Safety Clamp Catalog
Safety Clamp Catalog
Safety Clamp Type Series
Typ A-MP, C and T
Operating Instructions
Original Operating Instructions
FORUM Handling Tools
Copyright © 2017 FORUM ENERGY TECHNOLOGIES, INC. All rights reserved.
Operation Maintenance Manual
Revision history
Version Date Author Changes
1 2006 BVOT, ROK Initial Release
2 2006-10 BVOT, ROK Design and Part List Update
3 2009-07 BVOT, ROK Design and Part List Update
4 2010-10 BVOT, ROK Design and Part List Update
5 2010-11 BVOT, ROK Design and Part List Update
6 2011-04 BVOT, ROK Design and Part List Update
7 2012-02 BVOT, ROK Design and Part List Update
8 2012-08 BVOT, ROK Design and Part List Update
9 2013-06 BVOT, ROK Design and Part List Update
10 2014-09 BVOT, ROK Design and Part List Update
11 2015-12 FORUM B+V OT Re-Release, Type series, Safety Clamp Type Series, Layout, Company Name
12 2018-04 FORUM Handling Tools, M.H Merged Document AOT, FB+V, Document Update, Contact Worldwide changed
13 2018-10 FORUM Handling Tools, St.S Design Update
Document Approval
Version Author Eng. Check Approval Check
FORUM Handling Tools FORUM Handling Tools FORUM Handling Tools
13
St.S 10-2018 as per rev. 12 as per rev. 12
Table of contents
A. GENERAL 5 2 SAFETY
DESCRIPTION
26
I Basic Information 5 2.1 General Safety Precautions 26
SAFETY
VI Obligations of the Operating Company 7 2.5 Safety Instructions I 29
VI-01 Planning and Checking Safety Measures 7 2.6 Safety Instructions II 30
VI-02 Minimizing Risk of Injury 7
TRANSPORT
3.1.2 Unpacking and Disposal of Packing Material 32
VI-06 Minimum Qualifications 7
3.1.3 Intermediate Storage 32
VI-07 User Groups 8
COMMISSIONING /
VII-02 Safety Precautions Relevant for Action 9 3.3.2 Lifting arrangements on holding points 34
OPERATION
VII-04 Linguistic Conventions 10 3.4.1 Installation and removal of a Safety Clamp type C, A-MP and T without a pneumatic kit 35
SERVICE
4.1.1 Connecting the pneumatically operated impact wrench to the pneumatic System 43
XII Abbreviations 14 4.1.2 Safety Clamp Commissioning Checklist 44
MAINTENANCE
INSPECTION /
4.2.2.2 Safety Clamp expansion with support clevis 47
1.1.3 Main Assemblies 17
4.3 Troubleshooting 48
1.2 Type Series overview 17
1.2.1 Safety Clamp Type-T 17
5.3.1.1 Safety Clamps C Type, with Nut Retention System 51 6.2.3 Inspection Following Critical Loads 72
5.3.1.2 Safety Clamps C Type, with Lifting Clevis and Nut Retention System 53 6.3 Inspection Categories 73
5.3.1.3 Safety Clamps C Type 55 6.3.1 Inspection Category I 73
5.3.2.1 Pneumatic Kit for the Safety Clamp Type C Sizes 3.3/4” – 22” 58 6.3.3 Inspection Category III 73
SAFETY
5.3.2.2 Pneumatic Kit for the Safety Clamp C Type Sizes 22” – 42.1/2” 59 6.3.4 Inspection Category IV 73
5.3.2.3 Pneumatic wrench Assembly 60 6.3.5 Inspection Intervals and inspection tasks 73
5.3.3 Drawing and Part list for the Safety Clamps T Type 61 6.3.6 Inspection Checklist 74
7 STORAGE / DISPOSAL 82
7.1 Storage 82
7.2 Disposal 83
8 APPENDIX 86
A. Sample of EC Declaration 87
SERVICE
II Components 89
MAINTENANCE
INSPECTION /
STORAGE
APPENDIX
GENERAL
called OMM) refers to the C, T and A-MP FORUM Handling Tools from any liability for
Safety Clamp Type Series (hereinafter called Safety Clamp) personal injury or property damage resulting
from FORUM Handling Tools for use on oil drilling therefrom.
platforms and rigs.
The Safety Clamp is designed to be attached to equipment
When installed in potentially explosive atmospheres, the strings or flush surface tubulars as they are assembled or
instructions that follow the Ex symbol must be followed. disassembled. The Safety Clamp prevents the equipment
Personal injury and/or damages to the Safety Clamp may string from being dropped down-hole accidentally if the
occur, if these instructions are not followed. Hand Slips or Elevators securing the string lose their grip.
This OMM is intended for the operator of the The following operations are prohibited:
Safety Clamp. It is intended to ensure safe operation and
-- Using the Safety Clamp with tubular sizes for which use
must be read carefully and kept, where it is accessible for
is not specified.
Safety Clamp users at all times.
-- Any use of the Safety Clamp, which is not intended.
This OMM contains all information on safe and proper
operation of the Safety Clamp. Observance of these -- Using the Safety Clamp as a hoisting device.
instructions is required for safe operation. Moreover, operation of the Safety Clamp is prohibited
In addition, it is necessary to observe all applicable national under the following conditions:
and local regulations [e.g. accident prevention regulations -- When Equipment is used for applications other than
and environmental regulations] well as the company’s own intended.
internal safety regulations. -- When Equipment, or parts thereof, are damaged or
For installation, maintenance and repair work when the additional equipment is not installed properly.
and proper training of the operating personnel, -- When protective or safety equipment is damaged,
FORUM Handling Tools recommends requesting service unusable, improperly installed or not present.
from FORUM Handling Tools itself.
-- When the Safety Clamp is not operating properly.
II Intended Use -- When foreign objects or personnel are located in the
The FORUM Handling Tools Safety Clamp is designed for hazard area of the Safety Clamp.
pipe diameter 1 1/8” through 43”. Adding or removing -- When conversions or modifications have been
Safety Clamp links change the effective working range performed without previous written approval by
approximately 1-inch in diameter. FORUM Handling Tools.
The Safety Clamp uses the positive gripping principle. It is -- When equipment not approved by
ideal for applications like safeguarding strings of flush joint FORUM Handling Tools are used.
tubing against dropping or providing a shoulder to position -- When the prescribed maintenance intervals have been
strings of flush line pipe for welding. exceeded.
In addition observing all instructions in this operating -- When replacement parts not approved by
manual, intended use also includes observing all prescribed FORUM Handling Tools are used.
assembly, disassembly, startup, operating, repair and
-- When companies not authorized by
maintenance work at the specified intervals as well as all
FORUM Handling Tools have performed repair or
safety precautions.
service work on the Safety Clamp.
The operation of the Safety Clamp is allowed for the
intended use only. The permissible range of application is Observe also the chapter “Warranty and Liability”.
specified in the technical data.
INFO
The abbreviation t and the word ton are used to
describe short tons. If the metric ton is referred
it will explicit be named in the text or the
abbreviation ton.
