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Safety Clamp Catalog

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0% found this document useful (0 votes)
2K views90 pages

Safety Clamp Catalog

Uploaded by

Rakefs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 90

Smart Solutions. Powerful Products.

Operation Maintenance Manual • Handling Equipment • Rig Floor Equipment

Safety Clamp Type Series
Typ A-MP, C and T

Fig. 3: Safety Clamp Type CR

Fig. 1: Safety Clamp Type C

Fig. 2: Safety Clamp Type T

Operating Instructions
Original Operating Instructions

Safety Clamp Typ-C Safety Clamp Typ A-MP Safety Clamp Typ-T


Range Größe Größe
3.3/4” - 43” 2.7/8 ” - 36.1/8 ” 1.1/8 ” - 4.1/2”

Manual PN 88003-D Revision: 13, 10-2018

FORUM Handling Tools
Copyright © 2017 FORUM ENERGY TECHNOLOGIES, INC. All rights reserved.
Operation Maintenance Manual

Revision history
Version Date Author Changes
1 2006 BVOT, ROK Initial Release
2 2006-10 BVOT, ROK Design and Part List Update
3 2009-07 BVOT, ROK Design and Part List Update
4 2010-10 BVOT, ROK Design and Part List Update
5 2010-11 BVOT, ROK Design and Part List Update
6 2011-04 BVOT, ROK Design and Part List Update
7 2012-02 BVOT, ROK Design and Part List Update
8 2012-08 BVOT, ROK Design and Part List Update
9 2013-06 BVOT, ROK Design and Part List Update
10 2014-09 BVOT, ROK Design and Part List Update
11 2015-12 FORUM B+V OT Re-Release, Type series, Safety Clamp Type Series, Layout, Company Name
12 2018-04 FORUM Handling Tools, M.H Merged Document AOT, FB+V, Document Update, Contact Worldwide changed
13 2018-10 FORUM Handling Tools, St.S Design Update

Document Approval
Version Author Eng. Check Approval Check
FORUM Handling Tools FORUM Handling Tools FORUM Handling Tools
13
St.S 10-2018 as per rev. 12 as per rev. 12

The copyright protection claimed includes all forms and


matters of copyrighted material and information now
allowed by statutory or judicial law or hereinafter granted.
All product names and product numbers mentioned in this
publication are trademarks of
FORUM ENERGY TECHNOLOGIES, INC.
Other company brands and product names may be
trademarks or registered trademarks of the respective
companies and are acknowledged.
All data in this manual takes place using best knowledge. This manual bases on the latest product information that was
available at the time of printing. Depending on ongoing technical improvements (ISO 9001), FORUM Handling Tools
reserves the right to alter the design and specifications without notice. The values ​​specified in this manual represent
the nominal value of a unit produced in series. The values in​​ individual units may have slight differences. Only with
written consent from FORUM Handling Tools may the contents of this instruction manual be passed on to third persons.
Procedure descriptions and explanations are not to be passed on to third persons. Copying or multiplying for internal use
is permitted. We are grateful for suggestions and comments regarding this documentation or the product itself.
oiltools@f-e-t.com

2 10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series


Operation Maintenance Manual

Table of contents
A. GENERAL 5 2 SAFETY

DESCRIPTION
26
I Basic Information 5 2.1 General Safety Precautions 26

II Intended Use 5 2.2 Depictions and Symbols 26

III Improper Use 5 2.3 Organizational Measures 27

IV IV Potential Misuse 6 2.4 Safety Precautions against Remaining Hazards 27


2.4.1 Danger of Pinching/Crushing 27
V Warranty and Liability 6
V-01 Liability 6 2.4.2 Human Error 27

V-02 Warranty 6 2.4.3 Incorrect Handling of Pneumatic equipment 28

SAFETY
VI Obligations of the Operating Company 7 2.5 Safety Instructions I 29
VI-01 Planning and Checking Safety Measures 7 2.6 Safety Instructions II 30
VI-02 Minimizing Risk of Injury 7

VI-03 Trouble-free Operation 7


3 TRANSPORT / SET-UP 32
VI-04 Requirements for Operator 7 3.1 Delivery 32
3.1.1 Scope of Delivery 32
VI-05 Training 7

TRANSPORT
3.1.2 Unpacking and Disposal of Packing Material 32
VI-06 Minimum Qualifications 7
3.1.3 Intermediate Storage 32
VI-07 User Groups 8

VI-08 Special Technical Knowledge 8 3.2 Transport 33

VII Safety Symbols 9 3.3 Lifting arrangements 33


VII-01 Preliminary Safety Precautions 9 3.3.1 Lifting arrangements for Safety Clamps with handles 34

COMMISSIONING /
VII-02 Safety Precautions Relevant for Action 9 3.3.2 Lifting arrangements on holding points 34

VII-03 Instructions for Safe Procedure 9 3.4 Installation and Arrangement 34

OPERATION
VII-04 Linguistic Conventions 10 3.4.1 Installation and removal of a Safety Clamp type C, A-MP and T without a pneumatic kit 35

3.4.2 Installation and removal of a Safety Clamp type C with a pneumatic kit 37


VIII Personal Protective equipment (PPE) 10

IX Conformity 11 3.5 Installation Schematics of a Safety Clamp with pneumatic kit 39

X Contact FORUM Handling Tools Worldwide 11 3.6 Installation Checklists 39

XI Online Technical document access 12


4 COMMISSIONING AND OPERATION 42
XI-01 Information via homepage 12
4.1 Commissioning 42
XI-02 Information via Extranet 13

SERVICE
4.1.1 Connecting the pneumatically operated impact wrench to the pneumatic System 43
XII Abbreviations 14 4.1.2 Safety Clamp Commissioning Checklist 44

1 DESCRIPTION 16 4.2 Operating the Safety Clamp 45


4.2.1 Operational description 45
1.1 Type Series Assemblies 16
4.2.2 Safety Clamp conversion 46
1.1.1 Standard Safety Clamp 16
4.2.2.1 Safety Clamp conversion to aSafety Clamppneumatic 46 46
1.1.2 Pneumatic Safety Clamp 16

MAINTENANCE
INSPECTION /
4.2.2.2 Safety Clamp expansion with support clevis 47
1.1.3 Main Assemblies 17

4.3 Troubleshooting 48
1.2 Type Series overview 17
1.2.1 Safety Clamp Type-T 17

1.2.2 Safety Clamp Type-C 17

1.2.3 Safety Clamp Type A-MP 18

1.3 Technical Data 18


1.3.1 Safety Clamps Type-C Range and Weight 18
STORAGE

1.3.2 Safety Clamp Type-T Range and Weight 19

1.3.3 Safety Clamp Type A-MP Range and Weight 19

1.4 Recommended Lubricants 19

1.5 Operational Environment 19

1.6 Optional Accessories 20

1.7 Equipment Markings 20

1.8 Component Sizes 21


APPENDIX

1.8.1 Component Sizes for Safety Clamps Type-T 21

1.8.2 Component Sizes for Safety Clamps Type-C 21

1.8.3 Component Sizes for pneumatic Safety Clamps Type-C 22

1.9 RFID-Chip Equipped Handling Equipment Equipment 23

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Operation Maintenance Manual

5 SERVICE 50 6 INSPECTION / MAINTENANCE 70


DESCRIPTION

5.1 Malfunction 50 6.1 Lubrication 71

5.2 Repair 50 6.2 Inspections 72


6.2.1 Inspection of Pneumatic equipment 72
5.3 Drawing, Parts List and Spare Parts 50
5.3.1 Drawing and Part list for the Safety Clamps C Type 51 6.2.2 Inspection Following Removal 72

5.3.1.1 Safety Clamps C Type, with Nut Retention System 51 6.2.3 Inspection Following Critical Loads 72

5.3.1.2 Safety Clamps C Type, with Lifting Clevis and Nut Retention System 53 6.3 Inspection Categories 73
5.3.1.3 Safety Clamps C Type 55 6.3.1 Inspection Category I 73

5.3.2 Pneumatic-Kit for Safety Clamp 57 6.3.2 Inspection Category II 73

5.3.2.1 Pneumatic Kit for the Safety Clamp Type C Sizes 3.3/4” – 22” 58 6.3.3 Inspection Category III 73
SAFETY

5.3.2.2 Pneumatic Kit for the Safety Clamp C Type Sizes 22” – 42.1/2” 59 6.3.4 Inspection Category IV 73

5.3.2.3 Pneumatic wrench Assembly 60 6.3.5 Inspection Intervals and inspection tasks 73

5.3.3 Drawing and Part list for the Safety Clamps T Type 61 6.3.6 Inspection Checklist 74

5.3.3.1 Safety Clamps T Type I 61


6.4 Critical Areas 75
5.3.3.2 Safety Clamps T , with Nut Retention System 62 6.4.1 Wear data criteria 76
5.3.4 Drawing and Part lists for the Safety Clamps Type A-MP 63 6.4.2 Examination methodology and acceptance of wear data criteria 76
TRANSPORT

5.3.5 Safety Clamp A-MP Type – number of link assemblies 66


6.5 Wear Data 77
5.4 Recommended Spare Parts [RSP] Safety Clamp type series 67 6.5.1 General 77
5.4.5.1 Safety Clamp T Type 67 6.5.2 Link Pins 77
5.4.5.2 Safety Clamp C Type 67 6.5.3 Inserts 78
5.4.5.3 Safety Clamp A-MP Type 68
6.6 Cleaning 79
COMMISSIONING /

5.4.5.4 Pneumatic Kit Spare Parts 68


6.6.1 Time of Cleaning 79
OPERATION

6.6.2 Procedure and Cleaning Agents 79

7 STORAGE / DISPOSAL 82
7.1 Storage 82

7.2 Disposal 83

8 APPENDIX 86
A. Sample of EC Declaration 87
SERVICE

B. Third Party Documents 88


I Safety Data-Sheet 88

II Components 89
MAINTENANCE
INSPECTION /
STORAGE
APPENDIX

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Operation Maintenance Manual

A. General III Improper Use

I Basic Information INFO


This operation maintenance manual (hereinafter Improper use of the Safety Clamp releases

GENERAL
called OMM) refers to the C, T and A-MP FORUM Handling Tools from any liability for
Safety Clamp Type Series (hereinafter called Safety Clamp) personal injury or property damage resulting
from FORUM Handling Tools for use on oil drilling therefrom.
platforms and rigs.
The Safety Clamp is designed to be attached to equipment
When installed in potentially explosive atmospheres, the strings or flush surface tubulars as they are assembled or
instructions that follow the Ex symbol must be followed. disassembled. The Safety Clamp prevents the equipment
Personal injury and/or damages to the Safety Clamp may string from being dropped down-hole accidentally if the
occur, if these instructions are not followed. Hand Slips or Elevators securing the string lose their grip.
This OMM is intended for the operator of the The following operations are prohibited:
Safety Clamp. It is intended to ensure safe operation and
-- Using the Safety Clamp with tubular sizes for which use
must be read carefully and kept, where it is accessible for
is not specified.
Safety Clamp users at all times.
-- Any use of the Safety Clamp, which is not intended.
This OMM contains all information on safe and proper
operation of the Safety Clamp. Observance of these -- Using the Safety Clamp as a hoisting device.
instructions is required for safe operation. Moreover, operation of the Safety Clamp is prohibited
In addition, it is necessary to observe all applicable national under the following conditions:
and local regulations [e.g. accident prevention regulations -- When Equipment is used for applications other than
and environmental regulations] well as the company’s own intended.
internal safety regulations. -- When Equipment, or parts thereof, are damaged or
For installation, maintenance and repair work when the additional equipment is not installed properly.
and proper training of the operating personnel, -- When protective or safety equipment is damaged,
FORUM Handling Tools recommends requesting service unusable, improperly installed or not present.
from FORUM Handling Tools itself.
-- When the Safety Clamp is not operating properly.
II Intended Use -- When foreign objects or personnel are located in the
The FORUM Handling Tools Safety Clamp is designed for hazard area of the Safety Clamp.
pipe diameter 1 1/8” through 43”. Adding or removing -- When conversions or modifications have been
Safety Clamp links change the effective working range performed without previous written approval by
approximately 1-inch in diameter. FORUM Handling Tools.
The Safety Clamp uses the positive gripping principle. It is -- When equipment not approved by
ideal for applications like safeguarding strings of flush joint FORUM Handling Tools are used.
tubing against dropping or providing a shoulder to position -- When the prescribed maintenance intervals have been
strings of flush line pipe for welding. exceeded.
In addition observing all instructions in this operating -- When replacement parts not approved by
manual, intended use also includes observing all prescribed FORUM Handling Tools are used.
assembly, disassembly, startup, operating, repair and
-- When companies not authorized by
maintenance work at the specified intervals as well as all
FORUM Handling Tools have performed repair or
safety precautions.
service work on the Safety Clamp.
The operation of the Safety Clamp is allowed for the
intended use only. The permissible range of application is Observe also the chapter “Warranty and Liability”.
specified in the technical data.
INFO
The abbreviation t and the word ton are used to
describe short tons. If the metric ton is referred
it will explicit be named in the text or the
abbreviation ton.
1 sh ton = 2000 lb = 907,19 kg
1 metric ton = 2204,62 lb = 1000 kg

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Operation Maintenance Manual

IV IV Potential Misuse V-02 Warranty


This OMM contains information and warnings on FORUM Handling Tools general terms of purchase and
procedures that address hazardous conditions and could delivery apply. Purchasers recognize these conditions on
cause personal injury but cannot reflect all fashions in, the day the contract is signed at the latest. The terms and
GENERAL

which hazardous consequences may occur due to service duration of FORUM Handling Tools warranty are specified
and/or operation. All personnel using the Safety Clamp in the sales documents as well as the order confirmation.
or service procedures contained within this OMM must These will be submitted to the operating company as
be completely satisfied that personal and/or Safety Clamp information at the time the contract is signed, at the latest.
safety will not be compromised. Common methods of The manufacturer assumes no warranty whatsoever for
misuse include but are not limited to: damage or interruptions in operation resulting from failure
1. Use without all warning and identification labels to observe the operating instructions.
present. This can cause operating personnel to The OMM is to be supplemented by the operating
misunderstand the areas of the Safety Clamp that can company with operating instructions based on existing
cause serious injury. national regulations on accident and environmental
2. Use with insufficient and/or worn assemblies and protection, including information on supervisory and
parts. This can cause failure causing a suspended reporting obligations taking into consideration operating
hazard, which can result in serious injury or death. peculiarities, e.g. in regard to work organization.
3. Use of the Safety Clamp in methods not intended. Warranty claims, complaints within the scope of the
The Safety Clamp should be used only in the methods guarantee and liability for personal injury and property
described in this OMM. damage are excluded, when such result from any of the
following causes:
V Warranty and Liability
-- Any use other than intended;
V-01 Liability -- Improper installation, operation, maintenance or repair;
The technical information, data and instructions for -- Operation with defective, improperly attached or non-
operation contained in this OMM correspond to the status operational safety and/or protective equipment or
at the time of print and are provided according to the devices;
best of our knowledge in consideration of our previous -- Failure to observe the instructions in the operating
experience and expertise. We reserve all rights to make manual regarding safe conduct;
technical modifications within the scope of technical
-- Impermissible structural modifications;
development of the Safety Clamp treated in this OMM.
Claims or entitlements can not be deduced or derived from -- Use of replacement parts not approved by
information, illustrations and descriptions in this OMM. FORUM Handling Tools;
FORUM Handling Tools is liable for all warranty obligations -- Normal wear or insufficient inspection of components
made within the scope of the contract for any faults or subject to wear;
omissions on our part, excluding further claims. Claims -- External effects or force majeure;
for damages suffered are excluded regardless of the legal -- Lubricating the Safety Clamp Type Series with
grounds. Translations are complete according to best other lubricants than those recommended by
knowledge. We cannot assume any liability for translation FORUM Handling Tools.
errors, even when the translation was accomplished at our
order. Only the original text is binding. The original text INFO
language for FORUM Handling Tools documents is English.
The descriptions and illustrations do not necessarily reflect Any structural modification to the Safety Clamp
the scope of delivery or any parts orders. The drawings by the operating company requires previous
and illustrations are not to scale. written approval by FORUM Handling Tools.
Failure to obtain such approval voids the warranty
as well as the declaration of conformity and
releases FORUM Handling Tools from any product
liability. Following modifications or installation of
optional equipment, all safety equipment must
be reinstalled and checked by the operator for
proper function.

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Operation Maintenance Manual

VI Obligations of the Operating Company VI-04 Requirements for Operator


Basic knowledge of safe handling and use of the
VI-01 Planning and Checking Safety Measures
Safety Clamp includes knowledge of the general safety
The obligation of the operating company to due diligence precautions. Ensure that the Safety Clamp Type Series

GENERAL
includes planning safety measures and supervising their is operated only in compliance with the general safety
observance. All personnel performing work on and with precautions and other instructions in this OMM.
the Safety Clamp have to be trained by the operating
company for the work performed on and with the VI-05 Training
Safety Clamp. The operating company is obligated to organize and hold
All personnel must have read and understood the OMM. regular training to ensure that all personnel involved with
transporting, installing, operating and/or servicing the
VI-02 Minimizing Risk of Injury Safety Clamp is familiar with the required procedures and
The following principles apply to minimize the risk of safety precautions.
injury:
VI-06 Minimum Qualifications
• Ensure that only qualified personnel perform work on
the Safety Clamp. All work on the Safety Clamps requires special knowledge
and qualifications on the part of the operating personnel.
• The operating company must authorize the personnel
All personnel working on Safety Clamp must have the
for such work.
following qualifications:
• The personnel must wear the prescribed protective
-- Personal suitability for the work performed.
equipment.
-- Suitable qualifications for the work performed.
• Procedures, competencies and responsibilities must
be clearly defined and established in the area of -- Familiarity with the safety equipment and its function.
the Safety Clamp. Proper behavior in the event of a -- Familiarity with this operating manual – particularly the
malfunction must be clear for everyone. The personnel safety precautions – and all chapters relevant for the
must be given regular training. work to be performed.
-- Familiarity with the elementary instructions on
VI-03 Trouble-free Operation
operating safety and accident prevention.
The following principles apply for trouble-free operation:
In general, all employees must have one of the following
• Keep the complete OMM at the location, where the minimum qualifications:
Safety Clamp is in operation, where it is easily accessible
-- Technical training for independent work on the
for everyone and in an easily legible condition.
Safety Clamp Type Series.
• Use the Safety Clamp exclusively for its intended
-- Sufficient qualifications for working on the
purpose.
Safety Clamp Type Series under supervision and at the
• Use the Safety Clamp only when it is in a perfect instructions of a trained specialist.
operating state.
• Before starting work, check to ensure that it is in a safe
operating state and functioning properly.

