Lubrication Management
Product Catalogue
LUBRICATION SYSTEM CONTROLLERS
quality industry solutions
JSG INDUSTRIAL SYSTEMS
Since its inception in 1968, JSG Industrial Systems has been
a proud supplier of quality industrial products, all of which
are designed to reduce maintenance costs and to improve the
management of assets. Our focus is to provide the best possible
technical support, field testing, technical analysis, and ongoing
product development. The reliability of our products is testament to
the structured approach we take to Engineered Industrial Systems.
A STRUCTURED APPROACH
A structured
Our portfolio is grouped into 5 key product platforms. This approach
enables us to group together complementary products & solutions,
required for various industrial sectors. Each of our platforms are
approach to supported by a dedicated team of Product Specialists within our
Engineering Systems Technical Support division. These specialists are
Engineered
available for onsite work, technical training sessions, and of course
after-sales support to our distribution network and end-user markets.
Systems DISTRIBUTOR NETWORK
In each of the geographic areas we support, we have a network
of carefully-selected distributors. These qualified professionals
provide local area support to all of our valued end-user customers.
Lubrication Management
Each distributor has access to our online systems which gives them
Hose & Cable Management 24/7 visibility of service sheets & technical libraries that may be
Fire Suppression required in the lifetime of your product. Once systems are installed
and commissioned, our distributors assist with ongoing training,
Fuel & Fluid Management
servicing, upgrades and maintenance.
Material Dispensing
Lubrication CONTENTS
Management
Lubrication is an important process JSG Lubrication Management Controller 4
in the management of costs and
machinery. Done correctly, the life
expectancy of the related moving JSG Lubrication Management Controller Data Acquisition 5
parts on the machine is significantly
increased. This also has a positive
effect on reducing unplanned JSG “G1” Lubrication Controller 6
downtime, by minimizing the likelihood
of pins failing and parts seizing.
JSG “G2” Lubrication Controller 7
The advantage of automatic lubrication
systems is that the lubrication is
applied while the machine is operating; Lincoln Solid State 12-24 VDC Timer 8
this means that when the equipment
is hot and actually in motion, grease is
being applied to the designated point. SKF LMC 101 Controller 9
JSG has a proven understanding of
the market needs for lubrication, with Lincoln LMC 2 Multi Controller 10
nearly 40 years working in a range of
industries. We understand the needs
with small equipment, all the way SKF IG502-2 External Controller 11
through to some of the largest mining
equipment on earth. JSG can develop a
solution to meet your needs.
LUBRICATION SYSTEM TYPE
Single Line Parallel Progressive Dual line Wayside Chain
LUBRICATION MANAGEMENT
JSG Lubrication Management Controller
The JSG Lubrication Management Controller is a universal
lubrication management system capable of handling
applications from simple run/pause systems to the more
advanced progressive, single and dual line systems. Innovative
algorithms and simple Lube-Logic setup procedure also gives
new flexibility and greater control over traditional Single Line
Parallel and Two Line systems.
Benefits
Comprehensive adjustability for run and pause cycles. Variation
between five seconds and 24 hours
Reduce tampering problems with special programming access
with lockout
Powerful Monitoring capability to take sensor feedbacks for
cycle monitoring and reservoir low level.
Fault mode with diagnostic indicators
Data Acquisition for performance analysis through a direct PC
connection or Data Shuttle or Vehicle Modem Kit, refer page 5.
