Colly Pop Rivet 222
Colly Pop Rivet 222
We specialize in Blind Riveting Systems. We have many years of experience in manufacturing as well as distribution worldwide. This allows us to offer you the complete solution to your fastening problems.
Blind Rivets Alu Blind Rivets Steel Blind Rivets Stainless Steel Blind Rivets Copper Blind Rivets Plastic Multigrip Blind Rivets PolyGrip
Blind Rivets closed end Structure Blind Rivets MEGA GRIP and G - Lock
Colly Components AB. Box 76, 164 94 Kista. Tel 08-703 01 00. Fax 08-703 98 41. www.colly.se
Blind Rivets
Alu /Steel
Standard Countersunk Large Flange Standard Large Flange Standard Large Flange Grooved Profile Clinching Peel Painted and Anodized Anodized
Alu /Alu
Alu /Steel
Alu /Steel
Blind Rivets
k D1 D2 L
Alu/Steel Standard
Rivet Body: AIMg 3 Mandrel: Steel, zinc plated
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
Hole 2,5
2,4 x 6 2,4 x 8
 3,0
Hole  3,1
+ 0,08 D1 = 3,0 0,1 +0 D2 = 6,5 0,7 + k = 1,0 0,2 d = 1,8 + L 1,0 0,2
0,5 1,5 1,5 2,5 2,5 3,5 3,5 4,5 4,5 5,0 5,0 7,0 7,0 9,0 9,0 11,0 11,0 13,0 13,0 15,0 15,0 17,0 17,0 22,0 22,0 26,0
630 0103 630 0111 630 0138 630 0146 630 0154
630 0170 630 0189 630 0197 630 0200 630 0219 630 0227 630 0235
 3,2
Hole  3,3
+ 0,08 D1 = 3,2 0,1 +0 D2 = 6,5 0,7 + k = 1,0 0,2 d = 1,95 + L 1,0 0,2
0,5 1,5 1,5 3,5 3,5 5,0 5,0 7,0 7,0 9,0 9,0 11,0 11,0 13,0 13,0 15,0 15,0 17,0 17,0 22,0
720 (73)
6,5
630 0340 630 0081 630 0359 630 0383 630 0367 630 0375
950 (97)
900 (92)
700 (71)
630 0162
6,5
450 (46)
350 (35)
2,4
2,4 x 4
0,5 1,5
630 0014
5,0
Blind Rivets
k D1 D2 L
Alu/Steel Standard
Rivet Body: AIMg 3 Mandrel: Steel, zinc plated
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
 4,0
Hole  4,1
0,5 1,5 1,5 3,0 3,0 4,0 4,0 5,0 5,0 6,5 6,5 8,5 8,5 10,5 10,5 12,5 12,5 14,5 14,5 16,5 16,5 21,5 21,5 26,0 26,0 30,0 30,0 35,0
630 0448 630 0456 630 0464 630 0472 630 0480 630 0499 630 0502
8,0
4,0 x 14 4,0 x 16
 4,8
Hole  4,9
+ 0,08 D1 = 4,8 0,15 +0 D2 = 9,5 1,0 + k = 1,3 0,3 d = 2,70 + L 1,0 0,2
2,0 2,5 2,5 4,5 4,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 14,0 15,0 15,0 20,0 20,0 25,0
630 0707 630 0715 630 0723 630 0731 630 0758 630 0766 630 0774 630 0782 630 0804 630 0820
850 (87)
630 0529
9,5
Body Material: AlMg Si Ordering example: Alu/Steel 4,0 x 10 or Part No. 630 0456
2.700 (275)
1.800 (184)
1.000 (102)
2.000 (204)
1.400 (143)
630 0421
Blind Rivets
k D1 D2 L
Alu/Steel Standard
Rivet Body: AIMg 3 Mandrel: Steel, zinc plated
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
 5,0
Hole  5,1
2,0 2,5 2,5 4,5 4,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 14,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 30,0 35,0 35,0 40,0 40,0 45,0 45,0 48,0 48,0 52,0 52,0 57,0 57,0 62,0 62,0 72,0
630 0901 630 0928 630 0936 630 0944 630 0952 630 0960 630 0979 630 0987 630 1002 630 1029 630 1045 630 1061 630 1096 630 1126 630 1142 630 1169 630 1185 630 1207 630 1223
5,0 x 30 5,0 x 35 5,0 x 40 5,0 x 45 5,0 x 50 5,0 x 55 5,0 x 60 5,0 x 65 5,0 x 70 5,0 x 80
Do you know that ... the many colours used in the GESIPA catalogue are not only aimed at making it nice to look at? They are also part of the product identification system: Every rivet body or mandrel material is identified by a colour: Grey for aluminium, orange for copper, dark blue for steel etc... Every material combination is materialised by the well known double oblique symbol, whereby the wider stands for the rivet body material and the the narrower for the mandrel material. This colour symbol is also reproduced on all GESIPA product labels, thus allowing quick and obvious product identification at a single glance.
2.800 (285)
2.000 (204)
9,5
Blind Rivets
k D1 D2 L
Alu/Steel Standard
Rivet Body: AIMg 3 Mandrel: Steel, zinc plated
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
 6,0
Hole  6,1
2,0 3,0 3,0 5,0 5,0 7,0 7,0 11,0 11,0 13,0 13,0 15,0 15,0 20,0 20,0 24,0 24,0 29,0 29,0 34,0 34,0 44,0
630 1355 630 1371 630 1401 630 1436 630 1452 630 1495
 6,4
Hole  6,5
13,0
4.600 (469)
3.400 (347)
+ D1 = 6,4 0,08 0,15 + D2 = 13,0 0 1,5 + k = 1,8 0,4 d = 3,65 + 1,0 L 0,2
6,4 x 12 6,4 x 16
3.800 (388)
3.100 (316)
630 1347
12,0
Blind Rivets
k 120 D1 D2 L
Alu/Steel Countersunk
Rivet Body: AIMg 3 Mandrel: Steel, zinc plated
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
 3,0
Hole  3,1
1,0 1,5 1,5 3,5 3,5 5,0 5,0 7,0 7,0 9,0 9,0 13,0 13,0 17,0
 4,0
Hole  4,1
630 2459 630 2467 630 2483 630 2378 630 2505
Ordering example: Alu/Steel 4,0 x 8 Countersunk or Part No. 630 2440 Also available in 3,2 and 4,8 upon request.
1.400 (143)
4,0 x 10
5,0 6,5
2.000 (204)
7,5
4,0 x 6 4,0 x 8
900 (92)
700 (71)
630 2157
6,0
Blind Rivets
k 120 D1 D2 L
Alu/Steel Countersunk
Rivet Body: AIMg 3 Mandrel: Steel, zinc plated
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
 5,0
Hole  5,1
2,0 4,5 4,5 6,0 6,0 8,0 8,0 12,0 12,0 14,0 14,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0
630 2793 630 2971 630 3005 630 3021 630 3048
2.000 (204)
630 2963
2.800 (285)
9,0
Blind Rivets
k D1 D2 L
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
720 (73)
Hole 3,3
 4,0 K 12
Hole  4,1
12,0
1.400 (143)
4,0 x 10
5,0 6,5
2.000 (204)
+ 0,08 D1 = 4,0 0,15 +0 D2 = 12,0 1,0 + 0,3 k = 1,6 0,2 d = 2,1 + 1,0 L 0,2
4,0 x 6 4,0 x 8
950 (97)
3,2 K 9,5
3,2 x 6 3,2 x 8
9,5
Blind Rivets
k D1 D2 L
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
16,0
Hole 4,9
 5,0 K 11
Hole  5,1
+ D1 = 5,0 0,08 0,15 + D2 = 11,0 0 1,0 + k = 1,8 0,3 d = 2,7 + 1,0 L 0,2
5,0
x 8
2,5 4,5 4,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 14,0 15,0 15,0 20,0 20,0 25,0
630 3951 630 3838 630 3986 630 4001 630 4028
 DIBt-Approval
No. Z -14.1- 4
5,0 x 25 5,0 x 30
 5,0 K 14
Hole  5,1
D1 = D2 = k = d = L
+ 0,08 5,0 0,15 +0 14,0 1,0 0,3 1,8 + 2,7 + 1,0 0,2
5,0
x 8
2,5 4,5 4,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 14,0 15,0 15,0 20,0 20,0 25,0
630 4036 630 4044 630 4052 630 4060 630 4079 630 4087 630 4095 630 4117 630 4133
2.000 (204)
630 3897
 DIBt-Approval
No. Z -14.1- 4
5,0 x 25 5,0 x 30
2.800 (285)
2.000 (204)
14,0
2.800 (285)
11,0
2.700 (275)
1.800 (184)
4,8 K 16
4,8 x 8 4,8 x 10
Blind Rivets
k D1 D2 L
Rivet Body: AIMg 3 Mandrel: Stainless Steel (A2 - W.- No. 1.4541) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 3,0
Hole  3,1
3,0 x 4 3,0 x 6
0,5 1,5 1,5 3,5 3,5 5,0 5,0 7,0 7,0 9,0 9,0 13,0
632 0104 632 0112 632 0155 632 0163 632 0171 632 0198
6,5
 4,0
Hole  4,1
4,0 x 10 4,0 x 12
5,0 6,5 6,5 8,5 8,5 10,5 10,5 12,5 12,5 14,5 14,5 16,5 16,5 21,5
8,0
4,0 x 14 4,0 x 16
4,0 x 20 4,0 x 25
Body Material: AlMg Si Ordering example: Alu/Stainless Steel 4,0 x 10 or Part No. 632 0457 Also available with countersunk head upon request.
1.000 (102)
4,0 x 18
632 0473
850 (87)
2.000 (204)
1.400 (143)
+ 0,08 D1 = 4,0 0,15 +0 D2 = 8,0 1,0 0,3 k = 1,2 + d = 2,1 + L 1,0 0,2
4,0 x 6 4,0 x 8
900 (92)
700 (71)
Blind Rivets
k D1 D2 L
Rivet Body: AIMg 3 Mandrel: Stainless Steel (A2 - W.- No. 1.4541) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 5,0
Hole  5,1
2,0 2,5 2,5 4,5 4,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 14,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 30,0 35,0
9,5
632 0961 632 0988 632 0996 632 1003 632 1011 632 1046 632 1062
Ordering example: Alu/Stainless Steel 5,0 x 10 or Part No. 632 0937 Also available with countersunk head upon request.
