Model TR40 Communicating Thermostat: Installation and Operation Manual
Model TR40 Communicating Thermostat: Installation and Operation Manual
Model TR40
Communicating Thermostat
with RS485 Communications
DCN: 141-01080
Revision 16
Date: 12/20/05
The TR40 Thermostat provides typical thermostat functions as well as the capability to send and receive
information via serial communications. This communications capability allows the thermostat’s setpoint,
mode and fan operation to be changed remotely. In addition, the remote systems can request status of
the thermostat’s temperature, setpoints, modes, and other system information.
The thermostat consists of two parts, a Wall Display Unit (WDU) and a HVAC Control Unit. The Wall
Display Unit looks like a traditional thermostat and is the wall mounted user interface for the TR40. It
provides display, control pushbuttons, and the temperature sensor. The WDU connects to the Control
Unit by a 4 wire cable. The Control Unit connects to the HVAC system in place of a standard thermostat
and provides thermostatic control of the system. In addition, the Control Unit sends and receives data and
commands via a twisted pair serial communications connection for remote control of the system.
The Model TR40 can be used with up to 3 remote temperature sensors such as the RS15.
Any changes in temperature, or control button operations, are transmitted to the Control Unit. Updates
are received from the Control Unit and displayed by the WDU.
10:25 Outside 60
Sys Off
76 H Setpoint
Indicator LEDs Econ
Run
No Msg
75 74 C
Up/Down
Buttons
MENU MODE FAN RUN
On-screen
dynamic labels Heat (H) and
Cool (C)
Setpoints
Function Control Buttons
TS40 Wall Display Unit Display
The TS40 display is a graphical LCD display capable of both text and graphics. The WDU has multiple
display “screens”. The main screen is the thermostat screen shown above. This screen has a
“minimized” mode in which only the temperature is displayed. It reverts to this minimized mode after a
timeout delay period.
Other standard screens are selected by the Menu button and include: Messages, Schedules, User
Settings, and Thermostat Info. Others may be present and selectable from the menu button in special
versions of the WDU.
The TR40’s LCD features a backlit display for low light and night visibility. It can be set to remain on
constant or to turn out after a 20-45 second delay.
DCN: 141-01080-16 12/19/05 TR40 Thermostat Manual 2
OPERATION
The TS40’s main screen is the Thermostat Control Screen. From this screen you can access a menu
screen that will list other control screens or setup screens.
Pressing any button when the minimized screen is displayed will causes the Thermostat Control screen to
be restored and displayed.
Messages Screen
The TS40 is capable of receiving messages from the RS485 network. Messages received are displayed
in the Messages Screen.
Schedules Screen
This screen is used to setup and select setback schedules for the thermostat.
10:25 Outside 60
1 Sys Off
76 H
2
3
4
Economy
Run
No Msg
75 74 C
MENU MODE FAN RUN
The thermostat control screen is the default display screen and is the screen that is normally displayed on
the Wall Display Unit. It can be set to switch to a minimized screen of only room temperature after a few
seconds of display. The User Settings menu allows selecting the screen timeout for a minimized screen.
Pressing ANY button will bring this screen back from a minimized screen.
Temperature Display
The WDU will normally display the current temperature from the internal digital temperature sensor or a
remote sensor. The sensors have an accuracy of +/- 1°F(+/- .5°C). The WDU will display temperatures
from -63°F to 191°F. NOTE: If averaging remote sensors are attached, the display will show the
average temperature of all attached averaging sensors.
Setpoint Display
The heating and cooling setpoints are displayed next to the Setpoint Up/Down buttons. In the HEAT
mode, the Up/Down buttons change the heat setpoint. In the COOL mode, they change the cooling
setpoint. When in AUTO mode, the buttons change the last call’s heating or cooling setpoint. Note that
the setpoints will “push” each other if they are adjusted to get within the minimum Heat/Cool separation
(delta T) setting. This is normally 3 degrees.
