2 MACHINE CONSTRUCTION 2-3 Axis Definition This section describes the definition of the coordinate system and axes. () Axis describes Xi, Xeaxis: Right angle direction of spindle center line Za, Zeraxis: Horizontal direction of turret motion Braxis: Horizontal direction of the sub spindle ‘Y-axis: Vertical direction of Xi-Zz plane C-axis (OPTION): Rotational direction of spindle NOTE: Motion direction is defined by viewing the machine from its front. Fig. 2-3 Axis Definition 2-3APEENDIX 1 SPECIFICATIONS 11 Machine Specifications (2) Standard features Tem Unit Description Remark Max. turning diameter mm Gn) [190 (7.48) Standard turning diameter | _mmn) [170669 Distance between spindle vam Gn) | B&&-735/min 210 noses (max.28.94/min.8.27) Max. turning length mm (in) [503 (19.80) capacity | MAS: bat size ound ban) mm (in) [42 (65) LR D Chuck size mm (in) | 165 (6.50) LR Grek foree | Oca/x2-axis) N | 3000/3000 Crt foree | cavzz-axis) N | 5000/5000 2 Qurret foree | (y-axis) n | 3000 ‘Axis travel (XI/X2-axis) mm Gn) [135 6.30) Avie traver | AXIS travel Za722-axis) ‘mm (in) [503 (19.80) Axis travel (axis) mm in) [£31 (21.22) ‘Axis travel (B2-axis) mm Gin) [525 @0.67) Spindle speed mint | 6000 Number of spindle speeds Step _| Stepless Spindle nose ARS Hole through spindle mm Gn)_| 56 @.20) Front bearing inner diameter _|_mm Gn) _|80(8.15) Hole through draw tube mm Gn)_| 430.69) spindle [Spindle support 2 points Spindle center height mm (in) _[ 1100 43.3) “ecom= Runout of spindle end face mm (in) | 0.003 (0.0000) plished by 10230/1 Runout in spindle radius div | n,n) | 0.003 0.0000) fabed by rection 180230/1 Repindle | Spindle speed min? | 6000 Number of spindle speeds Step _| Stepless Spindle nose Az5 Hole through spindle mm Gin) | 562.20) Front bearing inner diameter_| mm (Gn) | 80(8.15) Hole through draw tube mm Gn) | 430.69) Spindle support 2 pointsAPEENDIX a —}$. Item Unit Description Remark Accom- Runout of spindle end face mm (in) | 0.003 (0.0001) plished by 1S0230/1 20 as Accom: Runout im spindle radias di mm (in) | 0.003 (0.0001) plished by reetion 1S0230/1 - V-belt decelera- Index mechanism f fi tion+drive Max. programmable index an- onan | gle Least input increment 0.001 Least command increment 0.001 Rapid index speed min-!_ | 600 C-axis | Cutting feedrate * min | 1-4800 a Spin” [Index accuracy [a0 2) Repeatability * +30 2) Simultaneously controlled axes 3-axes X+Z+C C-axis clamp Disk clamp Braking torque Nm 45 Included C-axis connecting time 8 15 zero return time 1) Bar size available is limited depending on chuck inner diameter used. 2) Indicates the accuracy of C-axis in the only forward direction. (Measured 7 times) APP—2APEENDIX Item Unit Description Remark Turret head type Dodecagon No. of tool stations 24 Number of turret index position 24 300 (11.81) ‘Turret head outside diameter mum (in) | (Distance across flats) ‘Turret thickness mm Gn) | 62 2.40) ‘Tooling clearance ‘mm Gn) | 485 (19.09) Upper _ | Turret index motor Servo motor turret [Turret index/positioning Curvie coupling mechanism (4 M5mm/5.71in) ‘Turret clamping force KN [46 Gay [Burore USA. bocca nmi [D207 19.05 (0.75) E Dain tool mounting bore | Gn) | a5(0.98) Index time (1 ST/Half rotation) s 07 4) Index time @ STD) 3 [oz a Turret head type Dodecagon No. of tool stations 24 Number of turret index position. 