Forecast Manual 2019
Forecast Manual 2019
Manual for
Forecasting Traffic
Prepared by:
MnDOT Traffic
Forecasting and
Analysis Section
Office of
Transportation
System Management
Table of Contents
INTRODUCTION ........................................................................................................................................................................ 1
About the document.................................................................................................................................................. 1
What is Traffic Forecasting? .................................................................................................................................... 1
Overview .................................................................................................................................................................. 1
TRAFFIC FORECASTING PROCESS FLOWCHART ............................................................................................................. 2
TRAFFIC FORECASTING & ANALYSIS WEBSITE .............................................................................................................. 3
TRAFFIC FORECASTING PROCEDURE................................................................................................................................. 3
MnESAL Program .................................................................................................................................................... 3
STEPS TO CREATE A FORECAST........................................................................................................................................... 4
Obtain General Information about the Forecast ....................................................................................................... 4
Create a map of the forecasted location .................................................................................................................... 5
Fill out the MnESAL ................................................................................................................................................ 6
Title Sheet ............................................................................................................................................................. 6
Cover Sheet ........................................................................................................................................................... 6
Forecast A Worksheet ........................................................................................................................................... 7
Forecast B(s) Worksheet ....................................................................................................................................... 7
Interpolation ..................................................................................................................................................... 7
VC 1-4 Worksheets ............................................................................................................................................... 8
VC Average Worksheet ........................................................................................................................................ 9
ESAL A Worksheet and Report.......................................................................................................................... 10
ESAL B(s) Worksheet and Report...................................................................................................................... 11
Submit forecast to the Office of Traffic Forecasting and Analysis ........................................................................ 12
MnDOT STATE AID AND CONSTRUCTION DISTRICTS .................................................................................................. 12
TRAFFIC DATA COLLECTION .............................................................................................................................................. 13
Tube Counts ............................................................................................................................................................ 13
Vehicle Class Groupings for Forecasting ............................................................................................................... 15
Automatic Traffic Recorder (ATR) ........................................................................................................................ 16
Weigh-In-Motion (WIM) ....................................................................................................................................... 16
Manual Counts ........................................................................................................................................................ 17
TRAFFIC MONITORING PROGRAM OVERVIEW .............................................................................................................. 18
RESOURCES ............................................................................................................................................................................. 19
AXLE CORRECTION FACTORS ............................................................................................................................................ 20
DESIGN LANE FACTOR ......................................................................................................................................................... 20
ADJUSTMENT FACTORS ....................................................................................................................................................... 21
24 Hour Adjustment Factors................................................................................................................................... 21
16 Hour Adjustment Factors................................................................................................................................... 21
Analysis of a 16 Hour Count .............................................................................................................................. 22
HOURLY DISTRIBUTIONS OF TRAFFIC BY VEHICLE TYPE ......................................................................................... 22
Hourly Expanding................................................................................................................................................... 23
DESIGN HOURLY VOLUME (DHV)...................................................................................................................................... 24
ESAL CONCEPT ....................................................................................................................................................................... 24
ESAL EQUIVALENCE FACTORS FOR FLEXIBLE PAVEMENT ....................................................................................... 25
TRUCK WEIGHTS AND AXLE CONFIGURATIONS .......................................................................................................... 26
Example of Modifying Default ESAL Values for Heavy Trucks .......................................................................... 26
Transit, Bus, and ESAL Information ...................................................................................................................... 27
Sugar Beet Routes .................................................................................................................................................. 28
ESAL THRESHOLDS ............................................................................................................................................................... 28
County Road Thresholds ........................................................................................................................................ 28
Truck Highway Thresholds .................................................................................................................................... 28
PAVEMENT SECTION PROCESS AND ESALS ................................................................................................................... 29
MNPAVE ................................................................................................................................................................................... 29
ADDITONAL PRODUCTS ....................................................................................................................................................... 30
Planning Tool ......................................................................................................................................................... 30
ESAL Forecasting Tool .......................................................................................................................................... 30
ESAL Calculator..................................................................................................................................................... 30
Roundabout Tool .................................................................................................................................................... 31
ADDITIONAL FORECAST KNOWLEDGE ........................................................................................................................... 33
Obtaining Data from a 3 Legged Intersection ........................................................................................................ 33
Traffic Forecasting from Proposed (Non-Existent) Roadways .............................................................................. 33
Bypass ................................................................................................................................................................. 33
New Alignment ................................................................................................................................................... 34
New Route .......................................................................................................................................................... 34
TRAFFIC TERMINOLOGY AND DEFINITIONS .................................................................................................................. 35
APPENDIX ................................................................................................................................................................................ 36
1980-2010 Seasonal Adjustment Factors ............................................................................................................... 36
Rural and Urban defaults by AADT Range............................................................................................................ 38
Double Tube Data ................................................................................................................................................... 39
Breakdown of the 8 Vehicle Types for Forecasting ............................................................................................... 40
Example of Heavy 5+ Axle Semi Types ................................................................................................................ 40
Traffic Counting Schedule...................................................................................................................................... 41
Comparing Interstates and Non-Interstates Hourly Factor Distribution by Rural and Urban ................................ 42
Contacts Regarding this Manual................................................................................................................................................. 42
INTRODUCTION
Minnesota Department of Transportation (MnDOT) has district traffic forecasters that have been trained by the
Office of Transportation System Management (OTSM) in the Transportation Data and Analysis (TDA) Section.
The traffic forecasters have the responsibility of preparing project level forecasts. After their forecast is approved
by TDA, it is dispersed to designers and engineers. The approved forecasts are also entered into eDOCS, which
allows for storing and retrieving information. Traffic forecasts play an important role in geometric design,
structural pavement design, safety analysis, environmental analysis, benefit cost analysis, and access management.
Check out TDA products at http://www.dot.state.mn.us/traffic/data/index.html.
Overview
Traffic forecasters estimate the traffic volume and equivalent single axle load (ESALs) on Minnesota’s roadway
systems. An Excel spreadsheet, called the MnESAL, is used to streamline the forecasting procedure. The MnESAL
has undergone several revisions since the change from the initial Lotus version. Designers and engineers use these
forecasts to ensure proper geometric and structural designs. The geometric design is generally based on forecasted
traffic volumes, and the structural design is based on forecasted ESALs.
