Armorstart® Distributed Motor Controller: User Manual
Armorstart® Distributed Motor Controller: User Manual
Controller
                        USER MANUAL
                           Bulletin 284
2
Important User Information   Because of the variety of uses for the products described in this publication,
                             those responsible for the application and use of this control equipment must
                             satisfy themselves that all necessary steps have been taken to assure that
                             each application and use meets all performance and safety requirements,
                             including any applicable laws, regulations, codes and standards.
                                     !
                                                       or economic loss
                                  • identify a hazard
                                  • avoid a hazard
                                  • recognize the consequences
                             Trademark List
                             ArmorStart, ArmorPoint, and ControlLogix are registered trademarks of Rockwell Automation, Inc.
                             ArmorConnect, DeviceLogix, PLC, RSNetWorx, RSLogix 5000, and SLC are trademarks of Rockwell Automation,
                             Inc. DeviceNet and the DeviceNet logo are trademarks of the Open Device Vendors Association (ODVA). ControlNet
                             is a trademark of ControlNet International, LTD.
                                                                                                         3
European Communities (EC)   If this product has the CE mark it is approved for installation within the
                            European Union and EEA regions. It has been designed and tested to meet
Directive Compliance        the following directives.
EMC Directive
              The modular plug and play design offers simplicity in wiring the installation.
              The quick disconnects for the I/O, communications, and motor connections
              reduce the wiring time and eliminates wiring errors. The ArmorStart offers as
              standard four DC inputs and two relay outputs, to be used with sensors and
              actuators respectively, for monitoring and controlling the application process.
              The ArmorStart’s LED status indication and built-in diagnostics capabilities
              allows for ease of maintenance and troubleshooting. The optional HOA
              keypad configuration allows for local start/stop control at the ArmorStart
              Distributed Motor Controller.
Operation     The Bulletin 284 ArmorStart Distributed Motor Controller can operate
              three-phase squirrel induction motors up to 2.0 Hp (1.5 kW) @ 240V AC, up
              to 5 Hp (3.0 kW) @ 480V AC, and up to 5 Hp (4.0 kW) @ 575V AC; 50/60
              Hz. Depending on the cat. no. order, the ArmorStart Distributed Motor
              Controller will accept a control power input of 120V AC, 240V AC, or
              24V DC.
1-1
1-2
The LED Status Indication provides four status LEDs and a Reset button. The
                                                               • Power LED — The LED is illuminated solid green when control power is
                                                                 present and with the proper polarity
                                                               • Run LED — This LED is illuminated solid green when a start command
                                                                 and control power are present
                                                               • Network LED — This bicolor (red/green) LED indicates the status of
                                                                 the communication link
                                                               • Fault LED — Indicates Controller Fault (Trip) condition
Fault Diagnostics
            •   Short Circuit
            •   Overload
            •   Phase Short
            •   Ground Fault
            •   Stall
            •   Control Power
            •   Control Power Fuse Detection
            •   IO Fault➊
            •   Over Temperature
            •   Output Power Fuse Detection
            •   Overcurrent
            •   Brake Fuse Detection
            •   DeviceNet™ Power Loss ➊
            •   Internal Comm Fault
            •   DC Bus Fault
            •   EEPROM Fault
            •   Hardware Fault
            •   Restart Retries
            •   Miscellaneous Fault
Inputs ➊
      The inputs are single-keyed (two inputs per connector), which are sourced from
      DeviceNet Power (24V DC), with LED status indication.
Outputs
      Two dual-key relay output connectors are supplied as standard. The outputs are
      sourced from control power (A1 and A2). LED status indication is also
      provided as standard for each output.
                                                                            1-5
Power Connections
Motor Cable
With every Bulletin 284 ArmorStart Distributed Motor Controller, a 3 meter
unshielded four-conductor cordset is provided with each unit as standard. If
the optional EMI filter is selected a shielded four-conductor cordset is
provided with each unit as standard.
DeviceLogix™
                            EMI Filter
                            The EMI Filter option is required if the Bulletin 284 ArmorStart Distributed
                            Motor Controller must be CE-compliant. If the EMI Filter is selected, a
                            3 meter shielded 4-conductor cordset is provided as standard. This option is
                            only available with sensorless vector control.
                            Dynamic Brake
                            A 3 meter 3-pin cable for connection to a dynamic brake module is provided
                            as standard when this option is selected. See Appendix E, Accessories, for
                            available dynamic brake modules.
                            Output Contactor
                            An internal contactor will be sourced from control voltage to isolate the load
                            side of the Bulletin 284 ArmorStart Distributed Motor Controller. When
                            control power is applied, the output contactor is closed, and when control
                            power is removed, the output contact opens. There is no switching element,
                            such as a relay, in the system. If control power is lost then the output contactor
                            will open, since its coil power is lost. A sequenced stop involving the output
                            contactor cannot be performed.
                                                                              1-7
Notes
                                                                              Chapter      2
Receiving    It is the responsibility of the user to thoroughly inspect the equipment before
             accepting the shipment from the freight company. Check the item(s) received
             against the purchase order. If any items are damaged, it is the responsibility of
             the user not to accept delivery until the freight agent has noted the damage on
             the freight bill. Should any concealed damage be found during unpacking, it is
             again the responsibility of the user to notify the freight agent. The shipping
             container must be left intact and the freight agent should be requested to make
             a visual inspection of the equipment.
Unpacking    Remove all packing material, wedges, or braces from within and around the
             starter. Remove all packing material from device.
Inspecting   After unpacking, check the item(s’) nameplate cat. no. against the purchase
             order.
Storing      The controller should remain in its shipping container prior to installation. If
             the equipment is not to be used for a period of time, it must be stored
             according to the following instructions in order to maintain warranty coverage.
1
2-2          Installation and Wiring
General Precautions                           In addition to the precautions listed throughout this manual, the
                                              following statements, which are general to the system, must be read and
                                              understood.
      !
                 on drive, ensure isolation of mains supply from line inputs
                 (R, S, T [L1, L2, L3]). Wait three minutes for capacitors to
                 discharge to safe voltage levels. Failure to do so may result
                 in personal injury or death.
                 Darkened display LEDs are not an indication that
                 capacitors have discharged to safe voltage levels.
      !
                 implement the installation, start-up, and subsequent
                 maintenance of the system. Failure to comply may result in
                 personal injury and/or equipment damage.
      !
                 required when installing, testing, servicing, or repairing this
                 assembly. Component damage may result if ESD control
                 procedures are not followed. If you are not familiar with
                 static control procedures, refer to Publication 8000-4.5.2,
                 Guarding against Electrostatic Damage, or any other applicable
                 ESD protection handbook.
      !
                 or application errors, such as undersizing the motor,
                 incorrect or inadequate AC supply, or excessive ambient
                 temperatures may result in malfunction of the system.
                                                                Installation and Wiring       2-3
Approximate Dimensions   Dimensions are shown in millimeters (inches). Dimensions are not
                         intended to be used for manufacturing purposes. All dimensions are
                         subject to change.
                         Figure 2.1 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @
                                    460V AC, and 2 Hp and below @ 575V AC, IP67/NEMA Type 4 with
                                    Conduit Entrance
2-4   Installation and Wiring
                                         Figure 2.2 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @
                                                    460V AC, and 2 Hp and below @ 575V AC, IP67/NEMA Type 4 with
                                                    ArmorConnect™ Connectivity
Figure 2.3 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and
           3 Hp and above @ 575V AC, IP67/NEMA Type 4 with Conduit
           Entrance
2-6   Installation and Wiring
                                   Figure 2.4 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and 3 Hp
                                              and above @ 575V AC, IP67/NEMA Type 4 with ArmorConnect
                                              Connectivity
Figure 2.5 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @
           460V AC, and 2 Hp and below @ 575V AC, NEMA Type 4X with
           Conduit Entrance
2-8   Installation and Wiring
                                           Figure 2.6 Dimensions for 1 Hp and below @ 230V AC, 2 Hp and below @
                                                      460V AC, and 2 Hp and below @ 575V AC, NEMA Type 4X with
                                                      ArmorConnect Connectivity
Figure 2.7 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and
           3 Hp and above @ 575V AC, NEMA Type 4X with Conduit Entrance
2-10   Installation and Wiring
                                            Figure 2.8 Dimensions for 2 Hp @ 230V AC, 3 Hp and above @ 460V AC, and
                                                       3 Hp and above @ 575V AC, NEMA Type 4X with ArmorConnect
                                                       Connectivity
Local Disconnect
                                                                                                                                  LED Status
                                                                                                                                  Indication
 2 Outputs
(Micro/M12)
  4 Inputs
(Micro/M12)
                                                                                                                          Source Brake
                                                                                                                          Connector
                                                                                                       Motor
                                       DeviceNet                                                       Connector
                                       Connection                                   0…10V➋
                      Ground           (Mini/M18)           Dynamic
                                                                                    Analog Input
                      Terminal                              Brake Connector
                                               ➋ Available only with the Bulletin 284 with sensorless vector control.
                                               Figure 2.10 Bulletin 284 ArmorStart with ArmorConnect
Power, Control, Safety Monitor             Table 2.A provides the power, control, safety monitor inputs, and
                                           ground wire capacity and the tightening torque requirements. The
Inputs, and Ground Wiring                  power, control, and safety monitor terminals will accept a maximum of
                                           two wires per terminal and the ground terminal will accept a maximum a
                                           one wire per terminal.
                                           Table 2.A Power, Control, Safety Monitor Inputs, Ground Wire Size, and
                                           Torque Specifications
Table 2.B Power, Control, Safety Monitor, and Ground Terminal Designations
Optional Locking Clip      The clam shell design clips over the ArmorStart motor connector and
                           motor cable to limit customer access from disconnecting the motor
                           cable on the ArmorStart Distributed Motor Controller. The locking clip
                           is an optional device that can be used, if desired.
                                      2. To open, push the tab on the left-hand side and lift the access
                                         cover.
                                      Note: The access door can not be closed when 140 (black handle) is
                                            in the OFF position.
RESET
OFF
                                                                                                                     Bulletin 800F
                                                                                                                     Emergency Stop
                                                                                                                     Pushbutton
                                                           ➊ Three-Phase Power Trunk- PatchCord cable with integral female or male connector on each end
                                                             Example Part Number: 280-PWR35A-M*
                                                           ➋ Three-Phase Drop Cable- PatchCord cable with integral female or male connector on each end
                                                             Example Part Number: 280-PWR22A-M*
                                                           ➌ Three-Phase Power Tees and Reducer -
                                                             Tee connects to a single drop line to trunk with quick change connectors – Part Number: 280-T35
                                                             Reducing Tee connects to a single drop line (Mini) to trunk (Quick change) connector – Part Number:
                                                             280-RT35
                                                             Reducer connects from quick change male connector to mini female connector– Part Number:
                                                             280-RA35
2-16   Installation and Wiring
RESET
OFF
                                                                                                                 Bulletin 800F
                                                                                                                 Emergency Stop
                                                                                                                 Pushbutton
                                                     ➏ Control Power Media Patchcords - PatchCord cable with integral female or male connector on each
                                                       end
                                                       Example Part Number: 889N-F65GFNM-*
                                                     ➐ Control Power Tees - The E-stop In Tee (Part Number: 898N-653ST-NKF) is used to connect to the
                                                       Bulletin 800F On-Machine E-Stop station using a control power media patchcord. The E-stop Out tee
                                                       (Part Number: 898N-653ES-NKF) is used with cordset or patchcord to connect to the ArmorStart
                                                       Distributed Motor Controller.
                                                                                           Installation and Wiring    2-17
Cord Grips for ArmorStart Devices with 10 A short circuit protection rating
      Thomas & Betts Cord Grip                                                    Thomas & Betts Cord Grip
      Part Number: 2931NM                                                         Part Number: 2940NM
      3/4 in. Stain Relief Cord Connector                                         1 in. Stain Relief Cord Connector
      Cable Range: 0.31…0.56 in.                                                  Cable Range: 0.31…0.56 in.
      Used with Control Power Media                                               Used with Three-Phase Power
      Cordset - Example Part Number:                                              Media Cordset - Example Part
      889N-M65GF-M2                                                               Number: 280-PWR22G-M1
Cord Grips for ArmorStart Devices with 25 A short circuit protection rating
                                 Maximum Ratings
                                 Voltage (V)         480Y/277      480/480      600Y/347      600/600
                                 Sym. Amps RMS       65 kA         65 kA        65 kA         65 kA
                                 Time Delay Fuse      50 A         30 A         30 A          30 A
                                 Non-Delay Fuse       100 A        60 A         60 A          60 A
                                          Installation and Wiring      2-19
AC Supply Considerations
  !
               disconnected if the Bulletin 284 is installed on an
               ungrounded distribution system.
Disconnecting MOVs
Remove Jumper
                                     !
                                                                        Installation and Wiring      2-21
Group Motor Installations for   The ArmorStart Distributed Motor Controllers are listed for use with
                                each other in group installations per NFPA 79, Electrical Standard for
USA and Canada Markets          Industrial Machinery. When applied according to the group motor
                                installation requirements, two or more motors, of any rating or
                                controller type, are permitted on a single branch circuit. Group Motor
                                Installation has been successfully used for many years in the USA and
                                Canada.
Wiring and Workmanship          In addition to conduit and seal-tite raceway, it is acceptable to utilize
                                cable that is dual rated Tray Cable, Type TC-ER and Cord, STOOW, for
Guidelines                      power and control wiring on ArmorStart installations. In the USA and
                                Canada installations, the following guidance is outlined by the NEC and
                                NFPA 79.
                                    1. They are not less than 0.6 m (2 ft) above the servicing level and
                                       are within easy reach of the normal working position of the
                                       operator.
DeviceNet™ Network              The ArmorStart Distributed Motor Controller contains the equivalent
                                of 30 in. (0.76m) of Device Net drop cable's electrical characteristics and
Installation                    therefore 30 in. of drop cable must be included in the DeviceNet drop
                                cable budget for each ArmorStart in addition to actual drop cable
                                required for the installation.
Other DeviceNet System          The separation of the control power and DeviceNet power is required
                                as a good design practice to minimize DC power ampacity for both the
Design Considerations           DeviceNet power supply and the 24V DC control voltage power supply
                                for the ArmorStart Distributed Motor Controllers.
Electromagnetic Compatibility   The following guidelines are provided for EMC installation compliance.
(EMC)
                                CE Conformity
General Notes
Grounding
Wiring
                        This chapter describes each programmable parameter and its function for
                        Bulletin 284 Volts per Hertz Controllers.
Parameter Programming   Each Distributed Motor Controller type will have a common set of parameters
                        followed by a set of parameters that pertain to the individual starter type.
3-1
3-2       Programmable Parameters for Volts per Hertz Controllers
Parameter Group Listing                           The Bulletin 284D ArmorStart contains ten parameter groups. The parameters
                                                  shown in the DeviceLogix™ Setup, DeviceNet Setup, Starter Protection
                                                  Setup, User I/O Setup, Misc. Parameter Setup, ZIP Parameters, Display
                                                  Group, Basic Program, and Advanced Program are discussed in this chapter
                                                  .
                                                                                            Programmable Parameters for Volts per Hertz Controllers        3-3
DeviceLogix Group
Hdw Inputs                                                                                   Parameter Number                 1➊
This parameter provides status of hardware inputs.                                           Access Rule                      GET
                                                                                             Data Type                        WORD
                                                                                             Group                            DeviceLogix
                                                                                             Units                            —
                                                                                             Minimum Value                    0
                                                                                             Maximum Value                    15
                                                                                             Default Value                    0
                                                                                                Bit                                            Function
                                                              3                     2                     1                   0
                                                              —                     —                     —                   X                 Input 0
                                                              —                     —                     X                   —                 Input 1
                                                              —                     X                     —                   —                 Input 2
                                                              X                     —                     —                   —                 Input 3
                                                                   Bit                                                                      Function
 15      14       13      12       11      10         9        8         7        6         5         4     3        2       1       0
 —       —        —       —        —       —          —        —         —        —         —         —     —        —       —       X      Net Input 0
 —       —        —       —        —       —          —        —         —        —         —         —     —        —       X       —      Net Input 1
 —       —        —       —        —       —          —        —         —        —         —         —     —        X       —       —      Net input 2
 —       —        —       —        —       —          —        —         —        —         —         —     X        —       —       —      Net Input 3
 —       —        —       —        —       —          —        —         —        —         —         X     —        —       —       —      Net Input 4
 —       —        —       —        —       —          —        —         —        —         X         —     —        —       —       —      Net Input 5
 —       —        —       —        —       —          —        —         —        X         —         —     —        —       —       —      Net Input 6
 —       —        —       —        —       —          —        —         X        —         —         —     —        —       —       —      Net Input 7
 —       —        —       —        —       —          —        X         —        —         —         —     —        —       —       —      Net Input 8
 —       —        —       —        —       —          X        —         —        —         —         —     —        —       —       —      Net Input 9
 —       —        —       —        —       X          —        —         —        —         —         —     —        —       —       —      Net Input 10
 —       —        —       —        X       —          —        —         —        —         —         —     —        —       —       —      Net Input 11
 —       —        —       X        —       —          —        —         —        —         —         —     —        —       —       —      Net Input 12
 —       —        X       —        —       —          —        —         —        —         —         —     —        —       —       —      Net Input 13
 —       X        —       —        —       —          —        —         —        —         —         —     —        —       —       —      Net Input 14
 X       —        —       —        —       —          —        —         —        —         —         —     —        —       —       —      Net Input 15
3-4       Programmable Parameters for Volts per Hertz Controllers
                                                               Bit                                                    Function
  14       13       12       11       10      9       8        7     6   5     4      3         2   1        0
  —        —        —        —        —       —       —        —     —   —     —      —         —   —        X        Net Output 0
  —        —        —        —        —       —       —        —     —   —     —      —         —   X        —        Net Output 1
  —        —        —        —        —       —       —        —     —   —     —      —         X   —        —        Net Output 2
  —        —        —        —        —       —       —        —     —   —     —      X         —   —        —        Net Output 3
  —        —        —        —        —       —       —        —     —   —     X      —         —   —        —        Net Output 4
  —        —        —        —        —       —       —        —     —   X     —      —         —   —        —        Net Output 5
  —        —        —        —        —       —       —        —     X   —     —      —         —   —        —        Net Output 6
  —        —        —        —        —       —       —        X     —   —     —      —         —   —        —        Net Output 7
  —        —        —        —        —       —       X        —     —   —     —      —         —   —        —        Net Output 8
  —        —        —        —        —       X       —        —     —   —     —      —         —   —        —        Net Output 9
  —        —        —        —        X       —       —        —     —   —     —      —         —   —        —        Net Output 10
  —        —        —        X        —       —       —        —     —   —     —      —         —   —        —        Net Output 11
  —        —        X        —        —       —       —        —     —   —     —      —         —   —        —        Net Output 12
  —        X        —        —        —       —       —        —     —   —     —      —         —   —        —        Net Output 13
  X        —        —        —        —       —       —        —     —   —     —      —         —   —        —        Net Output 14
                                                                                         Programmable Parameters for Volts per Hertz Controllers    3-5
                                                            Bit                                                                     Function
 15       14      13      12       11      10   9       8         7       6        5          4       3       2       1      0
 —        —       —       —        —       —    —       —         —       —        —          —       —       —       —      X      Short Circuit
 —        —       —       —        —       —    —       —         —       —        —          —       —       —       X      —      Overload
 —        —       —       —        —       —    —       —         —       —        —          —       —       X       —      —      Phase Short
 —        —       —       —        —       —    —       —         —       —        —          —       X       —       —      —      Ground Fault
 —        —       —       —        —       —    —       —         —       —        —          X       —       —       —      —      Stall
 —        —       —       —        —       —    —       —         —       —        X          —       —       —       —      —      Control Power
 —        —       —       —        —       —    —       —         —       X        —          —       —       —       —      —      IO Fault
 —        —       —       —        —       —    —       —         X       —        —          —       —       —       —      —      Overtemperature
 —        —       —       —        —       —    —       X         —       —        —          —       —       —       —      —      Over Current
 —        —       —       —        —       —    X       —         —       —        —          —       —       —       —      —      Dnet Power Loss ➊
 —        —       —       —        —       X    —       —         —       —        —          —       —       —       —      —      Internal Comm
 —        —       —       —        X       —    —       —         —       —        —          —       —       —       —      —      DC Bus Fault
 —        —       —       X        —       —    —       —         —       —        —          —       —       —       —      —      EEprom
 —        —       X       —        —       —    —       —         —       —        —          —       —       —       —      —      HW Fault
 —        X       —       —        —       —    —       —         —       —        —          —       —       —       —      —      Restart Retries
 X        —       —       —        —       —    —       —         —       —        —          —       —       —       —      —      Misc. Fault
                                                                  Bit                                                       Function
  15      14       13      12       11      10        9       8         7       6        5         4   3    2   1     0
  —       —        —       —        —       —         —       —         —       —        —         —   —    —   —     X     Tripped
  —       —        —       —        —       —         —       —         —       —        —         —   —    —   X     —     Warning
  —       —        —       —        —       —         —       —         —       —        —         —   —    X   —     —     Running Fwd
  —       —        —       —        —       —         —       —         —       —        —         —   X    —   —     —     Running Rev
  —       —        —       —        —       —         —       —         —       —        —         X   —    —   —     —     Ready
  —       —        —       —        —       —         —       —         —       —        X         —   —    —   —     —     Net Ctl Status
  —       —        —       —        —       —         —       —         —       X                  —   —    —   —     —     Net Ref Status
  —       —        —       —        —       —         —       —         X       —        —         —   —    —   —     —     At Reference
  —       —        —       —        —       —         —       X         —       —        —         —   —    —   —     —     DrvOpto1
  —       —        —       —        —       —         X       —         —       —        —         —   —    —   —     —     DrvOpto2
  —       —        —       —        —       X         —       —         —       —        —         —   —    —   —     —     Keypad Jog
  —       —        —       —        X       —         —       —         —       —        —         —   —    —   —     —     Keypad Hand
  —       —        —       X        —       —         —       —         —       —        —         —   —    —   —     —     HOA Status
  —       —        X       —        —       —         —       —         —       —        —         —   —    —   —     —     140M On
  —       X        —       —        —       —         —       —         —       —        —         —   —    —   —     —     Contactor 1 ➊
  X       —        —       —        —       —         —       —         —       —        —         —   —    —   —     —     Contactor 2 ➋
                                                      ➊ Refers to Source Brake contactor status.