Clock Display
The current time is displayed in the upper left corner of the main screen. Set the clock from the User
Settings Menu.
The setpoints can be set from 40°F to 106°F ( 5°C to 37°C), unless limited in the Installer Settings.
Setpoint Push: Note that you cannot lower the cooling setpoint below the heating setpoint. The
thermostat will “push” the heating setpoint lower if try to lower the cooling below the heating setpoint. It
maintains a 3 degree separation between the heating and cooling setpoint. The same is true for raising
the heating setpoint above the cooling setpoint. Again the thermostat will “push” the cooling setpoint up to
maintain the 3 degree separation.
The Menu button changes the screen display to the MAIN MENU screen which show what other functions
are available on the Thermostat. These are dynamic and can change with the version of the thermostat
you have, but the standard ones include:
The MODE button controls the HVAC system mode. The current mode selected is displayed above the
button. Pressing the MODE button will cause the mode and display to change to the next mode. The
system mode cycles from Off to Heat to Cool to Auto and back to Off again with each press of the MODE
button. When the HVAC system type is set to Heat Pump, the mode selection will include EH for
Emergency Heat mode.
Off Mode: System is off. No heating or cooling will come on. If it was on, the system will turn off.
Auto Mode: Heating or cooling will come on according to the heating and cooling setpoints. The
system will automatically switch between heating and cooling when the temperature exceeds the
appropriate setpoints.
EH Mode: Only displayed when Heat Pump HVAC System type is selected. When there is a
compressor failure with the heat pump system, setting the mode to EH will allow the supplemental
heat to come on whenever there is a heat call to provide heating. It also disables the compressor
outputs to prevent further damage to the system.
The FAN button controls the HVAC system’s MANUAL fan. The current manual fan mode is displayed
above the button. Normally this button is in the Auto mode (the system fan is automatically controlled by
HVAC system). Pressing the FAN button once will turn the manual fan operation ON. Pressing it again will
turn the manual fan OFF and return to the AUTO mode (which means OFF unless turned on by the
furnace or AC). Changes in the fan mode are sent to the Control Unit.
OFF AUTO
Fan Button MENU MODE FAN RUN
Auto
On
The RUN/HOLD button controls the automatic SCHEDULE operation. In the HOLD mode, the current
temperature is maintained until changed by manual or remote network command. In the Run mode, the
schedule loaded into the thermostat is activated and setpoints will change according to the schedule and
the time and day of week. There is also an AWAY mode that you can select if you press and hold the
button for 3 seconds. In the Away mode, preset Heating and Cooling setpoints are used.
o LED 4 RED: Alert LED. Used for Messaging and other system alerts
o LED Off, “No Msg” displayed > No text messages or Alerts present
o LED On, Mail icon or Alert Text displayed > Message waiting or specific alert text
Message Screen
This is a text messaging subsystem that allows message of up to 80 characters to be sent to the
thermostat. Message that are received are displayed when the message screen is selected.
Schedules Screen
This screen is used to set the programmable setback schedules of the thermostat.
Menu Selection
Messages
Schedules
User Settings
Thermostat Info
Done Select
Done
Return to Thermostat Screen
Move menu selection pointer up
Not used
Not used
Move menu selection pointer down
Select Select menu item at pointer
The TS40 Message Screen allows you to retrieve text messages sent from the serial network to the
thermostat. The message screen features navigation buttons to read new and old messages and delete
them.
Up to 16 messages can be stored in the thermostat, if more than 16 messages are received, the oldest is
erased to make room for the newest message. New messages will turn on and flash the Message LED
and Mail Icon in the main thermostat screen.
Viewing messages makes them “old” and turns off the indicators. If you view some, but not all new
messages, the new message notification LED and icon will stay on. Messages are entered as most recent
message as number 1 message.
