MASTER® >> BUILDERS 2? Solutions for Flooring Industrial, Pharmaceutical, Food and BeverageCea ea Contents 03 _ Master Builders Solutions from BASF mee eee 04 _ Performance Flooring ee cae ane ee eager] Pomeen menonns eee anes 19 _ Anti Static Conductive Flooring eS ee oe a a Ee 22_ Complete Protection System for Car Parks See er eid ee EO ory eee ney pee or ce Pa sysaworstortoorra 3 Master Builders Solutions from BASF Building on partnership. Our Master Builders Solutions experts find innovative and sustainable solutions to meet your specific construction needs. Our global experience and network help you to be successful — today and tomorrow. Master Builders Solutions ‘The Master Builders Solutions brand brings all of BASF's expertise together to create chemical solutions for new construction, maintenance, repair and renovation of structures, Master Builders Solutions is built con the experience gained from more than a century in the construction industry ‘The know-how and experience of a global community of BASF construction experts form the core of Master Builders Solutions. ‘We combine the right elements from our portfolio to solve your specific construction challenges. We collaborate across areas of expertise and regions and draw on the experience gained from countless construction projects worldwide. We leverage global BASF technologies, as well as our in-depth knowledge of local building needs, to develop innovations that help make you more successful and drive sustainable construction ‘The comprehensive portfolio under the Master Builders Solutions brand encompasses concrete admixtures, cement additives, chemical solutions for underground construction, waterproofing solutions, sealants, concrete repair and protection solutions, performance grouts, performance flooring solutions and tiling solutions.4 setters ortoora »> Performance Flooring ‘The Performance flooring The Performance flooring business line of BASF Construction Chemicals develops and markets comfortable, durable and attractive industrial flooring, sports surfaces and high performance engineering waterproofing systems utilising cementitious, epoxy resin and polyurethane resin technologies. ‘Our competence in flooring and protective coatings is based upon many years’ experience gained across the world, in a variety of climatic and service conditions. We have specified, manufactured and supplied millions of m* of performance flooring for an international blue chip client list that includes household names such as: Automotive & Electrical Engineering Siemens, Peugeot, Honda, Landrover, General Motors, BAe Systems, Samsung, Sony, Texas Instruments, BMW, Toshiba El-Araby. ‘Commercial & Retail Nike, Selfridges, Vauxhall Motors, Ikea, BMW, Zara, Belgo Centraal, Scottish Prison Service and J Sainsbury, Cleopatra. Food Processing & Packing Heinz, McDonalds, Cadbury Schweppes, Hazlewood Group, Pataks, McCain, Centura, Kraft Jacobs Suchard, Arla Foods, Nabisco, Nestle, Sara Lee, Walkers Crisps, Tulip, Northern Foods, Gerber, Uker and Heetalag, Bottling & Brewing Backs Brewery, Lowenbrau, Guinness, Britvic, Coca Cola, Carlsberg, Pepsi, Perrier, Stella Artois and Coors. Pharmaceutical & Chemical ‘Aizo, BASF, The Boots Company, Ciba-Geigy, Du Pont, GlaxoSmithKline, ICI, Proctor & Gamble, Pfizer, Unilever, AstraZeneca, Janssen and Sanofi Experience and Quality Whatever you produce, store, sell or exhibit; ‘wherever you, your family or your employees work or spend thelr leisure time — we take care that you do it on sure ground. This is not all; we help you avoid accidents, increase the productivity, fulfl hygienic requirements, save energy or enhance the ambience of your rooms — by offering you the most suitable floor finish. Our competence in the field of floors and floor finishes that are durable and meet high demands. is based on many years of experience. We have devised and successfully realised a large number of widely varying individual solutions around the globe and under the most differing climatic ‘conditions. The expertise we have acquired from these projects, as well as our continuous Investment in the research of new developments and improvements to existing solutions, is your ‘guarantee that you are dealing with a partner who ‘wants to know and understand your