Do you know... which is the optimal purpose of Alu/Stainless Steel blind rivets ? ... When aluminium blind rivets are exposed to adverse environmental conditions, the mandrel head encaged in the rivet body will not rust if it is made of stainless steel.
2.800 (285)
2.000 (204)
632 0953
Blind Rivets
k D1 D2 L
Rivet Body: AIMg 3 Mandrel: Stainless Steel (A2 - W.- No. 1.4541) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 5,0 K 11
Hole  5,1
5,0
x 8
2,5 4,5 4,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 14,0 15,0 15,0 20,0 20,0 25,0
632 3928 632 3936 632 3944 632 3847 632 3952 632 3855 632 3987 632 4002 632 4029
DIBt-Approval
No. Z -14.1- 4
5,0 x 25 5,0 x 30
 5,0 K 14
Hole  5,1
+ D1 = 5,0 0,08 0,15 + D2 = 14,0 0 1,0 + k = 1,8 0,3 d = 2,7 + 1,0 L 0,2
5,0
x 8
2,5 4,5 4,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 14,0 15,0 15,0 20,0 20,0 25,0
632 4037 632 4045 632 4053 632 4150 632 4061 632 4169 632 4096 632 4118 632 4134
DIBt-Approval
No. Z -14.1- 4
5,0 x 25 5,0 x 30
Ordering example: Alu/Stainless Steel 5,0 x 16 K14 or Part No. 632 4061
Do you know ... how to choose the material of a blind rivet ? ...certainely according to shear and tensile requirements, but also to the resistance to corrosion, with a special look at the material into which the rivet will be installed. The ideal choice is to match rivet material and material to be riveted in order to avoid the so-called contact corrosion.
2.800 (285)
2.000 (204)
14,0
2.800 (285)
2.000 (204)
11,0
Blind Rivets
k D1 D2 L
Alu/Alu Standard
Rivet Body: AIMg 2,5 Mandrel: AIMg 5
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
 3,2
Hole  3,3
0,8 3,2 3,2 4,8 4,8 6,4 6,4 9,5 9,5 12,7
647 0017
8,0
Hole 4,1
 4,8
Hole  4,9
9,5
 6,4
Hole  6,5
12,9
2.940 (300)
2.500 (255)
+ 0,08 D1 = 6,4 0,15 +0 D2 = 12,9 1,5 + k = 1,8 0,4 d = 3,85 + 1,0 L 0,2
6,4 x 12,0
1,5 6,4
647 0610
1.960 (200)
1.520 (155)
+ 0,08 D1 = 4,8 0,15 + 0,5 D2 = 9,5 0,5 + k = 1,3 0,3 d = 2,9 + L 1,0 0,2
1.275 (130)
4,0
+ 0,08 D1 = 4,0 0,15 + 0,3 D2 = 8,0 0,5 + k = 1,1 0,2 d = 2,45 + L 1,0 0,2
4,0 x 6,6
1,5 3,2
647 0238
980 (100)
930 (95)
725 (74)
647 0033
6,5
Blind Rivets
k D1 D2 L
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
Hole 3,3
Hole 4,9
Ordering example: Alu/Alu 3,2 x 9,2 K9,5 or Part No. 647 4233
Do you know that... in GESIPA part numbers, the three first digits define the product group ? ... for instance: 632... Alu/Stainless Steel blind rivets or 633... A2 Stainless Steel/A2 Stainless Steel blind rivets 725... AccuBird , accessories and spare parts
1.520 (155)
4,8 x 13,5
6,4 9,5
647 4330
1.960 (200)
4,8 K 16
+ D1 = 4,8 0,08 0,15 + D2 = 16,0 0,5 0,8 + k = 2,1 0,3 d = 2,9 + 1,0 L 0,2
4,8 x 10,3
1,5 6,4
647 4314
16,0
930 (95)
725 (74)
3,2 K 9,5
3,2 x 6,1
0,8 3,2
647 4217
9,5
Blind Rivets
k D1 D2 L
D1 = D2 = k = d = L =
Head
Part-No.
720 (73)
Hole 3,45
3,2 x 16
12,0
630 3552
Hole 4,3
4,0 x 12 4,0 x 16
8,0 12,0
 4,8
Hole  5,1
1.800 (184)
4,8 x 14
2.700 (275)
4,8 x 10
6,0
630 3757
9,5
1.400 (143)
4,0
630 3595
2.000 (204)
4,0
4,0 x 8
8,0
950 (97)
3,2
3,2 x 10
6,0
630 3536
6,5
Blind Rivets
Type HA
Hole 3,1
HA HA
3 x 5 3 x 7
620 0012
Type HB
Hole 3,1
HB HB
3 x 5 3 x 7
620 0055
Type W
Hole 3,1
3 x 5
1,0 2,5
620 0098
Ordering example: Profile Clinching Alu/Steel, Type HA 3 x 5 or Part No. 620 0012
600 (61)
600 (61)
620 0071
600 (61)
620 0039
Blind Rivets
Type A
Hole 4,1
4 x 7
1,0 4,0
620 0233
Type B
Hole 4,1
4 x 7
1,0 4,0
620 0292
Type BR
Hole 4,1
BR
4 x 7
1,0 4,0
620 0276
Type C
Hole 4,1
4 x 7
1,0 4,0
620 0314
Type KF
Hole 4,1
KF
4 x 7
1,0 4,0
620 0330
Ordering example: Profile Clinching Alu/Steel, Type B 4 x 7 or Part No. 620 0292
850 (87)
850 (87)
850 (87)
850 (87)
850 (87)
Blind Rivets
k D1 D2 L
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
Hole 3,6
3,2 x 12 3,2 x 16
 4,0
Hole  4,4
 4,8
Hole  5,2
646 0135 646 0143 646 0186 646 0151 646 0275
Do you know ... when to use Peel Blind Rivets ? ...when the materials to be assembled are pressure sensitive. Peel rivets are designed in such a way, that the rivet body will be split longitudinally in 4petals by the specially shaped mandrel head during setting. These 4petals spread outwards until they make contact with the material to be riveted. The mandrel head is then ejected from the set rivet.
2.700 (275)
2.000 (204)
9,5
+ D1 = 4,8 0,3 0,15 + D2 = 9,5 0 1,0 + k = 1,3 0,3 d = 2,7 + L 1,0 0,2
1.400 (143)
4,0 x 12
4,5 6,5
646 0038
2.000 (204)
8,0
+ D1 = 4,0 0,3 0,15 + D2 = 8,0 0 1,0 + k = 1,2 0,3 d = 2,1 + L 1,0 0,2
4,0 x 8 4,0 x 10
950 (97)
800 (81)
3,2
3,2 x 10
2,5 5,0
646 0232
6,5
Alu/Steel Standard
Part -No. Rivet Body: AIMg 3 Mandrel: Steel, zinc plated All dimensions in millimeter 9005 9010 9005 9010 9005 9010 8014 9005 9010 8014 9005 9010 8014 9005 9010 8014 9010 9005 9010 9005 9010 630 0049 630 4680 630 0057 630 0065 630 0073 630 4699 630 0243 630 0251 630 0278 630 0286 630 0294 630 0510 630 0537 630 0553 630 0588 630 0618 630 4702 630 0626 630 0634 630 0642 630 0650 Painted blind rivets are being coloured coated by means of burning-in. In addition to the decorative appearance they also provide a certain corrosion resistance. Alu-blind rivets are available in all common colours. Painted blind rivets made of Steel are also available upon request.
 3,0
Hole  3,1
 4,0
Hole  4,1
 5,0
Hole  5,1
3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0
x x x x x x x x x x x x x x x x x x x x x
6 6 8 8 6 6 6 8 8 8 10 10 10 12 12 12 16 10 10 12 12
black white black white black white brown black white brown black white brown black white brown white black white black white
Alu/Steel Standard
630 0669 630 0677 630 0685 630 0693 630 0839 630 0847 Rivet Body: AIMg 3 Mandrel: Steel, zinc plated All dimensions in millimeter
Blind Rivets
Steel /Steel
Steel /Steel
Blind Rivets
k D1 D2 L
Steel/Steel Standard
d
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated, yellow chromate D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 3,0
Hole  3,1
0,5 2,0 2,0 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 12,5 12,5 14,5 14,5 16,5
6,5
631 0168 631 0176 631 0192 631 0206 631 0214
 3,2
Hole  3,3
Do you know ... which rivet body length is correct for your application ? ... the Gesipa catalogue lists the optimal grip range for every rivet dimension. If you dont have the catalogue at hand, it is quite safe to use following thumb rule : Rivet Body Length = Material Thickness + Rivet Body Diameter
1.500 (153)
1.200 (122)
6,5
+ D1 = 3,2 0,08 0,1 + D2 = 6,5 0 0,7 + k = 1,0 0,2 d = 2,0 + L 1,0 0,2
1.300 (133)
631 0141
1.000 (102)
Blind Rivets
k D1 D2 L
Steel/Steel Standard
d
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated, yellow chromate D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 4,0
Hole  4,1
0,5 2,5 2,5 4,5 4,5 6,5 6,5 8,5 8,5 12,0 12,0 14,0 14,0 16,0 16,0 21,0
8,0
631 0478 631 0486 631 0516 631 0508 631 0524
 4,8
Hole  4,9
9,5
4.000 (408)
2.900 (296)
+ 0,08 D1 = 4,8 0,15 +0 D2 = 9,5 1,0 + k = 1,3 0,3 d = 3,00 + L 1,0 0,2
4,8 x 8 4,8 x 10
2.500 (255)
2.000 (204)
631 0451
Blind Rivets
k D1 D2 L
Steel/Steel Standard
d
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated, yellow chromate D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 5,0
Hole  5,1
2,0 4,0 4,0 6,0 6,0 8,0 8,0 9,5 9,5 11,0 11,0 13,0 13,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 30,0 34,0 34,0 39,0 39,0 44,0
631 0915 631 0923 631 0931 631 0958 631 0966
631 0982 631 1008 631 1024 631 1040 631 1067 631 1091 631 1121
Do you know ... What are the characteristics of the so-called SK mandrel head ? ... the SK mandrel head has an elliptical shape and can nowadays be found on more and more rivets in the Gesipa range of products. The greatest advantage is that the rivet body material safely encages the mandrel head during setting, so that it cannot fall out of the rivet later, even under dynamic sollicitation.