1. Traffic Volume
The traffic volumes are estimated from historical volume data and the trending of future observations. Linear
regression is used to project future traffic growth based on the slope of historic data. In Greater Minnesota,
forecasts can be estimated from historical observations. In the Metro areas the Metropolitan Planning Organization
(MPO) Travel Demand Models can be used to forecast the traffic volume. Under Federal transportation
regulations, the travel demand model is maintained by Metropolitan Council, the MPO serving the Twin Cities
seven-county metropolitan area. This model considers the impact of highway design changes and regional travel
patterns. Generally, the models produced by the Met Council and other local Minnesota agencies don’t produce
ESALS. Instead, they may hire consultants to produce results that is verified by MnDOT’s Traffic Forecasting
Section.
1
2. Equivalent single axle load (ESAL)
Equivalent Single Axle Loads (ESALS) are used to measure the decrease in roadway quality over time. An ESAL
is defined as an 18,000 pound load on a single axle with dual tires. An ESAL should be thought of as a damage
factor. It is the average damage one vehicle has on the roadway, depending on structure and quality reduction. The
ESAL estimation is calculated by forecasting traffic the road is subject to over its design life, and then converted to
a specific number of ESALs. A typical ESAL estimation requires:
• A traffic volume count which is used as a starting point
• A count or estimation of the number of heavy vehicles
• An estimated traffic growth rate over the design life of the pavement
• Appropriate factors to convert truck traffic into ESALs
An ESAL forecast will apply the distribution of heavy vehicles to the ESAL factors and calculate the cumulative
ESAL loadings for a specific time period, typically 20 years.
2
TRAFFIC FORECASTING & ANALYSIS WEBSITE
The main webpage from MnDOT’s Traffic Forecasting and Analysis Section is
http://www.dot.state.mn.us/traffic/data/index.html. There are links to find data and methods for the collection of
volume, vehicle classification, weight, vehicle miles traveled (VMT), and forecasts.
The most updated MnESAL excel spreadsheet, this forecasting manual, a study on the amount of historical traffic
volume data to use, vehicle classification groupings for forecasting, and a tabulation of previous forecasts can all
be found under data products at the bottom.
An overview of traffic forecasting and contact information for district traffic forecasters can be found under
collection methods.
The Traffic Mapping Application is also on the TFA website or by clicking this link:
http://mndotgis.dot.state.mn.us/tfa/Map. Traffic segments, vehicle class sites, ATR/WIM sites, AADT, and
HCAADT can all be found in this application.
MnESAL Program
The traffic forecasting Excel spreadsheet, called the MnESAL, was developed to calculate forecasted traffic
volumes and ESALs. The most updated version is available on the Traffic Forecasting and Analysis website under
Forecasts at the bottom: http://www.dot.state.mn.us/traffic/data/data-products.html
The MnESAL is made up of 9 different worksheets:
1. Instructions Page
2. Title Page
3. Cover Page
4. Forecast A (Least Squared Worksheet for the A segment)
5. ESAL A (ESAL Worksheet and Report for the A segment)
6. Forecast B 1-5 (Least Squared Worksheet for B segment(s))
o Generated on Cover Page
o Can have up to 5 B segments in each MnESAL excel spreadsheet
7. ESAL B 1-5 (ESAL Worksheet and Report for B segment(s))
o Generated on Cover Page
o Can have up to 5 B segments in each MnESAL excel spreadsheet
8. VC 1-4 (Vehicle Class Count Expansion Worksheets)
o Can have up to 4 years of Vehicle Class Data
9. VC Averages
3
Inputs into the MnESAL program include:
• General Project Information
• Historic traffic volumes
• Historic vehicle classification breakdowns (Up to 4 years)
• Heavy 5+ Axle Semi percentage(s)
Outputs from the MnESAL program include:
• Projected average annual daily traffic (AADT) – base and design year
• Projected heavy commercial distribution (HCAADT) – base and design year by vehicle type
• Total 20 year design-lane cumulative ESALS (flexible and rigid)
• Flexible and Rigid total ESALS for 10, 15, 20, 25, 30, and 35 years.
4
Create a map of the forecasted location
Maps are a good visual of the segments and sites that are being used for the forecast.
There are two types of segments that are used to forecast:
A segments: Any segment that contains a VC, ATR, or WIM site.
B segments: Any other segment within the forecast.
The association between A and B segments is called a Parent Child relationship. A is the Parent and B is the Child.
Each forecast requires at least one A segment because that is where the vehicle class data is located. The
relationship is based on distance and junction with major roadways. To determine the location of each segment and
their sequence numbers, visit the Traffic Mapping Application: http://mndotgis.dot.state.mn.us/tfa/Map
The Traffic Mapping Application, GIS, Google Maps, and others can be used to create maps for forecasts.
Shown to the right is an example of a Map
used for a forecast using GIS ArcMap:
In this example, there is one A segment
(sequence number 6401) containing VC
site 9098, and three B segments (sequence
number 6480, 6479, and 6491). The
forecasted construction area is shown in
orange. Since the forecasted construction
area does not contain a VC site, we are
required to use an A segment off of the
construction area. All segments that
contain part of the forecasted construction
area must be used. We can see that a
portion of all three B segments are in the
forecasted construction area. There are also
segment(s) in between CSAH 32 and 8th
Street SE that do not need to be forecasted
because they are not part of the
construction location and do not contain a
VC, ATR or WIM site. (Note any VC,
ATR, or WIM sites adjacent to the project,
or further along the trunk highway for
future reference.)
5
Fill out the MnESAL
At this point, PPMS and the forecast map show the information that is needed to fill out the MnESAL. The most
updated MnESAL spreadsheet is on the TFA website at the bottom under forecast:
http://www.dot.state.mn.us/traffic/data/data-products.html. Each MnESAL can only contain one A segment and up
to five B segments. If there is more than one A segment in the forecast, you must create a new MnESAL for every
additional A segment.
Note: Cells that are filled in with a light orange color indicate that information needs to be entered.
