0% found this document useful (0 votes)
284 views42 pages

Furniture Factory Profile 2017

This document provides an overview of ChenOne Stores Ltd., a furniture manufacturer. It details the company's mission to provide high quality, innovative furniture through automation. It outlines the company's production capacity, facilities, materials used, and key machinery. Modern technologies like CNC machines and various sanders, cutters, presses and finishing equipment are employed. Quality assurance procedures are described. The company aims to fulfill orders on time and ensure customer satisfaction.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
284 views42 pages

Furniture Factory Profile 2017

This document provides an overview of ChenOne Stores Ltd., a furniture manufacturer. It details the company's mission to provide high quality, innovative furniture through automation. It outlines the company's production capacity, facilities, materials used, and key machinery. Modern technologies like CNC machines and various sanders, cutters, presses and finishing equipment are employed. Quality assurance procedures are described. The company aims to fulfill orders on time and ensure customer satisfaction.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

Furniture Division

The Difference That Lasts Forever

ChenOne Stores Ltd.


Introduction
Mission

“To become a symbol of providing quality product from


raw substance to final concepts, with automation and
innovative designs, endeavoring for on time delivery of
the products, ensuring customer satisfaction.”
Organization Philosophy
Production Capacity
Items Unit Capacity
Beds with Dressing Tables Polish 100
Beds with Dressing Table Laminated 150
Sofa Sets Wooden + Upholstery 50
Sofa Sets Fully Upholsted 80
Dinning Table Sets 50
Wardrobes 100
Doors 150
Kitchens 150
Office Tables 100
Workstations (4/3 persons set) 200
Misc 200

• by worth US $ 500,000 per month.


Section wise Area
Section Area (SQFT)
Cutting Area 3,500
Assembling Area 20,200
Machine Area 18,280
Finishing Area 15,080
Upholstery Area 2,980
Packing Area 3,500
Factory Store 5,000
Seasoning Plant 5,000
Display Center 7,500
Office 4,500
Solid Woods
 Domestic
◦ Walnut
◦ Rose Wood (Sheesham)
◦ Acacia (Keekar)
◦ Pine/ Kail/ Partal (FIR)
◦ Deodar
◦ Mango
◦ Farash
 Imported
◦ Ash
◦ Red Oak
◦ Red Meranti
◦ Teak Burma
◦ African Teak
◦ Beach
◦ Maple
◦ Spelle
Engineered Woods
 MDF (Thickness 1/8”, ¼”,
1/2, ¾” & 1”)
 HDF (Thickness 1/8”, ¼”,
1/2, ¾” & 1”)
 Veneer Board/Particle Board
in wooden particles and
Sugar Cane Waste
 Veneers in all woods up to
2.5mm thickness
 Laminates Matt, Glossy, UV
 Commercial Board
 Pressed Ply
Furniture Finishes
 Deco Paint
◦ Antique Finish
◦ Enamel Oil Base Finish
◦ Enamel Water Base Finish
 Polish
◦ NC Lacquer
◦ PU
◦ UV Finish
◦ French Finish
 Leafing
(Gold/Silver/Antique)
◦ Domestic
◦ Italian
Technology
1. CNC Twin Bed 1. Double Head Spindle
2. Auto Edge Bending 2. Small Sanding
Machine
3. Twin Wide Belt Sender 3. Planner
Machine 4. Thicknesses
4. Sliding Cutter 5. Staple Gun
5. Hot Press
6. Auto copy Shaper 6. Nails Gun
7. CNC router machine 7. Hand Sander
8. 2215 Sanding Machine 8. Wide belt sander
9. Tanon Machine 9. Paint Booth
10. Mortising Machine 10. Airless paint gun
11. High Speed Router system
12. Multi Head Boring
Machine 11. Saw Machines
13. Edge Bender 12. Piston Compressor 10-
14. Auto edge bending Bar
machine 13. Screw Compressor 30-
Bar
CNC Router Twin Head
Model #NCG 5812-01 ( NANXING)

 Function foot print cutting 2 D


 Size 2400mm X 12000mm
 Max. Working thickness 78 mm
 Working Speed 38,000 rpm
 Working twin head spindle
 Having double bed working one time
Auto Edge Binder Machine
Model # NANXING NB 7CJ

 Function straight edging


 Size 22’-0”
 Max. Working thickness 65 mm
 Working Speed Per Rft 0.5 sec
 Working 6mm thick wood, PVC and ABS
 Finishes edge cutting front and back, edge trimming both sides and
buffing
Twin Wide Belt Sender Machine
Model # SGJ 1300R-RPA

 Function sheet sanding


 Size 48” wide
 Max. Working thickness 12”
 Working Speed Per Rft 1 sec
Sliding Sheet Cutter
Model # MZ 73213F

