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fp) Designation: B 117-97
Standard Practice for
Operating Salt Spray (Fog) Apparatus*
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esol ain on he ae of revs, he see fast reason. number in entees ten he er at eapproval A
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‘is tandant has been approved foray agence of he Department of fos
1. Scope
1.1 This practice describes the apparatus, procedure, and
conditions required to create and maintain the salt spray (fog)
test environment. Suitable apparatus which may be used is
deseribed in Appendix XL
112 This practice does not prescribe the type of test speci-
men or exposure periods o be used for a specific product, nor
the interpretation to be given to the results
1.3 The values stated in SI units are to be regarded as
standard. The inch-pound units in parentheses are provided for
information and may be approximate.
1.4 This standard does not purpart to address all of the
safety concerns, if any, associated with tts use. It is the
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica~
bility of regulatory limitations prior to se,
2. Referenced Documents
2.1 ASTM Standards:
B368 Method for Copper-Aecelerated Acetic Acid-Salt
Spray (Fog) Testing (CASS Test?
609 Pracice for Preparation of Cold-Rolled Steel Panels
for Testing Paint, Varnish, Conversion Coatings, and
Related Coating Products?
D198 Specification for Reagent Water*
1 1684 Tes Method for Evaluation of Painted of Coated
‘Specimens Subjected Corrosive Environments?
E70 Test Method for pl! of Aqueous Solutions with the
Giass Blectrode*
E691 Practice for Conducting an Inerlaboratory Study to
Determine the Precision of a Test Method®
G85 Practice for Modified Salt Spray (Fog) Testing”
"Te raise unser he uinon of ASTM Comainse Gt on Conan
of Meas and he de eponaiyof Sabcomter OO1.05 cm Lbarsry
Cones Tes
Caren adn approved Ap 10 197 Publibed Nowembe 1957. Ongally
dana ok of AST Stantands, Vl 0205.
2a Book of ASP Senda, O60
“Iw! Book of STA Steere 1D
tna Bok of ASTU Sentry, ol 1505.
‘mud oot of ASA Senden ol 0323
ep AST 10 Bar Hacer C Cnc, PBR Se,
3. Significance and Use
3.1 This practice provides a controlled corrosive environ
ment which has been utilized produce relative corrosion
resistance information for specimens of metals and coated
metals exposed in a given test chamber.
3.2 Prediction of performance in natural environments has
seldom been correlated with salt spray resulis when used as
stand alone data
3.2.1 Correlation and extrapolation of corrosion perfor-
mance based on exposure tothe test environment provided by
this practice are not always predictable.
3.22 Correlation and extrapolation should be considered
only in cases where appropriate corroborating long-term atmo
spheric exposures have been conducted
3.3 The reproducibility of results in the salt spray exposure
i highly dependent on the type of specimens tested and the
evaluation criteria selected, a8 well as the control of the
operating variables. In any testing program, sufficient repli-
cates should be included to establish the variability of the
results. Variability has been observed when similar specimens
are tested in different fog chambers even though the testing
conditions are nominally similar and within the ranges speci-
fied in this practice.
4. Apparatus
4.1 The apparatus required for salt spray (Fog) exposure
consists ofa fog chamber, a salt solution reservoir, a supply of
suitably conditioned compressed air, one or more atomizing
nozzles, specimen suppors, provision for heating the chamber,
and necessary means of contol, The size and detailed con-
struction of the apparatus ate optional, provided the conditions
obtained meet the requirements ofthis practice.
42 Drops of solution which accumulate on the ceiling or
cover of the chamber shall not be permitted to fall on the
specimens being exposed.
433 Drops of solution which fall from the specimens shall
rot he returned to the solution reservoir for resprayine
‘4.4 Material of construction shall be such that it will not
affect the carrosiveness of the fog.
4.5 All water used for this practice shall conform to Type IV
water in Specification D 1193 (except that for this practice
limats for chlorides and sodium may be ignored). This does not4h 8117
apply to running tap water. All other water will be referred to
as reagent grade
5. Test Specimens
5.1 The type and number of test specimens to be used, as
well asthe criteria forthe evaluation of the test results, shall be
defined in the specifications covering the material or product
being exposed or shall be mutually agreed upon between the
purchaser and the seller
6, Preparation of Test Specimens
6.1 Specimens shall be suitably cleaned. The cleaning
‘method shall be optional depending on the nature ofthe surface
and the contaminants. Care shall be taken that specimens are
not recontaminated after cleaning by excessive or careless
handling.