Title Sheet
General information like the forecast #, SP#,
Route Name and Description will automatically
transfer from the Cover Sheet.
Cover Sheet
Fill in general information about the forecast
listed on the PPMS. Light orange filled cells
denotes fields to be filled in. There is space
for remarks at the bottom for all additional
information.
6
Forecast A Worksheet
This worksheet is used to forecast the AADT of the
base year and forecasted year. Enter information in
the light orange filled cells. Once the sequence
number is entered, the historical data will be listed to
the right of the print area. Click copy AADT over to
worksheet for the data to appear in cells A7:B22.
Linear regression projects that traffic will grow at a
constant rate based on the slope of historic data
(shown in the white box). Then, a county growth
factor is applied to reflect socioeconomic data trends
(shown in the yellow box). The county factors are
updated based on vehicle miles traveled (VMT). In
this example, the base year AADT is 3680 and the
forecasted year AADT is 5220.
Note: The MnESAL only allows for a minimum
growth rate of 0.5%.
Interpolation
In the Metropolitan Area, the Travel Demand Model should be used. This model estimates the projected AADTs
based on roadway and transit networks, population, land use, and employment data. MnDOT does not have a
statewide Travel Demand Model, therefore, in Greater Minnesota we rely on regression analysis for forecasting
traffic volumes.
To obtain the base year and future year AADT, the forecaster should interpolate between the last counted AADT
and the forecasted AADT from the Travel Demand Model.
In this example, all of the segments were last counted in 2016, the Travel Demand Model produced AADT’s in
2040, the base year is 2019 and the future year is 2039.
The 2019 and 2039 AADTs for all of the segments should be entered in the MnESAL on the Forecast Worksheets.
These values will go in the yellow box at the bottom to then be transferred to other worksheets.
VC 1-4 Worksheets
The heavy commercial traffic (HCAADT) from vehicle classification counts are determined using these
worksheets. Enter the site number and the count year for the four most recent years of data. The worksheet will
automatically fill in afterwards. The manual (16 hour) and tube (48 hour) counts have different formats, but the
vehicle type breakdowns are the same. Note: for tube counts, motorcycles and passenger vehicles are added
together.
The raw count data is located in the yellow cells above. The raw data is then adjusted for the month the count was
taken, whether it is a tube (24 hour) count or manual (16 hour) count, and if the location is in a rural or urban area.
These factors were developed by looking at continuous ATR and WIM data. Click here to learn more about the 24
hour and 16 hour adjustment factors. The AADT adjusted factors are multiplied by the raw data to get the adjusted
data. The adjusted total is constrained by the AADT in the count year.
The axle correction factor (ACF), shown above on the right side of the worksheet, is the total number of vehicles
divided by half of the total number of axles to account for trucks with more than two axles. Click here to learn
more.
The VC 1-4 worksheets do not need to be filled out when using ATR or WIM data. Since ATR and WIM sites are
counting traffic continuously, the data does not need to be adjusted.
VC Average Worksheet
This worksheet shows the average of the truck volumes and percentages. All of the data is automatically
transferred from the VC 1-4 worksheets. Any columns that are not being used, may be erased.
A manual count is needed to obtain the heavy 5+ axle semi percentage. In this example, a manual count was taken
in 1994 and was one of the four most recent years of data. If one or more manual count(s) were taken at the site,
but were not the four most recent years of data, provide the heavy 5+ axle semi percentages(s) in cells D20, F20,
H20 and J20. Only one manual count is needed but if there are multiple manual counts, the spreadsheet will take
the average of the heavy 5+ axle semi percentages. If the average of the heavy 5+ axle semis percentage is greater
than 30%, then the heavies will split causing the ESALs to be higher. In this example the heavy 5+ axle semis split
at 32.8%. If the 5+ axle semis split, they are broken down into “Maximum” and “Other”. The max is 0.69% and the
other is 1.41% in this example. Click here to learn more about manual counts.
When using an ATR or WIM site, the VC 1-4 worksheets are not used so the forecaster should enter in the four
most recent years of data manually in cells C10:C17, E10:E17, G10:G17, and I10:I17. Since ATR and WIM sites
do not breakdown the 5+ axle semis, the forecast should look at nearby VC sites containing manual counts. (If a
VC site is used, but does not contain a manual count, nearby VC sites should also be used.) Look for manual
counts on the same route as the project and in the surrounding area. The forecaster should use their best judgement
on the amount and where the heavy 5+ axle semis are traveling.
It is important to compare the truck volume to other years. If there is a year that is not consistent with the others, it
should be thrown out and replaced with the next most recent year. Some sites may not have four years of data and
that is okay, as long as the average truck volumes are most accurate to the forecaster’s knowledge.
ESAL A Worksheet and Report
The ESAL worksheet and report will calculate
values automatically from data being
transferred from other worksheets.
The base year proportions are directly
transferred from the average vehicle percent
column of the VC Average Worksheet above.
The average heavy 5+ axle split information is
also transferred to the ESAL Worksheet. In
our example, the heavy 5+ axle semis split.
Therefore, there is zero for 5AX+ TST. The
5+ axle semis are broken into max (0.69%)
and other (1.41%). If the heavy 5+ axle semis
did not split, the sum of max and other
(2.10%) would indicate 5AX+ TST, and there
would be a zero for max and other.
The MnESAL defaults to two-way roads. The
drop down in cell C3 can be changed to one-
way for roads, ramps, and roundabouts. This
information along with the number of lanes is
needed to calculate the design lane factor
(DLF). Click here to learn more.
The ESAL factors for flexible and rigid are
shown at the bottom of the worksheet above.
Flexible is bituminous and rigid is concrete.
The 20 year cumulative equivalent single axle
loads (ESALS) for this forecast is 921,000 for
flexible and 1,354,000 for rigid. The 10, 15, 25,
30, and 35 year cumulative ESALs are also
shown to the left on the Cumulative ESAL
Report.
ESAL B(s) Worksheet and Report
The ESALs for B segment(s) are computed similar to an A segment besides Urban and Rural defaults (shown
below in the light gray table) are used to obtain the base year proportions.
The % change from the A segment located on the right side of the worksheet must be between -50% and 50%.