                                                      ➋ Refers to Output contactor status.
                                                                                         Programmable Parameters for Volts per Hertz Controllers   3-7
                                                               Bit                                                                  Function
 15      14      13      12      11      10        9       8         7       6       5        4       3       2       1      0
 —       —       —       —       —       —         —       —         —       —       —        —       —       —       —      X      Exp Cnxn
 —       —       —       —       —       —         —       —         —       —       —        —       —       —       X      —      IO Cnxn
 —       —       —       —       —       —         —       —         —       —       —        —       —       X       —      —      Exp Flt
 —       —       —       —       —       —         —       —         —       —       —        —       X       —       —      —      IO Flt
 —       —       —       —       —       —         —       —         —       —       —        X       —       —       —      —      IO Idle
 —       —       —       —       —       —         —       —         X       X       X        —       —       —       —      —      Reserved
 —       —       —       —       —       —         —       X         —       —       —        —       —       —       —      —      ZIP 1 Cnxn
 —       —       —       —       —       —         X       —         —       —       —        —       —       —       —      —      ZIP 1 Flt
 —       —       —       —       —       X         —       —         —       —       —        —       —       —       —      —      ZIP 2 Cnxn
 —       —       —       —       X       —         —       —         —       —       —        —       —       —       —      —      ZIP 2 Flt
 —       —       —       X       —       —         —       —         —       —       —        —       —       —       —      —      ZIP 3 Cnxn
 —       —       X       —       —       —         —       —         —       —       —        —       —       —       —      —      ZIP 3 Flt
 —       X       —       —       —       —         —       —         —       —       —        —       —       —       —      —      ZIP 4 Cnxn
 X       —       —       —       —       —         —       —         —       —       —        —       —       —       —      —      ZIP 4 Flt
                                                                                     Bit                                   Function
                                                       7       6         5       4         3       2        1       0
                                                       —       —         —       —         —       —        —       X      Run Fwd
                                                       —       —         —       —         —       —        X       —      Run Rev
                                                       —       —         —       —         —       X        —       —      Fault Reset
                                                       —       —         —       —         X       —        —       —      Jog Fwd
                                                       —       —         —       X         —       —        —       —      Jog Rev
                                                       —       —         X       —         —       —        —       —      Reserved
                                                       —       X         —       —         —       —        —       —      User Out A
                                                       X       —         —       —         —       —        —       —      User Out B
3-8        Programmable Parameters for Volts per Hertz Controllers
DeviceNet Group
Autobaud Enable                                                                           Parameter Number                 10
When this parameter is enabled, the device will attempt to determine the network          Access Rule                      GET/SET
baud rate and set its baud rate to the same, provided network traffic exists. At least
one node with an established baud rate must exist on the network for autobaud to          Data Type                        BOOL
occur.                                                                                    Group                            DeviceNet
0 = Disable
1 = Enable                                                                                Units                            —
                                                                                          Minimum Value                    0
                                                                                          Maximum Value                    1
                                                                                          Default Value                    1
                                                         Bit                                                             Function
  13       12       11        10       9       8       7        6        5        4        3       2       1      0
  —        —        —         —        —       —       —        —        —        —        —       —       —      X      Tripped
  —        —        —         —        —       —       —        —        —        —        —       —       X      —      Warning
  —        —        —         —        —       —       —        —        —        —        —       X       —      —      Running Fwd
  —        —        —         —        —       —       —        —        —        —        X       —       —      —      Running Rev
  —        —        —         —        —       —       —        —        —        X        —       —       —      —      Ready
  —        —        —         —        —       —       —        —        X        —        —       —       —      —      Net Ctl Status
  —        —        —         —        —       —       —        X        —        —        —       —       —      —      Net Ref Status
  —        —        —         —        —       —       X        —        —        —        —       —       —      —      At Reference
  —        —        —         —        —       X       —        —        —        —        —       —       —      —      User Input 1 ➊
  —        —        —         —        X       —       —        —        —        —        —       —       —      —      User Input 2 ➊
  —        —        —         X        —       —       —        —        —        —        —       —       —      —      User Input 3 ➊
  —        —        X         —        —       —       —        —        —        —        —       —       —      —      User Input 4 ➊
  —        X        —         —        —       —       —        —        —        —        —       —       —      —      HOA Status
  X        —        —         —        —       —       —        —        —        —        —       —       —      —      140M On
                                                                 Bit                                                             Function
  14       13       12       11       10       9        8         7       6           5     4      3         2   1        0
  —        —        —        —        —        —        —        —        —           —     —      —         —   —        X      Net Output 0
  —        —        —        —        —        —        —        —        —           —     —      —         —   X        —      Net Output 1
  —        —        —        —        —        —        —        —        —           —     —      —         X   —        —      Net Output 2
  —        —        —        —        —        —        —        —        —           —     —      X         —   —        —      Net Output 3
  —        —        —        —        —        —        —        —        —           —     X      —         —   —        —      Net Output 4
  —        —        —        —        —        —        —        —        —           X     —      —         —   —        —      Net Output 5
  —        —        —        —        —        —        —        —        X           —     —      —         —   —        —      Net Output 6
  —        —        —        —        —        —        —         X       —           —     —      —         —   —        —      Net Output 7
  —        —        —        —        —        —        X        —        —           —     —      —         —   —        —      Net Output 8
  —        —        —        —        —        X        —        —        —           —     —      —         —   —        —      Net Output 9
  —        —        —        —        X        —        —        —        —           —     —      —         —   —        —      Net Output 10
  —        —        —        X        —        —        —        —        —           —     —      —         —   —        —      Net Output 11
  —        —        X        —        —        —        —        —        —           —     —      —         —   —        —      Net Output 12
  —        X        —        —        —        —        —        —        —           —     —      —         —   —        —      Net Output 13
  X        —        —        —        —        —        —        —        —           —     —      —         —   —        —      Net Output 14
                                                                Bit                                                           Function
 15      14       13      12       11      10        9      8          7   6   5        4       3       2       1      0
 —       —        —       —        —       —         —      —          —   —   —        —       —       —       —      X      Short Circuit
 —       —        —       —        —       —         —      —          —   —   —        —       —       —       X      —      Overload
 —       —        —       —        —       —         —      —          —   —   —        —       —       X       —      —      Phase Short
 —       —        —       —        —       —         —      —          —   —   —        —       X       —       —      —      Ground Fault
 —       —        —       —        —       —         —      —          —   —   —        X       —       —       —      —      Stall
 —       —        —       —        —       —         —      —          —   —   X        —       —       —       —      —      Control Power
 —       —        —       —        —       —         —      —          —   X   —        —       —       —       —      —      IO Fault
 —       —        —       —        —       —         —      —          X   —   —        —       —       —       —      —      Overtemperature
 —       —        —       —        —       —         —      X          —   —   —        —       —       —       —      —      Over Current
 —       —        —       —        —       —         X      —          —   —   —        —       —       —       —      —      Dnet Power Loss
 —       —        —       —        —       X         —      —          —   —   —        —       —       —       —      —      Internal Comm
 —       —        —       —        X       —         —      —          —   —   —        —       —       —       —      —      DC Bus Fault
 —       —        —       X        —       —         —      —          —   —   —        —       —       —       —      —      EEprom
 —       —        X       —        —       —         —      —          —   —   —        —       —       —       —      —      HW Fault
 —       X        —       —        —       —         —      —          —   —   —        —       —       —       —      —      Restart Retries
 X       —        —       —        —       —         —      —          —   —   —        —       —       —       —      —      Misc. Fault
3-14       Programmable Parameters for Volts per Hertz Controllers
                                                                       Bit                                                                     Warning
     15       14       13       12       11       10       9       8         7       6       5          4       3       2       1          0
                                                                                                                                       X       Reserved
                                                                                                                            X                  Reserved
                                                                                                                    X                          Reserved
                                                                                                            X                                  Reserved
                                                                                                    X                                          Reserved
                                                                                         X                                                     Control Power
                                                                                 X                                                             IO Warning
                                                                         X                                                                     Reserved
                                                               X                                                                               Phase Imbalance
                                                       X                                                                                       DeviceNet ➊
                                              X                                                                                                Reserved
                                     X                                                                                                         Reserved
                            X                                                                                                                  Reserved
                   X                                                                                                                           Hardware
          X                                                                                                                                    Reserved
 X                                                                                                                                             Reserved
Miscellaneous Group
 Keypad Mode                                                                         Parameter Number   45
 This parameter selects if the keypad operation is maintained or momentary.          Access Rule        GET/SET
 0 = Maintained
 1 = Momentary                                                                       Data Type          BOOL
                                                                                     Group              Misc.
                                                                                     Units              —
                                                                                     Minimum Value      0
                                                                                     Maximum Value      1
                                                                                     Default Value      0
                                                                                             Bit                                          Function
                                                     11     10      9     8      7     6        5     4     3     2       1     0
                                                      —      —       —     —      —     —        —     —     —     —       —     X        Accel 1 En
                                                      —      —       —     —      —     —        —     —     —     —        X    —        Accel 2 En
                                                      —      —       —     —      —     —        —     —     —      X      —     —        Decel 1 En
                                                      —      —       —     —      —     —        —     —      X    —       —     —        Decel 3 En
                                                      —      —       —     —      —     —        —      X    —     —       —     —        Freq Sel 0
                                                      —      —       —     —      —     —         X    —     —     —       —     —        Freq Sel 1
                                                      —      —       —     —      —      X       —     —     —     —       —     —        Freq Sel 2
                                                      —      —       —     —       X    —        —     —     —     —       —     —        Reserved
                                                      —      —       —      X     —     —        —     —     —     —       —     —        Drv In 1
                                                      —      —        X    —      —     —        —     —     —     —       —     —        Drv In 2
                                                      —      X       —     —      —     —        —     —     —     —       —     —        Drv In 3
                                                      X      —       —     —      —     —        —     —     —     —       —     —        Drv In 4
ZIP Parameters
 AutoRun Zip                                                                            Parameter Number   67
                                                                                        Access Rule        GET/SET
 Enables ZIP data production on power up
                                                                                        Data Type          BOOL
                                                                                        Group              ZIP Parameters
 0=Disable
 1=Enable                                                                               Units              —
                                                                                        Minimum Value      0
                                                                                        Maximum Value      1
                                                                                        Default Value      0
Display Group
Output Freq                                                                        Parameter Number                 101
                                                                                   Related Parameters               102, 110, 134, 135, 138
Output frequency present at T1, T2, T3.
                                                                                   Access Rule                      GET
                                                                                   Data Type                        UINT
                                                                                   Group                            Display Group
                                                                                   Units                            0.1 Hz
                                                                                   Minimum Value                    0.0
                                                                                   Maximum Value                    240.0 Hz
                                                                                   Default Value                    Read Only
                                                 De
                                t
                             era
cel
                Speed
                                                      r at
                        Ac
ion
                    0
                          Param.          Time   Param.                                                       Minimum Value                        0.0
                        0 139 or                 140 or
                          167                    168                                                          Maximum Value                        600.0
                          (Accel                 (Decel
                          Time x)                Time x)
                                                                                                              Default Value                        20.0
                                                             De
                                     era
cel
era
                 Speed
                              Ac
                                                                  tio
                                                                     n
                                                                       ➊ To activate 170 (Preset Freq 0) set 138 (Speed Reference) to option 4 Preset Freq 0-3.
                                                                                           Programmable Parameters for Volts per Hertz Controllers                3-41
                                                     ➊ To activate 170 (Preset Freq 0) set 138 (Speed Reference) to option 4 Preset Freq 0-3.
                                                     ➋ When a Digital Input is set to Accel 2 & Decel 2, and the input is active, that input overrides the settings in
                                                       this table.
ATTENTION
                                                           !
                                                                             • If a hazard of injury due to movement of equipment or
                                                                               material exists, an auxiliary mechanical braking device
                                                                               must be used.
                                                   Figure 3.1
3-44       Programmable Parameters for Volts per Hertz Controllers
                                                   Figure 3.2
                                                                                                                   100
                                                                                % Parameter 131 (Motor NP Volts)
                                                                                                                                                                            4
                                                                                                                                                                            3
                                                                                                                                                                            2
                                                                                                                                                                            1
                                                                                                                                                         (Motor NP Hertz)
                                                                                                                                                               1/2
                                                                                Settings
                                                                                  5...14
                                                                                                                         0                          50                           100
                                                                                                                                     % Parameter 132 (Motor NP Hertz)
                                                                                                                          Programmable Parameters for Volts per Hertz Controllers                             3-45
Figure 3.4
                                                          !
                                                                            not use this function without considering applicable local,
                                                                            national, and international codes, standards, regulations, or
                                                                            industry guidelines.
      !
                        inappropriate application. Do not use this
                        function without considering applicable local,
                        national, and international codes, standards,
                        regulations, or industry guidelines.
3-48       Programmable Parameters for Volts per Hertz Controllers
Notes
                                                                                        Chapter      4
                        This chapter describes each programmable parameter and its function for
                        Bulletin 284 Sensorless Vector Controllers.
Parameter Programming   Each Distributed Motor Controller type will have a common set of parameters
                        followed by a set of parameters that pertain to the individual starter type.
4-1
4-2       Programmable Parameters for Sensorless Vector Controllers
Parameter Group Listing                          The Bulletin 284D ArmorStart contains ten parameter groups. The parameters
                                                 shown in the DeviceLogix™, DeviceNet , Starter Protection , User I/O ,
                                                 Misc. Parameter , Drive DeviceNet , Display Group, Basic Program, and
                                                 Advanced Program will be discussed in this chapter.
                                                 .
                                                                                       Programmable Parameters for Sensorless Vector Controllers                 4-3
DeviceLogix Group
Hdw Inputs ➊                                                                                 Parameter Number                     1
This parameter provides status of hardware inputs.                                           Access Rule                          GET
                                                                                             Data Type                            WORD
                                                                                             Group                                DeviceLogix
                                                                                             Units                                —
                                                                                             Minimum Value                        0
                                                                                             Maximum Value                        15
                                                                                             Default Value                        0
                                                                                                Bit                                                 Function
                                                              3                      2                     1                      0
                                                              —                      —                     —                      X                   Input 0
                                                              —                      —                     X                      —                   Input 1
                                                              —                      X                     —                      —                   Input 2
                                                              X                      —                     —                      —                   Input 3
➊Reserved for Bulletin 284A units.➊This parameter is not available with the Bulletin 284A.