1 sh ton = 2000 lb = 907,19 kg
1 metric ton = 2204,62 lb = 1000 kg
which hazardous consequences may occur due to service duration of FORUM Handling Tools warranty are specified
and/or operation. All personnel using the Safety Clamp in the sales documents as well as the order confirmation.
or service procedures contained within this OMM must These will be submitted to the operating company as
be completely satisfied that personal and/or Safety Clamp information at the time the contract is signed, at the latest.
safety will not be compromised. Common methods of The manufacturer assumes no warranty whatsoever for
misuse include but are not limited to: damage or interruptions in operation resulting from failure
1. Use without all warning and identification labels to observe the operating instructions.
present. This can cause operating personnel to The OMM is to be supplemented by the operating
misunderstand the areas of the Safety Clamp that can company with operating instructions based on existing
cause serious injury. national regulations on accident and environmental
2. Use with insufficient and/or worn assemblies and protection, including information on supervisory and
parts. This can cause failure causing a suspended reporting obligations taking into consideration operating
hazard, which can result in serious injury or death. peculiarities, e.g. in regard to work organization.
3. Use of the Safety Clamp in methods not intended. Warranty claims, complaints within the scope of the
The Safety Clamp should be used only in the methods guarantee and liability for personal injury and property
described in this OMM. damage are excluded, when such result from any of the
following causes:
V Warranty and Liability
-- Any use other than intended;
V-01 Liability -- Improper installation, operation, maintenance or repair;
The technical information, data and instructions for -- Operation with defective, improperly attached or non-
operation contained in this OMM correspond to the status operational safety and/or protective equipment or
at the time of print and are provided according to the devices;
best of our knowledge in consideration of our previous -- Failure to observe the instructions in the operating
experience and expertise. We reserve all rights to make manual regarding safe conduct;
technical modifications within the scope of technical
-- Impermissible structural modifications;
development of the Safety Clamp treated in this OMM.
Claims or entitlements can not be deduced or derived from -- Use of replacement parts not approved by
information, illustrations and descriptions in this OMM. FORUM Handling Tools;
FORUM Handling Tools is liable for all warranty obligations -- Normal wear or insufficient inspection of components
made within the scope of the contract for any faults or subject to wear;
omissions on our part, excluding further claims. Claims -- External effects or force majeure;
for damages suffered are excluded regardless of the legal -- Lubricating the Safety Clamp Type Series with
grounds. Translations are complete according to best other lubricants than those recommended by
knowledge. We cannot assume any liability for translation FORUM Handling Tools.
errors, even when the translation was accomplished at our
order. Only the original text is binding. The original text INFO
language for FORUM Handling Tools documents is English.
The descriptions and illustrations do not necessarily reflect Any structural modification to the Safety Clamp
the scope of delivery or any parts orders. The drawings by the operating company requires previous
and illustrations are not to scale. written approval by FORUM Handling Tools.
Failure to obtain such approval voids the warranty
as well as the declaration of conformity and
releases FORUM Handling Tools from any product
liability. Following modifications or installation of
optional equipment, all safety equipment must
be reinstalled and checked by the operator for
proper function.
GENERAL
includes planning safety measures and supervising their is operated only in compliance with the general safety
observance. All personnel performing work on and with precautions and other instructions in this OMM.
the Safety Clamp have to be trained by the operating
company for the work performed on and with the VI-05 Training
Safety Clamp. The operating company is obligated to organize and hold
All personnel must have read and understood the OMM. regular training to ensure that all personnel involved with
transporting, installing, operating and/or servicing the
VI-02 Minimizing Risk of Injury Safety Clamp is familiar with the required procedures and
The following principles apply to minimize the risk of safety precautions.
injury:
VI-06 Minimum Qualifications
• Ensure that only qualified personnel perform work on
the Safety Clamp. All work on the Safety Clamps requires special knowledge
and qualifications on the part of the operating personnel.
• The operating company must authorize the personnel
All personnel working on Safety Clamp must have the
for such work.
following qualifications:
• The personnel must wear the prescribed protective
-- Personal suitability for the work performed.
equipment.
-- Suitable qualifications for the work performed.
• Procedures, competencies and responsibilities must
be clearly defined and established in the area of -- Familiarity with the safety equipment and its function.
the Safety Clamp. Proper behavior in the event of a -- Familiarity with this operating manual – particularly the
malfunction must be clear for everyone. The personnel safety precautions – and all chapters relevant for the
must be given regular training. work to be performed.
-- Familiarity with the elementary instructions on
VI-03 Trouble-free Operation
operating safety and accident prevention.
The following principles apply for trouble-free operation:
In general, all employees must have one of the following
• Keep the complete OMM at the location, where the minimum qualifications:
Safety Clamp is in operation, where it is easily accessible
-- Technical training for independent work on the
for everyone and in an easily legible condition.
Safety Clamp Type Series.
• Use the Safety Clamp exclusively for its intended
-- Sufficient qualifications for working on the
purpose.
Safety Clamp Type Series under supervision and at the
• Use the Safety Clamp only when it is in a perfect instructions of a trained specialist.
operating state.
• Before starting work, check to ensure that it is in a safe
operating state and functioning properly.
GENERAL
of the consequences. Selection of the WARNING category
depends on the probability of occurrence and the possible VII-02 Safety Precautions Relevant for Action
extent of damage. If a safety precaution applies only for one single action
or a short series of actions, it is integrated into the text
CAUTION preceding the possible hazard point.
Indication of recognizable hazard For example:
for humans or possible property 1. Attach hoisting gear to eye bolts in cover.
damage.
Failure to observe can lead to reversible CAUTION of pinching/crushing hands! The cover can
injuries or property damage! fall shut when the retainer is not engaged. Never open the
The symbol as specified in ANSI Z535.6 cover by hand.
emphasizes the cause.
2. Open the cover with a crane and suitable hoisting
»» Measures for avoiding are listed.
gear.
WARNING 3. ...
Indication of recognizable hazard VII-03 Instructions for Safe Procedure
for humans.
Special work steps to ensure Safe Procedure are depicted
Failure to observe can lead to as follows (example):
irreversible injuries!
The symbol as specified in ANSI Z535.6 Safe Procedure
emphasizes the cause. 1. Shut off equipment.
»» Measures for avoiding are listed. 2. Disconnect supply lines.
3. Attach equipment to crane.
DANGER
4. ...
Indication of imminent hazard for
humans.
Failure to observe can lead to
irreversible or lethal injuries!
The symbol as specified in ANSI Z535.6
emphasizes the cause.
»» Measures for avoiding are listed.
INFO
IX Conformity
The Safety Clamp satisfies all requirements in applicable
directives and standards. A sample of the EC Declaration
of Conformity is given in the appendix.
GENERAL
INFO
This operating manual is a part of the technical
documentation for the Safety Clamp Type Series.
The EC Declaration of Conformity is delivered
together with the Safety Clamp. Keep these
instructions and the associated documents for
later use.
GENERAL
For further and actual information, you can also
visit our Extranet homepage.
XII Abbreviations
Abbr. Description Abbr. Description
Air Pneumatic Operated °C Degree Celsius
GENERAL
N
TIO
DESCRIPTION
RI P
SC
DE
Safety Clamp gripping size is changed by adding or to note the heat no. [Chargen-Nr.] when end or
removing intermediate links with an effective working intermediate links are exchanged. This procedure allows, in
range change of approximately 1 inch in diameter per accordance with the API7K, to keep track of the performed
intermediate link. The Safety Clamp uses the positive changes in the OEM supplied databook.
gripping principle. The Safety Clamp modification to
match the gripping size [OD] can easily performed on the 1.1.1 Standard Safety Clamp
rig floor. Once the proper number of immediate tubular
segments is installed, the Safety Clamp is ready for service. When the Safety Clamp is engaged, each individual Insert
The operation of the Safety Clamp is allowed for its instantly grips tightly on the surface of the pipe. If the pipe
intended use only and are not to be used as a hoisting string weight takes effect, or if any load applies on the
device. All parts are made by heat-treated hardened Insert, the tapered mount causes the Insert to be pressed
steel and are suitable for maximum load and maximum more tightly against the surface of the pipe, i.e. the pipe
gripping safety. A description of the optional accessories is is secured against any further movement by means of the
given in the following chapters and in the parts lists. The Safety Clamp. The gripping pressure at all points around
materials used and the production processes satisfy API 7K the pipe is Always uniform minimizing risk of crushing thin-
standards. walled pipes or damaging the pipe surface.