{62 Specimens for evaluation of paints and other organic
coatings shall be prepared in aceordance with applicable
specification(s) for the material(s) being exposed, or as agreed
‘upon between the purchaser and the supplier. Otherwise, the
‘est specimens shall consist of steel meeting the requirements
‘of Practice D 609 and shall be cleaned and prepared for coating
‘in accordance with the applicable procedure of Practice D 609.
63 Specimens coated with paints or nonmetallic coatings
shall not be cleaned or handled excessively prior to test.
64 Whenever itis desired to determine the development of |
corrosion from an abraded area inthe paint or organie eoating,
a scratch or scribed line shall be made through the coating with
a sharp instrument so as to expose the underlying metal before
testing. The conditions of making the seratch shall be as
defined in Test Method D 1654, unless otherwise agreed upon
between the purchaser and the seller.
65 Unless otherwise specified, the cut edges of plated,
coated, or duplex materials and areas containing identification
‘marks of in contact with the racks or supports shall be
protected with a suitable coating stable under the conditions of
the practice
Nave 1—Shoulditbe desirable to cutest specimens fom parts oe fom
preplted, punted, or otherwise coated sel Sheet, he cut cges shall be
protected by coating them with pint, wat tape, or other eective media
£o thatthe development ofa galvanic eflect between such edges and the
‘Mdjcent plated or otherwise coated metal sraces, i prevented.
7.1 The position of the specimens in the salt spray chamber
‘during the test shall be such thatthe following conditions are
met:
7.1.1 Unless otherwise specified, the specimens shall be
supported or suspended between 15 and 30° from the vertical
and preferably parallel to the principal direction of flow of fog
through the chamber, based upon the dominant surface being
tested
7.1.2 The specimens shall not contact each other or any
‘metallic material or any material capable of acting as a wick
7.1.3 Bach specimen shall be so placed as to permit free
settling of fog on all specimens
7.14 Salt solution fom one specimen shall not drip on any
other specimen,
[Nore 2-Suitable materia fo the constuction or coating of racks and
supports are glist ube, plastic, of suitably coated wood. Bare metal
‘hall nat be ied. Specimens shall preferably be suppor from the
bottom orth sie. Sled wooden strip are suitable forthe suppor of fat
panels. Suspension fom gs hooks or waxed string may be used as long
88 the spectied posion of the specimens is obtained. if necessary by
means of second suppor atte Boom ofthe specimens
8. Salt Solution
8.1 The salt solution shal be prepared by dissolving $ + 1
pars by mass of sodium chloride in 95 parts of water
conforming to Type IV waler in Specification D 1193 (except
that for this practice limits for chlorides and sodium may be
‘ignored). The salt sed shall be sodium chloride substantially
free of nickel and copper and containing on the dry basis not
‘more than 0.1 % of sodium iodide and not more than 0.3 % of
total impurities. Some salts contain additives that may act as
corrosion inhibitors; careful atention should be given to the
‘chemical content of the salt. Upon agreement between the
purchaser and the seller, analysis may be required and limits
established for elements or compounds not specified in the
chemical composition given above.