                                                                    Bit                                                                           Function
 15      14       13      12       11      10         9        8          7       6        5          4       3        2         1        0
 —       —        —       —        —       —          —        —          —       —        —          —       —        —         —        X       Net Input 0
 —       —        —       —        —       —          —        —          —       —        —          —       —        —         X        —       Net Input 1
 —       —        —       —        —       —          —        —          —       —        —          —       —        X         —        —       Net input 2
 —       —        —       —        —       —          —        —          —       —        —          —       X        —         —        —       Net Input 3
 —       —        —       —        —       —          —        —          —       —        —          X       —        —         —        —       Net Input 4
 —       —        —       —        —       —          —        —          —       —        X          —       —        —         —        —       Net Input 5
 —       —        —       —        —       —          —        —          —       X        —          —       —        —         —        —       Net Input 6
 —       —        —       —        —       —          —        —          X       —        —          —       —        —         —        —       Net Input 7
 —       —        —       —        —       —          —        X          —       —        —          —       —        —         —        —       Net Input 8
 —       —        —       —        —       —          X        —          —       —        —          —       —        —         —        —       Net Input 9
 —       —        —       —        —       X          —        —          —       —        —          —       —        —         —        —       Net Input 10
 —       —        —       —        X       —          —        —          —       —        —          —       —        —         —        —       Net Input 11
 —       —        —       X        —       —          —        —          —       —        —          —       —        —         —        —       Net Input 12
 —       —        X       —        —       —          —        —          —       —        —          —       —        —         —        —       Net Input 13
 —       X        —       —        —       —          —        —          —       —        —          —       —        —         —        —       Net Input 14
 X       —        —       —        —       —          —        —          —       —        —          —       —        —         —        —       Net Input 15
4-4       Programmable Parameters for Sensorless Vector Controllers
                                                              Bit                                                      Function
  14       13       12       11       10      9       8       7       6   5     4      3         2   1        0
  —        —        —        —        —       —       —       —       —   —     —      —         —   —        X        Net Output 0
  —        —        —        —        —       —       —       —       —   —     —      —         —   X        —        Net Output 1
  —        —        —        —        —       —       —       —       —   —     —      —         X   —        —        Net Output 2
  —        —        —        —        —       —       —       —       —   —     —      X         —   —        —        Net Output 3
  —        —        —        —        —       —       —       —       —   —     X      —         —   —        —        Net Output 4
  —        —        —        —        —       —       —       —       —   X     —      —         —   —        —        Net Output 5
  —        —        —        —        —       —       —       —       X   —     —      —         —   —        —        Net Output 6
  —        —        —        —        —       —       —       X       —   —     —      —         —   —        —        Net Output 7
  —        —        —        —        —       —       X       —       —   —     —      —         —   —        —        Net Output 8
  —        —        —        —        —       X       —       —       —   —     —      —         —   —        —        Net Output 9
  —        —        —        —        X       —       —       —       —   —     —      —         —   —        —        Net Output 10
  —        —        —        X        —       —       —       —       —   —     —      —         —   —        —        Net Output 11
  —        —        X        —        —       —       —       —       —   —     —      —         —   —        —        Net Output 12
  —        X        —        —        —       —       —       —       —   —     —      —         —   —        —        Net Output 13
  X        —        —        —        —       —       —       —       —   —     —      —         —   —        —        Net Output 14
                                                                                  Programmable Parameters for Sensorless Vector Controllers        4-5
                                                            Bit                                                                Function
 15       14      13      12       11      10   9       8         7      6        5        4     3       2       1       0
 —        —       —       —        —       —    —       —         —      —        —        —     —       —       —       X     Short Circuit
 —        —       —       —        —       —    —       —         —      —        —        —     —       —       X       —     Overload
 —        —       —       —        —       —    —       —         —      —        —        —     —       X       —       —     Phase Short
 —        —       —       —        —       —    —       —         —      —        —        —     X       —       —       —     Ground Fault
 —        —       —       —        —       —    —       —         —      —        —        X     —       —       —       —     Stall
 —        —       —       —        —       —    —       —         —      —        X        —     —       —       —       —     Control Power
 —        —       —       —        —       —    —       —         —      X        —        —     —       —       —       —     IO Fault
 —        —       —       —        —       —    —                 X      —        —        —     —       —       —       —     Overtemperature
 —        —       —       —        —       —    —       X         —      —        —        —     —       —       —       —     Over Current
 —        —       —       —        —       —    X       —         —      —        —        —     —       —       —       —     Dnet Power Loss ➊
 —        —       —       —        —       X    —       —         —      —        —        —     —       —       —       —     Internal Comm
 —        —       —       —        X       —    —       —         —      —        —        —     —       —       —       —     DC Bus Fault
 —        —       —       X        —       —    —       —         —      —        —        —     —       —       —       —     EEprom
 —        —       X       —        —       —    —       —         —      —        —        —     —       —       —       —     HW Fault
 —        X       —       —        —       —    —       —         —      —        —        —     —       —       —       —     Restart Retries
 X        —       —       —        —       —    —       —         —      —        —        —     —       —       —       —     Misc. Fault
                                                                 Bit                                                       Function
  15      14       13      12       11      10        9      8         7      6        5           4   3   2   1     0
  —       —        —       —        —       —         —      —         —      —        —           —   —   —   —     X     Tripped
  —       —        —       —        —       —         —      —         —      —        —           —   —   —   X     —     Warning
  —       —        —       —        —       —         —      —         —      —        —           —   —   X   —     —     Running Fwd
  —       —        —       —        —       —         —      —         —      —        —           —   X   —   —     —     Running Rev
  —       —        —       —        —       —         —      —         —      —        —           X   —   —   —     —     Ready
  —       —        —       —        —       —         —      —         —      —        X           —   —   —   —     —     Net Ctl Status
  —       —        —       —        —       —         —      —         —      X        —           —   —   —   —     —     Net Ref Status
  —       —        —       —        —       —         —      —         X      —        —           —   —   —   —     —     At Reference
  —       —        —       —        —       —         —      X         —      —        —           —   —   —   —     —     DrvOpto1
  —       —        —       —        —       —         X      —         —      —        —           —   —   —   —     —     DrvOpto2
  —       —        —       —        —       X         —      —         —      —        —           —   —   —   —     —     Keypad Jog
  —       —        —       —        X       —         —      —         —      —        —           —   —   —   —     —     Keypad Hand
  —       —        —       X        —       —         —      —         —      —        —           —   —   —   —     —     HOA Status
  —       —        X       —        —       —         —      —         —      —        —           —   —   —   —     —     140M On
  —       X        —       —        —       —         —      —         —      —        —           —   —   —   —     —     Contactor 1 ➊
  X       —        —       —        —       —         —      —         —      —        —           —   —   —   —     —     Contactor 2 ➋
                                                               Bit                                                                Function
 15      14      13      12      11      10        9       8         7       6       5        4     3       2       1       0
 —       —       —       —       —       —         —       —         —       —       —        —     —       —       —       X     Exp Cnxn
 —       —       —       —       —       —         —       —         —       —       —        —     —       —       X       —     IO Cnxn
 —       —       —       —       —       —         —       —         —       —       —        —     —       X       —       —     Exp Flt
 —       —       —       —       —       —         —       —         —       —       —        —     X       —       —       —     IO Flt
 —       —       —       —       —       —         —       —         —       —       —        X     —       —       —       —     IO Idle
 —       —       —       —       —       —         —       —         X       X       X        —     —       —       —       —     Reserved
 —       —       —       —       —       —         —       X         —       —       —        —     —       —       —       —     ZIP 1 Cnxn
 —       —       —       —       —       —         X       —         —       —       —        —     —       —       —       —     ZIP 1 Flt
 —       —       —       —       —       X         —       —         —       —       —        —     —       —       —       —     ZIP 2 Cnxn
 —       —       —       —       X       —         —       —         —       —       —        —     —       —       —       —     ZIP 2 Flt
 —       —       —       X       —       —         —       —         —       —       —        —     —       —       —       —     ZIP 3 Cnxn
 —       —       X       —       —       —         —       —         —       —       —        —     —       —       —       —     ZIP 3 Flt
 —       X       —       —       —       —         —       —         —       —       —        —     —       —       —       —     ZIP 4 Cnxn
 X       —       —       —       —       —         —       —         —       —       —        —     —       —       —       —     ZIP 4 Flt
                                                                                      Bit                                Function
                                                       7       6         5       4          3      2      1        0
                                                       —       —         —       —          —      —      —        X     Run Fwd
                                                       —       —         —       —          —      —      X        —     Run Rev
                                                       —       —         —       —          —      X      —        —     Fault Reset
                                                       —       —         —       —          X      —      —        —     Jog Fwd
                                                       —       —         —       X          —      —      —        —     Jog Rev
                                                       —       —         X       —          —      —      —        —     Reserved
                                                       —       X         —       —          —      —      —        —     User Out A
                                                       X       —         —       —          —      —      —        —     User Out B
4-8        Programmable Parameters for Sensorless Vector Controllers
DeviceNet Group
 Autobaud Enable                                                                          Parameter Number   10
 When this parameter is enabled, the device will attempt to determine the network         Access Rule        GET/SET
 baud rate and set its baud rate to the same, provided network traffic exists. At least
 one node with an established baud rate must exist on the network for autobaud to         Data Type          BOOL
 occur.                                                                                   Group              DeviceNet
 0 = Disable
 1 = Enable                                                                               Units              —
                                                                                          Minimum Value      0
                                                                                          Maximum Value      1
                                                                                          Default Value      1
                                                          Bit                                                    Function
   13       12       11        10       9       8       7        6       5       4        3    2      1      0
   —        —        —         —        —       —       —        —       —       —        —    —      —      X   Tripped
   —        —        —         —        —       —       —        —       —       —        —    —      X      —   Warning
   —        —        —         —        —       —       —        —       —       —        —    X      —      —   Running Fwd
   —        —        —         —        —       —       —        —       —       —        X    —      —      —   Running Rev
   —        —        —         —        —       —       —        —       —       X        —    —      —      —   Ready
   —        —        —         —        —       —       —        —       X       —        —    —      —      —   Net Ctl Status
   —        —        —         —        —       —       —        X       —       —        —    —      —      —   Net Ref Status
   —        —        —         —        —       —       X        —       —       —        —    —      —      —   At Reference
   —        —        —         —        —       X       —        —       —       —        —    —      —      —   User Input 1
   —        —        —         —        X       —       —        —       —       —        —    —      —      —   User Input 2
   —        —        —         X        —       —       —        —       —       —        —    —      —      —   User Input 3
   —        —        X         —        —       —       —        —       —       —        —    —      —      —   User Input 4
   —        X        —         —        —       —       —        —       —       —        —    —      —      —   HOA Status
   X        —        —         —        —       —       —        —       —       —        —    —      —      —   140M On
                                                                                     Programmable Parameters for Sensorless Vector Controllers         4-11
                                                                Bit                                                                    Function
 14       13       12       11       10       9        8         7       6           5       4       3        2        1        0
 —        —        —        —        —        —        —        —        —           —       —       —        —        —        X      Net Output 0
 —        —        —        —        —        —        —        —        —           —       —       —        —        X        —      Net Output 1
 —        —        —        —        —        —        —        —        —           —       —       —        X        —        —      Net Output 2
 —        —        —        —        —        —        —        —        —           —       —       X        —        —        —      Net Output 3
 —        —        —        —        —        —        —        —        —           —       X       —        —        —        —      Net Output 4
 —        —        —        —        —        —        —        —        —           X       —       —        —        —        —      Net Output 5
 —        —        —        —        —        —        —        —        X           —       —       —        —        —        —      Net Output 6
 —        —        —        —        —        —        —         X       —           —       —       —        —        —        —      Net Output 7
 —        —        —        —        —        —        X        —        —           —       —       —        —        —        —      Net Output 8
 —        —        —        —        —        X        —        —        —           —       —       —        —        —        —      Net Output 9
 —        —        —        —        X        —        —        —        —           —       —       —        —        —        —      Net Output 10
 —        —        —        X        —        —        —        —        —           —       —       —        —        —        —      Net Output 11
 —        —        X        —        —        —        —        —        —           —       —       —        —        —        —      Net Output 12
 —        X        —        —        —        —        —        —        —           —       —       —        —        —        —      Net Output 13
 X        —        —        —        —        —        —        —        —           —       —       —        —        —        —      Net Output 14
                                                                 Bit                                                           Function
  15      14       13      12       11      10        9      8          7     6        5         4     3      2   1     0
  —       —        —       —        —       —         —      —          —     —        —         —     —      —   —     X      Short Circuit
  —       —        —       —        —       —         —      —          —     —        —         —     —      —   X     —      Overload
  —       —        —       —        —       —         —      —          —     —        —         —     —      X   —     —      Phase Short
  —       —        —       —        —       —         —      —          —     —        —         —     X      —   —     —      Ground Fault
  —       —        —       —        —       —         —      —          —     —        —         X     —      —   —     —      Stall
  —       —        —       —        —       —         —      —          —     —        X         —     —      —   —     —      Control Power
  —       —        —       —        —       —         —      —          —     X        —         —     —      —   —     —      IO Fault
  —       —        —       —        —       —         —      —          X     —        —         —     —      —   —     —      Overtemperature
  —       —        —       —        —       —         —      X          —     —        —         —     —      —   —     —      Over Current
  —       —        —       —        —       —         X      —          —     —        —         —     —      —   —     —      Dnet Power Loss ➊
  —       —        —       —        —       X         —      —          —     —        —         —     —      —   —     —      Internal Comm
  —       —        —       —        X       —         —      —          —     —        —         —     —      —   —     —      DC Bus Fault
  —       —        —       X        —       —         —      —          —     —        —         —     —      —   —     —      EEprom
  —       —        X       —        —       —         —      —          —     —        —         —     —      —   —     —      HW Fault
  —       X        —       —        —       —         —      —          —     —        —         —     —      —   —     —      Restart Retries
  X       —        —       —        —       —         —      —          —     —        —         —     —      —   —     —      Misc. Fault
Miscellaneous Group
 Keypad Mode                                                                         Parameter Number   45
 This parameter selects if the keypad operation is maintained or momentary.          Access Rule        GET/SET
 0 = Maintained
 1 = Momentary                                                                       Data Type          BOOL
                                                                                     Group              Misc.
                                                                                     Units              —
                                                                                     Minimum Value      0
                                                                                     Maximum Value      1
                                                                                     Default Value      0
                                                                                             Bit                                          Function
                                                     11     10     9      8      7     6        5     4     3     2       1     0
                                                      —      —      —      —      —     —        —     —     —     —       —     X        Accel 1 En
                                                      —      —      —      —      —     —        —     —     —     —        X    —        Accel 2 En
                                                      —      —      —      —      —     —        —     —     —      X      —     —        Decel 1 En
                                                      —      —      —      —      —     —        —     —      X    —       —     —        Decel 3 En
                                                      —      —      —      —      —     —        —      X    —     —       —     —        Freq Sel 0
                                                      —      —      —      —      —     —         X    —     —     —       —     —        Freq Sel 1
                                                      —      —      —      —      —      X       —     —     —     —       —     —        Freq Sel 2
                                                      —      —      —      —       X    —        —     —     —     —       —     —        Reserved
                                                      —      —      —       X     —     —        —     —     —     —       —     —        Drv In 1
                                                      —      —       X     —      —     —        —     —     —     —       —     —        Drv In 2
                                                      —      X      —      —      —     —        —     —     —     —       —     —        Drv In 3
                                                      X      —      —      —      —     —        —     —     —     —       —     —        Drv In 4
Display Group
 Output Freq                                                                       Parameter Number     101
 Output frequency present at T1, T2, T3.                                           Related Parameters   102, 110, 134, 135, 138
                                                                                   Access Rule          GET
                                                                                   Data Type            UINT
                                                                                   Group                Display Group
                                                                                   Units                0.1 Hz
                                                                                   Minimum Value        0.0
                                                                                   Maximum Value        400.0 Hz
                                                                                   Default Value        Read Only
                                            !
       22       EM Brk Cntrl          EM Brake is energized. Program Parameter 260 (EM Brk Off Delay) and Parameter 262 (EM Brk On Delay) for desired
                                      action.
                                                                                       Programmable Parameters for Sensorless Vector Controllers    4-35
 Options                     Output Range          Minimum Output       Maximum Output Value A066             DIP Switch Position    Related
                                                   Value                (Analog Out High)                                            Parameter
   0       OutFreq 0…10      0…10V                 0V = 0 Hz            P035 (Maximum Freq)                   0…10V                  101
   1       OutCurr 0…10      0…10V                 0V = 0 Amps          200% Drive Rated Output Current       0…10V                  103
   2       OutVolt 0…10      0…10V                 0V = 0 Volts         120% Drive Rated Output Volts         0…10V                  104
   3       OutPowr 0…10      0…10V                 0V = 0 kW            200% Drive Rated Power                0…10V                  122
   4       TstData 0…10      0…10V                 0V = 0000            65535 (Hex FFFF)                      0…10V                  119
   5       OutFreq 0…20      0…20 mA               0 mA = 0 Hz          P035 (Maximum Freq)                   0…20 mA                101
   6       OutCurr 0…20      0…20 mA               0 mA = 0 Amps        200% Drive Rated Output Current       0…20 mA                103
   7       OutVolt 0…20      0…20 mA               0 mA = 0 Volts       120% Drive Rated Output Volts         0…20 mA                104
   8       OutPowr 0…20      0…20 mA               0 mA = 0 kW          200% Drive Rated Power                0…20 mA                122
   9       TstData 0…20      0…20 mA               0 mA = 0000          65535 (Hex FFFF)                      0…20 mA                119
  10       OutFreq 4…20      4…20 mA               4 mA = 0 Hz          P035 (Maximum Freq)                   0…20 mA                101
  11       OutCurr 4…20      4…20 mA               4 mA = 0 Amps        200% Drive Rated Output Current       0…20 mA                103
  12       OutVolt 4…20      4…20 mA               4 mA = 0 Volts       120% Drive Rated Output Volts         0…20 mA                104
  13       OutPowr 4…20      4…20 mA               4 mA = 0 kW          200% Drive Rated Power                0…20 mA                122
  14       TstData 4…20      4…20 mA               4 mA = 0000          65535 (Hex FFFF)                      0…20 mA                119
  15       OutTorq 0…10      0…10V                 0V = 0 Amps          200% Drive Rated FLA                  0…10V                  129
  16       OutTorq 0…20      0…20 mA               0 mA = 0 Amps        200% Drive Rated FLA                  0…20 mA                129
  17       OutTorq 4…20      4…20 mA               4 mA = 0 Amps        200% Drive Rated FLA                  0…20 mA                129
  18       Setpnt 0…10       0…10V                 0V = 0%              100.0% Setpoint Setting               0…10V                  209
  19       Setpnt 0…20       0…20 mA               0 mA = 0%            100.0% Setpoint Setting               0…20 mA                209
  20       Setpnt 4…20       4…20 mA               4 mA = 0%            100.0% Setpoint Setting               0…20 mA                209
                                                    Note: Only output range 0…10V applies with the factory installed A10
                                                    option.
                                                    Options 5…14, 16, 17, 19, and 20 are not valid options.
                                             De
                                                                                         Group                           Advanced Program Group
                        rat
                                              cel
                        le
                                                 era
          Speed
                     ce
                   Ac
                                                    tio
                                                      n
               0
                     Param.      Time       Param.                                       Minimum Value                   0.0
                   0 139 or                 140 or
                     167                    168                                          Maximum Value                   600.0
                     (Accel                 (Decel
                     Time x)                Time x)                                      Default Value                   20.0
De
                                              cel
                    cel
era
          Speed
                   Ac
tio
               0
                     Param.
                   0 139 or
                                 Time       Param.                                       Minimum Value                   0.0
                                            140 or
                     167                    168                                          Maximum Value                   600.0
                     (Accel                 (Decel
                     Time x)                Time x)                                      Default Value                   20.0
                                                   ➊ To activate 170 (Preset Freq 0) set 138 (Speed Reference) to option 4 Preset Freq.
                                                   ➋ When a Digital Input is set to Accel 2 & Decel 2, and the input is active, that input overrides the settings in
                                                     this table.
ATTENTION
                                                            !
                                                                                 • If a hazard of injury due to movement of equipment or
                                                                                   material exists, an auxiliary mechanical braking device
                                                                                   must be used.
Figure 4.1
Figure 4.2
                                   100
% Parameter 131 (Motor NP Volts)
                                                                                            4
                                                                                            3
                                                                                            2
                                                                                            1
                                                                         (Motor NP Hertz)
                                                                               1/2
Settings
  5...14
                                         0                          50                                  100
                                                     % Parameter 132 (Motor NP Hertz)
4-42      Programmable Parameters for Sensorless Vector Controllers
                                                   Figure 4.3
                                                    Parameter 188 (Maximum Voltage)
                                                                                                                Parameter 186
                                                                                                                 (Start Boost)
                                                                       Figure 4.5
                                                                                   Programmable Parameters for Sensorless Vector Controllers    4-45
                                                          !
                                                                           not use this function without considering applicable local,
                                                                           national, and international codes, standards, regulations, or
                                                                           industry guidelines.
        !
                          inappropriate application. Do not use this
                          function without considering applicable local,
                          national, and international codes, standards,
                          regulations, or industry guidelines.
Figure 4.6
                                                                Parameter 135
                                                               [Maximum Freq]
                                                                                                                                e
                                                                                                                       e   nc
                                                                                                                   fer
                                                                                                          d   Re
                                                                                                       ee
                                                                                                  Sp
                                                                Parameter 134
                                                                [Minimum Freq]
                                                                              0
                                                                                     0
                                                                                 Parameter 210                                       Parameter 211
                                                                                [Anlg In 0-10V Lo]                                  [Anlg In 0-10V Hi]
Figure 4.7
Table 4.H
                                                         Options                                         Description
                                                            0         Disabled (Default)
                                                            1         Fault (F29)                     F29 Analog Input Loss
                                                            2         Stop                            Uses P037 (Stop Mode)
                                                            3         Zero Ref                        Drive runs at zero speed reference
                                                            4         Min Freq Ref                    Drive runs at minimum frequency
                                                            5         Max Freq Ref                    Drive runs at maximum frequency
                                                            6         Int Freq Ref                    Drive runs at internal frequency
                                                      IMPORTANT                Used when motor is uncoupled from the load. Results may
                                                                               not be valid if a load is coupled to the motor during this
                                                                               procedure.
                                                            !
                                                                               and/or equipment damage, it is recommended that the
                                                                               motor be disconnected from the load before proceeding.
                                                    Parameters 240…247 are only active if 138 (Speed Reference) is set to 6 Stp
                                                    Logic.
                                                    Digits 0…3 for each (Stp Logic x) parameter must be programmed according
                                                    to the desired profile.
The speed for any step is programmed using Parameters 170…177 (Preset
Freq x).
Table 4.I
 Step Logic Parameter       Related Preset Frequency          Related Step Logic Time
 (Active when 138 = 6 Stp   Parameter (Can be activated       Parameter (Active when
 Logic)                     independent of Step Logic         240…247 Digit 0 or 1 are set to
                            Parameters)                       1, b, C, d, or E)
 240 (Stp Logic 0)          170 (Preset Freq 0)               250 (Stp Logic Time 0)
 241 (Stp Logic 1)          171 (Preset Freq 1)               251 (Stp Logic Time 1)
 242 (Stp Logic 2)          172 (Preset Freq 2)               252 (Stp Logic Time 2)
 243 (Stp Logic 3)          173 (Preset Freq 3)               253 (Stp Logic Time 3)
 244 (Stp Logic 4)          174 (Preset Freq 4)               254 (Stp Logic Time 4)
 245 (Stp Logic 5)          175 (Preset Freq 5)               255 (Stp Logic Time 5)
 246 (Stp Logic 6)          176 (Preset Freq 6)               256 (Stp Logic Time 6)
 247 (Stp Logic 7)          177 (Preset Freq 7)               257 (Stp Logic Time 7)
The step logic sequence begins with a valid start command. A normal
sequence always begins with 240 (Stp Logic 0).
Digit 0: Logic For Next Step — This digit defines the logic for the next step.
When the condition is met the program advances to the next step. Step 0
follows Step 7. Example: Digit 0 is set 3. When Logic In2 becomes active, the
program advances to the next step.
Digit 1: Logic to Jump to a Different Step — For all settings other than F,
when the condition is met, the program overrides Digit 0 and jumps to the
step defined by Digit 2.
Digit 2: Different Step to Jump — When the condition for Digit 1 is met,
the Digit 2 setting determines the next step or to end the program.
Digit 3: Step Settings — This digit defines what accel/decel profile the speed
command will follow and the direction of the command for the current step.
In addition, if a relay or opto output (Parameters 155, 158, and 161) is set to 15
StpLogic Out, this parameter can control the status of that output.
                                              The logic for each function is determined by the four digits for each step logic
                                              parameter. The following is a listing of the available settings for each digit.
                                              Refer to Appendix H for details.
Frequency
                                                                                                    mp
                                                               ce
                                                             Ac
                                                                                                         De
                                                                                                              ce
                                                          mp
                                                                                                                   l
                                                        Ra
Minimum Freq
                                                                      Time
                                  Start             EM Brk                        Stop                        EM Brk                 Drive Stops
                             Commanded              Energized (Off)          Commanded              De-Energized (On)
Notes:
                                                                                    Chapter          5
Keypad Description The keys found on the optional HOA keypad are described below.