Change User Adjustment to Base/Future Yr Vol accordingly (shown in orange).
Once approved, the forecast will be entered into the statewide database (eDOCs) and returned to the district
forecaster and material engineers.
A tabulation of previous forecasts is on TDA’s website at the bottom under forecast:
http://www.dot.state.mn.us/traffic/data/data-products.html.
Note: This manual cannot attempt to cover every situation that forecasters may encounter.
Tube Counts
The most frequently used device is pneumatic tube counters. The pneumatic tubes are placed across the roadway
surface to count axles and measure axle spacing. The tubes are supplied by the Office of Transportation Data and
Analysis.
There are two types of tube counts:
• Single tube count – collects volume data
• Double tube count – collects volume and vehicle classification data
The majority of traffic data is collected by MnDOT District staff, but some Counties and Cities, especially the
Metro, submit their own count data. Most traffic counting occurs on weekdays between April and October of each
year. The official traffic volume maps are posted on the website the following spring. Click here to look at the
Traffic Counting Schedule.
The vehicle classification data from double tube counts are developed by measuring the vehicle’s axle
configurations and spacing. All vehicle classifiers collect data based on the FHWA classification scheme shown
below.
The FHWA classification data is then fit into MnDOT’s 13 different classes shown below. The difference between
the two classification schemes is that the FHWA scheme has truck with trailers in class 3 and buses in class 4, but
MnDOT’s scheme has trucks with trailers and buses together in class 4.
Some locations with high traffic are unsafe for people to walk across the street to lay down tubes. If a single tube
count is needed at an unsafe location, Wavetronix radar units can be used to collect volume. Wavetronix radar also
counts vehicle type, but it can only separate the data into four classes, which is not useful for forecasting.
Therefore, if a double tube count is needed at an unsafe location, a video camera can be set out and used to count
the 13 different vehicle classes manually.
Single tube counts, double tube counts, Wavetronix radar counts and video camera counts are generally taken for a
48 hour period. Click here to see an example of double tube data.
MnDOT’s 13 vehicle classes then get joined into 8 classes. The 8 vehicle classes (shown below) are used in the
MnESAL for forecasting.
Weigh-In-Motion (WIM)
Weigh-in-motion sites are permanent devices in the road that continually collect and store axle weight data. WIM
sites have two Kistler piezo sensors and two magnetic loops. The device collects volume, speed, vehicle
classification, and weight data.
WIM sites classify vehicles based on axle configuration in combination with weight on the front axle. The data also
provides factors that are used to expand shorter counts. In addition, WIM sites include ESAL factors for truck types,
and axle weights.
The data collected consists of axle weight, gross weight, axle spacing, vehicle length, vehicle type, speed, time,
lane, and equivalent single axle load (ESALS). ESALS are calculated based on the weight of individual axles or
groups of axles; not on gross weight. Processing of weight data is done by vendor software, which produces
summary tables. The purpose is to produce WIM reports to calculate and update ESAL factors. Click here to learn
more about ESALs.
Over time the loops and piezos used at ATR and WIM sites stop working and need to be replaced. The Office of
Transportation Data & Analysis pay for the installation and maintenance of the ATR and WIM site.
Manual Counts
Manual counts are taken by someone going to a site and manually keeping record on paper or on a laptop of the
vehicles passing. Manual counts collect vehicle classification data including the six different 5 axle semi types.
Most manual counts have been taken for 16 hours. Recently, they have been counted for 4 hours and then adjusted
to a 16 hour count by using the monthly and seasonal factors developed from the ATR and WIM data. Then
adjusted again for the missing 8 hours in a day and the effect of weekends to change the 16 hour manual count to
Annual Average Daily Traffic (AADT) and Heavy Commercial Annual Average Daily Traffic (HCAADT). In
general, a 16 hour volume count is about 90% of a 24 hour volume count. Click here to see more analysis on 16
hour volume count traffic behavior.
In order to obtain an accurate ESAL forecast, it is important to know the percentage of heavy 5+ axle semis
because they typically do the most amount of damage to the roads. The heavy semis are tank trucks, dump trucks,
grain trucks, and stake loaded trucks. Click here to see example of heavy 5+ axle semi types. Manual counts are
the only counts that classify the different 5 axle trucks.
Example of obtaining the percent of heavy 5+ axle semis from a manual count:
2. Traffic volume data is used in the formula for annual allocation of state funds for roadway maintenance
and construction on the County and Municipal State Aid road system.
3. Providing information to help facilitate decision making for planners, engineers, forecasters, businesses,
and the general public.
• Special Requests for Vehicle Class Counts – If a forecaster knows of a particular project in their district
that does not have recent data, they can request to have it counted as a special count for the upcoming
summer season.
If you have any questions, comments or would like further information please feel free to contact our office:
Christy Prentice (Volume Data): Christy.Prentice@state.mn.us
John Hackett (Vehicle Class Data): John.Hackett@state.mn.us
Ian Vaagenes (WIM and ATR Data): Ian.Vaagenes@state.mn.us
For additional resources, forecasters may want to contact the State Demographic Office, the Minnesota Department
of Employment and Economic Security, Metropolitan Planning Organizations, Area Transportation Partnerships,
Regional Development Commissions, and City or County Traffic Engineers. City and county engineers can
provide information about land use developments, and future projects that may cause detours and changes in traffic
patterns. The State Demographic Office can provide information on population, household, labor force, and
income data by county and city. The Minnesota Department of Economic Security has useful information on
employment by industry and region.
AXLE CORRECTION FACTORS
The axle correction factor (ACF) adjusts tube counts to correct AADT by accounting for trucks.
If we assume that there are 2 axles per vehicle, then 4475 / 2 = 2238 instead of 1600 vehicles. To
correct this assumption, take 1600 / 2238 = 0.71. Therefore, 0.71 is the axle correction factor.
The axle correction factor is shown on the Vehicle Class Count Expansion Worksheets (VC 1-4) and the Vehicle
Class Count Averages Worksheet (VC Avg) in the MnESAL.