8.2 The pH of the salt solution shall be such that when
atomized at 35°C (95°F) the collected solution will be in the
pH range from 65 to 7.2 (Note 3). Before the solution is
atomized it shall be free of suspended solids (Note 4). The pH
‘measurement shall be made at 25°C (77°F) using a suitable
lass pHT-sensing electrode, reference electrode, and pH meter
system in accordance with ‘Test Method E70
Nore 3—Temperaueaffets the pH ofa sat solution prepare from
water sued wih ctbon dione 9 oor temperature an pH ads
‘ent may be made bythe following tree methods
(1), When th pH of Salt solution adjusted at room temperature, and
stomized af 38°C (0S), the pi ofthe eolleted eouton willbe higher
than te onginal solution du othe lst of eafbon done atthe higher
temperature. When the pH of the salt solution is adjusted at room
therefor necessary to adjust itbelow 6.35 the cllested
mizing at 35°C (O5°F) will meet the pH limits of 6.510
712 Take about a SOsmL sample ofthe salt solution a prepared at room
temperate, bol gently fer 30s, ool, and determine he pH. When the
1H ofthe salt solution i adjusted 1 6.5 to 7.2 by this procedure, the pH
‘ofthe atomized and collected solution at 33°C (98°F) will eome within
this range
(2) Heating the st slurin boing and eootng to 35°C (95°F) and
‘maintaining tar 38°C (@3°F) for approximately $8 b before adjusting the
pH produces soli the pH of which doesnot materially change when
Homized at 38°C (OS°F)
(2) Heating the water om whic the slt solution sprpared to 35°C
(95°F orakove io expel carbon dioxide and adjusting the pH of the salt
Solution within the limits 65 t9 72 produces solution the pH of which
does not maternally change when uomized at 38°C (5°P)
‘Note 4—The fresh prepared salt solution may be filtered or decented
before iis place in te raservor or heen ofthe abe leading Tom the
Solution tothe atomizer maybe covered wih a double layer of cheesecloth
to prevent plugging ofthe nozzle
[Nore 5—The pH canbe adjusted by additions of die ACS reagent
mide hydrochonc aed or slum hydroxide solutions,
9. Air Supply
9.1 The compressed air supply to the nozzle or nozzles for
atomizing the salt solution shall be free of oil and dirt (Note 6)
and maintained between 69 and 172 KPalm? (10 and 25 psi)
[Nowe 6—The ae supply may be fred fom oll and dit by pasing i
Yhrouph 2 wate scrbter or atleast 610 mm (2) of suitable cleaningqh 8417
rater such a sep woo} exces, slag woo! activated akin,
(Commercial caidge fiters which inclde en expirtion rmsicuor my
alsa be sed
10, Conditions in the Salt Spray Chamber
10.1 Temperature—The exposure zone of the salt spray
chamber shall be maintained at 35+ 1.1 ~ 17°C.
(95 +2~3°F), The temperature within the exposure zone of
‘the closed cabinet shall be recorded atleast twice a day a least,
7 hapant (except on Saturdays, Sundays, and holidays when the
salt spray testis not interrupted for exposing, rearranging, o
‘removing test specimens of to check and replenish the solution
inthe reservoir)
Nore 7—A sutble method to record the temperature is by a contin
‘ous recording device or by a themmometer which canbe read from ouside
the closed cabinet The recorded temperature must be cbained with the
ssltspay chamber closed o wrod false low reading because of wet-buld
tifect when the chamber is ope,
102 Atomization and Quantity of Fog— As least two clean
fog collectors shall be so placed within the exposure zone that
rno drops of solution from the test specimens or any other
source shall be collected. The collectors shall be placed in the
proximity of the test specimens, one nearest to any nozzle and
the other farthest from all nozzles. The fog shall be such that
for each 80 em: (12.4 in.”) of horizontal collecting area there
will be collected in each collector from 1.0 to 2.0 mL. of
solution per hour based on an average run of at least 16 h (Note
8). The sodium chloride concentration ofthe collected solution
shall be 5 1 mass % (Note 9). The pH of the collected
solution shall be 6.5 to 7.2. The pH measurement shall be made
as described in 8.2 (Note 3)
[Nort 8Suitblecolletng devices are glass or plastic funnels wih
the stems inserted through stopers ino graduated cylinders, of erst
Ting dishes. Fuels and dishes with 2 ameter of 10cm (3.94 in) have
an area of about 8D cm (124 in
Nott 9A solution having a specific gravity of 1.0255 to 1.0400 at
25°C TTF) wil mest the conesntaton requirement. The sodium
lode concentration may also be determined using a suitable salinity
meter (for example, wing 4 sodium ion-selective glass eletede) oe
‘olonnetnclly a8 follows. Dilute $ ml ofthe eolleted Solution to 100
tml with distilled water and mix thoroughly pipet a 10s aliguot i an
‘vapocting dish or easseroe; 24440 ml of distilled water and I mL of
1% potassium chromate solution (chlorde-tree) and trate with 0.1.8
silver irate souton tothe ist pearance ofa permanent red coloration,
{ sotion thet require between 4 ond S| mL of 0.1 8 alver nate
{olution will meet the concentration requirements
10.3 The nozzle or nozzles shall be so directed or baffled
that none of the spray can impinge directly on the test
specimens,
11, Continuity of Exposure
11,1 Unless otherwise speeified in the specifications cover-
ing the material or product being tested, the test shall be
continuous for the duration of the entire test period. Continue
‘ous operation implies that the chamber be closed and the spray
reser of tet auton ry be deg by «laa ening group oF ay
Se purchaed tom uaa of at abe a an Seer
‘operating continuously except for the short daily imerruptions
necessary 10 inspect, rearrange, or remove test specimens, 10
check and replenish the solution in the reservoir, and to make
necessary recordings as deseribed in Section 10. Operations
shall be so scheduled that these interruptions aze held to a
12, Period of Exposure
12.1 The period of exposure shall be as designated by the
specifications covering the material ar product being ested oF
as mutually agreed upon between the purchaser and the seller,
Note 10—Recommended exposure periods are to be a8 agreed upon
‘ersen the purchaser an the seller, but expose periods of multiples of
2a h are sugges.
