Flight Operations Briefing Notes: Altimeter Setting - Use of Radio Altimeter
Flight Operations Briefing Notes: Altimeter Setting - Use of Radio Altimeter
   I   Introduction
       Operators with international routes are exposed to different standards in terms of:
       •   Altitude measurement, using different units (i.e., feet or meters);
       •   Altitude reference setting (i.e., baro setting), using different units (i.e., hectoPascal
           or inch-of-mercury);
• Altitude reference for departure and approach, using QNH or QFE; and,
       •   Environmental conditions (i.e., rapid atmospheric pressure changes and/or low OAT
           operation).
       •   Use of different units for altitude measurement and reading (i.e., feet versus
           meters) and altimeter setting (i.e., In.Hg versus hPa);
• Low-OAT operation.
                                                Page 1 of 16
                                                                                     Supplementary Techniques
Flight Operations Briefing Notes                                       Altimeter Setting – Use of Radio Altimeter
   II   Statistical Data
        Deviations from the intended vertical flight profile, caused by omission of an action or
        by an incorrect action (including errors in setting the altimeter reference),
        are frequently observed during line operation.
        The lack of situational awareness, particularly the lack of vertical situational awareness,
        is a causal factor in 50 % of approach-and-landing accidents (this includes most
        accidents involving a CFIT) (Source: FSF Flight Safety Digest Volume 17 & 18 – November 1998 / February
        1999).
        The difference between the QNH and QFE is indicated in approach area chart, e.g. :
        •   LFBO ( Toulouse Blagnac ) :
        Pilots should be also aware of possible exceptions, such as airports operating with
        “QFE only” in a country where QNH is used (such exceptions are indicated on
        the applicable approach chart).
        Aircraft fitted with electronic flight instrument systems (EFIS) may be capable of using
        either QNH / QFE or QNH-only.
  IV    Altimeter-setting Units
        Operators with international routes are exposed to the use of different altimeter setting
        units:
                                                     Page 2 of 16
                                                                                Supplementary Techniques
Flight Operations Briefing Notes                                   Altimeter Setting – Use of Radio Altimeter
When in.Hg is used for altimeter setting, unusual barometric pressures such as:
     In Figure 1, the actual QNH is an unusually low 28.XX in.Hg but the altimeter setting
     was mistakenly set to a more usual 29.XX in.Hg, resulting in the actual altitude / height
     being 1000 ft lower than indicated:
                                                                                          Actual height
                                                                                           1000 ft AFL
                                                 Figure 1
                            Effect of a 1.00 in.Hg Too-High Altimeter Setting
                                                 Page 3 of 16
                                                                                  Supplementary Techniques
Flight Operations Briefing Notes                                      Altimeter Setting – Use of Radio Altimeter
     In Figure 2, the actual QNH is an unusually high 30.XX in.Hg but the altimeter setting
     was mistakenly set to a more usual 29.XX in.Hg, resulting in the actual altitude / height
     being 1000 ft higher than indicated.
                                                                                        Actual height
             Indicated altitude                                                          3000 ft AFL
                  4000 ft
                                        Actual altitude
                                           5000 ft
                                                                                      Field elevation
        Altimeter setting 29.XX in.Hg                                                     2000 ft
                                                    Figure 2
                           Effect of a 1.00 in.Hg Too-Low Altimeter Setting
     Similarly, a 10 hPa error in the altimeter setting would result in a 300 ft error in
     the actual altitude (i.e., with a 10 hPa too high altimeter setting, flying at a 4000 ft
     indicated altitude would result flying at a 3700 ft actual altitude).
     Confusion between altimeter setting units (i.e. hPa versus in.Hg) leads to similar errors
     in the actual altitude and actual height above airfield elevation.
                                                    Page 4 of 16
                                                                                       Supplementary Techniques
Flight Operations Briefing Notes                                            Altimeter Setting – Use of Radio Altimeter
       In Figure 3, an actual QNH of 991 hPa was mistakenly set on the altimeter as 29.91
       in.Hg (equivalent to 1012 hPa), resulting in the actual altitude / height being 640 ft
       lower than indicated.
                                                                                                  Actual height
                                                                                                   1360 ft AFL
                                                        Figure 3
                             Effect of an Altimeter Setting in in.Hg Instead of hPa
       •   All numbers as well as the unit used for the measurement of the atmospheric
           pressure (e.g., inches or hectoPascals, sometimes abbreviated as “hex”) should be
           indicated in the ATIS’ or air traffic controller’s transmission.
           Accurately indicating both the altimeter-setting unit and the full value of
           the altimeter setting will prevent confusion or enable the detection and correction of
           an altimeter-setting error.
       •   When using inches of mercury (in.Hg), “low” should precede an altimeter setting of
           28.XX in.Hg and “high” should precede an altimeter setting of 30.XX in.Hg.
           The U.S. FAA accepts this practice, if deemed desirable by regional or local air
           traffic services.
                                                        Page 5 of 16
                                                                               Supplementary Techniques
Flight Operations Briefing Notes                                    Altimeter Setting – Use of Radio Altimeter
• Below which all aircraft are flying with the altimeter-setting set to QNH or QFE.
        The transition altitude / level ensure that all aircraft flying within the same airspace fly
        with the same altimeter reference.
        Depending on the airline’s / flight crew’s usual area of operation, changing from fixed
        transition altitude / level to variable transition level may cause crew confusion and
        result in a premature or late setting of the altimeter reference.
