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Qatar Extrusion Pre-Qualification

QALEX is a Qatari company that manufactures aluminum extrusions using state-of-the-art extrusion, anodizing, powder coating, and quality assurance equipment and processes. The company produces a variety of aluminum profiles for architectural and industrial applications. QALEX aims to be a leading aluminum extrusion manufacturer in the Middle East through high quality standards, innovative production technologies, and comprehensive quality assurance programs.

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Abdul Basith
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0% found this document useful (0 votes)
366 views76 pages

Qatar Extrusion Pre-Qualification

QALEX is a Qatari company that manufactures aluminum extrusions using state-of-the-art extrusion, anodizing, powder coating, and quality assurance equipment and processes. The company produces a variety of aluminum profiles for architectural and industrial applications. QALEX aims to be a leading aluminum extrusion manufacturer in the Middle East through high quality standards, innovative production technologies, and comprehensive quality assurance programs.

Uploaded by

Abdul Basith
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1

EXTRUSION PROUDLY MADE IN QATAR

P.O. Box 201698, New Industrial Area, Street No. 12,


Building No. 132, Pink Zone, Doha – QATAR
Phone: (+974) 44 333 555 / 541 / 540
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Fax : (+974) 44 333 500
E-Mail : info@qalex.com.qa
Web : www.qalex.com.qa
DESCRIPTION PAGE No.
PURPOSE OF THE DOCUMENT 4

CONTACT DETAILS 5

LOCATION MAP 6

COMPANY REGISTRATION 7-9

COMPANY INVESTMENT PATTERN 10

COMPANY PROFILE 11-13

EXTRUSION MANUFACTURING PROCESS 14-15

POWDER COATING PROCESS 16

EXPANSION (Anodizing, Vertical PC, 7-Inch Press) 17-20

PACKING AND DISPATCH 21-22

QUALITY POLICY 23-24

EXTRUSION QUALITY ASSURANCE 25-28

POWDER COATING QUALITY ASSURANCE 29-34

QALEX POLICIES (Safety, Environmental, IMS) 35-37

PROFILE MEASURING TECHNOLOGY 38

UNIVERSAL TESTING MACHINE 39

SOURCE OF RAW MATERIAL 40-42

TEST CERTIFICATES 43-45

ISO CERTIFICATIONS / MEMBERSHIPS / LICENSES 46-59

QALEX SYSTEM PROFILES 60

QALEX THERMAL BREAK 61

QALEX CRIMPING MACHINE 62

ORGANIZATIONAL CHART 63

HUMAN RESOURCES 64-66

ORDER PROCESSING FLOW CHART 67

EVENTS PARTICIPATION 68-69

PHOTO GALLERY 70-73

AWARDS 74-75

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Dear Customer / Partner,

We are sending this Pre-Qualification Document for


your own use and evaluation.

We appreciate that you keep this document strictly


confidential and not to transfer or disclose to other
parties.

Thank you for your understanding.

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Contact Person : Mr. Yousef Al Yacoub, General Manager
Mr. Erik Broos-Godts, MD for Europe - Sales
Mr. P. L. Narasimhan, Finance Manager
Mr. Waleed Ghazaleh, Sales Manager
Mr. Maqbool DV, Sales Executive

Company Address : P. O. Box 201698


New Industrial Area, Street No. 12,
Building No. 132, Pink Zone,
Doha, Qatar

Telephone Nos. : (+974) 44 333 555 / 505 / 540 / 501 / 502

Fax No. : (+974) 44 333 500

E-Mail Address : info@qalex.com.qa

Web Site : www.qalex.com.qa

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Longitudinal View of Extrusion Manufacturing Facility

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Automatic Plant for Pre-Treatment,
Anodizing & Electro-Coloring

17 Multi-Cell Plant
CAPACITY : 30000 A
FUTURE : 45000 A
Maximum Length of Profile : 7.5 Meters

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Can produce around 400MT per month
with several finishes & colours:

BLACK STAINLESS
STEEL

SILVER BRONZE

GOLD
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STATE OF THE ART VERTICAL POWDER COATING
LINE
Maximum Length of Profile : 7.5 Meters
Capable of coating several colors within a short color
change time
 Equipped laboratory to test coating quality
 Regionally accepted guarantee period for coating
 70 to 75 microns international standard coating thickness
 Minimum 60 microns confirmed coating thickness
 Powder from international renowned brand

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7” PRESS FROM SMS & OMAV

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All Extrusion profile packed with HDPE stretch film with dimension of
100 mm X 50 microns. Bundles are made approximately 750 mm X 750
mm in Dimension. These bundles are reinforced with wooden supports
& additional Strengthened with steel strapping. Corrugated cardboard
will be specially placed along with the bundle to facilitate easy loading
and unloading of the bundles Without damaging the base profile.

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Logistical View of Dispatch Section

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EXTRUSION DIMENSIONS TOLERANCE STANDARDS:

• BS EN 12020 – 2:2008 Aluminium and aluminium alloys extruded


precision profiles in alloys EN AW – 6060, EN AW – 6063 and EN AW -
6082. Tolerances on dimensions and form.

• BS EN 12020 – 2 is the European standard that specifies tolerances


on dimensions and form of extruded precision profiles, in alloys EN AW
– 6060, EN AW 6063 and EN AW 6082 manufactured with and
without a thermal barrier. It applies to extruded products supplied
without further surface treatment. Precision profiles covered in this
standard are distinguished from extruded profiles for general
applications covered in BS EN 755 – 9 by the following characteristics:
 They are mainly for architectural applications.
 They meet more stringent requirements regarding the surface
condition of visible surfaces.
 The maximum diameter of the circumscribing circle CD is 200 mm.
 They are made to closer tolerances on dimensions and form.

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Sophisticated Lab Testing for Powder Coating

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Gloss Meter

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• Adhesion test (EN ISO 2409): Carry out the
adhesion test using cross hatch cutter with 2mm
spacing, branded adhesive tapes will be placed
over the cut lines and rub on the tape finally
remove the tape at 90⁰. Result will be recorded in
final inspection report file.

• Indentation test (EN ISO 2815: Subject indentation


load above the sample panel, and measure the
length using microscope and find out BH resistance
using as per indenter table. Result will be recorded
in the final inspection report file.

• Polymerization test: Saturate a swab of cotton wool


with xylene and lightly back and forth about 50
times in each direction over the part of the
specimen to be tested. Wait for the 30 min, access
the polymerization quality as follows: Result will be
recorded in the final inspection report file.

The Polymerization quality shall be satisfactory if,

 Loss of gloss level is less than 5%.

 No perceptible change is noticed and part


cannot be scratched with a finger nail.

 Consider the quality of as Polymerization


unsatisfactory if,

 The coating is very dull and quite


soft.

31  The coating is soft and can be


scratched with finer nail.

Impact Test

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32 Metric Mandrel (Bend Test)

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Cupping Tester 1620 DGETEL Boiling Water Tester

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34 Machu Test

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ASCONA
• A profile measuring technology to achieve an
accurate measurement within 2-5 seconds

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UTM
• A universal testing machine, used to test the tensile
strength and compressive strength of materials

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ALUMINIUM LOGS:
• Architectural Alloys i.e. 6060, 6063 & 6005.
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• Structural Alloys i.e. 6061 & 6082.
• Other 6000 series alloys on availability.

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ALUMINIUM EXTRUSION DIE &
TOOLINGS

HAS BEEN OUT SOURCED FROM MANY SUPPLIERS


ACROSS EUROPEAN COUNTRIES:

• ALUTOOL, UK.
• EROGA, UK.
• ELITE, UK.
• EKSENAL, TURKEY.
….. Many more.