Message Screen
Messages
When you first select the Message Screen, the most recently received message will be displayed as
Message 1. If other messages are stored in memory, they can be recalled and viewed or deleted by using
the message memory navigation buttons.
The Schedules Screen allows you to review and set the setback schedule for the thermostat. The TR40
has a 4 x 7 schedule. Four times a day can be selected for Heating and Cooling setpoints. Each day of
the week can have a different schedule. Groups of days can be copied with the same schedule. When
the TR40 is set to “Run” mode, the schedule will be executed daily, with the setpoints being changed as
per that days schedule stored in the thermostat. “Hold” mode stops schedule operation and holds the
current setpoints until changed manually or by network commands.
The Schedules Screen gives you the option of setting a custom setback schedule or to load one of two
preset schedules.
Menu Options
• Heat and Cool: You can change the individual day/hour and setpoints for the Heating and
Cooling schedule by selecting this menu item.
• Preset: Comfort: This is a preset schedule with mild setbacks. Select this menu item to load the
Comfort schedule into the thermostat.
• Preset: EnergyMiser: This is a preset schedule with deeper setbacks. Select this menu item to
load the Energymiser schedule into the thermostat.
Schedules Screen
Select Schedule
Done Select
To copy a days schedule to another or group of days, move the cursor to “c” on the bottom right of the
schedule screen. When you highlight “c”, the button below will become “Copy”. Press this button to
change to the Copy Schedule Screen.
Schedule Screen
Monday Schedule
Time Heat Cool
Morn 6:00 A 72 82 +
Day 9:00 A 68 84
Eve 5:00 P 74 76 _
Nite 10:00 P 70 78 c
Done Next
Scroll Forward
- Decrement time or temperature
Next Select the next Day schedule
The Copy Schedule screen is a sub screen of the Schedule screen. The Copy Schedule screen allows
you to copy a day’s schedule to another day or group of days.
First select the day to be copied in the Schedule screen. Scroll to the “c” at the bottom of the Schedule
screen to highlight it. The “Next” button will change to the “Copy” button. Press the “Copy” button to open
the Copy Schedule screen.
Scroll through the days and select the days the schedule is to be copied to by setting the “N” under each
day to “Y” by using the Yes/No buttons.
After selecting all the days desired, press the “Copy” button.
Back Copy
Back
Return to Schedule Screen
Yes - Copy schedule to this day
Move back with selection bar
The User Settings screen allows you to set or change various user options of the thermostat such as the
clock, Minimized Screen timeout, Fahrenheit/Celsius mode, sensor calibrations, and backlight settings.
Menu options:
• Set Clock
Select this menu item to go to the Clock setting screen.
• Screen Timeout
Select the Screen Timeout time in seconds. Options are 0 or 15 to 127 (default set to 30 seconds).
This is the time before any screen reverts to the Minimized Screen (temperature display only), after
you stop pushing buttons. You can disable the Minimized Screen feature by setting this time to “0”.
If this is disabled, all screens revert to the main thermostat screen after 120 seconds.
• F/C Select
Select which temperature display mode you desire, Fahrenheit (F) or Celsius (C) with +/- buttons.
• Sensor Calibration
Select this menu item to go to the Sensor Calibration screen.
• Backlite/Display
Select this menu item to go the Backlite/Display settings screen. This menu allows you to set the
backlight timeout period, On and OFF backlight brightness levels and adjust the display contrast.
User Settings
Set Clock
Screen Timeout 30
F/C Mode F
Sensor Calibration
Done _ Select
+
The Set Clock screen allows you to set the Thermostat internal clock.
To set the Time and Day, move the cursor with the navigation arrows until the data you want to change is
highlighted.
Using the + and – arrows to increment or decrement the data to the desired setting.
When finished, press the SET button to return to the Main Menu screen or wait for screen to timeout.
NOTE: If the clock has been reset by an extended power outage, the Clock display on the
thermostat screen will be blinking. Pressing the MENU button will take you directly to this screen
to set the clock.