WARNING The Intermediate Links and Inserts of the NOTE Safety Clamp top level assembly numbers
different Safety Clamp types are not interchangeable. with a -01 suffix have a Nut Retention System that
reduces dropped object risk by preventing the Nut from
WARNING Never use the Safety Clamp as a hoisting inadvertently separating from the Screw without additional
equipment! The Safety Clamp must be used in conjunction disassembly steps.
with Hand Slips.
NOTE For Safety Clamp with part numbers beginning
with 99 the component size table must be consulted to
retract the correct number of nut and pins to be installed
(refer to section 1.7 "Component Sizes" on page 16)
DESCRIPTION
e
r
q
y
t i
u
Fig. 7: Safety Clamp C-Type
NOTE For Safety Clamp with part numbers beginning with 99 the component size table must be consulted to
retract the correct number of nut and pins to be installed (refer to section 1.7 "Component Sizes" on page 17)
12-160-01** Safety Clamp Type-CXL 21.1/8" – 23" P/N Range Weight [kg/ lb]
99518* Safety Clamp Type-C 22.1/2" – 24" 99500 3.3/4" – 4.5/8" 23 [50.7]
99519* Safety Clamp Type-C 24.1/2" – 26" 12-127-01 3.3/4" – 4.5/8" 19.3 [42.45]
12-161-01** Safety Clamp Type-CXL 24.1/8" – 26" 99501 4.1/2" – 5.5/8" 25 [55.1]
99525* Safety Clamp Type-C 29.1/2" – 30.1/2" 99501-1 4.1/2" – 5.5/8" 17 [37.5]
12-162-01** Safety Clamp Type-CXL 29.1/2" – 31" 12-128-01 4.1/2" – 5.5/8" 21.5 [47.5]
99528 Safety Clamp Type-C 31.1/2" – 32.1/2" 99502 5.1/2" – 6.5/8" 27 [59.5]
99526* Safety Clamp Type-C 35.1/2" – 36.1/2" 99502-1 5.1/2" – 6.5/8" 19 [41.9]
12-163-01** Safety Clamp Type-CXL 35.1/2" – 37" 12-129-01 5.1/2" – 6.5/8" 26.2 [57.7]
99532 Safety Clamp Type-C 41.1/2" – 42.1/2" 99503 6.1/2" – 7 5/8" 28.9 [63.8]
12-164-01** Safety Clamp Type-CXL 41.1/2" – 43" 99503-1 6.1/2" – 7 5/8" 21 [46.3]
* Compatible with pneumatic kit. 12-130-01 6.1/2" – 7.5/8" 25.4 [55.96]
** Type-C Series with lifting clevis. Not to be used as a hoisting device. 99504 7.1/2" – 8.5/8" 31 [68.3]
99504-1 7.1/2" – 8.5/8" 23 [50.7]
12-131-01 7.1/2" – 8.5/8" 31 [68.3]
1.2.3 Safety Clamp Type A-MP 99505 8.1/2" – 9.5/8" 32.7 [72.2]
99505-1 8.1/2" – 9.5/8" 23 [50.7]
Safety Clamps of the A-MP Type Series are designed to
12-132-01 8.1/2" – 9.5/8" 33 [72.7]
handle tubing and casing pipes.
99506 9.1/2" – 10.5/8" 35 [77.2]
P/N Type Pipe Size 99506-1 9.1/2" – 10.5/8" 27 [59.5]
31-009 Safety Clamp Type A-MP-S 2.7/8" – 4.1/8" 12-133-01 9.1/2" – 10.5/8" 29.2 [64.4]
31-010 Safety Clamp Type A-MP-S 4" – 5" 99507 10.1/2" – 11.5/8" 38 [83.8]
31-011 Safety Clamp Type A-MP-R 4.1/2" – 5.5/8" 99507-1 10.1/2" – 11.5/8" 30 [66.1]
31-012 Safety Clamp Type A-MP-R 5.1/2" – 7" 12-134-01 10.1/2" – 11.5/8" 33.1 [72.92]
31-013 Safety Clamp Type A-MP-R 6.3/4" – 8.1/4" 12-150-01 10.1/2" – 11.5/8" 39.2 [86.37]
31-014 Safety Clamp Type A-MP-R 8" – 9.1/4" 99508 11.1/2" – 12.5/8" 40 [88.2]
31-015 Safety Clamp Type A-MP-R 9.1/4" – 10.1/2" 99508-1 11.1/2" – 12.5/8" 32 [70.5]
31-016 Safety Clamp Type A-MP-M 10.1/2" – 11.1/2" 12-135-01 11.1/2" – 12.5/8" 35 [77.16]
31-017 Safety Clamp Type A-MP-M 11.1/2" – 12.1/2" 12-151-01 11.1/2" – 12.5/8" 41.1 [90.61]
31-018 Safety Clamp Type A-MP-M 12.1/2" – 13.5/8" 99509 12.1/2" – 13.5/8" 42 [92.6]
31-019 Safety Clamp Type A-MP-M 13.5/8" – 14.3/4" 99509-1 12.1/2" – 13.5/8" 34 [74.9]
31-020 Safety Clamp Type A-MP-M 14.3/4" – 15.7/8" 12-136-01 12.1/2" – 13.5/8" 36.9 [81.4]
31-021 Safety Clamp Type A-MP-L 15.7/8" – 17" 12-152-01 12.1/2" – 13.5/8" 43 [94.85]
31-022 Safety Clamp Type A-MP-L 17" – 18.1/2" 99510 13.1/2" – 14.5/8" 45 [99.2]
31-023 Safety Clamp Type A-MP-L 18.1/8" – 19.3/8" 99510-1 13.1/2" – 14.5/8" 36 [79.4]
31-024 Safety Clamp Type A-MP-XL 19.3/8" – 20.3/8" 12-137-01 13.1/2" – 14.5/8" 38.8 [85.64]
31-025 Safety Clamp Type A-MP-XL 20 3/8" – 21 1/2" 12-153-01 13.1/2" – 14.5/8" 44.9 [99.09]
31-032 Safety Clamp Type A-MP-XL 21" – 22.5/8" 99511 14.1/2" – 15.5/8" 40 [88.2]
31-033 Safety Clamp Type A-MP-XL 22.5/8" – 23.3/4" 99511-1 14.1/2" – 15.5/8" 38 [83.7]
31-034 Safety Clamp Type A-MP-XL 23.3/4" – 24.7/8" 12-138-01 14.1/2" – 15.5/8" 40.8 [89.88]
31-035 Safety Clamp Type A-MP-XL 24.7/8" – 26" 12-154-01 14.1/2" – 15.5/8" 46.9 [103.33]
31-036 Safety Clamp Type A-MP-XL 26" – 27.1/8" 99512 15.1/2" – 16.5/8" 48 [105.8]
31-039 Safety Clamp Type A-MP-XL 29.3/8" – 30.1/2" 99512-1 15.1/2" – 16.5/8" 89.5 [197.3]
31-044 Safety Clamp Type A-MP-XL 35" – 36.1/8" 12-145-01 15.1/2" – 17" 45.9 [101.3]
12-155-01 15.1/2" – 17" 58.2 [128.2]
99513 16.1/2" – 17.5/8" 50 [110.2]
1.3 Technical Data 99513-1 16.1/2" – 17.5/8" 94 [207.2]
12-146-01 16.1/2" – 18" 47.9 [105.54]
Temperature ambient – 20°C to + 60°C
12-156-01 16.1/2" – 18" 60.1 [132.44]
working range – 4°F to + 104°F 99514 17.1/2" – 18.5/8" 52 [114.6]
Temperature working range – 40°C to + 45°C upon special request.