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Operation Maintenance Manual

VI-07 User Groups


This OMM is subdivided into the following user groups:
Personnel Qualifications
GENERAL

Sufficiently trained in:


• Functional procedures on the Safety Clamp.
• Operating procedures.
Operating personnel
Knowledge:
• Competency and responsibility in regard to the work to be performed.
• Behavior in emergencies.
Basic knowledge of:
• Mechanics.
• [Pneumatics].
Service personnel
Authorizations (according to standards of safety engineering):
• Starting up the Safety Clamp.
• Marking of the Safety Clamp.

VI-08 Special Technical Knowledge


The following work should be performed only by specially trained personnel:
Work Performed Qualifications
Personnel qualified or trained in industrial mechanics; work is to be performed
Work on mechanical
only under supervision and upon instruction of a person qualified according to
parts
generally accepted codes of practice in industrial mechanics.

8 10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series


Operation Maintenance Manual

VII Safety Symbols VII-01 Preliminary Safety Precautions


The safety precautions in this OMM contain standardized Safety precautions are given in the preceding form at the
depictions and symbols. Three hazard classes distinguish, beginning of complete chapters or sections. They apply for
depending on the probability of occurrence and severity the entire chapter or the entire subsequent section.

GENERAL
of the consequences. Selection of the WARNING category
depends on the probability of occurrence and the possible VII-02 Safety Precautions Relevant for Action
extent of damage. If a safety precaution applies only for one single action
or a short series of actions, it is integrated into the text
CAUTION preceding the possible hazard point.
Indication of recognizable hazard For example:
for humans or possible property 1. Attach hoisting gear to eye bolts in cover.
damage.
Failure to observe can lead to reversible CAUTION of pinching/crushing hands! The cover can
injuries or property damage! fall shut when the retainer is not engaged. Never open the
The symbol as specified in ANSI Z535.6 cover by hand.
emphasizes the cause.
2. Open the cover with a crane and suitable hoisting
»» Measures for avoiding are listed.
gear.
WARNING 3. ...
Indication of recognizable hazard VII-03 Instructions for Safe Procedure
for humans.
Special work steps to ensure Safe Procedure are depicted
Failure to observe can lead to as follows (example):
irreversible injuries!
The symbol as specified in ANSI Z535.6 Safe Procedure
emphasizes the cause. 1. Shut off equipment.
»» Measures for avoiding are listed. 2. Disconnect supply lines.
3. Attach equipment to crane.
DANGER
4. ...
Indication of imminent hazard for
humans.
Failure to observe can lead to
irreversible or lethal injuries!
The symbol as specified in ANSI Z535.6
emphasizes the cause.
»» Measures for avoiding are listed.

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Operation Maintenance Manual

VII-04 Linguistic Conventions VIII Personal Protective equipment (PPE)


This documentation uses terms and symbols intended to The following symbols located at appropriate points in
help you find information more easily, perform work steps the OMM indicate that it is mandatory to wear personal
more effectively and recognize dangerous situations more protective equipment:
GENERAL

quickly. These symbols and terms are explained below:


All important text sections are printed in bold face.
-- Lists without any necessary sequence are marked with WEAR PROTECTIVE GLOVES!
a dash (-) at the left side of the column.
• Individual activities to be performed are indicated by a
dot (•) to the left of the column.
Relevant consequences of an action or work step are
marked with an arrow (») in the left margin.
Sequential numbers (1, 2, 3...) in the left margin indicates WEAR EYE PROTECTION!
enumerations in a certain sequence (e.g. a series of work
steps).
For example:
1. Unscrew nuts on equipment feet.
2. Lift equipment. WEAR SAFETY SHOES!
3. ...
For greater clarity, the illustrations are located in the
right column with the text opposite or directly below
the associated text section. Larger illustrations extending
over the entire width of the page are located before
the explanatory text. The illustrations are provided with WEAR PROTECTIVE HELMET!
captions in telegraph style.

WEAR EAR PROTECTION!

Fig. 4: Illustration Example Safety Clamp

INFO

Additional information and relationships requiring


special attention distinguish in this manner.

10 10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series


Operation Maintenance Manual

IX Conformity
The Safety Clamp satisfies all requirements in applicable
directives and standards. A sample of the EC Declaration
of Conformity is given in the appendix.

GENERAL
INFO
This operating manual is a part of the technical
documentation for the Safety Clamp Type Series.
The EC Declaration of Conformity is delivered
together with the Safety Clamp. Keep these
instructions and the associated documents for
later use.

X Contact FORUM Handling Tools Worldwide


In the event of problems that cannot be solved with the aid of this manual, please contact one of the following
addresses.
FORUM B + V Oil Tools GmbH FORUM Handling Tools
Hermann-Blohm-Straße 2 1023 FORUM Drive
20457 Hamburg Broussard, LA 70518 USA
Germany
Tel: + 49.40.37022.6855 Tel: +1.337.373.1800
Fax: + 49.40.37022.6899 Fax: +1.337.369.6893
E-Mail: oiltools@f-e-t.com
web: www.f-e-t.com
www.blohmvoss-oiltools.com

FORUM ENERGY TECHNOLOGIES Drilling-Service-Locations


Email: ForumDP.Sales@f-e-t.com

Kanada Mexiko Schottland


Nr. 106, 3903 - 75 Ave Avenida Avante Monterrey N 300 Peregrine Road, Westhill
Leduc, Alberta T9E 0K3 Parqu Industrialxico Aberdeenshire, AB32 6JL
Tel: + 1 780.980.0345 Tel: + 52.81.8245.6800 Tel: + 44,1224.744000
Fax: + 1 780.986.3278
United Arab Emirates Singapur
Oilfields Supply Center No 51 Benoi Road #06-00
Building B-45 Liang Huat Industrial Complex
Jebel Ali Free Zone Dubai UAE 629908
Tel: + 971.4.883.5266 Tel: + 65.6465.4850
Fax: + 65.6465.4851
Outside of Office hours:
+ 65.913.898.12

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Operation Maintenance Manual

XI Online Technical document access

XI-01 Information via homepage HOMEPA


INFO
GE
GENERAL

For further and actual information, you can also


visit our homepage in the Internet.

A digital version of the operation instructions for this


product as well as the operation instructions, safety – and
update notes for other FORUM Handling Tools products
can be reached via the blohmvoss-oiltools homepage.
To join our Internet Technical Documentation service with
the latest updates on new technical documentation in
a casual way, you must register to our service with your
email-address and name in the customer-login area
q on www.blohmvoss-oiltools.com.

Fig. 5: Illustration Homepage

12 10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series


Operation Maintenance Manual

XI-02 Information via Extranet


EXTRAN
INFO ET

GENERAL
For further and actual information, you can also
visit our Extranet homepage.

A digital version of the operation instructions for this


product as well as the operation instructions, safety – and
update notes for other FORUM Handling Tools products
can be reached via the Extranet. To join our Internet
Technical Documentation service with the latest updates
on new technical documentation in a casual way, you must
register to our service with your email-address and name in
the customer-login area q on
https://www.accessoiltools.com/fx/.

Fig. 6: Illustration FORUM Extranet

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Operation Maintenance Manual

XII Abbreviations
Abbr. Description Abbr. Description
Air Pneumatic Operated °C Degree Celsius
GENERAL

Csg Casing F Degree Fahrenheit


DC Drill Collars ft foot or feet
dia. diameter ft.lb foot pounds (= torque)
DP Drill Pipe gpm (US) gallon per minute
EU External Upset in inch(es)
Hyd Hydraulic Operated kW kilowatt
ID inside diameter kPa kilop Pascal
IEU Internal External Upset kg kilogram(s)
IU Internal Upset lb pound(s)
OD outside diameter m meter(s)
P/N part number mm millimeter(s)
qty quantity Nm Newton meter (= torque)
max maximum oz ounce(s)
min minimum psi pounds per square inch
no number sh T short ton
Tbg tubing t Metric Ton
w/ with
w/o without
w/Zip with Zip groove

14 10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series


Operation Maintenance Manual

N
TIO
DESCRIPTION

RI P
SC
DE

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Operation Maintenance Manual

1 Description 1.1 Type Series Assemblies


The FORUM Handling Tools Safety Clamps are designed
NOTE FORUM Handling Tools generally recommends
for use with pipe diameter 1.1/8” through 43”. The
DESCRIPTION

Safety Clamp gripping size is changed by adding or to note the heat no. [Chargen-Nr.] when end or
removing intermediate links with an effective working intermediate links are exchanged. This procedure allows, in
range change of approximately 1 inch in diameter per accordance with the API7K, to keep track of the performed
intermediate link. The Safety Clamp uses the positive changes in the OEM supplied databook.
gripping principle. The Safety Clamp modification to
match the gripping size [OD] can easily performed on the 1.1.1 Standard Safety Clamp
rig floor. Once the proper number of immediate tubular
segments is installed, the Safety Clamp is ready for service. When the Safety Clamp is engaged, each individual Insert
The operation of the Safety Clamp is allowed for its instantly grips tightly on the surface of the pipe. If the pipe
intended use only and are not to be used as a hoisting string weight takes effect, or if any load applies on the
device. All parts are made by heat-treated hardened Insert, the tapered mount causes the Insert to be pressed
steel and are suitable for maximum load and maximum more tightly against the surface of the pipe, i.e. the pipe
gripping safety. A description of the optional accessories is is secured against any further movement by means of the
given in the following chapters and in the parts lists. The Safety Clamp. The gripping pressure at all points around
materials used and the production processes satisfy API 7K the pipe is Always uniform minimizing risk of crushing thin-
standards. walled pipes or damaging the pipe surface.

WARNING The Intermediate Links and Inserts of the NOTE Safety Clamp top level assembly numbers
different Safety Clamp types are not interchangeable. with a -01 suffix have a Nut Retention System that
reduces dropped object risk by preventing the Nut from
WARNING Never use the Safety Clamp as a hoisting inadvertently separating from the Screw without additional
equipment! The Safety Clamp must be used in conjunction disassembly steps.
with Hand Slips.
NOTE For Safety Clamp with part numbers beginning
with 99 the component size table must be consulted to
retract the correct number of nut and pins to be installed
(refer to section 1.7 "Component Sizes" on page 16)

1.1.2 Pneumatic Safety Clamp


The pneumatic Safety Clamp is handled as a normal
Safety Clamp around the pipe. The pneumatic kit replaces
manual tightening through a wrench and sledgehammer
and consists of the Safety Clamp C-Type and the respective
pneumatic kit. The pneumatic kit (P/N 99630) is used
to turn the tightening/loosening bolt automatically. The
pneumatic kit (P/N 99650) uses a mounted thread bolt
to tighten the Safety Clamp while the Pneumatic kit (P/N
99620) uses a pneumatic wrench.

NOTE To order a complete Safety Clamp C-Type with a


pneumatic kit, please add – 1 to the part number
(i.e. 99500-1 for a 3.3/4" – 4.5/8" Type C Pneumatic
Safety Clamp). The pneumatic kit is only available for
Safety Clamps with part numbers beginning with 995.

16 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

1.1.3 Main Assemblies

DESCRIPTION
e
r
q

y
t i

u
Fig. 7: Safety Clamp C-Type

q Intermediate Link Pin w Insert e Intermediate Link r Handle


t Makeup Nut y Screw u End Link i Safety Cable / Chain

NOTE For Safety Clamp with part numbers beginning with 99 the component size table must be consulted to
retract the correct number of nut and pins to be installed (refer to section 1.7 "Component Sizes" on page 17)

1.2 Type Series overview P/N Type Pipe Size


12-132-01 Safety Clamp Type-CR 8.1/2" – 9.5/8"
1.2.1 Safety Clamp Type-T 99506* Safety Clamp Type-C 9.1/2" – 10.5/8"
Safety Clamp Type T (Tubing) are specially designed for 12-133-01 Safety Clamp Type-CR 9.1/2" – 10.5/8"
small pipes from 1.1/8” to 4.1/2”. 99507* Safety Clamp Type-C 10.1/2" – 11.5/8"
P/N Type Pipe Size 12-134-01 Safety Clamp Type-CL 10.1/2" – 11.5/8"
88003 Safety Clamp Type-T 1.1/8" - 2" 12-150-01** Safety Clamp Type-CL 10.1/2" – 11.5/8"
11-125-01 Safety Clamp Type-T 1.1/8" - 2" 99508* Safety Clamp Type-C 11.1/2" – 12.5/8"
88004 Safety Clamp Type-T 2.1/8" - 3.1/4" 12-135-01 Safety Clamp Type-CL 11.1/2" – 12.5/8"
11-126-01 Safety Clamp Type-T 2.1/8" - 3.1/4" 12-151-01** Safety Clamp Type-CL 11.1/2" – 12.5/8"
88005 Safety Clamp Type-T 3.1/2" - 4.1/2" 99509* Safety Clamp Type-C 12.1/2" – 13.5/8"
11-127-01 Safety Clamp Type-T 3.1/2" - 4.1/2" 12-136-01 Safety Clamp Type-CL 12.1/2" – 13.5/8"
12-152-01** Safety Clamp Type-CL 12.1/2" – 13.5/8"
99510* Safety Clamp Type-C 13.1/2" – 14.5/8"
1.2.2 Safety Clamp Type-C 12-137-01 Safety Clamp Type-CL 13.1/2" – 14.5/8"
12-153-01** Safety Clamp Type-CL 13.1/2" – 14.5/8"
Safety Clamp Type C (Casing) are designed for pipe sizes
99511* Safety Clamp Type-C 14.1/2" – 15.5/8"
from 3.3/4” to 43” and with a Single Screw (Type-CR and
12-138-01 Safety Clamp Type-CL 14.1/2" – 15.5/8"
Type-CL) or with a Double Screw (Type-CXL Type).
12-154-01** Safety Clamp Type-CL 14.1/2" – 15.5/8"
WARNING The safe working load of the Safety Clamp 99512* Safety Clamp Type-C 15.1/2" – 17"
Type C is 10 sh tons and must Never be exceeded. 12-145-01 Safety Clamp Type-CXL 15.1/2" – 17"
P/N Type Pipe Size 12-155-01** Safety Clamp Type-CXL 15.1/2" – 17"
99500 Safety Clamp Type-C 3.3/4" – 4.5/8" 99513* Safety Clamp Type-C 16.1/2" – 18"
12-127-01 Safety Clamp Type-CR 3.3/4" – 4.5/8" 12-146-01 Safety Clamp Type-CXL 16.1/2" – 18"
99501* Safety Clamp Type-C 4.1/2" – 5.5/8" 12-156-01** Safety Clamp Type-CXL 16.1/2" – 18"
12-128-01 Safety Clamp Type-CR 4.1/2" – 5.5/8" 99514* Safety Clamp Type-C 17.1/2" – 19"
99502* Safety Clamp Type-C 5.1/2" – 6.5/8" 12-147-01 Safety Clamp Type-CXL 17.1/2" – 19"
12-129-01 Safety Clamp Type-CR 5.1/2" – 6.5/8" 12-157-01** Safety Clamp Type-CXL 17.1/2" – 19"
99503* Safety Clamp Type-C 6.1/2" – 7 5/8" 99515* Safety Clamp Type-C 18.1/2" – 20"
12-130-01 Safety Clamp Type-CR 6.1/2" – 7.5/8" 12-148-01 Safety Clamp Type-CXL 18.1/2" – 20"
99504* Safety Clamp Type-C 7.1/2" – 8.5/8" 12-158-01** Safety Clamp Type-CXL 18.1/2" – 20"
12-131-01 Safety Clamp Type-CR 7.1/2" – 8.5/8" 99516* Safety Clamp Type-C 19.1/2" – 21"
99505* Safety Clamp Type-C 8.1/2" – 9.5/8" 12-149-01 Safety Clamp Type-CXL 19.1/2" – 21"

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 17


Operation Maintenance Manual

P/N Type Pipe Size 1.3.1 Safety Clamps Type-C


12-159-01** Safety Clamp Type-CXL 19.1/2" – 21"
Range and Weight
99517* Safety Clamp Type-C 21.1/2" – 23"
DESCRIPTION