8.00%
6.00%
4.00%
2.00%
0.00%
12:00:00 AM
1:00:00 AM
2:00:00 AM
3:00:00 AM
4:00:00 AM
5:00:00 AM
6:00:00 AM
7:00:00 AM
8:00:00 AM
9:00:00 AM
10:00:00 AM
11:00:00 AM
12:00:00 PM
1:00:00 PM
2:00:00 PM
3:00:00 PM
4:00:00 PM
5:00:00 PM
6:00:00 PM
7:00:00 PM
8:00:00 PM
9:00:00 PM
10:00:00 PM
11:00:00 PM
Hours
Tot Veh Pas Veh 2axsu 3+axsu 3ax semi
4ax semi 5ax semi TT/BUS Twins
Typically, passenger vehicles have an AM peak around 7:00am and a PM peak between 4:00-5:00pm. Trucks
display a bell shaped traffic pattern between 8:00am-3:00pm. Many larger semis travel between 12:00am-5:00am to
avoid general car flow. Delivery trucks (2 and 3 axle single units) operate mid-day between the AM and PM peaks.
This method may be used on streets or roadways where vehicle class data is unavailable. A minimum of four hours
that covers the morning or afternoon peak is recommended for project level forecasts. In this example, the forecast
should request a special count to obtain more data.
DESIGN HOURLY VOLUME (DHV)
The design hourly volume is derived from the 30th highest hour in the year. The design hourly volume is similar to
the peak hour volumes used primarily in the Metro area. In Greater Minnesota, we refer to the peak hour volumes
as DHV or the 30th highest hour.
ATR and WIM sites are the only source from which we can obtain DHV. The data can be found at
http://www.dot.state.mn.us/traffic/data/data-products.html under Volume listed as ATR/WIM Highest Volume
Report. The design hourly volume is available by direction, but frequently requested for both directions. There is a
DHV summary and AADT at the bottom of the report. The data is also available by month and hour.
A study of historical ATR data revealed that the average DHV is from 8% in town, and 10-13% out of town. The
average 30th highest hour on a rural trunk highway is about 10% of the AADT. If the AADT is 3000, and you
determine that DHV both directions is 10%. Then the DHV is 300, which is the maximum vehicles on the roadway
per hour in both directions.
ESAL CONCEPT
An ESAL measures the amount of damage being done on a roadway over time. One ESAL is defined as an 18,000
pound load on a single axle with dual tires.
Below is a table of the ESAL factors for single and tandem axles by gross axle weight in pounds (lbs.). Using the
ESAL factors below, consider a 5 axle semi-truck that has a 12,000 pound single axle (0.189) in the front and two
34,000 pound tandem axles (1.095). The ESAL factor for the 80,000 pound 5 axle semi is 2.39.
In this example, we considered that 50 fully loaded (80,000 pound) 5+ axle semis per day over the 20 year period
of a bituminous roadway produces 876,960 ESALs for flexible pavement.
ESAL EQUIVALENCE FACTORS FOR FLEXIBLE PAVEMENT
18- Kip Axle Equivalence Factors Flexible Pavement
Gross Axle Single Axles Tandem Gross Axle Single Axles Tandem
Load (lbs.) Axles Load (lbs.) Axles
1,000 0.00002 41,000 23.27 2.29
2,000 0.00018 42,000 25.64 2.51
3,000 0.00072 43,000 28.22 2.75
4,000 0.00209 44,000 31 3
5,000 0.005 45,000 34 3.27
6,000 0.01043 46,000 37.24 3.55
7,000 0.0196 47,000 40.74 3.85
8,000 0.0343 48,000 44.5 4.17
9,000 0.0562 49,000 48.54 4.51
10,000 0.0877 0.00688 50,000 52.88 4.86
11,000 0.1311 0.01008 51,000 5.23
12,000 0.189 0.0144 52,000 5.63
13,000 0.264 0.0199 53,000 6.04
14,000 0.36 0.027 54,000 6.47
15,000 0.478 0.036 55,000 6.93
16,000 0.623 0.0472 56,000 7.41
17,000 0.796 0.0608 57,000 7.92
18,000 1 0.0773 58,000 8.45
19,000 1.24 0.0971 59,000 9.01
20,000 1.51 0.1206 60,000 9.59
21,000 1.83 0.148 61,000 10.2
22,000 2.18 0.18 62,000 10.84
23,000 2.58 0.217 63,000 11.52
24,000 3.03 0.26 64,000 12.22
25,000 3.53 0.308 65,000 12.96
26,000 4.09 0.364 66,000 13.73
27,000 4.71 0.426 67,000 14.54
28,000 5.39 0.495 68,000 15.38
29,000 6.14 0.572 69,000 16.26
30,000 6.97 0.658 70,000 17.19
31,000 7.88 0.753 71,000 18.15
32,000 8.8 0.857 72,000 19.16
33,000 9.98 0.971 73,000 20.22
34,000 11.18 1.095 74,000 21.32
35,000 12.5 1.23 75,000 22.47
36,000 13.93 1.38 76,000 23.66
37,000 15.5 1.53 77,000 24.91
38,000 17.2 1.7 78,000 26.22
39,000 19.06 1.89 79,000 27.58
40,000 21.08 2.08 80,000 28.99
TRUCK WEIGHTS AND AXLE CONFIGURATIONS
The table below is the standard ESAL factors in the MnESAL.
Sometimes it is necessary to change the ESAL factors for various heavy trunk movement when information
becomes available. In the two examples below, the ESAL default is 0.58. However, both examples have a higher
ESAL factor than the default. Therefore, the forecaster could change the ESAL factor in the MnESAL, but should
only if they have information of heavier trucks on the roadway.
Examples of Configurations:
• A typical loaded 4 axle single unit gravel truck
3. 4-axle dump truck – 57,000 GVW. 14,000+ on steering axle and 43,000 tridem
All of the ESAL examples above have been for flexible ESALs. The rigid ESAL is the concrete equivalent to the
bituminous number. The rigid ESALs are always higher than the flexible ESALs. The flexible and rigid ESALs do
not relate to one another. They are results of the formula used in the process that develops the factors. The
summation of total vehicle volumes by class are equal. The only difference is in the results of the formula.
ESAL THRESHOLDS
Forecasters should show more concern of forecasts that are at or near a threshold.