99514-1 17.1/2" – 18.5/8" 97 [213.8]
12-147-01 17.1/2" – 19" 49.8 [109.78]
12-157-01 17.1/2" – 19" 62 [136.68]
99515 18.1/2" – 19.5/8" 54 [119.1]
99515-1 18.1/2" – 19.5/8" 100 [220.5]
12-148-01 18.1/2" – 20" 51.7 [114.02]
12-158-01 18.1/2" – 20" 63.9 [140.92]
99516 19.1/2" – 21" 60 [132.3]
99516-1 19.1/2" – 21" 103 [227.1]
12-149-01 19.1/2" – 21" 53.6 [118.26]
DESCRIPTION
99517-1 21.1/2" – 22.5/8" 106 [233.7] conditions:
12-160-01 21.1/8" – 23" 69.7 [153.64]
Temperature
99518 22.1/2" – 24" 56 [123.5] Brand Name Remarks
range*
99518-1 22.1/2" – 24" 109 [240.3]
Aviaticon XRF
99519 24.1/2" – 26" 90 [198.4] - 20°C to + 29°C
Finke Low-Viscosity NLGI 0
99519-1 24.1/2" – 26" 112 [246.9] (- 4°F to + 84.2°F)
Grease
12-161-01 24.1/8" – 26" 75.5 [166.35] NESSOS SF0 NLGI 0
- 20°C to + 29°C
99525 29.1/2" – 30.1/2" 104 [229.3] Fuchs EP grease for non- DIN 51826
(- 4°F to + 84.2°F)
99525-1 29.1/2" – 30.1/2" 118 [260.1] oil tight gear trains GPOF-25
12-162-01 29.1/2" – 31" 85.1 [187.55] - 20°C to + 29°C
Castrol MP grease -
(- 4°F to + 84.2°F)
99528 31.1/2" – 32.1/2" 120 [264.6]
- 20°C to + 29°C
99526 35.1/2" – 36.1/2" 117 [257.9] Chevron Avi-Motive W -
(- 4°F to + 84.2°F)
99526-1 35.1/2" – 36.1/2" 136 [299.8]
- 20°C to + 29°C
12-163-01 35.1/2" – 37" 96.6 [212.99] Exxon Lidok EP2 -
(- 4°F to + 84.2°F)
99532 41.1/2" – 42.1/2" 142 [313.1] - 20°C to + 29°C
Gulf Gulfcrown EP@ -
12-164-01 41.1/2" – 43" 108.1 [238.43] (- 4°F to + 84.2°F)
- 20°C to + 29°C
Mobil Mobilux EP2 -
(- 4°F to + 84.2°F)
1.3.2 Safety Clamp Type-T Shell Alvania EP2
- 20°C to + 29°C
-
(- 4°F to + 84.2°F)
Range and Weight - 20°C to + 29°C
Texaco Multifak EP2 -
(- 4°F to + 84.2°F)
P/N Range Weight [kg/ lb]
- 20°C to + 29°C
88003 1.1/8" – 2" 16 [35.3] Union Unoba EP2 -
(- 4°F to + 84.2°F)
11-125-01 1.1/8" – 2" 13.4 [29.5]
* For temperatures above + 30°C (+ 86°F)
88004 2.1/8" – 3.1/4" 17 [37.5]
FORUM Handling Tools recommends using the
11-126-01 2.1/8" – 3.1/4" 15.2 [33.45]
specified lubricants in consistency class NLGI 2.
88005 3.1/4" – 4.1/2" 18 [39.7]
11-127-01 3.1/2" – 4.1/2" 17 [37.4]
FORUM Handling Tools for the Safety Clamp. Please markings are in compliance to the latest API 7K 6th Edition
contact your local FORUM Handling Tools representative and at least include the following information:
for detailed information. General Markings according to API 7K 6th Edition
• Manual Grease Pump PN 755667-3 • API Stamp (API monogram, spec, license)
• Pneumatic Kit 3.3/4" - 42.1/2" PN 99620 • Manufacturer’s specifications (FORUM logo)
22" - 42.1/2" PN 99650
• Production Date (Month / Year)
• Transport Box PN 99612
• Part number (marking P/N before the part number)
NOTE The Pneumatic Kit for Safety Clamps is only • Serial number (marking S/N before the serial number)
available for the BVT product line [PN starting with 995]. • Load Rating
• Own weight
• Support Clevis PN 12-119
The support clevis is an optional expansion which, • Maximum weight in kg, if the weight increases by
allows the user to lift heavy Safety Clamps safely. attachments
• CE-ATEX marking ( II 2G IIB T5 / T6)
• Country of manufacture
Supplementary Requirements - SR
Supplementary Requirements, abbreviated by “SR”,
are labeled beside the general markings, if additionally
ordered. Supplementary Requirements in according to
API 7K 6th Edition are:
• SR 1 - Proof Load Testing.
• SR 2 - Low-temperature Testing.
Fig. 8: Support Clevis Fig. 9: Pneumatic kit • SR 3 - Data Book.
• SR 4 - Additional Volumetric Examination of Castings.
• SR 5 - Volumetric Examination of Wrought Material.
DESCRIPTION
components please contact the FORUM Handling Tools
Service Department at the address given
(refer to section X "Contact Worldwide" on page 11).
Inch
Part No Quantity (ends) Quantity Quantity Part No Quantity
DESCRIPTION
INFO
For further information, you may access
the Forum/IC Database from the FET
Website or at www.infochip.com.
INFO
For detailed RFID instruction, please refer to
Forum Document 1155081, FORUM RFID User
Manual (refer to section XI "Online Technical
document access" on page 12).
SAFETY
Y
FET
SA
2 Safety INFO
The Safety Clamp is designed and produced in The operating company is responsible for
consideration of all required safety precautions. Failure to ensuring safe and correct use of the equipment
observe the safety precautions and operating instructions within the sense of the hazard and risk analysis.
specified in this OMM, can lead to hazardous situations The operating company is also obligated to
when operating the Safety Clamp. While it is not possible issue and supervise observance of operating
to eliminate all hazardous situations with awareness and instructions on safe use as well as to observe the
instruction from this OMM, good judgment should be instructions in this OMM.
used at all times surrounding the use of the Safety Clamp.
The Safety Clamp should only be used for its intended
purpose. Rectify all faults immediately, which could have a 2.2 Depictions and Symbols
negative effect on the Safety Clamp safety. The safety precautions in this operating manual are
indicted using standardized depictions and symbols.
2.1 General Safety Precautions Concrete Examples of the symbols and terms used in this
SAFETY
WARNING
Health hazards from service
products!
Fig. 14: Safe gripping points
This symbol warns of health hazards
NOTE Handles/ grip points are marked in green. resulting from contact of service
During operation, these grips are the only places the products (e.g. lubricants, hydraulic
Safety Clamp can be handled safely. fluids) with the skin, mucous
membranes, eyes and respiratory paths.
