Clutch Notes
Clutch Notes
1.22
       It is installed between
                                                          Clutch
       the engine and gearbox
                                                          plate
                                                                                                         Diaphragm
                                                                                                         spring
       of an automobile. It is
                                  while
       disengaged                                Flywheel
                                                 wheel                                                  -Stcel cove
       starting the engine, shift                                                                       -Fork
       the gears, idling the
    engine      or    stopping the                                                                       Clutch
                                                        Pressure                                           pedal
    vehicle.          It     is      kept
                                                        plate                                           Release
                             when we
    engaged only'
    want        the        vehicle        in
                                                                                                         bearing
                            condition.                                     Figure 1.13 Clutch
   moving
   Typically a clutch
   consists of a clutch fork. thrust bearing, diaphragm. cover, pressure plate, clutch plate, and
The entire
   assembly is bolted                to
   the       flywheel             and
   rotates with it all the
  times.        The fywheel
  and the pressure plate
  grip   the                 driven
  member                   between                                 Diaphragm
  them under the action
  of        the            pressure
  springs.        The        driven
  member consists of a
  disc or plate which is
  free          to        slide
 lengthwise            on the
 splines of the clutch
 shaft, which drives the                                                   Cover
 shaft      through          these                                             Pressure Clutch Flywhecl
                                               Clutch            Thrust
 splines. The clutch                            fork                               plate     plate
                                                                 bear1ng
disc carries friction
material    on   both                                               Figure 1.14 Clutch Components
bearing surface.
FRAME BODY
           AND IRANSMISSION              SrsTEM
                                                                                                                1.23
        The     operating mechanism      consists of the foot
                                                                       pedal,   the
               the rcleasc                                                            linkage,   the release   or   throw
    othearing,
                                  lever and the
                                                 springs        necessary       to ensure
    clutch.
                                                                                            proper   operation of the
    1.11.1         Functions of Clutch
    (a) It    permits engagement        or
                                              disengagements      of   a   gear when the vehicle is
        and the engine is running.                                                                         stationary
    (h) It transmits the engine power to the                 transmission system without jerk/shock while
        setting the road wheels in motion.
    (c) It    permits engag1ng of gears when the vehicle is in motion without damaging the gear
        wheels
    (f) It should consume minimum physical effort at the time of engagement and
        disengagement
    (g) It should be designed          so,   that it   can   absorb the shocks of engaging and           disengaging
        at different speeds.
    (h) It should have minimum inertia and should be made as light as possible so that it will
        not     contnue to rotate after it is
                                          disengaged
    (i) It    should be noiseless when engaged
    a c t with cach other and pressed they are united due to friction between them. If onc
    revolved, the other will also revolve. The friction berveen the two surfaces depends
    upon:
    (a) The      area   of surtace.
    (b) Pressure
                 applied upon them
                                 friction of the surface materials.
        (c) Coefficient of
                                                  Flywheel
             Clutch plate (B)
            (driven member)
                                   Flywheel (A)
                            (driving member)                                                 Clutch pedal
                                                                                               relcased
                                            Engine
                           Clutch pedal
                                 released
                                                                           Clutch plate
  Rear wheel
(a)
                                       Engine                ap               JF
                    Clutch pedal                                               Diaphragm
                                                                          F      spring
Rear                pressed
wheel                                                             Clutch plate
b)
    Figure   1.15   Principle      of friction clutch (a) Clutch      engaged, (b) Clutch disengaged
                                                                                   One             surtace
    The two surfaces       canseparated and brought into contact when required.