13, Cleaning of Tested Specimens
13.1 Unless otherwise specified in the specifications cover-
ing the material or product being tested, specimens shall be
treated as follows at the end of the test
13.1 The specimens shall be earefully removed
13.2 Specimens may be gently washed or dipped in clean
running water not warmer than 38°C (100°F) t0 remove salt
deposits from their surface, and then immediately dried.
14, Evaluation of Results
14.1 A careful and immediate examination shall be made as
required by the specifications covering the material or product
being tested or by agreement between the purchaser end the
seller.
15, Records and Reports
15.1 The following information shall be recorded, unless
‘otherwise prescribed in the specifications covering the material
‘or product being tested
15.1.1 Type of salt and water used in preparing the salt
solution,
15.1.2 All readings of temperature within the exposure zone
‘of the chamber,
15.13 Daily records of data obtained from cach foge
collecting device including the following
15.13.1 Volume of salt solution collected in mililiues per
hour per 80 em? (12.4 in),
15.1.3.2 Concentration or specific gravity at 35°C (95°F) of
solution collected, and
15.1.3.3 pH of collected solution
15.2 Type of specimen and its dimensions, or number or
deseription of pers,
15.3 Method of cleaning specimens before and after resting,
15.4 Method of supporting or suspending article in the salt
spray chamber,
15.5 Description of protection used as required in 65,
15.6 Exposure period,
15.7 Interruptions in exposure, cause, and length
and
15.8 Results of all inspections
[Nore 1I—tF any ofthe atomized salt solution which has not contacted
the test specimens ig retuied 1 the reservoir ts adsble wo teed the
concentration or specie gravity ofthis solution aoqh 8117
16. Keywords
16.1 controlled corrosive envizenment; corrosive condie
tions; determining mass loss; salt spray (fog) exposure
APPENDIXES
(Nonmandatory Information)
1X1. CONSTRUCTION OF APPARATUS
XL Cabinets
XIALE Standard salt spray cabinets are available from
several suppliers, but certain pertinent accessories are required
before they will function according to this practice and provide
consistent control for duplication of results.
‘XILL2 The salt spray cabinet consists ofthe basie chamber,
fan air-saturator tower, a salt solution reservoir, atomizing
nozzles, specimen supports, provisions for heating the cham-
ber, and suitable controls for maintaining the desired tempera-
ture,
X11.3 Accessories such as a suitable adjustable baflle or
central fog tower, automatic level control for the salt reservoir,
‘and automatic level control for the airsaturator tower are
pertinent parts of the apparatus
X14 The size and shape of the cabinet shall be such that
the atomization and quantity of collected solution is within the
limits of this practice,
XILLS The chamber shall be made of suitably inert mate-
rials such as plastic, glass, o stone, or constructed of metal and
lined with impervious plastics, rubber, or epoxy-type materials
or equivalent
XI.L6 All piping that contacts the salt solution o¢ spray
should be of inert materials such as plastic. Vent piping should
be of sufficient size so that a minimum of back pressure exists
and should be installed so that no solution is trapped. The
exposed end of the vent pipe should be shielded from extreme
air currents that may cause fluctuation of pressure or vacuum in
the cabinet
X12 Temperature Control
X1.2.1 The maintenance of temperature within the salt
chamber can be accomplished by several methods. It is
{generally desirable to control the temperature ofthe surround-
ings of the salt spray chamber and to maintain it as stable as
possible. This may be accomplished by placing the apparatus
‘in 8 constant-temperature room, but may also be achieved by
surrounding the basic chamber ofa jacket containing water oF
air at a controlled temperature.