24 300 (11.81) Turret head outside diameter mm (in) | (Distance across flats) Turret thickness mm (in) | 62 (2.44) Tooling clearance mm (in) | 485 (19.09) Lover [Turret index motor Servo motor turret "Turret index/positioning Curvie coupling mechanism (¢ 5mm/5.71in) Turret clamping force kN 46 Burope USA am (x) 3010.70) [19.0510.75) LD. turning tool mounting bore |x) | a50.08) diameter Index time (1 ST/Half rotation) s 0.7 4) Tndex time (1 ST) ame o2 D pa Spindle speed range min! | 6000 Srindle [Number of spindle speeds Step _| Stepless Upper Rees of tool mounting posi = er | tions tured Collet-chuck ‘Types of holder and tool size Straight holder AR20 is used. APP—3APEENDIX Item Unit Description Remark Collet-chuck Cross holder AR20 is used. Configuration . 60 (KiX2-axis) | mm (in) _| 32/32 (1.26/1.26) Ball screw di |(21/22axis) | mm (in) _| 39/32 (1.26/1.26) a (B2-axis) mm (in) _| 32 (1.26) (Yaxis) mm (in) _| 32 (1.26) (KUX2-axis) | mm(in)_ [8/8 (0.31/0.31) Ball screw (Z1/Z2-axis) mm (in) | 12/12 (0.47/0.47) pitch (B2-axis) mm (in) | 120.47) (Y-axis) mm (in)_| 6 (0.24) (XIK2-axis) mm (in) | 245/210 (9.65/8.27) Distance be: _ | (Z1/Z2-axis) mm (in) | 300/300 (11.81/11.81) Saddle - tween slides | (B2-axis) mm (in) | 225 (8.86) (axis) mm (in) | 170 6.69) ‘Accom (X1/X2-axis) m (in) | 0.030 (0.001) plished by 1S0230/2 ‘Accom (Z1/22-axis) im (in) | 0.050 (0.002) plished by Positioning 1S0230/2 accuracy ‘Accom (B2-axis) m (in) | 0.050 (.0.002) plished by 1s0230/2 ‘Accom (¥axis) mm (in) | 0.030 (.0.001) plished by 1S0230/2 4) Time of clamp/unclamp is not included in the time since they are performed during slide movements. APP~4APEENDIX Item Unit Description Remark mm/min | 16000 Ga/min)_| (629.99) Gitzano | mm/min | 40000 oo Gnimin)_| (1574.80) cc mm/min | 40000 Gnmin)_| (1574.80) : mm/min] 6000 SEaxid Gin/min) | (236.22) s mm/min [1 to 4800 uxz-axis) | Gn/min)_| (0.04 to 188.98) mm/min} 1 to 4800 Cutting | Cutting tea Z| Gn/min) _| (0.04 to 188.98) feedrate . aes mm/min | 1 to 4800 n/min)_| (0.04 to 188.98) (Y-axis) mm/min | 1 to 4800 Gn/min) | (0.04 to 188.98) 1 mm/min | 0 to 1260 (16 steps) Gimeaxis) | Gnimin) | @ 0 49.61) zs mm/min | 0 to 1260 (16 steps) (@uzzaxis) | Gnimin)_| ( to 49.61) Jog feed ete mm/min | 0 to 1260 (16 steps) Gn/min)_| (0 to 49.61) ais) Aiing | 0t0 1260 (6 steps) Wide | (oto 49.6) a y ns $3 25%, Lspindle drive motor ww firs oe - - n S83 25%, R-spindle drive motor kw V7.5 7S1 CONT. oie Without Xl-axis drive motor a Y-axis spec._| kw. [18 ‘Y-axis spec. ‘X2-axis drive motor kW 12 Z1/Z2-axis drive motor kW 2.5/2.5 Drive : 7 Te Prive | B2-axis drive motor mW [25 Y-axis drive motor kW 12 Turret base drive motor kW [12 ales 33 15%, Rotary tool drive motor kW 7.1/2.2 $1 CONT. Hydraulic unit pump motor EW [15x2 Lubrication pump motor kW 0.017*2P For stan- Coolant pump motor xw | ossxe dard speci fication For stan Power | Power supply | a) KVA | 515 dard speci- require: fication 6) ments re 1 Ni/min 150-200 5) ressure su pre shied MPa__[0.5-0.7ee LEE APEENDIX Item Unit Description Remark Hydraulic unit L 40X2 ‘Tank Lubrication unit L | 4.6 (iffective 3.3) beara For high Coolant unit L 165 pressure pump: 240L : 25-25 (60H2) Hydraulic pump delivery Limin (aH) é ‘Hydraulic pump delivery pres- aa ump — | sure delivery Lubrication pump deliv- ery(50/60Hz) Cm/5min. | 4.8 i Tntermittent quan" ieee ee titative distribution For stan’ Pump Coolant pump delivery - ae delivery | (60/60H2) ae oe ae ation Machine height mm (in) | 1940 (76.38) Floor space a) mmXmm | 2300X 1620 Included ne (inxin) | (90.55 