                                 be
    is considered as driving member (A) and the other is considered as
                                                                           driven member (B),
                                                                                   contact witn
    the driving member is kept rotating. When the driven member is brought in
                                                                                   not revolve.
    the driving member, it also starts rotating. And when it is separated, it does
                                                                                      Diaphragm
            transnit      torque           from                                         spring fulcrum
1.29
                                          Flywhcel
                                                                                  Clutch pedal
                                                                                 Fulcnum
                                                         Pressure                 Pin
                                                          plat
Spigot end
                                                                 Beanrng
                 Clutch                            Spring                  Clutch
                                                                               shaft
                 Plate
                                                       Fnction limng
                                                       Separator piate
                                                              Pressure plates
                                                               (silver colour)
                                Clutch plates
                                brown colour)
                                                                                                  8          9
                                             8        9
                                                                        19
                 17     16      15                                                13        12
                                         4                                                              10
     List of parts of the clutch
                                  housing
     1.Bearing                 6 Spring retaner      11.Clutch adjusting screw 16 Clutch drum
 2. SpacerT                    7. Clutch spring      12. Roller                17.Clutch housingB
 3. SpacerT                    8 Washer              13 Pressure plate         8 Cluch peg
 4. Sceger Ing                 9. Screw TC           14. Driven plae           19 Ball (2)
 5. Bearing                    10. Hexagon           5. Driving plate                  20 Clutch operating rod
                      Figure    1.21    Multiplate     Wet Clutch            Assembly
FRAME          AND TRANSMISSION SYSTEM
Fnction hning
                                              Sprung
                                                                Clutch pedal
                                                                              Clutch
                                                                             shaft
                                          T   =     F22 2sina
where, d, and d, are inner and outer diameter of cone, a is the semi-cone angle
Advantages:
                                                                                                     force    as
    Normal force            acting on the friction surface is greater than the axial
    compared        to    single plate clutch.
Less axial force is required to cngage the clutch.
Disadvantages:
                                                                                                              it
   If the cone angle              is made smaller than      20°, then the clutch tends   to   bind and
   becomes difficult to disengage the clutch.
CoAME    BODY   AND    IRANSMISSION SYsTEM
                                                                                                         1.33
          A small amount or wear On the cone surtaccs
          nOVement, for which it will be difficult to                  results in   considerable amount of axial
                                                                    allow.
          The two     shafts     on   which cone clutch
                                                              are   mounted should be
                                                                                      strictly coaxial.
     1.11.9        Semi-Centrifugal Clutch
           w
                vehicles,   at   high speed      the clutch
         the
     force   pressure plate, at the same timespring pressure is not considerable
                                               more stiff                        enough to
     engaging procesS will become tiring for the driver. spring can not be used as the
     Lh makes use of centrifugal force to assist          Thus this type of clutch is used
                                                  the spring force at
                                                                       high speed.
                      Friction
                      ining           Pressure
                                       plate
                                                                                    Pressure
                                                                                    plate
                                                                                                B
Engine
 shaft
                                               Lever
                                                                                                 Cover
                               Clutch             Clutch
                               plate             shaft
                                                                                        Lever
                                           Clutch
                   - Fly whecl             spring
Figure 1.24
              Semi-centrifugal Clutch         Figure 1.25 Semi-centrifugal Clutch lever
    Fig
     igure 1.24 shows a
                          semi-centrifugal clutch. It consists of three hinged and weighted
   lever: arranged at
                      cqual intervals. Enlarged view of lever is shown in figure 1.25.
 Pressure plate clamping load
(% of maximum spring thrust)
     Eombined-thrust
AME    BoDY   AND       IRANSMISSION       SYsTEM
                                                                                                          1.35
G H
                                                                     P
                                                D
                                                       B
                               F                                     A (ly weight)
                                                                                 L
                          Engine                                                                 Clutch
                          shaft
                                                                                                 shaft
                                           Figure 1.27 Centrifugal Clutch
      This makes the clutch
                                       engaged.  The force exerted by spring G
                                                                                    keps the -lutch
      discngaged   at    low   speed.   The stop H limits the amount of
                                                                        centrifugal torce. by limiting
      the outward movement
                                     of AA.
