Powerlogic I/O Expander
Powerlogic I/O Expander
Caution
            This symbol alerts the user to the presence of hazards that may cause minor or moderate injury to
            persons, damage to property or damage to the device itself, if proper precautions are not followed.
Note
           This symbol directs the user’s attention to important installation, operating and maintenance
           instructions.
Installation Considerations
Installation and maintenance of the ION8600 meter should only be performed by qualified, competent personnel
that have appropriate training and experience with high voltage and current devices. The meter must be installed in
accordance with all local and national electrical codes.
     DANGER
Failure to observe the following instructions may result in severe injury or death.
During normal operation of the ION8600 meter, hazardous voltages are present on its terminal strips,
 and throughout the connected potential transformer (PT), current transformer (CT), digital (status) input,
 control power and external I/O circuits. PT and CT secondary circuits are capable of generating lethal
 voltages and currents with their primary circuit energized. Follow standard safety precautions while per-
 forming any installation or service work (i.e. removing PT fuses, shorting CT secondaries, etc).
The terminal strips on the meter base should not be user-accessible after installation.
Do not use digital output devices for primary protection functions. These include applications where the
 devices perform energy limiting functions or provide protection of people from injury. Do not use the
 ION8600 in situations where failure of the devices can cause injury or death, or cause sufficient energy to
 be released that can start a fire. The meter can be used for secondary protection functions.
Do not HIPOT/Dielectric test the digital (status) inputs, digital outputs, or communications terminals. Refer
 to the label on the ION8600 meter for the maximum voltage level the device can
 withstand.
     CAUTION
Observe the following instructions, or permanent damage to the meter may occur.
The ION8600 meter offers a range of hardware options that affect input ratings. The ION8600 meter’s
 serial number label lists all equipped options. Applying current levels incompatible with the current inputs
 will permanently damage the meter. This document provides installation instructions applicable to each
 hardware option.
The ION8600 meter’s chassis ground must be properly connected to the switchgear earth ground for the
 noise and surge protection circuitry to function correctly. Failure to do so will void the warranty.
Terminal screw torque: Barrier-type (current, voltage, and relay terminal screws: 1.35 Nm (1.00 ft-lbf)
 max. Captured-wire type (digital inputs/outputs, communications, power supply: 0.90 Nm
  (0.66 ft.lbf) max.
FCC Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
PowerLogic, ION, ION Enterprise, MeterM@il and Modbus are either trademarks or registered trademarks of
Schneider Electric.
Covered by one or more of the following patents:
U.S. Patent No's 7010438, 7006934, 6990395, 6988182, 6988025, 6983211, 6961641, 6957158,
6944555, 6871150, 6853978, 6825776, 6813571, 6798191, 6798190, 6792364, 6792337, 6751562,
6745138, 6737855, 6694270, 6687627, 6671654, 6671635, 6615147, 6611922, 6611773, 6563697,
6493644, 6397155, 6236949, 6186842, 6185508, 6000034, 5995911, 5828576, 5736847, 5650936,
D505087, D459259, D458863, D443541, D439535, D435471, D432934, D429655, D427533.
                         The I/O Expander also provides convenient ports to connect the ION8600’s
                         RS-232 and RS-485 communications wiring.
                         Recommended Tools
                             Precision Torx T10 screwdriver
                             Wire cutters / stripper
                                                                                     Analog
                                                                                     outputs
                                                                                     RS-485 captured-
                                                                                     wire connectors
                                                                                    Form C
                                                                                    outputs
                                                                                     Form A
                                                                                     digital outputs
                                                                                    Form C
                                                                                    outputs
                               CAUTION
                         Include a switch or circuit breaker in the installation in close proximity to the
                         unit and within easy reach of the operator. Mark it as the disconnecting
                         device for the unit.
Environmental Considerations
                                                CAUTION
                                           This device must be installed with an adequate chassis ground
                                           connection. Failure to properly connect the device chassis
                                           ground voids the I/O Expander’s warranty. Do not use metal
                                           door hinges as a ground path.
                                                CAUTION
                                           Unit is not internally fused.
                                           Use a 2A slowblow fuse on the L/+ terminal.
                                           Applying power above 264 VAC/VDC damages power supply.
                                     RS-485
                            COM 2 / COM 4   COM 1
SH – + SH – +
                                   RS-232                                        RS-485
                                    COM 1                               COM 2 / COM 4     COM 1
                                                                        SH – +          SH – +
Duplex Full
5 Ground Ground
Duplex Half
                                   CAUTION
                          The Digital Input Ports of the I/O Expander have a 30 - 70 VDC wetting
                          voltage range. Therefore, any external output sources connected to Digital
                          Input Ports must be rated in accordance with the wetting voltage range of
                          30 - 70 VDC.
DIGITAL INPUTS
                                                           Digital
                                                           Input
                                                           Ports
                                                                                                                                                  Digital
                                                                                                                                                  Input
                           Optically coupled                                                                                                      Ports
                            solid state relay
                                                                                                                             Optically coupled
                                                      30 VDC                                                                  solid state relay
                Internal Circuit                      Internal
                                                      Supply
                                                                                                          Internal Circuit
                         5.     Remove one jumper block, and place the other jumper block on pins 2
                                and 3 of the four-pin header (as shown).
                                Pin 1
                                                                           Pins 2 & 3
                                             Pin 4
                         6.     Slide the left end plate back onto the side of the I/O Expander. Re-attach
                                supply power (for Analog models if required).
                                The I/O Expander’s internal excitation is now disabled, and an external
                                supply can now be used for external contacts.