requirements and will, therefore, find the solution tailor-made to your project. Whether your project is anew ‘construction or an existing facility in need of repair, do not hesitate to contact us, and we will show you the optimum solution, Ucrete MasterTop>> Specifying the Right Flooring Specifying the correct floor is a complex decision, balancing current and future performance criteria against cost and installation time constraints. A well specified floor will lead to a brighter, cleaner, safer and more attractive and efficient working environment. Choosing the wrong type of floor can lead to personal injuries, lost production and premature failure resulting in frequent maintenance or early replacement With global turnover in excess of €70 billion, BASF Construction Chemicals is the world’s largest manufacturer of construction chemicals, our knowledge and experience in chemistry and concrete technology is unrivalled. When choosing BASF as your supplier, you have the confidence that comes from specitying ‘eading brands and technologies that are repeatedly specified by ‘multi-national Blue Chip companies, and have been for over forty years. Ucrete Heavy Duty Polyurethane Flooring MasterTop Epoxy Resin Flooring Systems MasterTop Resilient Polyurethane Floor Finishes. MasterTop Dry Shake Floor Toppings ur flooring systems are designed to meet the most exacting physical or chemical resistance needs. Performance characteristics can include a slip-resistant surface, steam cleanability and resistance to thermal shock, providing added safety in wet chemical and food processing environments. These easy to maintain seamless products are also available in static conductive grades for controlled work environments. For offices, shops, institutions and laboratories, BASF has a range of decorative floor finishes which can replace resilient, ceramic or stone floors in public areas. Where aesthetics alone are the specification criteria, BASF has innovative new flooring systems to satisfy the most demanding architect or designer. An almost infinite variety of effects can be achieved through the use of carefully selected aggregates, or by encapsulating objects or ilustrations beneath protective resin coatings, which makes these systems ideal for Banks, Leisure Facilities, Prestige Retailers and Corporate Headquarters.GB satin tr toring Starting at the base, the design and details of the substrate concrete is important and often the most overlooked part of the long term performance of joor finishes. itis the concrete base that supports the static loads and provides the structural integrity of the resin relatively thin surface, that protects the concrete from abrasion and chemical attack. Here, ise of admixtures can help to achieve ix design nen new concrete floors are bei shake floor toppings can reshly laid concrete, installed, dry be applied directly to the slab. normal monolihically as an integral part Dry shakes are much more durable than cor use of their high aggregate abrasion values (AAVs) and can enhance the appearance through a range of colours and light reflective finishes. Where cementitious floors are simply not good enough because of chemical spilages, cleanliness, hygiene or aesthetic reasons, a synthetic resin flooring system may be required These systems, from thin tings to heavy-dut screeds, may be based on a variety of resin binder systems. Most common are epoxy traditional poly andheavy-duty polyurethane systems hese resin types have different combinations o' properties that need to to get the best system for a particular application, Whatever the nature of your facility, BASF can help you to make the right flooring choice It has a fundamental understanding of concrete and t latest admixture technology as well as an unrivalled track record in the production of durable flooring systems. The specifier should totally integrated approach to installation of flooring process ~ and BAS} can meet these demands. Underlayment and Leveling Screed (MasterTop 548, 135 PG) or infil In many inst materials to repair damaged substrates, levels and tolerances, or to provide falls to drain for example, prior to the application of a lasterTop or Ucrete floor finish 0s there is a requirement»> Cementitious Dry Shake MasterTop 100/200/450 Dry Shake