12-160-01** Safety Clamp Type-CXL 21.1/8" – 23" P/N Range Weight [kg/ lb]
99518* Safety Clamp Type-C 22.1/2" – 24" 99500 3.3/4" – 4.5/8" 23 [50.7]
99519* Safety Clamp Type-C 24.1/2" – 26" 12-127-01 3.3/4" – 4.5/8" 19.3 [42.45]
12-161-01** Safety Clamp Type-CXL 24.1/8" – 26" 99501 4.1/2" – 5.5/8" 25 [55.1]
99525* Safety Clamp Type-C 29.1/2" – 30.1/2" 99501-1 4.1/2" – 5.5/8" 17 [37.5]
12-162-01** Safety Clamp Type-CXL 29.1/2" – 31" 12-128-01 4.1/2" – 5.5/8" 21.5 [47.5]
99528 Safety Clamp Type-C 31.1/2" – 32.1/2" 99502 5.1/2" – 6.5/8" 27 [59.5]
99526* Safety Clamp Type-C 35.1/2" – 36.1/2" 99502-1 5.1/2" – 6.5/8" 19 [41.9]
12-163-01** Safety Clamp Type-CXL 35.1/2" – 37" 12-129-01 5.1/2" – 6.5/8" 26.2 [57.7]
99532 Safety Clamp Type-C 41.1/2" – 42.1/2" 99503 6.1/2" – 7 5/8" 28.9 [63.8]
12-164-01** Safety Clamp Type-CXL 41.1/2" – 43" 99503-1 6.1/2" – 7 5/8" 21 [46.3]
* Compatible with pneumatic kit. 12-130-01 6.1/2" – 7.5/8" 25.4 [55.96]
** Type-C Series with lifting clevis. Not to be used as a hoisting device. 99504 7.1/2" – 8.5/8" 31 [68.3]
99504-1 7.1/2" – 8.5/8" 23 [50.7]
12-131-01 7.1/2" – 8.5/8" 31 [68.3]
1.2.3 Safety Clamp Type A-MP 99505 8.1/2" – 9.5/8" 32.7 [72.2]
99505-1 8.1/2" – 9.5/8" 23 [50.7]
Safety Clamps of the A-MP Type Series are designed to
12-132-01 8.1/2" – 9.5/8" 33 [72.7]
handle tubing and casing pipes.
99506 9.1/2" – 10.5/8" 35 [77.2]
P/N Type Pipe Size 99506-1 9.1/2" – 10.5/8" 27 [59.5]
31-009 Safety Clamp Type A-MP-S 2.7/8" – 4.1/8" 12-133-01 9.1/2" – 10.5/8" 29.2 [64.4]
31-010 Safety Clamp Type A-MP-S 4" – 5" 99507 10.1/2" – 11.5/8" 38 [83.8]
31-011 Safety Clamp Type A-MP-R 4.1/2" – 5.5/8" 99507-1 10.1/2" – 11.5/8" 30 [66.1]
31-012 Safety Clamp Type A-MP-R 5.1/2" – 7" 12-134-01 10.1/2" – 11.5/8" 33.1 [72.92]
31-013 Safety Clamp Type A-MP-R 6.3/4" – 8.1/4" 12-150-01 10.1/2" – 11.5/8" 39.2 [86.37]
31-014 Safety Clamp Type A-MP-R 8" – 9.1/4" 99508 11.1/2" – 12.5/8" 40 [88.2]
31-015 Safety Clamp Type A-MP-R 9.1/4" – 10.1/2" 99508-1 11.1/2" – 12.5/8" 32 [70.5]
31-016 Safety Clamp Type A-MP-M 10.1/2" – 11.1/2" 12-135-01 11.1/2" – 12.5/8" 35 [77.16]
31-017 Safety Clamp Type A-MP-M 11.1/2" – 12.1/2" 12-151-01 11.1/2" – 12.5/8" 41.1 [90.61]
31-018 Safety Clamp Type A-MP-M 12.1/2" – 13.5/8" 99509 12.1/2" – 13.5/8" 42 [92.6]
31-019 Safety Clamp Type A-MP-M 13.5/8" – 14.3/4" 99509-1 12.1/2" – 13.5/8" 34 [74.9]
31-020 Safety Clamp Type A-MP-M 14.3/4" – 15.7/8" 12-136-01 12.1/2" – 13.5/8" 36.9 [81.4]
31-021 Safety Clamp Type A-MP-L 15.7/8" – 17" 12-152-01 12.1/2" – 13.5/8" 43 [94.85]
31-022 Safety Clamp Type A-MP-L 17" – 18.1/2" 99510 13.1/2" – 14.5/8" 45 [99.2]
31-023 Safety Clamp Type A-MP-L 18.1/8" – 19.3/8" 99510-1 13.1/2" – 14.5/8" 36 [79.4]
31-024 Safety Clamp Type A-MP-XL 19.3/8" – 20.3/8" 12-137-01 13.1/2" – 14.5/8" 38.8 [85.64]
31-025 Safety Clamp Type A-MP-XL 20 3/8" – 21 1/2" 12-153-01 13.1/2" – 14.5/8" 44.9 [99.09]
31-032 Safety Clamp Type A-MP-XL 21" – 22.5/8" 99511 14.1/2" – 15.5/8" 40 [88.2]
31-033 Safety Clamp Type A-MP-XL 22.5/8" – 23.3/4" 99511-1 14.1/2" – 15.5/8" 38 [83.7]
31-034 Safety Clamp Type A-MP-XL 23.3/4" – 24.7/8" 12-138-01 14.1/2" – 15.5/8" 40.8 [89.88]
31-035 Safety Clamp Type A-MP-XL 24.7/8" – 26" 12-154-01 14.1/2" – 15.5/8" 46.9 [103.33]
31-036 Safety Clamp Type A-MP-XL 26" – 27.1/8" 99512 15.1/2" – 16.5/8" 48 [105.8]
31-039 Safety Clamp Type A-MP-XL 29.3/8" – 30.1/2" 99512-1 15.1/2" – 16.5/8" 89.5 [197.3]
31-044 Safety Clamp Type A-MP-XL 35" – 36.1/8" 12-145-01 15.1/2" – 17" 45.9 [101.3]
12-155-01 15.1/2" – 17" 58.2 [128.2]
99513 16.1/2" – 17.5/8" 50 [110.2]
1.3 Technical Data 99513-1 16.1/2" – 17.5/8" 94 [207.2]
12-146-01 16.1/2" – 18" 47.9 [105.54]
Temperature ambient – 20°C to + 60°C
12-156-01 16.1/2" – 18" 60.1 [132.44]
working range – 4°F to + 104°F 99514 17.1/2" – 18.5/8" 52 [114.6]
Temperature working range – 40°C to + 45°C upon special request.
99514-1 17.1/2" – 18.5/8" 97 [213.8]
12-147-01 17.1/2" – 19" 49.8 [109.78]
12-157-01 17.1/2" – 19" 62 [136.68]
99515 18.1/2" – 19.5/8" 54 [119.1]
99515-1 18.1/2" – 19.5/8" 100 [220.5]
12-148-01 18.1/2" – 20" 51.7 [114.02]
12-158-01 18.1/2" – 20" 63.9 [140.92]
99516 19.1/2" – 21" 60 [132.3]
99516-1 19.1/2" – 21" 103 [227.1]
12-149-01 19.1/2" – 21" 53.6 [118.26]

18 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

P/N Range Weight [kg/ lb] 1.4 Recommended Lubricants


12-159-01 19.1/2" – 21" 65.8 [145.16] FORUM Handling Tools recommends use of the following
99517 21.1/2" – 22.5/8" 57 [125.6] lubricants for effective lubrication under various ambient

DESCRIPTION
99517-1 21.1/2" – 22.5/8" 106 [233.7] conditions:
12-160-01 21.1/8" – 23" 69.7 [153.64]
Temperature
99518 22.1/2" – 24" 56 [123.5] Brand Name Remarks
range*
99518-1 22.1/2" – 24" 109 [240.3]
Aviaticon XRF
99519 24.1/2" – 26" 90 [198.4] - 20°C to + 29°C
Finke Low-Viscosity NLGI 0
99519-1 24.1/2" – 26" 112 [246.9] (- 4°F to + 84.2°F)
Grease
12-161-01 24.1/8" – 26" 75.5 [166.35] NESSOS SF0 NLGI 0
- 20°C to + 29°C
99525 29.1/2" – 30.1/2" 104 [229.3] Fuchs EP grease for non- DIN 51826
(- 4°F to + 84.2°F)
99525-1 29.1/2" – 30.1/2" 118 [260.1] oil tight gear trains GPOF-25
12-162-01 29.1/2" – 31" 85.1 [187.55] - 20°C to + 29°C
Castrol MP grease -
(- 4°F to + 84.2°F)
99528 31.1/2" – 32.1/2" 120 [264.6]
- 20°C to + 29°C
99526 35.1/2" – 36.1/2" 117 [257.9] Chevron Avi-Motive W -
(- 4°F to + 84.2°F)
99526-1 35.1/2" – 36.1/2" 136 [299.8]
- 20°C to + 29°C
12-163-01 35.1/2" – 37" 96.6 [212.99] Exxon Lidok EP2 -
(- 4°F to + 84.2°F)
99532 41.1/2" – 42.1/2" 142 [313.1] - 20°C to + 29°C
Gulf Gulfcrown EP@ -
12-164-01 41.1/2" – 43" 108.1 [238.43] (- 4°F to + 84.2°F)
- 20°C to + 29°C
Mobil Mobilux EP2 -
(- 4°F to + 84.2°F)
1.3.2 Safety Clamp Type-T Shell Alvania EP2
- 20°C to + 29°C
-
(- 4°F to + 84.2°F)
Range and Weight - 20°C to + 29°C
Texaco Multifak EP2 -
(- 4°F to + 84.2°F)
P/N Range Weight [kg/ lb]
- 20°C to + 29°C
88003 1.1/8" – 2" 16 [35.3] Union Unoba EP2 -
(- 4°F to + 84.2°F)
11-125-01 1.1/8" – 2" 13.4 [29.5]
* For temperatures above + 30°C (+ 86°F)
88004 2.1/8" – 3.1/4" 17 [37.5]
FORUM Handling Tools recommends using the
11-126-01 2.1/8" – 3.1/4" 15.2 [33.45]
specified lubricants in consistency class NLGI 2.
88005 3.1/4" – 4.1/2" 18 [39.7]
11-127-01 3.1/2" – 4.1/2" 17 [37.4]

1.5 Operational Environment


1.3.3 Safety Clamp Type A-MP The Safety Clamp is designed and constructed for use
Range and Weight in the drilling industry on ships and platforms. The
Safety Clamp is approved for operation in explosion hazard
P/N Range Weight [kg/ lb]
areas. The corresponding ATEX certificates are present in
31-009 2.7/8" – 4.1/8" 58 [128]
the Data book. The Classification according to CE (with
31-010 4" – 5" 60 [133]
reference to the ATEX guideline) is as followed:
31-011 4.1/2" – 5.5/8" 54 [120]
31-012 5.1/2" – 7" 59 [130] II 2G IIB T6 for manual equipment
31-013 6.3/4" – 8.1/4" 63 [138] with
31-014 8" – 9.1/4" 67 [147] CE – marking (with reference to the ATEX guideline)
31-015 9.1/4" – 10.1/2" 70 [155] Marking of the equipment for the Ex – range
II equipment Group (II)
31-016 10.1/2" – 11.1/2" 74 [163]
2 equipment Category
31-017 11.1/2" – 12.1/2" 78 [171] For explosive mixtures of air and combustible gases,
G
31-018 12.1/2" – 13.5/8" 81 [179] mists or vapors (G)
31-019 13.5/8" – 14.3/4" 85 [187] IIB Category for Gases
T6 Temperature class
31-020 14.3/4" – 15.7/8" 88 [195]
31-021 15.7/8" – 17" 98 [215]
31-022 17" – 18.1/2" 101 [223]
31-023 18.1/8" – 19.3/8" 105 [231]
31-024 19.3/8" – 20.3/8" 127 [280]
31-025 20.3/8" – 21.1/2" 131 [288]
31-032 21" – 22.5/8" 134 [296]
31-033 22.5/8" – 23.3/4" 138 [304]
31-034 23.3/4" – 24.7/8" 142 [312]
31-035 24.7/8" – 26" 145 [320]
31-036 26" – 27.1/8" 149 [328]
31-039 29.3/8" – 30.1/2" 152 [336]
31-044 35" – 36.1/8" 160 [352]

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 19


Operation Maintenance Manual

1.6 Optional Accessories 1.7 Equipment Markings


To ease the handling and to support the Equipment Markings are generally used for traceability and provide
functions, the following accessories are available from general information about the component/ device. All
DESCRIPTION

FORUM Handling Tools for the Safety Clamp. Please markings are in compliance to the latest API 7K 6th Edition
contact your local FORUM Handling Tools representative and at least include the following information:
for detailed information. General Markings according to API 7K 6th Edition
• Manual Grease Pump PN 755667-3 • API Stamp (API monogram, spec, license)
• Pneumatic Kit 3.3/4" - 42.1/2" PN 99620 • Manufacturer’s specifications (FORUM logo)
22" - 42.1/2" PN 99650
• Production Date (Month / Year)
• Transport Box PN 99612
• Part number (marking P/N before the part number)
NOTE The Pneumatic Kit for Safety Clamps is only • Serial number (marking S/N before the serial number)
available for the BVT product line [PN starting with 995]. • Load Rating
• Own weight
• Support Clevis PN 12-119
The support clevis is an optional expansion which, • Maximum weight in kg, if the weight increases by
allows the user to lift heavy Safety Clamps safely. attachments
• CE-ATEX marking ( II 2G IIB T5 / T6)
• Country of manufacture
Supplementary Requirements - SR
Supplementary Requirements, abbreviated by “SR”,
are labeled beside the general markings, if additionally
ordered. Supplementary Requirements in according to
API 7K 6th Edition are:
• SR 1 - Proof Load Testing.
• SR 2 - Low-temperature Testing.
Fig. 8: Support Clevis Fig. 9: Pneumatic kit • SR 3 - Data Book.
• SR 4 - Additional Volumetric Examination of Castings.
• SR 5 - Volumetric Examination of Wrought Material.

Fig. 10: Manual Grease Pump Fig. 11: Transport Box

Fig. 12: Equipment Marking I

Fig. 13: Equipment Marking II

20 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

1.8 Component Sizes


The pipe diameters and matching components for the
Safety Clamp are listed with part numbers. To order

DESCRIPTION
components please contact the FORUM Handling Tools
Service Department at the address given
(refer to section X "Contact Worldwide" on page 11).

1.8.1 Component Sizes for Safety Clamps Type-T


Components type and quantity
Part No. Pipe Size
Inch Segment Segments Locks Handle Inserts Inserts
Part No Quantity (ends) Quantity Quantity Part No Quantity

88003 1.1/8" - 2" 99450 2 (+2) 1 1 99451 4


88004 2.1/8" - 3.1/4" 99450 3 (+2) 1 1 99451 5
88005 3.1/2" - 4.1/2" 99450 4 (+2) 1 1 99451 6

1.8.2 Component Sizes for Safety Clamps Type-C


Components type and quantity
Part No. Pipe Size
Inch Segment Segments Locks Handle Inserts Inserts
Part No Quantity (ends) Quantity Quantity Part No Quantity

99500 3.3/4" - 4.5/8" 99601 5 (+2) 1 2 99608 7


99501 4.1/2" - 5.5/8" 99601 6 (+2) 1 2 99608 8
99502 5.1/2" - 6.5/8" 99601 7 (+2) 1 2 99608 9
99503 6.1/2" - 7.5/8" 99601 8 (+2) 1 2 99608 10
99504 7.1/2" - 8.5/8" 99601 9 (+2) 1 2 99608 11
99505 8.1/2" - 9.5/8" 99601 10 (+2) 1 2 99608 12
99506 9.1/2" - 10.5/8" 99601 11 (+2) 1 2 99608 13
99507 10.1/2" - 11.5/8" 99601 12 (+2) 1 2 99608 14
99508 11.1/2" - 12.5/8" 99601 13 (+2) 1 2 99608 15
99509 12.1/2" - 13.5/8" 99601 14 (+2) 1 2 99608 16
99510 13.1/2" - 14.5/8" 99601 15 (+2) 1 2 99608 17
99511 14.1/2" - 15.5/8" 99601 16 (+2) 1 2 99608 18
99512 15.1/2" - 17" 99601 14 (+4) 2 4 99608 18
99513 16.1/2" - 18" 99601 15 (+4) 2 4 99608 19
99514 17.1/2" - 19" 99601 16 (+4) 2 4 99608 20
99515 18.1/2" - 20" 99601 17 (+4) 2 4 99608 21
99516 19.1/2" - 21" 99601 18 (+4) 2 4 99608 22
99517 21.1/2" - 23" 99601 20 (+4) 2 4 99608 24
99518 22.1/2" - 24" 99601 21 (+4) 2 4 99608 25
99519 24.1/2" - 26" 99601 23 (+4) 2 4 99608 27
99525 29.1/2" - 30.1/2" 99601 28 (+4) 2 4 99608 32
99526 35.1/2" - 36.1/2" 99601 34 (+4) 2 4 99608 38
99528 31.1/2" - 32.1/2" 99601 30 (+4) 2 4 99608 34
99532 41.1/2" - 42.1/2" 99601 39 (+4) 2 4 99608 43

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 21


Operation Maintenance Manual

1.8.3 Component Sizes for pneumatic Safety Clamps Type-C


Components type and quantity
Part No. Pipe Size
Segment Segments Locks Handle Inserts Inserts
DESCRIPTION

Inch
Part No Quantity (ends) Quantity Quantity Part No Quantity

99500-1 3.3/4" - 4.5/8" 99601 5 (+2) 1 2 99608 7


99501-1 4.1/2" - 5.5/8" 99601 6 (+2) 1 2 99608 8

99502-1 5.1/2" - 6.5/8" 99601 7 (+2) 1 2 99608 9


99503-1 6.1/2" - 7.5/8" 99601 8 (+2) 1 2 99608 10
99504-1 7.1/2" - 8.5/8" 99601 9 (+2) 1 2 99608 11
99505-1 8.1/2" - 9.5/8" 99601 10 (+2) 1 2 99608 12
99506-1 9.1/2" - 10.5/8" 99601 11 (+2) 1 2 99608 13
99507-1 10.1/2" - 11.5/8" 99601 12 (+2) 1 2 99608 14
99508-1 11.1/2" - 12.5/8" 99601 13 (+2) 1 2 99608 15
99509-1 12.1/2" - 13.5/8" 99601 14 (+2) 1 2 99608 16
99510-1 13.1/2" - 14.5/8" 99601 15 (+2) 1 2 99608 17
99511-1 14.1/2" - 15.5/8" 99601 16 (+2) 1 2 99608 18
99512-1 15.1/2" - 17" 99601 14 (+4) 2 4 99608 18
99513-1 16.1/2" - 18" 99601 15 (+4) 2 4 99608 19
99514-1 17.1/2" - 19" 99601 16 (+4) 2 4 99608 20
99515-1 18.1/2" - 20" 99601 17 (+4) 2 4 99608 21
99516-1 19.1/2" - 21" 99601 18 (+4) 2 4 99608 22
99517-1 21.1/2" - 23" 99601 20 (+4) 2 4 99608 24
99518-1 22.1/2" - 24" 99601 21 (+4) 2 4 99608 25
99519-1 24.1/2" - 26" 99601 23 (+4) 2 4 99608 27
99525-1 29.1/2" - 30.1/2" 99601 28 (+4) 2 4 99608 32
99526-1 35.1/2" - 36.1/2" 99601 34 (+4) 2 4 99608 38

22 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

1.9 RFID-Chip Equipped


Handling Equipment

DESCRIPTION
INFO
For further information, you may access
the Forum/IC Database from the FET
Website or at www.infochip.com.

Frequently Asked Questions (FAQ)


FORUM Handling Tools outfits/supplies certain equipment • How do I know if my equipment has RFID?
with patent pending RFID Technology. This technology »» RFID tags are embedded and clearly marked (“RFID”)
allows for easy real-time access to pertinent equipment on equipment in inconspicuous locations generally at
information and technical documentation anytime, the upper visible part of the equipment.
anywhere. The database is accessible via the internet or
• What type of RFID tag are we using?
mobile application.
»» The RFID tags used in FORUM equipment operate on
Tier I Access – General Access the UHF Frequency.
As standard, the customer will be assigned and issued
• How can I scan the tag?
login information to the database provided for their assets/
equipment. Once logged into the database, customers »» Standard NFC UHF Frequency Reader
will be able to see all assets assigned to them. Attached (available through Forum).
to each asset is complete documentation including all • What is on the tag/chip?
contents of databook related to that specific asset. The »» The chip identification number is the only information
customer will be able to view, download and print all physically on the chip. All other information is stored
documents associated with their particular assets. on the cloud-based database associated with the chip
Tier II Access – User Access identification number.
Customers opting for improved access as a system user will • Whom do I contact to get Tier I access or to inquire
have the full functionality of Tier I Access but will be able about Tier II access?
to manipulate their assets. Additional functionality includes »» Forum Sales personnel can help with basic access and
but is not limited to: upgrade information.
• Assigning Inspection and Certification due dates and
reminders.
• Attaching Internal Inspection Checklists/
Documentation.
• Managing Asset Locations.
• Assigning Internal Asset/Serial Numbers.

INFO
For detailed RFID instruction, please refer to
Forum Document 1155081, FORUM RFID User
Manual (refer to section XI "Online Technical
document access" on page 12).

