terminal   C 7817-7      W1-W3, W100-W102
                                                                              W200-W202
                                                 0 Ohm Jmp      C 5868-2
                                                                                            23
                                Com-Tech 200 Amplifier Service Manual
Transistors
Q500     Q600   C 3625-8      2N4125
Q501     Q601   C 3625-8      2N4125
Q502     Q602   C 7458-0      2N4123
Q503     Q603   C 3625-8      2N4125
Resistors
R500     R600   A10266-1031   10K
R501     R601   A10266-2221   2.2K
R502     R602   A10266-1051   1M
R503     R603   A102662751    2.7M
R504     R604   A10266-2032   20K .5W
R505     R605   A10266-2221   2.2K
R506     R606   A10266-4751   4.7M
R507     R607   A10266-2221   2.2K
R508     R608   A10266-1021   1K
R905            A10266-5141   510K
R906            A10266-2721   2.7K
R907            A10266-5141   510K
R908            A10266-3931   39K
R909            A10266-3931   39K
R910            A10266-4741   470K
R911            A10266-3931   39K
R912            A10266-1041   100K
R913            A10266-1031   10K
R914            A10266-8211   820
R915            A10266-3931   39K
R916            A10266-3631   36K
R917            A10266-8211   820
R918            A10266-3931   39K
24
                                  Com-Tech 200 Amplifier Service Manual
                                                                                                           25
                                  Com-Tech 200 Amplifier Service Manual
26
                                  Com-Tech 200 Amplifier Service Manual
                                                                                                           27
                                  Com-Tech 200 Amplifier Service Manual
28
                             Com-Tech 200 Amplifier Service Manual
                                                                                          29
                             Com-Tech 200 Amplifier Service Manual
30
                              Com-Tech 200 Amplifier Service Manual
                                                                                                    31
                             Com-Tech 200 Amplifier Service Manual
32
                             Com-Tech 200 Amplifier Service Manual
                                                                                               33
                                Com-Tech 200 Amplifier Service Manual
34
                            Com-Tech 200 Amplifier Service Manual
                                                                                         35
                               Com-Tech 200 Amplifier Service Manual
36
                                Com-Tech 200 Amplifier Service Manual
Resistor Networks
N101   N201    D 7945-5       Resistor Network
N102   N202    D 6082-8       Resistor Network
                                                                                                     37
                                Com-Tech 200 Amplifier Service Manual
38
                               Com-Tech 200 Amplifier Service Manual
                                                                                                 39
                                Com-Tech 200 Amplifier Service Manual
40