Features Lubrication System Type
12/24 VDC operation with instant system status tests Single Line Parallel
Compact and lightweight: 300g, size 70mm x 145mm x
Progressive
38mm deep including mounting plate
Monitors one or two pressure or proximity switches Dual Line
Short-circuit/open circuit detection
Multiple cycles per lubrication event and cycle counting
Manual override button Specifications
External fault lamp output (flash or steady option)
Part No. Complete with Cable 13-002002
Standard, IP54 for internal mounting or upgraded to IP67 with
special enclosure for external use Part No. Controller Unit Only 13-002002-1
Alarm incorporates an LCD readout, integrated audible alarm
Part No. Cable Only 13-002002-2
output and the ability to set the alarm to pulse or continuous
mode Voltage 12/24 VDC
Data downloading of lube events requires Data Shuttle or
Dimensions 70 x 145 x 38mm
Vehicle modem
Weight 300g
Ingress Protection IP54
04 JSG Industrial Systems | Lubrication System Controllers
LUBRICATION MANAGEMENT
JSG Lubrication Management Controller Data Acquisition
The programming and data features of the JSG Lubrication Management Controller include the possibility of
programming manually or via computer. Software is available for computer programming and downloading
operating history. The downloading process can be carried out via direct link, data shuttle or modem/GSM.
Via JSG Data Shuttle Via JSG GSM Vehicle Modem Kit
The JSG Lube Management Controller has the capacity to The JSG Vehicle Modem Kit is the ultimate tool for
store all critical faults up to 80 records. The Data Shuttle is downloading data from the Lube Management Controller.
a compact device that removes the need for a Laptop PC
as it can retrieve the data from up to 99 different JSG Lube Connecting the JSG Vehicle Modem Kit to the JSG Lube
Management Controllers. Management Controller allows remote monitoring via
the cellular network and therefore reducing inspection
This information can then be downloaded from the Data frequency and valuable technician time.
Shuttle to your desktop PC to the JSG Lube Management
program whereby all information can be scrutinized. The GSM modem needs to be installed together with
the Lube Management Controller.
Remote downloading of data without the need for a Allows for central offsite location for where data
laptop from multiple remote sites can be gathered.
Retrieve information from up to 100 different Each modem has its identity and unique address.
controllers
The Data Shuttle is self-powered with solid state
memory for data storage without the risk of loss
Specifications Specifications
Part No. 13-004002 Part No. 13-003600
Voltage 12/24 VDC
Dimensions 70 x 145 x 38mm
Weight 300g
Ingress Protection IP54
JSG Industrial Systems | Lubrication System Controllers 05
LUBRICATION MANAGEMENT
JSG “G1” Lubrication Controller
The G1 provides the one control output functionality in a
practical housing, simple wiring and clear programming make
this the best no fuss controller available for Progressive,
Centro-Matic and Dual Line applications.
Benefits
Can fit almost anywhere. The compact proportions and weight of
the G1 allows it to fit into most new and existing setups with
minimal impact
Simple Programming via the fascia controls results in almost
effortless commissioning. No pin jumpers or dipswitches means the
housing can stay shut
Clear indication of status or faults through labelled LED indicators
Powerful monitoring capability through feedback sensors for
lubrication cycle and reservoir low level monitoring
Avoid tampering with special programming access
One Output
Features
Run and Pause timing adjustable from 1 second to 50 hours
External fault lamp Lubrication System Type
Low level indicator light
Cycle counting Single Line Parallel
Test mode allows the user to verify an installation and diagnose Progressive
faults
Non-volatile memory Dual Line
Simple connection with pre-made looms available
Built in fuse
Manual override button Specifications
Includes mounting bracket Part No. Complete with Cable 13-002100
Part No. Controller Unit Only 13-002100-1
Part No. Cable Only 13-002100-2
Voltage 12/24 VDC
Dimensions 62 x 94 x 38mm
Weight 150g
Ingress Protection IP54
06 JSG Industrial Systems | Lubrication System Controllers
LUBRICATION MANAGEMENT
JSG “G2” Lubrication Controller
The economical model “G2” Pulse Lubrication Controller is
suitable for Single Line Parallel injector lubrication systems.
The G2 Controller has 2 outputs, one output specially
designed to control motors that require a pulse signal to
reciprocate, while the other output is used to keep the vent
valve open during a lubrication cycle.