5-1
5-2     HOA Keypad Operation
Table 5.B
             HAND STOP           HAND FWD             HAND REV             JOG FWD              JOG REV              AUTO
             If (FWD LED)        If (FWD LED)         If (FWD LED)         Ignore               Ignore               Ignore
             Set REV LED         Set REV LED          Set REV LED
             Else If (REV LED)   Else If (REV LED)    Else If (REV LED)
             Set FWD LED         Set FWD LED          Set FWD LED
             If (FWD LED)        Ignore               Ignore               Ignore               Ignore               Ignore
             transition to
             JOG FWD
             If (REV LED)
             Transition to
             JOG REV
             Command motor       Ignore               Ignore               Ignore               Ignore               Ignore
             off and
             Transition to
             AUTO
             If (FWD LED)        Ignore               Ignore               Ignore               Ignore               Ignore
             transition to
             HAND FWD
             Else If (REV LED)
             Transition to
             HAND REV
 No Key      Ignore              Ignore               Ignore               Command motor        Command motor        Ignore
 Pressed                                                                   off and transition   off and transition
                                                                           to HAND STOP         to HAND STOP
             Ignore              Command motor        Command motor        Command motor        Command motor        Command motor
                                 off and transition   off and transition   off and transition   off and transition   off and Transition
                                 to HAND STOP         to HAND STOP         to HAND STOP         to HAND STOP         to HAND STOP
                                                                                                          HOA Keypad Operation           5-3
Table 5.C
            HAND STOP           HAND FWD             HAND REV             JOG FWD              JOG REV              AUTO
No Key      Ignore              Command motor        Command motor        Command motor        Command motor        Ignore
Pressed                         off and transition   off and transition   off and transition   off and transition
                                to HAND STOP         to HAND STOP         to HAND STOP         to HAND STOP
            If (FWD LED)        Ignore               Ignore               Ignore               Ignore               Ignore
            Set REV LED
            Else If (REV LED)
            Set FWD LED
            If (FWD LED)        Ignore               Ignore               Ignore               Ignore               Ignore
            transition to
            JOG FWD
            If (REV LED)
            Transition to
            JOG REV
            Command motor       Ignore               Ignore               Ignore               Ignore               Ignore
            off and
            Transition to
            AUTO
            If (FWD LED)        Ignore               Ignore               Ignore               Ignore               Ignore
            transition to
            HAND FWD
            If (REV LED)
            Transition to
            HAND REV
            Ignore              Command motor        Command motor        Command motor        Command motor        Command motor
                                off and transition   off and transition   off and transition   off and transition   off and transition
                                to HAND STOP         to HAND STOP         to HAND STOP         to HAND STOP         to HAND STOP
Keypad Disable and HOA                      Parameter 46, Keypad Disable, disables the HAND, JOG, and Dir Arrow
                                            buttons on the HOA keypad. The OFF and AUTO buttons are always
                                            enabled, even if Parameter 46 is set to 1 = disable.
                                            Note: In nearly all instances, if the processor detects multiple buttons are
                                            pressed at the same time, the software interprets this as a “no button pressed”
                                            condition. The only exception to this rule is if multiple buttons are pressed and
                                            one of them is the OFF button. If the OFF button is pressed in combination
                                            with any other buttons, the processor will interpret this as the same as if the
                                            OFF button were pressed by itself.
5-4   HOA Keypad Operation
Notes:
                                                                                            Chapter      6
DeviceNet™ Commissioning
                           This chapter refers to the Bulletin 284D products. Refer to Chapter 8 for
                           commissioning the Bulletin 284A products.
Establishing a DeviceNet   The ArmorStart® is shipped with a default node address of 63 and Autobaud
                           enabled. Each device on a DeviceNet network must have a unique node
Node Address               address or MAC ID which can be set to a value 0…63. Keep in mind that
                           most DeviceNet systems use address 0 for the master device (Scanner) and
                           node address 63 should be left vacant for introduction of new slave devices.
                           The ArmorStart offers two methods for node commissioning as shown below.
                           The node address for a device can be changed using software or by setting
                           hardware switches that reside on the back of the control module.While both
                           methods yield the same result, it is good practice to choose one method and
                           deploy it throughout the system.
                           The ArmorStart is shipped with the rotary dials set to a value of (99). If the
                           switches are set to a value (64) or above, the device will automatically
                           configure itself to the software node address. If the switches are set to a value
                           of (63) or less, the device will be at the node address designated by the switch
                           configuration.
                                !
                                               parameters.
6-1
6-2   DeviceNet™ Commissioning
                                 To set an address using the hardware rotary dials, simply set the switches to
                                 the desired node address and cycle power to the unit. The Device will restart at
                                 the new address.
                                                                                                          LSD
                                                                                                          MSD
                                 Node Commissioning Using Software
                                 To set the node address of the ArmorStart using software or other handheld
                                 tools, leave the hardware switches in their default position (99) or insure that
                                 they are set to something greater then (63). With the hardware switches set, use
                                 the software or handheld tool to change the address.
                                              DeviceNet™ Commissioning      6-3
3. Click OK.
   5. RSNetWorx will now browse the network and display all of the nodes it
      has detected on the network. For some versions of RSNetWorx
      software the ArmorStart EDS files and icon may not be included and
      will show up as an Unregistered Device. If the screen appears like the
      example below, continue with Building and Registering an EDS File on
      page 6-4.
Figure 6.2
Building and Registering an      The EDS file defines how RSNetWorx for DeviceNet will communicate to the
                                 ArmorStart. Follow the steps below to register an EDS file. To register a
EDS File                         device you must first obtain the EDS file from the following web page:
                                 http://www.ab.com/networks/eds.
Figure 6.3
                                    3. Choose Register an EDS file(s) as shown above and then click the Next
                                       button.
                                                 DeviceNet™ Commissioning      6-5
   4. Choose to Register a Single File and specify the file name or use the
      Browse button to locate the EDS file on your computer. If connected
      to the Internet you may use the Download EDS file button to
      automatically search for the correct EDS file.
Figure 6.4
Figure 6.5
                                    8. When asked if you would like to register this device, click the Next
                                       button.
                                    9. Click the Finish button. After a short while RSNetWorx will update your
                                       online screen by replacing the Unrecognized Device with the name and
                                       Icon given by the EDS file you have just registered.
Using the Node                      1. Choose Node Commissioning from the Tools menu at the top of the
                                       screen.
Commissioning Tool Inside
RSNetWorx for DeviceNet
                                                DeviceNet™ Commissioning   6-7
Figure 6.6
Figure 6.7
   3. Select the ArmorStart located at node 63, and then click OK. The Node
      Commissioning screen will have the Current Device Settings entries
      completed. It will also provide the current network baud rate in the New
      ArmorStart Settings area. Do not change the baud rate unless you
      absolutely sure that this value needs to be changed.
   4. Enter the desired Node Address in the New Device Settings section. In
      this example, the new node address will be 5. Click Apply to apply the
      new node address.
6-8   DeviceNet™ Commissioning
                                    5. When the new Node Address has been successfully applied, the Current
                                       Device Settings section of the window will be updated as follows. If an
                                       error occurs, check to make sure the device is properly powered up and
                                       connected to the network.
Figure 6.8
System Configuration             Produced and Consumed I/O Assemblies (sometimes referred to as Input and
                                 Output Assemblies) define the format of I/O message data that is exchanged
Information                      between the ArmorStart and other devices on the network. The consumed
                                 information is generally used to command the state of its outputs, and
                                 produced information typically contains the state of the inputs and the current
                                 fault status of the device.
                                 The default Consumed and Produced assemblies are shown below. For
                                 additional formats refer to Electronic Data Sheets, page B-1. The ArmorStart
                                 default configuration varies depending on the type of starter.
                                                                             DeviceNet™ Commissioning      6-9
                          Choosing the size and format of the I/O data that is exchanged by the
                          ArmorStart is done by choosing a Produced or Consumed Assembly instance
                          number. These instance numbers are written to the Produced IO Assy or
                          Consumed IO Assy parameters. The different instances/formats allow for
                          user programming flexibility and network optimization.
Using Automap Feature     The Automap feature available in all Rockwell Automation scanners will
                          automatically map the information as shown below. If manual mapping is
with Default Input and    required, the information below can be used to map a device based on the
Output (I/O) Assemblies   default configuration.
                          The I/O assembly formats for the ArmorStart are identified by the values in
                          Parameter 11 (Consumed IO Assy.) and Parameter 12 (Produced IO Assy.).
                          These values determine the amount and arrangement of the information
                          communicated to and from the master scanner. The Tables 6.B and 6.C
                          identify the default information produced and consumed by the Bulletin 284
                          devices. For additional formats and advance configurations, refer to Table B.K
                          on page B-6:
6-10   DeviceNet™ Commissioning
                                  Table 6.B Instance 164 — Default Consumed Inverter Type Distributed Motor
                                  Controller (4 bytes)
                                  Table 6.C Instance 165 Default Produced Inverter Type Distributed Motor Controller
                                  (4 bytes)
Setting the Motor OL              The product should now be configured and communicating on the network.
                                  The last step is to program the Motor OL Current setting (Parameter# 133).
Current                           This can be accomplished by using software such as RSNetWorx for
                                  DeviceNet or a handheld DeviceNet tool.
                                  Using the software, access the device parameters screen as shown below.
                                  Notice that by default the Motor OL Current is set to the minimum setting for
                                  the device.
Notes:
                                                                                           Chapter      7
Logic Controller            This chapter is designed to demonstrate programming and explicit message
                            examples for both the SLC™ family of programmable controllers and
Application with Explicit   ControlLogix® family of programmable controllers. The examples will show
Messaging                   how to develop a program for simple control and use a simple explicit message
                            to retrieve data that is not automatically acquired based on the input and
                            output assembly of the device. The user of the device can use this example as a
                            guide in developing, their own programs.
Below is the RSNetWorx™ view of the simple network used in this example.
                            To assist in the development of the example the network will consist only of
                            the ArmorStart® and scanner. Therefore the only mapped information in the
                            scanner will be the ArmorStart. Refer to Chapter 6, DeviceNet™ Commissioning
                            for assistance in mapping.
Programming the Cat.        The following example will utilize the Standard Distributed Motor Controller
                            and the factory default input and output assembly of 165 and 164. Refer to
No. 1747-SLC™ I/O Mapping   Appendix B for additional assembly formats. The default input and output
                            assembly are shown in Table 7.A with the corresponding data size.
7-1
7-2       Explicit Messaging on DeviceNet™
                                              If a different I/O assembly is selected the data size may change. It is important
                                              to understand that the I/O assembly selected here will directly affect the Input
                                              and Output mapping in the scanners scan-list and the amount of PLC™
                                              memory reserved for this information.
 Instance 164 — Default Consumed Inverter Type Distributed Motor Controller (4 bytes)
 Byte 0         Bit 7           Bit 6         Bit 5          Bit 4         Bit 3         Bit 2         Bit 1       Bit 0
 Address        O:1.23          O:1.22        O:1.21         O:1.20        O:1.19        O:1.18        O:1.17      O:1.16
 Data           User Out B      User Out A            —      Jog Rev       Jog Fwd       Fault Reset   Run Rev     Run Fwd
 Byte 1         Bit 15          Bit 14        Bit 13         Bit 12        Bit 11        Bit 10        Bit 9       Bit 8
 Address        O:1.31          O:1.30        O:1.29         O:1.28        O:1.27        O:1.26        O:1.25      O:1.24
 Data           Drive In 4      Drive In 3    Drive In 2     Drive In 1    Decel 2       Decel 1       Accel 2     Accel 1
                                                                           Enable        Enable        Enable      Enable
 Byte 2         Bit 23          Bit 22        Bit 21         Bit 20        Bit 19        Bit 18        Bit 17      Bit 16
 Address        O:1.39          O:1.38        O:1.37         O:1.36        O:1.35        O:1.34        O:1.33      O:1.32
 Data                                                      Comm Frequency Command (Low)
 Byte 3         Bit 31          Bit 30        Bit 29         Bit 28        Bit 27        Bit 26        Bit 25      Bit 24
 Address        O:1.47          O:1.46        O:1.45         O:1.44        O:1.43        O:1.42        O:1.41      O:1.40
 Data                                                      Comm Frequency Command (High)
                                              The example PLC™ program for the SLC will utilize the Tripped and the
                                              140M On bit from the produced assembly and the Fault Reset, User Out A,
                                              and Run Fwd bit from the consumed assembly.
                                                                     Explicit Messaging on DeviceNet™   7-3
Explicit Messaging with   The Cat. No. 1747-SDN module uses the M0 and M1 file areas for data
                          transfer. Only words 224…256 are used to execute the Explicit Message
SLC                       Request and Response function. The minimum data size for the explicit
                          message request is six words and the maximum is 32 words. Tables 7.D and
                          7.E illustrate the standard format of the explicit message request and response.
                          Command — This code instructs the scanner how to administer the request.
                          A listing of these codes can be found in the Cat. No. 1747-SDN User Manual,
                          Publication 1747-5.8. The Command data size is one byte.
                          Status — The Status code provides the communication module’s status and
                          its response.
                                         Size — This identifies the size of the transaction body in bytes. The
                                         transaction body begins at word 3. The maximum size is 58 bytes. The Size
                                         data size is one byte.
                                         Service — This code specifies the type of request being delivered. The Service
                                         data size is one byte.
                                         MAC ID — The DeviceNet network node address of the device for which
                                         the transaction is intended is identified here. The slave device must be listed in
                                         the scanner module’s scan list and be on-line for the Explicit Message
                                         transaction to be completed.
                                         Instance — This code identifies the specific instance within the object class
                                         towards which the transaction is directed. The value zero is reserved to denote
                                         that the transaction is directed towards the class itself versus a specific instance
                                         within the class.
Setting up the Data File                 Table 7.F lists the most common transaction types (get information and set
                                         information), and the appropriate Service, Class, Instance, and attribute that
                                         corresponds to the type.
Sequence of Events                             Use the following sequence of events as a guide for establishing explicit
                                               messages in your SLC ladder logic.
                                                    1. Put the Explicit Message Request data into an integer (N) file of the
                                                       SLC-500 processor.
                                                    2. Use the file copy instruction (COP) to copy the Explicit Message
                                                       Request data entered in Step 1 to the M0 File, words 224…256.
                                                    4. Copy the data from the M1 file, words 224…256, into a file in the
                                                       SLC-500 processor using the file copy instruction (COP).
                                               The following example shows the exact data format to perform a Get
                                               Attribute Single request. This message will specifically access Parameter 104,
                                               Output Voltage. The first three words are shown segmented into two bytes,
                                               corresponding to the upper and lower bytes shown in the Explicit Message
                                               Request table (refer to Table 7.D).
WD2 Writer Designed tag 2SLC Example of Ladder Logic Program, Continued
                             Note: The addressing is different between the SLC 1747 and ControlLogix
                             1756 program. It is important that the user understand how to create and use
                             tags in order to properly follow the example. See the RSLogix™ 5000
                             programming manual for additional help with defining tags.
7-8       Explicit Messaging on DeviceNet™
                                              Tables 7.I and 7.J list the data configuration for the ControlLogix platform and
                                              include the Tag Name as used in the example program.
Explicit Messaging with                The ControlLogix platform requires significantly less structure to initiate an
                                       explicit message. The explicit message Request and Response is configured
ControlLogix                           within the MSG function. The MSG function can be found in the
                                       Input/Output tab of RSLogix 5000. Notice that in the ControlLogix program
                                       example, rung 6 is the only required logic to complete the explicit message
                                       request.
Figure 7.3
Setting Up the MSG                     A tag name must be given to the MSG function before the rest of the
                                       information can be defined. In this example a tag was created with the name
Instruction                            explicit_mess. After the instruction has been named, click on the gray box
                                           to define the rest of the instruction.
                                       The following example shows the exact data format to perform a Get
                                       Attribute Single request. This message will specifically access Parameter 104,
                                       Output Voltage. See Table 7.F, Common Configuration Examples for
                                       ArmorStart, for additional configurations.
7-10   Explicit Messaging on DeviceNet™
                                          Message Type — Select CIP Generic from pull down menu to configure an
                                          explicit message.
                                          Destination Element — This is the tag name of the location you are going to
                                          place the response information. In this example a tag was created with the
                                          name explicit_data.
                                          Service Type — The pull down menu has several options, however only the
                                          Get Attribute Single is used for this example.
                                          The Class, Instance, and Attribute define the actual information being
                                          requested. Additional configurations of these parameters can be found in
                                          Appendix B.
After the above information has been entered, click on the communication
tab.
Path — The path will define the route the message will take to get to the
device it is intended for. In this example the path is Scanner,2,4; where scanner
is the name of the Cat. No. 1756-DNB in the rack, 2 represents the DeviceNet
port, and 4 represents the physical node address of the ArmorStart.
Using DeviceLogix™
                              • If both overrides are disabled and the logic is enabled, the only time
                                DeviceLogix will drive the state of outputs, is if there is an active I/O
                                connection with a master, i.e., the master is in Run mode. At all other
                                times DeviceLogix will be running the logic, but will not control the
                                status of the outputs.
                              • If the Network Override is enabled and the logic is enabled then
                                DeviceLogix controls the state of the outputs when the PLC™ is in Run
                                mode and if a network fault such as Duplicate MAC ID or Module Bus
                                Off condition occurs.
                              • If the Communications Override is enabled and the logic is enabled, the
                                device does not need any I/O connection to run the logic. As long as
                                there is control power and a DeviceNet power source connected to the
                                device, the logic will control the status of the outputs.
DeviceLogix Programming   DeviceLogix has many applications and the implementation is typically only
                          limited to the imagination of the programmer. Keep in mind that the
                          application of DeviceLogix is only designed to handle simple logic routines.
8-1
8-2   Using DeviceLogix™
                           There are many reasons to use the DeviceLogix functionality, but some of the
                           most common are listed below:
Example
                           The following example will show how to program a simple logic routine to
                           interface the ArmorStart with a remote hard-wired start-stop station. In this
                           case the I/O is wired as shown in the table.
Table 8.A Hardware Bit Assignments and Description for the ArmorStart
 2. Click on the DeviceLogix tab. If you are on-line with a device, a dialog
    box will appear asking you to upload or download. Click on Upload.
 6. Move the cursor into the grid, and left-click to drop the function onto
    the grid.
 7. From the toolbar, click on the Discrete Input button and select
    Input 0 from the pull-down menu. This is the remote start button based
    on the example I/O table.
 8. Place the input to the left of the RSL function. To drop the input on the
    page, left-click on the desired position.
 9. Place the mouse cursor over the tip of Input 0. The tip will turn green.
    Click on the tip when it turns green.
8-4   Using DeviceLogix™
                             10. Move the mouse cursor toward the input of the RSL function. A line
                                 will follow the cursor. When a connection can be made, the tip of the
                                 RSL function will also turn green. Click the on Input and the line will be
                                 drawn from Input 0 to the Set Input of the RSL function.
                                 Note: If this was not a valid connection, one of the pin tips would have
                                 turned red rather than green. Left-double-clicking on the unused
                                 portion of the grid or pressing the Esc key at any time will cancel the
                                 connection process.
Figure 8.1
                             11. From the toolbar, click on the Discrete Input button and select
                                 Input 1 from the pull-down menu. This is the remote stop button based
                                 on the example I/O table.
13. Connect the input to the reset input of the RSL latch.
                           Figure 8.2
                                                      Using DeviceLogix™     8-5
  14. From the toolbar, click on the Discrete Output button and select Run
      Fwd from the pull-down menu. Click OK.
  15. Move the cursor into the grid and place the Output to the right of the
      RSL function block.
16. Connect the output of the RSL function block to Run Fwd.
Figure 8.3
  17. Click on the Verify button located in the toolbar or select Logic Verify
      from the Tools pull-down menu.
  18. Click on the Edit button to toggle out of edit mode if online with a
      device.
  19. Go to the pull-down menu in the right corner of the toolbar and select
      Download.
      Note: Ensure that the PLC key switch is in the Program position. If in
      any other position, the download will not occur and an error will be
      generated.
21. Now from the same pull-down menu select Logic Enable On.
Notes:
                                                                                   Chapter      9
Figure 9.1 Connectivity Diagram for one ArmorStart Distributed Motor Controller
9-1
9-2   ArmorStart® to ArmorPoint® Connectivity
Figure 9.2 Connectivity Diagram for two ArmorStart Distributed Motor Controllers
                                                  !
                                                              parameters.
Theory of Operation
It is possible to connect an ArmorStart product to the Point I/O based subnet
of the ArmorPoint I/O system. This allows the ArmorStart to be connected to
EtherNetIP and ControlNet, along with the original DeviceNet. The easiest
way to program these ArmorStarts is to use RSNetWorx for DeviceNet
software, bridging through the appropriate network. This ladder logic has
been developed as an alternate method of configuration.
                                           Once a system wide read is done, the raw data of the individual parameters in
                                           the data array can be modified and a system wide write function activated from
                                           a bit in the ladder logic. Only parameters that changed will be written to the
                                           ArmorStart devices, and after a write is done the parameter is read back and
                                           stored in the data array for comparison. If the write and reread value do not
                                           match, an Error Report is generated.
                                           If an error occurs for any reason, during a system wide read or write, an error
                                           report will be logged, containing the device and parameter it occurred on. Also
                                           the status and extended status of the message block is logged in case the error
                                           originated there.
                                           The only configuration that the user needs to be concerned with for the
                                           ArmorPoint communication adapter is either the EtherNet IP address or the
                                           ControlNet node address.
                                     ArmorStart® to ArmorPoint® Connectivity   9-5
Since there currently is no profile for an ArmorStart device in the I\O Tree,
the 1738-MODULE profile needs to be used as a generic profile. The standard
configuration for an ArmorStart 284A, using this profile is shown below.
      Note: The Logix memory that contains the structure will also
      change size proportionally.
9-6   ArmorStart® to ArmorPoint® Connectivity
                                           Shown below is the array size that will also need to be changed to match the
                                           Armor_Start_System.Max_Devices value.
