DEKTON QUICKSTART GUIDE
1. BRIDGE SAW
PRIOR TO FABRICATION
Avoid vibrations
Water supply
Water exit
Well-focused
CUTTING TABLE
BLADE ROTATION Flat and leveled. Max. Possible support
12’’ 2400 rpm Sandstone, wood, quartz.
14’’ 2200 rpm
16’’ 2000 rpm
PROCESSING
FEED RATE RELEASE TENSION
3 4
2
1 3
2 L-shape
RELEASE
3/4’’
CUT OUT
30% 100% 30% RECOMMENDED RADIUS
R ≥ 3/16’’
10 CM 10 CM
R
COLOURS WHITES OTHER COLOURS
R
Straight speed 20’’/min 40-45’’/min
R
45º cutting speed 20’’/min 20-27’’/min
Lowering speed 5’’/min 5’’/min
of the plunge
HOB SINK CORNER
Depth 1/8’’ 1/8’’
R 3/8’’ R 3/4’’ R 3/16’’
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DEKTON QUICKSTART GUIDE
2. CNC
PRIOR TO FABRICATION
ADVANTAGES OF
SUCTION CUPS:
Maximum support
Vacuum pressure
≥2’’
2’’ ≥ 6’’
PROCESSING
1st CUTTING
2nd CUTTING
2nd CUTTING
1st CUTTING 1st CUTTING
Drill Drill
2nd CUTTING 2nd CUTTING 3th CUTTING
1st CUTTING
Drill
1st CUTTING 1st CUTTING
Drill 2nd CUTTING Drill
2nd CUTTING
TOOLS PARAMETERS OBSERVATIONS
Drills 3/8’’/min Sharpen every 4 holes
Finger bit 6’’/min (whites) Reduce to 3’’/min
8’’/min (rest) for the last 4’’. No oscilation
Milling tool- Use manufacturer recommended revolutions Complete in one pass at the recommended depth
countersinking For countersinking, make the cut-out first, and then the recess. (e.g. 1/4’’) at 2’’/min.
Polishing Use tools and parameters used on granite and quartz. Check the tool wear
Use tools recommended by Cosentino.
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DEKTON QUICKSTART GUIDE
3. MANUAL WORK
DEKTON
PRIOR TO
FABRICATION WOOD OR PLASTIC
Surface to avoid
scratching or scraping
WORK BENCH
Continuous,
stable and leveled.
Full-support
Always work
with water
WHILE WORKING
1. FITTINGS
Remove cut edges Case of
1 Drill the 4 corners 2 3
using the hand blade rounded holes
RECOMMENDED RADIUS:
≥ 3/16’’ (Corner)
≥ 3/8’’ (Hob)
* Sharpen the tool every 4 drills Concave blade and
diamond cups
Hob R 3/8’’
Sink R 3/4’’ Box R 3/16’’
Hob R 3/8’’ Sink R 3/4’’ Box R 3/16’’
R 3/16’’
R 3/8’’ R 3/4’’ Polishing pads or
brushes for Silestone
can be used. Always use
tools recommended by
2. POLISHING Cosentino.
FINISHES SEQUENCE
PADS BRUSHES
Suede 46 - 60 - 120 - 220 - 400
Pumiced 50 - 120 - 220 + 220 - 400
Matt 50 - 120 - 220 - 400
Shine 50 - 120 - 220 - 400 - 800 - 1500
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DEKTON QUICKSTART GUIDE
4. WATER JET
PRIOR TO FABRICATION
SUPPORT SLATS * Water level to
Perfect conditions the height of the slab
Check levelling
1/8’’
DEKTON
Recom. 4’’
(minimum separation possible)
PROCESSING
CUTTING PRESSURE
Low pressure (piercing): 15000 PSI
High pressure (cutting): 50000 PSI
ENTRANCE PIERCING
Out of the slab except for cut-outs. 10 sec.
ABRASIVE FLOW
600 g/min (recommended grain 80 micras)
2’’
CUTTING SPEED
If
COLORS Whites Rest of colors
good quality
Straight cutting speed 15’’/min 24’’/min
not achieved, reduce
Miter cutting speed 12’’/min 12’’/min
speed or increase
amount of sand per
minute.
CUTTING QUALITY
Depends on feed rate / flow of abrasive.
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DEKTON QUICKSTART GUIDE
5. EDGE POLISHER
PRIOR TO FABRICATION
TAPE
Proper cleaning
ABRASIVE
- Check condition and pressure of heads.
- Use diamond resin polishing pads.
* Never insert pieces
with open cut-outs
PROCESSING
1. POLISHED
FINISHES SEQUENCE
Matt (Stones) 50 - 120 - 220 - 400 - 800 (Abrasive)
Shine (Xgloss) 400 - 800 - 1500 - 3000 (Abrasive)
Texture (Oscillating) 46 - 60 - 120 - 220 - 400 (Brushes)
SPEED: 24’’/min BLADE:
10’’
PRESUURE: 1,8 bar - 2,2 bar
(Depends on condition of machine and manufacturer) SPEED:
8’’/min
2. MITERED JOINT CUTTING
3/64’’
(Better quality cut)
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DEKTON QUICKSTART GUIDE
6. INSTALLATION
HANDLING AND PACKAGING LOADING AND UNLOADING
- Check the countertop measures - Adapt the A-frame protecting it with foam/plastic
- Protect edges and corners. - Place the load in a balanced way or vertically
- Reinforce big pieces. - Place the pieces faced and separated with a protective
element (cork/cardboard)
- Secure the pieces with straps/belts or clamps.
MOUNTS AND REINFORCEMENTS
EDGE FINISHES REINFORCEMENT WITH STRIPS MATERIAL CONTINUOS REINFORCEMENT MATERIAL
STRAIGHT EDGES Hidden in cabinets Wood Entire surface MDF
MITRE EDGE Hidden underneath Dekton/Granite Entire surface MDF
DISTANCE BETWEEN SUPPORTS IN
COUNTERTOP WITH CUT OUT DISTANCE BETWEEN
(GLASS-CERAMIC COOKTOP, SINK, ETC) SUPPORTS (in) 49cm 56cm
12 mm
22in
20 mm
COUNTERTOP WITHOUT CUT OUT
12 mm
47in
20 mm
UNIT PREPARATIONS
- Clear and Clean the Surface.
60cm
- Level the cabinets adjusting the legs.
- Avoid the use of wedges.
SEAMS
- Calibrate the pieces on the edge polisher machine.
- Make a micro bevel if there are chips. Expansion
- Clean and dry the area. joint
- Use the Perfect Seam” tool in order to improve the finish. ≥ 3mm
- Remove the excess silicone and Mastidek with Clean-colorsil
and a cutter.
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