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 23


Operation Maintenance Manual

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24 10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series


Operation Maintenance Manual

SAFETY

Y
FET
SA

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 25


Operation Maintenance Manual

2 Safety INFO
The Safety Clamp is designed and produced in The operating company is responsible for
consideration of all required safety precautions. Failure to ensuring safe and correct use of the equipment
observe the safety precautions and operating instructions within the sense of the hazard and risk analysis.
specified in this OMM, can lead to hazardous situations The operating company is also obligated to
when operating the Safety Clamp. While it is not possible issue and supervise observance of operating
to eliminate all hazardous situations with awareness and instructions on safe use as well as to observe the
instruction from this OMM, good judgment should be instructions in this OMM.
used at all times surrounding the use of the Safety Clamp.
The Safety Clamp should only be used for its intended
purpose. Rectify all faults immediately, which could have a 2.2 Depictions and Symbols
negative effect on the Safety Clamp safety. The safety precautions in this operating manual are
indicted using standardized depictions and symbols.
2.1 General Safety Precautions Concrete Examples of the symbols and terms used in this
SAFETY

OMM are explained below. These are used in the form


Ensure that any work on the Safety Clamp, particularly shown wherever possible hazards are present.
installation, only personnel with the necessary
qualifications perform maintenance and repair work, DANGER
and who are familiar with the associated risks. For safe Suspended load!
and proper operation of the Safety Clamp, it is essential
This indicates injury risks from
that all personnel working on the Safety Clamp take
transporting heavy components.
the prescribed safety measures and observe the safety
precautions specified in this OMM. The Safety Clamp
contains components subject to wear (e.g. Hinge Pins). WARNING
After longer periods of operation, the safety can be Danger of pinching/crushing
reduced due to wear. Service the Safety Clamp regularly hands!
in compliance with the maintenance chart to ensure that This indicates injury risks from moving
all safety requirements are always fulfilled. Check the parts, which pose a hazard of pinching
specified wear limits regularly. Replace worn or defective or crushing hands.
parts immediately with new parts. If safe operation is no
longer guaranteed, take the Safety Clamp out of service. WARNING
Advise the responsible service organization. Rectify every
Separated pneumatic lines pose an
fault, which affects the safety immediately. All safe grab
injury hazard!
areas and lifting points are painted green q.
This symbol marks areas where injuries
are possible from disconnecting
pneumatic lines in which the pressure
has NOT been relieved.
q WARNING
Defective pneumatic lines pose an
injury hazard!
This symbol marks areas where injuries
are possible from defective pneumatic
lines.

WARNING
Health hazards from service
products!
Fig. 14: Safe gripping points
This symbol warns of health hazards
NOTE Handles/ grip points are marked in green. resulting from contact of service
During operation, these grips are the only places the products (e.g. lubricants, hydraulic
Safety Clamp can be handled safely. fluids) with the skin, mucous
membranes, eyes and respiratory paths.
WARNING Never remove the safety equipment
or replace it with equipment not approved by FORUM
Handling Tools. Failure to observe can lead to hazardous
situations, for which FORUM Handling Tools cannot be
held responsible. Always keep all safety equipment in
perfect condition and check regularly.

26 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

2.3 Organizational Measures 2.4.1 Danger of Pinching/Crushing


The operating company is responsible for ensuring that
all legally and officially prescribed approvals for operation
WARNING
of the Safety Clamp are present and in compliance with Danger of pinching/crushing
national laws and regulations. The company operating hands!
the Safety Clamp must provide the required personal Moving parts pose a hazard during
protective equipment. All safety features present must be assembly, set-up and conversion work
checked regularly in compliance with national and local as well as during operation.
requirements. The operating instructions must be kept so »» Never reach between moving
that they are available to those operating the Safety Clamp components.
at all times.
Personal Protective equipment WARNING
The required Personal Protective equipment (PPE) must Danger of pinching/crushing feet!
be used when operating the Safety Clamp. This is to be

SAFETY
Moving parts pose a hazard during
provided by the operating company. assembly, set-up and conversion work
The following PPE is recommended: as well as during operation.
-- Oil resistant protective clothing, »» Never stand below moving
-- Protective gloves, components.
-- Eye protection, During assembly, set-up and conversion work as well as
-- Safety shoes, during operation pinching/crushing hazards can be posed.
-- Protective helmet. Pay attention to hands, feet and body when performing
the work specified. Always ensure that no one is in a
All parts of the protective equipment must be checked
hazardous position.
regularly for damage in compliance with the specific
national regulations and replaced as required.
2.4.2 Human Error
Ignorance of hazards, inattentiveness and limited reactions
2.4 Safety Precautions against can lead to hazard situations while working with the
Remaining Hazards Safety Clamp.
The Safety Clamp was designed and produced according Safe Work
to the state-of-the-art in consideration of the safety
precautions specified in EC Directive 2006/42/EC on 1. All personnel working on the Safety Clamp are
Machinery. responsible for paying attention to their colleagues.
The Safety Clamp may be used only for: 2. Consumption of alcohol and drugs is prohibited.
-- Its intended purpose. 3. Work on the Safety Clamp is not permissible after
taking medication, which reduces reactions.
-- When it is in a technically safe state.
Nevertheless, it is not possible to exclude completely 4. At a minimum, visual contact must exist between
all hazardous situations, which could arise when the the operator in the doghouse and the personnel at
Safety Clamp is used. Reference is made to these the Safety Clamp, to allow communication via hand
remaining risks at the beginning of each chapter and at the signals.
corresponding points in the description and measures for 5. Always keep the personal protective equipment in
avoiding these risks are explained. perfect condition.
6. All personnel working on or with the Safety Clamp
WARNING must be familiar with and observe the safety
Mechanically generated sparks. precautions in this OMM.
During some troubleshooting tasks, 7. The instructions for handling and maintenance
like such as clamping components, the intervals specified in this OMM must be observed.
use of metal equipment can generate 8. Keep a copy of this OMM near the Safety Clamp,
sparks. where it is accessible at all times.
-- The use of metallic tools in
hazardous areas must be prohibited
by the operating company.
»» Only use non-metallic tools for
loosening of clamping components.

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 27


Operation Maintenance Manual

2.4.3 Incorrect Handling of


Pneumatic system safety instructions
Pneumatic equipment 9. Lay pneumatic lines so that they are not kinked or
pinched.
WARNING
10. Release the pressure in all lines carrying compressed
Defective pneumatic lines pose an
air prior to any maintenance and repair work. Lower
injury hazard!
all pneumatically controlled components to the
Route pneumatic lines safely and check ground. Move all control levers of the pneumatic
regularly for damage. control valves several times.
»» Provide lines with chafe protection. 11. Compressed air escaping under high pressure can
»» Replace defective lines immediately. lead to eye and skin injuries. Always consult a doctor
immediately even if the wound seems insignificant –
WARNING otherwise serious infections or irreparably damages
Separated pneumatic lines pose an could set in!
SAFETY

injury hazard! 12. Replace the hose or line if one of the problems
Compressed air can escape under high mentioned below is detected:
pressure. • Damaged or leaky pneumatic seals.
»» Always relieve pressure in • Worn or torn shells or uncovered reinforcement
pneumatic equipment before branches.
working on equipment. • Expanded shells in several positions.
»» Check pneumatic connections • Foreign bodies jammed or stuck in protective layers.
regularly to ensure that they are
13. Re-tighten leaking fittings and hose connections
properly fastened.
only when the system is not under pressure; i.e.
WARNING release the pressure before working on pressurized
lines!
Lubricants can pose a health
14. Never weld or solder damaged or leaking pressure
hazard!
lines and screw connections. Replace damaged parts
Lubricants can lead to skin and eye with new ones!
injury and poisoning symptoms upon
contact. 15. Never search for leaks with your bare hands, Always
wear protective gloves!
»» Avoid direct contact with
lubricants. 16. Repair or replace Leaks and damaged pressure lines
immediately.

NOTE Further information of the pneumatically


WEAR EYE PROTECTION! operated impact wrench can be found in the
manufacturers Product Information. Please refer to section
8 “Appendix” on page 86.

WEAR PROTECTIVE GLOVES!

Pneumatic lines, which are weakened due to incorrect


routing or damage can burst under load. The compressed
air then escapes under pressure resulting in a powerful jet,
which can lead to skin or eye injury.

28 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


2.5 Safety Instructions I
2.6 Safety Instructions II
Operation Maintenance Manual

TRANSPORT /

P /
T-U RT
SE SPO
SET-UP

AN
TR

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 31


Operation Maintenance Manual

3 Transport / Set-up 3.1.2 Unpacking and Disposal


of Packing Material
Ensure that only sufficiently qualified
and trained personnel perform set-up Check scope of delivery
and installation work. 1. Are any transport damages visible?
2. Is the shipment complete? Compare the scope
Read these instructions carefully before of delivery with the specifications in the shipping
setting up the Safety Clamp and documents.
putting it into service.
If the Safety Clamp has been damaged during transport or
3.1 Delivery the shipment is incomplete, please notify the manufacturer
The Safety Clamp and all accessory parts are shipped in immediately (refer to section X “Contact Worldwide” on
transport boxes, which are stored on pallets. All items on page 11). Dispose of the packaging material ecologically
the pallets are secured against tipping and slipping with in compliance with all applicable regulations.
transport straps. 3.1.3 Intermediate Storage
»» Instructions for safe transport are attached to the If intermediate storage of the equipment is necessary,
transport box. observe the following:
»» Transport the packed equipment as specified in these • Leave the Safety Clamp in its transport packaging.
TRANSPORT/

instructions. This provides sufficient protection against external


SETUP

»» Safety Clamps are placed in individual transport boxes. influences. Secure the Safety Clamp to prevent it from
slipping or falling due to motion.
3.1.1 Scope of Delivery
The scope of delivery includes all components required for
the intended operation of the Safety Clamp Type Series as
described in Chapter „Description“ on page 16.

INFO
The contract documents and shipment papers
specify the precise scope of delivery. Check
these documents carefully on delivery. In the
event of any discrepancies please contact the
FORUM Handling Tools representative specified
in „Contact Worldwide“ on page 11
immediately.

INFO
For customer with incoming goods inspection
covering a MPI we recommend to order
equipment and parts without painting. The paint
Fig. 15: Storage example I
removal by sand blasting or similar will lead to a
modified the surface for which found indications
are declined by FORUM Handling Tools.

Fig. 16: Storage example II

32 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

3.2 Transport 3.3 Lifting arrangements


This chapter shows safe lifting arrangements for the main
DANGER assemblies.
Suspended load! Lifting safety on installation site
A falling load can cause severe, even
lethal injuries. Hoist the Safety Clamp safely
»» Never stand beneath or in the 1. Attach the Safety Clamp only at the green marked
swing area of suspended loads. handles or support clevises, if equipped.
2. Use wire ropes with circular slings with a load
carrying capacity appropriate to the weight of the
Safety Clamp.
WEAR PROTECTIVE HELMET!
3. Attach the hoisting ropes so that they are tensioned
straight without kinks.
4. Use hoisting cables and load hooks with sufficient
supporting capacity.

WEAR PROTECTIVE GLOVES! CAUTION


Safety Clamps are scoped under API

TRANSPORT/
7K and are not designed to be used
as a hoisting device. As a result, the

SETUP
hoisting eyes installed on the tool are
only to be used to lift the weight of
WEAR SAFETY SHOES! the Safety Clamp.

DANGER
Safe Lifting!
Principles for transport Always make sure that there is enough
1. Ensure that transport routes are sufficiently personnel to handle the Safety Clamp.
dimensioned.
2. Always use pallets for longer transport distances.
3. The total weight (object to be transported + means
of transport, e.g. forklift) must not exceed the
supporting capacity of the subsurface.
4. Ensure that only sufficiently qualified personnel
perform such work.
5. Secure the area against unauthorized entry. If
necessary, mark the area with information signs to
warn of maintenance and repair work.
6. Secure moving parts in a suitable manner.
7. Use only approved slinging and transport
equipment, which is in perfect condition and
suitable for the intended purpose.
8. Secure Safety Clamp against slipping/sliding.
Observe Safety Clamp weight. Observe center of
gravity.
9. Never stand under suspended loads.
10. Transport the Safety Clamp carefully. Do not fasten,
lift or pull the Safety Clamp on parts that could be
damaged. Avoid sudden stops.
11. Always use hoisting equipment (slings, hoisting
cables, shackles, etc.), which have been inspected
and are sufficiently dimensioned and marked.
12. Ensure that all installation and hoisting procedures
accomplish in compliance with recognized rules of
practice and industrial standards.

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 33


Operation Maintenance Manual

3.3.1 Lifting arrangements for 3.4 Installation and Arrangement


Safety Clamps with handles WARNING
Pinching/crushing hazard from
lowering!
Severe pinching/crushing up to loss of
limbs.
»» Never step over edge of rotary
table with feet.

DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries.
Fig. 17: Hoisting points for transport »» Never stand beneath or in the
swing area of suspended loads.
1. When lifting the Safety Clamp manually, use as many
workers as there are green marked handles.
2. Only handle Safety Clamps at the green marked
TRANSPORT/

handles. WEAR PROTECTIVE HELMET!


SETUP

WARNING Danger of contusion because of folding


Safety Clamp segments! Ensure that anyone has their
hands only on green marked handles.

WEAR PROTECTIVE GLOVES!


3.3.2 Lifting arrangements on holding points

WARNING Safety Clamp are NOT to be used as a


hoisting device.

WEAR SAFETY SHOES!

The Safety Clamp is completely pre-assembled before


shipment, so that they can be installed immediately after
unpacking at the installation site. The Safety Clamp size
components have to be installed according to pipe string
operation at customer site. The Safety Clamp type A-MP, T
and C must always be used with Hand Slips.

Fig. 18: Hoisting points for transport

1. Always use all attachment points.


2. Only use approved hoisting equipment.

WARNING Danger of contusion because of folding


Safety Clamp segments! Ensure that anyone got their
hands only on green marked handles.

34 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

3.4.1 Installation and removal of a


Safety Clamp type C, A-MP and
T without a pneumatic kit

NOTE The Installation process between C, T and A-MP


Safety Clamp vary. Please refer to the Note CT or A-MP at
the start of the task. w
q
1. CT Remove the cotter pin from the End Link Pin (if
present) q and remove the end link pin afterwards w
A. A-MP Remove the Nut and the Thrust Washer q to
open the Safety Clamp.

TRANSPORT/
Fig. 19: Installation step 1 and 2

SETUP
2. CT Open the Safety Clamp screw e.
B. A-MP Pull the Screw out of the Latch Link.
The Safety Clamp is now open.

Fig. 20: Installation step 3

3. CT / A-MP Wrap the Safety Clamp around the pipe in


the desired location r approximately 4” to 6” above
the Slips.

r r

Fig. 21: Installation step 4

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Operation Maintenance Manual

4. CT Align the holes in the Screw and End Link t.


C. A-MP Align the screw into the latch link.

NOTE The Nut may have to be loosened to allow


proper alignment.

t
TRANSPORT/

Fig. 22: Installation step 5


SETUP

y
5. CT / A-MP Insert the End Link Pin y and cotter pin
(if present) afterwards u.
6. CT / A-MP Torque the Nut to between 99.7 ft-lb [135
Nm] and 295 ft-lb [400 Nm] using the nut wrench.
u
NOTE The Removal takes place in reverse order.

WARNING Over torqueing can cause loss of safe


working load.

Fig. 23: Installation step 6 and 7

36 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

3.4.2 Installation and removal of a


Safety Clamp type C with a pneumatic kit

1. Remove the cotter pin from the End Link Pin (if
present) q and remove the end link pin afterwards w

TRANSPORT/
Fig. 24: Installation step 1 and 2

SETUP
2. Open the Safety Clamp screw e.

e
Fig. 25: Installation step 3

3. Wrap the Safety Clamp around the pipe in the desired


location r, approximately 4” to 6” above the Slips.

Fig. 26: Installation step 4

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 37


Operation Maintenance Manual

4. Align the holes in the Screw and End Link t.

t
TRANSPORT/

Fig. 27: Installation step 5


SETUP

5. Insert the End Link Pin y and cotter pin (if present)
afterwards u.

6. Torque the Nut to between 99.7 ft-lb [135 Nm] and y


295 ft-lb [400 Nm] using the nut wrench.

NOTE The Removal takes place in reverse order.

WARNING Over torqueing can cause loss of safe


working load. u

Fig. 28: Installation step 6 and 7

38 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

3.5 Installation Schematics of a Safety Clamp with pneumatic kit

TRANSPORT/
SETUP
Fig. 29: Installation Schematics

3.6 Installation Checklists


Prior to use following checks must be carried out:
Installation Checklist Safety Clamp
Make sure Safety Clamp screw is fastened and
OK
all inserts/pins are secured.
OK All Inserts are properly installed.

OK All lubrication points are lubricated.

OK Make sure all bolts and nuts are tightened.

OK Check for visible damages.


The space requirements have been complied and working area is free
OK
of unnecessary object and personnel.

Installation Checklist Pneumatic Kit


OK Pneumatic hose is firmly connected to pneumatic coupling.

OK Pneumatic coupling is firmly connected to impact wrench.

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 39


Operation Maintenance Manual

[This] page [is] intentionally left blank.

40 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

/
ION G
COMMISSIONING /

AT IN
ER ION
OP ISS
OPERATION

MM
CO

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 41


Operation Maintenance Manual

4 Commissioning and Operation


4.1 Commissioning WEAR PROTECTIVE HELMET!
Ensure that the
Safety Clamp Type Series are operated
only by personnel trained for this work
and familiar with the risks involved in
operating the equipment.
WEAR PROTECTIVE GLOVES!
Read these instructions carefully before
setting up the equipment and putting
it into service.

INFO
WEAR SAFETY SHOES!
FORUM Handling Tools recommends
having the Safety Clamp put into service by
FORUM Handling Tools Commissioning Service.

Safety considerations for operation


WARNING 1. Do not touch the Safety Clamp in operation
Danger of pinching/crushing feet!
2. During operation, keep a safe distance from the
Transporting and setting down heavy Safety Clamp.
components.
3. Before initial start-up and before every start of
»» Never step below moving operation, check for the proper function in order to
COMMISSIONING /

equipment parts. avoid accidents during operation!


OPERATION

DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries.
»» Never stand beneath or in the
swing area of suspended loads.

WARNING
Health hazards from service
products!
This symbol warns of health hazards
resulting from contact of service
products (e.g. lubricants, hydraulic
fluids) with the skin, mucous
membranes, eyes and respiratory
paths.