Set Clock
Time 12:00 PM +
Date 7/13/03
Day Thu _
Back Set
The Sensor Calibration screen allows you to change the temperature calibration for the internal and any
external remote temperature sensors attached to the TR40 WDU. You can change the temperature
calibration by +/- 7 degrees.
When the Sensor Calibration screen is selected it will show the internal and all detected remote sensors.
Each sensor found will show the current temperature (The (75) in the example screen below) and the
current number of degrees of offset being applied (1 deg in the example). “n/a” means that the remote
sensor is not attached. If the sensor’s actual temp is (74) with 0 degrees of offset and you want it to be 75,
then press + to add 1 deg and it will show (75).
To change the temperature calibration, use the scroll buttons to select the internal or a remote sensor.
Once selected, use the + and – buttons to change the temperature calibration to the desired setting.
The value shown in the (xx) is the calibrated or offset temperature that you want the sensor to show.
You can update the info on this screen by pressing the right hand (blank) button.
When you close this screen, it may take a few seconds for the temperature to update to the new
temperature on the main thermostat screen.
Sensor Calibration
Internal (75) 1
Remote 1 n/a 0
Remote 2 n/a 0
Remote 3 n/a 0
Done +
Done
Return to Main Menu Screen
Move menu selection pointer up
+ Increase the temperature by 1 deg
The Backlite/Display screen allows you to set the Backlite ON and OFF brightness levels and contrast.
Backlite Timeout. Sets the time from last button press that the backlite will timeout and turn off.
Adjustable from 0 or 20 to 45 seconds. If set to “0”, the backlite will never timeout and will always be ON.
If set in the range of 20 to 45 seconds, the backlite will turn OFF after the selected time expires.
ON Level. Sets the brightness of the backlite when ON. Adjustable in 10% steps, 0 to 100%. If set to “0”,
backlite will never be ON. Typically set to 100% for ON.
OFF Level. Sets the brightness of the backlite when OFF. Adjustable in 10% steps, 0 to 100%. If you do
not want the backlite to go completely dark when OFF, you can set an OFF brightness to something
greater than 0%.
NOTE: When you select an ON or OFF brightness, the display changes to that level for you to
observe the brightness setting.
Contrast. Sets the contrast level of the LCD display. Adjustable from 0 to 10. Use this control to adjust
the darkness of the display. To light and the display looks faded, too dark and dark lines will appear in the
display. Typically 5 is the correct setting. Adjust as needed.
Backlite/Display
Backlite Timeout 0
ON Level 100%
OFF Level 0%
Contrast 5
Done _ Select
+
The Thermostat Info screen displays the current configuration of the Thermostat Wall Display Unit and the
HVAC Control Unit. This information is useful for quick check of firmware versions and HVAC system
setup. It also shows the network address setting.
When finished viewing this screen press the Done button to return to the main Menu screen or wait for
screen to timeout.
Thermostat Info
TS40R Ver: 03.07.4
HFR Ver: 03.05.2
System Type: Standard
Fan Type: No Fan w/HT
Network Address: 01
Done
To enter this screen, go to the main menu selection screen and press and hold the two inner
buttons for 3 seconds until the Installer Settings screen appears.
The Installer Settings screen displays the current internal settings of the thermostat. You can view and
change the settings from this screen. Scroll to the desired function and use the +/- buttons to change.
Autosend: Y or N Default: N
Y = Autosend On, sends network message when there is a changes in Temp, Setpoints and Mode.
N = Autosend Off. Polled Mode. Only responds to polling requests.
H/C Delta – Setting the minimum separation between heating and cooling setpoints. Attempts to
lower the cooling below the heating setpoint by this amount will PUSH the heating setpoint down
to maintain this separation. Same for setting the heating setpoint above the cooling setpoint will
PUSH the cooling setpoint up to maintain this separation. Range is 3 to 15 degrees. Default set
to 4 degrees.