WARNING Never remove the safety equipment
or replace it with equipment not approved by FORUM
Handling Tools. Failure to observe can lead to hazardous
situations, for which FORUM Handling Tools cannot be
held responsible. Always keep all safety equipment in
perfect condition and check regularly.
SAFETY
Moving parts pose a hazard during
provided by the operating company. assembly, set-up and conversion work
The following PPE is recommended: as well as during operation.
-- Oil resistant protective clothing, »» Never stand below moving
-- Protective gloves, components.
-- Eye protection, During assembly, set-up and conversion work as well as
-- Safety shoes, during operation pinching/crushing hazards can be posed.
-- Protective helmet. Pay attention to hands, feet and body when performing
the work specified. Always ensure that no one is in a
All parts of the protective equipment must be checked
hazardous position.
regularly for damage in compliance with the specific
national regulations and replaced as required.
2.4.2 Human Error
Ignorance of hazards, inattentiveness and limited reactions
2.4 Safety Precautions against can lead to hazard situations while working with the
Remaining Hazards Safety Clamp.
The Safety Clamp was designed and produced according Safe Work
to the state-of-the-art in consideration of the safety
precautions specified in EC Directive 2006/42/EC on 1. All personnel working on the Safety Clamp are
Machinery. responsible for paying attention to their colleagues.
The Safety Clamp may be used only for: 2. Consumption of alcohol and drugs is prohibited.
-- Its intended purpose. 3. Work on the Safety Clamp is not permissible after
taking medication, which reduces reactions.
-- When it is in a technically safe state.
Nevertheless, it is not possible to exclude completely 4. At a minimum, visual contact must exist between
all hazardous situations, which could arise when the the operator in the doghouse and the personnel at
Safety Clamp is used. Reference is made to these the Safety Clamp, to allow communication via hand
remaining risks at the beginning of each chapter and at the signals.
corresponding points in the description and measures for 5. Always keep the personal protective equipment in
avoiding these risks are explained. perfect condition.
6. All personnel working on or with the Safety Clamp
WARNING must be familiar with and observe the safety
Mechanically generated sparks. precautions in this OMM.
During some troubleshooting tasks, 7. The instructions for handling and maintenance
like such as clamping components, the intervals specified in this OMM must be observed.
use of metal equipment can generate 8. Keep a copy of this OMM near the Safety Clamp,
sparks. where it is accessible at all times.
-- The use of metallic tools in
hazardous areas must be prohibited
by the operating company.
»» Only use non-metallic tools for
loosening of clamping components.
injury hazard! 12. Replace the hose or line if one of the problems
Compressed air can escape under high mentioned below is detected:
pressure. • Damaged or leaky pneumatic seals.
»» Always relieve pressure in • Worn or torn shells or uncovered reinforcement
pneumatic equipment before branches.
working on equipment. • Expanded shells in several positions.
»» Check pneumatic connections • Foreign bodies jammed or stuck in protective layers.
regularly to ensure that they are
13. Re-tighten leaking fittings and hose connections
properly fastened.
only when the system is not under pressure; i.e.
WARNING release the pressure before working on pressurized
lines!
Lubricants can pose a health
14. Never weld or solder damaged or leaking pressure
hazard!
lines and screw connections. Replace damaged parts
Lubricants can lead to skin and eye with new ones!
injury and poisoning symptoms upon
contact. 15. Never search for leaks with your bare hands, Always
wear protective gloves!
»» Avoid direct contact with
lubricants. 16. Repair or replace Leaks and damaged pressure lines
immediately.
TRANSPORT /
P /
T-U RT
SE SPO
SET-UP
AN
TR
»» Safety Clamps are placed in individual transport boxes. influences. Secure the Safety Clamp to prevent it from
slipping or falling due to motion.
3.1.1 Scope of Delivery
The scope of delivery includes all components required for
the intended operation of the Safety Clamp Type Series as
described in Chapter „Description“ on page 16.
INFO
The contract documents and shipment papers
specify the precise scope of delivery. Check
these documents carefully on delivery. In the
event of any discrepancies please contact the
FORUM Handling Tools representative specified
in „Contact Worldwide“ on page 11
immediately.
INFO
For customer with incoming goods inspection
covering a MPI we recommend to order
equipment and parts without painting. The paint
Fig. 15: Storage example I
removal by sand blasting or similar will lead to a
modified the surface for which found indications
are declined by FORUM Handling Tools.
TRANSPORT/
7K and are not designed to be used
as a hoisting device. As a result, the
SETUP
hoisting eyes installed on the tool are
only to be used to lift the weight of
WEAR SAFETY SHOES! the Safety Clamp.
DANGER
Safe Lifting!
Principles for transport Always make sure that there is enough
1. Ensure that transport routes are sufficiently personnel to handle the Safety Clamp.
dimensioned.
2. Always use pallets for longer transport distances.
3. The total weight (object to be transported + means
of transport, e.g. forklift) must not exceed the
supporting capacity of the subsurface.
4. Ensure that only sufficiently qualified personnel
perform such work.
5. Secure the area against unauthorized entry. If
necessary, mark the area with information signs to
warn of maintenance and repair work.
6. Secure moving parts in a suitable manner.
7. Use only approved slinging and transport
equipment, which is in perfect condition and
suitable for the intended purpose.
8. Secure Safety Clamp against slipping/sliding.
Observe Safety Clamp weight. Observe center of
gravity.
9. Never stand under suspended loads.
10. Transport the Safety Clamp carefully. Do not fasten,
lift or pull the Safety Clamp on parts that could be
damaged. Avoid sudden stops.
11. Always use hoisting equipment (slings, hoisting
cables, shackles, etc.), which have been inspected
and are sufficiently dimensioned and marked.
12. Ensure that all installation and hoisting procedures
accomplish in compliance with recognized rules of
practice and industrial standards.
DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries.
Fig. 17: Hoisting points for transport »» Never stand beneath or in the
swing area of suspended loads.
1. When lifting the Safety Clamp manually, use as many
workers as there are green marked handles.
2. Only handle Safety Clamps at the green marked
TRANSPORT/
TRANSPORT/
Fig. 19: Installation step 1 and 2
SETUP
2. CT Open the Safety Clamp screw e.
B. A-MP Pull the Screw out of the Latch Link.
The Safety Clamp is now open.
r r
t
TRANSPORT/
y
5. CT / A-MP Insert the End Link Pin y and cotter pin
(if present) afterwards u.
6. CT / A-MP Torque the Nut to between 99.7 ft-lb [135
Nm] and 295 ft-lb [400 Nm] using the nut wrench.
u
NOTE The Removal takes place in reverse order.
1. Remove the cotter pin from the End Link Pin (if
present) q and remove the end link pin afterwards w
TRANSPORT/
Fig. 24: Installation step 1 and 2
SETUP
2. Open the Safety Clamp screw e.
e
Fig. 25: Installation step 3
t
TRANSPORT/
5. Insert the End Link Pin y and cotter pin (if present)
afterwards u.
TRANSPORT/
SETUP
Fig. 29: Installation Schematics
/
ION G
COMMISSIONING /
AT IN
ER ION
OP ISS
OPERATION
MM
CO
INFO
WEAR SAFETY SHOES!
FORUM Handling Tools recommends
having the Safety Clamp put into service by
FORUM Handling Tools Commissioning Service.
DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries.