3.100 (316)
631 0974
4.400 (449)
9,5
Blind Rivets
k D1 D2 L
Steel/Steel Standard
d
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated, yellow chromate D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 6,0
Hole  6,1
6,0 x 10 6,0 x 12
2,5 4,5 4,5 6,5 6,5 8,5 8,5 10,5 10,5 14,5 14,5 19,5
4.400 (449)
12,0
 6,4
Hole  6,5
4.900 (500)
13,0
6.800 (694)
+ D1 = 6,4 0,08 0,15 + D2 = 13,0 0 1,5 + k = 1,8 0,4 d = 3,85 + 1,0 L 0,2
6,4 x 8 6,4 x 12
6.000 (612)
Blind Rivets
k 120 D1 D2 L
Steel/Steel Countersunk
d
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated, yellow chromate D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
6,0
Hole 3,1
 4,0
Hole  4,1
7,5
2.500 (255)
2.000 (204)
4,0 x 6 4,0 x 8
1.300 (133)
1.000 (102)
3,0
3,0 x 6
1,0 3,0
631 2136
Blind Rivets
k 120 D1 D2 L
Steel/Steel Countersunk
d
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated, yellow chromate D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 5,0
Hole  5,1
2,0 4,0 4,0 6,0 6,0 8,0 8,0 9,5 9,5 11,0 11,0 15,0 15,0 20,0
Do you know ... What is defined in the DIN 7337 Standard for blind rivets ? ... the DIN 7337 Standard defines only a few characteristics of blind rivets: Rivet Body Diameter, Diameter of the installation hole, minimum Shear and Tensile, as well as grip range and combination of materials. For its standard range of blind rivets, Gesipa offers following additionnal features : 1. All mandrels are long enough for the rivet to be set with a nosepiece extension of up to 10 mm. 2. All mandrels are zinc plated. This ensures clean work and low maintenance time for the tools. 3. The mandrel breaking point is located in accordance with the length of the rivet body: The longer the rivet, the longer the mandrel remaining in the rivet body after setting. This ensures mandrel break and extraction with a single tool action and simultaneously increases the shear resistance.
3.100 (316)
631 2942
4.400 (449)
9,0
Blind Rivets
I D1 G
Steel/Steel Threaded
d
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated, yellow chromate D1 = L = G= l = d = Body Body Length Thread Thread length Mandrel
Thread Gxl
Grip Range
Part-No.
Shear N(kp)
Hole 3,1
M5 x 15
3,0 x 9
3,0 6,0
638 0034
Hole 4,1
M6 x 15
4,0 x 8
2,0 5,0
in Blind Riveting
GESIPA Blindniettechnik GmbH, Nordendstr.13 -39 , D -64546 Mrfelden- Walldorf , Phone +49 6105 962 - 0, Fax +49 6105 962 287
2.000 (204)
4,0
M6 x 10
4,0 x 5
1,0 2,0
1.100 (112)
3,0
M5 x 10
3,0 x 6
0,5 3,0
638 0018
Blind Rivets
k D1 D2 L
Rivet Body: Stainless Steel (A2 - W.- No. 1.4301) Mandrel: Stainless Steel (A2 - W.- No. 1.4541) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 3,0
Hole  3,1
3,0 x 6 3,0 x 8
1,0 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 10,5 10,5 12,5
633 0134
6,5
 3,2
Hole  3,3
6,5
Ordering example: A2-Stainless Steel 3,0 x 10 or Part No. 633 0169 Also available with countersunk head upon request.
Do you know ... What is the difference between A2 Stainless Steel and A4 Stainless Steel ? ... it is not a question of material strength, but a matter of resistance to corrosion. Due to its higher Molybden content, A4 Stainless Steel is more corrosion-proof against agressive substances. For this reason, it is widely used in the chemical industry, as well as the food processing industry. All tanks, pipes and valves coming into contact with food are made of A4 Stainless Steel. Therefore Gesipa produces a range of blind rivets in the same material in order to offer safe and reliable fastening in such an environment.
3.400 (347)
2.700 (275)
+ D1 = 3,2 0,08 0,1 + D2 = 6,5 0 0,7 + k = 1,0 0,2 d = 2,0 + L 1,0 0,2
3,2 x 6 3,2 x 8
2.500 (255)
2.000 (205)
633 0150
Blind Rivets
k D1 D2 L
Rivet Body: Stainless Steel (A2 - W.- No. 1.4301) Mandrel: Stainless Steel (A2 - W.- No. 1.4541) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 4,0
Hole  4,1
4,0 4,0
8,0
x 6 x 8
1,0 2,5 2,5 4,5 4,5 6,5 6,5 8,5 8,5 10,5 10,5 12,0 12,0 16,0 16,0 21,0
633 0460 633 0533 633 0487 633 0509 633 0525
 DIBt-Approval
No. Z -14.1- 4
4,0 x 20 4,0 x 25
 4,8
Hole  4,9
 5,0
Hole  5,1
+ D1 = 5,0 0,08 0,1 + D2 = 9,5 0 1,0 + k = 1,3 0,3 d = 3,2 + 1,0 L 0,2
1,0 2,0 2,0 4,0 4,0 6,0 6,0 8,0 8,0 9,5 9,5 11,0 11,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 30,0 34,0
5.900 (602)
5.000 (510)
633 0622
633 0959 633 0967 633 0983 633 1009 633 1025 633 1041 633 1033
7.200 (735)
9,5
6.500 (660)
9,5
+ 0,08 D1 = 4,8 0,15 +0 D2 = 9,5 1,0 + k = 1,3 0,3 d = 3,20 + L 1,0 0,2
4.700 (479)
3.800 (385)
4,0 x 10
633 0452
Blind Rivets
k D1 D2 L
Stinox Standard
d
Rivet Body: Stainless Steel (A2 - W.- No. 1.4301) Mandrel: Steel, zinc plated D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
Hole 3,1
3,0 x 8 3,0 x 10
2.700 (275)
Hole 3,3
3,2 x 8 3,2 x 10
Do you know ... that Stinox blind rivets may help you reduce costs ? ... when Shear and Tensile requirements and the materials to be riveted (Prevention of contact corrosion) render the use of a stainless steel blind rivet necessary, but when the fastening does not require any special protection against corrosion, then it is possible to use the more economical Stinox blind rivet.
3.400 (347)
3,2
+ D1 = 3,2 0,08 0,1 + D2 = 6,5 0 0,7 + k = 1,0 0,2 d = 2,0 + 1,0 L 0,2
3,2 x 6
1,0 3,0
6,5
2.000 (205)
3,0 x 6
1,0 3,0
2.500 (255)
3,0
6,5
Blind Rivets
k D1 D2 L
Stinox Standard
d
Rivet Body: Stainless Steel (A2 - W.- No. 1.4301) Mandrel: Steel, zinc plated D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
 4,0
Hole  4,1
4,0 x 6 4,0 x 8
1,0 2,5 2,5 4,5 4,5 6,5 6,5 8,5 8,5 12,0
636 0416 636 0440 636 0459 636 0467 636 0483
5.900 (602)
9,5
Hole 5,1
7.200 (735)
5,0
+ 0,08 D1 = 5,0 0,15 +0 D2 = 9,5 1,0 + k = 1,3 0,3 d = 3,2 + 1,0 L 0,2
5,0 x 8
2,0 4,0
636 0920
4.700 (479)
3.800 (385)
8,0
Blind Rivets
k D1 D2 L
Rivet Body: Stainless Steel (A4 - W.- No. 1.4401) Mandrel: Stainless Steel (A4 - W.- No. 1.4571) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
6,5
Hole 3,1
 4,0
Hole  4,1
 5,0
Hole  5,1
5.900 (602)
9,5
7.200 (735)
+ 0,08 D1 = 5,0 0,15 +0 D2 = 9,5 1,0 + k = 1,3 0,3 d = 3,2 + 1,0 L 0,2
5,0 x 6 5,0 x 8
4.700 (479)
3.800 (385)
+ 0,08 D1 = 4,0 0,15 +0 D2 = 8,0 1,0 + k = 1,2 0,3 d = 2,6 + 1,0 L 0,2
4,0 x 6 4,0 x 8
648 0047
8,0
2.500 (255)
2.000 (205)
3,0
3,0 x 6
1,0 3,0
648 0004
Blind Rivets
Blind Rivets
k D1 D2 L
Copper/Steel Standard
Rivet Body: Copper-alloy Mandrel: Steel, zinc plated
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
 3,0
Hole  3,1
3,0 x 4 3,0 x 6
0,5 1,5 1,5 3,0 3,0 5,0 5,0 7,0 7,0 9,0
634 0105
8,0
Hole 4,1
Do you know ... that Gesipa produces a high number of so-called special rivets ? ... just because around 700 different standard references do not cover all kind of riveting applications. For this kind of special requirement, our Technical Sales department develops and tests appropriate special blind rivets in close co-operation with the end-users. Such special solutions quite often include the selection of optimal setting tools and machinery, so that a system is created, composed of application, blind rivet and setting tool, which decisively influences the cost/performance ratio of the fastening solution.
2.200 (225)
1.600 (163)
4,0
+ 0,08 D1 = 4,0 0,15 +0 D2 = 8,0 1,0 + k = 1,2 0,3 d = 2,1 + 1,0 L 0,2
4,0 x 6
0,5 3,5
634 0415
800 (82)
634 0121
1.000 (102)
6,5
Blind Rivets
k D1 D2 L
Copper/Bronze Standard
Rivet Body: Copper-alloy Mandrel: Bronze
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
 3,0
Hole  3,1
3,0 x 4 3,0 x 6
0,5 1,5 1,5 3,0 3,0 5,0 5,0 7,0 7,0 9,0
635 0100
8,0
Hole 4,1
2.200 (225)
1.600 (163)
4,0
+ 0,08 D1 = 4,0 0,15 +0 D2 = 8,0 1,0 + k = 1,2 0,3 d = 2,1 + 1,0 L 0,2
4,0 x 6
0,5 3,5
635 0410
800 (82)
635 0135
1.000 (102)
6,5
Blind Rivets
k D1 D2 L
Plastic Standard
Rivet Body: Polyamid, PA 6.6 Mandrel: Polyamid, PA 6.6
d
D1 = D2 = k = d = L =
Head
Grip Range
Part-No.