NOTE: If you intend to use the messaging capability of the TS40, you must enable it here
by setting to Y. “Messages” will then appear as a menu item in the main menu and you
will be able to receive and browse through the messages.
INSTALLER SETTINGS CAUTION! Do not change these settings unless you are sure of the effect
these changes will make. Changing the network address will make the thermostat not respond if
the address is incorrect.
Installer Settings
Display Lock N
Service Mode
Network Addr 1
Autosend N
Done + Select
STOP
Before proceeding with removing an existing thermostat and installing the TR40,
Read the following important steps.
Installation Overview
Heating &
NEW Cooling
System
4 Wires
TR40 TR40 4,5 or 6 wires
Wall Display Control as original
Unit Unit installation
Freeze Protection.
In cold climates that require the heating system to be used for building freeze protection, a mechanical
backup freeze protection device MUST be installed on the heating system. This can be a simple
mechanical heating thermostat or a preset thermoswitch installed in the heated area.
40-45°
Mechanical R Red Wire 24VAC R
Heating
Thermostat or System
Thermoswitch W White Wire Heat W
Thermostat connections
WDU Mounting
Route the wires to the WDU through the access hole in the back of the case. Mount the WDU to the wall
with the screws and anchors provided. Be sure to plug any large access hole in the wall with sealer or
insulation to prevent wall drafts from affecting WDU operation.
WDU Prewiring
For new construction, the recommended wiring to the WDU from the Control Unit should be a two twisted
pair cable, 22 Ga minimum. Use of Category 5 wiring is preferred, but not required. In retrofit
applications the existing 18Ga thermostat wiring (a least 4 wires) is adequate and usually will work without
problems. However, such non-twisted wiring can be subject to interference due to adjacent in-wall high
voltage wiring.
Wiring the WDU is simply connecting the four wire cable from the Control Unit to the WDU terminal block.
Two wires are for data and two are for power. WDU power is 12VDC and provided by the Control Unit.
CAUTION: DO NOT MISWIRE THE POWER AND DATA LINES…DAMAGE WILL RESULT!!!
CHECK YOUR WIRING BEFORE APPLYING POWER…
BASE
WIRING
TO CLOSE ACCESS
HOLE
J2
J1
G - 1 GND
CLOSE +5 + 2 +12V
C C 3 CLOCK
D D 4 DATA
TO OPEN
PULL FROM LOWER CORNERS
For Remote Sensor
OPENING AND CLOSING THE WDU CASE TR40 WDU WIRING DIAGRAM
Mount the Control Unit in a vertical position on a wall or sturdy structural member. The unit may be
mounted on the HVAC system but care should be taken to avoid the hot burner section or high vibration
areas.
The TR40 HVAC Control Unit is connected to the HVAC system and to the Wall Display Unit as well as the
serial communications and power connections.
Connect the WDU to the Control Unit with existing thermostat wiring in retrofit installations. For new
installs, 22/24 GA twisted pair, typically Cat3 or Cat 5 wiring is preferred.
Control Unit
TS40 WDU J1
GND
GND G
+12V
+12VDC +V
CLK
CLOCK C
DATA
DATA D
CAUTION!
Be careful to not miswire the Wall Display Unit to Control Unit connections as damage may result.
Electrically, the Control Unit looks like a standard thermostat to your HVAC system. All connections to the
HVAC system are made at the normal thermostat connections on the HVAC unit.
You are advised to refer to your HVAC system’s documentation for specific information on its thermostat
connections and setup requirements. You must know the following:
Note on retrofit wiring. You may note (and be sure to note on the wiring form) that you have additional
wires when you disconnect your old thermostat. Usually these wires are for auxiliary functions such as
filter or trouble indicators. For Heat Pump systems there may be emergency heat (EH) wiring or both O
and B changeover connections. These wires are not used in the TR40 installation and, in most cases,
these extra wires are not required for normal HVAC system operation.