                                           It is to the users best advantage to trim the structures down to the minimum
                                           values that match their system because this will save a considerable amount of
                                           Logix processor memory. However, some room should be left in the
                                           structures to handle any future additions of ArmorStart devices to the system.
                                     ArmorStart® to ArmorPoint® Connectivity   9-7
Once the three major System level parameters are entered, it is up to the user
to enter in, each of the ArmorStart devices configuration information. These
parameters are defined by the slot in the Logix chassis where the EtherNetIP
or ControlNet communication card resides. The next parameter is the
EtherNetIP IP or ControlNet node address of the 1738 communication
adapter containing the ArmorStart. Lastly, the slot number on the ArmorPoint
subnet where the ArmorStart is connected also needs to be entered. An
optional parameter is a string that can be entered with a description of the
function of the ArmorStart device. Each device will be configured by entering
its data into a different block of the Armor_Start_System.Device[] array.
The Following shows the configuration for a communication card in the Logix
chassis 2, AENT IP address 192.168.1.10 and Point I/O slot 3. The logic
determines whether the network is EtherNetIP or ControlNet depending on
whether the ENET_IP_Addr field is blank or the CNET_Address is zero. One
of these two fields must be filled out for the logic to work correctly. The
Armor_Descriptor field is optional and is used to more easily identify the
ArmorStart as to its function in the system.
      Note: To easily edit an ASCII string, click on the string value field
      and a small icon with three dots appears.
                                           Click on the three dots icon and a String Browser box appears. Modify the text
                                           to what is desired and click on Apply, then click on OK. This works for ALL
                                           strings throughout the entire data array.
The value to be modified is the .data element of the structure. For reference,
the Min_value, Max_value, and Name_String for the parameter is also in
the structure, so that the user knows what the minimum and maximum
allowable values are for the data. It is important to realize that the data is in a
raw format. In other words, this data could be considered a Boolean, a bit
mask, an ASCII string, an integer, a byte, etc., depending on the definition of
the parameter in the ArmorStart. Also, there could be an implied decimal
point, scaling, and different units involved. It is important that the user fully
understand and verify the raw data value being modified with the user
manual, so that it is correctly interpreted by the ArmorStart or undesired
operation in the ArmorStart may occur.
Once the data is written, during a System Wide Write function, the ladder logic
will read it back and put into the .Last_Read_Value of the structure. This will
be a handy visual verification that the data was written correctly.
Once the system configuration has been done, a System Wide Read must be
initiated. The logic to trigger both a System Wide Read and Write is contained
in a subroutine called Handle_All_Armor. The rungs are shown below for
reference.
9-10   ArmorStart® to ArmorPoint® Connectivity
The first element of this structure is .Local_Error and will contain a number
corresponding to an error interpretation. The error numbers are described in
the next table.
Notes
                                                                           Chapter     10
                         ArmorStart® ZIP Configuration
Overview                 This chapter describes the steps necessary to configure the Zone
                         Interlocking Parameters (ZIP) to configure peer-to-peer
                         communication between an ArmorStart and another ZIP enabled
                         device such as another ArmorStart or a 1977-ZCIO module. First, an
                         overview of the ZIP parameter set is presented. Then the steps
                         necessary to enable peer-to-peer data production are described. Next,
                         the steps necessary to enable peer-to-peer data consumption are
                         described. Finally, the steps necessary to map the consumed peer-to-
                         peer data to the DeviceLogix™ data table for use in local logic are
                         described.
ZIP Parameter Overview   Each ArmorStart can consume ZIP data from up to 4 other devices.
                         The 4 devices are referred to as “zones” of data and these zones are
                         numbered from 1 to 4. The following parameters are used to
                         configure a device for ZIP peer-to-peer communication:
10-2            ArmorStart® ZIP Configuration
Data Production                In a typical ZIP system, each device on the network automatically
                               produces IO data using “Change of State” (COS) triggering. The
                               automatic production of this COS data by an ArmorStart is enabled
                               by setting Parameter 67 (AutoRun ZIP) to a value of 1 = Enable.
                               Then COS data will be produced automatically when the global ZIP
                               enable parameter (Zone Ctrl Enable, Parameter 99) is set to the value
                               of 1 = Enable. Data production will take place at a rate specified by
                               Parameter 68 (Zone ProducedEPR). The minimum period between
                               Change of State productions is determined by the value of Parameter
                               68 (Zone ProducedPIT)
Data Consumption               In the ArmorStart data from up to 4 other devices can be consumed
                               for use in the local logic. The 4 devices whose data is to be consumed
                               are logically referred to by zone number, i.e. zones 1 – 4. To
                               configure an ArmorStart to consume data from another node on the
                               network, the node address or “MacId” is placed in the proper “Zone
                               MacId” parameter (parameters 70-73). For example to configure an
                               ArmorStart to consume data for zone 1 from node number 11 on the
                               network, the value 11 is placed in Parameter 70 (Zone #1 MacId).
Mapping Consumed Data to the   Consumed data for the 4 zones is placed in an 8 byte section of the
DeviceLogix Data Table.        DeviceLogix Data Table. Individual bits in this section of the
                               DeviceLogix Data Table can be used in DeviceLogix programs. The
                               table below shows the organization of the 8 bytes of the data table
                                            Instance 163 Standard Produced Starter with Network Outputs and ZIP CCV
                             Byte        Bit 7        Bit 6      Bit 5       Bit 4     Bit 3      Bit 2      Bit 1      Bit 0
                               1                                            Ready Running Rev Running Fwd Warning      Tripped
                               2                                140M On      HOA       User In 4  User In 3 User In 2 User In 1
                               3       Net Out 8    Net Out 7 Net Out 6 Net Out 5 Net Out 4 Net Out 3 Net Out 2 Net Out 1
                               4                    Net Out 15 Net Out 14 Net Out 13 Net Out 12 Net Out 11 Net Out 10 Net Out 9
                               5                                          Device Value Key (low)
                               6                                          Device Value Key (high)
                                                 The user can choose to place only bytes 1 and 2 of the above
                                                 consumed data in the DeviceLogix Data Table by selecting a Zone
                                                 Mask value of 00000011 binary as shown in the following
                                                 RSNetWorx™ for DeviceNet™ screen:
ZIP Example
                                                                       Consider the following network with 4 ArmorStarts and a 1799-ZCIO module.
10-6   ArmorStart® ZIP Configuration
For the 1799-ZCIO module (shown below) this is done by setting parameter 13 “AutoRun Zip” to “Enabled”.
                                       We will set the “Zone Masks” to the value of 00000011 binary. This
                                       tells each zone to map bytes 1 and 2 to the DeviceLogix Data Table.
                               ArmorStart® ZIP Configuration     10-9
We will set the “Zone Offsets as shown below. This maps zone 1 data
to byte 0 of the DeviceLogix Data Table, zone 2 data to byte 2 of the
DeviceLogix Data Table, zone 3 data to byte 4 of the DeviceLogix
Data Table and zone 4 data to byte 6 of the DeviceLogix Data Table.
                                     Instance 163 Standard Produced Starter with Network Outputs and ZIP CCV
                   Byte          Bit 7             Bit 6             Bit 5           Bit 4           Bit 3        Bit 2       Bit 1         Bit 0
                     1                                                          Ready     Running Rev Running Fwd Warning                  Tripped
                     2                                              140M On      HOA        User In 4   User In 3 User In 2               User In 1
                     3         Net Out 8         Net Out 7         Net Out 6 Net Out 5      Net Out 4  Net Out 3 Net Out 2                Net Out 1
                     4                           Net Out 15        Net Out 14 Net Out 13 Net Out 12 Net Out 11 Net Out 10                 Net Out 9
                     5                                                         Device Value Key (low)
                     6                                                         Device Value Key (high)
                                                   And assuming that the 1799-ZCIO module is producing the following
                                                   data:
Finding ZIP bits in the DeviceLogix          The 64 ZIP bits are available for use in DeviceLogix programs in the
Editor                                       list of “Network Input Points”.
                                                                                                  Network
                                                                                                  Input Points
Diagnostics
                         This chapter describes the fault diagnostics of the Bulletin 284 ArmorStart®
                         Distributed Motor Controller. Further, this section describes the conditions
                         that cause various faults to occur.
Protection Programming   Many of the protective features available with the ArmorStart Distributed
                         Motor Controller can be enabled and adjusted through the programming
                         parameters provided. For further details on programming, refer to Chapter 3,
                         Programmable Parameters for Volts per Hertz Controllers, and Chapter 4,
                         Programmable Parameters for Sensorless Vector Controllers.
Fault Display            The ArmorStart Distributed Motor Controller comes equipped with a built-in
                         LED status indication which provides four status LEDs and a Reset button.
                         The LEDs provides status indication for the following:
11-1
11-2   Diagnostics
                     IMPORTANT              Resetting the fault will not correct the cause of the fault
                                            condition. Corrective action must be taken before resetting
                                            the fault.
Clear Fault You may clear a fault using the following methods:
Fault Codes          Table 11.A provides a complete reference of the Fault LED indications for
                     Bulletin 284 ArmorStart Distributed Motor Controllers.
Fault Definitions   140M Trip — 140M Trip indicates that the Bulletin 140M Motor Protector
                    has tripped. The Fault LED will flash a one-blink pattern. This fault cannot be
                    disabled.
                    Overload Trip — The load has drawn excessive current and based on the
                    overload trip class selected, the device has tripped. The Fault LED will flash a
                    two-blink pattern. This fault cannot be disabled.
                    Phase Short — Indicates the drive has detected a phase short. The Fault LED
                    will flash a three-blink pattern. This fault cannot be disabled.
                    Ground Fault — Indicates the drive has detected a ground fault. The Fault
                    LED will flash a four-blink pattern. This fault cannot be disabled.
                    Stall — Indicates the drive has detected a stall condition, indicating the motor
                    has not reached full speed. The Fault LED will flash a five-blink pattern. This
                    fault cannot be disabled.
                    Over Current — Indicates the drive has detected an over current fault. The
                    Fault LED will flash a nine-blink pattern. This fault cannot be disabled.
                    DeviceNet™ Power Loss — DeviceNet power has been lost or has dropped
                    below the 12V threshold. The Fault LED will flash a 10-blink pattern.
                    DC Bus Fault — Indicates the drive has detected a DC Bus Fault. The Fault
                    LED will flash a 12-blink pattern. This fault cannot be disabled.
                     Restart Retries — This fault is generated when the drive detects that the auto
                     retries count has been exceeded. The Fault LED will flash a 15-blink pattern.
                     This fault cannot be disabled.
Troubleshooting
            !
                         actuation of controlled industrial equipment may cause
                         death or serious injury. For safety of maintenance
                         personnel as well as others who might be exposed to
                         electrical hazards associated with maintenance activities,
                         follow the local safety related work practices (for example,
                         the NFPA70E, Part II in the United States). Maintenance
                         personnel must be trained in the safety practices,
                         procedures, and requirements that pertain to their
                         respective job assignments.
            !
                         before attempting operation. Failure to correct a control
                         system of mechanical malfunction may result in personal
                         injury and/or equipment damage due to uncontrolled
                         machine system operation.
            !
                         drive, ensure isolation of mains supply from line inputs (R,
                         S, T, [L1, L2, L3]). Wait three minutes for capacitors to
                         discharge to safe voltage levels. Failure to do so may result
                         in personal injury or death.
                         Darkened display LEDs is not an indication that capacitors
                         have discharged to safe voltage levels.
12-1
12-2   Troubleshooting
                              !
                                             implement the installation, startup, and subsequent
                                             maintenance of the system. Failure to comply may result in
                                             personal injury and/or equipment damage.
                              !
                                             required when installing, testing, servicing, or repairing this
                                             assembly. Component damage may result if ESD control
                                             procedures are not followed. If you are not familiar with
                                             static control procedures, refer to Allen-Bradley
                                             Publication 8000-4.5.2, Guarding against Electrostatic Damage,
                                             or any other applicable ESD protection handbook.
                              !
                                             or application errors, such as undersizing the motor,
                                             incorrect or inadequate AC supply, or excessive ambient
                                             temperatures may result in malfunction of the system.
Fault Definitions        Some of the Bulletin 284 ArmorStart Distributed Motor Controller faults are
                         detected by the internal hardware of the ArmorStart, while others are detected
                         by the internal drive. For internal drive faults, the internal hardware of the
                         ArmorStart simply polls the drive for the existence of faults and reports the
                         fault state. No fault latching is done by the internal hardware of the
                         ArmorStart for these faults. The Pr FltReset Mode parameter (Parameter 23)
                         determines the Auto Resettability of only the faults that are detected on the
                         main control board. These faults are listed as “param 23” autoresettable in
                         12.A. The Auto Resettability of the faults that are detected in the internal drive
                         is controlled by internal drive parameters. These faults are listed as drive
                         controlled in 12.A.
                                                               Troubleshooting   12-3
Figure 12.1
                                     Yes
                                                    Faulted Display
No
           Fault         Network
           LED           LED                          Define Nature
                                                      of Problem
                                                             Motor
                                                     a rtr
                                                             will not
                                                             Start
                                                     See Common
                                                     Symptoms
          See              See                       and
        Table 11.A      Table 11.B                   Corrective Actions
12-4       Troubleshooting
DeviceNet™                                         Table 12.B identifies possible causes and corrective actions when
                                                   troubleshooting DeviceNet related failures using the NETWORK STATUS
Troubleshooting                                    LED.
Procedures
Table 12.B DeviceNet Troubleshooting Procedures
 Network Definition                                                                  Possible
  Status                                                                             Causes
   LED
    Off       The device has not completed the initialization, is not on an active   Check to make sure the product is properly wired and configured
              network, or may not be powered up.                                     on the network.
  Flashes While waiting to detect the network baud rate, the LED will flash          If the product stays in this state, it means that there is no set baud
 green-red- this pattern about every 3 seconds.                                      rate. Ensure that at least one device on the network has a set baud
     off                                                                             rate.
   Solid      The device is operating in a normal condition, and is                  No action required.
   Green      communicating to another device on the network.
  Flashing    The device is operating in a normal condition, and is on-line, but     The device may need to be mapped to a master scanner, placed in
   Green      has no connection to another device. This is the typical state for     a scanlist, or have another device communicate to it.
              new devices.
  Flashing    Recoverable fault has occurred.                                        Check to make sure the PLC™ and scanner are operating
    Red                                                                              correctly and that there are no media/cabling issues. Check to see
                                                                                     if other networked devices are in a similar state.
 Solid Red    The device has detected a major error that has rendered it             Troubleshooting should be done to ensure that the network is
              incapable of communicating on the network (Duplicate MAC ID,           correct (terminators, lengths, etc.) and there is not a duplicate
              Bus-off, media issue).                                                 node problem. If other devices on the network appear to be
                                                                                     operating fine and power cycling the device does not work, contact
                                                                                     Technical Support.
  Flashing    The device has detected a network access error and is in a             This is not a common state for DeviceNet products. Power cycling
  Red and     communication faulted state. The device has subsequently               the device may resolve the problem; however, if the problem
   Green      received and accepted an Identify Communication Faulted Request        continues, it may be necessary to contact technical support.
              Long Protocol message.
12-6         Troubleshooting
ArmorPoint® Backplane                                 Table 12.C identifies possible causes and corrective actions when
                                                      troubleshooting ArmorPoint Backplane failures using the NETWORK
Troubleshooting                                       STATUS LED.
Procedures
Table 12.C ArmorPoint Backplane Troubleshooting Procedures
 Network Definition                                                                     Possible
  Status                                                                                Causes
   LED
       Off       The device has not completed the initialization, is not on an active   Check to make sure the product is properly wired and configured
                 network, or may not be powered up.                                     on the network.
  Flashes While waiting to detect the network baud rate, the LED will flash             If the product stays in this state, it means that there is no set baud
 green-red- this pattern about every 3 seconds.                                         rate. Ensure that at least one device on the network has a set baud
     off                                                                                rate.
   Solid         The device is operating in a normal condition, and is on-line, but     No action required
   Green         has no connection to another device.
  Flashing       The ArmorPoint module cannot successfully establish a connection       The wrong connection parameter for the ArmorStart was entered
   Green         on the backplane.                                                      in the “Module Properties” page in RS Logix 5000 or the I/O Tree
                                                                                        was not properly configured.
  Flashing       The ArmorPoint module has stopped communicating over the               Check control power connections to the ArmorPoint Module and
    Red          backplane with ArmorStart.                                             ArmorStart.
 Solid Red       Backplane media issue.                                                 Check backplane media and ArmorStart backplane cable
                                                                                        connections.
  Flashing       The device is in a communication faulted state.                        Power cycling the device may resolve the problem; however, if the
  Red and                                                                               problem continues, it may be necessary to contact Technical
   Green                                                                                Support.
                                                                                              Troubleshooting       12-7
Internal Drive Faults A fault is a condition that stops the drive. There are two fault types.
                         Type Description
                           1    Auto-Reset/Run
                                When this type of fault occurs, and Parameter 192 (Auto Rstrt Tries) Related
                                Parameter(s): 155, 158, 161, 193 is set to a value greater than 0, a
                                user-configurable timer, Parameter 193 (AutoRstrt Delay) Related Parameter(s):
                                192, begins. When the timer reaches zero, the drive attempts to automatically
                                reset the fault. If the condition that caused the fault is no longer present, the fault
                                will be reset and the drive will be restarted
                           2    Non-Resettable
                                This type of fault may require drive or motor repair, or is caused by wiring or
                                programing errors. The cause of the fault must be corrected before the fault can
                                be cleared.
                        The Auto Restart feature provides the ability for the drive to automatically
                        perform a fault reset followed by a start attempt without user or application
                        intervention. This allows remote or unattended operation. Only certain faults
                        are allowed to be reset. Certain faults (Type 2) that indicate possible drive
                        component malfunction are not resettable.
12-8       Troubleshooting
                                                        Caution should be used when enabling this feature, since the drive will attempt
                                                        to issue its own start command based on user selected programming.
                                Type
  No.           Fault                               Description                                                   Action
                                 ➊
 F2       Auxiliary Input      1         Auxiliary input interlock is open.   1.   Check remote wiring.
                                                                              2.   Verify communications.
 F3       Power Loss           2         DC bus voltage remained below        1.   Monitor the incoming AC line for low voltage or line power interruption.
                                         85% of nominal.                      2.   Check input fuses.
 F4       UnderVoltage         1         DC bus voltage fell below the        Monitor the incoming AC line for low voltage or line power interruption.
                                         minimum value.
 F5       OverVoltage          1         DC bus voltage exceeded              Monitor the AC line for high line voltage or transient conditions. Bus
                                         maximum value.                       overvoltage can also be caused by motor regeneration. Extend the decel time
                                                                              or install dynamic brake option.
 F6       Motor Stalled        1         Drive is unable to accelerate        Increase Parameter 139…167 (Accel Time x) or reduce load so drive output
                                         motor.                               current does not exceed the current set by Parameter 189 (Current Limit 1).
 F7       Motor Overload       1         Internal electronic overload trip    1.   An excessive motor load exists. Reduce load so drive output current
                                                                                   does not exceed the current set by Parameter 133 (Motor OL Current).
                                                                              2.   Verify Parameter 184 (Boost Select) setting
 F8       Heatsink             1         Heatsink temperature exceeds a       1.   Check for blocked or dirty heat sink fins. Verify that ambient
          OvrTmp                         predefined value.                         temperature has not exceeded 40°C.
                                                                              2.   Replace internal fan.
 F12      HW OverCurrent       2         The drive output current has         Check programming. Check for excess load, improper programming of
                                         exceeded the hardware current        Parameter 184 (Boost Select), DC brake volts set too high, or other causes of
                                         limit.                               excess current.
 F13      Ground Fault         2         A current path to earth ground       Check the motor and external wiring to the drive output terminals for a
                                         has been detected at one or more     grounded condition.
                                         of the drive output terminals.
 F33      Auto Rstrt Tries               Drive unsuccessfully attempted to    Correct the cause of the fault and manually clear.
                                         reset a fault and resume running
                                         for the programmed number of
                                         Parameter 192 (Auto Rstrt Tries).
 F38      Phase U to Gnd       2         A phase to ground fault has been     1.   Check the wiring between the drive and motor.
 F39      Phase V to Gnd                 detected between the drive and       2.   Check motor for grounded phase.
 F40      Phase W to Gnd                 motor in this phase.                 3.   Replace starter module if fault cannot be cleared.
 F41      Phase UV Short       2         Excessive current has been           1.   Check the motor and drive output terminal wiring for a shorted
 F42      Phase UW Short                 detected between these two                condition.
 F43      Phase VW Short                 output terminals.                    2.   Replace starter module if fault cannot be cleared.
 F48      Params               2         The drive was commanded to           1.   Clear the fault or cycle power to the drive.
          Defaulted                      write default values to EEPROM.      2.   Program the drive parameters as needed.
 F63      SW OverCurrent       2         Programmed Parameter 198 (SW         Check load requirements and Parameter 198 (SW Current Trip) setting.
                                         Current Trip) has been exceeded.
 F64      Drive Overload       2         Drive rating of 150% for 1 min. or   Reduce load or extend Accel Time.