42 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

4.1.1 Connecting the pneumatically operated


Installation of the pneumatic kit
impact wrench to the pneumatic System 1. Remove the pneumatic kit out of the packaging.
[For Safety Clamps with pneumatic kit only] 2. Screw the straight connection with pneumatic plug
into the impact wrench and then install the nut at
Ensure that only personnel trained
the front end (square) of the impact wrench. Secure
for such work perform work on the
the nut with a cotter pin.
pneumatic system and are conscious of
the risks involved. 3. Unroll the supply hose and check for damages.
4. Put one of the quick coupling sleeves of the supply
hose onto the pneumatic plug of the impact
wrench. Pay attention to the clicking noise that the
WEAR EYE PROTECTION! quick coupling system makes when it is securely
connected to each other.
5. Put the other quick coupling sleeve of the supply
hose onto the pneumatic plug of the maintenance
unit, which belongs to the pneumatic system.
Pay attention to the clicking noise that the
WEAR PROTECTIVE GLOVES! quick coupling system makes when it is securely
connected to each other.
6. Slowly increase the pressure on the pressure
regulator of the maintenance unit until the required
operating pressure is reached.
7. Rotate the impact wrench alternately left and right.
WEAR EAR PROTECTION!
8. You have now successfully installed the pneumatic

COMMISSIONING /
kit.

OPERATION
NOTE Perform tasks in reverse order to re-install the
INFO pneumatic kit.
During installation, when setting up and
taking down as well as during operation of the
Safety Clamp ensure that the pneumatic lines Do
not chafe. If necessary provide pneumatic lines
with chafe guard.
Ensure that required operating data is observed:
Operating pressure (Air) 90 Psi to 160 Psi
(6.2 bar to 11.03 bar)
Nut size 17/18”

INFO
Further information of the pneumatically
operated impact wrench can be found in the
manufacturer’s Product Information, which is
located in the appendix.

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Operation Maintenance Manual

4.1.2 Safety Clamp Commissioning Checklist


FORUM Handling Tools strongly recommends accomplishing the commissioning with the FORUM Handling Tools
Commissioning Service.
Prior to use of the FORUM Handling Tools following checks must be carried out:

NOTE: Read manual before first use !

OK Check crew is aware of all dangers regarding handling the Safety Clamp.

OK Go through OMM with crew.

Scope of supply
OK Cross check all delivered parts.

OK Check Installation and Lubrication.

OK Check Inserts for correct seating.


Apply grease to all lubrication points
OK
(refer to section 6.1 “Lubrication” on page 42).
OK Check all Pins for securing.

OK Check torque of the Safety Clamp screw.


COMMISSIONING /
OPERATION

44 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

4.2 Operating the Safety Clamp 4.2.1 Operational description


The Safety Clamp is designed to be attached to equipment
WARNING strings or flush surface tubulars as they are assembled or
Danger of pinching/crushing feet! disassembled and prevents the equipment string from
Take care transporting and setting being dropped down-hole accidentally if the Hand Slips or
down heavy components. Elevators securing the string lose their grip. Safety Clamps
»» Never step below moving must always be used with Hand Slips. The safe design load
equipment parts. of 10 short tons must never be exceeded.

CAUTION Never attempt to use Safety Clamp as


WARNING
hoisting or lifting Equipment.
Danger of pinching/crushing
hands!
»» Do not touch the Safety Clamp
while in operation.

DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries.
»» Never stand beneath or in the
swing area of suspended loads.

COMMISSIONING /
WEAR PROTECTIVE HELMET!

OPERATION
WEAR PROTECTIVE GLOVES!

WEAR SAFETY SHOES!

Fig. 30: Standard Safety Clamp with Hand Slips and Bowl


It is necessary to remove the Safety Clamp for the
following user operations:
-- Changing and replacing components in the
Safety Clamp when changing the type/size of pipe
used.
-- Maintenance work, repair or inspection of the
Safety Clamp.

NOTE For Safety Clamp with part numbers beginning


with 99 the component size table must be consulted to
retract the correct number of nut and pins to be installed
(refer to section 1.8 “Component Sizes” on page 21).

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 45


Operation Maintenance Manual

4.2.2 Safety Clamp conversion


4.2.2.1 Safety Clamp conversion to a q
pneumatic Safety Clamp

NOTE For a detailed listing of all pneumatic kit q


compatible Safety Clamps, please refer to chapter 1.2.2.

1. Remove the cotter pins from the end link pins and
remove the end link pins afterwards q.

Fig. 31: Conversion step 1

2. Remove the nut, screw and end links w.


COMMISSIONING /
OPERATION

w
Fig. 32: Conversion step 2

3. Place the new pneumatic kit e and the removed end


link pins from step 1 r to Safety Clamp.
4. Secure end link pins with cotter pins. r
5. The Safety Clamp lock is now ready for fastening.

WARNING Danger of contusion because of folding


Safety Clamp segments!
e

Fig. 33: Conversion step 3

46 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

4.2.2.2 Safety Clamp expansion


with support clevis

q
1. Remove the cotter pins from the intermediate link pins
as shown and remove the link pins afterwards q.

Fig. 34: Expansion step I

COMMISSIONING /
e

OPERATION
2. Place the support clevis w on top of two intermediate
links w. Secure the support clevis with two screws e
and nuts r..
w
WARNING Danger of contusion because of folding
Safety Clamp segments!

Fig. 35: Expansion step II

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 47


Operation Maintenance Manual

4.3 Troubleshooting
Further
Useful steps for troubleshooting
help

Contact Technical Support in case of an emergency,


Correct Safety Clamp size to the size of the pipe ?
Has the correct Safety Clamp type been selected?

Are there damaged, loose or loosened pneumatic


Is there dirt or other objects in the working area?

as recommend by FORUM Energy Technologies?


Are there damaged, oxidized, loose or loosened

Is the Safety Clamp installed as recommend by


Are there visible or hearable symptoms which

The inserts are properly installed and intact?

for advanced help and tips and especially if


indicate damages to the Safety Clamp?

troubleshooting is without success!


Has the correct pressure been set?

Are there blocked grease nipples?


Lubrication points are lubricated
FORUM Energy Technologies?
components?

components?
Common Symptoms
The Safety Clamp does not grip as it should. ' ' ' ' ' ' ' |
The Safety Clamp seems to be inflexible. ' ' ' ' |
The to be hold pipe slips through. ' ' ' ' ' ' ' |
The Safety Clamp can not be tightened. ' ' ' ' ' |
COMMISSIONING /

The Pneumatic Expansion does not work as it should. ' ' |


OPERATION

Device is grease dry unless lubrication has been performed. ' |


FORUM Handling Tools recommends to FORUM Handling Tools recommends
| follow this step in case of unsolvable problems! ' to follow this shown step.

NOTE This table doesn‘t show all possible common symptoms. It cannot be excluded that different symptoms may
occur in combination. Therefore, it is necessary to go through troubleshooting in a useful order. FORUM Handling Tools
recommends to call the Technical Support early before losing too much time for troubleshooting. Always consider
the recommended safety notes while troubleshooting. Do not perform troubleshooting while the Equipment is under
load. Do not make any form of reparation, expansions or changes, which are not recommended and supported by
FORUM Handling Tools. Contact technical support, if there are single components or assemblies, which have to be
replaced!

WARNING
Separated pneumatic lines pose
an injury hazard!
Ensure that sufficiently qualified
Compressed air can escape under and trained personnel perform
high pressure. maintenance work only.
»» Always relieve pressure in
equipment before performing
maintenance work.

WARNING WARNING
Danger of pinching/crushing feet! Danger of pinching/crushing
Take care transporting and setting hands!
down heavy components. »» Do not touch the Safety Clamp
»» Never step below moving while in operation.
equipment parts.

48 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

SERVICE

E
V IC
SER

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 49


Operation Maintenance Manual

5 Service 5.2 Repair


It is only permissible for the customer/company operating
INFO the equipment warranty. Only FORUM Handling Tools
Operational safety and readiness of the or an authorized service company performs repair work
equipment Do not only depend on your skill, required on the Safety Clamp.
but also on maintenance and servicing of the
equipment. Insist on using Original Equipment
INFO
Manufacturer (OEM) spare parts when carrying Please contact FORUM Handling Tools
out maintenance and repair work. This ensures Technical Support or one of the authorized
operational safety and readiness of your service companies (refer to section X “Contact
equipment. Worldwide” on page 11) to perform repair or
maintenance work.
5.1 Malfunction
If a malfunction occurs or the Safety Clamp Do not operate 5.3 Drawing, Parts List and Spare Parts
as expected, trouble shoot as follows:
If the cause of the malfunction cannot be determined INFO
and remedied, contact FORUM Handling Tools Technical Please contact the FORUM Handling Tools
Support. Technical Support or one of the authorized
1. Check for proper lubrication of the Safety Clamp. service companies (refer to section X “Contact
Worldwide” on page 11) to order replacement
2. Collect all information on the malfunction and define
parts or in the event of any questions.
the problem.
3. Attempt to find a quick solution to the problem. INFO
4. Check the last changes/modifications. The number of handles needed on the
5. Isolate the problem. Safety Clamps depends on the Safety Clamp size
6. Replace any defective components. and type:
C and A-MP Type
INFO »» 2 handles – < 15.5/8”
In the event of problems, which cannot be »» 4 handles – > 15.5/8”
remedied with the aid of this manual, please
T Type
contact the FORUM Handling Tools Technical
Support or one of the authorized service »» Always 1 handle
companies (refer to section X “Contact
Worldwide” on page 11).
SERVICE

50 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

5.3.1 Drawing and Part list for the Safety Clamps C Type


5.3.1.1 Safety Clamps C Type, with Nut Retention System

Fig. 36: Principle drawing of a Safety Clamp Type C

Part list for the Safety Clamp C Type with Nut Retention System
CR-Safety Clamp CR-Safety Clamp CR-Safety Clamp CR-Safety Clamp
Pos. Description P/N 12-127-01 12-128-01 12-129-01 12-130-01
3. 3/4” - 4.5/8 ” 5.1/2" - 6.5/8" 5.1/2" - 6.5/8" 6.1/2" - 7.5/8"
1 Pivot Block Pin 11-114 2 2 2 2
2 Srew 11-111-01 1 1 1 1
3 Pivot Block 11-113 1 1 1 1
4 Nut 11-112-01 1 1 1 1
5 Handle 12-116-C 1 2 2 2
6 Link Pin 11-117 2 4 4 4

SERVICE
7 Intermediate Link Sub Assembly 12-101 3 2 3 4
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 2 4 4 4
9 End Link Sub Assembly (Removable Link Pin) 12-114 1 1 1 1
10 End Link Sub Assembly 12-113 1 1 1 1
11 Cotter Pin 51435-12 2 4 4 4
12 Nut, Hex-Slotted (UNC-2B) 50512-C 1 1 1 1
13 Pin, Roll 51603-09-C 1 1 1 1
14 Nut Wrench 11-115 1 1 1 1

CR-Safety Clamp CR-Safety Clamp CR-Safety Clamp CL-Safety Clamp


Pos. Description P/N 12-131-01 12-132-01 12-133-01 12-134-01
7.1/2 ” - 8.5/8 ” 8.1/2" - 9.5/8" 9.1/2" - 10.5/8" 10.1/2" - 11.5/8"
1 Pivot Block Pin 11-114 2 2 2 2
2 Srew 11-111-01 1 1 1 1
3 Pivot Block 11-113 1 1 1 1
4 Nut 11-112-01 1 1 1 1
5 Handle 12-116-C 1 2 2 2
6 Link Pin 11-117 2 4 4 4
7 Intermediate Link Sub Assembly 12-101 3 2 3 4
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 2 4 4 4
9 End Link Sub Assembly (Removable Link Pin) 12-114 1 1 1 1
10 End Link Sub Assembly 12-113 1 1 1 1
11 Cotter Pin 51435-12 2 4 4 4
12 Nut, Hex-Slotted (UNC-2B) 50512-C 1 1 1 1
13 Pin, Roll 51603-09-C 1 1 1 1
14 Nut Wrench 11-115 1 1 1 1

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Operation Maintenance Manual

CL-Safety Clamp CL-Safety Clamp CL-Safety Clamp CL-Safety Clamp


Pos. Description P/N 12-135-01 12-136-01 12-137-01 12-138-01
11.1/2 ” - 12.5/8 ” 12.1/2" - 13.5/8" 13.1/2" - 14.5/8" 14.1/2" - 15.5/8"
1 Pivot Block Pin 11-114 2 2 2 2
2 Srew 11-111-01 1 1 1 1
3 Pivot Block 11-113 1 1 1 1
4 Nut 11-112-01 1 1 1 1
5 Handle 12-116-C 2 2 2 2
6 Link Pin 11-117 4 4 4 4
7 Intermediate Link Sub Assembly 12-101 9 10 11 12
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 4 4 4 4
9 End Link Sub Assembly (Removable Link Pin) 12-114 1 1 1 1
10 End Link Sub Assembly 12-113 1 1 1 1
11 Cotter Pin 51435-12 4 4 4 4
12 Nut, Hex-Slotted (UNC-2B) 50512-C 1 1 1 1
13 Pin, Roll 51603-09-C 1 1 1 1
14 Nut Wrench 11-115 1 1 1 1

CXL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp


Pos. Description P/N 12-135-01 12-136-01 12-137-01 12-138-01
11.1/2 ” - 12.5/8 ” 12.1/2" - 13.5/8" 13.1/2" - 14.5/8" 14.1/2" - 15.5/8"
1 Pivot Block Pin 11-114 2 2 2 2
2 Srew 11-111-01 1 1 1 1
3 Pivot Block 11-113 1 1 1 1
4 Nut 11-112-01 1 1 1 1
5 Handle 12-116-C 2 2 2 2
6 Link Pin 11-117 4 4 4 4
7 Intermediate Link Sub Assembly 12-101 9 10 11 12
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 4 4 4 4
9 End Link Sub Assembly (Removable Link Pin) 12-114 1 1 1 1
10 End Link Sub Assembly 12-113 1 1 1 1
11 Cotter Pin 51435-12 4 4 4 4
12 Nut, Hex-Slotted (UNC-2B) 50512-C 1 1 1 1
13 Pin, Roll 51603-09-C 1 1 1 1
14 Nut Wrench 11-115 1 1 1 1

CXL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp


Pos. Description P/N 12-145-01 12-146-01 12-147-01 12-148-01
15.1/2 ” - 17” 16.1/2" - 18" 17.1/2" - 19" 18.1/2" - 20"
1 Pivot Block Pin 11-114 4 4 4 4
2 Srew 11-111-01 2 2 2 2
3 Pivot Block 11-113 2 2 2 2
4 Nut 11-112-01 2 2 2 2
5 Handle 12-116-C 4 4 4 4
6 Link Pin 11-117 8 8 8 8
7 Intermediate Link Sub Assembly 12-101 6 7 8 9
SERVICE

8 Intermediate Link Sub Assembly (no Link Pin) 12-112 8 8 8 8


9 End Link Sub Assembly (Removable Link Pin) 12-114 2 2 2 2
10 End Link Sub Assembly 12-113 2 2 2 2
11 Cotter Pin 51435-12 8 8 8 8
12 Nut, Hex-Slotted (UNC-2B) 50512-C 2 2 2 2
13 Pin, Roll 51603-09-C 2 2 2 2
14 Nut Wrench 11-115 1 1 1 1

CXL-Safety Clamp
Pos. Description P/N 12-149-01
19.1/2 ” - 21”
1 Pivot Block Pin 11-114 4
2 Srew 11-111-01 2
3 Pivot Block 11-113 2
4 Nut 11-112-01 2
5 Handle 12-116-C 4
6 Link Pin 11-117 8
7 Intermediate Link Sub Assembly 12-101 10
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 8
9 End Link Sub Assembly (Removable Link Pin) 12-114 2
10 End Link Sub Assembly 12-113 2
11 Cotter Pin 51435-12 8
12 Nut, Hex-Slotted (UNC-2B) 50512-C 2
13 Pin, Roll 51603-09-C 2
14 Nut Wrench 11-115 1

NOTE Add -B to the end of the part number to include the storage box.
Example: 12-149-01-B
Storage Box P/N 11-120 for sizes < 18”
Storage Box P/N 31-334 for sizes > 18”

52 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

5.3.1.2 Safety Clamps C Type, with Lifting Clevis and Nut Retention System

Fig. 37: Principle drawing of a Safety Clamp Type C

Part list for the Safety Clamp C Type with Nut Retention System
CL-Safety Clamp CL-Safety Clamp CL-Safety Clamp CL-Safety Clamp
Pos. Description P/N 12-150-01 12-151-01 12-152-01 12-153-01
10.1/2 ” - 11.5/8 ” 11.1/2" - 12.5/8" 12.1/2" - 13.5/8" 13.1/2" - 14.5/8"
1 Pivot Block Pin 11-114 2 2 2 2
2 Srew 11-111-01 1 1 1 1
3 Pivot Block 11-113 1 1 1 1
4 Nut 11-112-01 1 1 1 1
5 Safety Support Clevis 12-120 2 2 2 2
6 Screw, Cap-Hex Head 55017-44-C8 4 4 4 4

SERVICE
7 Intermediate Link Sub Assembly 12-101 8 9 10 11
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 4 4 4 4
9 End Link Sub Assembly (Removable Link Pin) 12-114 1 1 1 1
10 End Link Sub Assembly 12-113 1 1 1 1
11 Nut, Hex-Self Locking (Nylon Insert) UNF 58002-16-SZ-8 4 4 4 4
12 Nut, Hex-Slotted (UNC-2B) 50512-C 1 1 1 1
13 Pin, Roll 51603-09-C 1 1 1 1
14 Nut Wrench 11-115 1 1 1 1

CL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp


Pos. Description P/N 12-154-01 12-155-01 12-156-01 12-157-01
14.1/2 ” - 15.5/8 ” 15.1/2" - 17" 16.1/2" - 18" 17.1/2" - 19"
1 Pivot Block Pin 11-114 2 4 4 4
2 Srew 11-111-01 1 2 2 2
3 Pivot Block 11-113 1 2 2 2
4 Nut 11-112-01 1 2 2 2
5 Safety Support Clevis 12-120 2 4 4 4
6 Screw, Cap-Hex Head 55017-44-C8 4 8 8 8
7 Intermediate Link Sub Assembly 12-101 12 6 7 8
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 4 8 8 8
9 End Link Sub Assembly (Removable Link Pin) 12-114 1 2 2 2
10 End Link Sub Assembly 12-113 1 2 2 2
11 Nut, Hex-Self Locking (Nylon Insert) UNF 58002-16-SZ-8 4 8 8 8
12 Nut, Hex-Slotted (UNC-2B) 50512-C 1 2 2 2
13 Pin, Roll 51603-09-C 1 2 2 2
14 Nut Wrench 11-115 1 1 1 1