»» Never stand beneath or in the
swing area of suspended loads.
WARNING
Health hazards from service
products!
This symbol warns of health hazards
resulting from contact of service
products (e.g. lubricants, hydraulic
fluids) with the skin, mucous
membranes, eyes and respiratory
paths.
COMMISSIONING /
kit.
OPERATION
NOTE Perform tasks in reverse order to re-install the
INFO pneumatic kit.
During installation, when setting up and
taking down as well as during operation of the
Safety Clamp ensure that the pneumatic lines Do
not chafe. If necessary provide pneumatic lines
with chafe guard.
Ensure that required operating data is observed:
Operating pressure (Air) 90 Psi to 160 Psi
(6.2 bar to 11.03 bar)
Nut size 17/18”
INFO
Further information of the pneumatically
operated impact wrench can be found in the
manufacturer’s Product Information, which is
located in the appendix.
Scope of supply
OK Cross check all delivered parts.
DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries.
»» Never stand beneath or in the
swing area of suspended loads.
COMMISSIONING /
WEAR PROTECTIVE HELMET!
OPERATION
WEAR PROTECTIVE GLOVES!
1. Remove the cotter pins from the end link pins and
remove the end link pins afterwards q.
w
Fig. 32: Conversion step 2
q
1. Remove the cotter pins from the intermediate link pins
as shown and remove the link pins afterwards q.
COMMISSIONING /
e
OPERATION
2. Place the support clevis w on top of two intermediate
links w. Secure the support clevis with two screws e
and nuts r..
w
WARNING Danger of contusion because of folding
Safety Clamp segments!
4.3 Troubleshooting
Further
Useful steps for troubleshooting
help
components?
Common Symptoms
The Safety Clamp does not grip as it should. ' ' ' ' ' ' ' |
The Safety Clamp seems to be inflexible. ' ' ' ' |
The to be hold pipe slips through. ' ' ' ' ' ' ' |
The Safety Clamp can not be tightened. ' ' ' ' ' |
COMMISSIONING /
NOTE This table doesn‘t show all possible common symptoms. It cannot be excluded that different symptoms may
occur in combination. Therefore, it is necessary to go through troubleshooting in a useful order. FORUM Handling Tools
recommends to call the Technical Support early before losing too much time for troubleshooting. Always consider
the recommended safety notes while troubleshooting. Do not perform troubleshooting while the Equipment is under
load. Do not make any form of reparation, expansions or changes, which are not recommended and supported by
FORUM Handling Tools. Contact technical support, if there are single components or assemblies, which have to be
replaced!
WARNING
Separated pneumatic lines pose
an injury hazard!
Ensure that sufficiently qualified
Compressed air can escape under and trained personnel perform
high pressure. maintenance work only.
»» Always relieve pressure in
equipment before performing
maintenance work.
WARNING WARNING
Danger of pinching/crushing feet! Danger of pinching/crushing
Take care transporting and setting hands!
down heavy components. »» Do not touch the Safety Clamp
»» Never step below moving while in operation.
equipment parts.
SERVICE
E
V IC
SER
Part list for the Safety Clamp C Type with Nut Retention System
CR-Safety Clamp CR-Safety Clamp CR-Safety Clamp CR-Safety Clamp
Pos. Description P/N 12-127-01 12-128-01 12-129-01 12-130-01
3. 3/4” - 4.5/8 ” 5.1/2" - 6.5/8" 5.1/2" - 6.5/8" 6.1/2" - 7.5/8"
1 Pivot Block Pin 11-114 2 2 2 2
2 Srew 11-111-01 1 1 1 1
3 Pivot Block 11-113 1 1 1 1
4 Nut 11-112-01 1 1 1 1
5 Handle 12-116-C 1 2 2 2
6 Link Pin 11-117 2 4 4 4
SERVICE
7 Intermediate Link Sub Assembly 12-101 3 2 3 4
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 2 4 4 4
9 End Link Sub Assembly (Removable Link Pin) 12-114 1 1 1 1
10 End Link Sub Assembly 12-113 1 1 1 1
11 Cotter Pin 51435-12 2 4 4 4
12 Nut, Hex-Slotted (UNC-2B) 50512-C 1 1 1 1
13 Pin, Roll 51603-09-C 1 1 1 1
14 Nut Wrench 11-115 1 1 1 1
CXL-Safety Clamp
Pos. Description P/N 12-149-01
19.1/2 ” - 21”
1 Pivot Block Pin 11-114 4
2 Srew 11-111-01 2
3 Pivot Block 11-113 2
4 Nut 11-112-01 2
5 Handle 12-116-C 4
6 Link Pin 11-117 8
7 Intermediate Link Sub Assembly 12-101 10
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 8
9 End Link Sub Assembly (Removable Link Pin) 12-114 2
10 End Link Sub Assembly 12-113 2
11 Cotter Pin 51435-12 8
12 Nut, Hex-Slotted (UNC-2B) 50512-C 2
13 Pin, Roll 51603-09-C 2
14 Nut Wrench 11-115 1
NOTE Add -B to the end of the part number to include the storage box.
Example: 12-149-01-B
Storage Box P/N 11-120 for sizes < 18”
Storage Box P/N 31-334 for sizes > 18”
5.3.1.2 Safety Clamps C Type, with Lifting Clevis and Nut Retention System
Part list for the Safety Clamp C Type with Nut Retention System
CL-Safety Clamp CL-Safety Clamp CL-Safety Clamp CL-Safety Clamp
Pos. Description P/N 12-150-01 12-151-01 12-152-01 12-153-01
10.1/2 ” - 11.5/8 ” 11.1/2" - 12.5/8" 12.1/2" - 13.5/8" 13.1/2" - 14.5/8"
1 Pivot Block Pin 11-114 2 2 2 2
2 Srew 11-111-01 1 1 1 1
3 Pivot Block 11-113 1 1 1 1
4 Nut 11-112-01 1 1 1 1
5 Safety Support Clevis 12-120 2 2 2 2
6 Screw, Cap-Hex Head 55017-44-C8 4 4 4 4
SERVICE
7 Intermediate Link Sub Assembly 12-101 8 9 10 11
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 4 4 4 4
9 End Link Sub Assembly (Removable Link Pin) 12-114 1 1 1 1
10 End Link Sub Assembly 12-113 1 1 1 1
11 Nut, Hex-Self Locking (Nylon Insert) UNF 58002-16-SZ-8 4 4 4 4
12 Nut, Hex-Slotted (UNC-2B) 50512-C 1 1 1 1
13 Pin, Roll 51603-09-C 1 1 1 1
14 Nut Wrench 11-115 1 1 1 1
NOTE Add -B to the end of the part number to include the storage box.
