INSPECTION AND TEST PLAN
ADGAS
DOC: GBL/QC/2015/ITP-001/REV 01 Dtd.04/01/2017
CLIENT: ADGAS LEGEND
PAINTING CONTRACTOR : GLOBAL WI: 100% Witness, Inspection/ test, W2- Sample Witness
PAINT SUPPLIER : JOTUN PAINTS
S1- Random Inspection/ test, S- Servilance, R-Review
WORK DESCRIPTION : BLASTING PAINTING OF WASTE HEAT BOILER H- Hold
Remarks
ACTIVITY WORK ACTIVITY CONTROLLING QUALITY TEST ACCEPTANCE CRITERIA GLOBAL DOLPHIN PAINT COMPANY/ QUALITY
NO. DOCUMENT CHARETERISTICS FREQUENCY VALUE CODE / MNFCTR CONSULTANT RECORD
TO BE VERIFIED STANDARD DOCUMENT
NUMBER
Client's approval.
Client
Client specification
specification Lab Test
1 Approval of painting procedure SOP022 ISSUE 1 Garnet shall not be - - H H H H
SOP022 ISSUE Certificate attached
REV 12
1 REV 12
recycled.
Painting Procedure/ Painting
As per batch
2 Paint Material manufacturer data Product Name Per Batch Procedure data W1 W2 S1 S
Certificate
sheet sheets
Client specification Painting
2-a Testing /Test Paint (PQT) SOP022 ISSUE 1 Manufacturer Name - Jotun Procedure data W1 W2 S1 s
REV 12 sheets
Painting
Paint Data Sheet Batch No. Per Batch Jotun Procedure data W1 W2 S1 s
sheets
Client specification Free from oil,
Environmental Condition before start Surface
3 SOP022 ISSUE 1 Per Shift greas and loose ISO 8504-2 W1 W2 S1 s
blasting, Surface preparation Imperfections
REV 12 deposits
ISO
Medium 30-60
Surface Profile Per Shift 8503-2/ISO8500 W1 W2 S1 s
Mesh
-2
Surface Cleanliness Per Shift Sa 3 ISO 8501-1 W1 W2 S1 s
INSPECTION AND TEST PLAN
ADGAS
DOC: GBL/QC/2015/ITP-001/REV 01 Dtd.04/01/2017
CLIENT: ADGAS LEGEND
PAINTING CONTRACTOR : GLOBAL WI: 100% Witness, Inspection/ test, W2- Sample Witness
PAINT SUPPLIER : JOTUN PAINTS
S1- Random Inspection/ test, S- Servilance, R-Review
WORK DESCRIPTION : BLASTING PAINTING OF WASTE HEAT BOILER H- Hold
Remarks
ACTIVITY WORK ACTIVITY CONTROLLING QUALITY TEST ACCEPTANCE CRITERIA GLOBAL DOLPHIN PAINT COMPANY/ QUALITY
NO. DOCUMENT CHARETERISTICS FREQUENCY VALUE CODE / MNFCTR CONSULTANT RECORD
TO BE VERIFIED STANDARD DOCUMENT
NUMBER
Client
Chloride Test :
specification
Level less than Per Shift ISO 8502-2 W1 W2 S1 s
SOP022 ISSUE
2µg/cm²
1 REV 12
Client
Dust Level: Rating
specification
is 2 as per ISO Per Shift ISO 8502-3 W1 W2 S1 s Form attached
SOP022 ISSUE
8502-3
1 REV 12
Client
Before starting specification
Blotter Test ISO8502-3 W1 W2 S1 s Will be done at site
the work SOP022 ISSUE
1 REV 12
Client specification /
4 Painting Visual
standard
Client
specification
4.1 Environmental Condition Ambient Temp. Every two Hour > 4˚ C to 10˚C W1 W2 S1 S Quality Record
SOP022 ISSUE
1 REV 12
Client
>4 Deg.C above specification
Steel Temp. Every two Hour W1 W2 S1 S