X1.2.2 The use of immersion heaters in an internal salt
solution reservoir or of heaters within the chamber is detrimen-
tal where heat losses are appreciable, because of solution
‘evaporation and radiant heat on the specimens.
X13 Spray Nozzles
X1.3.1 Satisfactory nozzles may be made of hard rubber,
plastic, or other inert materials. The most commonly used type
is made of plastic, Nozzles calibrated for air consumption and
TABLE X1.1 Operating Characteristics of Typical Spray Nozzle
“Sonor Ari, am"mmn ——Soufon consonaton con —
eat Ar Pes. fr Presse
S018 255 ats 36200 a 36
% 19 35 Ms 3 es oD a0
a Fox ~ Sauion
Sn Uns ensamgton, mt
ee
T1935 31538 Foo sud ar —
a bs ds 36 “em Ze arm Aaa
2 i 2s 33 mo fam Som oro
feta zee Ms 0 Teepe ae
solution-atomized are available. The operating characteristics
‘ofa typical nozzle are given in Table X11
X1.32 It can readily be seen that air consumption is
relatively stable atthe pressures normally used, but a marked
reduction in solution sprayed occurs ifthe evel ofthe solution
is allowed to drop appreciably during the test. Thus, the level
of the solution in the salt reservoir must be maintained
automatically to ensure uniform fog delivery during the test.®
7X13. If the nozzle selected does not atomize the salt
solution into uniform droplets, it will be necessary to direct the
spray ata afte or wal to pick up the larger drops and prevent
them from impinging on the test specimens. Pending a com-
plete understanding of air-pressure effects, et. itis important
that the nozzle selected shall produce the desired condition
when operated at the air pressure selected. Nozzles are not
necessarily located atone end, but may be placed in the center
and can aso be directed vertically up through a suitable tower.
X14 Air for Atomization
X14.1 The air used for atomization must be free of grease,
oil, and dirt before use by passing through well-maintained
filters. Room air may be compressed, heated, humidified, and
washed in a water-sealed rotary pump, ifthe temperature of the
water is suitably controlled. Otherwise cleaned air may be
Introduced into the bottom ofa tower filed with wate, through
1 porous stone or multiple nozzles. The evel ofthe water must
be maintained automaticaly to ensure adequate humidification,
A chamber operated in accordance with this method and
Appendix X1 will have a relative humidity between 95 and
98%. Since salt solutions from 2 to 6% will give the same
results (though for uniformity the limits ae set at 4 t0 6 6), it
is preferable to saturate the air at temperatures well above theqb a7
Pychamber temperature as insurance of a wet fog. Table X1.2 shows the temperatures, at different pressures, that are required
—z
rs
Nore 10—Angle of lid. 9010 125"
[Thermometer and theastat for controlling eater (tem No.8) in base
2--Automae wate leveling device
3 Humdtying tower
‘Automate tomperture regulator for contrling heater (Item No. 5)
5—Immersion hese, nowrsting
6A let, lip opines,
Tir abe to speny nozzle
Heater in bese
9-Hinged top, rally operated, or countertaanced
1o-Beackats for rds suppering specimens, testable
1 Intema resenoit
|2_-Spray nezle above reserve, suitably designed located, ad balled
1BA~Sproy nozale housed in dispersion fower located preferably in center of cabinet (typical examples)
15—Water sel
14—Combiaton drain and exhaust, Exhaust opposite sdeoftest space fom spray nozle (tem 12), bu preferably in combination with drain, waste
tea, and forced daft waste pipe (tems 161, and 19),
16—Contplte spaatonbetwsen forced drat waste pie (lem 17) and combination dain and exhaust Items 14 and 19) to avoid undesirable suetion
or back pressure
17 Forced rat waste pipe
1k —Automatic leveling device fr reservoit
19 Waste tap
20—Air space or water jacket
31 Test able o ck, el Below rot area
[Nowe 2-—This gure shows he various components iacluling alternate arangemens of the sproynozses and solution reservoir
FIG. x1.1 Typical Salt Spray Cabinetabe
Nore 1—The controls are the sume, in general as for the smaller
laboratory type cabinet (Fig 1-1), bu are sized to care forthe larger