Refer to the following HVAC wiring diagrams for your type of HVAC system, Standard Or Heat Pump.
Single Stage Systems use W1 for heating stage 1, and Y1 for cooling stage 1.
Two Stage Heating systems use W1 for stage 1 and W2 for stage 2 heating.
Two Stage Cooling systems use Y1 for stage 1 and Y2 for stage 2 cooling.
If you have separate heating and cooling systems with separate transformers, cut jumper JP1. Wire the
heating 24V R (red) wire to the control unit’s RH terminal and run the cooling systems 24V R (red) wire to
control unit’s RC terminal. Also wire the cooling systems 24VAC Com to the control units 24VAC Com
terminal.
1. Set SW1-1 (position 1) to the STD position. (Off - to the left) (default setting)
2. Set SW1-2 (position 2) to the correct setting for your HVAC system.
a. Gas furnaces do not require fan outputs for heating calls. Set SW1-2 to the Off - to the left.
(default)
b. Electric furnaces do require fan outputs for heating calls. Set SW1-2 to the On - to the right.
W1 Heat 1 White
W1 Heat Strips (Heat Stage 3 )
W2/O CO Orange O Changeover Valve
G Fan Green G Fan
Y1 Comp 1 Yellow Y1 Comp Stage 1
Y2 Comp 2 Black
Y2 Comp Stage 2
J4
HVAC SYSTEM
Single Stage Compressor Systems use Y1 for stage 1 heating/cooling, and W1 for stage 2 heating (heat
strips).
Two Stage Compressor Systems use Y1 for stage 1, Y2 for stage 2 heating/cooling, and W1 for stage 3
heating (heat strips).
NOTE: You must configure the Changeover valve setting to work correctly with your HVAC system.
Set Dipswitch SW1 as below for correct changeover operation. Changeover with cool is typical for
most systems. Check your system information to be sure. If you get cooling when you expect
heating, change SW1-S2 to the other position.
1. Set SW1-1 (position 1) to the Heat Pump position. (On - to the right)
2. Set SW1-2 (position 2) to the correct changeover (reversing valve) setting for your Heat Pump system.
a. For systems with changeover with cooling, Set SW1-2 to Off - to the left (default setting)
b. For systems with changeover with heating, Set SW1-2 to On - to the right
When wiring split systems, wire the heating systems 24VAC R (red wire) to the Control units RH terminal,
and wire the cooling systems 24VAC R to the control units RC terminal. Also wire the cooling systems
24VAC Com to the control units 24VAC Com terminals.
The RS485 Com Port communications setup is 9600 baud, 8 data bits, 1 stop bit, and no parity. Flow
control is set to “None”.
Transmission delay. The TR40 will delay responses to request messages for 5mS to conform to the
RCS CommStar network protocol. This is necessary for RS485 half duplex devices to use Send Data
Control for automatic flow control
RS485 Address
You can check the network address setting of the TR40 by pressing the Menu button to open the Main
Menu screen. Scroll down to the Thermostat Info menu item and press “Select”. The Thermostat Info
screen will show the current network address of the TR40. The default network address is 1.
Note: Network address 0 is reserved for the host system address and 255 is reserved for global
commands.
RS485 Protocol
The TR40 thermostat has a robust serial protocol. It is based on a simple ASCII message format as
described in the RCS Serial Communications Protocol manual, DCN: 150-00225.
Note: NOT ALL of the commands/variables defined in the protocol document are applicable to the
TR40, check Section 8 of the protocol manual for details.
TR40 thermostats also responds to request for status by serial commands and can provide all thermostat
data and setup information as well as the current revisions of the WDU and Controller firmware.
The following thermostat information can be sent to or requested from the thermostat by the serial
protocol.