The projects length/size listed above are determined using only the driving lanes, no turn lanes, parking
lanes or auxiliary lanes.
2. Informal Process - involves determining the pavement type based on the amount of traffic, as measured by
the length-weighted Bituminous Equivalent Standard Axle Loads (BESALs), and the sub grade soil
strength.
• Informal Flexible: Projects where the 20-year design lane BESALS (flexible /bituminous) are 7
million or less and the design sub grade R-value is greater than 40. Projects in this category will be
constructed with bituminous.
• Informal Rigid: Projects where the 20-year design lane BESALS exceed 10 million. Projects in this
category will be constructed with concrete.
3. Formal Process – All projects not meeting the Informal criteria listed above. The pavement type will be
determined by a detailed cost estimate
MNPAVE
A program called MnPAVE is being used for flexible pavement design purposes. An ESAL combined with an R-
value determines structural design. The MnPAVE model inputs such as climate, road structure, and load spectra
may be used to determine potential pavement designs. Thus, in the future, ESALs might no longer be produced,
rather, we will be providing designers with traffic inputs necessary to use the new American Association of State
Highway Officials (AASHTO) pavement design software.
ADDITONAL PRODUCTS
Planning Tool
Every year it is a federal requirement that the Traffic Data & Analysis section produces a 20 year forecasted
AADT and HCAADT on every segment of roadway in Minnesota. The planning tool uses least squares linear
regression to calculate the 20 year projections and an annual growth rate for both AADT and HCAADT. The
segments are identified by sequence number. Additional fields include county, district, route system, route number,
location description, route identification, beginning and ending true miles, beginning and ending reference points,
vehicle class site, historical AADT and heavy commercial as a percent of AADT.
Other than actual historical data, the 20 year forecasted volumes are only to be used for system wide or district
planning purposes. They are not to be used for project specific analysis or project level forecasting. Contact the
Traffic Forecast & Analysis section to receive information from the Planning Tool.
The ESAL Forecasting Tool is to be used for preliminary ESAL planning for resurfacing and reconditioning
projects. Contact the Traffic Forecast & Analyst section to receive information and data regarding this tool.
ESAL Calculator
This tool was created by State Aid and is used to estimate the 20 and 35 year flexible and rigid ESALs on low
AADT roadways. Inputs are project information, base year, number of lanes, and four years of historical AADT
data. The ESAL default factors are used to calculate the forecasted ESALs. The ESAL calculator can be found at
this link under Pavement Design Tools: http://www.dot.state.mn.us/stateaid/pavement.html.
Contact State Aid Pavement Engineer, Joel Ulring at Joel.Ulring@state.mn.us if you have any questions regarding
this tool.
Roundabout Tool
When forecasting a roundabout, the forecaster needs to know
the AADT and vehicle class data on all four legs on the
roundabout. The urban or rural vehicle type defaults should
be used on the legs that do not contains vehicle class data. To
the right is an example of a roundabout at MN 3 and CSAH
26/70th Street in Inver Grove Heights.
The forecaster should first input the data of all four legs into the MnESAL. Then copy the AADT and vehicle class
volumes for base year and future year from the ESAL worksheets into the roundabout tool (shown in red below).
Once the data is in the roundabout tool for all four legs, then the roundabout data will show in the gray box on the
right side (shown below). There is data for the average of all four legs and the leg with the highest volume. The
forecaster should use the highest volume because the legs with volumes lower than the average will be
underestimated. It is always better to overestimate ESALs so the design of the road will last longer. Next, copy the
highest volume vehicle class data and percentages into the ESAL worksheet of the MnESAL for the roundabout
(shown in green below).
Now the forecaster has the ESALs for all four legs of the roundabout and the actual roundabout itself.
ADDITIONAL FORECAST KNOWLEDGE
Obtaining Data from a 3 Legged Intersection
Below are formulas to calculate the unknown volume of a leg if the volume of the other two legs are known
Bypass
A bypass is generally constructed around a city for the purpose
of removing through traffic from a local street. The bypass
example below was recently constructed on a portion of TH 65
around the east side of the city of Cambridge in Isanti County.
The designers needed to know the projected traffic volumes for
the base year, the forecasted 20 year, and forecasted 35 year
cumulative ESALS to construct the bypass properly.
The traffic that currently uses TH 65 is the maximum number
of vehicles that could be assigned to the new bypass. However,
not all traffic is through traffic. The schematic diagram below
shows the general layout for the bypass.
How to determine the percent of through traffic?
In general, the larger the town or city the fewer the number of through trips it will have. Practice has shown that
small towns that have a population less than 5000 will usually have from 70 to 85% through trips. The only
reliable way to determine the through trip percentage is to perform an Origin/Destination (O-D) study.
Origin and destination studies can be accomplished by a license plate matching study, a driver interview, or by
following vehicles to find their destinations. A license plate matching study is performed by recording the license
plates of vehicles entering and leaving the study area and at relevant locations within the study area. In the
example above, license plates should be recorded for both directions of traffic at points A, B, C and D. Ideally, the
study should run from 6 AM – 9 AM, 10 AM – 2 PM and 3 PM – 6PM. Unfortunately, you may not be able to
collect data for that length of time. At minimum, data should be collected during either the AM or PM peak period
and for 2 hours during the off-peak period of 10 AM – 2 PM.
Once the data has been collected, vehicles that travel from points A to C through D or through B within a specified
amount of time, can be assigned to the bypass. Once the percentages of through trips and destinations in town trips
have been calculated they can be applied to the base and design year AADTs projected using least squares
regression analysis.
For the above example, let’s assume that at point A we collected license plate data from 1000 southbound vehicles
and 1000 northbound vehicles in the 10 hours arranged above. Assume that the AADT at this location is 4000. The
data collected yielded the following matches: A-B or B-A = 500, A-C or C-A = 1300, A-D or D-A = 1960. The
next step would be to double all of the point-to-point movements, thus bringing the 2000 counted vehicles up to
the 4000 AADT.
All of the vehicles that travel from points A to C or C to A can be assigned to the entire length of the bypass.