Example: 12-149-01-B
Storage Box P/N 11-120 for sizes < 18”
Storage Box P/N 31-334 for sizes > 18”
SERVICE
SERVICE
Fig. 38: Principle drawing of a Safety Clamp Type C
Pos. Description P/N 99509 99510 99511 99512 99513 99514 99515
12 1/2" - 13 5/8 " 13 1/2" - 14 5/8 " 14 1/2" - 15 5/8 " 15 1/2" - 17" 16 1/2" - 18" 17 1/2" - 19" 18 1/2" - 20"
Pos. Description P/N 99516 99517 99518 99519 99525 99526 99528 99532
19 1/2" - 21" 21 1/2" - 23" 22 1/2" - 24" 24 1/2" - 26" 29 1/2" - 30 1/2" 35 1/2" - 36 1/2" 31 1/2" - 32 1/2" 41 1/2" - 42 1/2"
SERVICE
1 99630 Pneumatic-Kit for Safety Clamp (3.3/4 "- 22")
1 99650 Pneumatic-Kit for Safety Clamp (18.1/2" - 36.1/2")
2 - refer to section 5.3.1 “Drawing and Part list for the Safety Clamps C Type” on page 51
3 99620 Pneumatic wrench assembly
5.3.2.1 Pneumatic Kit for the Safety Clamp Type C Sizes 3.3/4” – 22”
Fig. 40: Principle drawing of the pneumatic kit for the Safety Clamp sizes 3.3/4” – 22”
5.3.2.2 Pneumatic Kit for the Safety Clamp C Type Sizes 22” – 42.1/2”
SERVICE
Fig. 41: Principle drawing of the Pneumatic Kit for the Safety Clamp C Type Sizes 22” – 42.1/2”
e
Fig. 42: Illustration of the Pneumatic wrench Assembly
2 1 613905-10 Coupling
3 1 99636 Pneumatic Hose
SERVICE
Fig. 43: Principle drawing of a Safety Clamp Type T
Fig. 44: Principle drawing of a Safety Clamp Type T , with Nut Retention System
Safety Clamp T Safety Clamp T Safety Clamp T
Pos. Description P/N 11-125-01 11-126-01 11-127-01
1.1/8 ” – 2” 2.1/8 ” – 3.1/4” 3.1/2 ” – 4.1/2 ”
1 Intermediate Link Sub Assembly (No Link Pin) 11-123 2 2 2
2 End Link Sub Assembly 11-124 1 1 1
3 End Link Sub Assembly (Removable Link Pin) 11-128 1 1 1
4 Pivot Block 11-113 1 1 1
5 Handle 11-116-C 1 1 1
6 Intermediate Link Sub Assembly 11-122 2 3 4
7 Cotter Pin 51435-12 2 3 4
8 Link Pin 11-117 2 3 4
9 Pivot Block Pin 11-114 2 3 4
10 Screw 11-111-01 1 1 1
SERVICE
11 Nut 11-112-01 1 1 1
12 Nut, Hex-Slotted (Unc-2B) 50512-C 1 1 1
13 Pin, Roll 51603-09-C 1 1 1
14 Nut Wrench 11-115 1 1 1
* Storage Box 11-120 1 1 1
5.3.4 Drawing and Part lists for the Safety Clamps Type A-MP
SERVICE
1 Link Assembly for A-MP-S only 31-335 AR AR AR AR
1 Link Assembly for all A-MP, except A-MP-S 31-319 AR AR AR AR
2 Link Pin with Cotter Pin 31-307 AR AR AR AR
3 Link with Cotter Pin 31-306 AR AR AR AR
4 Carrier Assembly with Die for A-MP-S only 31-325 AR AR AR AR
4 Carrier Assembly with Die 31-324 AR AR AR AR
5 Die Roll Pin for A-MP-S only 31-333 AR AR AR AR
5 Die Roll Pin for all A-MP, except A-MP-S 31-310 AR AR AR AR
6 Carrier 31-109 AR AR AR AR
7 Spring 31-311 AR AR AR AR
8 Roll Pin 31-418 AR AR AR AR
9 Cotter Pin 31-528 AR AR AR AR
10 Side Bar Links 31-318 1 1 1 1
11 Latch Link for all A-MP, except A-MPL 31-304 1 1 1 1
11 Latch Link for A-MPL only 31-321 1 1 1 1
12 Pin with Cotter Pin 31-308 1 1 1 1
13 Bushing 31-315 1 1 1 1
14 Cotter Pin 31-510 AR AR AR AR
15 Screw 31-302 1 1 1 1
16 Thrust Washer 31-714 1 1 1 1
17 Make Up Nut 31-303 1 1 1 1
18 Handle for A-MP-S,R,M only 31-305 2 2 2 2
18 Handle for A-MP-L,XL only 31-305 4 4 4 4
19 Nut Wrench 31-320 1 1 1 1
NOTE Add -B to the end of the part number to include the storage box.
Example: 30-025-B
Storage Box P/N 11-120 for sizes < 12.1/2”
Storage Box P/N 31-334 for sizes > 12.1/2”
NOTE Add -B to the end of the part number to include the storage box.
Example: 30-025-B
Storage Box P/N 11-120 for sizes < 12.1/2”
Storage Box P/N 31-334 for sizes > 12.1/2”
SERVICE
11 Latch Link for A-MPL only 31-321 1 1 1 1
12 Pin with Cotter Pin 31-308 1 1 1 1
13 Bushing 31-315 1 1 1 1
14 Cotter Pin 31-510 AR AR AR AR
15 Screw 31-302 1 1 1 1
16 Thrust Washer 31-714 1 1 1 1
17 Make Up Nut 31-303 1 1 1 1
18 Handle for A-MP-S,R,M only 31-305 2 2 2 2
18 Handle for A-MP-L,XL only 31-305 4 4 4 4
19 Nut Wrench 31-320 1 1 1 1
NOTE Add -B to the end of the part number to include the storage box.
Example: 30-025-B
Storage Box P/N 11-120 for sizes < 12.1/2”
Storage Box P/N 31-334 for sizes > 12.1/2”
NOTE Add -B to the end of the part number to include the storage box.
Example:30-025-B
Storage Box P/N 11-120 for sizes < 12.1/2”
Storage Box P/N 31-334 for sizes > 12.1/2”
Type A-MP-R
P/N Range Links Qty. Gripping Dies Type A-MP-XL
31-011 4.1/2” – 5.5/8” 7 8 P/N Range Links Qty. Gripping Dies
31-012 5.1/2” – 7” 8 9 31-024 19.3/8” – 20.3/8” 19 20
31-013 6.3/4” – 8.1/4” 9 10 31-025 20.3/8” – 21.1/2” 20 21
31-014 8” – 9.1/4” 10 11 31-032 21” – 22.5/8” 21 22
31-015 9.1/4” – 10.1/2” 11 12 31-033 22.5/8” – 23.3/4” 22 23
31-034 23.3/4” – 24.7/8” 23 24
31-035 24.7/8” – 26” 24 25
Type A-MP-M 31-036 26” – 27.1/8” 25 26
31-039 29.3/8” – 30.1/2” 28 29
P/N Range Links Qty. Gripping Dies 31-044 35” - 36 1/8” 32 31
31-016 10.1/2” – 11.1/2” 12 13
31-017 11.1/2” – 12.1/2” 13 14
31-018 12.1/2” – 13.5/8” 14 15
31-019 13.5/8” – 14.3/4” 15 16
31-020 14.3/4” – 15.7/8” 16 17
Pos. Description P/N 99500-RSP 99501-RSP 99502-RSP 99503-RSP 99504-RSP 99505-RSP 99506-RSP 99507-RSP
8 Intermediate Link Pin 99607 1 1 1 2 2 3 4 4
9 Insert 99608 7 8 9 9 10 12 13 14
SERVICE
10 Insert Spring 99609 7 8 9 9 10 12 13 14
16 Cotter Pin 752331 24 24 30 30 30 33 36 36
- Spring Type Straight Pin 70123 10 27 27 27 30 40 50 50
Pos. Description P/N 99508-RSP 99509-RSP 99510-RSP 99511-RSP 99512-RSP 99513-RSP 99514-RSP 99515-RSP
8 Intermediate Link Pin 99607 5 5 6 6 7 7 8 8
9 Insert 99608 15 15 16 16 17 17 18 18
10 Insert Spring 99609 15 15 16 16 17 17 18 18
16 Cotter Pin 752331 42 42 48 48 54 54 60 60
- Spring Type Straight Pin 70123 60 60 70 70 80 80 90 90
Pos. Description P/N 99516-RSP 99517-RSP 99518-RSP 99519-RSP 99525-RSP 99526-RSP 99528-RSP 99532-RSP
8 Intermediate Link Pin 99607 9 9 10 10 11 11 12 12
9 Insert 99608 19 19 20 20 21 21 22 22
10 Insert Spring 99609 19 19 20 20 21 21 22 22
16 Cotter Pin 752331 66 66 72 72 78 78 84 84
- Spring Type Straight Pin 70123 100 100 110 110 120 120 130 130
INSPECTION /
AN /
CE
EN N
I N T CT I O
MAINTENANCE
MA SPE
IN
Trouble shooting
INSPECTION /
MAINTENANCE
6.1 Lubrication
WARNING
Lubricants can pose a health
hazard!