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 53


Operation Maintenance Manual

CXL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp


Pos. Description P/N 12-158-01 12-159-01 12-160-01 12-161-01
18.1/2 ” - 20” 19.1/2" - 21" 21.1/8" - 23" 24.1/8" - 26"
1 Pivot Block Pin 11-114 4 4 4 4
2 Srew 11-111-01 2 2 2 2
3 Pivot Block 11-113 2 2 2 2
4 Nut 11-112-01 2 2 2 2
5 Safety Support Clevis 12-120 4 4 4 4
6 Screw, Cap-Hex Head 55017-44-C8 8 8 8 8
7 Intermediate Link Sub Assembly 12-101 9 9 12 15
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 8 8 8 8
9 End Link Sub Assembly (Removable Link Pin) 12-114 2 2 2 2
10 End Link Sub Assembly 12-113 2 2 2 2
11 Nut, Hex-Self Locking (Nylon Insert) UNF 58002-16-SZ-8 8 8 8 8
12 Nut, Hex-Slotted (UNC-2B) 50512-C 2 2 2 2
13 Pin, Roll 51603-09-C 2 2 2 2
14 Nut Wrench 11-115 1 1 1 1

CXL-Safety Clamp CXL-Safety Clamp CXL-Safety Clamp


Pos. Description P/N 12-162-01 12-163-01 12-164-01
29.1/2 ” - 31” 35.1/2" - 37" 41.1/2" - 43"
1 Pivot Block Pin 11-114 4 4 4
2 Srew 11-111-01 2 2 2
3 Pivot Block 11-113 2 2 2
4 Nut 11-112-01 2 2 2
5 Safety Support Clevis 12-120 4 4 4
6 Screw, Cap-Hex Head 55017-44-C8 8 8 8
7 Intermediate Link Sub Assembly 12-101 20 26 32
8 Intermediate Link Sub Assembly (no Link Pin) 12-112 8 8 8
9 End Link Sub Assembly (Removable Link Pin) 12-114 2 2 2
10 End Link Sub Assembly 12-113 2 2 2
11 Nut, Hex-Self Locking (Nylon Insert) UNF 58002-16-SZ-8 8 8 8
12 Nut, Hex-Slotted (UNC-2B) 50512-C 2 2 2
13 Pin, Roll 51603-09-C 2 2 2
14 Nut Wrench 11-115 1 1 1

NOTE Add -B to the end of the part number to include the storage box.
Example: 12-149-01-B
Storage Box P/N 11-120 for sizes < 18”
Storage Box P/N 31-334 for sizes > 18”
SERVICE

54 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

5.3.1.3 Safety Clamps C Type

SERVICE
Fig. 38: Principle drawing of a Safety Clamp Type C

Part lists of the standard Safety Clamps C Type


Pos. Description P/N 99500 99501 99502 99503 99504 99505 99508
3. 3/4 ” – 4. 5/8 ” 4.1/2 ” – 5. 5/8 ” 5.1/2 ” – 6. 5/8 ” 6.1/2 ” – 7 5/8 ” 7.1/2 ” – 8. 5/8 ” 8.1/2 ” – 9. 5/8 ” 11 1/2" - 12 5/8 "

1 End Link, Pivot Block Assembly 99600-A 1 1 1 1 1 1 1


2 Link Intermediate Assembly 99601-A 5 6 7 8 9 10 13
3 End Link Assembly 99602-A 1 1 1 1 1 1 1
4 Handle 99603 2 2 2 2 2 2 2
5 Safety Clamp Screw 99604 1 1 1 1 1 1 1
6 Pivot Block 99605 1 1 1 1 1 1 1
7 Safety Clamp Nut 99606 1 1 1 1 1 1 1
8 Intermediate Link Pin 99607 2 3 4 5 6 7 10
9 End Link Pin with Chain 99610 1 1 1 1 1 1 1
10* Safety Clamp Nut Wrench 99611 1 1 1 1 1 1 1
11* Box for Safety Clamp* 99612 1 1 1 1 1 1 1
12 Pivot Block Pin 99614 2 2 2 2 2 2 2
13 Cotter Pin 752331 7 8 9 10 11 12 15
14 Shackle 645037-2 1 1 1 1 1 1 1
15 Conector Sheet 99625 1 1 1 1 1 1 1
16 Info Sign 99491 1 1 1 1 1 1 1

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 55


Operation Maintenance Manual

Pos. Description P/N 99509 99510 99511 99512 99513 99514 99515
12 1/2" - 13 5/8 " 13 1/2" - 14 5/8 " 14 1/2" - 15 5/8 " 15 1/2" - 17" 16 1/2" - 18" 17 1/2" - 19" 18 1/2" - 20"

1 End Link, Pivot Block Assembly 99600-A 1 1 1 1 1 1 1


2 Link Intermediate Assembly 99601-A 14 15 16 16 17 18 19
3 End Link Assembly 99602-A 1 1 1 1 1 1 1
4 Handle 99603 2 2 2 4 4 4 4
5 Safety Clamp Screw 99604 1 1 1 1 1 1 1
6 Pivot Block 99605 1 1 1 1 1 1 1
7 Safety Clamp Nut 99606 1 1 1 1 1 1 1
8 Intermediate Link Pin 99607 11 12 13 13 14 15 16
9 End Link Pin with Chain 99610 1 1 1 1 1 1 1
10* Safety Clamp Nut Wrench 99611 1 1 1 1 1 1 1
11* Box for Safety Clamp* 99612 1 1 1 1 1 1 1
12 Pivot Block Pin 99614 2 2 2 2 2 2 2
13 Cotter Pin 752331 16 17 18 18 19 20 21
14 Shackle 645037-2 1 1 1 1 1 1 1
15 Conector Sheet 99625 1 1 1 1 1 1 1
16 Info Sign 99491 1 1 1 1 1 1 1

Pos. Description P/N 99516 99517 99518 99519 99525 99526 99528 99532
19 1/2" - 21" 21 1/2" - 23" 22 1/2" - 24" 24 1/2" - 26" 29 1/2" - 30 1/2" 35 1/2" - 36 1/2" 31 1/2" - 32 1/2" 41 1/2" - 42 1/2"

1 End Link, Pivot Block Assembly 99600-A 1 1 1 1 1 1 1 1


2 Link Intermediate Assembly 99601-A 21 22 23 25 30 36 30 39
3 End Link Assembly 99602-A 1 1 1 1 1 1 1 1
4 Handle 99603 4 4 4 4 4 4 4 4
5 Safety Clamp Screw 99604 1 1 1 1 1 1 1 1
6 Pivot Block 99605 1 1 1 1 1 1 1 1
7 Safety Clamp Nut 99606 1 1 1 1 1 1 1 1
8 Intermediate Link Pin 99607 18 19 20 22 27 33 27 36
9 End Link Pin with Chain 99610 1 1 1 1 1 1 1 1
10* Safety Clamp Nut Wrench 99611 1 1 1 1 1 1 1 1
11* Box for Safety Clamp 99612 1 1 1 1 1 1 1 1
12 Pivot Block Pin 99614 2 2 2 2 2 2 2 2
SERVICE

13 Cotter Pin 752331 23 24 25 27 32 38 32 47


14 Shackle 645037-2 1 1 1 1 1 1 1 1
15 Conector Sheet 99625 1 1 1 1 1 1 1 1
16 Info Sign 99491 1 1 1 1 1 1 1 1

* Position 10 and 11 are not illustrated.

56 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

5.3.2 Pneumatic-Kit for Safety Clamp

Fig. 39: Principle drawing Pneumatic-Kit for Safety Clamp

Part list Pneumatic Kit for Safety Clamp Type C


Pos. P/N Description

SERVICE
1 99630 Pneumatic-Kit for Safety Clamp (3.3/4 "- 22")
1 99650 Pneumatic-Kit for Safety Clamp (18.1/2" - 36.1/2")
2 - refer to section 5.3.1 “Drawing and Part list for the Safety Clamps C Type” on page 51
3 99620 Pneumatic wrench assembly

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 57


Operation Maintenance Manual

5.3.2.1 Pneumatic Kit for the Safety Clamp Type C Sizes 3.3/4” – 22”

Fig. 40: Principle drawing of the pneumatic kit for the Safety Clamp sizes 3.3/4” – 22”

Part list for Pneumatic Kit P/N 99630


Pos. Qty. P/N Description
SERVICE

1 1 99600-1 End Link, (Screw pneumatic) Left


2 1 99631-1 End Link, (Screw pneumatic) Right
3 1 99634 Left/Right hand thread bolt
4 2 99619 End Link Pin with Chain(pneumatic)
5 1 99632 Pivot Block L
6 1 99633 Pivot Block R
7 2 99608 Insert (without Cotter Pin)
8 2 99609 Insert Spring for Safety Clamp
9 4 645037-2 Shackle
10 4 99614 Pivot Block Pin
11 2 660414-1 Eye Screw
12 2 70123 Spring-type straight pin
13 2 752331 Split Pin

58 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

5.3.2.2 Pneumatic Kit for the Safety Clamp C Type Sizes 22” – 42.1/2”

SERVICE
Fig. 41: Principle drawing of the Pneumatic Kit for the Safety Clamp C Type Sizes 22” – 42.1/2”

Part list for Pneumatic Kit P/N 99650


Pos. Qty. P/N Description
1 1 99600-A End Link, Pivot Block L
2 1 99633 End Link, Pivot Block R
3 1 99651 Rotation Bolt
4 1 99619 End Link Pin with Chain(pneumatic)
5 2 99614 Pivot Block Pin
6 1 70064 Grease Nipple
7 1 752331 Split Pin
8 1 660414-1 Eye Screw
9 1 645037-2 Shackle
10 1 99612 Box for Safety Clamp
11 1 99491 Info Sign
13 1 645037-2 Shackle

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 59


Operation Maintenance Manual

5.3.2.3 Pneumatic wrench Assembly

e
Fig. 42: Illustration of the Pneumatic wrench Assembly

Part list for Pneumatic wrench Assembly P/N 99620


Pos. Qty. P/N Description
1 1 99635 Pneumatic Impact Wrench
SERVICE

2 1 613905-10 Coupling
3 1 99636 Pneumatic Hose

60 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

5.3.3 Drawing and Part list for the Safety Clamps T Type


5.3.3.1 Safety Clamps T Type I

SERVICE
Fig. 43: Principle drawing of a Safety Clamp Type T

Part lists of the standard Safety Clamps T Type


Pos. Description P/N 88003 88004 88005
1 End Link, Pivot Block (Type "T") 99454 1 1 1
2 End Link (Screw Type "T") 99453 1 1 1
3 Safety Clamp Screw (Type "C") 99604 1 1 1
4 Safety Clamp Nut 99606 1 1 1
5 Pivot Block (Type "C") 99605 1 1 1
6 Pivot Block Pin (Type "C") 99614 2 2 2
7 End Link Pin with Chain 99610 1 1 1
8 Link Intermediate for "T"-Type Clamp 99450 2 3 4
9 Slip Insert for "T"-Type Clamp 99451 4 5 6
10 Pressure spring 99452 4 5 6
11 Handle for Safety Clamp (Type "T") 98603 1 1 1
12 Split Pin 752331 4 5 6
13 Intermediate Link Pin 99607 1 2 3
14 Safety Clamp Nut Wrench (Type "C" + "T") 99611 1 1 1
15 Box for Safety Clamp 99612 1 1 1
16 Spring-type straight pin 621438 4 5 6
17 Connector sheet 99625 1 1 1
18 Shackle 645037-2 1 1 1
* Info SignSafety Clamps 99491 1 1 1
* not shown on illustration.

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 61


Operation Maintenance Manual

5.3.3.2 Safety Clamps T , with Nut Retention System

Fig. 44: Principle drawing of a Safety Clamp Type T , with Nut Retention System
Safety Clamp T Safety Clamp T Safety Clamp T
Pos. Description P/N 11-125-01 11-126-01 11-127-01
1.1/8 ” – 2” 2.1/8 ” – 3.1/4” 3.1/2 ” – 4.1/2 ”
1 Intermediate Link Sub Assembly (No Link Pin) 11-123 2 2 2
2 End Link Sub Assembly 11-124 1 1 1
3 End Link Sub Assembly (Removable Link Pin) 11-128 1 1 1
4 Pivot Block 11-113 1 1 1
5 Handle 11-116-C 1 1 1
6 Intermediate Link Sub Assembly 11-122 2 3 4
7 Cotter Pin 51435-12 2 3 4
8 Link Pin 11-117 2 3 4
9 Pivot Block Pin 11-114 2 3 4
10 Screw 11-111-01 1 1 1
SERVICE

11 Nut 11-112-01 1 1 1
12 Nut, Hex-Slotted (Unc-2B) 50512-C 1 1 1
13 Pin, Roll 51603-09-C 1 1 1
14 Nut Wrench 11-115 1 1 1
* Storage Box 11-120 1 1 1

* not shown on illustration.

62 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

5.3.4 Drawing and Part lists for the Safety Clamps Type A-MP

Fig. 45: Principle drawing of a Safety Clamps Type A-MP

Part list for the Safety Clamp A-MP Type


The Safety Clamps of the A-MP type series differ only in the number of link assemblies and their handles.
A-MP-S A-MP-S A-MP-R A-MP-R
Pos. Description P/N 31-009 31-010 31-011 31-012
2.7/8 ” - 4.1/8 ” 4” - 5” 4.1/2 ” - 5.5/8 ” 5.1/2 ” - 7”

SERVICE
1 Link Assembly for A-MP-S only 31-335 AR AR AR AR
1 Link Assembly for all A-MP, except A-MP-S 31-319 AR AR AR AR
2 Link Pin with Cotter Pin 31-307 AR AR AR AR
3 Link with Cotter Pin 31-306 AR AR AR AR
4 Carrier Assembly with Die for A-MP-S only 31-325 AR AR AR AR
4 Carrier Assembly with Die 31-324 AR AR AR AR
5 Die Roll Pin for A-MP-S only 31-333 AR AR AR AR
5 Die Roll Pin for all A-MP, except A-MP-S 31-310 AR AR AR AR
6 Carrier 31-109 AR AR AR AR
7 Spring 31-311 AR AR AR AR
8 Roll Pin 31-418 AR AR AR AR
9 Cotter Pin 31-528 AR AR AR AR
10 Side Bar Links 31-318 1 1 1 1
11 Latch Link for all A-MP, except A-MPL 31-304 1 1 1 1
11 Latch Link for A-MPL only 31-321 1 1 1 1
12 Pin with Cotter Pin 31-308 1 1 1 1
13 Bushing 31-315 1 1 1 1
14 Cotter Pin 31-510 AR AR AR AR
15 Screw 31-302 1 1 1 1
16 Thrust Washer 31-714 1 1 1 1
17 Make Up Nut 31-303 1 1 1 1
18 Handle for A-MP-S,R,M only 31-305 2 2 2 2
18 Handle for A-MP-L,XL only 31-305 4 4 4 4
19 Nut Wrench 31-320 1 1 1 1

NOTE Add -B to the end of the part number to include the storage box.
Example: 30-025-B
Storage Box P/N 11-120 for sizes < 12.1/2”
Storage Box P/N 31-334 for sizes > 12.1/2”

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 63


Operation Maintenance Manual

A-MP-R A-MP-R A-MP-R A-MP-M


Pos. Description P/N 31-013 31-014 31-015 31-016
6. 3/4” - 8.1/4” 8” - 9.1/4” 9.1/4” - 10.1/2 ” 10.1/2 ” - 11.1/2 ”
1 Link Assembly for A-MP-S only 31-335 AR AR AR AR
1 Link Assembly for all A-MP, except A-MP-S 31-319 AR AR AR AR
2 Link Pin with Cotter Pin 31-307 AR AR AR AR
3 Link with Cotter Pin 31-306 AR AR AR AR
4 Carrier Assembly with Die for A-MP-S only 31-325 AR AR AR AR
4 Carrier Assembly with Die 31-324 AR AR AR AR
5 Die Roll Pin for A-MP-S only 31-333 AR AR AR AR
5 Die Roll Pin for all A-MP, except A-MP-S 31-310 AR AR AR AR
6 Carrier 31-109 AR AR AR AR
7 Spring 31-311 AR AR AR AR
8 Roll Pin 31-418 AR AR AR AR
9 Cotter Pin 31-528 AR AR AR AR
10 Side Bar Links 31-318 1 1 1 1
11 Latch Link for all A-MP, except A-MPL 31-304 1 1 1 1
11 Latch Link for A-MPL only 31-321 1 1 1 1
12 Pin with Cotter Pin 31-308 1 1 1 1
13 Bushing 31-315 1 1 1 1
14 Cotter Pin 31-510 AR AR AR AR
15 Screw 31-302 1 1 1 1
16 Thrust Washer 31-714 1 1 1 1
17 Make Up Nut 31-303 1 1 1 1
18 Handle for A-MP-S,R,M only 31-305 2 2 2 2
18 Handle for A-MP-L,XL only 31-305 4 4 4 4
19 Nut Wrench 31-320 1 1 1 1

A-MP-M A-MP-M A-MP-M A-MP-M


Pos. Description P/N 31-017 31-018 31-019 31-020
11.1/2 ” - 12.1/2 ” 12.1/2 ” - 13.5/8 ” 13.5/8 ” - 14. 3/4” 14. 3/4” - 15.7/8 ”
1 Link Assembly for A-MP-S only 31-335 AR AR AR AR
1 Link Assembly for all A-MP, except A-MP-S 31-319 AR AR AR AR
2 Link Pin with Cotter Pin 31-307 AR AR AR AR
3 Link with Cotter Pin 31-306 AR AR AR AR
4 Carrier Assembly with Die for A-MP-S only 31-325 AR AR AR AR
4 Carrier Assembly with Die 31-324 AR AR AR AR
5 Die Roll Pin for A-MP-S only 31-333 AR AR AR AR
5 Die Roll Pin for all A-MP, except A-MP-S 31-310 AR AR AR AR
6 Carrier 31-109 AR AR AR AR
7 Spring 31-311 AR AR AR AR
8 Roll Pin 31-418 AR AR AR AR
9 Cotter Pin 31-528 AR AR AR AR
10 Side Bar Links 31-318 1 1 1 1
11 Latch Link for all A-MP, except A-MPL 31-304 1 1 1 1
SERVICE

11 Latch Link for A-MPL only 31-321 1 1 1 1


12 Pin with Cotter Pin 31-308 1 1 1 1
13 Bushing 31-315 1 1 1 1
14 Cotter Pin 31-510 AR AR AR AR
15 Screw 31-302 1 1 1 1
16 Thrust Washer 31-714 1 1 1 1
17 Make Up Nut 31-303 1 1 1 1
18 Handle for A-MP-S,R,M only 31-305 2 2 2 2
18 Handle for A-MP-L,XL only 31-305 4 4 4 4
19 Nut Wrench 31-320 1 1 1 1