 Function Straight cutting


 Size 144 x 144
 Max. Working thickness 78 mm
 Main Saw Size 305 x 30mm
 Scorning Saw Size 100 x 20mm
 Working Speed Per Rft 2 sec
Hot Press Machine
 Function for joining two sheets
 working table 3000 mm x 1500 mm
 Max. Working Thickness 600mm
 Temperature 140C
 Pursuer 5800 Kg
 Working Speed (1 sheets) 6Min
Twin Spindle Auto Shaper
 Function Auto Cutting/Shaper
 Size 1200x1200
 Max. Working thickness 120 mm
 Copy One Item in 30 Seconds
 Twin Blades
MM2215 Sending Machine
• Function for Wood & Sheets surface smoothness
• Table Size 2500x1250 mm
• Spindle Speed 1440r/min
• Spindle Power 3 kw
• Working Speed (Per Sft) 10 sec
Tanon Machine
• Function To Making male for hole
• Max. Quadrate Tanon Size 140x80mm
• Max. Horizontal Tanon Width 430mm/140 mm
• Spindle Speed 9000/Min
• Install Power 5.5 kw
• Working Speed (Per Pc 3 sec
Double Head Mortising Machine
Model # MS3112
 Function To make hole
 Size 72 x36
 Working Table Lifter Sock 80mm
 Max Working Width +20
 Max. working Width 120+ 2Rmm
 Spindle Speed 1200 rpm
 Working Speed Per Pc 2.5to 3 Sec
Accurate Mortising 100 to 150 time faster then
manual (15min)
High Speed Router
Model # MX 5068
 Function For making groves
 Working Table Size 730 x 500 mm
 Working Table Stock 80 mm
 Mx. Workpiece Thickness 130 mm
 Cutter Handle Dia 12.7 mm
 Spindle Speed 1800 rpm
 Working Speed (Per Rft) 2 sec
Multi Head Boring Machine
 Function:- Cabinet car case making
 Size 144 x 60
 Max. Drilling Dia 15mm
 Max, drilling Depth 55mm
 Number of spindle 63
 Spindle speed 2840 rpm
 Working Speed (Per Stock) 10 sec
Edge Binder (Domestic)
• Function Lipping pasting on board edge
• working table 1200 mm x 600 mm
• Max. Working Thickness 40mm
• Temperature 200 c
• Working Speed (Rft per pc) 6 sec
Double Head Spindle
Model # MX 53110
• Function For making moldings on wood & sheet
• working table 1800 x 960mm
• Max. Working Thickness 120 mm
• Spindle Dia 35 mm
• Spindle Speed 1000 rpm
• Working Speed (Per Rft) 2 sec
Edge Sander (Domestic)
• Function For smooth Edging
• working table 1200 x 600mm
• Max. Working Thickness 150 mm
• Spindle Dia 155mm
• Spindle Speed 1000 rpm
• Working Speed (Per Rft) 2 sec
Planer
• Function For make smooth horizontal surface
• working table 535 x 2400 mm
• Max. Working Thickness 300 mm
• Spindle Dia 150 mm
• Spindle Speed 6000 rpm
• Working Speed (Per 10 Rft) 1 min
Thicknesser (Domestic)
• Function For Making Equal Thickness of wood
• Working table 600 x 1200 mm
• Max. Working Thickness 300 mm
• Spindle Dia 150 mm
• Spindle Speed 6000 rpm
• Working Speed (Per 10 Rft) 1 min
Airless Spray Machine

 Pneumatic airless paint sprayer


 Stainless steel airless sprayer for airless
finishing
Water Spray Booth
• Function:- Dust and Fume free painting Environment
SS/MS Work Section
 Lath Machine
 Welding Plant
 Grinder Machine
 Milling machine
 Buffing machines
Staple Guns

Before After

11/10/2017 30
Nails Gun

Before After

11/10/2017 31
Sanding Machine

Before After

32
Order Planning
PPC & Design

Outsource with
Outsource Material & Labor
work like
fiber etc Outsource
Labor Only

Screening by
Order PPC Cutting to
Manager Upholstery Packaging &
Drawings / Material Assembling
Finishing Shipping to
Job Cards Issuance with Quality (if Required) Warehouse
at Each Level
In-house

Materials Material In
Request Stores
Quality Assurance

 Qualified Quality Inspectors are responsible


for section wise quality ensuring fulfillment
of Quality Parameters given to them in
written by Management:

◦ Panel
◦ Wood
◦ Assembly
◦ Finishing
◦ Upholstery
◦ MS/SS Work
Online Complaints Handling
 Complaint online portal has been developed which works as under

Complaint from
Outlet/Warehouse

Online Data Entry by Retail


Representative with deadline of
2 Days/48 hours after handing
over faulty product

If issue is not resolved within


If issue is resolved within 48 48 hours and item is lying with
hours and item handed over to FFKW, red alert auto email of
warehouse, on receipt of item pending will be sent to all
in portal, auto email of thanks concerns and daily reminder
will be sent to FFKW Team will be sent till solution of
complaint
Factory Display
Our Creations & Manifestations
 President House
 Prime Minister House
 Pakistan Army
 Pakistan Services Ltd (PC & Marriot Hotels)
 Hotel 1
 Pakistan Air Force
 Pakistan Navy
 Government of Punjab Health Department
 Strategic Planning Division
 Pakistan Institute of Trade and Development
 Pakistan Institute of Fashion & Design
 Air University
 Karachi Institute of Medical Sciences
 Trade Expos LHR/KHI/ISD
 Chenab Club Faisalabad
 Islamabad Club
 Gymkhana Club
 etc

You might also like