Flooring Systems are characterised by the application of the dry powder to the surface of freshly laid concrete. ‘The special hydraulic cements and powerful workability aids in the powder, release moisture from the concrete. This results, in the material hardening at a very low water-cement ratio, ‘monolithically with the base concrete, creating an integral and extremely hard-wearing surface. Dry Shake Flooring Systems are extremely cost effective as ‘they are installed with the main floor slabs by the same concrete flooring contractor. Since there is no separate instalation process they have no effect on the programming of a project. MasterTop Dry Shake Floors provide polished, coloured floors which are very long lasting, even in aggressive environments such as narrow aisle and high bay warehousing. Compared to standard concrete the use of coloured or light reflective floors can brighten up a workspace, reduce lighting costs and provide an attractive and efficient working environment. ‘The metal aggregated MasterTop 200 provides tough floor, the iron aggregates annealing under load to produce maximum abrassion resistance. MasterTop 100 uses quartz aggregates which produces the cleanest colours for maximum brightness. and light reflectance, 800 600 400 Relative Abrasion Factor MasterTop 100 Natural Quartz Dry Shake MasterTop 200 Metallic Aggregate Dry Shake MasterTop 450 Corundum mineral Dry Shake MasterTop 450 is the compromise using corundum aggregates to produce very robust floors in a range of colours. Wherever chemicals that would attack cementitious. materials, including acids, sugars, food products and salts, etc., are to be encountered, resin floor systems. should be considered as an alternative. Areas of Application ‘Automotive assembly plants, heavy engineering workshops, machine tool shops, foundries and furnace areas, paper mills, printing shops, aircraft hangars and workshops, tracked vehicle manufacture and traffic areas, high bay warehousing and distribution. [Natural Mineral Agaregrates Dry Shakeoer Se ac eri) eres Impact Remarks rc 100 rence 200 rea oe erat! 450 cr eee a Terra ee eons High density surface for low porosity, low dusting and easy cleaning ee Chee aaa ea) Oeste eee ee eee cc enero at rn ool od>> Underlayment Cementitious Screed System A special range of screed products to suit all applications High quality products that perform to the highest standards with guaranteed performance Locally manufactured A pre-mixed screed system, containing the exact sand ratio and only requires the addition of water on site. Ideal for projects where the client is concerned about the quality of aggregates. Flat and smooth finish10 setters tr tong »> MasterTop Screed Family ae Thickness ca pas Levelling MasterTop 518 No 10- 160 Yes No Heavy MasterTop 528 Yes 2-30 No Yes Light: Medium MasterTop 538 Yes 4-40 Yes Yes Heavy MasterTop 548 Yes 10-80 Yes No Heavy MasterTop 500 Yes Primer No No Primer for all cementitious system»> BASF MasterTop 548 Pre-Mixed Screed System - Mechanical Properties J reve | teen Material base special cement with admixtures and aggregates ‘Maximum grade 4mm Components 4 part Bulk density approx. 1.6 g/cm? Consistency powder Colour grey ‘Screed classification in accordance to BS EN 19818 can be produced * cres0-F5: ~ Compressive strength after 28 days. 30 Nimmt ~ Bending tensile strength after 28 days 5 Nimm* BRE test (impact resistance) 3mm with 4kg weight ‘Consumption approx. 21 kg/m! per cm layer thickness Quantity of gauging water approx. 2 lites of water for 25 kg of MasterTop 548 Layer thickness = Minimum approx. 10 mm for bonded screeds; ‘approx. 40 mm for screeds on isolating or Insulating layer = Maximum approx. 80 mm ~ For pipes & conduits min, 30 mm to cover Working temperature ** 45°C to =30°C ‘Mixing technique Foree action concrete mixer Conveyor technique pneumatic Consistency of mortar sti-plastic Working time * approx. 60 minutes ‘Curing time * ~ Foot traffic after approx. 1 day ~ Can be ted after approx. 3 days (with ceramic and/or natural stone) = Residual moisture content 2% after approx. 3 days ‘Temperature resistance -30°C to +806 Resistance to permanent wetness yes.