                                                   Page 6 of 16
                                                                        Supplementary Techniques
Flight Operations Briefing Notes                             Altimeter Setting – Use of Radio Altimeter
Visual
                 ILS CAT II
                                                                                 DH
            ILS CAT III with DH
                                               Table 1
                   Use Barometric Altimeter MDA(H)/DA(H) and Radio Altimeter DH
        Note 1
        DH set to “- 5 ft” for A300/A310/A300-600 families, “NO” entered on PERF APPR page
        for other Airbus aircraft families.
        Note 2
        DA(H), for constant-angle / constant-slope non-precision approaches, as allowed by
        operational authorities.
                                              Page 7 of 16
                                                                           Supplementary Techniques
Flight Operations Briefing Notes                                Altimeter Setting – Use of Radio Altimeter
  IX   Radio-altimeter Callouts
       Radio-altimeter callouts can be either:
Callouts should be tailored to the airline’ operating policy and to the type of approach.
       To enhance the flight crew’s terrain awareness, a callout “Radio altimeter alive”,
       should be announced by the first crewmember observing the radio altimeter activation
       at 2500 ft height AGL.
       The radio altimeter reading should then be included in the instrument scanning for
       the remainder of the approach.
       Radio altimeter readings (i.e., feet’s AGL) below the Minimum Obstacle Clearance
       (MOC) values listed below, should alert the flight crew (sources – ICAO-PANS-OPS and
       US TERPS):
       •   Final approach segment (i.e., after FAF, for non-precision approaches with a defined
           FAF, until visual references or reaching MAP) :
           −   250 ft.
       Unless the airport features high close-in terrain, the radio-altimeter reading (i.e., height
       AGL) should reasonably agree with the height above airfield elevation (i.e., height AFE),
       obtained by :
       •   Direct reading of the altimeter, if using QFE; or,
• By subtracting the airport elevation from the altitude reading, if using QNH.
                                                 Page 8 of 16
                                                                            Supplementary Techniques
Flight Operations Briefing Notes                                Altimeter Setting – Use of Radio Altimeter
True altitude
                                                                                   Indicated
                                                                                    altitude
                                                                                    3000 ft
               2000 ft
               1520 ft                                                              2000 ft
1000 ft
                                                Figure 4
                                      Effect of OAT on True Altitude
                                                Page 9 of 16
                                                                       Supplementary Techniques
Flight Operations Briefing Notes                            Altimeter Setting – Use of Radio Altimeter
                                             Table 2
              Low OAT Correction (ft) to be Added to Published Altitudes / Heights
     Flying into a low temperature area has the same effect as flying into a low-pressure
     area; the aircraft is lower than the altimeter indicates.
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                                                                             Supplementary Techniques
Flight Operations Briefing Notes                                  Altimeter Setting – Use of Radio Altimeter
                                                Table 3
                                The Golden Rule of Altitude Awareness
     In most countries, the pilot is responsible for performing the low-OAT correction, except
     when under radar control in a radar vectoring area; in this case, the controller normally
     is responsible for terrain clearance, including accounting for the cold temperature
     correction (when issuing altitude instructions).
     Nevertheless, the operator and/or pilot should confirm this responsibility with the air
     traffic services of the country of operation.
     The temperature correction on altitude affects the following published altitudes, which
     therefore should be increased under low OAT operation:
     •   MEA;
     •   Airport sector MSA;
     •   SID / STAR / Approach segments minimum safe altitude;
     •   SID / STAR altitude constraints;
     •   Procedure turn / holding minimum altitude;
     •   FAF altitude;
     •   Step-down altitude(s) during a non-precision approach;
     •   MDA(H) during a non-precision (non-ILS) approach;
     •   DA(H) during a CAT I ILS approach; and,
     •   OM crossing altitude during any ILS approach (for altitude check purposes).
                                               Page 11 of 16
                                                                           Supplementary Techniques
Flight Operations Briefing Notes                               Altimeter Setting – Use of Radio Altimeter
       As it is not allowed to modify manually the altitude constraints of the FMS vertical flight
       plan, the use of Baro-VNAV procedures is not permitted when the aerodrome
       temperature is lower than the published lowest temperature for the procedure (Source:
       PANS-OPS and TERPS) .
       Note
       However, a conventional RNAV approach (i.e., LNAV only) is permitted below
       this temperature if :
       •   A corresponding RNAV procedure (i.e. LNAV only) and corresponding MDA(H) is
           published; and,
       •   The appropriate low-temperature correction is applied to all published altitudes
           (heights), by the pilot.
ICAO PANS-OPS does not provide altitude corrections for extreme high temperatures.
       Note
       When operating under extreme high temperature, the temperature effect on the true
       altitude may result in a steeper-than-anticipated flight-path angle / vertical speed when
       performing a constant-angle non-precision approach.
       The incorrect setting of the altimeter reference often is the result of one or more of
       the following factors:
       •   High workload;
       •   Deviation from normal task sharing;
       •   Interruptions and distractions; and,
       •   Absence of effective cross-check and backup between crewmembers.