Benefits
Can fit almost anywhere. The compact proportions and weight of
the G2 allows it to fit into most new and existing setups with
minimal impact
Simple Programming via the fascia controls results in almost
effortless commissioning. No pin jumpers or dipswitches means the
housing can stay shut
Clear indication of status or faults through labelled LED indicators
Powerful monitoring capability through feedback sensors for
lubrication cycle and reservoir low level monitoring Two Outputs
Avoid tampering with special programming access
Features
Lubrication System Type
Pause time: 1 second to 50 hours Single Line Parallel*
Max run time/over pressure monitor: 1 second to 50 minutes
Pump run pressure timeout range: 1 to 50 minutes
Solenoid valve cycle time: 1 to 50 seconds
External fault lamp output
Low level indicator light
Test mode allows the user to verify an installation and diagnose Specifications
faults
Non-volatile memory Part No. Complete with Cable 13-002500
Simple connection with pre-made looms available Part No. Controller Unit Only 13-002500-1
Built in fuse
Manual override button Part No. Cable Only 13-002500-2
Monitors pressure cycles via timeout alarm Voltage 12/24 VDC
Includes mounting bracket
Dimensions 62 x 94 x 38mm
Weight 150g
Ingress Protection IP54
Note: *Use with reciprocating pumps requiring pulse signal only.
JSG Industrial Systems | Lubrication System Controllers 07
LUBRICATION MANAGEMENT
Lincoln Solid State 12-24 VDC Timer
The Lincoln Solid State microprocessor-based controller is
designed for use with systems installed on mobile machinery,
such as earth moving equipment and off highway type and
construction vehicles utilizing the storage battery for power.
The timer is of solid state design with isolating output relay
and external connections with positive or negative ground
battery connections.
Benefits
Rugged construction with liquid and dust-tight enclosure
Reliable solid state memory for controlling the pump
Simple programming allows for ease of use
Features
Pause time: 2.5 to 80 minutes
Run Time: 75 seconds fixed
Switching Capacity: 5 Amps
Rugged construction
Simple timer adjustment
Lubrication System Type
Includes manual remote push-button
Single Line Parallel
Specifications
Part No. 01-084015
Voltage 10/30 VDC, 25 A
Dimensions 133 x 79 x 76mm
Weight 763g
Ingress Protection NEMA 12
Operating Temperature 18 to 55°C
08 JSG Industrial Systems | Lubrication System Controllers
LUBRICATION MANAGEMENT
SKF LMC 101 Controller
The versatile SKF LMC 101 controller operates as a timer or
controller on Single Line Parallel or Progressive lubrication
systems. Developed for use on off-road and mobile
equipment, the LMC 101 also is suitable for many low voltage
industrial lubrication applications, such as those found in food
and beverage, pulp and paper and steel markets.
Benefits
Reduce tampering problems; settings can only be modified by a
technician with PC software connected to the controller
Powerful Monitoring capability to take sensor feedbacks for cycle
monitoring and reservoir low level NEW
Direct control to FlowMaster or high current pump. The LMC 101
Controller integrated with high current switching relay
Records history of system operation for performance and fault
analysis by a technician when PC software is connected to the
controller
Features
Pause time: 15 seconds to 99 hours Lubrication System Type
Run Time: 15 seconds to 99 minutes Single Line Parallel
Can operate with 12 or 24 VDC power supply.