Shear N(kp)
Hole 4,1
4,0 x 12
5,0 9,0
640 0035
Hole 5,1
5,0 x 12
5,0 9,0
640 0132
Hole 6,1
6,0 x 12
5,0 9,0
640 0256
GESIPA Blindniettechnik GmbH, Nordendstr.13 -39 , D -64546 Mrfelden- Walldorf , Phone +49 6105 962 - 0, Fax +49 6105 962 287
440 (45)
13,0
6,0
+ D1 = 6,0 0,08 0,1 + D2 =13,0 0,3 + k = 1,5 0,3 d = 3,5 + L 1,0 0,2
6,0 x 8
0,5 5,0
640 0213
290 (30)
5,0
+ D1 = 5,0 0,08 0,1 + D2 = 11,0 0,3 + k = 1,5 0,3 d = 3,0 + L 1,0 0,2
5,0 x 8
0,5 5,0
640 0116
11,0
180 (18)
4,0
4,0 x 8
0,5 5,0
640 0019
9,0
Standard Large Flange Standard Large Flange Standard Large Flange Standard
Steel /Steel
A2-Stainless Steel
Alu/Steel Standard
k d D1 D2 L
Rivet Body: AIMg 2,5 Mandrel: Steel, zinc plated D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
Hole 3,3
1.060 (108)
Hole 4,1
4,0 x 13 4,0 x 17
 4,8
Hole  4,9
 DIBt-Approval
No. Z -14.1- 4
Hole 6,5
6,4 x 20 6,4 x 25
PolyGrip blind rivets are multigrip blind rivets of excellence. This means that a wide grip range is covered with a single rivet dimension, which consequently reduces the stock keeping and number of references. Moreover, the PolyGrip rivet offers outstanding hole filling capability, thus ensuring a safe riveting even in above-average hole tolerances. The mandrel is doubly secured in the rivet body, providing the PolyGrip rivets with an outstanding splash-water tightness.
4.000 (405)
2.800 (285)
6,4
6,4 x 15
1,5 9,0
670 0268
13,0
1.600 (163)
670 0152
2.270 (231)
4,8 x 10
4,8 x 15
670 0144
9,5
1.680 (171)
4,0
4,0 x 10
0,5 6,5
8,0
1.050 (107)
720 (73)
3,2
3,2 x 8
0,5 5,0
670 0012
6,5
Rivet Body: AIMg 2,5 Mandrel: Steel, zinc plated D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
Hole 3,3
1.060 (108)
4,0 x 13 4,0 x 17
Hole 4,1
Hole 4,9
1.600 (163)
670 0187
2.270 (231)
4,8 K 16
4,8 x 10 4,8 x 15
670 0179
16,0
1.680 (171)
12,0
4,0 K 12
4,0 x 10
0,5 6,5
670 0128
1.050 (107)
720 (73)
3,2 K 9,5
3,2 x 8
0,5 5,0
670 0047
9,5
Rivet Body: AIMg 2,5 Mandrel: Stainless Steel (A2 - W.- No. 1.4541) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
Hole 3,3
1.060 (108)
Hole 4,1
4,0 x 13 4,0 x 17
+ 1,0 0
 4,8
Hole  4,9
+ 1,0 0
 DIBt-Approval
No. Z -14.1- 4
Hole 6,5
6,4 x 20 6,4 x 25
4.000 (405)
2.800 (286)
6,4
6,4 x 15
1,5 9,0
672 0269
13,0
1.600 (163)
672 0153
2.270 (231)
D1 = D2 = k = d = L
9,5
4,8 x 10
4,8 x 15
672 0145
1.680 (171)
4,0
D1 = D2 = k = d = L
4,0 x 10
0,5 6,5
672 0080
8,0
1.050 (107)
720 (73)
3,2
3,2 x 8
0,5 5,0
672 0013
6,5
Rivet Body: AIMg 2,5 Mandrel: Stainless Steel (A2 - W.- No. 1.4541) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
Hole 3,3
1.060 (108)
4,0 x 13 4,0 x 17
Hole 4,1
Hole 4,9
Ordering example: PG Alu/Stainless Steel 4,0 x 10 K12 or Part No. 672 0110
1.600 (163)
672 0226
2.270 (231)
4,8 K 16
4,8 x 10 4,8 x 15
672 0218
16,0
1.680 (171)
12,0
4,0 K 12
4,0 x 10
0,5 6,5
672 0110
1.050 (107)
720 (73)
3,2 K 9,5
3,2 x 8
0,5 5,0
672 0056
9,5
Steel/Steel Standard
k d D1 D2 L
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
Hole 3,3
Hole 4,1
4,0 x 13 4,0 x 17
+ 1,0 0
Hole 4,9
4,8 x 15 4,8 x 17
+ 1,0 0
3.200 (326)
2.400 (245)
4,8
D1 = D2 = k = d = L
4,8 x 10
1,0 6,5
671 0131
9,5
1.650 (168)
671 0077
2.400 (245)
4,0
D1 = D2 = k = d = L
4,0 x 10
1,0 6,5
8,0
1.600 (163)
671 0018
1.200 (122)
3,2
3,2 x 8
1,0 5,0
6,5
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
Hole 3,3
4,0 x 13 4,0 x 17
Hole 4,1
4,8 x 15 4,8 x 17
Hole 4,9
3.200 (326)
2.400 (245)
16,0
4,8 K 16
4,8 x 10
1,0 6,5
1.650 (168)
671 0107
2.400 (245)
12,0
4,0 K 12
4,0 x 10
1,0 6,5
1.600 (163)
671 0042
1.200 (122)
3,2 K 9,5
3,2 x 8
1,0 5,0
9,5
Rivet Body: Stainless Steel (A2 - W.- No. 1.4567) Mandrel: Stainless Steel (A2 - W.- No. 1.4541) D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
Head
Grip Range
Part-No.
Hole 3,3
Hole 4,1
4,0 x 13 4,0 x 17
+ 1,0 0
Hole 4,9
4,8 x 15 4,8 x 17
+ 1,0 0
5.000 (509)
4.000 (407)
4,8
D1 = D2 = k = d = L
4,8 x 10
1,0 6,0
9,5
3.600 (367)
2.650 (271)
4,0
D1 = D2 = k = d = L
4,0 x 10
1,0 6,5
8,0
1.450 (148)
3,2 x 8
1,0 5,0
2.300 (235)
3,2
6,5
Blind Rivets
airtight  watertight
Alu /Steel Alu /Stainless Steel Copper/Steel Copper/Stainless Steel A2-Stainless Steel
Blind Rivets
airtight - watertight
k D1 D2 L
Head
Alu/Steel Standard
Rivet Body: AIMg 5 Mandrel: Steel, phosphated
D1 = D2 = k = d = L =
All dimensions in millimeter Rivet Body D1x L Grip Range Part-No. Shear Tensile N(kp) N(kp)
 3,2
Hole  3,3
0,5 2,0 2,0 3,5 3,5 5,0 5,0 6,5 6,5 8,0
610 0016
1.050 (107)
 4,0
Hole  4,1
1.550 (158)
 4,8
Hole  4,9
10,0
6,5 8,0 8,0 9,5 9,5 11,0 11,0 13,0 13,0 16,0
610 0415 610 0431 610 0873 610 0857 610 0865
 DIBt-Approval
No. Z -14.1- 4
3.500 (356)
2.400 (245)
+ D1 = 4,8 0,08 0,1 + D2 =10,0 0,5 + k = 1,8 0,3 d = 2,7 + 1,0 L 0,2
4,8
x 8,0
2.100 (214)
+ D1 = 4,0 0,08 0,1 + D2 = 8,5 0,5 + k = 1,3 0,3 d = 2,2 + 1,0 L 0,2
8,5
1.250 (127)
6,5
Blind Rivets
airtight - watertight
k D1 D2 L
Head
All dimensions in millimeter Rivet Body D1x L Grip Range Part-No. Shear Tensile N(kp) N(kp)
 3,2
Hole  3,3
0,5 2,0 2,0 3,5 3,5 5,0 5,0 6,5 6,5 8,0
612 2000
1.050 (107)
1.550 (158)
8,5
Hole 4,1
 4,8
Hole  4,9
10,0
6,5 8,0 8,0 9,5 9,5 11,0 11,0 13,0 13,0 16,0
612 2248 612 2256 612 2264 612 2272 612 2280
 DIBt-Approval
No. Z -14.1- 4
Ordering example: CAP-Alu/Stainless Steel 3,2 x 8,0 or Part No. 612 2019
3.500 (356)
2.400 (245)
+ D1 = 4,8 0,08 0,1 + D2 =10,0 0,5 + k = 1,8 0,3 d = 2,7 + 1,0 L 0,2
4,8
x 8,0
2.100 (214)
4,0
+ D1 = 4,0 0,08 0,1 + D2 = 8,5 0,5 + k = 1,3 0,3 d = 2,2 + 1,0 L 0,2
4,0 x 8,0
0,5 3,5
612 2108
1.250 (127)
6,5
Blind Rivets
airtight - watertight
k D1 D2 L
Head
Copper/Steel Standard
Rivet Body: Cu-alloy Mandrel: Steel, oiled
D1 = D2 = k = d = L =
All dimensions in millimeter Rivet Body D1x L Grip Range Part-No. Shear Tensile N(kp) N(kp)
6,0
Hole 3,3
Hole 4,1
2.100 (214)
9,5
Hole 4,9
3.100 (316)
4,8
+ D1 = 4,8 0,08 0,15 + D2 = 9,5 0 1,0 + k = 1,8 0,3 d = 2,7 + 1,0 L 0,2
4,8 x 8,5
0,5 3,5
614 1217
1.500 (153)
4,0 x 9,5
1,0 4,5
614 1101
2.200 (224)
4,0
+ D1 = 4,0 0,08 0,15 + D2 = 8,0 0 1,0 + k = 1,3 0,3 d = 2,2 + 1,0 L 0,2
8,0
1.000 (102)
1.400 (143)
3,2
3,2 x 6,0
0,5 1,5
614 1012
Blind Rivets
airtight - watertight
k D1 D2 L
Head
D1 = D2 = k = d = L =
All dimensions in millimeter Rivet Body D1x L Grip Range Part-No. Shear Tensile N(kp) N(kp)
Hole 3,3
Ordering example: CAP-Copper/Stainless Steel 3,2 x 6,0 or Part No. 617 3007
Do you know ... what closed-end rivets really are ? ... the GESIPA closed-end blind rivets (and blind rivet nuts) are called CAP in the catalogue. They should be used when riveting should be airtight or watertight. The CAP blind rivet itself is always tight. A quick glance at the rivet is sufficient to understand the reason. However, will the riveting solution be always as tight as the rivet itself ? Closed end rivets are made of a fairly hard aluminium alloy. The hardness of the shaft material however produces only a low hole filling capability. Consequently, hole drilling accuracy becomes a very serious matter indeed. Otherwise, the riveting will not be tight enough to prevent water flowing, not through, but around the set rivet.