       The analysis of incident / accident reports identify the following operational and human
       factors as causes of or contributing factors to altimeter-setting errors :
       •   Incomplete briefings (i.e., failure to discuss the applicable altimeter-setting unit and
           the country practice for fixed or variable transitions altitudes / levels);
       •   Workload during descent / approach;
       •   Distraction / interruption;
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                                                                              Supplementary Techniques
Flight Operations Briefing Notes                                Altimeter Setting – Use of Radio Altimeter
        Adherence to the defined task sharing (for normal or abnormal / emergency conditions)
        and the use of normal checklists are the most effective lines-of-defense against
        altimeter-setting errors.
        Altimeter-setting errors often result in a lack of vertical situational awareness;
        the following key points should be considered by pilots to minimize altimeter-setting
        errors and to optimize the setting of the barometric-altimeter MDA(H) / DA(H) or
        radio-altimeter DH:
        •   Awareness of the altimeter setting unit in use at the destination airport, e.g. :
            −   LFBO ( Toulouse Blagnac ) approach charts :
        •   Awareness of the anticipated altimeter setting, using two independent sources for
            cross-check (e.g., METAR and ATIS messages);
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Flight Operations Briefing Notes                                 Altimeter Setting – Use of Radio Altimeter
• Exercising extra vigilance and cross-check if QFE is used for approach and landing.
• Indicating all the numbers and the unit defining the altimeter setting;
        •   Adopting the accepted terminology “low” before a 28.XX in.Hg altimeter setting and
            “high” before a 30.XX in.Hg altimeter setting.
                                                 Page 14 of 16
                                                                         Supplementary Techniques
Flight Operations Briefing Notes                              Altimeter Setting – Use of Radio Altimeter
       •   ICAO Annex 6 – Procedures for Air Navigation Services – Rules of the Air and Air
           Traffic Services (PANS-RAC, Doc 4444).
       •   ICAO – Procedures for Air navigation Services – Aircraft Operations (PANS-OPS, Doc
           8168), Volume I – Flight procedures - Part VI – Altimeter Setting Procedures -
           Chapter 3 :
           −   New table of temperature corrections to be added to altitude when operating
               in low OAT conditions.
               The new Part VI – Chapter 3 became effective in Nov.2001 (Amendment 11).
       •   ICAO - Human Factors Digest No.8 – Human Factors in Air Traffic Control
           (Circular 241).
• UK CAA – CAP 710 – Level Bust Working Group – “ On The level ” – Final Report
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Flight Operations Briefing Notes                                                     Altimeter Setting – Use of Radio Altimeter
  XV   Industry References
       •    Eurocontrol - Level Bust website :
            −    http://www.eurocontrol.int/safety/LevelBust_LevelBust.htm
            −    Level Bust Tool Kit
       This Flight Operations Briefing Note (FOBN) has been developed by Airbus in the frame of the Approach-and-Landing
       Accident Reduction (ALAR) international task force led by the Flight Safety Foundation.
       This FOBN is part of a set of Flight Operations Briefing Notes that provide an overview of the applicable standards,
       flying techniques and best practices, operational and human factors, suggested company prevention strategies and personal
       lines-of-defense related to major threats and hazards to flight operations safety.
       This FOBN is intended to enhance the reader's flight safety awareness but it shall not supersede the applicable regulations
       and the Airbus or airline's operational documentation; should any deviation appear between this FOBN and the Airbus or
       airline’s AFM / (M)MEL / FCOM / QRH / FCTM, the latter shall prevail at all times.
       In the interest of aviation safety, this FOBN may be reproduced in whole or in part - in all media - or translated; any use of
       this FOBN shall not modify its contents or alter an excerpt from its original context. Any commercial use is strictly excluded.
       All uses shall credit Airbus and the Flight Safety Foundation.
       Airbus shall have no liability or responsibility for the use of this FOBN, the correctness of the duplication, adaptation or
       translation and for the updating and revision of any duplicated version.
                                                              Page 16 of 16
                                                                             Supplementary Techniques
Flight Operations Briefing Notes                                Preventing Altitude Deviations / Level Busts
    I   Introduction
        Altitude deviations ( also referred to as level busts ) may result in substantial loss of
        vertical separation and/or horizontal separation, which could cause a midair collision.
        Traffic avoidance maneuvers, if required, usually result in injuries to passengers and
        crewmembers ( particularly to cabin attendants ).
        This Flight Operations Briefing Note provides an overview of the factors involved in
        altitude deviations.
        This document can be used for stand-alone reading or as the basis for the development
        of an airline’s altitude awareness program.
   II   Statistical Data
        An analysis reveals that (source - U.S. FAA and US Airways) :
        •   Approximately 70 % of altitude deviations are the result of a breakdown in
            the pilot/controller communication loop; and,
        •   Nearly 40 % of altitude deviation events affect the critical pair constituted by FL 100
            / FL 110 (or 10 000 ft / 11 000 ft).
        A study performed by the UK CAA, between 1995 and 1997, showed that 50 % of
        altitude deviations take place below 8000 ft, usually as the result of the mis-
        understanding of the altitude restrictions applicable during departure (SID) or approach
        (STAR).
                                                Page 1 of 15
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Flight Operations Briefing Notes                                Preventing Altitude Deviations / Level Busts
• Once every 30 minutes, an aircraft is busting its cleared altitude / flight level; and,
        •   Each day, a loss of separation results in involved aircraft passing within a mile from
            each other.
        The distribution of level bust events by flight phase is provided below (source - British
        Airways, Eurocontrol and IATA STEADES – rounded figures) :
• Descent : 30 %.