• Temperature
• Heating setpoint
• Cooling setpoint
• System Mode
• Fan Mode
• F/C mode
• HVAC output status
• Network Address
• Any system variable
• System firmware revisions
1. Connect the Wall Display Unit to the Control Unit with a short (12-24 inch) 4 wire cable.
2. Before power up, set the Control Unit dipswitch, SW1, to ALL OFF
3. Connect power to the Control Unit.
4. Verify Control Unit Status LED is blinking.
5. Verify the WDU display comes on and shows the current temperature.
a. If no display and backlights are not on, check wiring and power at the Control Unit.
b. If a “CF” display is shown on the WDU, double check your wiring to the Control Unit.
d. Do not proceed until the current temperature is displayed on the WDU.
6. With the current temperature displayed on the WDU, we have verified communication between it and
the Control Unit is OK. Any communication problems will result in a “CF” (Communications Failure)
display on the WDU and must be fixed before proceeding. If all is OK with the WDU proceed to the next
step.
7. Press the Fan button on the WDU. The Control Unit’s Fan LED and relay should turn on.
8. Press the Fan button again. The Fan LED and relay should turn off.
9. Press the Mode button until the WDU is showing “H” for Heat Mode.
10. Press the Setpoint Up button until the setpoint is above the current temperature. The Heat LED and
relay should come on. (If they don’t, make sure the Status LED is not flashing twice indicating minimum off
delay…wait until LED stops flashing twice before proceeding).
11. Press the Mode button until the WDU is showing “O” for OFF. The Heat LED and relay will turn OFF.
12. Wait 6 minutes for the minimum off delay to expire. The Status LED will stop flashing twice.
13. Press the Mode button until the WDU is showing “C” for Cool Mode.
14. Press the Setpoint Down button until the setpoint is below the current temperature.
15. The Compressor and Fan LEDs and relays should turn on.
16. Press the mode button until the WDU is showing “O” for OFF Mode.
17. All LEDs and relays should turn off.
18. When you have successfully completed all these tests, you have verified that the TR40 is working
correctly.
Note: Any RS232 to RS485 adapter used with RCS serial thermostats must have AUTOMATIC
SEND DATA CONTROL. All RCS converters have this feature, if you use another type of converter,
be sure it has this capability.
• Set up a direct connection session to the COM port you will be using on the PC.
• Configure Port Settings to 9600 baud, 8 bit, No parity, 1 stop bit and no flow control.
• Under Settings tab go to ASCII Setup…
• Set the ASCII sending to echo characters and no delays.
• Set ASCII receiving to Append line feeds and Wrap lines.
Verify Serial communications by typing the following command sequence: A=1 R=1 <cr>
Thermostat should reply with the R1 status message. A=00 O=1 T=xx SP=xx SPC=xx SPH=xx M=x FM=x
If you have problems communicating, check addresses and port settings.
You can also use the RCS Thermostat Control Program to check out serial communications to the
TR40.
DCN: 141-01080-16 12/19/05 TR40 Thermostat Manual 28
HVAC System Testing
If you have difficulty with the HVAC system operation, you can perform the following test to verify the
HVAC system is operational.
Thermostats, like the TR40, are just switches to the HVAC system as shown in the diagram below.
This is a simplified example of a thermostat and a standard HVAC wiring diagram. The HVAC system
operation can be tested by duplicating the thermostat switch operation by shorting across the thermostat
terminals on the HVAC system.
HVAC SYSTEM
STANDARD GAS/AC
TYPICAL THERMOSTAT
C 24VAC COMMON
24VAC
R 24VAC HOT
G FAN FAN
FAN RELAY
HEAT W HEAT
GAS
COMP Y COMP VALVE
Thermostat COMP
RELAY
Connection
Note: The HVAC system and thermostat connection voltage is 24VAC. This is a safe voltage to
work with but be careful to avoid shorting the 24VAC common (C) and 24VAC return (R) terminals.
This may blow a fuse in the HVAC system.
Note: if you have the CO selection incorrect you will get cooling when you expect heating and vice versa.
Change the dipswitch SW1-2 changeover setting to correct this problem.
