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com
PRO100-2
(R96 EUIIIa Equivalent)
50/60 Hz Switchable Rating
Prime Product
100 kVA / 80 kWe
KEY FEATURES
Rental Ready Features Alternator
• Forklift pockets • Leroy Somer Alternator
• Fully certified single point lifting eye • Coastal insulation protection
• Integrated heavy duty drag bar with robust skid plate • Self (SHUNT) excitation
• Coolant & oil drains piped to baseframe Integrated Voltage Regulator (IVR)
• EMC certified
• Three-phase sensing
• Fully certified spark arresting silencer
• Adjustable volts-per-hertz regulation
• 50/60 Hz switchable frequency via terminal link
• Provides precise control, excellent block loading and
• Optimized cable entry for easy hook-up constant voltage in the normal operating range
• Sound isolated control panel with integrated power
distribution access Enclosure
• Robust hook-up point for lugged cable connection • G alvanized sheet steel construction with two coat
• AC protected by limit switch on distribution door polyester powder-coated finish
• Emergency stop on control panel and enclosure • Six lockable (padlock / keylock) access doors for ease of
maintenance
• Inboard mounted 3 way fuel valve connection for external
fuel connection • Safety glass control panel viewing window with key lock
Engine Reduced Environmental Impact
• Perkins four-stroke diesel engine • R96 EUIIIa equivalent
• EMC electronic engine control • Dual wall base tank with 110% spill containment
• R96 EUIIIa equivalent • CE labelling
• Bund Level alarm
Single-Source Supplier
• Exceptional noise performance Meets 94 LWA 50 Hz
• F actory designed and fully prototype tested with certified (EUIIIa) Sound Power Limits (EU Machinery Directive)
torsion vibration analysis available
• ISO 9001:2000 compliant facility
PowerWizard Control Panel
• Simple user friendly interface and navigation
• Automatic set-point adjustment integrated with voltage
and frequency changes
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STANDARD EQUIPMENT
Air Inlet
• Air cleaner with dust cup and service indicator
• Turbocharger and air-to-air aftercooler
Alternator
• LL3114F frame, three-phase, random wound, 12-lead design, self-excited, 2/3 pitch
• Coastal insulation protection
Charging System
• Charging alternator; 12V, heavy duty with integral regulator and belt guards
Control Panel
• PowerWizard 2.1+ genset mounted digital controller
• 50/60 Hz frequency switch via terminal link
• Panel mounted Emergency stop switch
• Automatic set-point adjustment integrated with voltage and frequency changes
• Integrated Voltage Regulator with EM10 Excitation Module
• Fully featured power metering, protective relaying and engine/generator control and monitoring
Cooling System
• ooling package mounted radiator with high ambient capability
C
• Pusher fan with guards
• Coolant drain line with internal brass ball control valve piped to base-frame
• Low coolant level shutdown
• 50% coolant antifreeze with corrosion inhibitor
Distribution System
• Robust steel enclosure, separate hinged, lockable door with rust resistant pinned hinges
• Main circuit breaker 4-pole, 200A with 12V DC shunt trip wired to distribution door safety switch
• Two wire remote start/stop terminals and 120-240 VAC auxiliary power connection for rapid starting
• Cable support
Enclosure
• Sound attenuating, galvanized sheet metal enclosure with exceptional noise performance
• External emergency stop switch on enclosure
• Modular panel construction with a welded roof design
• Interior walls, ceilings and ducts insulated with precision cut noise insulating materials
• Sealed quarter turn compression door latches with key and padlock capabilities
• Front and rear access provided though hinged doors
• External single point lifting
• Enclosure is protected by powder coated white paint
Engine
• Perkins 1104D heavy duty diesel engine
• Four-stroke diesel engine combines consistent performance and excellent fuel economy with minimum weight
• ECM electronic engine control
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Exhaust System
• Integrated spark arresting silencer with flexible connectors, in separate compartment
Fuel System
• 108 gal (410L) double wall fuel tank, internal fuel fill
• Engine mounted primary fuel filter (10micron) with integral water separator and Water in Fuel sensor
• Manual Push Button priming pump
• Auxiliary connections for customer supplied fuel transfer with 3 way fuel transfer system, internally mounted within the