                                 Disengaged             Slip                Fully engaged
                                    phase              phase                    phase
                                                                          Clamping
                                                                         thrust range
                                                                                   Take up
                                                                                        thrust
                          0                                                             range
                                     500        1000     500     2000       2500        3000
                                             Engine spced, rpm
                                  Figure 1.28 Centrifugal clutch characteristics
                                                                                                 AUTOMOBILE ENGINEERING
   1.36
                                      the spring pressure acts. while at high enginc spccds .the
                   engine specds only
              At low
                                                      the sprng pressure. Thus smooth
                            the weight supplements                                          and
        force generated b
                                    obtained under are   ing conditions of load and SDcod
                                                                             var
          acceptable gear changes
        Advantages:
                                                                   control mechanism because it              is   automatic. which
             This Npe of clutch                   require     no
                                                                   vehicle casier.
            makes          starting   and     drving the
                                      last indefinitely                      as   long   as   they   are   properly maintained
            Centrifugal clutches will
                              less expensive than altemative clutches. It
                                                                             is also easy to
      Simple     design  and
         nstall
                                          when the output shaft is slowed or stopped abrunth
        Prevents the engine from stalling
                                                 force.
        therefore decreases the engine braking
      Disadvantages:
                                                   slipping    between driver and driven parts which causes loss of
           It involves friction and
           power
ngd
                   AND   TRANSMISSION          SYsTEM
FRAME
        Bo,                                                                                      1.37
                                                                         Windings
                                                                         -Pressure plate
-Friction linings
Splines
          number of clutches
    Disadvantages:
          High initial cost.
               s    important to select the right tvpe o f magnet with correct magnetic tlux density
          to
               transfer the         required   torque.
1.38                                                                   AUTOMOBILE ENGINEERING
          Clutch operating temperature is limited byv the tempCrature rating of the insuati.
                                                                                              tion of
          the magnetic coil
    The vacuum clutch is operated by the vacuum existing in the engine manifold sha
    figure 1.30. It is the mechanism of a vacuum chutch. It consists of a vacuum cvlinder
    piston, solenoid. reservoir and a non retum value. The solenoid switch is located at
   gear knob lever which is operateod with the help of a battery. the switch is operated w        the
   the driver holds the lever to change gears.
                                                                                                when
        In normal operation. the switch in the gear lever remains off, the solenoid operated
 value remains in its bottom position. In this position the atmospheric pressure acts on botn
 SIdes of the vacuum cylinder, because the vacuum cylinder is open, so also atmosphere
 through a vent. When the driver holds the lever to change the gear, the switch is closcd
 energizing the solenoid which pulls the valve up. This connects one side of vacuum
cylinder to the reservoir. Due to the difference of pressure on the vacuum cylinderpiston
It moves.   '1his movement of the     is transmitted by a linkage to the clutch, causing
                                        piston
it todisengage. When the driver is not operating the gear lever, the switch is opcn a
the clutch remains
                   engaged due to force of springs
Advantages:
No blecding is         required.
    Low initial   as   well   as   maintenance   cost.
              AND
                    IRANSMISSION       SYSTEM
       BoDY                                                                                        1.39
FRAM
   1.11.13        Hydraulic Clutches
                                  Accumulator
                                                     =
                                                                                          Oil
                                                                                  reservoir
                                                Pump
                                                                         Piston
                                                                              Slave rod
                                                                                          Fork
                             Control
                                  valve
                                                    Cylinder                                Clutch
                                                   Pivot                                         shaft
                                                   ball
                                                           Flywheel
                                                               Clutch
                                                                                      Release
                                                            plate
                                                                                       beanng
                                                                                       Diaphgram
                                                                                            sping
   cOnnccted to the cylinder through the control valhe              The control valve is electrically
   controlled by    switch in the gear lever
                    a
       When  the driver holds the gear lever to change the gears., the switeh is operated to
   open the control
                     valve adnmitting the oil under pressure to the cylinder. Duc to u c ou
   r e , the piston moves causing the clutch to be discngaged The force of the moving
   ctuates the piston in the skave eslinder and forees the slave rod outwards against
   Cutch fork. When the slave rod extends, pressure is applied to one end of the elutch
   lork
         Causes the fork to rotate on the pivot ball and forces the release bearing along
                                                                        forvard and   pushes    the center
             SSiOn      unput shat. The release bearing        moves
                                                                                    AuTOMOBILE ENGINEERING
1.40
                                       towards the       tlywheel   causing the
                                                                                outer        cdge   to   move
       fywheel
       Advantages:
                                                  vbration and      wear ot   the   linkages    are   climinated
       Complicated          clutch    linkages.