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                                                                                Supplementary Techniques
Flight Operations Briefing Notes                                Preventing Altitude Deviations / Level Busts
     Table 1 summarizes and ranks the main operational factors observed in altitude
     deviations / level busts.
Weather 15 - 20
Miscellaneous 5 - 10
                                                  Table 1
                              Factors in Altitude Deviations / Level Busts
     Altitude deviations often occur as the result of one or a combination of the following
     conditions, that may involve :
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                                                                         Supplementary Techniques
Flight Operations Briefing Notes                            Preventing Altitude Deviations / Level Busts
Flight Crew
     Table 2, below, summarizes and ranks the main Flight Management / Flight Monitoring
     factors observed in altitude deviations / level bust events.
                             Weather
                                                                             5 - 10
         ( Windshear, Turbulence, Standing Waves )
                                               Table 2
           Flight Management / Monitoring Factors in Altitude Deviations / Level Busts
     The following detailed contributing factors are often cited in altitude deviations / level
     bust attributed to flight management / flight monitoring by flight crew :
                                             Page 4 of 15
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Flight Operations Briefing Notes                              Preventing Altitude Deviations / Level Busts
     •   Pilot understands and reads back the correct altitude or FL, but select an incorrect
         altitude or FL on the FCU, e.g. because of :
         −   Confusion of numbers with an other element of the controller’s message
             (e.g., speed, heading or flight number);
         −   Expectation / anticipation of another altitude or FL;
         −   Interruption / distraction; or,
         −   Breakdown in crew crosscheck and backup;
                                               Page 5 of 15
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Flight Operations Briefing Notes                              Preventing Altitude Deviations / Level Busts
     •   Absence of response to the altitude alert aural and visual warnings, when in hand
         flying; or,
     Table 3, below, summarizes and rank the main ATM / ATC factors observed in altitude
     deviations / level bust events.
Insufficient Separation 5 - 10
Miscellaneous 5 - 10
                                                Table 3
                      ATM / ATC Factors in Altitude Deviations / Level Busts
     The following detailed contributing factors are often cited in altitude deviations / level
     bust attributed to ATM / ATC instructions / services :
                                               Page 6 of 15
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Flight Operations Briefing Notes                                Preventing Altitude Deviations / Level Busts
       •   The controller assigns an incorrect altitude, or reassigns a FL after the aircraft has
           been cleared to an altitude;
       •   ATC instruction for an altitude restriction when being above the transition altitude
           (i.e., with altimeters set to STD);
       •   Complex ATC transmission containing more than two instructions (e.g., on speed,
           altitude and heading);
       The sharing of experience and the joint cooperation between operators and air traffic
       control services has enabled the initiation of significant enhancements in terms of air
       traffic management and air traffic control, e.g. :
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Flight Operations Briefing Notes                              Preventing Altitude Deviations / Level Busts
     An altitude awareness program should enhance the respective roles of the PF and PNF
     by stressing the importance of :
     •   Readback / hearback errors (this risk is greater when one crewmember does not
         monitor radio communications because of other duties such as listening to the ATIS
         or  being    involved in   company      communications    or    passenger-address
         announcements );
                                              Page 8 of 15
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Flight Operations Briefing Notes                            Preventing Altitude Deviations / Level Busts
         −   The controller may also confuse similar callsigns, be distracted by other radio or
             landline telephone communications or be affected by blocked transmissions or
             high workload.
     •   Use standard phraseology for clear and unambiguous pilot / controller and intra-
         cockpit communications.
         Standard phraseology is the common basis for pilots and controllers; this common
         language allows an easier detection and correction of errors.
         −   Use of two separate methods for expressing certain altitudes – one one
             thousand feet, that is eleven thousand feet; and,
         −   Preceding each number by the corresponding flight parameter (i.e., FL, heading,
             speed), e.g., descend to Flight Level two four zero instead of descend to two
             four zero.
     •   If doubt exists about a clearance, request confirmation from ATC, do not attempt to
         guess an instruction or clearance based on flight deck discussion.
     •   Reduce non-essential tasks during climb and descent (in addition to the sterile
         cockpit rule, some operators consider the last 1000 ft before reaching any assigned
         altitude as a sterile-cockpit period);
     •   Monitor / supervise the operation of AP for correct level-off at the cleared altitude /
         FL and for correct compliance with altitude or time restrictions (constraints);
     •   Plan tasks that prevent attentive listening to radio communications (such as copying
         the ATIS, company calls, and passengers-address announcements) during periods
         of lesser ATC communications.
                                             Page 9 of 15
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Flight Operations Briefing Notes                            Preventing Altitude Deviations / Level Busts
     •   When one crewmember cannot monitor the ATC frequency because of other duties
         or because leaving the cockpit, the other crewmember should :
         −   Brief the other crew member when he/she returns, highlighting any relevant new
             information and any change in the ATC clearance or instructions.
Altitude-setting Procedures
     •   When receiving an altitude clearance, set the cleared altitude value immediately in
         the selected altitude window (even before readback, if deemed more suitable due to
         workload);
     •   Ensure that the altitude selected is cross-checked by both crewmembers (e.g., each
         crew member should verbalize what he or she heard and then point to the selected
         altitude window to confirm that the correct value has been set);
• Ensure that the cleared altitude is above the sector minimum safe altitude; and,
     •   When under radar vectoring, be aware of the applicable minimum vectoring altitude
         for the sector or positively request confirmation of an altitude clearance that is
         below the sector MSA.