1.000 (102)
617 3007
1.400 (143)
3,2
3,2 x 6,0
0,5 1,5
6,0
airtight - watertight
Blind Rivets
k D1 D2 L
Head
All dimensions in millimeter Rivet Body D1x L Grip Range Part-No. Shear Tensile N(kp) N(kp)
6,5
Hole 3,3
 4,0
Hole  4,1
 4,8
Hole  4,9
4.300 (439)
Ordering example: CAP A2-Stainless Steel 4,0 x 6 or Part No. 613 0011
5.400 (551)
+ 0,08 D1 = 4,8 0,1 +0 D2 =10,0 0,7 + k = 1,0 0,2 d = 2,9 + 1,0 L 0,2
4,8 x 8 4,8 x 10
613 0031
10,0
2.900 (296)
3.700 (377)
+ 0,08 D1 = 4,0 0,1 +0 D2 = 8,5 0,7 + k = 1,0 0,2 d = 2,3 + 1,0 L 0,2
4,0 x 6 4,0 x 8
613 0011
8,5
2.400 (245)
1.900 (194)
3,2
3,2 x 6
0,8 2,0
613 0001
Dome Head
D2 L F max.
Head
F max.
Grip Range
Type
D2
22,6 26,7
4,8 x 14,5
5,5 11,1
RV 6900 - 6 -7
27,0 37,8
6,4 x 20,5
2,0 15,9
RV 6900 - 8-10XG
663 0146
Ordering example: MG Alu/Alu 4,8 x 14,5 Dome Head or Part No. 663 0022
GESIPA Blindniettechnik GmbH , Nordendstr.13 -39 , D- 64546 Mrfelden -Walldorf , Phone +49 6105 962- 0 , Fax +49 6105 962 287
5.910 (600)
663 0111
4.450 (450)
6,4
6,4 x 14,1
2,0 9,5
RV 6900 - 8-6
12,4
3.330 (340)
2.400 (245)
4,8
D1 = D2 = k = d =
4,8 x 10,5
1,6 6,4
RV 6900 - 6 -4
9,2
Alu/Alu Countersunk
k D1
97
d
Rivet Body: AlMg 5 Mandrel: Al-alloy D1 = D2 = k = F = L = Body Head Head Height Installation Depth Body Length
D2 L F max. min. 25
Head
F max.
Grip Range
Type
D2
23,2 26,2
4,8 x 14,5
5,5 11,1
RV 6100 - 6 -8
Ordering example: MG Alu/Alu 4,8 x 14,5 Countersunk or Part No. 663 2017
GESIPA Blindniettechnik GmbH , Nordendstr.13 -39 , D- 64546 Mrfelden -Walldorf , Phone +49 6105 962- 0 , Fax +49 6105 962 287
5.910 (600)
30,5
663 2106
4.450 (450)
6,4
6,4 x 14,1
2,0 9,5
RV 6100 - 8-7
11,0
3.330 (340)
2.400 (245)
4,8
D1 = D2 = k = d =
4,8 x 10,5
1,6 6,4
RV 6100 - 6 -5
8,9
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated yellow D1 = D2 = k = F = L =
min. 25
D2 L F max.
Head
F max.
Grip Range
Type
D2
4,8 x 14,5
26,7
5,5 11,1
RV 6977- 6 -7
664 0036
6,4 x 20,5
37,8
2,0 15,9
RV 6977- 8-10XG
664 0133
Ordering example: MG Steel/Steel 4,8 x 14,5 Dome Head or Part No. 664 0036
9.120 (930)
6,4
6,4 x 14,1
27,0
2,0 9,5
RV 6977- 8-6
664 0117
13.350 (1.360)
12,4
7.120 (725)
22,6
664 0028
4.890 (495)
4,8
D1 = D2 = k = d =
4,8 x 10,5
1,6 6,4
RV 6977- 6 -4
9,2
Steel/Steel Countersunk
k D1
97
d
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated yellow D1 = D2 = k = F = L = Body Head Head Height Installation Depth Body Length
D2 L F max. min. 25
Head
F max.
Grip Range
Type
Part-No.
D2
4,8 x 14,5
26,2
5,5 11,1
RV6177- 6 -8
664 2012
Ordering example: MG Steel/Steel 4,8 x 14,5 Countersunk or Part No. 664 2012
in Blind Riveting
GESIPA Blindniettechnik GmbH , Nordendstr.13 -39 , D- 64546 Mrfelden -Walldorf , Phone +49 6105 962- 0 , Fax +49 6105 962 287
9.120 (930)
6,4
6,4 x 14,1
30,5
2,0 9,5
RV6177- 8-7
664 2101
13.350 (1.360)
12,4
7.120 (725)
23,2
664 2004
4.890 (495)
4,8
D1 = D2 = k = d =
4,8 x 10,5
1,6 6,4
RV6177- 6 -5
9,2
G - Lock
Rivet Body: Steel, zinc plated, yellow chromate Mandrel: Steel, zinc plated, yellow chromate D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
D2
Head
Grip Range
Part-No.
+ D1 = 4,8 0,1 + D2 = 10,0 0,1 0,5 + k = 2,2 0,2 Hole 5,0 5,1 d = 3,080 + 0,3 L
13,0
Ordering example: G-Lock Steel/Steel 4,8 x 11,5 or Part No. 667 0016
5.200 (530)
7.850 (800)
+ D1 = 6,4 0,12 0,02 6,4 D2 = 13,0 0,3 + + k = 3,0 0,2 Hole 6,6 6,8 + d = 4,17 0,1 + 0,5 L
3.140 (320)
4,8
4,8 x 9,0
1,5 3,5
667 0008
10,0
Dome Head
BULB -TITE
D2 L F max.
Head
F max.
Grip Range
Type
Part-No.
D2
+ D1 = 4,0  0,09 0,1 + D2 = 9,0  0 0,8 + k = 1,7  0,2 d = 2,4 + L  0,5 0,8
4,0 x 25,1
28,2
6,4 12,7
RV6604 - 5 -8
660 0026
 5,2
Hole  5,3 - 5,5
2.700 (284)
11,7
DIBt-Approval
No. Z-14.1- 4
1.950 (205)
+ 0,09 D1 = 5,2 0,1 +0 D2 =11,7 0,8 + k = 2,2 0,2 d = 2,9 + L 0,5 0,8
22,1 23,7
1.050 (110)
23,5
2.000 (210)
4,0
4,0 x 20,3
1,5 6,4
RV6604 - 5 -4
660 0018
660 0514
9,0
BULB -TITE
90
d
Rivet Body: AIMg 5 Mandrel: AlCuMg1 D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
D2 L F max. min. 25
All dimensions in millimeter Part-No. Shear Tensile with Neoprene Washer N(kp) N(kp)
Head
F max.
Grip Range
Type
Part-No.
D2
+ 0,09 D1 = 7,7  0,1 +0 D2 =15,8  0,8 + k = 3,6  0,2 d = 4,5 + L  0,5 0,8
Alu/Alu
Dome Head
Alu/Alu
Flat Head
Alu/Alu
Countersunk (82)
Alu/Alu
Large Flange
GESIPA Blindniettechnik GmbH, Nordendstr.13 -39 , D -64546 Mrfelden- Walldorf , Phone +49 6105 962 - 0, Fax +49 6105 962 287
6.650 (680)
4.850 (500)
7,7
7,7 x 27,7
33,7
1,0 9,5
RV 6603- 9-6
660 0301
660 0808
15,8
BULB -TITE
Rivet Body: Steel, zinc plated Mandrel: Steel, zinc plated D1 = D2 = k = d = L = Body Head Head Height Mandrel Body Length
D2 L F max. min. 27
All dimensions in millimeter Part-No. Shear Tensile with Neoprene Washer N(kp) N(kp)
Head
F max.
Grip Range
Type
Part-No.
D2
+ 0,05 D1 = 6,3  0,1 +0 D2 =14,0  0,8 + k = 2,8  0,2 d = 3,9 + L  0,5 0,8
8.200 (835)
661 0501
Do you know ... What are BULB -TITE blind rivets good for ? ... BULB -TITE blind rivets are folding type rivets made of aluminium, steel or monel/ stainless steel. These special blind rivets have been specially designed for applications in the building sector, where fassade or roof elements must be fastened together or to steelbeam structures. The way the mandrel is secured in the rivet shaft provides moisture protection. Additionally, BULB -TITE rivets can be fitted with a special Neoprene sealing ring which still improves this characteristic. Some BULB -TITE rivets have been awarded DIBt-Approval (German Technology Institute for Building Standards) and are therefore privileged fasteners among the building industry.
in Blind Riveting
GESIPA Blindniettechnik GmbH, Nordendstr.13 -39 , D -64546 Mrfelden- Walldorf , Phone +49 6105 962 - 0, Fax +49 6105 962 287
4.550 (465)
6,3
6,3 x 20,2
1,0 6,4
RV 6676- 8-4
14,0
BULB -TITE
D2 L F max.
Head
F max.
Grip Range
Type
Part-No.
D2
+ 0,05 D1 = 6,3  0,1 +0 D2 =14,0  0,8 + k = 2,8  0,2 d = 3,9 + L  0,5 0,8
25,5
662 0019
9.300 (950)
6.470 (660)
R
6,3
6,3 x 20,2
1,0 6,4
RV 6696- 8-4
14,0
D1 L
D2 min. 25
Head
Grip Range
Type
Part-No.