                                         200% for 3 sec. has been
                                         exceeded.
 ➊ See Table 12.D for internal drive fault types.
                                                                                                                              Troubleshooting   12-9
                               Type
 No.           Fault                               Description                                                Action
                                ➊
F70      Power Unit           2         Failure has been detected in the   1.   Cycle power.
                                        drive power section.               2.   Replace starter module if fault cannot be cleared.
F80      SVC Autotune                   The autotune function was either   Restart procedure.
                                        cancelled by the user or failed.
F81      Comm Loss            2         RS485 (DSI) port stopped           1.   Turn off using Parameter 205 (Comm Loss Action).
                                        communicating.                     2.   Replace starter module if fault cannot be cleared.
F100     Parameter            2         The checksum read from the         Set Parameter 141 (Reset To Defaults) to option 1 Reset Defaults.
         Checksum                       board does not match the
                                        checksum calculated.
F122     I/O Board Fail       2         Failure has been detected in the   1.   Cycle power.
                                        drive control and I/O section.     2.   Replace starter module if fault cannot be cleared.
➊ See Table 12.D for internal drive fault types.
12-10   Troubleshooting
Table 12.H Motor and/or Drive Will Not Accelerate to Commanded Speed
Cause(s)               Indication        Corrective Action
Acceleration time      None              Reprogram Parameter 139 (Accel Time 1) or
is excessive.                            Parameter 167 (Accel Time 2).
Excess load or         None                    • Compare Parameter 103 (Output Current) with
short acceleration                               Parameter 189 (Current Limit1).
times force the                                • Remove excess load or reprogram
drive into current                               Parameter 139 (Accel Time 1) or
limit, slowing, or                               Parameter 167 (Accel Time 2).
stopping                                       • Check for improper setting of Parameter 184
acceleration.                                    (Boost Select).
Speed command          None                    • Verify Parameter 102 (Commanded Freq).
source or value is                             • Check Parameter 112 (Control Source) for the
not as expected.                                 proper Speed Command.
Programming is         None              Check Parameter 135 (Maximum Freq) to insure that
preventing the                           speed is not limited by programming.
drive output from
exceeding limiting
values.
Torque                 None                    • Set motor nameplate full load amps in
performance does                                 Parameter 226 (Motor NP FLA).
not match motor                                • Use Parameter 227 (Autotune) to perform
characteristics.                                 Static Tune or Rotate Tune procedure.
                                               • Set Parameter 225 (Torque Perf Mode) to
                                                 option 0V/Hz.
                               !
                                               on drive, ensure isolation of mains supply from line inputs
                                               (R, S, T [L1, L2, L3]). Wait three minutes for capacitors to
                                               discharge to safe voltage levels. Failure to do so may result
                                               in personal injury or death.
                                               Darkened display LEDs are not an indication that
                                               capacitors have discharged to safe voltage levels.
                          The control module is not intended for intended for field repair. The entire
                          module must be replaced if a failure occurs. Follow the applicable procedure
                          for control module removal.
Fuse Replacement
                                                                               Power Requirements
                                     Units                        No Options                      Brake or Output Contactor                       With Brake and Output Contactor
         Control Voltage             Volts            24V DC       120V AC      240V AC       24V DC       120V AC     240V AC                    24V DC      120V AC     240V AC
       Power Supply (Nom)           Amps               0.425         0.225        0.113        0.425        0.225       0.113                      0.425       0.225       0.113
      Total Control (Pick Up)       VA (W)           (10.0 W)         27           27        (12.7 W)         49          49                     (15.2 W)        71          71
      Total Control (Hold In)       VA (W)           (10.0 W)         27           27        (12.7 W)         28          28                     (15.2 W)        30          30
                                                                    External Devices powered by Control Voltage
  Outputs (2) 1 A max. each          Amps                2             2            2            2             2           2                         2                2        2
  Total Control VA (Pick Up)
                                    VA (W)           (58.0 W)            267          507         (60.7 W)           289             551         (60.7 W)            311      551
      with max. outputs
  Total Control VA (Hold In)
                                    VA (W)           (58.0 W)            267          507         (60.7 W)           289             510         (60.7 W)            270      510
      with max. outputs
A-1
         Specifications
                Line Voltage   Frequency   3-Phase kW Rating   3-Phase Hp Rating   Output Current (A)   Input Current (A)
Drive Ratings                                     0.4                 —                   2.3                 3.65
                    200           50             0.75                 —                   4.5                 6.40
                                                  1.5                 —                   7.6                10.65
                                                  —                   0.5                 2.3                 3.10
                    230           60              —                    1                  4.5                 5.70
                                                  —                    2                  7.6                 9.45
                                                  0.4                 —                   1.4                 2.15
                                                 0.75                 —                   2.3                3.80
                    380           50              1.5                 —                   4.0                 6.40
                                                  2.2                 —                   6.0                 9.00
                                                  3.0                 —                   7.6                12.40
                                                  —                   0.5                 1.4                 1.85
                                                  —                    1                  2.3                 3.45
                    460           60              —                    2                  4.0                 5.57
                                                  —                    3                  6.0                 8.20
                                                  —                    5                  7.6                 12.5
                                                  —                    1                  1.7                 2.78
                                                  —                    2                  3.0                 4.73
                    575           60
                                                  —                    3                  4.2                 6.64
                                                  —                    5                  6.6                10.75
Specifications
                                    Pin 1: +V Out
                                    Pin 2: Input 1 or 3
                                    Pin 3: Comm
                                    Pin 4: Input 0 or 2
                                    Pin 5: NC (No Connection)
                                       Pin 1: PE
                                       Pin 2: Return
                                       Pin 3: Relay Out
                                    Pin 1: T1       - Black
                                    Pin 2: T2       - White
                                    Pin 3: T3       - Red
                                    Pin 4: Ground   - Green/Yellow
                                       Pin 1: L1           - Black
                                       Pin 2: GND          - Green/Yellow
                                       Pin 3: L2           - White
                                                                                                                                                                            Specifications
                                                                                                              Pin 1: 10V DC
                                                                                                              Pin 2: 0…10V Input
                                                                                                              Pin 3: Analog Common
                                                                                                              Pin 4: Analog Output
                                                                                                              Pin 5: RS485 Shield
                                                Dimensions
                                                Dimensions are approximate. Illustrations are not drawn to scale.
      Female straight
                                                                                              Male straight
                                                                                                                         88.9 (3.50)
                                  88.9 (3.50)
                                                                                            38.6
       38.6                                                                                (1.52)
      (1.52)
          74.7                                                                                         74.7
         (2.94)                                                                                       (2.94)
                          38.6                                                                                            38.6
                         (1.52)                                                                                          (1.52)
1 4 1 4
2 3 2 3
                                                                                           Female                                        Male
                                                                               1 Black                            3 Red
                                                             Color Code
                                                                               2 Green/Yellow Expanded PIN        4 White
                                                                                                                                Specifications
                                          Drop Cables
                                          Specifications
                                                  Certifications                                                           UL
                                                          Standards Compliance                                           UL 2237
                                                  Mechanical
                                                                Coupling Nut                     Black Anodized Aluminum or 316 Stainless Steel
                                                                    Housing                                            Black PVC
                                                                     Insert                                           Black PVC
                                                               Cable Diameter                         0.43 in. +/- 0.12 in. (10.9 mm +/- 0.5 mm)
                                                  Electrical
                                                                    Contacts                              Brass with Gold over Nickel Plating
                                                                     Cable                     Black PVC, dual rated UL TC/Open Wiring and STOOW
                                                                Cable Rating                                          600V AC/DC
                                                                                             600V @ 10 or 15 A, Symmetrical Amps RMS Fault: 65 kA
                                                               Assembly Rating
                                                                                                  when used with Class CC, T, or J type fuses
                                                  Environmental
                                                          Enclosure Type Rating                        IP67, NEMA 4; IP69K 1200 psi washdown
                                                                                            UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or
                                                          Operating Temperature                    MTW 600V 90 °C or STOOW 105 °C 600V -
                                                                                                             CSA STOOW 600V FT2
                                          Dimensions
                                          Dimensions are approximate. Illustrations are not drawn to scale.
    25.4                                                                             25.4
   (1.00)                                                                           (1.00)
   40.4
  (1.59)                                                                                      43.2
                                                                                             (1.70)
                    25.4
                                                                                                                 25.4
                   (1.00)
                                                                                                                (1.00)
                                                                                   Female                                   Male
                                                                         1 Black                          3 Red
                                                       Color Code
                                                                         2 White                          4 Green/Yellow Extended PIN
             Specifications
                                                      Dimensions
                                                      Dimensions are approximate. Illustrations are not drawn to scale.
Reducer
                                                                                                           M35                                                     M22
                                                    112.5
                                                                                                           MALE                                                  FEMALE
                                                    (4.43)
                          38.1
                         (1.50)                                                                                     #1        BLACK                              #1
                                                                                                                    #2                                           #2
                                                                                                                   #3          RED                               #3
                                                                                                                    #4        GREEN/YELLOW                       #4
                                                                                                                              WHITE
                                                                                       25.4
                                                                                      (1.00)
                                                                                                                         WIRING DIAGRAM
Power Tee
                                                                                   108.0
                                                                                   (4.25)                                                                                                                                                  #3 RED
                                                                                                                                 FEMALE
#1-BLACK
                                                                                                                                                                                                                                                          MALE
                                                                                                          EXTENDED PIN 2
                                                                                                                                                                                                                                          #1 BLACK
  #2-GREEN/YELLOW                 KEYWAY                                                                  GREEN/YELLOW LEAD                                                                                #2 GREEN/YELLOW
                                                                                                                                                                                                                                           #4 WHITE
                                                                                                                                                                                     #2 GREEN/YELLOW
                                                    73.7 (2.90)
                                                                                                                                                                   #1 BLACK
                                                                                                                                                                                                                        #4 WHITE
                                                                                                                                              #3 RED
                                      #4-WHITE
      #3-RED
                                                                                                  19.0                                                            FEMALE
                                                                                                 (0.75)
                                                                                    38.0
                                                                                   (1.50)                                                     WIRING DIAGRAM
MALE
                                                                                                                                                                                                                                   #2- WHITE
                                                                                                                                                                              #1-BLACK
                                                                                                                                                       #3 -RED
                                     #1-BLACK
  #2-WHITE
                                                                                                 19.0
                                                                                                (0.75)                                                                 FEMALE
                                                                                     38.0
                                                                                    (1.50)
                                                                                                                                                           WIRING DIAGRAM
                                                                                           Specifications
Trunk Tee: 25 A A
                                            Female                   Male
                                    1 Black                           3 Red
                                    2 Green/Yellow Extended PIN       4 White
 Reducing Tees
  Trunk: 25 A              B
  Drop: 15 A
                                            Female                   Male                         Female
                                    1 Black                           3 Red          1   Black
                                    2 Green/Yellow Extended PIN       4 White        2   Green/Yellow Extended PIN
                                                                                     3   Red
                                                                                     4    White
    Reducer
  Trunk: 25 A              C
  Drop: 15 A
                                                          Male                                    Female
                                    1 Black                           3 Red          1   Black
                                    2 Green/Yellow Extended PIN       4 White        2   Green/Yellow Extended PIN
                                                                                     3   Red
                                                                                     4    White
   Specifications
                                                        Power Receptacles
                                                        Specifications
                                                                 Certifications                                                                        UL
                                                                         Standards Compliance                                                      UL 2237
                                                                 Mechanical
                                                                                   Insert                                                         Black PVC
                                                                                                                       Black Anodized Aluminum (female) and Zinc DieCast, Black
                                                                        Receptacle Shell Material
                                                                                                                                 E-Coat (male), or 316 Stainless Steel
                                                                 Electrical
                                                                                                                        Copper Alloy with Gold over Nickel Plating (Trunk), Brass
                                                                                  Contacts
                                                                                                                                  with Gold over Nickel Plating (Drop)
                                                                               Cable Rating                                                      600V AC/DC
                                                                                                                                    4 pin - 16 AWG, 600V @ 10 A
                                                                                                                                    4 pin - 16 AWG, 600V @ 15 A
                                                                              Assembly Rating                                       4 pin - 10 AWG, 600V @ 25 A
                                                                                                                       Symmetrical Amps RMS Fault: 65 kA when used with Class
                                                                                                                                        CC, T, or J type fuses
                                                                 Environmental
                                                                         Enclosure Type Rating                                 IP67, NEMA 4; IP69K 1200 psi washdown
                                                        Dimensions
                                                        Dimensions are approximate. Illustrations are not drawn to scale.
       18.49                                                                                        45.26
      (0.728)                                                                                      (1.782)
                                 280-M22F-M1
                                                                                                                                                   280-M35F-M1
     3.81
    (0.150)
                          12.09 (0.476)
                                                                                              7.62 +/-2.54                                 11.89 (0.468)
   7.32                            1000
  (0.288)
                                                                                             (0.30 +/- 0.10)
                                  (39.37)                                                                                          6.35 (0.25)
        15.95                                                                                                                                                1000
       (0.628)                                                                                                                                              (39.37)
                                                                                                     51.61
                                                                                                    (2.032)
280-M22M-M1
280-M35M-M1
        28.04
       (1.104)                                                                                           6.35 (0.25)
                                                                                                                                           11.89 (0.468)
               4.75                        1000                                                                                                        1000
              (0.187)                     (39.37)                                                                                                     (39.37)
                                             Dimensions
                                             Dimensions are approximate. Illustrations are not drawn to scale.
                                                                                          Female                                    Male
                                                                              1Red/Not used                    4 Blank/Not used
                                                            Color Code        2 Black (-)                      5 Blue (+)
                                                                              3 Green (GND)                    6 White (S2)
Specifications
                                   T-Ports
                                   Specifications
                                           Mechanical
                                                         Coupling Nut                      Black epoxy-coated zinc or 316 Stainless Steel
                                                             Housing                                         Riteflex TPE
                                                              Insert                                      Yellow Riteflex TPE
                                                             Contacts                            Brass / gold over palladium Nickel
                                           Electrical
                                                        Assembly Rating                                       600V, 10 A
                                           Environmental
                                                   Enclosure Type Rating                            IP67, IP69K 1200 psi washdown
                                                   Operating Temperature                                -20…90°C (-4…194°F)
                                   Dimensions
                                   Dimensions are approximate. Illustrations are not drawn to scale.
                                   Pin 1
                 Pin 5
                                  Pin 2 Blank
                                                                                                        14.6
                 Pin 4                                                                                  (0.57)
                                                                              Female                                   Male
                                                                  1Red/Not used                     4 Blank/Not used
                                                Color Code        2 Black (-)                       5 Blue (+)
                                                                  3 Green (GND)                     6 White (S2)
                                                                                                                   Specifications
                          Receptacles
                          Specifications
                                    Mechanical
                                                                                         Male: Black epoxy coated zinc diecast or
                                                 Receptacle Shell                                  316 Stainless Steel
                                                                                  Female: Black anodized Aluminum or 316 Stainless Steel
                                                       Insert                                            Yellow PVC
                                                      Contacts                               Brass / gold over palladium Nickel
                                    Electrical
                                                 Assembly Rating                                         600V, 10 A
                                    Environmental
                                            Enclosure Type Rating                            IP67, IP69K 1200 psi washdown
                                            Operating Temperature                                  -20…90°C (-4…194°F)
                          Dimensions
                          Dimensions are approximate. Illustrations are not drawn to scale.
          28.1 (1.11)
                                                                                                 177.8 (7.0)
                              12.2 (0.48)                        3.81 (0.15)
                                                                                                    3.81 (0.15)
                                                                 7.32 (0.28)
                                1/2 in. 14 NPT thread                                                21.3 (0.84)
                                                                                                     Dia.
                                                                    25.07
                                                                    (0.98) Dia.
                                                                                                         Epoxy Filled
                                                                       Female                                       Male
                                                           1Red /Not used                    4 Blank/Not used
                                         Color Code        2 Black (-)                       5 Blue (+)
                                                           3 Green (GND)                     6 White (S2)
Specifications
                 Shorting Plugs
                 Specifications
                         Mechanical
                                       Coupling Nut                  Black epoxy-coated zinc or 316 Stainless Steel
                                           Housing                                    Riteflex TPE
                                            Insert                                Yellow Riteflex TPE
                                           Contacts                        Brass / gold over palladium Nickel
                         Electrical
                                      Assembly Rating                                 600V, 10 A
                         Environmental
                                 Enclosure Type Rating                      IP67, IP69K 1200 psi washdown
                                 Operating Temperature                          -20…90°C (-4…194°F)
                 Dimensions
                 Dimensions are approximate. Illustrations are not drawn to scale.
                         25.4
                         (1.0) Dia.
50.1 (1.97)
                                                            Female                              Male
                                                1 Red (+)                  4 Blank/Not used
                              Color Code        2 Black (-)                5 Blue (S1)
                                                3 Green (GND)              6 White (S2)
                                                                                                       Specifications
                                            E-Stop Circuit
A-16   Specifications
Notes:
                                                                                     Appendix      B
CIP Information
Electronic Data Sheets   Electronic Data Sheets (EDS) files are specially formatted ASCII files that
                         provide all of the information necessary for a configuration tool (e.g.,
                         RSNetWorx™ for DeviceNet™ Revision 3.21 Service Pack 2 or later) to
                         access and alter parameters of the device. The EDS file contains all of the
                         device information: number of parameter, groupings, parameter name,
                         minimum, maximum, and default values, units, data format, and scaling.
                         EDS files for all the ArmorStart® Distributed Motor Controllers units are
                         available from the Internet at www.ab.com/networks/eds.
                         They may also be built automatically by some configuration tools since much
                         of the information necessary for an EDS file may be extracted from the
                         ArmorStart Distributed Motor Controller.
B-1
B-2   CIP Information
VFD Type Product Codes                   Product codes for the Bulletin 284 variable frequency drives are based on the
                                         Horse Power Rating and Supply Voltage rating of the Distributed Motor
and Name Strings                         Controller. Table B.A lists the product codes and name strings for the
                                         Bulletin 284 Distributed Motor Controllers:
DeviceNet Objects   The ArmorStart Distributed Motor Controller supports the following
                    DeviceNet object classes:
The following class attributes are supported for the Identity Object:
Identity Object
The following common services are implemented for the Identity Object:
                        No class or instance attributes are supported. The message router object exists
                        only to rout explicit messages to other objects.
                                                                            CIP Information       B-5
The following class attributes are supported for the DeviceNet Object:
The following class attributes are supported for the Assembly Object:
                        All of the various instances of the assembly object will support Attribute 3.
                        Table B.K summarizes the various instances that are supported:
Table B.L Custom Parameter Based Word-Wise (Produced) Assembly Instance 120
Instance 120
Word Byte           Bit 7      Bit 6     Bit 5     Bit 4     Bit 3  Bit 2    Bit 1     Bit 0
0        0          Value of the parameter pointed to by Produced Word 0 Param (low byte)
         1          Value of the parameter pointed to by Produced Word 0 Param (high byte)
1        2          Value of the parameter pointed to by Produced Word 1 Param (low byte)
         3          Value of the parameter pointed to by Produced Word 1 Param (high byte)
2        4          Value of the parameter pointed to by Produced Word 2 Param (low byte)
         5          Value of the parameter pointed to by Produced Word 2 Param (high byte)
3        6          Value of the parameter pointed to by Produced Word 3 Param (low byte)
         7          Value of the parameter pointed to by Produced Word 3 Param (high byte)
Assemblies whose instance numbers are 180 or greater are all one word
(16 bits) long. They can be used stand-alone, but their main use is to assemble
information for EDS file parameters. These Word-Wise assemblies become
the building blocks for the Custom Parameter Based Word-Wise assembly
described in Table B.L.
                         Instance 160 is the default output (consumed) assembly for Bulletin 280/281
                         Distributed Motor Controllers.
                         Table B.X Instance 160 — Default Consumed Standard Distributed Motor Controller
                         Byte     Bit 7       Bit 6        Bit 5      Bit 4       Bit 3           Bit 2       Bit 1      Bit 0
                         0        User Out    User Out                                            Fault       Run Rev    Run Fwd
                                  B           A                                                   Reset
                         Table B.Y Instance 162 — Standard Consumed Starter with Network Inputs
                         Byte   Bit 7        Bit 6     Bit 5     Bit 4     Bit 3              Bit 2           Bit 1     Bit 0
                         0      User Out     User Out                                         Fault           Run Rev   Run Fwd
                                B            A                                                Reset
                         1      Net In 8     Net In 7 Net In 6 Net In 5 Net In 4              Net In 3        Net In 2 Net In 1
                         2      Net In 16    Net In 15 Net In 14 Net In 13 Net In 12          Net In 11       Net In 10 Net In 9
                                                                     CIP Information          B-11
Instance 164 is the default output (consumed) assembly for Inverter Type
Distributed Motor Controllers.