     Use standard calls to increase the PF / PNF situational awareness, to ensure an effective
     backup and challenge, and detect a previous error on the assigned / cleared altitude
     or FL :
     •   Leaving [...] for […], when a 500 ft/mn vertical speed has been established; and
         altimeter indicates departure from the previous altitude; and,
     •   One thousand below (above) [altitude or FL], when within 1000 ft from
         the cleared altitude or FL.
                                            Page 10 of 15
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Flight Operations Briefing Notes                                Preventing Altitude Deviations / Level Busts
           Note
           Although the Airbus SOP’s recommend the use of the above standard call, some
           operators use different standard calls such as :
           −   One to go;
           −   One thousand to go; or,
           −   […] for […].
       When within 1000 ft from the cleared altitude / FL or from an altitude restriction
       (constraint):
• PNF should watch outside for traffic, if in VMC (one head out).
Use of Automation
       The use of automation with the correct level of automation for the task and
       circumstances will assist flight crew in preventing altitude deviations / flight level bust,
       in conditions such as :
• Congested airspace;
• Flight crew experience (e.g., flight crew including a junior first officer).
       •   Mindset leaning to focus only on “one zero” and thus to more easily understand
           “10 000 feet”;
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Flight Operations Briefing Notes                               Preventing Altitude Deviations / Level Busts
        •   Failing to question the unusual (e.g. bias of expectation or routine on a familiar SID
            or STAR) and/or,
• Fixed for the whole country (e.g. 18 000 ft / FL 180 in the United States); or,
        •   Transition altitude is defined in the approach charts (e.g., 5000 ft) and transition
            level is variable as a function of the QNH (as indicated in the ATIS message).
        Depending on the airline’s / flight crew’s usual area of operation, changing from fixed
        transition altitudes/FL to variable transition altitudes / FL may result in crew confusion
        and in a premature or late change of the altimeter setting.
        In countries operating with reference to the QFE, when below the transition altitude or
        FL, the readback should indicate the altimeter reference (i.e., QFE).
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Flight Operations Briefing Notes                                Preventing Altitude Deviations / Level Busts
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Flight Operations Briefing Notes                                   Preventing Altitude Deviations / Level Busts
XI Regulatory references
        •   ICAO :
            −   Annex 6, Parts I, II and III, Sections II and III (amended in 1995) for
                discouraging the use of three-pointer and drum-pointer altimeters
            −   Annex 6, Operation of Aircraft, Part I – International Commercial Air Transport –
                Aeroplanes, 4.2.6, 6.9.1 c) and Appendix 2, 5.13, 5.15
            −   Procedures for Air Navigation Services – Rules of the Air and Air Traffic Services
                (PANS-RAC, Doc 4444)
            −   Procedures for Air Navigation Services – Aircraft Operations (PANS-OPS, Doc
                8168), Volume I, Flight Procedures (Post Amendment No 11, applicable 1
                November 2001)
        •   US FARs :
            −   FAR 91.119 - Minimum Safe Altitude
            −   FAR 91.121 - Altimeter Setting
            −   FAR 91.129 - ATC communications
            −   FAR 91.221 and FAR 121.356 for TCAS installation
            −   FAR 91 – Appendix G – Operations in Reduced Vertical Separation Minima
                (RVSM) airspace
        •   UK CAA :
            −   CAP 413 - Required criteria in announcing leaving an altitude or FL
            −   CAP 710 – Level Bust Working Group – “ On The Level ” project – Final Report –
                1999
                       +
            −   Data       Plus Safety Letter – Level Busts – July 1998
            −   Level Bust - website - http://www.caa.co.uk/srg/levelbust
                                                   Page 14 of 15
                                                                                                   Supplementary Techniques
Flight Operations Briefing Notes                                                Preventing Altitude Deviations / Level Busts
     This Flight Operations Briefing Note (FOBN) has been developed by Airbus in the frame of the Approach-and-Landing Accident
     Reduction (ALAR) international task force led by the Flight Safety Foundation.
     This FOBN is part of a set of Flight Operations Briefing Notes that provide an overview of the applicable standards,
     flying techniques and best practices, operational and human factors, suggested company prevention strategies and personal
     lines-of-defense related to major threats and hazards to flight operations safety.
     This FOBN is intended to enhance the reader's flight safety awareness but it shall not supersede the applicable regulations
     and the Airbus or airline's operational documentation; should any deviation appear between this FOBN and the Airbus or
     airline’s AFM / (M)MEL / FCOM / QRH / FCTM, the latter shall prevail at all times.
     In the interest of aviation safety, this FOBN may be reproduced in whole or in part - in all media - or translated; any use of
     this FOBN shall not modify its contents or alter an excerpt from its original context. Any commercial use is strictly excluded.
     All uses shall credit Airbus and the Flight Safety Foundation.
     Airbus shall have no liability or responsibility for the use of this FOBN, the correctness of the duplication, adaptation or
     translation and for the updating and revision of any duplicated version.
                                                            Page 15 of 15
                                                                         Supplementary Techniques
Flight Operations Briefing Notes                                          Handling Engine Malfunctions
    I   Introduction
        The failure rate of aircraft engines has reached an all-time low. This means that many
        flight crews will never face an engine failure during their career, other than those in
        the flight simulator.