63.78) chip tank Included _ » mmXmm | 3300% 1620 side in &P (inXin) | (129.92 x 63.78) stalled chip conveyor Maintenance space mm (in) | 62002830 Genaral zs (129.92 91.73) neral Weight with sub spindle (incl. : a ixis Spec. NC unit) : 50. Noise level dBA Less than 80 Vibration level (Workhead) v | Less than 10 Vibration level (Saddle) v Less than 10 ‘Name plate English ‘Tool activity type Chuck pressure adjustment (Without knob) ‘Machine | Type Fluorescent lamp work | Lamps we light Operating voltage v___ [24 NC unit FANUC 317-8 5) Air pressure supply setting varies depending on the conditions of the air blow. 6) For coolant pump motor is 180W. Bar feeder and chip conveyor are included. When the coolant pump motor is changed, or the optional unit such as the loader is installed additionally, add the power requirement of the part.APEENDIX (2) Optional features Ttem Unit Description Remark Type Swing bucket type Capacity CoE 42 (1.65) Work: in piece size | Length mm (in) | 150 6.90) Parts catcher Weight Ke | 15 TypeA(For L | Bjection type Chute type unit) For carrying Chute box capacity Pes. | 5 workpieces in- side machine Unloader drive Hydraulic Cycle time s [5 Type ‘Swing handy type Capacity a 42 (1.65) Workpiece in Partscatcher | size Length mm (in) | 150 (5.91) Type G (For R Weight ke [15 unit) Ejection type Conveyor type Chute box capacity Pes. = Unloader drive Hydraulic, pneumatic Teen iTeee Removable handy type re 7 M al Measurement accuracy | mm Gn) Handy type ‘Automatic swingin ‘Type Only for L unit Tool setter type Automatic _{ Unloader drive Hydraulic Measurement accuracy | mm (in) Outlet direction Right side of machine Type Hinge type Chip conveyor | Drive motor KW [ot (netalled st | Conveyor cariying ca the side of the mh |02 pacity machine) nmin Conveyor chain speed | (Um, | 0,9/1.1 (35.49/1.1) Chip bucket capacity m [02 Outlet direction Rear side of machine Chi Type Hinge type iD co (stalled ge | Drive motor KW [Ol rear side of | Conveyor carrying cay | an | og Machine) | pacity Conveyor chain speed | m/min _| 0.9/1.1 (35.43/1.1) Chip bucket capacity m [02 APP-7APEENDIX Ttem Description Remark Without C-axis specification For spindle (/R) Without rotary tool spindle Gillin’ | 55. ypprtawer tamet base | specification oe When spindle (UR) without Caxis specification Yeaxis device For upper turret Fi air blow (L unit) Fixed air blow (R unit) is a standard bana specification Coolant pipe over spindle (L unit) Coolant pipe over spindle (R unit) English, German, French, Italian, Name plate (foreign language) Spanish, Danish, Swedish, Finnish, Portuguese, Norwegian, Dutch Standard for export specification Select from AUTO CHO-BELIL, ALPUS, Bar feeder interface FMB, IEMCA, IRCO, LNS, LNS SPRINT, LNS MAGAZINE, LNS QUICK LOAD. ‘Safety door electromagnetic lock system _| Standard for export specification Pump pressure interlock Standard for export specification “Milling rigid tap For upper/lower turret base For upper/lower turret base Polygonal machining on both L and R Polygonal turning unit spindles can be available for each turret base. VDI tool For upper/lower turret base Parts Catcher typeA (Carrying workpieces inside machine) _| Fer Lunit Parts catcher type A (Carrying workpieces outside machine) _| For Lunit Parts catcher type G For R unit Taft side Work eject conveyor For parts catcher type A of ma: q chine High pressure coolant pump (GRUND- ay 0.55kW Ay ‘Type: SPK 4-8 oe