Table B.Z Instance 164 — Default Consumed Inverter Type Distributed Motor
Controller
Byte Bit 7        Bit 6        Bit 5       Bit 4   Bit 3        Bit 2       Bit 1       Bit 0
0    User Out B   User Out A   —           Jog Rev Jog          Fault       Run Rev     Run
                                                   Fwd          Reset                   Fwd
1      Drive In 4 Drive In 3 Drive In 2 Drive In 1 Decel 2      Decel 1     Accel 2     Accel 1
2      Comm Frequency Command (Low) (xxx.x Hz)
3      Comm Frequency Command (High) (xxx.x Hz)
Instance 166 is the standard output (consumed) assembly for Inverter Type
Distributed Motor Controllers with network inputs.
Table B.AA Instance 166 — Consumed Inverter Type Starter with Network Inputs
Byte   Bit 7     Bit 6     Bit 5      Bit 4       Bit 3      Bit 2        Bit 1        Bit 0
0      User Out User Out —            Jog Rev     Jog Fwd    Fault        Run Rev      Run Fwd
       B         A                                           Reset
1      Drive In Drive In Drive In Drive In        Decel      Decel        Accel        Accel
       4         3         2          1           2          1            2            1
2      Comm Frequency Command (Low) (xxx.x Hz)
3      Comm Frequency Command (High) (xxx.x Hz)
4      Net In 8 Net In 7 Net In 6 Net In 5        Net In 4 Net In 3 Net In 2 Net In 1
5      Net In 16 Net In 15 Net In 14 Net In 13    Net In 12 Net In 11 Net In 10 Net In 9
                         Instance 161 is the default input (produced) assembly for the Bulletin 280/281
                         Distributed Motor Controller.
                         Instance 163 is the standard input (produced) assembly with Network Outputs
                         for the Bulletin 280/281 Distributed Motor Controller.
                         Table B.AD Instance 163 — Standard Produced Starter with Network Outputs
                          Byte       Bit 7       Bit 6       Bit 5         Bit 4 Bit 3       Bit 2            Bit 1       Bit 0
                          0                                                Ready Running Running              Alarm       Tripped
                                                                                 Rev         Fwd
                          1                                  140M     HOA        User In 4 User In 3          User In 2   User In 1
                                                             On                  Reserved Reserved            Reserved    Reserved
                                                                                 ➊           ➊                ➊           ➊
                          2          Net Out     Net Out     Net Out Net Out Net Out Net Out                  Net Out     Net Out
                                     8           7           6        5          4           3                2           1
                          3                      Net Out     Net Out Net Out Net Out Net Out                  Net Out     Net Out
                                                 15          14       13         12          11               10          9
                          4                                         ZIP Device Value Key (Low)
                          5                                         ZIP Device Value Key (High)
                         Instance 165 is the default input (produced) assembly for Inverter Type
                         Distributed Motor Controllers.
                         Table B.AE Instance 165 — Default Produced Inverter Type Distributed Motor
                         Controller
                          Byte     Bit 7          Bit 6          Bit 5      Bit 4    Bit 3        Bit 2        Bit 1       Bit 0
                          0        At             Net Ref        Net Ctl    Ready    Running      Running      Alarm       Tripped
                                   Reference      Status         Status              Rev          Fwd
                          1        Contactor 2    Contactor 1    140M       HOA      User In 4    User In 3    User In 2 User In 1
                                   ➋              ➌              On                  Reserved     Reserved     Reserved Reserved
                                                                                     ➊            ➊            ➊         ➊
                          2        Output Frequency (Low) (xxx.x Hz)
                          3        Output Frequency (High) (xxx.x Hz)
                         ➊ If 284 A is selected.
                         ➋ Refers to output contactor status.
                         ➌ Refers to source brake contactor status.
                                                                             CIP Information          B-13
Table B.AF Instance 167 — Produced Inverter Type Starter with Network Outputs
 Byte     Bit 7          Bit 6          Bit 5     Bit 4    Bit 3       Bit 2         Bit 1       Bit 0
 0        At             Net Ref        Net Ctl   Ready    Running     Running       Alarm       Tripped
          Reference      Status         Status             Rev         Fwd
 1        Contactor 2    Contactor 1    140M      HOA      User In 4   User In 3     User In 2 User In 1
          ➋              ➌              On        Status   Reserved    Reserved      Reserved Reserved
                                                           ➊           ➊             ➊         ➊
 2        Output Frequency (Low) (xxx.x Hz)
 3        Output Frequency (High) (xxx.x Hz)
 4        Net Out 8    Net Out 7      Net      Net       Net Out Net Out             Net Out     Net Out
                                      Out 6    Out 5     4          3                2           1
 5                     Net Out 15 Net          Net       Net Out Net Out             Net Out     Net Out
                                      Out 14 Out 13 12              11               10          9
 6                                        ZIP Device Value Key (Low)
 7                                        ZIP Device Value Key (High)
➊ If 284A is selected.
➋ Refers to output contactor status.
➌ Refers to source brake contactor status.
These assembly instances have the same data format as the Power Flex Drives
with a DNet adapter.
Table B.AG Instance 170 — Power Flex Native Format Consumed Assembly
 Byte      Bit 7         Bit 6          Bit 5          Bit 4    Bit 3              Bit 2     Bit 1   Bit 0
 0         MOP Inc       reserved             Direction Cmd     Flt Reset          Jog       Start   Stop
 1         MOP Dec       Freq Select    Freq Select Freq Select Decel              Decel     Accel   Accel
                         3              2              1        2                  1         2       1
 2                                        Comm Frequency Command (Low)
 3                                       Comm Frequency Command (High)
B-14   CIP Information
                         Table B.AI Instance 171 — Power Flex Native Format Produced Assembly
                         Byte   Bit 7     Bit 6      Bit 5         Bit 4       Bit 3   Bit 2     Bit 1      Bit 0
                         0      Faulted   Alarm      Deceling      Acceling    Rot Fwd Cmd       Running    Ready
                                                                                       Fwd
                         1      Drv In 4 Drv In 3 Drv In 2         Drv In 1    Param   Ctl fm    Ref fm     At Ref
                                Stat        Stat        Stat                   Locked Net        Net
                         2      Drive Error Code (low)
                         3      Drive Error Code (high)
                                                             CIP Information    B-15
                         Instances 5…6 will be available Group 3 explicit message connections that are
                         allocated through the UCMM. The following attributes are supported:
Instances 8…11 are ZIP Consumers. The following instance attributes will be
supported:
                         The following class attributes are supported for the Discrete Input Point
                         Object:
➊ Note: This assembly does not exist for the Bulletin 284A.
                         Four instances of the Discrete Input Point Object are supported. All instances
                         will contain the following attributes:
                         The following common services are implemented for the Discrete Input Point
                         Object:
                         The following class attributes are supported for the Discrete Output Point
                         Object:
Ten instances of the Discrete Output Point Object are supported. Table B.AT
summarizes the DOP instances:
Table B.AU
 Attribute ID          Access Rule           Name                   Data Type             Value
 3                     Get                   Value                  BOOL                  0 = OFF, 1 = ON
 5                     Get/Set               Fault Action           BOOL                  0 = Fault Value
                                                                                          attribute, 1 = Hold
                                                                                          Last State
 6                     Get/Set               Fault Value            BOOL                  0 = OFF, 1 = ON
 7                     Get/Set               Idle Action            BOOL                  0 = Fault Value
                                                                                          attribute, 1 = Hold
                                                                                          Last State
 8                     Get/Set               Idle Value             BOOL                  0 = OFF, 1 = ON
 113                   Get/Set ➊             Pr Fault Action        BOOL                  0 = Pr Fault Value
                                                                                          attribute, 1 =
                                                                                          Ignore
 114                   Get/Set ➊             Pr Fault Value         BOOL                  0 = OFF, 1 = ON
 115                   Get/Set               Force Enable           BOOL                  0 = Disable, 1 =
                                                                                          Enable
 116                   Get/Set               Force Value            BOOL                  0 = OFF, 1 = ON
➊ For DOP Instances 1 and 2, and 9 and 10, Attributes 113 and 114 have Get only access, and their values are
  always 0
The following common services are implemented for the Discrete Output
Point Object:
                         There are many sources that can affect an output point’s value: an I/O
                         message, and explicit message, local logic, network fault and idle conditions,
                         and protection fault conditions. An output point must know how to select
                         which source of data to use to drive its value attribute.
                         An output that is not bound behaves much the same as in the DeviceNet
                         Specification. One notable addition to DOP behavior for the ArmorStart
                         implementation is the Protection Fault Action and Protection Fault Value
                         attributes determine the behavior of the DOP when the ArmorStart faults on
                         a protection fault.
                                                                                                                                                       CIP Information   B-23
Non-Existant
Power On
                                                        Available
Connection Transitions to Established
Protection Fault
                                                          DNet
                                                          Idle
                                                                                                                                    Protection Fault
                                                                                     DNet Fault
                                        Receive Idle
                                                                                                                                                        DNet Fault
                                                         Ready
                                                                            Connection Transitions to Established
                                                                                                                    Protection Fault
                                                                               Protection Fault
                                                          Run
B-24   CIP Information
                         Besides the sources that can affect output points 3 and 4, DOPs 1 and 2 can be
                         affected by keypad inputs since they double as the Run Forward and Run
                         Reverse outputs. This adds complexity to their behavior, so their behavior is
                         defined in this section separately.
                         The following State Transition Diagram is used for DOP Instances 1, 2, 9, and
                         10:
                         Power Off
                                        Non-Existant
                                               Power Up
                                               Auto State = Auto Init
                                                                Keyad "Hand"
                                                               Button Pressed
                                                            Hand State = Hand Stop
                                            Auto                                      Hand
                                                                Keyad "Auto"
                                                               Button Pressed
                                                             Auto State = Auto Init
                                                                                                                                                      CIP Information        B-25
                                                                       The following State Transition Diagram is used in Auto State for Unbound
                                                                       DOP Instances 1, 2, 9, and 10
Auto Init
                                                                                          DNet Fault
Connection Transitions to Established
Protection Fault
                                                                                                                                                                          Protection Fault
                                                       DNet
                                                       Idle
                                                                                                                                   Protection Fault
                                                                                     DNet Fault
                                        Receive Idle
                                                                                                                                                             DNet Fault
                                                       Ready
                                                                           Connection Transitions to Established
                                                                                                                     Protection Fault
                                                                               Protection Fault
                                                         Run
B-26    CIP Information
                                               The following State Transition Diagram is used in Hand State for Bound or
                                               Unbound DOPs 1, 2, 9, and 10 with Parameter 45 Keypad Mode set to 1 =
                                               momentary.
Figure 2.4
                                                                Protection
                                                                  Fault
                                         Direction =                               Direction =
                                            Forward                                Reverse
                                                            Protection Fault
                          Protection Fault                                                   Protection Fault
                                                                                                   CIP Information   B-27
                                  The following State Transition Diagram is used in Hand State for Bound or
                                  Unbound DOPs 1, 2, 9, and 10 with Parameter 45 Keypad Mode set to 1 =
                                  maintained.
Figure 2.5
                                                   Protection
                                                     Fault
                            Direction =                               Direction =
                               Forward                                Reverse
                                               Protection Fault
             Protection Fault                                                   Protection Fault
B-28   CIP Information
The following class attributes are supported for the Parameter Object:
                         The number of instances of the parameter object depends upon the type of
                         Distributed Motor Controller. There will be a standard set of instances
                         reserved (1…99) for all starters. These instances will be followed by a unique
                         set of instances for each starter type (Bulletin 280/281 or 284).
The following instance attributes are implemented for all parameter attributes:
The following common services are implemented for the Parameter Object:
The following class attributes are supported for the Parameter Object:
All Motor Starter types will have at least five instances of the parameter group
object:
The following instance attributes are supported for all parameter group
instances:
The following common services are implemented for the Parameter Group
Object:
No class attributes are supported for the Discrete Input Group Object.
                         The following common services are implemented for the Discrete Input
                         Group Object:
No class attributes are supported for the Discrete Output Group Object.
                         Two instances of the Discrete Output Group Object are supported. They
                         contain the following attributes:
The following common services are implemented for the Discrete Output
Group Object:
The following common services are implemented for the Control Supervisor
Object:
                                                The following common services are implemented for the DeviceNet Interface
                                                Object:
To design the motor circuit using a time delay fuse from NEC Table
430.52 to the rules of NEC 430.53C we start with the largest motor,
10 Hp, and calculate 14 A x 175% = 24.5 A. To this we add the FLC
of the 5 Hp motor, 7.6 A, plus the other calculated drive currents for
the motors controlled by the VFD-ArmorStarts. The calculated drive
currents are given in the following Table:
 Motor        Motor FLC Drive Input to Output Current Ratio       Calculated Drive Current
  Hp             (A)     (See ArmorStart Users Manual)                      (A)
   2               3.4              5.75 A/4.0 A = 1.44              3.4 x 1.44 = 4.89 A
   1               2.1                  3.45 A/2.3 A = 1.5           2.1 x 1.5 = 3.15 A
   1               2.1                  3.45 A/2.3 A = 1.5           2.1 x 1.5 = 3.15 A
   1               2.1                  3.45 A/2.3 A = 1.5           2.1 x 1.5 = 3.15 A
The total current for the fuse ampacity is calculated in the following
Table:
To calculate the wire ampacity and therefore the size of the motor
branch conductor we use NEC 430.24 and calculate the sum of 125%
of the largest motor’s FLC plus the FLC of the other motors in the
group. The conductor ampacity calculation is given in the following
Table:
                                                From NEC Table 310.16 we need to use 8 AWG for the motor branch
                                                circuit. Per NEC 430.28 the individual motor tap conductors can be
                                                sized down to 1/3 the ampacity of the trunk but not less than 125% of
                                                the specific motor’s FLC on the tap. This reduction is further
                                                conditionally based on the tap being not more than 25 feet. NFPA 79,
                                                7.2.10.4 and Table 7.2.10.4 restrict the size reduction by the size of
                                                the branch circuit fuse size and tap conductor size. For the above case
                                                we have used a 40 A time-delay fuse. NFPA 79, Table 7.2.10.4
                                                indicates that the smallest tap conductor can be 12 AWG. NEC Table
                                                310.16 for wire ampacity allows 12 AWG (25 A) to be used in all taps
                                                for this application. See the final Group motor circuit design in the
                                                following figure:
**
If the Group motor design were carried out with the intent to use an
inverse-time circuit breaker from NEC Table 430.52 to the rules of
NEC 430.53C, we start with the largest motor, 10 Hp, and calculate
14A x 250% = 35 A to this we add the FLC of the 5 Hp motor, 7.6 A,
plus the other calculated drive currents for the motors controlled by
the VFD-ArmorStarts. The calculated drive currents are given in the
following table:
                                             The rules and allowances for sizing of the over current protection for
                                             NFPA 79 motor groups is covered by 7.2.10.4, Table 7.2.10.4 and
                                             Table 13.5.6. These rules in Tables 7.2.10.4 and 13.5.6 are intended
                                             to limit the maximum SCPD for a group. Therefore each ArmorStart
                                             controller with its factory-supplied output motor cable is suitable for
                                             single-motor or multiple-motor group installations on industrial
                                             machinery when installed according to NFPA 79, 2002. The
                                             controller and output motor cable have been evaluated as a single
                                             system. The maximum over current device rating or setting is limited
                                             to the value in Table 7.2.10.4 for the smallest user-supplied input line
                                             conductor or by the controller’s maximum ratings.
                                             Max. Ratings
                                             Voltage                   480Y/277            480           600Y/347    600
                                             Sym. Amps RMS               65 kA            65 kA             30 kA   30 kA
                                             Circuit Breaker             100 A            100 A             100 A    —
                                             Fuse                        100 A            100 A             100 A   60 A ➊
                                             ArmorConnect ➋             60 A ➊           60 A ➊            60 A ➊   60 A ➊
                                                           Figure D.1
                                 Conveyor                  Conveyor                Conveyor                Conveyor                Conveyor
                                 Section 1                 Section 2               Section 3               Section 4               Section 5
          24V
           24 DC
              vDC
          Power
            Power
          Supply
           Supply
                        D1               D2                      D3                      D4                        D5
                                                           Let us calculate the effective wire lengths.
                                                                                                                                        Equivalent
                       Distance 1             Distance 2            Distance 3             Distance 4            Distance 5
                                                                                                                                         Distance
      Run 1         + 50 ft (15 m)* 5    + 50 ft (15 m) * 4      + 50 ft (15 m) * 3     + 50 ft (15 m) * 2    + 50 ft (15 m) * 1      = 750 ft (229 m)
                                                           Based on this calculation, there is no wire gauge that can be taken 750
                                                           feet, so the fifth section is required to have its own run.
                                                                                                                                        Equivalent
                       Distance 1             Distance 2            Distance 3             Distance 4            Distance 5
                                                                                                                                         Distance
      Run 1         + 50 ft (15 m) * 4   + 50 ft (15 m) * 3      + 50 ft (15 m) * 2      + 50 ft (15 m)                              = 500 ft (152 m)
      Run 2          + 50 ft (15 m)       + 50 ft (15 m)          + 50 ft (15 m)         + 50 ft (15 m)         + 50 ft (15 m)        = 250 ft (76 m)
                     24V
                      24 DC
                         vDC
                     Power
                      Power                                             # 10 AWG
                     Supply
                      Supply                                                          # 12 AWG
Example 2
                                                                  24V DC                   D4                        D5
                                                                  24 vDC
                                    # 14 AWG                      Power
                                                                   Power                                # 14 AWG
                                 D1                    D2         Supply
                                                                   Supply     D3
System Design Considerations                      The use of #16 AWG requires more consideration when determining
When Using 16 AWG Control Wiring                  the number and location of the power supplies since it is effectively
                                                  limited to 125 feet. Re-working example 1 using #16 AWG shows
                                                  that two power supplies will be required.
                                                  Figure D.4
                         Conveyor                  Conveyor                  Conveyor                   Conveyor                 Conveyor
                         Section 1                 Section 2                 Section 3                  Section 4                Section 5
                                   24V DC     # 16                                       24V DC
                                   24 vDC                                                 24 vDC
                                   Power      AWG                                        Power
                    # 16 AWG        Power                                 # 16 AWG        Power                   # 16 AWG
                                   Supply                                                Supply
                                    Supply                                                Supply
                                                                                                                                   Wire
                                                               Distance 1 Distance 2 Distance 3 Distance 4 Distance 5
                                                                                                                                  Length
                                                                 25 ft                                                             = 25 ft
                                                     Run 1
                                                                (7.6 m)                                                           (7.6 m)
                                                                               25 ft                                              = 25 ft
                                                     Run 2
                                                                              (7.6 m)                                             (7.6 m)
                                                                                                                                  = 50 ft
                                                     Run 3                               50 ft (15 m)
                                                                                                                                  (15 m)
                                                                                                                        +50 ft    = 50 ft
                                                     Run 4                                              0 ft (0 m)* 2
                                                                                                                        (15 m)    (15 m)
Other System Design                               To minimize the dc power ampacity requirements staggering the
Considerations                                    starting (sequenced on) of the ArmorStarts is recommended but only
                                                  if the application does not require all the ArmorStarts to be
                                                  commanded to start at the same time.
Accessories
E-1
E-2     Accessories
                                    ➋ To achieve IP67 rating, sealing caps must be installed on all unused connections.
                                    ➌ To achieve IP69k/NEMA 4X rating, sealing caps must be installed on all unused connections.