        However, simulators are not fully representative of engine failures because
        accelerations (e.g. due to a failed engine), noise (e.g. caused by an engine stall), or
        vibrations (e.g. in the event of a blade rupture) are hard to simulate.
        Consequently, flight crews are not always able to identify and understand engine
        malfunctions. Incorrect crew understanding of engine malfunctions can lead to
        unnecessary engine shutdowns, but also to incidents and accidents.
                                                 Page 1 of 17
                                                                                             Supplementary Techniques
Flight Operations Briefing Notes                                                              Handling Engine Malfunctions
     During the same time, the rate of In-Flight Shut Downs (IFSD) has decreased as
     follows:
1960s 40
(Source: AIA/AECMA Project Report on Propulsion System Malfunction + Inappropriate Crew Response, November 1998)
                                                           Figure 1
                                                In-Flight Shut Down Rate
     In other words:
     •     In the 1960s, in average each engine failed once a year
     •     Today, in average, each engine fails every 30 years.
     This improvement in the rate of IFSD has allowed the introduction of ETOPS (Extended
     Twin Operations) in 1985. Among other criteria, to be approved for ETOPS 180,
     the rate of IFSD must be less than 2 per 100 000 engine flight hours.
     This also means that pilots that start their career today will probably never experience
     an IFSD due to an engine malfunction.
     However, despite the significant improvement in engine reliability, the number of
     accidents (per aircraft departure) due to an incorrect crew response following an engine
     malfunction has remained constant for many years. This prompted a study with
     all major industry actors involved (aircraft and engine manufacturers, authorities,
     accident investigation agencies, pilot organizations).
     The following crew undue actions, caused by engine malfunctions, have been observed:
     •     Loss of control (trajectory not adapted to the engine failure)
     •     Rejected takeoff above V1
                                                          Page 2 of 17
                                                                         Supplementary Techniques
Flight Operations Briefing Notes                                          Handling Engine Malfunctions
                                               Figure 2
                        Main Engine Parameters (Rolls-Royce Engine Example)
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                                                                             Supplementary Techniques
Flight Operations Briefing Notes                                             Handling Engine Malfunctions
       EPR / N1
      EPR and N1 are both representative of the engine thrust. Consequently, depending on
      the engine type, either N1 or EPR is used as the primary thrust parameter (when EPR is
      the primary thrust parameter, N1 is used as a backup).
       Note:
       On the A380, a new parameter called THRUST provides an easy interpretation of
       available thrust (0% = windmiling thrust; 100% = TOGA thrust (bleeds off), whatever
       the external conditions (temperature and altitude))
       EGT
      A high EGT can be the sign of:
       •   An ageing engine
       •   An engine stall
       •   A tailpipe fire
       •   An engine failure.
       The other engine parameters are fuel flow, engine vibrations, oil quantity/temperature/
       pressure, and nacelle temperature.
      Fuel Flow is usually displayed with the main engine parameters on the EWD or on
      the center panel.
      The other secondary engine parameters are displayed on the ECAM System Display
      (SD), on the center panel, or on the Flight Engineer’s station. These parameters (in
      particular oil pressure and temperature) should be monitored throughout the flight,
      amongst others, during the periodic cruise check.
      On all Airbus aircraft (except the A300 B2/B4), when a parameter drifts out of
      its normal range, the Engine SD will be automatically displayed and the parameter will
      pulse (in green). This is referred to as an ECAM advisory.
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                                                                          Supplementary Techniques
Flight Operations Briefing Notes                                             Handling Engine Malfunctions
       It is usually due to inflammable fluid coming into contact with very hot engine parts,
       such as the compressor, turbine or the combustion chamber casings. This can be
       caused by:
       •   Leaks
       •   The rupture of a pipe (e.g. caused by the rupture of a rotating part of the engine)
       •   A damage affecting the accessory gearbox
       •   The rupture of the combustion chamber, that can lead to a torch flame.
       When the inflammable fluid comes into contact with the hot engine parts, the fire will
       auto-ignite. These inflammable fluids are:
       •   Fuel (Auto inflammation at 230°C)
       •   Oil (Auto inflammation at 260°C)
       •   Hydraulic Fluid (Auto inflammation at 450°C).
       Engine fire detection is based on temperature sensors (loops) located in sensitive areas
       around the engine and in the pylon (Figure 3). This location differs for each engine
       type, based on the engine’s characteristics.
                                               Figure 3
                            Typical Fire Detection Sensors (Loops) Location
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                                                                           Supplementary Techniques
Flight Operations Briefing Notes                                               Handling Engine Malfunctions
The fire detection sensors are on two identical fire detection loops.
       When an engine fire is detected, a warning triggers. The procedure requests to:
       •   Shut down the engine
       •   Isolate the engine with the ENG FIRE pushbutton/handle (shuts hydraulic,
           pneumatic and fuel lines, disconnects electric power)
       •   Discharge the fire agents.
       Note:
       The principle of the engine fire detection also means that spurious fire warnings can be
       triggered if hot air is blown on the fire detection loops (e.g. hot bleed air duct rupture,
       or combustion chamber cracks).
As long as the engine fire is detected, apply the ENG FIRE procedure.
       If an engine fire occurs during takeoff or go-around, the PF shall first establish and
       stabilize the aircraft on a safe climb path and then proceed with the ENG FIRE
       procedure.