NOTE Add -B to the end of the part number to include the storage box.
Example: 30-025-B
Storage Box P/N 11-120 for sizes < 12.1/2”
Storage Box P/N 31-334 for sizes > 12.1/2”

64 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

A-MP-L A-MP-L A-MP-L A-MP-XL


Pos. Description P/N 31-021 31-022 31-023 31-024
15.7/8 ” - 17” 17” - 18.1/2 ” 18.1/8 ” - 19. 3/8 ” 19. 3/8 ” - 20. 3/8 ”
1 Link Assembly for A-MP-S only 31-335 AR AR AR AR
1 Link Assembly for all A-MP, except A-MP-S 31-319 AR AR AR AR
2 Link Pin with Cotter Pin 31-307 AR AR AR AR
3 Link with Cotter Pin 31-306 AR AR AR AR
4 Carrier Assembly with Die for A-MP-S only 31-325 AR AR AR AR
4 Carrier Assembly with Die 31-324 AR AR AR AR
5 Die Roll Pin for A-MP-S only 31-333 AR AR AR AR
5 Die Roll Pin for all A-MP, except A-MP-S 31-310 AR AR AR AR
6 Carrier 31-109 AR AR AR AR
7 Spring 31-311 AR AR AR AR
8 Roll Pin 31-418 AR AR AR AR
9 Cotter Pin 31-528 AR AR AR AR
10 Side Bar Links 31-318 1 1 1 1
11 Latch Link for all A-MP, except A-MPL 31-304 1 1 1 1
11 Latch Link for A-MPL only 31-321 1 1 1 1
12 Pin with Cotter Pin 31-308 1 1 1 1
13 Bushing 31-315 1 1 1 1
14 Cotter Pin 31-510 AR AR AR AR
15 Screw 31-302 1 1 1 1
16 Thrust Washer 31-714 1 1 1 1
17 Make Up Nut 31-303 1 1 1 1
18 Handle for A-MP-S,R,M only 31-305 2 2 2 2
18 Handle for A-MP-L,XL only 31-305 4 4 4 4
19 Nut Wrench 31-320 1 1 1 1

A-MP-XL A-MP-XL A-MP-XL A-MP-XL


Pos. Description P/N 31-025 31-032 31-033 31-034
20. 3/8 ” - 21.1/2 ” 21” - 22.5/8 ” 22.5/8 ” - 23. 3/4” 23. 3/4” - 24.7/8 ”
1 Link Assembly for A-MP-S only 31-335 AR AR AR AR
1 Link Assembly for all A-MP, except A-MP-S 31-319 AR AR AR AR
2 Link Pin with Cotter Pin 31-307 AR AR AR AR
3 Link with Cotter Pin 31-306 AR AR AR AR
4 Carrier Assembly with Die for A-MP-S only 31-325 AR AR AR AR
4 Carrier Assembly with Die 31-324 AR AR AR AR
5 Die Roll Pin for A-MP-S only 31-333 AR AR AR AR
5 Die Roll Pin for all A-MP, except A-MP-S 31-310 AR AR AR AR
6 Carrier 31-109 AR AR AR AR
7 Spring 31-311 AR AR AR AR
8 Roll Pin 31-418 AR AR AR AR
9 Cotter Pin 31-528 AR AR AR AR
10 Side Bar Links 31-318 1 1 1 1
11 Latch Link for all A-MP, except A-MPL 31-304 1 1 1 1

SERVICE
11 Latch Link for A-MPL only 31-321 1 1 1 1
12 Pin with Cotter Pin 31-308 1 1 1 1
13 Bushing 31-315 1 1 1 1
14 Cotter Pin 31-510 AR AR AR AR
15 Screw 31-302 1 1 1 1
16 Thrust Washer 31-714 1 1 1 1
17 Make Up Nut 31-303 1 1 1 1
18 Handle for A-MP-S,R,M only 31-305 2 2 2 2
18 Handle for A-MP-L,XL only 31-305 4 4 4 4
19 Nut Wrench 31-320 1 1 1 1

NOTE Add -B to the end of the part number to include the storage box.
Example: 30-025-B
Storage Box P/N 11-120 for sizes < 12.1/2”
Storage Box P/N 31-334 for sizes > 12.1/2”

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 65


Operation Maintenance Manual

A-MP-XL A-MP-XL A-MP-XL A-MP-XL


Pos. Description P/N 31-035 31-036 31-039 31-044
24.7/8 ” - 26” 26” - 27.1/8 ” 29. 3/8 ” - 30.1/2 ” 35” - 36.1/8 ”
1 Link Assembly for A-MP-S only 31-335 AR AR AR AR
1 Link Assembly for all A-MP, except A-MP-S 31-319 AR AR AR AR
2 Link Pin 31-307 AR AR AR AR
3 Link 31-306 AR AR AR AR
4 Carrier Assembly with Die for A-MP-S only 31-325 AR AR AR AR
4 Carrier Assembly with Die 31-324 AR AR AR AR
5 Die for A-MP-S only 31-333 AR AR AR AR
5 Die for all A-MP, except A-MP-S 31-310 AR AR AR AR
6 Carrier 31-309 AR AR AR AR
7 Spring 31-311 AR AR AR AR
8 Roll Pin 51604-18 AR AR AR AR
9 Cotter Pin 51405-28 AR AR AR AR
10 Side Bar Links (Pair) 31-318 1 1 1 1
11 Latch Link for all A-MP, except A-MPL 31-304 1 1 1 1
11 Long Latch 31-321 1 1 1 1
12 Pin with Cotter Pin 31-308 1 1 1 1
13 Bushing f/ Screw Pin 31-315 1 1 1 1
14 Cotter Pin 31-510 AR AR AR AR
15 Screw 31-302 1 1 1 1
16 Thrust Washer 31-714 1 1 1 1
17 Nut 31-303 1 1 1 1
18 Handle for A-MP-S,R,M only 31-305 2 2 2 2
18 Handle for A-MP-L,XL only 31-305 4 4 4 4
19 Nut Wrench 31-320 1 1 1 1

NOTE Add -B to the end of the part number to include the storage box.
Example:30-025-B
Storage Box P/N 11-120 for sizes < 12.1/2”
Storage Box P/N 31-334 for sizes > 12.1/2”

5.3.5 Safety Clamp A-MP Type


– number of link assemblies
Type A-MP-S Type A-MP-L
P/N Range Links Qty. Gripping Dies P/N Range Links Qty. Gripping Dies
31-009 2.7/8” – 4.1/8” 7 8 31-021 15.7/8" - 17" 17 18
31-010 4” – 5” 8 9 31-022 17" - 18.1/2" 18 19
31-023 18.1/8" - 19.3/8" 19 20
SERVICE

Type A-MP-R
P/N Range Links Qty. Gripping Dies Type A-MP-XL
31-011 4.1/2” – 5.5/8” 7 8 P/N Range Links Qty. Gripping Dies
31-012 5.1/2” – 7” 8 9 31-024 19.3/8” – 20.3/8” 19 20
31-013 6.3/4” – 8.1/4” 9 10 31-025 20.3/8” – 21.1/2” 20 21
31-014 8” – 9.1/4” 10 11 31-032 21” – 22.5/8” 21 22
31-015 9.1/4” – 10.1/2” 11 12 31-033 22.5/8” – 23.3/4” 22 23
31-034 23.3/4” – 24.7/8” 23 24
31-035 24.7/8” – 26” 24 25
Type A-MP-M 31-036 26” – 27.1/8” 25 26
31-039 29.3/8” – 30.1/2” 28 29
P/N Range Links Qty. Gripping Dies 31-044 35” - 36 1/8” 32 31
31-016 10.1/2” – 11.1/2” 12 13
31-017 11.1/2” – 12.1/2” 13 14
31-018 12.1/2” – 13.5/8” 14 15
31-019 13.5/8” – 14.3/4” 15 16
31-020 14.3/4” – 15.7/8” 16 17

66 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

5.4 Recommended Spare Parts [RSP] Safety Clamp type series


FORUM Handling Tools recommended spare parts provide a list of potential wear items that may be beneficial to keep on
hand for repair and maintenance.

5.4.5.1 Safety Clamp T Type


refer to section 5.3.3 “Drawing and Part list for the Safety Clamps T Type” on page 61
Qty. P/N Description
3 11-101 Link Complete
3 11-103-IC Die
6 11-105 Spring
6 51403-06 Cotter Pin
3 11-106 Link Pin
2 11-117 Handle Link Pin
6 51435-12 Cotter Pin
1 11-110 End Link Pin W/ Cable
2 11-114 Pivot Block Pin
1 50512-C Nut, Hex-Slotted
1 51603-09-C Roll Pin

5.4.5.2 Safety Clamp C Type


refer to section 5.3.1 “Drawing and Part list for the Safety Clamps C Type” on page 51
CR Type CLType CL w/ Lifting Clevis CXL Type CL/CXL w/ Lifting Clevis
P/N Description
Qty. Qty. Qty. Qty. Qty.
12-101 Link Complete 7 9 9 11 22
12-103 Die 7 9 9 11 22
12-105 Spring 13 18 18 22 44
51437-08 Cotter Pin 13 18 18 22 44
11-106 Link Pin 7 9 9 11 22
11-117 Handle Link Pin 2 2 2 4 4
51435-12 Cotter Pin 6 6 6 8 8
11-110 End Link Pin W/ Cable 1 1 1 1 1
11-114 Pivot Block Pin 2 2 2 4 4
50512-C Nut, Hex-Slotted 1 1 1 2 2
51603-09-C Roll Pin 1 1 1 2 2
12-120 Safety Support Clevis - - 1 - 2
55017-44-C8 Screw, Cap-Hex Head - - 2 - 4
58002-16-SZ-8 Nut, Hex-Self Locking - - 2 - 4
refer to section 5.3.1.3 “Safety Clamps C Type” on page 55

Pos. Description P/N 99500-RSP 99501-RSP 99502-RSP 99503-RSP 99504-RSP 99505-RSP 99506-RSP 99507-RSP
8 Intermediate Link Pin 99607 1 1 1 2 2 3 4 4
9 Insert 99608 7 8 9 9 10 12 13 14

SERVICE
10 Insert Spring 99609 7 8 9 9 10 12 13 14
16 Cotter Pin 752331 24 24 30 30 30 33 36 36
- Spring Type Straight Pin 70123 10 27 27 27 30 40 50 50

Pos. Description P/N 99508-RSP 99509-RSP 99510-RSP 99511-RSP 99512-RSP 99513-RSP 99514-RSP 99515-RSP
8 Intermediate Link Pin 99607 5 5 6 6 7 7 8 8
9 Insert 99608 15 15 16 16 17 17 18 18
10 Insert Spring 99609 15 15 16 16 17 17 18 18
16 Cotter Pin 752331 42 42 48 48 54 54 60 60
- Spring Type Straight Pin 70123 60 60 70 70 80 80 90 90

Pos. Description P/N 99516-RSP 99517-RSP 99518-RSP 99519-RSP 99525-RSP 99526-RSP 99528-RSP 99532-RSP
8 Intermediate Link Pin 99607 9 9 10 10 11 11 12 12
9 Insert 99608 19 19 20 20 21 21 22 22
10 Insert Spring 99609 19 19 20 20 21 21 22 22
16 Cotter Pin 752331 66 66 72 72 78 78 84 84
- Spring Type Straight Pin 70123 100 100 110 110 120 120 130 130

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 67


Operation Maintenance Manual

5.4.5.3 Safety Clamp A-MP Type


refer to section 5.3.4 “Drawing and Part lists for the Safety Clamps Type A-MP” on page 63
A-MP-S A-MP-R A-MP-M A-MP-L A-MP-XL
P/N Description
Qty. Qty. Qty. Qty. Qty.
31-335 Link Complete 4 - - - -
31-319 Link Complete - 6 8 10 14
31-333 Die 4 - - - -
31-310 Die - 6 8 10 14
31-311 Spring 9 12 17 20 26
TBD Roll Pin 9 12 17 20 26
31-307 Link Pin 4 6 8 10 14
TBD Cotter Pin (link pin) 4 6 8 10 14
TBD Cotter Pin (carrier) - - - - -

5.4.5.4 Pneumatic Kit Spare Parts


refer to section 5.3.2 “Pneumatic-Kit for Safety Clamp” on page 57

Spare Parts PN 99630-RSP for Size 3.3/4” – 22”


Pos. Qty. P/N Description
5 10 752331 Split Pin
6 1 99619 End Link Pin with Chain(pneumatic)
7 2 99608 Insert (without Cotter Pin)
8 4 99614 Pivot Block Pin (Type "C")
9 10 99638 Spring Cotter Pin
11 2 660414-1 Eye Screw
12 4 645037-2 Shackle
13 2 99609 Insert Spring for Safety Clamp
14 1 613905-10 Coupling
16 1 99636 Pneumatic Hose DN 6 26 ft

Spare Parts PN 99650-RSP for Size 22” – 42.1/2”


Pos. Qty. P/N Description
4 2 99608 Insert (without Cotter Pin)
5 1 99619 End Link Pin with Chain (pneumatic)
6 2 99614 Pivot Block Pin (Type "C")
8 2 99609 Insert Spring for Safety Clamp Type "C"
9 3 70064 Grease Nipple
10 10 70123 Spring-type straight pin
11 10 752331 Split Pin
12 2 660414-1 Eye Screw
13 4 645037-2 Shackle
SERVICE

68 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

INSPECTION /
AN /
CE
EN N
I N T CT I O

MAINTENANCE
MA SPE
IN

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 69


Operation Maintenance Manual

6 Inspection / Maintenance Instructions for inspection and


This chapter contains important information on how to
service your equipment safely, correctly and economically.
maintenance
It helps to avoid dangerous situations and reduce repair 1. In the event of visible damage or excessive wear,
costs and downtimes. Furthermore, the reliability and the contact the FORUM Handling Tools Service
service life of the equipment will be increased by following Department or an authorized repair company.
the instructions in this OMM. 2. Ensure that exclusively the FORUM Handling Tools
Service Department or an authorized repair
Ensure that only sufficiently qualified company observing the FORUM Handling Tools
and trained personnel perform setup welding instructions performs welding work on
and installation work. primary load components.
3. Ensure that all other maintenance work is performed
only by personnel trained for this work and familiar
Read these instructions carefully before
with the risks involved in operating the equipment.
setting up the Safety Clamp and
putting it into service. 4. Ensure that all repair work not performed by
FORUM Handling Tools is, Nevertheless, performed
in compliance with the manufacturer’s specifications
and instructions.
WEAR EYE PROTECTION! 5. Minor cracks or defects in critical and non-critical
areas, which may be removed without reducing
safety or operation of the Equipment, can be
removed by grinding and blending (refer to section
6.4.2 “Examination methodology and acceptance of
wear data criteria” on page 76).
WEAR PROTECTIVE HELMET! 6. After repair, always check the repaired part in a
suitable manner to ensure that the defect has been
remedied.

Prerequisites for maintenance work


1. Ensure that the Safety Clamp is stable and resting
WEAR PROTECTIVE GLOVES!
down on a good supporting surface so that it
cannot tip.
2. Provide sufficient lighting at the workplace.
3. The Safety Clamp must be removed and cleared
from the area around well center to avoid objects
WEAR SAFETY SHOES! dropped downhole during maintenance.

Trouble shooting
INSPECTION /
MAINTENANCE

»» In all events where the Safety Clamp’s function is not


as expected, the following checks must be carried
out to identify the cause.
1. Check proper lubrication.
2. Check size and installation.

70 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

6.1 Lubrication
WARNING
Lubricants can pose a health
hazard!
Lubricants irritate skin and eyes.
»» Avoid contact with lubricants.

WEAR EYE PROTECTION!

WEAR PROTECTIVE GLOVES!

INFO
The specified lubricants can be obtained through
FORUM Handling Tools. Contact your local
representative.

Lubrication Points on the Equipment


The Safety Clamp needs to be lubricated regularly on
hourly basis in operation following locations:

r q

e
w
INSPECTION /
MAINTENANCE

Fig. 46: Grease points on Safety Clamp

q Pins w Nut
e Screw r Insert taper

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 71


Operation Maintenance Manual

6.2 Inspections 6.2.1 Inspection of Pneumatic equipment


FORUM Handling Tools recommends to perform Check the Pneumatic equipment daily for leaks. If
inspections in compliance with API RP 7L at specified unacceptably high leakage occurs internally or externally
intervals and in inspection categories. Otherwise, the contact FORUM Handling Tools or an authorized service
frequency of required inspections depends on the company.
conditions of use of the Safety Clamp.
6.2.2 Inspection Following Removal
Before inspection, remove all foreign material such as dirt,
paint, lubricants, oil, abrasion, etc. from the affected parts. Generally, the Safety Clamp should be inspected
Use suitable methods such as stripping off paint, steam immediately before it is taken out of service temporarily
cleaning or sand blasting. or stored. Moreover, it should be inspected before putting
back into service.
After an inspection the scope and results of the tests
performed has to be documented. -- It is necessary to disassemble the Safety Clamp in an
appropriately equipped workshop to check for excessive
In the event of cracks, excessive wear, etc. contact
wear, deformation, cracks and other damage.
FORUM Handling Tools or an authorized service company.
-- Perform repair work only in compliance with the
INFO manufacturer‘s recommendations. These are available
The specified maintenance intervals are from FORUM Handling Tools.
recommended for the FORUM Handling Tools -- Ensure that only FORUM Handling Tools or an
Safety Clamp Type Series during its service life. authorized service company in compliance with the
The necessity of inspections depends primarily on welding specifications issued by FORUM Handling Tools
the following conditions: accomplishes welding work on cast parts.
-- Ambient conditions -- If the field inspection indicates that further inspection
-- Load cycles work is required, remove the Safety Clamp and have it
inspected in an appropriately equipped workshop.
-- Regulatory requirements
-- Check carefully for visible wear and material fatigue.
-- Period of use
-- Tests 6.2.3 Inspection Following Critical Loads
-- Repairs Perform an inspection IMMEDIATELY following any critical
-- Overhauls or unexpected loads. Critical loads could be:
-- Shock load resulting for the Safety Clamps contacting
Inspection Intervals
the slips in the event the slips lose their grip.
Category Intervals Preparatory measures
-- Operation at very low ambient temperatures
I Daily -- Safety Clamp on rig (< – 20 °C / – 4 °F).
II Weekly -- Safety Clamp on rig
-- Safety Clamp on rig
III Semi-anually -- Safety Clamp partly
dismantled
-- Safety Clamp on rig
INSPECTION /
MAINTENANCE

IV Every year -- Safety Clamp partly


dismantled

INFO
The above-mentioned inspection intervals refer to
a 100% use of the Safety Clamp on each day of a
week (24/7). Personal inspection intervals may
vary according to the type and extent of use
and may need to be adjusted. All inspection
categories are in accordance with the latest API
RP 7L.

Ensure that only sufficiently qualified


and trained personnel accomplish
maintenance work.