Vehicles that travel through points A-B or B-A can be assigned to the A to B portion of the bypass. Similarly,
vehicles traveling from points B-C or C-B can be assigned to the C to B portion of the bypass. Some portion of
the vehicles that pass through points A-D and C-D that turn east at D can be assigned to the appropriate portion of
the bypass if their destinations were near the bypass. Also, vehicles that appeared at A or C and passed through D
but not C or A may be assigned to portions of the bypass depending on the destinations, the access and the
decrease in trip time caused by using the faster bypass.
The only other vehicles that should be considered for assignment to the bypass are the additional trips that will be
generated by new construction of businesses and residential developments that are located near the bypass after it
is built. To answer these questions, the forecaster has to get information from the city regarding land development
plans. The additional vehicle trips generated from new development can be calculated using the Institution of
Transportation Engineers’ (ITE) manual on Trip Generation. The ITE manual is organized by development type of
the average number of trips generated by square footage, the number of residential houses, or the number of
employees at new businesses.
New Alignment
The second type of forecast where the road does not currently exist is a new alignment. When forecasting future
traffic and loadings for a new alignment the forecaster must know if the in place alignment will remain or if it will
be closed. The other issue to consider is whether or not the access points remain the same. If the access points
change vehicles must be reassigned to the appropriate road segments. If the current alignment is going to be
closed, all traffic that is currently using the route can be reassigned to the new alignment. The forecaster should
produce this type of forecast in the same manner as any other major construction project. If the old alignment is
going to remain open to traffic, an Origin/Destination (O-D) study is necessary and the forecasting method for a
bypass should be used.
New Route
The last type of new road construction is a new route with no existing route serving the same trip purpose. In this
case, all of the traffic must be assigned by using trip generation information from the Institution of Transportation
Engineers’ (ITE) manual. The volume and heavy commercial vehicle types, using the appropriate defaults, plus the
addition of trucks based on the proposed developments are used to forecast.
TRAFFIC TERMINOLOGY AND DEFINITIONS
Annual Average Daily Traffic (AADT) – the estimate of daily traffic on a road segment represented by the total
traffic on a segment that occurs in a one year period divided by 365.
Average Daily Traffic (ADT) – a 24-hour traffic volume that should be stated with a time period. (Ex: MADT –
monthly average daily traffic, or ADT for 6/21/2011-6/23/2011)
Average Summer Weekday Traffic (ASWDT) – the average Monday through Friday traffic volume on a road
segment from June through August.
Vehicle Classification – the classification of traffic by vehicle types. (Ex: cars, trucks, single unit trucks, semis with
single or twin trailers, etc.)
Vehicle Type Breakdown – a specific vehicle with the following differences; motorcycles, cars, pickups, 2 axle
single units, 3 or more axle single units, 3 axle semis, 4 axle semis, 5 or more axle semis, buses, trucks with
trailers, and twin trailer semis.
Heavy commercial vehicle – all vehicles with at least two axles and six tires.
Heavy Commercial Annual Average Daily Traffic (HCAADT) – The estimate of daily heavy commercial traffic on
a road segment represented by the total heavy commercial traffic on a segment that occurs in a one year period
divided by 365.
Equivalent Single Axle Load (ESAL) factor – a numeric factor that represents the average effect of each vehicle
type on the pavement based on the equivalent load concept. The concept relates the effect that the axles have on
pavement performance compared to the effect of a single 18,000 pound axle.
Average Daily Load (ADL) – the estimate of a daily load on a roadway segment calculated from the daily total
vehicle type multiplied by their appropriate ESAL factors.
Axle Load – the total load transmitted by all wheels in a single, tandem, or tridem axle configuration extending
across the full width of the vehicle.
Maximum Loaded Vehicle – a heavy commercial vehicle that is usually loaded to the legal gross weight limit. (Ex:
tank truck, dump truck, grain truck, and stake loaded truck)
Annual Design Lane ESAL – the estimate of the total ESAL in the design lane of a roadway segment for a period
of one year.
Design Hour Volume (DHV) – the traffic for a selected hour of the day - usually the 30th highest hour of the year
for Greater Minnesota and the peak hour for the Metro Area.
Design Lane Factor (DLF) – the factor to estimate traffic volume and truck components on the heaviest traveled
lanes.
Directional Distribution (DD) – the split of traffic by direction for a selected period of time, usually the design
hour. (Ex: 50/50, where north or east direction is the first number and south or west is the second number)
Tube Counters – The portable devices used to count axles and vehicle class based on their axle spacing.
Automatic Traffic Recorders (ATR) – Devices with loops in the pavement that continuously collect traffic volume
and sometimes vehicle classification and/or speed data.
Weigh in Motion (WIM) – a permanent device that continually collects and stores volume, axle spacing, length,
speed, vehicle type, and weight data.
APPENDIX
Seasonal adjustment factors were first developed in the 1980’s. The factors were developed averaging the five
weigh in motion (WIM) sites we had at that time. This resulted in adjustment factors for each vehicle type by
month for Monday through Friday counts. In 2007, we revisited the adjustment factors based on 15 continuous
classification counter (ATR) sites. The adjustment factors were updated in 2008, and 2009. In 2010, 7 WIMs and