>> MasterTop Screed Family Can be laid onto old & green concrete, indoor and outdoor Easy to apply, add only water on site Pumpable with a high fluid ( screw pump) without segregation High strength C60 F10 No blistering Pigmented 5-15mm application thickness Flowable to high plastic consistencies Versatile applications - for both renocation and new build Less problems on site, fast simple application Can be used on difficult access or large project sites Suitable for use on industrial applications Better looking, nore durable, less problematic More aesthetically pleasing than concrete Can be used to re-profile old concrete or remove tolerance of green concrete Can be used for repairs and re-profiing13 »> Solvent-Free Epoxy Flooring Systems MasterTop 1200 The Solvent-Free Epoxy Resin toppings and coating formulated to provide chemical resistance ease of cleaning and a bright attractive environment, ‘The solvent-free epoxy resin systems are the general purpose seamless floor finishes used in all dry process, assembly, packing and storage applications. They may be installed in a wide range of thicknesses with a variety of surface textures and decorative finishes available. ‘The natural appearance is high gloss, which faciitates cleaning and decontamination. If required, a matt wash is, available to reduce reflective glare. In normal engineering, assembly and warehouse applications a MasterTop 1200 floor provides a bright and colourful floor that is seamless, non- porous and non-dusting, It has good resistance to mineral oils, including skydrol and to dilute acids and alkalis. These same properties make the MasterTop 1200 systems hygienic and easy to clean, ideally sulted to dry process, technical and storage areas in pharmaceutical and food production facilities for example. In refurbishment applications, the wide range of thickness which can be installed greatly facilitates the repair and making good of old damaged substrates. MasterTop 1240 is often used to dub out holes and correct levels prior to the application of the chosen floor finish. MasterTop 1110 (400 ~ 600 microns build coat) MasterTop 1207, 1208 (400 - 00 microns) MasterTop 1210 (0.5 - 1.5 mm high build sof smoothing coating) MasterTop 1230 2-5 mm self smoothing topping) MasterTop 1240 (4-10 mm trowel applied screed) ght Grey Dust Grey White Yellow Oxide Red Brillant Blue Green Beige Grey Features and Benefits MasterTop 1200 + Seamless, dense and impervious surface reduces ‘maintenance and cleaning costs. ‘+ Non-usting and ease of decontamination facitates, ‘maintenance of clean and hygienic environments, + Excellent wear, abrasion and chemical resistance helps to maintain an attractive working environment + Textured systerns available to reduce slip incidents. ‘+ High reflectance recluces ighting costs ‘Areas of Application Engineering and pharmaceutical industries, clean rooms, laboratories and hospitals, packing and storage areas, high technology industrial use, warehouses subject to light/ medium traffic, manufacturing and assembly, automotive aerospace industies and car parks.14 sotserstortootna »> Epoxy Systems (MasterTop 1200 series) MasterTop 1110 ERS onesse a High build soWvent free epoxy coating for concrete floors Water based epoxy floor and wall coating for concrete MasterTop 1200 Low viscosity, epoxy resin and masonry surfaces. MasterTop 1110 primer diluted up to 10% by primer and sealer for concrete floors volume of water. MasterTop 1205,1207 Apply 2 coats of MasterTop 1110 Apply 2 coats of MasterTop 1205 on each other MasterTop 1110 on each other allow to cure for 48 hours allow to care for 48 hours, MasterTop 1210 MasterTop 1230 ‘Self smoothing muli- component, solvent free epoxy ‘Self leveling solvent fre epoxy overlay system for coating for concrete floors. concrete floors. MasterTop 1200 Low viscosity, epoxy resin MasterTop 1200 Low viscosity, epoxy resin primer and sealer for concrete primer and sealer for concrete floors. floors. MasterTop 1210 Apply the 1210 using a trowel MasterTop 1220 Apply using anotched trowel, ‘and the coating shoul rll steal float and the material with a spike role. should be rolled with a spiked roller to release entrapped air. caer) Multi component epoxy screed and repair compound, MasterTop 1200 Low viscosity, epoxy resin primer and sealer for concrete floors. MasterTop 1240, Tobe layed on the surface whilst the primed surface