WE MAKE YOUR MACHINES SMART,
AND YOUR FACTORY SMARTER
CNC MONITORING, MADE EASY.
#Industry4.0
#IIoT
#ConditionMonitoring
#Machine2machine
#DataHistorian
#Reporting
#Alerts
CNC MONITORING?
How Autobits can empower you
§ Automated reports on email, everyday
§ Mobile Alerts to avoid losses
§ Program transfer for faster action
§ VPN for remote diagnostics
§ Operator & Downtime tracking
§ Visual dashboards for shopfloor monitoring
Monitor. Measure. Maximize.
WHY CNC MONITORING?
4 benefits that Industrial IoT provides you
INCREASES GET TIMELY RELIABLE IMPROVES
TRANSPARENCY REPORTS DATA MACHINE OEE
View production in Daily & Monthly Get data from
real-time on Increase OEE by
Production machine
Dashboards reports on email automatically up to 25%
PROBLEMS WE HELP SOLVE
Shopfloor compliance made easy
Loss of Incorrect
Inflated & Unknown Inefficient
Inaccurate production data & long
fabricated downtime Quality
part count in Night data entry
OEE reasons tracking
Shift time taken
HOW CNC MONITORING HELP YOU?
Your problems solved, easily.
PART COUNT Increase production
PRODUCTION
QUALITY Reduce rejection
TRACK DOWNTIME Reduce downtime
MONITOR TOOL
USAGE Make informed decisions
UPLIFT MANPOWER From data entry to data analytics
BENEFITS YOU CAN REAP
Let the numbers speak for themselves
Improvement in OEE Reduction in unwanted
by 23% downtime by 15%
Improvement in tool Reduction in
usage by 18% Rejection by 7%
HOW CNC MONITORING WORKS
For controllers with LAN Port
CNC LAN IIOT WIFI / 4G CLOUD
CONTROLLER PORT GATEWAY
PLUG & PLAY INSTALLATION
I. Data is acquired from CNC controller through various protocols by gateway at 125 milliseconds
II. Data is analyzed on gateway
III. Gateway then send the data to Autobits cloud via wireless technologies.
IV. Once data is received on cloud, gateway erases data locally.
V. Data is sent for further analysis on cloud
Gateway connects to CNC in 15 minutes | No need for Lan wiring on shopfloor
HOW CNC MONITORING WORKS
For controllers without LAN Port
CNC DIGITAL IIOT
CONTROLLER GATEWAY WIFI / 4G CLOUD
PULSE
PLUG & PLAY INSTALLATION
Gateway connects to CNC in 60 minutes | Licenses not required | No need for Lan wiring on shopfloor
SMART SUPERVISOR
Worlds most Advanced IIoT Gateway device
1 to 1 Connectivity Acquire data automatically No data-loss
Edge analytics Machine locking Gauge data recording
Vibration analysis Program transfer VPN for diagnostics
SWISS KNIFE FOR IIOT APPLICATION
MACHINES SUPPORTED
Overview of supported controllers over RJ45 LAN
FANUC
SIEMENS
HAAS
MT Connect / OPC
MITSUBISHI
Upcoming support for machine controllers are Brother, Delta, Heidenhain
ACCESSORIES SUPPORTED
Data automation, Data entry, Machine2Machine communication
BAROCDE DOWNTIME OPERATOR PROGRAM
READER TRACKING TRACKING NAME
DOWNTIME OPERATOR PROGRAM
HMI TRACKING TRACKING NAME
MACHINE QUALITY OPERATOR INACTIVE
LOCK ISSUE TRACK FOR 8 MINS
AUTOMATED GET REAL LIVE SPC
GAUGE DATA ENTRY DATA RUN CHART
ENERGY CHECK VOLT
&
GET LIVE
PRODUCTION
PREDICTIVE
METER HARMONICS COST
MAINTENANCE
Easy integration of multiple devices for streamlined data acquisition & manipulation
FACTORY METRICS
Software offering of Autobits
Data Storage Reports Alerts
Dashboards Maintenance Emails
Historian Drilldown Artificial Intelligence
Multiple IoT Devices supported like: Amazon Echo, Philips hue, Google
DATA YOU GET FROM MACHINE
Automated & Accurate data without any hassle
Spindle & Load
Machine Cycle Feedrate
Monitoring
Status Details Override
Tool Usage Alarms Program Downtime
Name Reason
ANALYTICS WE PROCESS
Carefully crafted KPI’s
OEE (A | P | Q)
Downtime Tool
Reasons Consumption
MHR Part Actual VS
Loss Count Target
ANALYTICS TO EMPOWER YOUR SHOPFLOOR
Graphical reports on email & portal
COMPANY UNIT MACHINE
SPECIFIC SPECIFIC SPECIFIC
• Total Productivity • OEE & Utilisation
• Machine wise
• Operator & Part wise comparison • Cycle, Feed, Tool
• Unit wise comparison Specific report
• Shift wise OEE
• Losses • Finding hidden • Downtime reasons
losses • Alarms
REPORTS ARE GENERATED AUTOMATICALLY Emails are sent DAILY | WEEKLY | MONTHLY
SAMPLE REPORTS
Daily Reports with OEE. Downtime reasons
SAMPLE REPORTS
Daily, Weekly, Monthly Reports with OEE. Operator & Part name
ALARMS & ALERTS
Get notified instantly when anomalies occur
SOME EXAMPLES OF ALARMS THAT CAN BE SET
• High downtime detection
• Detection of production anomaly
• Accident
• Abnormal in feed rate
• High torque detection
• Controller alarm trigger
Receive notification for
Alerts & Alarms on
MOBILE APP & EMAIL
PREDICTIVE MAINTENANCE
Reduce MTTR & MTTBR with Smarter automated AI Based maintenance
1 2 3 4
Preventive Predictive Condition Reactive
Based
SALIENT FEATURES
Best-in-class, Never heard of….