bunded area
• Mechanical fuel gauge
• Electronic Fuel gauge with control panel display. Low level fuel warning & shutdown
• Bund level sensor. Low level warning & high level warning / shutdown
Lube System
• On engine primary & secondary oil filters, filler and dipstick
• Open crankcase breather with a fumes disposal container
• Oil drain piped to edge of baseframe with internally mounted ball valve
• 500 hour oil change intervals
Mounting System
• Generator set soft mounted using captive vibration mounts
• Heavy duty steel base frame contains integral fuel tank
• Provides 110% spill containment of all engine fluids
• Forklift pockets and heavy duty drag bar with skid plates
Starting System
• Single electric starting motor, 12V
• 12V 950CCA maintenance free battery, with single pole battery isolator switch
• 120/240 Volt single phase jacket water heater with thermostat and shut off valves
General
• Factory testing of standard generator set
• Full manufacturer’s warranty, O&M manuals
AVAILABLE OPTIONS
• CE socket box with integrated MCB and RCBO protection
• Clipsal socket box with integrated MCB and RCBO protection
• Anti-condensation heater 110 or 230 VAC
• Coolant heater 110 or 230 VAC
• 12V battery charger
• UL/CSA listed 120 V, 20 Amp battery charger, shock mounted and enclosed in dust proof housing
• Permanent Magnet Generator (PMG)
• Earth Leakage
• CE labelling
• Lube oil sump pump
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Power Ratings
Frequency Voltage Prime kW (kVA)
380/220V 80 (100)
50 Hz 400/230V 80 (100)
415/240V 80 (100)
380/220V 80 (100)
440/254V 80 (100)
60 Hz 480/277V 80 (100)
220/127V 80 (100)
240/138V 80 (100)
Ratings at 0.8 power factor.
Prime Rating: These ratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercially
purchased power. There is no limitation to the annual hours of operation and this model can supply 10% overload power for 1 hour
in 12 hours.
Power available at variable load with a load factor not exceeding 80% of the prime power rating in a 24 hour period.
A B
Weights & Dimensions
Length - A (mm) 2770
Width - B (mm) 1120
Height - C (mm) 1846.5
Weight - Lube Oil & Coolant (kg) 2027
Weight - Lube Oil, Coolant & Fuel (kg) 2456
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PRO100-2 Technical Data
Generator Set Technical Data
UNITS 50 Hz 60 Hz
Power rating kW (kVA) 80 (100) 80 (100)
Oil pan capacity L 7.0 7.0
Fuel consumption
100% load L/hr 23.5 27.7
75% load 20.4 22.2
50% load 14.6 15.9
Fuel tank capacity L 410 410
Running time (75% load) Hrs 20.2 18.5
Ambient capability ˚C 44 50
Engine & radiator coolant capacity L 17 17
Engine coolant capacity L 7.0 7.0
Combustion airflow m /min
3
6.42 8.64
Exhaust flow at rated – dry exhaust m³/min 16.41 19.48
Exhaust temperature at rated kW ˚C 657 634
Noise rating
Sound power* 94 96
1m at 100% load dB(A) 77.8 80.2
7m at 100% load 67.2 70.1
1m at 75% load 77.5 79.5
7m at 75% load 66.8 69.6
*Guaranteed sound power as per 2000/14/EC
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Perkins 1104D Engine Data
Engine 1104D-E44TAG2
Bore – mm (in) 105 mm (4.13 in)
Stroke – mm (in) 127 mm (5.00 in)
Displacement – L (cu in) 4.4 L (268 in3)
Compression ratio 16.7:1
Engine RPM 1500 / 1800
Aspiration Turbocharged, Air-To-Air Charge Cooled
Aftercooler type ATAAC
Turbocharger Single
Fuel system Direct Injection Commonrail
Governor type Electronic ECM Controlled
Fuel Class A2 Diesel or BS-EN590
Alternator Data
Frame Size LL3114F
Pitch 2/3
No of Poles 4
Excitation Static regulated, brushless, self-excited
No of Bearings Single bearing, close coupled
Insulation Class H
Temperature rise 125/40˚C
Enclosure IP Rating IP23
Overspeed Capability (% of rated) 25%
Voltage regulator 3 phase sensing with adjustable Volts-per-Hz
Voltage regulation Less than ± 0.5%
Telephone Harmonic Factor (THF) Less than 2%
Harmonic Distortion (THD) Less than 2%
* Materials and specifications are subject to change without notice.
FG Wilson manufactures product in the following locations:
Northern Ireland • Brazil • China • India • USA
With headquarters in Northern Ireland, FG Wilson operates through a Global Dealer Network.
To contact your local Sales Office please visit the FG Wilson website at www.FGWilson.com.
FG Wilson is a trading name of Caterpillar (NI) Limited.
In line with our policy of continuous product development, we reserve the right to change specification without notice. PRO100-2/0117/GB