                                               Figure 4
                                          Engine Tailpipe Fire
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                                                                         Supplementary Techniques
Flight Operations Briefing Notes                                          Handling Engine Malfunctions
     Whereas the tailpipe fire can be very spectacular, it usually has very little impact on
     the engine. Indeed, it occurs in a part of the engine that is designed for very high
     temperatures (1000 to 1200°C). However, it can have an impact on the aircraft itself
     (e.g. damage to the flaps).
     In the event of a tailpipe fire, there is no cockpit alert. The only indication may be
     a rising EGT, due to the fire in the turbine. Therefore, tailpipe fires are more often
     visually detected by cabin crew, ground crew or ATC. However, because cabin crew,
     ground crew, or ATC usually do not know the difference between an engine fire and
     a tailpipe fire, they usually report an engine fire to the flight crew. As a consequence,
     the flight crew often applies the engine fire procedure, instead of the engine tailpipe fire
     procedure.
     Do not use the ENG FIRE pushbutton (except for A300/310) or the AGENT DISCH
     pushbuttons because:
     •   Pushing the ENG FIRE pushbutton will cut the FADEC power supply. This prevents
         the dry crank sequence, which is the only effective action against a tailpipe fire
     •   The fire agents will be discharged outside of the engine core, in a part of the engine
         that is not affected by the tailpipe fire (Figure 5). Discharging the fire agents will
         have no negative impact on the engine, but may lead to delays or cancellation, if no
         fire extinguisher bottle spare is available.
                                                    Extinguisher Agent
                                                    Distribution Zones
                                              Figure 5
                                         Tailpipe Fire Zones
     The engine tailpipe fire procedure should be sufficient to stop the fire. The intervention
     of the fire brigade should therefore be a last resort (or if no bleed is available to dry
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                                                                                         Supplementary Techniques
Flight Operations Briefing Notes                                                          Handling Engine Malfunctions
       crank the engine), because the ground fire extinguishing agent can cause serious
       corrosive damage. Following the use of ground fire extinguishers, maintenance action is
       due (the engine might be removed for a maintenance inspection).
       In-service events show that engine tailpipe fire may lead to a precautionary, but
       unwarranted, emergency evacuation.
       An engine stall (also called engine surge) is in fact a compressor surge that can be
       caused by:
       •   An engine deterioration (e.g. compressor blade rupture, or high wear)
       •   Ingestions of foreign objects (e.g. bird ingestion) or ice
       •   A bleed system malfunction
       •   A malfunction of the engine controls: Fuel scheduling or surge protection devices.
       In a jet engine, air compression is achieved aerodynamically, as the air passes through
       the stages of the compressor. If the air flowing over a compressor blade stalls,
       the airflow is disrupted, and the compressor can no longer compress the incoming air.
       The high-pressure condition existing behind the stalled area may create a flow reversal
       towards the compressor air inlet, thus resulting in an immediate and large thrust loss.
       During takeoff and high power settings, the engine stall is characterized by:
       •   One or more loud bangs
       •   Instant loss of thrust, resulting in a yaw movement
       •   Engine parameter (EPR/N1, N2 (or N3)) fluctuations and EGT increase
       •   Visible flames from the inlet and/or from the tailpipe.
                                                     Figure 6
                                             Engine Stall at Takeoff
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                                                                       Supplementary Techniques
Flight Operations Briefing Notes                                        Handling Engine Malfunctions
     Flight crews who have experienced an engine stall at takeoff report that the bang is
     louder than any other noise they had previously heard in the cockpit. It is often
     compared to a shotgun being fired a few meters away.
     Because of the noise and yaw movement of an engine stall, flight crews sometimes
     incorrectly identify the occurrence as a tire burst, or as a bomb. In-service events show
     that a misinterpretation of an engine stall may result in rejecting the takeoff above V1,
     causing a runway overrun.
     At low power (e.g. at thrust reduction at top of descent), the engine stall is
     characterized by:
     •   One or more muffled bangs
     •   Engine vibrations
     •   Engine parameter fluctuations and EGT increased.
     An engine stall can result in an EGT overlimit condition because the airflow downstream
     of the combustion chamber is not sufficient to ensure the cooling of the turbine.
     Engine stalls are harder to detect at low power.
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Flight Operations Briefing Notes                                           Handling Engine Malfunctions
       If the stall reappears, keep the engine thrust below the stall threshold.
       Flight crews should report the occurrence for immediate maintenance action.
       The combustion process has stopped. This can be due to many reasons such as:
       •   Fuel starvation
       •   Volcanic ash encounter
       •   Heavy rain/hail/icing
       •   Engine stall
       •   Control system malfunction
       Flying at high speed and low engine thrust through heavy rain or hail increases the risk
       of flameout.
       The engine flameout will trigger a caution on the ECAM (if applicable).
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Flight Operations Briefing Notes                                           Handling Engine Malfunctions
                                               Figure 7
                                    Fan Damage After a Birdstrike
       In case the vibration level exceeds a certain level, the ECAM advisory function
       (if applicable) will automatically highlight the affected engine.
       When such a level of vibration is reached, there is potentially a loss of some mechanical
       integrity of the engine (blade rupture, imbalance, …).
       EGT Exceedance
       The EGT redline is the only redline that can be exceeded occasionally without any
       malfunction of the engine.