D2
8,0
Hole 4,2
 5,2
Hole  5,3
2.000 (204)
1.550 (158)
GAMD64ATF
666 0045
10,0
1.000 (102)
4,1
4,1 x 14,5
1,0 3,0
GAMD52ATF
666 0002
890 (90)
Hand Tools for Blind Rivet Nuts Power Tool for Blind Rivet Nuts Battery Powered Tool for Blind Rivet Nuts
NTS
NTX
Flipper
Flipper
(with spent mandrel container)
Flipper
Part-No. 7010001
Work Capacity:
Up to 5mm Alu and 4mm Stainless Steel
Work Capacity:
Up to 5mm Alu and 4mm Stainless Steel
Work Capacity:
Up to 5mm Alu and 4mm Stainless Steel
Design Features:
Tool Housing: high-grade aluminium die casting Tool handle: forged steel Slim design of tool for access to difficult riveting places Opening spring for free mandrel ejection Comfortable grips
Design Features:
Tool housing: high-grade aluminium die casting Tool handle: chrome-vanadium forged steel Steel inserts at all high stressed points Intermediate lever system reduces power requirement and effects shock-absorption. Slim tool design for access to difficult places Comfortable grips 480 g 275 mm 8 mm Simple maintenance  fast change of jaws
Design Features:
While closing, the hand gradually increases its force. This natural property is amplified by a smart lever design for setting blind rivets, thus providing an outstanding ergonomic design. A reduction of 40 % of the hand force is obtained by using more strokes. Action lever equipped with an opening spring for optimal single-handed operation Spring loaded jaw mechanism for positive and automatic spent mandrel release Spent mandrel container can be slipped onto the tool body and is easy to empty. Long tool stroke: an advantage when setting blind rivets which are too long. Compact design, die-cast aluminium tool body and high grade steel lever contribute to the outstanding durability. The pivot pin is secured against self-rotation to ensure no wear.
Technical Data:
Weight: Total length: Total stroke:
Technical Data:
Weight: Total length: Total stroke: 575 g 260 mm 8 mm
Equipment/Accessories:
Nosepieces: 10/24 (in working position) 10/18, 10/27, 10/32 (screwed into tool housing) 1 maintenance wrench Maintenance instructions with spare parts list
Equipment/Accessories:
Nosepieces: 10/24 (in working position) 10/18, 10/32 (screwed into tool housing) 1 maintenance wrench Maintenance instructions with spare parts list
Technical Data:
Weight: Total length: Total stroke: Single action stroke: 750 g 212 mm 16,2 mm 1,8 mm
NT X-F
Equipment/Accessories:
Nosepieces: 10/24 (in working position) 10/18, 10/29 (in magazine) Spent mandrel container with maintenance wrench. Operating instructions Conversion kit for plastic blind rivets Part-No. 7013000
the NTX Special design of g ing sprin with open ejection for free mandrel
Elongated nosepieces (9 mm) and special nosepieces are available upon request.
Riveting Kit
Part-No. 754 0027 Contents: Hand riveting tool NTX and 12 different sizes of blind rivets 3mm and 4mm , in various materials, 1 wrench SW10 Weight: approx. 3,75 kg Dimensions: 340 x 205 x 40 mm
R
SN2
HN2 HN2-BT
GESIPA Blindniettechnik GmbH, Nordendstr.13 - 39 , D - 64546 Mrfelden - Walldorf, Phone +49 6105 962 - 0 , Fax +49 6105 962 287
Work Capacity:
Blind rivets from 3,0 mm  up to 6,4 mm  all materials
Work Capacity:
Blind rivets from 3,0 mm  up to 6,4 mm  all materials
Design Features:
Tool housing and handle: high-grade aluminium die casting Lattice system: high-strength steel, zinc plated Comfortable handle, double bearing Slim housing for hard-to-reach riveting places Closed tool housing  no contamination Advantageous lever arrangement with quadruple sliding member  reduces power input
Design Features:
Tool housing: high-grade aluminium die casting; due to closed design very rigid and protective Pivot bolts: carried in a torsion resistant manner and with inner locking to be wearresistant with ease of movement, gear transmission with advantageous lever arrangement  reduces power input and absorbs break of mandrel Firm housing lever and comfortable grip design: for easy operation Operating lever: can be fully opened at the workpiece several times to allow setting of long blind rivets without problems Gear reck guided in brass bushes Spent mandrel container: swivelling at tool housing mounted  easy and protected discharging
Technical Data:
Weight: Length closed: Length opened: Total stroke: 2,1 kg 294 mm 832 mm 11 mm
Equipment/Accessories:
Nosepieces: 16/32 (in working position) 16/29, 16/36, 16/45 (enclosed) 1 wrench Maintenance instructions with spare parts list
Technical Data:
Weight: Total length: Total stroke: 1,85 kg 570 mm 10 mm
Equipment/Accessories:
Nosepieces: 16/32 (in working position) 16/29, 16/36, 16/40 and 16/45 (in grips)
Nosepiece 16/24 16/24 16/27 16/29 16/29 16/32 16/36 16/36 16/40 16/45
Spent mandrel container (in working position) Maintenance instructions with spare parts list.
HN 2-BT
Equipment/Accessories:
Nosepieces: 16/32 BT (in working position) 16/26 BT, 16/42 BT (in grips) 1 set of jaws No. 106/9 (built-in) Spent mandrel container (in position) Maintenance instructions with spare parts list
Nosepiece allocation:
Rivet- 4 5,2 6,3 Rivet Material all materials BULB -TITE all materials BULB -TITE all materials BULB -TITE
VAS
(fitted to PH2)
PH1
PH2
The Experts
GESIPA Blindniettechnik GmbH, Nordendstr.13 - 39 , D - 64546 Mrfelden - Walldorf, Phone +49 6105 962 - 0 , Fax +49 6105 962 287
Work Capacity:
Up to 4 mm  all materials
Work Capacity:
From 3 mm  up to 5 mm  all materials and 2,4 mm  with small jaw mechanism
Design Features:
Hydraulic head: aluminium with wear-resistant surface of cylinder Pneumatic cylinder: aluminium die casting Plunger: hardened steel, hard-chrome-plated  ease of movement and wear-resistance Compact seals: wear-resistant with high scrape-off efficiency  long tool life Quick release valve: fast reverse stroke  high working cycle Quiet operation Simple valve construction  no down time Hydraulic tool head adjustable by 360 degrees Favourable position of the centre of gravity and ergonomic lay-out of grip  no operator fatigue
Technical Data:
Weight of the unit: Operating air pressure: 430 g 4-6 bar
Technical Data:
Weight: 1,2 kg Operating air pressure: 6 bar Air hose connection : 6 mm (1/4) Air consumption: 0,8-1,2 ltrs. per rivet (0,2 ltr. compressed air) Traction power: 5.200 N at 5 bar Total stroke: 15 mm
Technical Data:
Weight: 1,3 kg Operating air pressure: 6 bar Air hose connection : 6 mm (1/4) Air consumption: 1,2-1,8 ltrs. per rivet (0,3 ltr. compressed air) Traction power: 7.375 N at 5 bar Total stroke: 15 mm
Equipment/Accessories:
1 air deflector(Part-No. 896) 1 wrench MSU Maintenance instructions with spare parts list
Equipment/Accessories:
Nosepieces: 16/24 (in working position) 16/18, 16/27, 16/29 (enclosed) 1 pair of jaws 1 container for spent mandrels 1 wrench MSU 1 wrench MSZ Maintenance instructions with spare parts list
Equipment/Accessories:
Nosepieces: 16/32 (in working position) 16/24, 16/27, 16/29, 16/36 (enclosed) 1 set of three-part jaws 1 container for spent mandrels 1 wrench MSU 1 wrench MSZ Maintenance instructions with spare parts list
Nosepiece allocation:
Rivet- 2,4 3,2 3 & 3,2 4 4 4 Rivet Material Alu Cap-Alu and -Copper Alu, Copper, Steel, Stainless Steel Stinox, Alu/Alu, PG-Alu and -Steel Alu, Copper Steel, Cap-Alu and -Copper, Alu/Alu, PG-Alu Stainless Steel, Stinox, PG-Steel Nosepiece 16/18 16/18 16/24 16/24 16/27 16/29
Nosepiece allocation:
Rivet- 2,4 3,2 3 & 3,2 4 4 4 5 & 4,8 5 & 4,8 5 & 4,8 Rivet Material Alu Cap-Alu and -Cu Alu, Copper, Steel, Stainless Steel Stinox, Alu/Alu, PG-Alu and -Steel Alu, Copper Steel, Cap-Alu and -Copper, Alu/Alu, PG-Alu Stainless Steel, Stinox, PG-Steel Alu, Cap-Alu and -Copper, PG-Alu Steel, Alu/Alu Stainless Steel, Stinox, PG-Steel Nosepiece 10/18* 10/18* 10/24* 16/24 16/27 16/29 16/29 16/32 16/36
Elongated nosepieces (9 mm) and special nosepieces are available upon request.
L:
Version of the PH 1 with reduced weight, mandrel aspiration system and protective plastic coating.