Lubricants irritate skin and eyes.
»» Avoid contact with lubricants.
INFO
The specified lubricants can be obtained through
FORUM Handling Tools. Contact your local
representative.
r q
e
w
INSPECTION /
MAINTENANCE
q Pins w Nut
e Screw r Insert taper
INFO
The above-mentioned inspection intervals refer to
a 100% use of the Safety Clamp on each day of a
week (24/7). Personal inspection intervals may
vary according to the type and extent of use
and may need to be adjusted. All inspection
categories are in accordance with the latest API
RP 7L.
INSPECTION /
MAINTENANCE
NDT tests of selected components
10 " " ' '
(Safety Clamp is largely assembled).
Complete NDT test of all critical areas
11 " " " '
(Safety Clamp is completely disassembled).
12 Exchange of selected pneumatic components. " " " '
13 Replacement of wear-intensive components (recommended spare parts). " " " '
INFO
The following checklist serves as a copy Ensure that only sufficiently qualified
template for inspections to be performed in and trained personnel accomplish
compliance with API 7L. Performed inspections maintenance work.
must always be documented and stored safely.
Safety Clamp Model:
Serial number:
Inspection Category I
Date / Place of Inspection: Result Name of Inspection Operator / Sign:
OK NOK Supervisor:
Remarks:
Inspection Category II
Date / Place of Inspection: Result Name of Inspection Operator / Sign:
OK NOK Supervisor:
Remarks:
Remarks:
Inspection Category IV
Date / Place of Inspection: Result Name of Inspection Operator / Sign:
OK NOK Supervisor:
Remarks:
INSPECTION /
MAINTENANCE
Fig. 47: Critical areas Safety Clamp parts
INSPECTION /
MAINTENANCE
in [mm] in [mm]
Total Clearance “A” 0.040 [1.02] 0.046 [1.17] Fig. 48: Measurement wear data
Pin Ø (New-Min) 0.991 [25.17] 0.985 [25.02]
Pin Ø (Worn-Min) 0.986 [25.04] 0.980 [24.89]
Bore Ø (New-Max) 1.020 [25.91] 1.020 [25.91]
Bore Ø (Worn-Max) 1.031 [26.19] 1.031 [26.19]
Type T
Intermediate Link Pin
P/N 11-106 End Link
INFO
(SN < 215864) Handle Pin P/N 11-110 -- “Total clearance A” supersedes all worn
P/N 11-117 dimensions for pins and bores.
in [mm] in [mm]
-- Wear Data does not apply to Type C and Type
Total Clearance “A” 0.046 [1.17] 0.046 [1.17] T handles (P/N: 12-116 and 11-116).
Pin Ø (New-Min) 0.991 [25.17] 0.985 [25.02] -- Maximum Clearance “B” = 0.094” [2.387
Pin Ø (Worn-Min) 0.986 [25.04] 0.980 [24.89] mm] for all Safety Clamps Type C,T and A-MP.
Bore Ø (New-Max) 1.03 [26.16] 1.020 [25.91]
Bore Ø (Worn-Max) 1.037 [26.34] 1.031 [26.19]
6.5.3 Inserts
Type C - Insert P/N 99608 in [mm]
Total clearance “B” 0.094 [2.387]
INSPECTION /
MAINTENANCE
6.6 Cleaning
WARNING
Health hazards from service
products!
Splashes of diluted drilling mud and
small parts.
Always wear your personal
protective equipment.
INSPECTION /
MAINTENANCE
STORAGE /
SA /
PO E
L
DISOR AG
DISPOSAL
ST
7 Storage / Disposal
7.1 Storage
Safe Storage
1. Ensure that the Safety Clamp is stored so that no
one can be injured by moving parts or sharp edges.
2. Secure the Safety Clamp with tensioning cables or
in another manner to prevent it from slipping or
tipping when moved.
3. Store the Safety Clamp on a pallet located on an
even, supporting surface. Observe the weight
specifications in the technical data.
4. Protect the Safety Clamp against water penetration
with a plastic tarp.
5. Remove the Pneumatic Assembly and store it
separately.
Fig. 50: Correct Storage
Storage after Use
Lubrication
• Apply lubricant to all bare
surfaces.
Protection of equipment • Protect all other bare
surfaces with Tectyl Type
864 or an equivalent
agent.
• Store in dry surroundings
Ambient Conditions
(maximum humidity 80%).
INFO
For more information on STORAGE feel free
to contact FORUM Handling Tools Technical
Support or refer to our Storage brochure with this
download link.
7.2 Disposal
When used properly the Safety Clamp does not pose any
hazard for users or the environment.
However, operation of the Safety Clamp requires use
of lubricants and cleaning agents, which can pollute
the environment. For this reason always ensure that
such substances are disposed of properly according to
international, national and local regulations.
Never dispose oils, greases, oily cleaning rags or oily water
together with industrial or domestic wastes.
Observe the safety data sheets published by the
manufacturers on environmental hazards and disposal of
the service and operating products used.
Ensure that all service and operating products as well as
replacement parts are disposed of safely and ecologically.
Please note specifically that FORUM Handling Tools is not
obligated to take back used equipment.
List of Service Products Used
The Safety Data Sheets on the service products used are
included in the appendix to this OMM.
STORAGE /
DISPOSAL
DI X
APPENDIX
PEN
AP
8 Appendix
A. Sample of EC Declaration 87
B. Third Party Documents 88
I Safety Data-Sheet 88
II Components 89
APPENDIX
A. Sample of EC Declaration
APPENDIX
[Lubricant] KO5
[Lubricant] Mobil CM L
II Components
Component Name Link to file
APPENDIX
Customer focused: Our products enhance our customer’s performance and we listen to their
needs and work with them to solve their challenges.
Good place to work: We are committed to creating a workplace that fosters innovation, teamwork
and pride. Every team member is integral to our success and is treated equally
and fairly.
No one gets hurt: The safety of our employees and customers is our first priority coupled with a
healthy respect for the environment.
FORUM Handling Tools
FORUM B + V Oil Tools GmbH FORUM Energy Technologies Inc.
D-20457 Hamburg (Germany) Broussard, LA 70518 USA
Hermann-Blohm-Strasse 2 1023 Forum Drive
fon: +49.40.37022 6855 fon: +1.337.373 1800
fax: +49.40.37022 6 896
fax: +1.337.373 4466
Forum Energy Technologies 920 Memorial City Way, Suite 1000, Houston, TX 77024 © Copyright 2018. All rights reserved