cae, The chamber bas te following feature:
‘Angle of celling. 90 0 125"
Heavy insulated ovter panels
2-Alr space
3-Low-watt density heaters, or steam coils
4 Singe- or double, ill-opening door (efrgerstion type), with
inward sloping doe sill
Ss Miewing windows
(toner chamber vent
‘-tnner chamber drain
Duct boards on for
FIG. X1.2 Walkin Chamber, 1.5 by 24 m (5 by 8 f) and Upward
to affset the cooling effect of expansion to atmospheric
pressure
X14.2 Experience has shown that most uniform spray
chamber atmospheres are obtained by increasing the atomizing
air temperature sufficiently to offset heat losses, except those
‘that can be replaced otherwise at very low-temperature gradi-
ents,
X1S Types of Construction
X1.5.1 A modem laboratory cabinet is shown in Fig. X1.1
Walk-in chambers are usually constructed with a sloping
X2. USE OF THE SALT SPRAY
X2.1_ This practice is primarily used for process qualifiea-
tion and quality acceptance. Regarding any new applications it
js essential to correlate the results of this practice with actual
field exposure results,
X2.2. The sat spray has been used to a considerable extent
{or the purpose of comparing different materials or finishes. IL,
should be noted there is usually not a direct relation between.
salt spray (fog) resistance and resistance to corrosion in other
‘media, because the chemistry of the reactions, including the
formation of films and their protective value, frequently varies
greatly with the precise conditions encountered. Informed
personnel are aware of the erratic composition of basic alloys,
the possibility of wide variations in quality and thickness of
plated items produced on the same racks atthe same time, and
the consequent need for a mathematical determination of the
7
TABLE X1.2 Temperature and Pressure Requirements for
Operation of Tost at 95°F
Th Presta a
mr eo
now 6 a 7%
Tae Bosra pa
6
a
Solution
FIG. X13 Typleal Spray Nozzle
ceiling. Suitably located and directed spray nozzles avoid
ceiling accumulation and drip. Nozzles may be located at the
ceiling, o 0.91 m (3 N) from the floor directed upward at 30 19
{60° over a passageway. The number of nozzles depends on type
‘and capacity and is related to the area of the test space. An II
10 19 L (3 to Segal) reservoir is required within the chamber,
with the level controlled. The major features of « walk-in type
cabinet, which differs significantly from the laboratory type,
are illustrated in Fig. X12. Construction of a plastic nozzle,
such as is furnished by several suppliers, is shown in Fig. X13
(POG) TEST IN RESEARCH
number of specimens required to constitute an adequate sample
for test purposes. [n this connection itis well to point out that
Practice BIT is not applicable to the study or testing of
decorative chromium plate (nickel-chromium) on steel or on
zinc-base die castings or of cadmium plate on steel. For this
purpose Method B 368 and Practice G 85 are available, which
are also considered by some to be superior for comparison of
chemically teated aluminum (chromated, phosphated, or an-
odized), although final conclusions regarding the validity of
test results related to service experience have not been reached,
Practice B 117 and Practice G 85 are considered to be most
useful in estimating the relative behavior of closely related
‘materials in marine atmospheres, since it simulates the basic
conditions with some acceleration due to either wetness or
temperature, or bothe
qh e117
1X3. EVALUATION OF CORROSIVE CONDITIONS
X3.1. General—This appendix covers test panels and pro-
‘cedures for evaluating the corrosive conditions within a salt
spray cabinet. The procedure involves the exposure of steel test
panels and the determination oftheir mass losses in a specified
Period of time. This may be done monthly or more frequently
to ensure consistent operation overtime. It is also useful for
correlating the corrosive conditions among different cabinets
X32. Test Panels—The required test panels, 76 by 127 by
08 mm (3.0 by 5.0 by .0315 in.), are made from SAE 1008
‘commercial-grade cold-rolled carbon steel (UNS G10080).