dew point SOP022 ISSUE
1 REV 12
Client
specification
Relative Humidity Every two Hour RH<85% W1 W2 S1 S
SOP022 ISSUE
1 REV 12
INSPECTION AND TEST PLAN
ADGAS
DOC: GBL/QC/2015/ITP-001/REV 01 Dtd.04/01/2017
CLIENT: ADGAS LEGEND
PAINTING CONTRACTOR : GLOBAL WI: 100% Witness, Inspection/ test, W2- Sample Witness
PAINT SUPPLIER : JOTUN PAINTS
S1- Random Inspection/ test, S- Servilance, R-Review
WORK DESCRIPTION : BLASTING PAINTING OF WASTE HEAT BOILER H- Hold
Remarks
ACTIVITY WORK ACTIVITY CONTROLLING QUALITY TEST ACCEPTANCE CRITERIA GLOBAL DOLPHIN PAINT COMPANY/ QUALITY
NO. DOCUMENT CHARETERISTICS FREQUENCY VALUE CODE / MNFCTR CONSULTANT RECORD
TO BE VERIFIED STANDARD DOCUMENT
NUMBER
Client specification / As per paint Data ISO 2808
4.2 Wet paint film thickness 1st Coat Every application W1 W2 S1 S
standard Sheet method No.7B
As per paint Data
2nd Coat Every application - W1 W2 S1 S
Sheet
As per paint Data
Final Every application - W1 W2 S1 S
Sheet
Client Client
specification specification
Dew Point Every two Hour W1 W2 S1 S
SOP022 ISSUE SOP022 ISSUE
1 REV 12 1 REV 12
Uniformity of
colors, Client
Client specification / Appearance and smoothness, free specification
4.3 Cured paint film on pipe Every application W1 W2 S1 W2
standard continuity from runs, sags SOP022 ISSUE
holiday, 1 REV 12
blistering, flaking
As per paint MEK Test Not
Before applying Resistance rating ASTM D 4752-
4.4 MEK Test ( Primer Only) manufacturer Curing Time W1 W2 S1 S Required for
2nd coat more than 4 87
recommendation Jotatemp 650
Client specification /
4.5 Dry Film Thickness 1st Coat Every application 125-150 Microns SSPC-PA-2 W1 W2 S1 S
standard
Final Coat: Grey Every application 125-150 Microns SSPC-PA-2 W1 W2 S1 S
INSPECTION AND TEST PLAN
ADGAS
DOC: GBL/QC/2015/ITP-001/REV 01 Dtd.04/01/2017
CLIENT: ADGAS LEGEND
PAINTING CONTRACTOR : GLOBAL WI: 100% Witness, Inspection/ test, W2- Sample Witness
PAINT SUPPLIER : JOTUN PAINTS
S1- Random Inspection/ test, S- Servilance, R-Review
WORK DESCRIPTION : BLASTING PAINTING OF WASTE HEAT BOILER H- Hold
Remarks
ACTIVITY WORK ACTIVITY CONTROLLING QUALITY TEST ACCEPTANCE CRITERIA GLOBAL DOLPHIN PAINT COMPANY/ QUALITY
NO. DOCUMENT CHARETERISTICS FREQUENCY VALUE CODE / MNFCTR CONSULTANT RECORD
TO BE VERIFIED STANDARD DOCUMENT
NUMBER
Sample plat as
Rating is not less
Adhesion Test per ASTM D W1 W2 S1 S
than 3 A
3359
Client specification / All coated
4.6 Final DFT Final Coat: Grey 250-300 microns SSPC-PA-2 W1 W2 S1 W1
standard surface
Client
Client specification / specification
5 Repair Over lapping 25 mm W1 W2 S1 S
standard SOP022 ISSUE
1 REV 12
Attached: TDS Jotatemp 650 & Sample QC Report
QC format attached
Dust Level Test form attached