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POWDER SUPPLIERS
(USED IN THE POWDER COATING LINE)

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Powder Coating available in many RAL Colours.

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CE CERTIFICATE

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 SLIDING THERMAL BREAK SYSTEM
 SLIDING NON-THERMAL BREAK
 HINGE THERMAL BREAK SYSTEM
 HINGE NON-THERMAL BREAK SYSTEM
 CURTAIL WALL

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Ability to produce Thermal Break Systems with
lowest U Value using state-of-the-art machines
& systems and best
quality polyamide strips.

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Chairman : Mr. Abdul Rahman Al Ansari
Vice Chairman : Mr. Abdul Salam Abu-Issa
Board of Directors : Sheikh Ali Hamad Al Thani
Mr. Aktham Al Baqali
Dr. Hazim Al Kadi
Dr. Adnan Steitieh
Mr. Abdul Razzaq Al Siddiqi
Mr. Murad Al Ghoul
Mr. Salman Al-Abdulghani
Mr. Mohd. Alatiff Almana
General Manager : Mr. Yousef Al Yacoub
MD for Europe – Sales : Mr. Erik Broos-Godts
Executive Secretary : Ms. Rosary Claire Enabe
Finance Manager : Mr. P. L. Narasimhan
Sales Manager : Mr. Waleed Ghazaleh
Sales Executive : Mr. Maqbool DV
HR Head : Mr. Marcus Ananth
Die Shop Head : Mr. Waleed Ali
Anodizing Head : Mr. Shawkat Abu Kharamh
Quality Control Head : Mr. Jinka. R. Ramakrishna
Press Supervisor : Mr. Arnold Zagala
Planner : Mr. Dindo Gallardo
Powder Coating Supervisor : Mr. Sajesh Pilakkal
Packing Supervisor : Mr. Sanush Babu
Dispatch : Mr. Elyas
Purchase In Charge : Mr. Hendry J Cruze
System Administrator : Mr. Mujeeb VP
PRO : Mr. Mohammed Yassin
Safety Officer : Mr. Jed Briones 65
 CHAIRMAN – MR. ABDUL RAHMAN AL-ANSARI
A Prominent Qatari Business man who holds the CEO
position at Qatar Industrial Manufacturing Company, a
Doha stock listed company and also holds the
Chairmanship of M/s. Qatar Aluminium Extrusion
Company. He is handling 17 companies under QIMCO
flagship at many capacities.

 BOARD OF DIRECTORS
All board of directors is from the elite layer of Qatar
Industrial, Business and Financial sector with their
continuous contribution towards the strategic decisions of
the company.

 GENERAL MANAGER – MR. YOUSEF AL YACOUB


Chemical Engineering background with extensive 25 years
of experience in different roles of extrusion industries. He
worked in different parts of GCC and was decorated the
office of the General Manager in many companies.

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 FINANCE MANAGER – MR. P.L. NARASIMHAN
Commerce Graduate with 24 years experience in the
manufacturing industry. A manager by experience worked
in Africa, Europe and GCC.

 SALES MANAGER – MR. WALEED GHAZALEH


Strong background in sales and marketing for
aluminium extrusion profiles and accessories, he
carries a 15 years of successful track record in
extruded profiles sales and marketing.

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2011 - 2018

2011 - 2017

2011

2012 -2018

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2012

2012, 2018

2011 - 2018

…. AND MANY MORE….

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RAW MATERIAL SUPPLY AGREEMENT
SIGNING CEREMONY WITH QATALUM

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EXPANSION - ANODIZING PLANT AGREEMENT
SIGNING WITH MONTI ENGINEERING (2016)

EXPANSION –
2ND PRESS
AGREEMENT
SIGNING WITH
OMAV & SMS
(October 2016)

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CHAIRMAN & THE BOARD OF
DIRECTORS

QALEX OFFICE STAFF

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QALEX OFFICE STAFF &
EMPLOYEES

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Best Exporter 2017

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