High as (BRINK, oe {igh pressure coolant pump : tachment TH 45/390 MANN) = prepara tion. Coolant pump 250W Coolant non-return valve Chip conveyor intermittent timer Chip bucket Cut-off checker For L spindle Chuck pressure changing (Low/High) (Change over on NT NURSE screen) APP-8APEENDIX Item Description Remark 1 additional foot switch for chuck ‘Tray Automatic door Mist collector duct (¢ 100) Automatic fire extinguisher , Select from coolant blow, air blow, and Internal spindle air blow (R unit) pian sir Cis Me GOGO Internal spindle coolant blow (R unit) Internal spindle air blow and coolant blow unit) Turret blow (LIR) Select from coolant blow, air blow, and coolant air blow. Workpiece ejector (spring type) (R-spindle) Forcible workpiece ejector stroke : 100mm(3.94in)/internal spindle air blow | S*le¢t from coolant blow, air blow, and r coolant air blow. Max. 500m" (in machining) (R unit) Forcible workpiece ejector stroke 100mm(3.94in)/internal spindle coolant blow (in machining) (R unit) Forcible workpiece ejector stroke 100mm(3.94in)/internal spindle air blow and coolant blow (in machining) (R unit) Internal spindle filler tube (iron) (L unit) Internal spindle filler tube (urethane) (L. Lunit), | Automatic power off (Change over on NT NURSE screen) Leak breaker Manual handle retrace Contant level detection Detect lack of a Coolant unit and ma- neuvering of a machine is suspended. Turret collision detection Spindle (R)/ Turret (L, R) Drill breakage detection For straight milling tool HAN-BET Radio type Signal tower (1 indicator) Either yellow, red, or green, 9) 10) Signal tower (2 indicators) Red and yellow from the top 9) 10) Signal tower (3 indicators) Red, yellow, and green from the top 9) 10) Cycle end buzzer ‘Attached in an operation panel. Sound pressure? 70-100dB adjustable (0.1m(3.94in)), A range), continuous sound and discontinuous sounds change over selectable (2,840.5kHz) Work counter (Throttle type) With presetting function, 4 digits Position record Spindle override (L unit) Set up 50% to 120% every 10% Spindle override (R unit) Set up 50% to 120% every 10% APP-9APEENDIX SPINDLE OUTPUT POWER CHART 3 Spindle Speed — Torque/Output chart (L/R)(Low speed)( ¢ 42) 3-1 FANUC 3 8/8000i(11/7.5kw) 1-UlWL 99 :wdi9009 Jo awn ou Ie paads sixe-10j0/W (!000e@/789 INNVG) (MAS*ZILL Z7%) OOL-LM 405 WeYS yndynQjanbioy -paads ajpuids yndyno queysuoa, anbio} juRsu0D 000g set 09 (1-4 1 W)paeds apuids e6el 00001 LIF 1 10001 001 y o4 = i ECE = 124 =H or . “INOD 1S W-N9 “GE or Yo 2 = s—te'sge 8 Ulug) ONY Gt oor MATS ° 2 3s § = = oot i 0001 = (w-N) anbsoy APP-—25amu 009: mw ooossoounonye (©! 0009/80 INNW 4) paods s1Ke-10101 apuids [003 A1e301 OOL-LM 40) WeYd jndynoyanbio, -paads ajpuids iu & 009 00050000000 , (000! 0 rs 5 £ | 6 ie S 5 z £ a ‘N09 |F_W-NO B 5 8 . 0% oe : OL im g 5 ee a e & & ot ae —— BS z Seer 2 ov a Ps 7 = , 1 2 og 4 4 3 ’ 3 : Go 4 09 = oe 3 ie £ 4 a @ ot p= or MLL 3-2 (w-n) anbsoy, APP—26APEENDIX TOOLING 4 Spindle Nose Dimensions (L, R) Main spindle A2-5 4-1 4-1-1 (widig009 (Ut) um: 3 1un, (el vo) x Zv > Y/1) (S-ZV) 0OL-LM 40} Suojsuaut|p asou ajpulds (6S 0) SI 071s [G"1x0GW (16 SD) (6919) fro 02 Zohg So APP—27APEENDIX Turret Head Dimensions 42 ‘Turret head dimensions of upper/lower turret (rotary tool) Tooling System Diagram 42-1 (uy jam:31un, Tis 100e (9191270 (sl 19]p Fo) (08'1918 “Sho en- ZI (ee lelsere (18 ¥2 0 E305 B74 weIEDDYE GW-ZI | (ee 0101 (61 0102 (v201. (eg el! 6 APP~28