is still tacky and apply using a trowel or screed box ina thickness of 4 mm and above, Sealing coat: the finish surface must be sealed using MasterTop 1200 thixo, MasterTop 1205, 1210, 1230.soweorstortoorra 15, »> Availability for different multi layer systems for the epoxy series eBaeee mrd PEeou ec icene MasterTop 1200 Low viscosity, epoxy resin MasterTop 1200 Low viscosity, epoxy resin primer and sealer for concrete primer and sealer for concrete floors. foors. MasterTop 1240, Mutti component epoxy screed MasterTop 1205 High buld solvent free epoxy and repair compound. coating for concrete floors MasterTop SR3 ‘Aggregates for use in MasterTop 1205 High buld solvent free epoxy 4 I eaeeie Aggregate SRA conjunction with MasterTop ‘and MasterSeal systems MasterTop 1205, High build solvent free epoxy ‘coating for concrete floors. ° ES meal) Wea oe me) MasterTop 1200 Low viscosity, epoxy resin MasterTop 1200 Low viscosity, epoxy resin primer and sealer for concrete primer and sealer for concrete floors. floors. MasterTop 1240 Multi component epoxy screed MasterTop 1240, Multi component epoxy screed ‘and repair compound. ‘and repair compound. MasterTop 1210 Self smoothing multi- MasterTop 1290 Self levelling solvent free ‘component, solvent free epoxy ‘epoxy overlay system for ‘coating for concrete floors. cconerete floors.16 sotserstortootna > Ucrete The world’s toughest Floor Ucrete Heavy-Duty Polyurethane Systems are specifically formulated for excellent chemical and temperature resistance and are widely used in the food, pharmaceutical and chemical industries. A range of resin rich, moisture tolerant floor systems ideally suited to applications in the most aggressive industrial environments. Solvent-free, non-tainting and fully serviceable at temperatures up to 120°C depending upon specification. Ucrete MF mm smooth topping Ucrete HPQ. mm coloured quartz floor Ucrete UD200 6-9mm slip-resistant screed Ucrete DP -Smm slip-resistant Ucrete TZ 9mm terrazzo floor Ucrete RG Wall render & coving mortar All Ucrete floors are installed by specialist licensed applicators. Hygiene and Cleanabilty Ucrete Floor Systems are completely impermeable. Ucrete is resistant to the fats and organic acids in the food industry while the excellent temperature resistance means thal Ucrete floors greater than 6mm thick can be steam cleaned not support Microbial or fungal growth, \ he laboratories of Campden Food and Drink Association, it was found that Ucrete flooring achieved th: same levels of cleanliness as stainless stee! with more than 99.9% of bacteria being killed. Ucrete floors ar ential for seamless and jointiess therefore red! build up and meet all EU and Industry environments Slip-resistance Ucrete Industrial Flooring is used in a wide range of wet, process environments where good slip-resistance is required, The Ucrete range provides a variety of surface profiles to suit individual requirements for the best compromise between slip-resistance and ease of cleaning, Good footwear and an appropriate cleaning regime are required to maintain a high level of si Anti-Stat esistance, ‘Areas of Application Food and beverage manuf bakeries, ready meals, chemical & pharmaceutical production, pilot plants a industrial environments, wé»> Ucrete Temperature Resistant Flooring The unique Ucrete heavy duty polyurethane resin systems do not start to soften until temperatures of 120°C are exceeded. Most other resin flooring materials, soften at temperatures in the region 50°C ~ 60°C. Together with the high resilience of Ucrete floors, this, enables them to withstand high temperatures and extreme thermal shock conditions. Ucrete industrial flooring is able to withstand routine and regular discharges of boiling water. It is clear that in extreme thermal shock environments a good quality well designed substrate is required. In particular the potentially large thermal movernents of the substrate must be allowed for. In 1984, the Magor production facility, a major UK beverage supplier, installed 2800 m of Ucrete flooring in their kegging hall (opposite and left) More than 25 years later, the floor is still in service, as you can see in these in these photographs. The floor takes hot water and chemical spillage under the keg washers as well as the impact from the ‘occasional keg that manages to escape. With the line filing up to 1000 barrels per hour round the clock, its clear that stopping is not an option. The huge cost of closing this plant to replace the floor far outweighs any extra cost in having a quality Ucrete floor in the first place. Since this floor was installed, the production facility has used many ‘thousands of meters of Ucrete floors. Not surprisingly, it continues to do so today.18 seen tr tore Sete trot Key L= Light Duty “echnical data is based on laboratory tests at 20°C and site experience ands true at time M-= Medium Duty of going to print. Please consult the latest technical data shouts, Ths table is designed to . H = Heavy Duty ive the user an overview ofthe various products and systems avaable but cannot be Flooring Selection Guide Us Underlayment exhaustive. For speciic advice please contact BASF construction Chemicals drecth. ee ANTISTAT ee ee Dera ma Tera ey oie tS ees Se! a a ooo Warehousing/Stores H H H L UM M M M M H H MH H SaaS sa 5 oe aa Oo =a Presa cms Sc rr a er a i) kl i a rT ae oot = a a a i a eo a er ae a Re ev oe a Eee ener : =. : ee mee 5 cc a Pr ome = : a aaa ra rs ia ccc oH a Comp Strength: MPa T5< 80< S0< 70< 70< 65< Nim S5< Nim 60< na na 58 56 Flexural Strength: MPa To< 50< 60< 20< Nim 2t< Nim 80< 14 16 2 eg a a en ne a - | - | - La >< = eae ae ele oe es 19»> Chemicals Resistant Flooring Ucrete industrial flooring has excellent resistance to a wide spectrum of chemicals including many organic acids and solvents that will rapidly degrade other types of resin flooring, including other polyurethane flooring systems * Check chemical resistance chart for Ucrete Ucrete industrial flooring is a unique suite of products offering a range of surface profile and performance specifications, These systems have an exceptional resistance to aggressive chemicals, heavy impact and thermal shock. ‘Thousands of satisfied local and multinational clients, in countries on all continents and in all industries over more than 30 years, attest to Ucrete's ability to provide longterm, problem-free and therefore, cost-effective, flooring protection in the most difficult environments. Without doubt, Ucrete is the flooring system of choice for discerning end users, specifiers and contractors worldwide. eer Ucrete Industrial Flooring Se eee eC ea ence) eee acum sea eet eac et ie aces olay Sr ea ace Resistant to temperatures up to 120°C depending upon Ree ace ecru aciceee ara Dee a ae naUcrete Chemical Resistant Chart ry Uerete Chemical ry Pied Poa} pend pen Rectslaeryde 100 DR Teoprepsrol 2 R este sea 10 %& OR Jat ft - nm OR 28 2 OR ierssene 5 2 OR «© 2m OR > 6 OR 99 (Glee) 200k a OR Adipe sed Satunted 200 Lae aia m © R Ammonium hydroxide 28 2 OR aloe acid 2 2% OR rine 110 2 OR alee amrydece 0 20 Dntiesce aber sed 1m OR ‘Ethylene eo 100 2 OR Metarel 1m 7 OR qua reais S mL Metylsted sits 5 2 OR Beer s 2 OR Metron choise qo mk Benzene 100 mL Motley ketene wo mL Benzo sea 100 2 OR Met methacryie 0 20 Benzo eave 100 2 OR mi 5 nm OR loos S 2 OR inert is = m2 OR Brake hed 5 2 OR Motor 5 2 OR Bine "NNedimethylacetamide” 30020. {Soddum chide) Satunied 200 Nemeth pyrolidone 10700 NR utero! 100 2 OR Nate sid 5 2 OR Caleum eho 50 2» OR 3 OR Calelumhypocniorte —Satuated 200 6 2m Caprtsetar 100 2 OR tee se mo 20 CCwon suprise 10 mL wo 0 R Caron eraclore 10 2 OR teu E nm OR Chlorine water Sauna 2° R Para - 2 OR Covoscetc aed 0 2 OR Perelerethyene yo 02 50 L Pheral 5 nm OR corto 100 L Phyl sulphuric acid 0 OR (Chrome ald 20 2 OR Phosphoric sed 8 OR 20 R x OR ie sis ry R 2% OR [Copper suphate Sauated 200 OR Pere set OR resale 100 mL Propylene hea! yo OR Crude S 2 OR Potassium hyerose 7% OR Cyetohexane 10 2 OR Shyer” 50084 | = DR Decaroie (Cape) acid 100 2 OR ShyeraLOs 5 nm OR 10 oR Sedum Fyoroxide mm oR Dietiyene eo! 100 2 OR 2 9% OR metry formamice 100 2 NR mm OR eae 100 2 OR OR nyt actate 100 mL so 6 OR Ettore aye! 100 2 OR sok Fats . wo OR Sodium ypechente % OR Formic sea 2 OR Styrene 0 OR 0 2 OR Sulphur eis so 7 OR 0 mL em 100 mL Teranyroturan| ok Heptanoie ais 100 © OR “oene sulphonic is «$00 20S Henane 100 2 OR Trenoroacete sea 0k ydreehlte sea 10 o OR Tpentine S 2D OR a R Vegeta os 5 mR ydotote acl 4 2 OR Water stile : & OR 20 mL Wate spt : 2D OR Hydrogen peroxide 20 2m OR ene yo OR