                                     The clam shell design clips over the ArmorStart motor                      10             280-MTR22-LC
                                     connector and motor cable to limit customer access.                        10             280-MTR35-LC
                                                                                                                      Accessories        E-3
                                                                                                                        US
                                                                                                                        C
                                                SURFACES MAY BE
                                                                                                                   AUTOMATION
                                                                                                                  ROCKWELL
                                        13.0
                                       (0.51)
Table E.G
Communications                                                                                     Option 3
D    DeviceNet™                                                                                    A10    0…10 mA Analog Input
A    ArmorPoint®                                                                                   EMI    EMI Filter
                                                                                                   OC     Output Contactor
                                                                                                   SM     Safety Monitor
Enclosure Type
F      Type 4 (IP67)
S      Type 4X
                                                                                              Option 2
                                                                                              CB     Control Brake Connector
Torque Performance Mode                            Control Module
                                                                                              DB     DB Brake Connector
H      Volts per Hz                                N      Control Module Only
                                                                                              SB     Source Brake Connector
       (Sensorless Vector
       Performance)
V      Sensorless Vector                           Control Voltage
       Control Volts per Hz                        Z      24V DC
                                                   D      120V AC
                                                   B      240V AC                              Option 1
Output Current                                                                                 3      Hand-Off-Auto Selector Keypad
                                                                                                      with Jog Function
                                                                                               Blank Status Only
           Output
  Code     Current       kW        Hp
             [A]
                                                                                             Motor Media Type
                 230V Drive                                                                  R      Round
F-1
F-2   Renewal Parts
                      Table F.A Bulletin 284 Control Module with Sensorless Vector Performance, IP67/NEMA 4, Up to 480V
                Input Voltage     kW      Hp    Output     24 V DC              120 V AC             240 V AC
                                                Current    Control Voltage      Control Voltage      Control Voltage
                                  0.4     0.5   2.3 A      284D-FHB2P3Z-N-R     284D-FHB2P3D-N-R     284D-FHB2P3B-N-R
                240V 50/60 Hz
                                  0.7.5   1.0   4.5 A      284D-FHB4P5Z-N-R     284D-FHB4P5D-N-R     284D-FHB4P5B-N-R
                3-Phase
                                  1.5     2.0   7.6 A      284D-FHB7P6Z-N-R     284D-FHB7P6D-N-R     284D-FHB7P6B-N-R
                                  0.4     0.5   1.4 A      284D-FHD1P4Z-N-R     284D-FHD1P4D-N-R     284D-FHD1P4B-N-R
                                  0.75    1.0   2.3 A      284D-FHD2P3Z-N-R     284D-FHD2P3D-N-R     284D-FHD2P3B-N-R
                480V 50/60 Hz
                                  1.5     2.0   4.0 A      284D-FHD4P0Z-N-R     284D-FHD4P0D-N-R     284D-FHD4P0B-N-R
                3-Phase
                                  2.2     3.0   6.0 A      284D-FHD6P0Z-N-R     284D-FHD6P0D-N-R     284D-FHD6P0B-N-R
                                  3.0     5.0   7.6 A      284D-FHD7P6Z-N-R     284D-FHD7P6D-N-R     284D-FHD7P6B-N-R
                                  0.4     0.5   2.3 A      284A-FHB2P3Z-N-R     284A-FHB2P3D-N-R     284A-FHB2P3B-N-R
                240V 50/60 Hz
                                  0.7.5   1.0   4.5 A      284A-FHB4P5Z-N-R     284A-FHB4P5D-N-R     284A-FHB4P5B-N-R
                3-Phase
                                  1.5     2.0   7.6 A      284A-FHB7P6Z-N-R     284A-FHB7P6D-N-R     284A-FHB7P6B-N-R
                                  0.4     0.5   1.4 A      284A-FHD1P4Z-N-R     284A-FHD1P4D-N-R     284A-FHD1P4B-N-R
                                  0.75    1.0   2.3 A      284A-FHD2P3Z-N-R     284A-FHD2P3D-N-R     284A-FHD2P3B-N-R
                480V 50/60 Hz
                                  1.5     2.0   4.0 A      284A-FHD4P0Z-N-R     284A-FHD4P0D-N-R     284A-FHD4P0B-N-R
                3-Phase
                                  2.2     3.0   6.0 A      284A-FHD6P0Z-N-R     284A-FHD6P0D-N-R     284A-FHD6P0B-N-R
                                  3.0     5.0   7.6 A      284A-FHD7P6Z-N-R     284A-FHD7P6D-N-R     284A-FHD7P6B-N-R
Table F.B Bulletin 284 Control Module with Sensorless Vector Performance, NEMA 4X, Up to 480V
                Table F.C Bulletin 284 Control Module with Sensorless Vector Control , IP67/NEMA 4, Up to 600V
Input Voltage   kW      Hp     Output     24 V DC                 120 V AC             240 V AC
                               Current    Control Voltage         Control Voltage      Control Voltage
                0.4     0.5    2.3 A      284D-FVB2P3Z-N-R        284D-FVB2P3D-N-R     284D-FVB2P3B-N-R
200..240V
 50/60 Hz       0.75    1.0    5.0 A      284D-FVB5P0Z-N-R        284D-FVB5P0D-N-R     284D-FVB5P0B-N-R
3-Phase
                1.5     2.0    7.6 A      284D-FVB7P6Z-N-R        284D-FVB7P6D-N-R     284D-FVB7P6B-N-R
                0.4     0.5    1.4 A      284D-FVD1P4Z-N-R        284D-FVD1P4D-N-R     284D-FVD1P4B-N-R
                0.75    1.0    2.3 A      284D-FVD2P3Z-N-R        284D-FVD2P3D-N-R     284D-FVD2P3B-N-R
380…480V
50/60 Hz        1.5     2.0    4.0 A      284D-FVD4P0Z-N-R        284D-FVD4P0D-N-R     284D-FVD4P0B-N-R
3-Phase
                2.2     3.0    6.0 A      284D-FVD6P0Z-N-R        284D-FVD6P0D-N-R     284D-FVD6P0B-N-R
                3.0     5.0    7.6 A      284D-FVD7P6Z-N-R        284D-FVD7P6D-N-R     284D-FVD7P6B-N-R
                0.75    1.0    1.7 A      284D-FVE1P7Z-N-R        284D-FVE1P7D-N-R     284D-FVE1P7B-N-R
460…600V        1.5     2.0    3.0 A      284D-FVE3P0Z-N-R        284D-FVE3P0D-N-R     284D-FVE3P0B-N-R
50/60Hz
3-Phase         2.2     3.0    4.2 A      284D-FVE4P2Z-N-R        284D-FVE4P2D-N-R     284D-FVE4P2B-N-R
                4.0     5.0    6.6 A      284D-FVE6P6Z-N-R        284D-FVE6P6D-N-R     284D-FVE6P6B-N-R
                0.4     0.5    2.3 A      284A-FVB2P3Z-N-R        284A-FVB2P3D-N-R     284A-FVB2P3B-N-R
200..240V
 50/60 Hz       0.75    1.0    5.0 A      284A-FVB5P0Z-N-R        284A-FVB5P0D-N-R     284A-FVB5P0B-N-R
3-Phase
                1.5     2.0    7.6 A      284A-FVB7P6Z-N-R        284A-FVB7P6D-N-R     284A-FVB7P6B-N-R
                0.4     0.5    1.4 A      284A-FVD1P4Z-N-R        284A-FVD1P4D-N-R     284A-FVD1P4B-N-R
                0.75    1.0    2.3 A      284A-FVD2P3Z-N-R        284A-FVD2P3D-N-R     284A-FVD2P3B-N-R
380…480V
50/60 Hz        1.5     2.0    4.0 A      284A-FVD4P0Z-N-R        284A-FVD4P0D-N-R     284A-FVD4P0B-N-R
3-Phase
                2.2     3.0    6.0 A      284A-FVD6P0Z-N-R        284A-FVD6P0D-N-R     284A-FVD6P0B-N-R
                3.0     5.0    7.6 A      284A-FVD7P6Z-N-R        284A-FVD7P6D-N-R     284A-FVD7P6B-N-R
                0.75    1.0    1.7 A      284A-FVE1P7Z-N-R        284A-FVE1P7D-N-R     284A-FVE1P7B-N-R
                                Table F.D Bulletin 284 Control Module with Sensorless Vector Performance, IP67/NEMA 4, Up to 480V
                 Input Voltage        kW      Hp       Output     24 V DC               120 V AC               240 V AC
                                                       Current    Control Voltage       Control Voltage        Control Voltage
                                      0.4     0.5      2.3A       284D-SVB2P3Z-N-R      284D-SVB2P3D-N-R       284D-SVB2P3B-N-R
                 200..240V
                  50/60 Hz            0.75    1.0      5.0A       284D-SVB5P0Z-N-R      284D-SVB5P0D-N-R       284D-SVB5P0B-N-R
                 3-Phase
                                      1.5     2.0      7.6A       284D-SVB7P6Z-N-R      284D-SVB7P6D-N-R       284D-SVB7P6B-N-R
                                      0.4     0.5      1.4A       284D-SVD1P4Z-N-R      284D-SVD1P4D-N-R       284D-SVD1P4B-N-R
                                      0.75    1.0      2.3A       284D-SVD2P3Z-N-R      284D-SVD2P3D-N-R       284D-SVD2P3B-N-R
                 380…480V
                 50/60 Hz             1.5     2.0      4.0A       284D-SVD4P0Z-N-R      284D-SVD4P0D-N-R       284D-SVD4P0B-N-R
                 3-Phase
                                      2.2     3.0      6.0A       284D-SVD6P0Z-N-R      284D-SVD6P0D-N-R       284D-SVD6P0B-N-R
                                      3.0     5.0      7.6A       284D-SVD7P6Z-N-R      284D-SVD7P6D-N-R       284D-SVD7P6B-N-R
                                      0.75    1.0      1.7A       284D-SVE1P7Z-N-R      284D-SVE1P7D-N-R       284D-SVE1P7B-N-R
                                             284 D – F N – 10 – C – Options
Bulletin
Number
                                                                                                      Option 2 & 3 — Brake Cable Options
Communications                                                                                        SM     Safety monitor
D    DeviceNet™
A    ArmorPoint®
                                                                                                      Line Media
Enclosure Type                                                                                        C      Conduit
F      Type 4 (IP67)                                                                                  R      ArmorConnect™ Power Media
S      Type 4X
                                                                                                      Short-Circuit Protection
                                                                                                      Bulletin 140 Current Rating (A)
Base
                                                                                                      10      10 A Rated Device
N          Base Only — no starter
                                                                                                      25      25 A Rated Device
                                                                                                          Renewal Parts     F-5
Base Module Renewal Part           Table F.5 Bulletin 284 Base Module Renewal Part, IP67/NEMA 4,
Product Selection                  Up to 600V AC With Conduit Entrance
                                       Table F.F Bulletin 284 Base Module Renewal Part, IP67/NEMA 4, Up to 600V AC
                                                                                             With Conduit Entrance
Table F.G Bulletin 284 Base Module Renewal Part, IP67/NEMA 4, Up to 600V AC with ArmorConnect™ Connectivity
                       Table F.H Bulletin 284 Base Module Renewal Part, NEMA 4X, Up to 600V AC with Conduit Entrance
                       Input Voltage           kW                Hp                      Output Current              Cat. No.
                       200..240V               0.4…0.75          0.5…1.0                 2.3 A                       280D-SN-10-C
                        50/60 Hz
                       3-Phase                 1.5               2.0                     7.6 A                       280D-SN-25-C
                       380…480V                0.4…2.2           0.5…3.0                 1.4…4.0 A                   280D-SN-10-C
                       50/60 Hz
                       3-Phase                 3.0               5.0                     6.0…7.6 A                   280D-SN-25-C
                       460…600V                0.75…1.5          1.0…2.0                 1.7....3.0 A                280D-SN-10-C
                       50/60Hz
                       3-Phase                 2.2...4.0         3.0...5.0               4.2...6.6 A                 280D-SN-25-C
Table F.I Bulletin 284 Base Module Renewal Part, NEMA 4X, Up to 600V AC with ArmorConnect Connectivity
Notes:
                                                                                                     Appendix   G
PID Setup
PID Loop   The Bulletin 284 ArmorStart® Distributed Motor with sensorless vector
           control has a built-in PID (proportional, integral, differential) control loop.
           The PID loop is used to maintain a process feedback (such as pressure, flow,
           or tension) at a desired set point. The PID loop works by subtracting the PID
           feedback from a reference and generating an error value. The PID loop reacts
           to the error, based on the PID Gains, and outputs a frequency to try to reduce
           the error value to 0. To enable the PID loop, Parameter 232 (PID Ref Sel)
           must be set to an option other than 0 PID Disabled.
           Exclusive Control and Trim Control are two basic configurations where the
           PID loop may be used.
Exclusive Control
           In Exclusive Control, the Speed Reference becomes 0, and the PID Output
           becomes the entire Freq Command. Exclusive Control is used when
           Parameter 232 (PID Ref Sel) is set to option 1, 2, 3, or 4. This configuration
           does not require a master reference, only a desired set point, such as a flow rate
           for a pump.
           Figure G.1
                                       PID Loop
            PID Ref                      PID Prop Gain
                           +   PID                            +           PID
                       –       Error                      +              Output   Accel/Decel     Freq
            PID Fdbk                     PID Integ Time                             Ramp        Command
                                                              +
                                          PID Diff Rate
                                                                  PID Enabled
G-1
G-2   PID Setup
Example
Figure G.2
                                                                       PID Feedback =
                                                                       Pressure Transducer Signal
                                       Pump
                       PID Reference =
                       Desired System Pressure
Trim Control
                  In Trim Control, the PID Output is added to the Speed Reference. In Trim
                  mode, the output of the PID loop bypasses the accel/decel ramp as shown.
                  Trim Control is used when Parameter 232 (PID Ref Sel) is set to option 5, 6, 7,
                  or 8.
                  Figure G.3
                                                                                            Speed Ref
                                                PID Loop                                    Accel/Decel
                    PID Ref                                                                   Ramp
                                                  PID Prop Gain
                                   +    PID                             +           PID         +
                               –        Error                      +               Output   +             Output
                   PID Fdbk                       PID Integ Time                                           Freq
                                                                        +
                                                   PID Diff Rate
                                                                            PID Enabled
                                                            PID Setup    G-3
Example
Figure G.4
0 Volts
10 Volts
                                      Speed Reference
G-4   PID Setup
PID Reference and   Parameter 232 (PID Ref Sel) is used to enable the PID mode (Parameter 232 ¦
                    0 PID Disabled) and to select the source of the PID Reference. If A132 (PID
Feedback            Ref Sel) is not set to 0 PID Disabled, PID can still be disabled by select
                    programmable digital input options (Parameters 151…154) such as Jog, Local,
                    or PID Disable.
                    Parameter 233 (PID Feedback Sel) is used to select the source of the PID
                    feedback.
                    Option           Description
                    2                The Consumed Assembly (Instance 164 — Default Consumed Inverter
                    Comm Port        Type Distributed Motor Controller) from a communication network (see
                                     page B-11 for details on the Consumed Assembly) which becomes the
                                     PID Feedback. The value sent over the network is scaled so that
                                     Parameter 135 (Maximum Freq) x 10 = 100% Feedback. For example,
                                     with (Maximum Freq) = 60 Hz, a value of 600 sent over the network
                                     would represent 100% Feedback.
                                                               PID Setup    G-5
PID Deadband
Parameter 238 (PID Deadband) is used to set a range, in percent, of the PID
Reference that the drive will ignore.
Example
PID Preload
The value set in Parameter 239 (PID Preload), in Hertz, will be pre-loaded into
the integral component of the PID at any start or enable. This will cause the
drive’s frequency command to initially jump to that preload frequency, and the
PID loop starts regulating from there.
Figure G.5
PID Enabled
Freq Cmd
PID Limits
Parameter 230 (PID Trim Hi) and Parameter 231 (PID Trim Lo) are used to
limit the PID output and are only used in trim mode. (PID Trim Hi) sets the
maximum frequency for the PID output in trim mode. (PID Trim Lo) sets the
reverse frequency limit for the PID output in trim mode. Note that when the
PID reaches the Hi or Lo limit, the PID regulator stops integrating so that
windup does not occur.
G-6   PID Setup
PID Gains
The proportional, integral, and differential gains make up the PID regulator.
                        The proportional gain (unitless) affects how the regulator reacts to the
                        magnitude of the error. The proportional component of the PID
                        regulator outputs a speed command proportional to the PID error. For
                        example, a proportional gain of 1 would output 100% of maximum
                        frequency when the PID error is 100% of the analog input range. A
                        larger value for (PID Prop Gain) makes the proportional component
                        more responsive, and a smaller value makes it less responsive. Setting
                        (PID Prop Gain) to 0.00 disables the proportional component of the
                        PID loop.
                        The integral gain (units of seconds) affects how the regulator reacts to
                        error over time and is used to get rid of steady state error. For example,
                        with an integral gain of 2 seconds, the output of the integral gain
                        component would integrate up to 100% of maximum frequency when
                        the PID error is 100% for 2 seconds. A larger value for (PID Integ
                        Time) makes the integral component less responsive, and a smaller value
                        makes it more responsive. Setting (PID Integ Time) to 0 disables the
                        integral component of the PID loop.
        • If the response is too slow increase Parameter 234 (PID Prop Gain).
        • If the response is too quick and/or unstable (see Figure G.6),
          decrease Parameter 234 (PID Prop Gain).
        • Typically, Parameter 234 (PID Prop Gain) is set to some value below
          the point where the PID begins to go unstable.
   2. Adjust the integral gain (leave the proportional gain set as in Step 1).
      After a step change in the PID Feedback:
      • If the response is too slow (see Figure G.7), or the PID Feedback
         does not become equal to the PID Reference, decrease
         Parameter 235 (PID Integ Time).
      • If there is a lot of oscillation in the PID Feedback before settling out
         (see Figure G.8), increase Parameter 235 (PID Integ Time).
   3. At this point, the differential gain may not be needed. However, if after
      determining the values for Parameter 234 (PID Prop Gain) and
      Parameter 235 (PID Integ Time):
       • Response is still slow after a step change, increase Parameter 236
         (PID Diff Rate).
       • Response is still unstable, decrease Parameter 236 (PID Diff Rate).
The following figures show some typical responses of the PID loop at
different points during adjustment of the PID Gains.
PID Reference
PID Feedback
                                 Time
G-8   PID Setup
PID Reference
PID Feedback
Time
PID Reference
PID Feedback
Time
PID Reference
PID Feedback
                                                Time
                                                                  Appendix       H
• Timer Function
            A digital input can be programmed for Timer Start. A digital output can
            be programmed as a Timer Out with an output level programmed to the
            desired time. When the timer reaches the time programmed into the
            output level the output will change state. The timer can be reset via a
            digital input programmed as Reset Timer.
• Counter Function
            A digital input can be programmed for Counter In. A digital output can
            be programmed as Counter Out with an output level programmed to
            the desired number of counts. When the counter reaches the count
            programmed into the output level the output will change state. The
            counter can be reset via a digital input programmed as Reset Counter.
H-1
H-2   Step Logic, Basic Logic and Timer/Counter Functions
Step Logic Using Timed                        To activate this function, set Parameter 138 (Speed Reference) to 6 Stp Logic.
                                              Three parameters are used to configure the logic, speed reference, and time for
Steps                                         each step.
                                              Forward
                                                  0
                                              Reverse
Time
Step Logic Using Basic                        Digital input and digital output parameters can be configured to use logic to
                                              transition to the next step. Logic In1 and Logic In2 are defined by
Logic Functions                               programming Parameters 151…154 …Digital Inx Sel… to Option 23 Logic
                                              In1 or Option 24 Logic In2.
                                   Step Logic, Basic Logic and Timer/Counter Functions   H-3
Example
     • Run at Step 0.
     • Transition to Step 1 when Logic In1 is true.
            Logic senses the edge of Logic In1 when it transitions from Off to On.
            Logic In1 is not required to remain On.
• Transition to Step 2 when both Logic In1 and Logic In2 are true.
            The drive senses the level of both Logic In1 and Logic In2 and
            transitions to Step 2 when both are On.
            Inputs are not required to remain in the On condition except under the
            logic conditions used for the transition from Step 2 to Step 3.
Figure H.2
                 Start   Step 0      Step 1       Step 2       Step 3
Frequency
Logic In1
Logic In2
Time
The step time value and the basic logic may be used together to satisfy
machine conditions. For instance, the step may need to run for a minimum
time period and then use the basic logic to trigger a transition to the next step.
Figure H.3
                 Start            Step 0                       Step 1
Frequency
Logic In1
Logic In2
                                       Time
H-4   Step Logic, Basic Logic and Timer/Counter Functions
Timer Function                                Digital inputs and outputs control the timer function and are configured with
                                              Parameters 151…154 (Digital Inx Sel) set to 18 Timer Start and 20 Reset
                                              Timer.
                                              Digital outputs (relay and opto type) define a preset level and indicate when
                                              the level is reached. Level Parameters 156 (Relay Out Level), 159 (Opto Out1
                                              Level), and 162 (Opto Out2 Level) are used to set the desired time in seconds.
                                              Parameters 155 (Relay Out Sel), 158 (Opto Out1 Sel), and 161 (Opto Out2
                                              Sel) are set to option 16 Timer Out and cause the output to change state when
                                              the preset level is reached.
Counter Function                              Digital inputs and outputs control the counter function and are configured
                                              with Parameters 151…154 (Digital Inx Sel) set to 19 Counter In and 21 Reset
                                              Counter.
                                              Digital outputs (relay and opto type) define a preset level and indicate when
                                              the level is reached. Level Parameters 156 (Relay Out Level), 159 (Opto Out1
                                              Level), and 162 (Opto Out2 Level) are used to set the desired count value.
                                              Parameters 155 (Relay Out Sel), 158 (Opto Out1 Sel), and 161 (Opto Out2
                                              Sel) are set to 17 Counter Out which causes the output to change state when
                                              the level is reached.
Example
Table H.B Digit 3 — Defines the Action during the Step Currently Executing
Table H.C Digit 2 — Defines what Step to Jump to or how to End Program when the
Logic Conditions Specified in Digit 1 are Met
Setting                        Logic
0                              Jump to Step 0
1                              Jump to Step 1
2                              Jump to Step 2
3                              Jump to Step 3
4                              Jump to Step 4
5                              Jump to Step 5
6                              Jump to Step 6
7                              Jump to Step 7
8                              End Program (Normal Stop)
9                              End Program (Coast to Stop)
A                              End Program and Fault (F2)
H-6       Step Logic, Basic Logic and Timer/Counter Functions
Table H.D Digit 1 — Defines what Logic must be Met to Jump to a Step other than the Very Next Step
Table H.E Digit 0 – Defines what Logic must be Met to Jump to the Very Next Step
Publication 284-UM001F-EN-P - December 2007          Copyright ©2007 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supercedes Publication 284-UM001E-EN-P - June 2007