                                                  volume than other           type   of clutches
       Deliver a         higher   torque per unit
Smooth engagement
          sustained overloading
                                                TaANSASIos Srs
           Bo0YAND
FaAME                                                                                                              143
                   es              centrifugal           force acts on he od betoon fe
                                                                                       vans of de   mplir d        to whc
       s           ol is thrown into the furbne As a rosull of di e                        tub    f o d o mo          F
    133 shos, he simplifiod diagras ofa d f               T e angpo
              from the crankshalft to the tran  i shaf Thotic                 sp
   t   r   a   n   s   m   i   t   t   o   d
100
                               80
                                                                                                    sp
                           60
                               40
                                                                                                    onib s l g y
20
                                                                                   Casng
                                    Radial
             peller                  vanes
             (pump                                    Turbine (rotor)
                             Figure 1.32 Flid Coupling
 Devg                           Diven
                                 membe
pcler)                           rotar)
                                             Impeller                                Rotor
                                              Input
                              Transmission shaft
                              shaft
                                                                                    Output
 Bearin                                                                              shaft
                                                                Radial
                                                                vanes
        Advantages:
        Smooth transmission of power
                                     from                     engine to gears.
            No wear on moving parts
         Elimination of clutch pedal.
         Damping of torsional
                                           vibrations   of the crankshaft.
             During braking or coming down a hill the transmission shocks are absorbed by th
             fluid.
             No maintenance necessary except oil level.
         C a r can stop in gear and move off also by pressing pedal only
         Disadvantages: It is generally used with epicyclic gearbox only. It can not be used wit
         ordinary crash type gear box the to difficulty while changing gears.
         Review Questions
Q.1      Explain      the term automobile. What         are   its   major components?
         What is transmission         system? Why   it is necessary in a vehicle?
        Explain briefly        the various types of chassis with the
                                                                      help of suitable         diagrams.
        Give classification on frame and various loads acting on it.
         Write short notes on frames.
Q.6 Describe the principle               of clutch? Discuss various
Q.7                                                                       requirements   of clutch.
         Wth    the   help   of a neat   sketch,   explain the construction and working of a single plate u
         clutch.
Q.8      Where     and   why    do   we use
                                              multiplate clutches? Explain the working         of   multiplate u
          clutch.
Q.9
        Differentiate betwcen:
      ) Single and multiplate clutch
Q.10 What are the                    (ii) Dry and wet clutch.
                   main components of friction clutch?
Q.11
      SCioe the principle of electromagnetic clutch. State
Q.12 Write short notes                                     its advantages                     and
                                                                                                    alsauv
                                                                                                             tages
                         on
         ) Semi-centrifugal clutch
Q.13                                                i) Centrifugal clutch.
        Explain with the help of neat
         coupling.                    sketches, the construction and                                    of a flu
 Q.14                                                                operating pncip
         What    is   chassis? Give classificatign
 Q.15    Whot                                            nf chargi
                                                                              AUTOMOBILE ENGINEERING
1.44
       Advantages:
                                                 from   engine    to gears.
       Smooth transmission            of power
          No    wear on    moving     parts.
          Elimination     of clutch   pedal.
                                       vibrations of   the crankshaft
           Damping of torsional
                                                       hill the transmission shocks are   absorbed bv the
           During braking or coming down                                                              the
                                                  a
           fluid
           No      maintenance     necessary except oil   level
           Car can stop in gear and move off also by pressing pedal only.
        Disadvantages:     It is      used with epicyclic gearbox only. It can not be used with
                                   generally
        ordinary crash type gear box the to difficulty while changing gears.
Review Questions