PH 1- L
GESIPA Blindniettechnik GmbH, Nordendstr.13 - 39 , D - 64546 Mrfelden - Walldorf, Phone +49 6105 962 - 0 , Fax +49 6105 962 287
Work Capacity
Up to 3,2 mm  in all materials, as well as 4 mm Alu and Copper Standard and PolyGrip -Alu
Equipment / Accessories
Nosepieces : 10/24 (in working position) 10/18, 10/27 (enclosed) 1 pair of jaws 1 wrench MSZ 1 Nosepiece wrench Maintenance instructions with spare parts list
Design features
Hydraulic head: Aluminium with wearresistant surface cylinder Pneumatic cylinder: Aluminium die casting Plunger: hardened steel, hard chrome plated - Ease of movement and wear resistance Compact seals: wear resistant with high scrape-off efficiency - Long tool life Mandrel aspiration system with screwed-on spent mandrel container Quick release valve: fast reverse stroke High working cycle Low Noise pneumatic control Simple valve design - No down time Hydraulic tool head adjustable by 360 degrees Low weight, favourable position of the centre of gravity and ergonomic lay-out of grip - No operator fatigue Plastic coating of the tool housing - No risk of damage to sensitive parts
Nosepiece allocation
Rivet  2,4 3,2 3,2 3 & 3,2 4 4 Rivet-Material Alu Cap-Alu and Copper PolyGrip-Alu and Steel
Technical data
Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Total stroke: 1,18 kg* 4- 6 bar  6 mm (1/4) 2-3 ltr per rivet (with VAS) 3.660 N at 5 bar 16 mm
KA:
push button trigger
VAS
(fitted to PH 2 - KA)
PH 2 - KA
Work Capacity:
From 3 mm  up to 5 mm  all materials
Equipment/Accessories:
Nosepieces: 16/32 (in working position) 16/24, 16/27, 16/29, 16/36 (enclosed) 1 pair of jaws 1 container for spent mandrels 1 wrench MSU 1 wrench MSZ Maintenance instructions with spare parts list
Design Features:
Hydraulic head: aluminium with wearresistant surface of cylinder Pneumatic cylinder: aluminium die casting Plunger: hardened steel, hard-chromeplated  ease of movement and wearresistance Compact seals: wear-resistant with high scrape-off efficiency  long tool life Quick release valve: fast reverse stroke  high working cycle Button-like trigger: Forefinger operation Quiet operation Simple valve construction  no down time Hydraulic tool head adjustable by 360 degrees Favourable position of the centre of gravity and ergonomic lay-out of grip  no operator fatigue
Nosepiece allocation:
Rivet- 2,4 3,2 3 & 3,2 4 4 4 5 & 4,8 5 & 4,8 5 Rivet Material Alu Cap-Alu and -Copper Alu, Copper, Steel, Stainless Steel, Stinox, Alu/Alu, PG-Alu and -Steel Alu, Copper, Cap-Alu a. -Copper Steel, Alu/Alu, PG-Alu Stainless Steel, Stinox, PG-Steel, Alu, Cap-Alu and -Copper, PG-Alu Steel, Alu/Alu Stainless Steel, Stinox, PG-Steel Nosepiece 10/18* 10/18* 10/24* 16/24 16/27 16/29 16/29 16/32 16/36
Technical Data:
Weight of the unit: Operating air pressure: 430 g 4 -6 bar
Equipment/Accessories:
1 air deflector (Part-No. 896) 1 wrench MSU Maintenance instructions with spare parts list
Technical Data:
Weight: 1,3 kg Operating air pressure: 6 bar Air hose connection : 6 mm (1/4) Air consumption: 1,2-1,8 ltrs. per rivet (0,3 ltr. compr. air) Traction power: 7.375 N at 5 bar Total stroke: 15 mm
VK: Shortened
PH 2 - VK
in Blind Riveting
GESIPA Blindniettechnik GmbH, Nordendstr.13 - 39 , D - 64546 Mrfelden - Walldorf, Phone +49 6105 962 - 0 , Fax +49 6105 962 287
Work Capacity:
Up to 4 mm  Alu, Steel and Copper
Design Features:
Integrated vacuum absorption and spent mandrel ejection system  fast and clean operation Flexible spent mandrel container  improved accessibility Traction rod: shortened and containing the jaw mechanism Hydraulic head: with wear-resistant cylinder surface Pneumatic cylinder: aluminium die casted Compact seals: wear resistant with high scrap-off efficiency  long tool life Return stroke pneumaticaly: high operating cycle Simple valve construction: no down time Favourable design: operator comfort
Technical Data:
Weight: 1,3 kg (2,9 lbs.) Operating air pressure: 6 bar Air hose connection : 6 mm (1/4) Air consumption: (without mandrel 1,2-1,8 ltrs. per rivet absorption device) (0,3 ltr. compr. air) Traction power: 5.200 N
Equipment/Accessories:
Nosepieces: 10/24 (in working position) 10/18, 10/27 (enclosed) 1 container for spent mandrels 1 wrench each MSU and MSZ
Nosepiece allocation:
Rivet- 2,4 3,2 3 & 3,2 4 4 Rivet Material Alu Cap-Alu and Copper Alu, Copper, Steel, Stainless Steel, Stinox, Alu/Alu, PG-Alu and -Steel Nosepiece 10/18 10/18
10/24 Alu, Copper 10/24 Steel, Cap-Alu and -Copper, Alu/Alu, PG-Alu 10/27
Elongated nosepieces (9 mm) and special nosepieces are available upon request.
-Conformity: Machinery Safety according to EEC Directive No. 98/37 EEC
PH - Axial
Work Capacity:
From 3 mm  up to 5 mm  Alu, Steel and 2,4 mm  with small jaw mechanism
Nosepiece allocation:
Rivet- 2,4 3,2 3 & 3,2 Rivet Material Alu Cap-Alu and -Copper Alu, Copper, Steel, Stainless Steel, Stinox, Alu/Alu, PG-Alu and -Steel Alu, Copper Steel, Cap-Alu and -Copper, Alu/Alu, PG-Alu Stainless Steel, Stinox, PG-Steel Alu, Cap-Alu and -Copper, PG-Steel Steel, Alu/Alu Nosepiece 10/18* 10/18* Jaw Pusher with Reducing-Tube 130 130
Design Features:
Pneumatic cylinder and hydraulic section with jaw mechanism are laid out in straight succession: providing easy access to the workpiece and comfortable handling especially when operating in vertical position An integrated vacuum absorption and spent mandrel ejection system allows clean and fast operation Hydraulic section: high-grade aluminium with wear-resistant cylinder surface Pneumatic cylinder: aluminium die casting Plunger: hardened steel and hard chrome plated; high wear resistance and ease of movement Compact seals: wear resistant with high scrape-off efficiency for long tool life Quick release valve: fast reverse stroke and high working cycle Quiet pneumatic operation Simple valve design: no down time
130 125
Elongated nosepieces (9 mm) and special nosepieces are available upon request.
Technical Data:
Weight: 1,8 kg Operating air pressure: 6 bar Air hose connection : 6 mm (1/4) Air consumption (without mandrel absorption device): 1,2-1,8 ltrs. per rivet 0,3 ltr. compr. air Traction power: 7.375 N at 5 bar Total stroke: 15 mm
Equipment/Accessories:
Nosepieces: 16/32 (in working position) 16/24, 16/27, 16/29 (enclosed) Jaw pusher with reduction tube (Part no.125) for 4 mm  blind rivets made of Alu and Copper Unloading tube with socket for spent mandrels Maintenance instructions with spare parts list
TAURUS 1
TAURUS 2
TAURUS 3
TAURUS 4
in Blind Riveting
GESIPA Blindniettechnik GmbH, Nordendstr.13 - 39 , D - 64546 Mrfelden - Walldorf , Phone +49 6105 962 - 0 , Fax +49 6105 962 287
TAURUS 3
Part-No. 758 0002
Work Capacity:
Up to 4 mm  Alu/Steel
Work Capacity:
Up to 5mm  all materials and 6mm  Alu/Steel
Work Capacity:
Up to 6,4 mm  all materials
Technical Data:
Weight: 1,3 kg Setting force: (at 5 bar) 4.200 N Performance/weight ratio: 3.230 N/kg Operating air pressure: 5-7 bar Usable stroke: 15 mm Air consumption:(ltr./rivet)approx. 1,0 ltr. Noise emission: 77 dB Vibrations: < 2,5 m/s2
Technical Data:
Weight: 1,6 kg Setting force: (at 5 bar) 9.000 N Performance/weight ratio: 5.625 N/kg Operating air pressure: 5-7 bar Usable stroke: 18 mm Air consumption:(ltr./rivet)approx.2,3 ltr. Noise emission: 78 dB Vibrations: < 2,5 m/s2
Technical Data:
Weight: 1,9 kg Setting force: (at 5 bar) 14.000 N Performance/weight ratio: 7.370 N/kg Operating air pressure: 5-7 bar Usable stroke: 25 mm Air consumption:(ltr./rivet)approx.4,8 ltr. Noise emission: 79 dB Vibrations: < 2,5 m/s2
Equipment/Accessories:
Nosepieces: 17/18 (in working position) 17/24, 17/27 (in tool base) Wrenches: SW 12/14, SW 14/17 Hydraulic fluid 100 ml Oil filling can Maintenance instructions with spare parts list
Equipment/Accessories:
Nosepieces: 17/27 (in working position) 17/29, 17/32, 17/36 (in tool base) Wrenches: SW 12/14, SW 14/17 Hydraulic fluid 100 ml Oil filling can Maintenance instructions with spare parts list
Equipment/Accessories:
Nosepieces: 17/36 (in working position) 17/40, 17/45 (in tool base) Wrenches: SW 12/14, SW 14/17 Hydraulic fluid 100 ml Oil filling can Maintenance instructions with spare parts list
22.5
48.5
68
198
278
68 48.5
198
278
83 63.5
213
312
22.5
22.5
30
30
30
57
57
57
TAURUS 1 (mm)
 88
 106
259
TAURUS 2 (mm)
 128
291
TAURUS 3 (mm)
317
Work Capacity:
Up to 6,4mm  all materials and 8mm  Alu
Technical Data:
Weight: 2,0 kg Setting force: (at 5 bar) 20.000 N Performance/weight ratio: 10.000 N/kg Operating air pressure: 5-7 bar Usable stroke: 19 mm Air consumption:(ltr./rivet)approx.4,8 ltr. Noise emission: 79 dB Vibrations: < 2,5 m/s2
Modular design for the complete tool series: high level of common parts low spare parts inventory and easy maintenance Jaw assembly (patent pending) with jaws guided in independent channels and pneumatic contact pressure: long life duration safe and secure gripping of the mandrels one single jaw assembly for all rivet dimensions Performance: high setting force and low tool weight faster working cycles stroke optimized for every tool type Economy low compressed air consumption through: same air for rivet setting and broken mandrel ejection switchable suction system through easy to activate slide switch Ergonomics/Safety: rubber padded, hand friendly tool grip outstanding weight distribution low vibration and noise damping low triggering force mandrel container equipped with safety device and adjustable airflow deviation safety air pressure valve to avoid tool overstress through excessive air pressure
Equipment/Accessories:
Nosepieces: 17/36 (in working position) 17/40, 17/45 (in tool base) Wrenches: SW 12/14, SW 14/17 Hydraulic fluid 100 ml Oil filling can Maintenance instructions with spare parts list
83 63.5
213
312
Nosepiece allocation:
Rivet  (mm)
57
22.5
Rivet material
30
Nosepiece 17/18 17/18 17/24 17/24 17/27 17/29 17/29 17/32 17/36 17/36 17/40 17/40 17/45 17/45
Part N. 725 2075 725 2075 725 1583 725 1583 725 2040 725 2059 725 2059 725 2067 725 2083 725 2083 725 2560 725 2560 724 3065 724 3065
Nosepiece
Part N.