72 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

6.3 Inspection Categories 6.3.3 Inspection Category III


The inspection of category III includes all inspections of
6.3.1 Inspection Category I inspection category II and additional tests.
The Safety Clamp has to be observed during operation.
Scope/Prerequisites/Procedure:
Recognizing inadequate performance and apparent defects
is the goal of this category. -- Non-Destructive Testing (NDT) of selected critical areas
and verification of all wear limits.
Scope/Prerequisites/Procedure:
-- Before carrying out an NDT test, remove all foreign
-- Daily visual inspection of the Safety Clamp for damages
material such as dirt, paint, lubricants, oil and abrasion
and defects during operation. Repair them if necessary.
from the affected parts. Use suitable methods such as
-- Functional test. pickling, steam cleaning and sandblasting.
-- A person with appropriate expertise must carry out the
test. 6.3.4 Inspection Category IV
The inspection of category IV includes all inspections of
6.3.2 Inspection Category II inspection category III and additional tests.
The inspection of category II includes all inspections of
Scope/Prerequisites/Procedure:
inspection category I and additional tests.
-- Before carrying out an NDT test, remove all foreign
Scope/Prerequisites/Procedure: material such as dirt, paint, lubricants, oil and abrasion
-- Checking the state of lubrication, the condition of the from the affected parts. Use suitable methods such as
entire Safety Clamp (corrosion, lose or missing parts). pickling, steam cleaning and sandblasting.
-- A person with appropriate expertise must carry out the -- Nondestructive material testing (NDT) of all critical
test. areas and replacement of selected consumables and
pneumatic components [if applicable].

6.3.5 Inspection Intervals and inspection tasks


Pos. Task Daily Weekly Semiannually Annually
1 Function test and ongoing observation. ' ' ' '
2 Functionality of Feedback. ' ' ' '
3 Checks for cracks and loose fittings/hoses. ' ' ' '
4 Checks for signs of deformations and leakages. ' ' ' '
5 Check for signs of wear and corrosion. ' ' ' '
6 Check for no loose components and presence of all warning signs. " ' ' '
7 Check for state of lubrication and conservation. " ' ' '
Checking the condition of the overall structure and the interaction of all
8 " ' ' '
components and possible attachments with the Safety Clamp.
9 Checking wear limits (component measurement). " " ' '

INSPECTION /
MAINTENANCE
NDT tests of selected components
10 " " ' '
(Safety Clamp is largely assembled).
Complete NDT test of all critical areas
11 " " " '
(Safety Clamp is completely disassembled).
12 Exchange of selected pneumatic components. " " " '
13 Replacement of wear-intensive components (recommended spare parts). " " " '

INFO ' Necessary " Unnecessary

NDT Non-destructive testing


• Magnetic Particle Inspection (MPI)
• Ultrasonic Measurement Methods (UT)
• Eddy Current Testing (ET)
• Dye Penetrant Inspection (DPI)

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Operation Maintenance Manual

6.3.6 Inspection Checklist

INFO
The following checklist serves as a copy Ensure that only sufficiently qualified
template for inspections to be performed in and trained personnel accomplish
compliance with API 7L. Performed inspections maintenance work.
must always be documented and stored safely.

Safety Clamp Model:

Serial number:

Inspection Category I
Date / Place of Inspection: Result Name of Inspection Operator / Sign:
OK NOK Supervisor:

Remarks:

Inspection Category II
Date / Place of Inspection: Result Name of Inspection Operator / Sign:
OK NOK Supervisor:

Remarks:

Inspection Category III


Date / Place of Inspection: Result Name of Inspection Operator / Sign:
OK NOK Supervisor:
INSPECTION /
MAINTENANCE

Remarks:

Inspection Category IV
Date / Place of Inspection: Result Name of Inspection Operator / Sign:
OK NOK Supervisor:

Remarks:

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Operation Maintenance Manual

6.4 Critical Areas


The whole Clamp is considered critical and must be checked accordingly, see previous pages.

INSPECTION /
MAINTENANCE
Fig. 47: Critical areas Safety Clamp parts

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Operation Maintenance Manual

6.4.1 Wear data criteria METHODOLOGY per API


All repairs not performed by FORUM Handling Tools, Subject the above identified critical areas to a 100%
should nevertheless be done in accordance with their magnetic particle examination. Such an examination is
methods and procedures or with their agents. Minor only to be performed after the areas have been final
indications or cracks, which may be removed without heat treated and machined. Machined surfaces shall be
reducing safety or operation of the Safety Clamp, can be examined by the wet fluorescent method; other surfaces
removed by grinding (see critical areas). shall be examined by the wet or dry method. Magnetic
Following the repair, the parts should again be inspected particle examinations are to be performed in accordance
by an appropriate method to insure that the defect has with ASTM E709. Non-ferromagnetic materials shall be
been completely removed. examined by the liquid penetrant method in accordance
with ASME BPVC, Section V, Subsection A, Article 6 and
Subsection B, Article 24 or ASTM E165.
6.4.2 Examination methodology and Examiners must be certified Level II (as a minimum) in
accordance with the American Society of Nondestructive
acceptance of wear data criteria Testing ASNT-TC-1A.
All kind of repairs not performed by Use the reference photographs described in ASTM E125
FORUM Handling Tools should nevertheless be done in to evaluate identified discontinuities. These photographs
accordance with their methods and procedures or with contain actual discontinuities identified in accordance with
their agents. Minor cracks or defects in critical and non- ASTM E709 using a peak magnetizing current of 600 to
critical areas, which may be removed without reducing 800 amps and a prod spacing of 4-inches to 6-inches.
safety or operation of the Equipment, can be removed
by grinding and blending. However, grinding should not NOTE The white discontinuities in the photographs
exceed 3/32-inch (2.4 mm) deep or 25% of the original are a result of painting the casting area with a slurry of
material thickness on cast surfaces. Machined surface
lamp-black in kerosene, gasoline, or alcohol. The black
discontinuities or discontinuities beyond acceptable depths
should be evaluated by FORUM Handling Tools or a line discontinuities are a result of applying red magnetic
FORUM authorized repair facility. powder to the casting surface and photographing the
Following the repair, the parts should again be inspected magnetic particle discontinuities.
by an appropriate method to insure that the defect has
Each referenced photograph from ASTM E125 is identified
been completely removed.
with a number that corresponds to the severity degree
identified in “Discontinuity Severity” Table. It is understood
that it is impossible to rigidly interpret magnetic particle
discontinuities on castings to a set of referenced
photographs.

NOTE In any case which causes trouble interpreting


the associated indication length please contact Forum for
double check (refer to section X “Contact Worldwide” on
page 11).
INSPECTION /
MAINTENANCE

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Operation Maintenance Manual

6.5 Wear Data INFO


6.5.1 General -- “Total clearance A” supersedes all worn
dimensions for pins and bores.
Item Wear Data
-- Wear Data does not apply to Type C and Type
Screw
Replace if thread gaulding is present on the threads. T handles (P/N: 12-116 and 11-116).
Nut
-- Maximum Clearance “B” = 0.094” [2.387
Springs
mm] for all Safety Clamps Type C,T and A-MP.
Cotter Pins Replace if there are signs of wear and/ or fatigue.
Pins
Inserts Replace if teeth are rounded, broken or missing.
Die Slots Replace if there are signs of excessive wear. Do not use
Pin Holes oversized pins and attempt to weld.

6.5.2 Link Pins


Intermediate Link Pin
P/N 96607 End Link
Type C Handle Pin P/N 99610
P/N 99617
in [mm] in [mm]
Total Clearance “A” 0.047 [1.20] 0.055 [1.40]
Pin Ø (New-Min) 0.983 [24.96] 0.976 [24.80]
Pin Ø (Worn-Min) 0.976 [24.80] 0.970 [24.64]
Bore Ø (New-Max) 1.02 [25.90] 1.020 [25.90]
Bore Ø (Worn-Max) 1.034 [26.26] 1.031 [26.20]

Type Intermediate Link Pin


P/N 11-106 End Link
CR, CL, CXL Handle Pin P/N 11-110
(SN > 215864) P/N 11-117
in [mm] in [mm]
Total Clearance “A” 0.040 [1.02] 0.040 [1.02] B
Pin Ø (New-Min) 0.991 [25.17] 0.991 [25.17]
Pin Ø (Worn-Min) 0.986 [25.04] 0.986 [25.04]
Bore Ø (New-Max) 1.020 [25.91] 1.020 [25.91]
Bore Ø (Worn-Max) 1.031 [26.19] 1.031 [26.19] A
Type Intermediate Link Pin
P/N 11-106 End Link
CR, CL, CXL Handle Pin P/N 11-110
(SN < 215864) P/N 11-117

INSPECTION /
MAINTENANCE
in [mm] in [mm]
Total Clearance “A” 0.040 [1.02] 0.046 [1.17] Fig. 48: Measurement wear data
Pin Ø (New-Min) 0.991 [25.17] 0.985 [25.02]
Pin Ø (Worn-Min) 0.986 [25.04] 0.980 [24.89]
Bore Ø (New-Max) 1.020 [25.91] 1.020 [25.91]
Bore Ø (Worn-Max) 1.031 [26.19] 1.031 [26.19]

Intermediate Link Pin


Type T P/N 11-106 End Link
(SN > 215864) Handle Pin P/N 11-110
P/N 11-117
in [mm] in [mm]
Total Clearance “A” 0.040 [1.02] 0.040 [1.02]
Pin Ø (New-Min) 0.991 [25.17] 0.991 [25.17]
Pin Ø (Worn-Min) 0.986 [25.04] 0.986 [25.04]
Bore Ø (New-Max) 1.020 [25.91] 1.020 [25.91]
Bore Ø (Worn-Max) 1.031 [26.19] 1.031 [26.19]

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Operation Maintenance Manual

Type T
Intermediate Link Pin
P/N 11-106 End Link
INFO
(SN < 215864) Handle Pin P/N 11-110 -- “Total clearance A” supersedes all worn
P/N 11-117 dimensions for pins and bores.
in [mm] in [mm]
-- Wear Data does not apply to Type C and Type
Total Clearance “A” 0.046 [1.17] 0.046 [1.17] T handles (P/N: 12-116 and 11-116).
Pin Ø (New-Min) 0.991 [25.17] 0.985 [25.02] -- Maximum Clearance “B” = 0.094” [2.387
Pin Ø (Worn-Min) 0.986 [25.04] 0.980 [24.89] mm] for all Safety Clamps Type C,T and A-MP.
Bore Ø (New-Max) 1.03 [26.16] 1.020 [25.91]
Bore Ø (Worn-Max) 1.037 [26.34] 1.031 [26.19]

Intermediate Link Pin


Type A-MP P/N 31-307 End Link
(SN > 215864) Handle Pin P/N 31-307
P/N 31-305
in [mm] in [mm]
Total Clearance “A” 0.040 [1.02] 0.040 [1.02]
Pin Ø (New-Min) 0.870 [22.10] 0.870 [22.10]
Pin Ø (Worn-Min) 0.865 [21.97] 0.865 [21.97]
Bore Ø (New-Max) 0.888 [22.56] 0.888 [22.56]
B
Bore Ø (Worn-Max) 0.910 [23.11] 0.910 [23.11]

Intermediate Link Pin


Type A-MP P/N 31-307 Handle Pin
(SN < 215864) End Link
P/N 31-307
P/N 31-305
A
in [mm] in [mm]
Total Clearance “A” 0.046 [1.17] 0.070 [1.78]
Pin Ø (New-Min) 0.991 [25.17] 0.840 [21.34]
Pin Ø (Worn-Min) 0.986 [25.04] 0.835 [21.21]
Bore Ø (New-Max) 1.03 [26.16] 0.895 [22.73] Fig. 49: Measurement wear data
Bore Ø (Worn-Max) 1.037 [26.34] 0.910 [23.11]

6.5.3 Inserts
Type C - Insert P/N 99608 in [mm]
Total clearance “B” 0.094 [2.387]
INSPECTION /
MAINTENANCE

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Operation Maintenance Manual

6.6 Cleaning
WARNING
Health hazards from service
products!
Splashes of diluted drilling mud and
small parts.
Always wear your personal
protective equipment.

WEAR EYE PROTECTION!

WEAR PROTECTIVE GLOVES!

The operating conditions and operating environment


result in contamination on the Safety Clamp. Remove this
contamination regularly to prevent incrustation and ensure
safe operation of the equipment.

6.6.1 Time of Cleaning


Clean contamination from drilling from the Safety Clamp
regularly. The equipment should be cleaned thoroughly
at the end of each shift. Also observe the instructions in
Chapter „6.3.5 Inspection Intervals and inspection tasks“.

6.6.2 Procedure and Cleaning Agents


FORUM Handling Tools recommends cleaning the
Safety Clamp with a high pressure steam cleaner.
1. Clean the Safety Clamp thoroughly from inside and
outside.
2. Lubricate the Safety Clamp as specified - refer to
section 6.1 “Lubrication” on page 71.

INSPECTION /
MAINTENANCE

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80 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

STORAGE /
SA /
PO E
L
DISOR AG

DISPOSAL
ST

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Operation Maintenance Manual

7 Storage / Disposal
7.1 Storage
Safe Storage
1. Ensure that the Safety Clamp is stored so that no
one can be injured by moving parts or sharp edges.
2. Secure the Safety Clamp with tensioning cables or
in another manner to prevent it from slipping or
tipping when moved.
3. Store the Safety Clamp on a pallet located on an
even, supporting surface. Observe the weight
specifications in the technical data.
4. Protect the Safety Clamp against water penetration
with a plastic tarp.
5. Remove the Pneumatic Assembly and store it
separately.
Fig. 50: Correct Storage
Storage after Use
Lubrication
• Apply lubricant to all bare
surfaces.
Protection of equipment • Protect all other bare
surfaces with Tectyl Type
864 or an equivalent
agent.
• Store in dry surroundings
Ambient Conditions
(maximum humidity 80%).

INFO
For more information on STORAGE feel free
to contact FORUM Handling Tools Technical
Support or refer to our Storage brochure with this
download link.

Fig. 51: Correct Storage (if storage box is not used)


STORAGE /
DISPOSAL

Fig. 52: Incorrect Storage (if storage box is not used)

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Operation Maintenance Manual

7.2 Disposal
When used properly the Safety Clamp does not pose any
hazard for users or the environment.
However, operation of the Safety Clamp requires use
of lubricants and cleaning agents, which can pollute
the environment. For this reason always ensure that
such substances are disposed of properly according to
international, national and local regulations.
Never dispose oils, greases, oily cleaning rags or oily water
together with industrial or domestic wastes.
Observe the safety data sheets published by the
manufacturers on environmental hazards and disposal of
the service and operating products used.
Ensure that all service and operating products as well as
replacement parts are disposed of safely and ecologically.
Please note specifically that FORUM Handling Tools is not
obligated to take back used equipment.
List of Service Products Used
The Safety Data Sheets on the service products used are
included in the appendix to this OMM.

STORAGE /
DISPOSAL

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84 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

DI X

APPENDIX
PEN
AP

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Operation Maintenance Manual

8 Appendix
A. Sample of EC Declaration 87
B. Third Party Documents 88
I Safety Data-Sheet 88
II Components 89
APPENDIX

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Operation Maintenance Manual

A. Sample of EC Declaration

APPENDIX

Fig. 53: EC Certificate of Conformity Sample

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 87


Operation Maintenance Manual

B. Third Party Documents


I Safety Data-Sheet
Material Name Link to file

[Aerosol] Krylon Paint Aerosols

[Aerosol] Rust O Leum Paint Aerosols

[Hydraulic Fluid] Aral Vitam GF 32

[Hydraulic Fluid] Citgo AW 68

[Hydraulic Fluid] Conoco Megaflow AW 32 68

[Hydraulic Fluid] Shell Tellus S2 M 32

[Hydraulic Fluid] Shell Tellus S2 M 68

[Hydraulic Fluid] Shell Tellus S2 V 15

[Hydraulic Fluid] Shell Tonna S2 M 68

[Lubricant] Buster 2007

[Lubricant] AVIATICON FETT XRF

[Lubricant] KO5

[Lubricant] Lubrimatic Multipurpose Lithium

[Lubricant] MasterPro Hi Temp WB

[Lubricant] Mobil CM L

[Lubricant] Mystik JT 6 Multi purpose #2

[Lubricant] Permatex 767 Anti Seize Lubricant

[Lubricant] Shell Gadus S2 V220 2

[Lubricant] Shell Stamina RLS 2

[Lubricant] Sprayon LU 100 White Lithium


APPENDIX

[Lubricant] Super S Hi Temp Red

[Lubricant] Thermaplex Hi Temp Bearings

88 Safety Clamp Type Series PN 88003-D - Revision: 1310-2018


Operation Maintenance Manual

Material Name Link to file

[Paint] Paint Gallon

[Paint] Paint Marker

[Paint] Paint Marking Ink

[Paint] Ruthless Paint and Varnish Remover

[Paint] Startex Paint Thinner

[Paint] Uni Paint Markers

[Safety adhesive] Loctite 242 Threadlocker

[Safety adhesive] Loctite 262 (High Strength)

[Safety adhesive] Loctite 515 Gasket Eliminator

[Safety adhesive] Loctite Clover Compound

[Safety adhesive] Loctite Silver Grade Anti Seize

II Components
Component Name Link to file

[Safety Washer] NordLock

[Lifting] RUD VRS Starpoint

[Lifting] RUD VLBG Load Ring

APPENDIX

10-2018 PN 88003-D - Revision: 13Safety Clamp Type Series 89


Our goal is to become the leading provider of mission critical oilfield


products and related services in terms of customer satisfaction, safety and
financial performance.

Our experienced management team and employees are dedicated to solving


our customers’ problems. We invest in long term relationships and cooperate
on product development with our clients, we consider them our partners.

OUR CORE VALUES

Integrity: In everything we do, in every interaction, both internally and


externally, we strive to operate with the upmost integrity and mutual respect.

Customer focused: Our products enhance our customer’s performance and we listen to their
needs and work with them to solve their challenges.

Good place to work: We are committed to creating a workplace that fosters innovation, teamwork
and pride. Every team member is integral to our success and is treated equally
and fairly.

No one gets hurt: The safety of our employees and customers is our first priority coupled with a
healthy respect for the environment.

FORUM Handling Tools
FORUM B + V Oil Tools GmbH FORUM Energy Technologies Inc.
D-20457 Hamburg (Germany) Broussard, LA 70518 USA
Hermann-Blohm-Strasse 2 1023 Forum Drive
fon: +49.40.37022 6855 fon: +1.337.373 1800
fax: +49.40.37022 6 896
fax: +1.337.373 4466

Forum Energy Technologies 920 Memorial City Way, Suite 1000, Houston, TX 77024 © Copyright 2018. All rights reserved

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