                                                                      FORM C                                 FORM C
                                                                 DIGITAL OUTPUTS                        DIGITAL OUTPUTS
                                                                                                                                    FORM A
                                                                                                                                DIGITAL OUTPUTS
Typical Form A Digital Output Connections                                          Typical Form C Digital Output Connections
                                250 mA                                                                                     250 mA        Transient
                    DC         Slow Blow
                                                         Relay                                                            Slow Blow     Suppression
                  Supply          Fuse                                                                                       Fuse         Device       Relays
 FORM A                                                                             FORM C
  Digital                                                                            Digital                                              MOV
                                                                                                                   AC
  Output                                                                             Output                      Supply
    Port                                                                               Port
                                            Clamping                                                                                      MOV
                                              Diode
                                250 mA
                    AC         Slow Blow
                  Supply          Fuse                   Relay
 FORM A
  Digital
  Output                                        MOV
    Port
                                            Transient
                                           Suppression
                                             Device
1 Not including communication lag time; state changes occur within 20ms.
                                            NOTE
                                   Timestamp resolution for device state changes is ± 2 ms.
I/O LEDs Label of I/O Expander Steady on (none for Analog devices)
Meter Communications LEDs Bottom right side of meter Blinks to confirm data exchange
                      1
                           If the LED turns on for one second, then off for five seconds, there is a
                           problem with communications. Check your communications wiring
                           connections and settings. If the LED does not function at all, contact
                           Power Measurement.
                                         Power LED
                                         (Analog only)
                                                           A
                                Analog
                                Output                             LOAD
                                   Port
                         If the analog outputs do not produce the expected output current, contact
                         Power Measurement.
COM1 Setup Settings for the variable RS-232/ RS-485 communications port
COM2 Setup1 Settings for the dedicated RS-485 / optional modem port
 Communications Port
                                Description                                                 Default
 Setting
                                                                                            0.01
 Transmit Delay                 The bounds are 0.0 to 1.0 s
                                                                                            (10 ms)
 RTS/CTS Handshake (COM1        The two selections are ‘RTS/CTS’, and ‘RTS with
                                                                                            RTS with Delay
 only)                          Delay’
                  1
                       The factory set Unit ID for COM1 of the meter is based on the serial
                       number of the meter — Serial number: PQ-0009A263-06; Unit ID: 9263.
                         NOTE
                  Each meter connected to an RS-485 network must have a unique Unit ID.
                  Check the value of this register when setting up your meter to ensure it is
                  unique on the network.
                               NOTE
                         Your meter template may have factory configured Digital Output, Calibration
                         Pulser or Pulser modules.
 ION           Setup
                                  Available Settings     Default              Description
 Module        Registers
                                                         Depends on
               Kt                 0.01 to 1 x 109        Meter’s Form         Specifies Watts per pulse
                                                         Factor
                      Ensure that the module Port setup register matches the I/O Expander output
                      you want to control. If the port you want to use does not appear in the Port
                      setup register list, that port is in use by another module. Edit the Port setup
                      register of the module using that port and set it to NOT USED – the port is then
                      available to other modules.
                         Ensure that the module’s Port setup register matches the I/O Expander’s
                         output you want to control. If the port you want to use does not appear in the
                         Port setup register list, that port is in use by another module. Edit the Port
                         setup register of the module using that port and set it to NOT USED – the port
                         is then available to other modules.
                         The Zero Scale setup register defines the source input value that creates the
                         minimum current output on the analog device.
                         The Full Scale setup register defines the source input value that creates the
                         maximum current output on the analog device. The Full Scale is determined
                         by the input to the Analog Output ION module (which is commonly
                         connected to kW). The Full Scale value is the maximum kW expected.
                         The following table describes setting your Zero Scale and Full Scale to use a
                         limited portion of the output's range.
                   Desired Output
 Output Type                                Zero Scale setting            Full Scale setting
                   Range
                         An Integrator module integrates its Source input, then sends a pulse to its
                         Trigger output when the integrated value reaches the Value/Pulse setting. The
                         Pulser receives the trigger, and sends the pulses with the Pulse Widths to the
                         hardware channel specified in the Port setup register.
                         1
                              Once an I/O Expander port is in use by a Pulser module, the port is not
                              available to other modules. To make a port available, you must change
                              the Port setting of the module using the port to “NOT USED”.
             The Counter modules are used to count the number of state changes
             occurring in the Digital Input modules. The Pulser module, when pulsed,
             resets the Counter modules to zero. Master Reset also resets the Counter
             modules to zero.
             The Digital Inputs are pre-configured to read pulses from the digital input
             ports on the I/O Expander. Using Designer, right-click near the center of the
             Digital Input modules to check the settings of the Port setup registers to ensure
             the appropriate ports are in use.
             Form C Relays
             To configure the Form C relays, refer to “Energy Pulsing Setup” described
             above.
             Form A Relays
             The Form A relays are controlled by the three Digital Output Modules and a
             Pulser module.
             By default, the Pulser module generates a pulse when the Sliding Window
             (Rolling Block) Demand interval is reached. Set this Pulser module’s Port setup
             register to an appropriate I/O Expander’s Form A port.
             The three Digital Output modules are not linked to any parameters. Link an
             ION module’s output to an input of the Digital Output. Set the Digital
             Output’s Port setup register to an appropriate I/O Expander Form A digital
             output. You may want to change the Digital Output’s Pulse Width setup
             register.
Schneider Electric
Power Monitoring and Control
2195 Keating Cross Road
Saanichton, BC
Canada V8M 2A5
Tel: 1-250-652-7100