SW1
STD 1 HP Fuse
Mini ATO
S2 2 2 Amp
TS40
WALL DISPLAY UNIT OFF ON
RH=RC
WDU Cut Jumper
J1 to split
GND G GND JP1 HVAC SYSTEM
+12VDC +V 12V
STATUS 24V COM Blue THERMOSTAT CONNECTOR
CLOCK C C
24V RH
HEAT1 C - 24VAC Common
DATA D D 24V RC Red R - 24VAC Return
HEAT2 W1 White W1 – Heat Stage 1
RS485 CO
J2 W2 / O* Orange W2/O* – Heat Stage2
FAN
GND G Green
Gnd G – Fan
COMP1
RS485 Data+ D+ Y1 Yellow Y1 – Comp Stage 1
RS485 Data - D- Y2 Black Y2 – Comp Stage 2
COMP2
J4
HVAC SYSTEM
* for HP HVAC Systems
O=Changeover Valve
HFRU REV P
Typical Thermostat wiring colors.
If S1 is set to Off for Standard HVAC systems, then S2 selects the HVAC fan type.
Set S2 to OFF for gas systems that do not require Fan w/heat calls.(default setting)
Set S2 to ON for electric systems.
If S1 is set to On for HP HVAC systems, then S2 selects the changeover or reversing valve type.
Set S2 to OFF for changeover with cooling (default setting).
Set S2 to ON for changeover with heating
Network Commands
Command Description
BF Set Setback Flag.
CFM Set F or C temperature Mode
DATE Set Date
DL Set Display Lock
DOW Set Day of Week
F Set Fan Mode
M Set System Mode
OT Set Outside Air Temperature Data (for network supplied OT)
SC Set Schedule Control Run/Hold Mode
SEd/x Set Schedule entry for day and entry
SP Set Setpoint (for single setpoint systems)
SPC Set Cool Setpoint
SPH Set Heat Setpoint
SVx Set Variable number x
TIME Set Time
R=1 Request Status Message 1 Thermostat data
R=2 Request Status Message 2 HVAC data
R=3 Request Status Message 3 Temperature data only
R=4 Request Status Message 4 Setpoint data only
R=5 Request Status Message 5 Mode data only
R=6 Request Status Message 6 Model/Version number of WDU and Control Unit
R=7 Request Status Message 7 Time and DOW
Network Variables for use with the System Variable, SVx command
Variable
Number Name Variable Data Default value Notes
1 System Type* 0,1, 0 0= Gas/Electric, 1 = Heat Pump
2 Fan Type * 0,1 0 0= GAS (No fan w/Heat), 1= ELECTRIC
3 Change Over Type* 0,1 0 0= c/o w/cool, 1=c/o w/heat
4 C/F Type 0,1 1 0= Centigrade, 1=Fahrenheit
5 Network Address 1-254 1 Reserved: 0= host, 255= global
9 Display lock 0,1 0 0= unlocked, 1=locked
10 MOT 5-9 min 6 min 0 = 20 sec test time
11 MRT 0-9 min 6 min 0 = 20 sec test time
12 H Delta Stage 1 On 0-8 deg 1 deg
14 H Delta Stage 2 On 0-8 deg 4 deg
16 H Delta Stage 3 On 0-8 deg 6 deg
18 C Delta Stage 1 On 0-8 deg 1 deg
20 C Delta Stage 2 On 0-8 deg 4 deg
22 C Delta Stage 3 On 0-8 deg 6 deg
24 Setpoint H/C Delta 3-15 deg 3 deg Min Delta T between H/C Setpoints
69 Service (Test) Mode 0,1 0 1 = Test Mode, sets MRT/MOT = 20 sec
74 AutoSend mode 0,1 0 0=off, 1=on, send temp/mode on change
* These variables are determinded by the controller dipswitch SW1 setting. They can be viewed by the
System Variable command, but cannot be changed.