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Report FEA Rev 03

This document provides a summary of a finite element analysis (FEA) static simulation of a walkway. The model contains multiple solid bodies made of aluminum and steel. Two fixtures fixed opposing ends of the walkway. The analysis determined the reaction forces and moments on the fixtures. It found reaction forces of 1,232.27 N and -32.264 N on fixtures 1 and 2, respectively.

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0% found this document useful (0 votes)
45 views14 pages

Report FEA Rev 03

This document provides a summary of a finite element analysis (FEA) static simulation of a walkway. The model contains multiple solid bodies made of aluminum and steel. Two fixtures fixed opposing ends of the walkway. The analysis determined the reaction forces and moments on the fixtures. It found reaction forces of 1,232.27 N and -32.264 N on fixtures 1 and 2, respectively.

Uploaded by

hennrycaspers
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

Simulation of Walkway

Date: Monday, September 13, 2021


Designer: Quang.H
Study name: FEA
Analysis type: Static

Table of Contents
Description .......................................... 1
Model Information .................................. 3
Study Properties .................................... 4
Units .................................................. 4
Material Properties ................................. 5
Loads and Fixtures ................................. 6
Description Connector Definitions .............................. 6
No Data Contact Information ................................ 7
Mesh information ................................... 9
Sensor Details ..................................... 10
Resultant Forces .................................. 10
Beams .............................................. 10
Study Results ...................................... 11
Conclusion ......................................... 14

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 1


Specification

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 2


Model Information
Document Name and
Treated As Volumetric Properties
Reference
Mass:0.0339025 kg
Volume:1.25565e-05 m^3
Solid Body Density:2,700 kg/m^3
Weight:0.332245 N

Mass:0.0339025 kg
Volume:1.25565e-05 m^3
Solid Body Density:2,700 kg/m^3
Weight:0.332245 N

Mass:0.0339025 kg
Volume:1.25565e-05 m^3
Solid Body Density:2,700 kg/m^3
Weight:0.332245 N

Mass:0.0339025 kg
Volume:1.25565e-05 m^3
Solid Body Density:2,700 kg/m^3
Weight:0.332245 N

Mass:0.394258 kg
Volume:0.000146021 m^3
Solid Body Density:2,700 kg/m^3
Weight:3.86373 N

Mass:0.394258 kg
Volume:0.000146021 m^3
Solid Body Density:2,700 kg/m^3
Weight:3.86373 N

Fillet1
Mass:1.29136 kg
Volume:0.000478283 m^3
Solid Body Density:2,700 kg/m^3
Weight:12.6554 N

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 3


Fillet1
Mass:12.864 kg
Volume:0.0048 m^3
Solid Body Density:2,680 kg/m^3
Weight:126.067 N

Study Properties
Study name Static 1
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from Off
SOLIDWORKS Flow Simulation
Solver type Direct sparse solver
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces Off
Friction Off
Use Adaptive Method: Off
Result folder SOLIDWORKS document
(C:\Users\Quang\RedDotRack\Peter Secombe -
@Drive - Engineering\Engineering
Drawings\Finished Goods\355-0006, Walkway
Piece, 390 x 4000mm)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 4


Material Properties
Model Reference Properties
Name: AL 6005-T5
Model type: Linear Elastic Isotropic
Default failure Max von Mises Stress
criterion:
Yield strength: 2.15e+08 N/m^2
Tensile strength: 2.4e+08 N/m^2
Elastic modulus: 6.9e+10 N/m^2
Poisson's ratio: 0.33
Mass density: 2,700 kg/m^3
Shear modulus: 2.58e+10 N/m^2
Thermal expansion 2.34e-05 /Kelvin
coefficient:
Name: 5052-H32
Model type: Linear Elastic Isotropic
Default failure Unknown
criterion:
Yield strength: 1.95e+08 N/m^2
Tensile strength: 2.3e+08 N/m^2
Elastic modulus: 7e+10 N/m^2
Poisson's ratio: 0.33
Mass density: 2,680 kg/m^3
Shear modulus: 2.59e+10 N/m^2
Thermal expansion 2.4e-05 /Kelvin
coefficient:

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 5


Loads and Fixtures
Fixture name Fixture Image Fixture Details
Entities: 2 face(s)
Type: Fixed Geometry

Fixed-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) 9.81987e-06 1,232.27 1.68011e-05 1,232.27
Reaction Moment(N.m) 0 0 0 0

Entities: 4 face(s)
Type: Fixed Geometry

Fixed-2

Resultant Forces
Components X Y Z Resultant
Reaction force(N) -1.43051e-06 -32.2645 1.07288e-06 32.2645
Reaction Moment(N.m) 0 0 0 0

Load name Load Image Load Details


Entities: 1 face(s)
Reference: Edge< 1 >
Type: Apply force
Force-1 Values: ---, ---, 1,200 N

Connector Definitions
No Data

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 6


Contact Information

Contact Contact Image Contact Properties


Type: No Penetration
contact pair
Entities: 6 face(s)
Advanced: Surface to
Contact Set-1 surface

Contact/Friction force
Components X Y Z Resultant
Contact Force(N) 0 -32.265 0 32.265

Type: No Penetration
contact pair
Entities: 2 face(s)
Advanced: Node to
Contact Set-2
surface

Contact/Friction force
Components X Y Z Resultant
Contact Force(N) 0 1.9895E-13 0 1.9895E-13

Type: No Penetration
contact pair
Entities: 3 face(s)
Advanced: Node to
Contact Set-3 surface

Contact/Friction force
Components X Y Z Resultant
Contact Force(N) 1.7417E-14 0 0 1.7417E-14

Type: No Penetration
contact pair
Entities: 3 face(s)
Advanced: Node to
Contact Set-4 surface

Contact/Friction force
Components X Y Z Resultant

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 7


Contact Force(N) -1.0048E-14 0 0 1.0048E-14

Type: No Penetration
contact pair
Entities: 8 face(s)
Advanced: Node to
Contact Set-6 surface

Contact/Friction force
Components X Y Z Resultant
Contact Force(N) 0 -1,200 0 1,200

Type: Bonded
Components: 1 Solid Body (s)
Options: Compatible
mesh
Component Contact-1

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 8


Mesh information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Automatic Transition: Off
Include Mesh Auto Loops: On
Jacobian points 4 Points
Element Size 9.97228 mm
Tolerance 0.498614 mm
Mesh Quality Plot High
Remesh failed parts with incompatible mesh On

Mesh information - Details


Total Nodes 222954
Total Elements 113985
Maximum Aspect Ratio 58.508
% of elements with Aspect Ratio < 3 54.1
% of elements with Aspect Ratio > 10 15.5
% of distorted elements(Jacobian) 0
Time to complete mesh(hh;mm;ss): 00:01:31
Computer name:

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 9


Sensor Details
No Data

Resultant Forces
Reaction forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N 9.81987e-06 1,200 1.68011e-05 1,200

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 0 0 0 0

Beams
No Data

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 10


Study Results

Name Type Min Max


Stress1 VON: von Mises Stress 1.105x101 N/m^2 6.027x107 N/m^2
Node: 3385 Node: 95459

Assem2-Static 1-Stress-Stress1

Name Type Min Max


Displacement1 URES: Resultant Displacement 0.00 mm 11.30 mm
Node: 79 Node: 89368

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 11


Assem2-Static 1-Displacement-Displacement1

Name Type Min Max


-11
Strain1 ESTRN: Equivalent Strain 7.109x10 7.331x10-4
Element: 1872 Element: 100778

Assem2-Static 1-Strain-Strain1

Name Type
Displacement1{1} Deformed shape

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 12


Assem2-Static 1-Displacement-Displacement1{1}

Name Type Min Max


Factor of Safety1 Automatic 3.236 1.946x107
Node: 95459 Node: 3385

Assem2-Static 1-Factor of Safety-Factor of Safety1

Image-1

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 13


Conclusion
Based on FEA, we can clearly see two things:

+ Min FOS = 3.236 > 3 (for load 1200N ≈ 120Kg).

+ Max stress (6.027x107 MPa) is smaller than yield strength (1.95x108 MPA).

=> This means that walkway works well with 120Kg.

Analyzed with SOLIDWORKS Simulation Simulation of Assem2 14

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