X33. Preparation of Panels Before Testing—Clean panels
before testing by degreasing only, so thatthe surfaces are free
of dir, oil, or other foreign matter that could influence the test
results. After cleaning, weigh each panel on an analytical
balance to the nearest 1,0 mg and record the mass.
X34. Positioning of Test Panels—Place a minimum of two
weighed panels in the cabinet, withthe 127-mm (5.0 in.) length
supported 30° from vertical Place the panels in the proximity
of the condensate collectors. (See Section 6.)
X3.5 Duration of Test Expose panels o the salt fog for 48
to 168 b,
X36 Cleaning of Test Panels After Exposure—After re=
moval of the panels from the cabinet, rinse each panel
immediately with running tap water to remove salt, and rinse in
reagent grade water (see Specifieation D 1193, Type IV),
(Chemically clean each panel for 10 min a 20 to 25°C in a fresh
solution prepared as follows:
‘Mx 1000 kof roe apg 1.1) wan 000 mL r=
‘pent rae water (01198, Type IV) an ee 10 gf hexareing
fre ene Ar carn, fine each pel wth agent rate
‘eter (ype) andy 68 3).
X37. Determining Mass Loss—Immediately after drying,
determine the mass loss by reweighing and subtracting panel
mass after exposure from its original mass
X3.7.1 Data generated in the interlaboratory study using
this method are available from ASTM as a Research Report?
X38 Precision and Bias—Steel Panel Test
23.8.1 An interlaboratory test program using three different
sets of UNS G10080 stet panels, 76 by 127 by 0.8 mm (3.0 by
5.0 by .0315 in.) has shown that the repeatability of the mass
loss of the steel panels, that is, the consistency in mass loss
* avalbe fom ASTM Headgure. Roques RR No GI-103,
results that may be expected when replicate panels are run
simultaneously in a salt spray cabinet, is dependent upon
‘exposure time and the panel lot or source. The interlaboratory
program yielded repeatability standard deviations, 5,» from.
which 95% repeatability limits, r, were calculated as follows
(oe Practice E 691):
ra2es, oa
The values of S, andr are reported in Table X3.1. Note that
{the corrosion rate of steel inthis environment is approximately
‘constant over the exposure interval and that the ratio of the
standard deviation to the average mass loss, the coefficient of
variation, Cy, varies between $ and 10% with a weighted
average of 7.4% and an r of +21 % of the average mass loss
X3.8.2 This interlaboratory program also produced results
‘on the reproducibility of results, that is, the consistency of mass
loss results in tests in different laboratories or in different
ccabineis in the same facility. This program yielded reproduc
ibility standard deviations S, from which 95 % reproducibility
limits, R were calculated as follows (See Practice E 691):
R= 285, 032)
‘The values of Sy and & are reported in Table X3.2, Note that
the ratio of standard deviation to the average mass loss, the
ccoeflcient of variation, Cv, varies between 8 10 18% with a
weighted average of 12.7 % and an R of 36 % of the average
‘mass loss,
X3.83 The mass loss of steel in this salt spray practice is
dependent upon the area of steel exposed, the temperature, time
of exposure, salt solution make up and purity, pH, spray
conditions, and the metallurgy of the steel. The procedure in
Appendix X3 for measuring the corrosvity of neutral salt spray
cabinets with steel panels has no bias because the value of
corrosivity of the salt spray is defined only in terms of this
practice.
TABLE X3.1 Repeatability Statistics
Nore
‘ferent salt spay abies in est programy;
Ce = Save coeticient of variation, and,
‘deviations
-—Hased om two replicates in every test run, No. = number of
95 Yo repeatbility Limits,
repeatability standard
aesas TO" So ng No
ori os dose 720 ome
ort sur son 728 Om
Pt tse 2sooe = o2tee «Get oeame 2
* “eo Grmr bom Str ore 10
ra se agee boas as oa 10
~ see 2auoe tebe Gs Ome 10
ee “Sass oss 808 ota 's
Gre i570 ese bat 2mm 8
Gre 168300 oases age Orme Sqb a7
TABLE X3.2 Reproducibility Statistics
[Nore_1-No, = number of diferent salt spray cabinets in test program;
R= 95 % eeproduibity limits, g: Co = Syavg,coeficient of variation,
and Sy = reply standard deviation
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