       Due to the thermal inertia of the engine, the EGT reaches a peak at the end of
       the takeoff roll, close to rotation or just after lift-off. The difference between
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                                                                      Supplementary Techniques
Flight Operations Briefing Notes                                       Handling Engine Malfunctions
     the maximum permissible EGT (red-line) and the peak EGT during takeoff (with TOGA
     thrust) is called the EGT margin. This EGT margin should be monitored by a dedicated
     engine monitoring program.
     As the engine ages, due to normal engine wear, the EGT margin will get smaller
     (Figure 8). Indeed, due to a loss of efficiency, the engine will burn more fuel, which
     will lead to a higher EGT. Consequently, the EGT margin is used as a parameter to
     monitor the engine’s health.
OAT
                                              Figure 8
                           Evolution of the EGT with OAT and Engine Wear
     Note:
     A limited number of small EGT exceedances may be allowed (as per the Aircraft
     Maintenance Manual), but must be reported in the logbook.
     However, if the EGT suddenly increases when setting takeoff thrust, it is most likely
     the symptom of a severe engine failure.
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Flight Operations Briefing Notes                                            Handling Engine Malfunctions
       The associated procedure is usually to reduce thrust to return below the limits, and to
       shutdown the engine if it is not possible to return below the limits, or depending on
       the level of exceedance.
       However, should a reverser be out of its fully stowed position, a REV UNLOCKED alert
       will trigger:
       •   The first action is to reduce the thrust of the affected engine to idle (even if already
           automatically reduced), and the aircraft speed (if applicable). This minimizes
           the effect of a potential deployment. The affected engine must remain at idle for
           the rest of the flight (i.e. even in the absence of buffet)
       •   The detection of buffet is the sign that the thrust reverser is at least partially
           deployed. If detected, the flight crew should reduce the aircraft speed, and shut
           down the affected engine.
V Operational Recommendations
       This section provides flight crews with an overall awareness and understanding of
       the main strategies to adopt in the case of an engine malfunction:
       •   Stabilize the aircraft trajectory
       •   Positively identify the affected engine, and the malfunction
       •   Apply the published procedure.
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Flight Operations Briefing Notes                                                        Handling Engine Malfunctions
                                                   Figure 9
                                         Engine Certification Tests
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Flight Operations Briefing Notes                                          Handling Engine Malfunctions
     No RTO above V1
     In line experience shows that engine malfunctions during takeoff occasionally lead to
     rejected takeoffs above V1, which have caused runway excursions, ranging from
     incidents to fatal accidents/hull losses.
     The most frequent cause of rejected takeoff above V1 is the engine stall. The flight
     crew is usually startled by the loud bang and the yaw movement, and consequently
     believes the aircraft is not airworthy. In all the reported cases, the aircraft actually was
     fit to fly.
     Similarly, engine fire warnings have also led to rejected takeoffs above V1.
     From a system point of view, the engine is certified to ensure that it can sustain
     an engine fire for a few minutes without affecting the safety of the aircraft. From
     a performance point of view, engine failure at or after V1 is taken into account in
     the takeoff performance computation. However, in many engine failure cases,
     the engine is still able to deliver some thrust during a significant period of time.
     An ECAM advisory (if applicable) is an indication that a parameter is still in its normal
     range but is drifting away. It is meant for crew awareness (attention getter) and
     monitoring. The guidelines associated to the advisory conditions are provided in
     the FCOM/QRH. Consequently, except for engine vibrations, no action should be taken
     based only on the advisory.
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Flight Operations Briefing Notes                                            Handling Engine Malfunctions
       Engine damage can be suspected if some of the following symptoms are observed:
       •   Rapid increase of EGT above the red line
       •   Important mismatch of rotor speeds (N1 vs. N2 or N3) or absence of rotation
       •   Abnormal oil pressure/temperature
       •   Loud noise
       •   Fumes or burning smell in the cabin.
       If a visual check is possible, the crew should look for damage to the engine cowling or
       aircraft structure, or missing engine parts.
       Therefore, to safely and efficiently manage engine malfunctions, flight crews should:
       •   Stabilize the aircraft trajectory before dealing with the malfunction
       •   Never rush to shutdown the affected engine during critical flight phases: Engines
           have been certified in extreme conditions
       •   Know how to identify various engine malfunctions and their consequences.
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                                                                                                       Supplementary Techniques
Flight Operations Briefing Notes                                                                        Handling Engine Malfunctions
        This FOBN is part of a set of Flight Operations Briefing Notes that provide an overview of the applicable standards,
        flying techniques and best practices, operational and human factors, suggested company prevention strategies and personal
        lines-of-defense related to major threats and hazards to flight operations safety.
        This FOBN is intended to enhance the reader's flight safety awareness but it shall not supersede the applicable regulations
        and the Airbus or airline's operational documentation; should any deviation appear between this FOBN and the Airbus or
        airline’s AFM / (M)MEL / FCOM / QRH / FCTM, the latter shall prevail at all times.
        In the interest of aviation safety, this FOBN may be reproduced in whole or in part - in all media - or translated; any use of
        this FOBN shall not modify its contents or alter an excerpt from its original context. Any commercial use is strictly excluded.
        All uses shall credit Airbus.
        Airbus shall have no liability or responsibility for the use of this FOBN, the correctness of the duplication, adaptation or
        translation and for the updating and revision of any duplicated version.
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