Configured using PC software and USB connection Progressive
Functions as a timer or controller
Records history of system operation and fault codes
Uses pressure switch or pressure transducers (1-6 VDC; or 4-20 mA)
in controller mode Specifications
LED indicators show power, pump function, low-level fault and
system faults Part No. 01-086535
Manual lubrication cycle activation button Voltage 12/24 VDC
Data logging includes date and time of alarms, power ups,
configuration changes, lubrication cycles and totals lubrication Dimensions 150 x 118 x 60mm
count, manual lubrication count, pressure alarm, low levels and Weight 400g
pump on-time information
Four inputs: – Two pressure switches, pressure transducers or piston Ingress Protection NEMA 12
detectors – Remote manual lubrication switch – Low-level switch Operating Temperature -40 to 66°C
Four outputs: – Pump – Low-level alarm relay – System fault relay –
Vent solenoid PC Software 01-086535
JSG Industrial Systems | Lubrication System Controllers 09
LUBRICATION MANAGEMENT
Lincoln LMC 2 Multi Controller
The LMC-2 is Lincoln’s Flagship lubrication controller. It
can be used to control, monitor and manage any type of
lubrication system from Progressive, Dual Line and Single Line
systems; to highly specialised lubrication systems such as
PMA, ORSCO and COBRA 1X chain systems.
Benefits
Comprehensive range of integrated lubrication programs for
controlling any type of lubrication system
Wide range of status monitoring capabilities with 8 inputs/5
outputs
Intuitive step-by-step instructions and visual display results in
straight forward controller programming
Flexibility of fully programmable controllers with the cost
effectiveness of pre-programmed controllers
Simple and powerful interfacing with common field-bus systems
Features
All settings and count values are saved every 30 minutes in the
LMC2 EEPROM, even if the mains supply fails
Lubrication System Type
Time dependent intervals and integrated counter for facilitating
cycle-dependent control of the lubrication intervals Single Line Parallel
Complete range of status indicator LED lamps and 44x7 segment
Progressive
display
Up to 8 digital inputs Dual Line
Up to 4 relay outputs and 1 electronic output
Wayside
Typical monitoring capabilities for operation/fault, pump on, low-
level Chain
Field bus and program interfacing
Specifications
Part No. 02-236-10567-6 02-236-10567-5
Voltage 240 VAC 50/60 Hz 24 VDC
Dimensions 200 x 120 x 90mm 200 x 120 x 90mm
Weight 1kg 0.7kg
Ingress IP54 IP54
Protection
Operating -10 to 70°C -10 to 70°C
Temp
10 JSG Industrial Systems | Lubrication System Controllers
LUBRICATION MANAGEMENT
SKF IG502-2 External Controller
The IG502-2 controller was designed by SKF as an external
controller for the SKF KFG progressive pumps and systems.
However, it can be used to run typical progressive type
lubrication systems or single line applications making it a
versatile and economic controller solution.
Benefits
Dual integrated programs provide a powerful yet flexible controller
solution for typical progressive or single line lubrication systems
Fault and status monitoring capability through the use of pressure
switch; cycle monitor and low level feedback sensors
Clear Status indication through LCD display and warning indicator
lamps
Features
Pause time: 0.1 to 99.9 hours
Run time: 0.1 to 99.9 minutes
Suitable for mobile and industrial plant applications
Can be programmed to run off external pulse input, EG from
machine movement Lubrication System Type
Records periods of faults for data analysis
Single Line Parallel
Fault and stoppage hour recording which can be viewed by LCD
display Progressive
Monitoring- reservoir low level, pump run time, pressure switch
(single line) or block cycle monitoring
Specifications
Part No. VGEEIG502- VGEEIG502-
2-E+912 2-E+924
Voltage 12 VDC 24 VDC
Dimensions 138 x 65 x 40mm 138 x 65 x 40mm
Weight 0.175kg 0.175kg
Ingress IP20 IP20
Protection
Operating -25 to 75°C -25 to 75°C
Temp
Assoc. Cable VGKP997-000-373 VGKP997-000-373
Harness (KFU Pumps) (KFU Pumps)
JSG Industrial Systems | Lubrication System Controllers 11
HEAD OFFICE
Unit 1, 21 Amour St Revesby NSW 2212
PO Box 333 Milperra NSW 2214
Ph: (02) 9914 8720 Fax: (02) 9914 8798
Email: jsgindustrial@jsg.com.au
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