Realtime data view PLUG & PLAY
Easy ERP/ SAP Customizable
Integration Reports & Alerts
High Speed data Always Synced
acquisition (Not Data loss)
INTANGIBLE BENEFITS
Unspoken benefits of Industry 4.0
Brand
Recognition
Brand
Empowerment
Easy
Compliance
Measure
Goals & Success
FAQ’S
I. What are the license required from controller manufacturer?
I. None. Our gateway is pre-equipped with multiple licenses.
II. Do I need to invest into servers & computers?
I. We provide cloud-based solution so that you have nothing to worry.
III. Can I opt in for On-premises solution?
I. Absolutely yes. We also have On-prem solution. Feel free to ask our team to know
more.
IV.This will require lots of wiring, and wiring is prone to breakage!
I. Our system uses wireless technology such as WiFi, LoRa and 4G. To make sure costs
are down and uptime is high.
V. Can I integrate non-cnc machines too?
I. Smart Supervisor can be connected to leading PLC’s/ SCADA’s and sensors directly.
VI.Why do I need this system, I am on my shopfloor fulltime?
I. To enable the power of data on your shopfloor and see what eyes cannot show.
VII.Is my data safe on cloud with you?
I. Autobits uses highest level of security to secure all your data
FAQ’S
VIII.Will there be any type data loss?
I. Our system is designed to work in redundancy, which means there is no chance
of data loss. In case of network unavailability, we will sync the data.
IX. Can I have new custom reports on your portal?
I. We can always create new custom reports get in touch with our team to know
more.
X. Can I set my custom logic for machine locking?
I. Our team is always happy to integrate new logic that can help you improve your
OEE. Contact our team to know more.
XI. I want to trigger alerts based on my conditions, is it possible?
I. We would love to hear what conditions you have, in most cases we have been
able to create all types of logical alerts.
XII. What will be the warranty period?
I. As a part of AMC, your warranty is covered till the date of subscription expiry.
XIII. Is it possible to extract data in CSV/ Excel file format?
I. We provide export of data to formats by default.
OTHER APPLICATIONS
Our other solutions
Energy Management Furnace Monitoring Process Control Forging monitoring Injection Moulding
Quality Monitoring Utility Tracking Motor Monitoring Die-cast Monitoring Temp/ Humidity Mont.
WE INTEGRATE EACH & EVERY ASSET OF YOUR FACTROY FOR DIGITIZATION
ABOUT US
Who are we?
Founded in Founders Team size Awards received
Clients Gateways installed Applications Products
Lines of Code Technologies used Cloud Servers Reliability provided
CLIENT LIST
Some of the companies that have loved our products
CNC Application Furnace Monitoring Energy Monitoring SPM Machines
Bhavani Industries, Satani Forge & Turn, Gandhi Spices, Fine Thread,
Rajkot Rajkot Rajkot Rajkot
Think7 Business, Cast & Alloys, Chopda Auto Parts, Sujata Brass,
Bangalore Rajkot Pune Jamnagar
Tata Advanced System, CIPET, Tirth Agro (Shaktiman),
Bangalore Multiple Locations Rajkot
Jaynix Engineering, RR Kabel, Pelican Rotogravure,
Vadodara Silvasa Rajkot
Small glimpse of our client list
CONTACT US NOW
marketing@autobits.in
+91-99792-12344
601 The Millennium,
150ft Ring road,
Nana mava,
Rajkot - 360005
FOLLOW US ON APPLICATION AVAILABLE ON