16 ATR sites were used to update the adjustment factors.
Body Type Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
CARS+PICKUP 1.31 1.26 1.22 1.13 0.97 0.88 0.81 0.84 0.95 1.03 1.13 1.20
2ASU 1.04 1.08 1.07 0.97 0.88 0.85 0.85 0.83 0.81 0.83 0.93 0.96
3+ASU 1.34 1.44 1.28 0.93 0.81 0.61 0.71 0.69 0.70 0.70 0.85 1.25
3A SEMI 1.57 1.54 1.49 1.22 0.90 0.82 0.73 0.68 0.74 0.88 1.10 1.27
4A SEMI 1.57 1.54 1.49 1.22 0.90 0.82 0.73 0.68 0.74 0.88 1.10 1.27
5+A SEMI 0.98 0.90 0.86 0.82 0.78 0.72 0.77 0.75 0.76 0.74 0.88 0.93
TT/BUS 2.05 2.06 1.55 1.11 0.87 0.74 0.71 0.67 0.70 0.79 1.01 1.58
TWINS 1.42 0.95 0.94 0.94 0.86 0.87 0.83 0.66 0.69 0.61 0.76 0.89
2008 24 Hour Seasonal Adjustment Factors for Urban Areas
Body Type Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
CARS+PICKUP 1.13 1.07 1.07 1.02 0.95 1.00 0.91 0.88 0.95 0.94 0.98 1.06
2ASU 0.99 0.88 0.93 0.91 0.80 0.85 0.81 0.80 0.78 0.78 0.81 0.94
3+ASU 1.14 1.05 1.14 0.98 0.72 0.70 0.64 0.69 0.64 0.66 0.78 1.14
3A SEMI 1.29 1.11 1.21 1.04 0.78 0.80 0.71 0.65 0.75 0.79 0.99 1.45
4A SEMI 1.29 1.11 1.21 1.04 0.78 0.80 0.71 0.65 0.75 0.79 0.99 1.45
5+A SEMI 0.93 1.00 0.93 0.90 0.74 0.77 0.69 0.75 0.71 0.75 0.81 1.02
TT/BUS 1.26 0.99 0.97 0.97 0.72 0.73 0.68 0.72 0.72 0.75 0.98 1.56
TWINS 0.86 0.86 0.86 0.86 0.78 0.81 0.77 0.77 0.77 0.75 0.80 0.96
Body Type Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
CARS+PICKUP 1.18 1.13 1.15 1.19 0.95 0.92 0.85 0.85 0.94 0.97 1.06 1.18
2ASU 0.90 0.89 0.92 0.91 0.72 0.83 0.77 0.82 0.89 0.94 0.92 1.02
3+ASU 1.19 1.20 1.06 1.12 0.81 0.70 0.81 0.74 0.63 0.60 0.73 1.03
3A SEMI 1.05 1.08 1.16 0.97 0.71 0.79 0.69 0.90 1.04 1.26 1.58 1.77
4A SEMI 1.05 1.08 1.16 0.97 0.71 0.79 0.69 0.90 1.04 1.26 1.58 1.77
5+A SEMI 0.85 0.84 0.84 0.86 0.74 0.80 0.85 0.76 0.70 0.76 0.80 0.91
TT/BUS 1.50 1.40 1.39 1.05 0.64 0.67 0.66 0.67 0.72 0.82 1.13 1.83
TWINS 0.86 0.97 0.94 0.80 0.68 0.73 0.74 0.79 0.70 0.93 0.79 0.96
Body Type Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
CARS+PICKUP 1.19 1.18 1.16 1.01 0.87 0.87 0.80 0.85 0.88 0.93 0.98 1.22
2ASU 1.18 1.11 1.03 0.94 0.83 0.85 0.82 0.82 0.90 0.89 1.01 1.05
3+ASU 1.36 1.30 1.17 1.03 0.75 0.74 0.76 0.69 0.62 0.68 0.86 1.03
3A SEMI 1.42 1.42 1.37 1.19 0.73 0.71 0.70 0.76 0.78 0.98 1.12 1.36
4A SEMI 1.42 1.42 1.37 1.19 0.73 0.71 0.70 0.76 0.78 0.98 1.12 1.36
5+A SEMI 0.84 0.81 0.89 0.85 0.84 0.83 0.77 0.83 0.70 0.77 0.79 0.89
TT/BUS 1.86 1.70 1.44 1.05 0.67 0.76 0.61 0.76 0.79 0.95 1.11 1.57
TWINS 1.12 0.93 1.06 0.91 0.83 0.72 0.64 0.79 0.74 0.86 0.85 0.93
2010 24 Hour Seasonal Adjustment Factors for Urban Areas
Body Type Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
CARS+PICKUP 1.11 1.07 1.05 0.99 0.95 0.95 0.90 0.87 0.92 0.95 1.00 1.09
2ASU 0.97 0.92 0.92 0.87 0.79 0.85 0.80 0.77 0.77 0.78 0.83 0.92
3+ASU 1.14 1.16 1.15 0.92 0.73 0.73 0.65 0.65 0.62 0.65 0.77 1.04
3A SEMI 1.29 1.16 1.18 0.97 0.82 0.82 0.75 0.67 0.70 0.81 0.87 1.22
4A SEMI 1.29 1.16 1.18 0.97 0.82 0.82 0.75 0.67 0.70 0.81 0.87 1.22
5+A SEMI 0.93 0.95 0.92 0.84 0.75 0.76 0.69 0.70 0.70 0.75 0.85 0.98
TT/BUS 1.31 1.19 1.10 0.96 0.80 0.76 0.70 0.66 0.66 0.76 0.92 1.35
TWINS 0.93 0.91 0.91 0.81 0.77 0.83 0.76 0.72 0.73 0.79 0.86 0.95
At the bottom of the second page, is the average daily (24 hour) vehicle type breakdown. Notice that the 13 vehicle
classes are joined into the 8 classes used for forecasting.
Breakdown of the 8 Vehicle Types for Forecasting
Type 1: Passenger Vehicles (motorcycles, pickups, and cars) – 2 axle 4 tire single unit vehicle pulling recreational
or other trailers.
Type 2: Two Axle Single Unit Trucks – 2 axle 6 tire trucks. This includes all vehicles on a single frame, having 2
axles and dual rear wheels.
Type 3: Three Plus Axle Single Unit Trucks – 3 or more axle single unit trucks. This includes all vehicles on a
single frame having 3 or 4+ axles.
Type 4: Three Axle Semis – 3 axles consisting of two units, one of which is the tractor and the other is a trailer.
Type 5: Four Axle Semis – 4 axles consisting of two units, one of which is the tractor and the other is a trailer
Type 6: Five Plus Axle Semis – 5 or more axles consisting of two units, one of which is a tractor and the other is a
trailer.
Type 7: Heavy Truck with Trailer / Bus – A heavy truck with trailer can have 3 or more axles.
Type 8: Twins Semis – 5 or more axles with two separate trailers.
However, the percent of passenger vehicles, single unit trucks, and combo trucks are very similar in both rural and
urban areas on non-interstates.
Rural Urban
Passenger SU COMBO Passenger SU COMBO