TAURUS 4 (mm)
 128
2,4 Alu 3,2 CAP-Alu, CAP-CU 3 and 3,2 Alu, CU, Steel, Stainless Steel, Stinox, Alu/Alu, PG-Alu, PG-Steel 4 Alu, CU, CAP-Alu, CAP-CU 4 Steel, Alu/Alu, PG-Alu 4 Stainless Steel, Stinox, PG-Steel 5 and 4,8 Alu, CAP-Alu, CAP-CU, PG-Alu 5 and 4,8 Steel, Alu/Alu 5 and 4,8 Stainless Steel, Stinox, PG-Steel 6 Alu 6 Steel 6,4 Alu 6,4 Steel, Alu/Alu 8 Alu
17/26 BT* 725 2202 17/32 BT* 725 2210 17/42 BT* 725 2229 17/48 BT* 725 2237 Nosepiece Part N.
332
AccuBird
High Performance The AccuBird can set blind rivets up to 5,0 mm in all materials High battery autonomy High total stroke of 20 mm
High Speed Setting Constant forward and backward speed of the jaw assembly. Immediate respositioning of the jaw assembly after completion of the setting process saves energy and increases setting frequency High reliability Electronic control, no mechanical switching. Electronic temperature and overload monitoring. High efficiency through ball screw drive with low energy dispersion Efficient ergonomy Ideal balancing through adequate centre of gravity position and ergonomic handle for low effort work Easy operation Exchange nosepieces and wrench always on hand Compact, shockproof plastic housing. Disposal of spent mandrel through action of gravity, either forwards through the nosepiece or backwards into the spent mandrel container
Optional accessories:
Spring force
Technical data:
AccuBird Operating Voltage: 12 Volt DC Pulling Strength: 8.500 N Total Stroke: 20 mm Weight: 2,2 kg with battery
Power-Accu Nominal Voltage: 12 Volt Nominal Capacity: 1,7 Ah Number of cells: 10 Cells composition: Nickel-Cadmium Weight: 0,65 kg Quick battery charger Input Voltage: 230V / 50 Hz Charging Time: Approx. 40 minutes Weight: 0,5 kg
The retention nosepiece firmly holds the rivet notwithstanding the tool position, so that it can be operated single-handed, even for downwards riveting: More safety and commodity.
Adjusting ring Rotary star
The universal nosepiece replaces 5 different nosepiece sizes. The rotating nose block can be unlocked and turned without any tool, thus allowing to bring the suitable mandrel diameter into working position.
Scope of delivery:
AccuBird in metal carrying case, with battery 12 V 1,7 Ah and quick battery charger Part-No. 725 0037 Same as above, but in cardboard box Part-No. 725 0029 In cardboard box, without quick battery charger Part-No. 725 0010
Equipment/Accessories:
Nosepieces: 17/24 (in working position) 17/27, 17/29 and17/32 (in magazine) Wrench: SW 12 as cover of the nosepiece magazine Retractable suspension loop Quick exchange battery Operating Manual with Spare Parts List
Distinguished:
The AccuBird has been awarded the Industrial Forum Design Award in Hannover
Handguard
PowerBird
PowerBird
Freedom
PowerBird : The versatile cableless Riveting Tool for outdoor and indoor applications
High Performance The PowerBird can set all types of structure blind rivets. High battery autonomy. High total stroke of 20 mm High Speed Setting Constant forward and backward speed of the jaw assembly. Immediate repositioning of the jaw assembly after completion of the setting process saves energy and increases setting frequency High reliability Electronic control, no mechanical switching. Electronic temperature and overload monitoring. High efficiency through ball screw drive with low energy dispersion Efficient ergonomy Ideal balancing through adequate center of gravity position and ergonomic handle for low effort work Easy operation Exchange nosepieces and wrench always on hand Compact, shockproof plastic housing Disposal of spent mandrel through action of gravity, either forwards through the nosepiece or backwards into the spent mandrel container
Material
pieces/ charge 500 400 400 220 300 300 180 720 660 420 220 270 340
Nosepiece
Part. -No.
Steel Inox Alu Steel Alu PG-Alu Steel Alu/Alu Alu/Alu Alu/Alu Steel/Steel Monel/Inox Alu/Alu
17/32 17/36 17/36 17/40 17/45 17/45 17/45 17/26 BT* 17/32 BT* 17/42 BT* 17/42 BT* 17/42 BT* 17/48 BT* and jaws 17/31MG* 17/41MG* 17/31MG* 17/41MG* 17/31MG* 17/41MG*
725 2067 725 2083 725 2083 725 2560 724 3065 724 3065 724 3065 725 2202 725 2210 725 2229 725 2229 725 2229 725 2237 7151527 ** 725 2250 724 3146 725 2250 724 3146 725 2250 724 3146
* All BT and MG nosepieces available as special accessories. Special Nosepieces available on request ** For BULB -TITE 7,7 mm
Working Range:
Blind rivets from  4,8 mm Steel up to  6,4 mm all materials
Technical characteristics:
PowerBird Operating Voltage: 12 Volt DC Pulling Strength: 13.000 N Total Stroke: 20 mm Weight: 2,2 kg with battery
Power-Accu Nominal Voltage: 12 Volt; 2,0 Ah Number of cells: 10 Cells composition: Nickel/Cadmium Weight: 0,68 kg Quick battery charger Input Voltage: 230 V / 50 Hz Charging Time: appox. 45 min. Weight: 0,5 kg
all materials
Equipment/Accessories:
Nosepieces: 17/32 (in working position) 17/36, 17/40 and17/45 (in magazine) Wrench: SW 12 as cover of the nosepiece magazine Retractable suspension loop Quick exchange battery Operating Manual with Spare Parts List
Scope of delivery:
PowerBird in metal carrying case, with battery 12 V 2,0 Ah and quick battery charger Part No. 724 0031 Same as above, but without quick battery charger Part No. 724 0023
The advantages:
Retractable suspension loop Spent mandrel container
Powerful engine Electronic control with LED display of surcharge or overheating Ergonomically shaped handle Powerful 12 V, 2,0 Ah battery Ruggedized, shockproof plastic housing
Handguard
Small Jaw Mechanism for PH1, PH2, PH2- KA, PH2000 and PH - Axial
With reduced diameter of the head (20 mm) and 2-part jaws For riveting in small profiles and in places of difficult access Normally to set blind rivets with small diameters (2,4 mm; 3 mm; 3,2 mm all material)
Extension Units
For riveting in deep recesses and areas of difficult access. for PH 1, PH 2 and PH 2-KA Part No. 717 1641 (100 mm) for PH 2000 Part No. 715 9994 (100 mm) for SN 2 Part No. 712 0419 (100 mm) for AccuBird Part No. 725 2293 (100 mm) for PowerBird Part No. 724 3278 (100 mm)
167 100
Work Capacity:
Up to 4 mm  stainless steel (off -set head with two-part jaws). Up to 5 mm  steel (off -set head with three -part jaws).
Work Capacity:
Up to 4 mm  Stainless Steel and 5 mm  Alu
Part No. 99 (with two-part jaws) Part No. 704 0016 Part No. 199 (with three -part jaws) Part No. 704 0024 Part No. 198 (PH1, PH2 and PH2-KA) Part No. 717 1986
All data in brackets refer to small jaw assembly only
for TAURUS 1 Part No. 756 2013 (50 mm) Part No. 756 2015 (100 mm) for TAURUS 2 Part No. 757 1016 (50 mm) Part No. 757 1019 (100 mm) for TAURUS 3 and 4 Part No. 7581021 (50 mm) Part No. 7581023 (100 mm)
106 mm (50 mm) 156 mm (100 mm)
Part No. 898 (PH2000) Part No. 715 8971 Part No. 298 (PH-Axial) Part No. 770 2981
Equipment/Accessories:
Centre distance can be only 14 and 18 mm, respectively for a stationary arrangement. Standard: nosepiece 10/24 (optional with nosepiece 10/18, 10/27, 10/29, 10/32)
Nosepiece allocation:
Rivet- 3 & 3,2 4 4 4 5 & 4,8 5 & 4,8 Rivet Material Alu, Copper, Steel, Stainless Steel, Stinox Alu, Copper Steel, Cap-Alu and -Copper, Alu/Alu Stainless Steel, Stinox Alu, Cap-Alu and -Copper Steel, Alu/Alu Nosepiece 16/24 16/24 16/27 16/29 16/29 16/32
Nosepiece allocation:
Rivet- 2,4 3,2 3 & 3,2 4 4 4 4,8 5 & 4,8 Rivet Material Alu Cap-Alu and Copper Alu, Copper, Steel, Stainless Steel, Stinox Alu, Copper Steel, Cap-Alu and -Copper, Alu/Alu Stainless Steel, Stinox Cap-Alu and -Copper Alu Nosepiece 10/18 10/18 10/24 10/24 10/27 10/29 10/29 10/32
Standard Version
10/........ Nosepieces
V-10/........ Nosepieces
Standard Version
16/........ Nosepieces
V-16/........ Nosepieces
d 3,1 4,2
D 8,0 10,0
Standard Version
17/........ Nosepieces
V-17/........ Nosepieces
d 3,1 4,2
D 8,0 10,0
Universal Nosepiece
Working range of rotary star Rivet  2,4 3,2 3 & 3,2 4 4 4 4,8 & 5 4,8 & 5 Rivet-Material Alu CAP-Alu, CAP-Copper Alu, Copper, Steel, Stainl. Steel, Stinox, Alu/Alu, PG-Alu, PG-Steel Alu, Copper, CAP-Alu, CAP-Copper Steel, Alu/Alu, PG-Alu Stainl. Steel, Stinox, PG-Steel Alu, CAP-Alu, CAP-Copper, PG-Alu Steel, Alu/Alu d 1,8 1,8 2,4 2,4 2,7 2,9 2,9 3,2 HN 2, SN 2, PH 1, PH 2, PH 2-KA and PH 2000 AccuBird  and PowerBird 
27
25
SW 27
74
M 24 x 1,5
13
28 mm 705 9418 705 705 705 705 705 9418 9450 9493 9493 9531
705 9396 705 705 705 705 705 9396 9442 9485 9485 9523
28 mm 717 9766 717 717 717 717 717 717 717 717 717 9766 9804 9847 9847 9898 9944 9944 9111 9065
717 9758 717 717 717 717 717 717 717 717 717 9758 9790 9839 9839 9871 9936 9936 9103 9057
28 mm 725 9379 725 725 725 725 725 725 725 9379 9417 9468 9468 9506 9549 9549
725 9360 725 725 725 725 725 725 725 9360 9409 9441 9441 9492 9530 9530
2,5
Plate Nosepiece PA 16/....... with recess for standard blind rivets (dome head)
Rivet head
GAV-8000
with electronic operation control and setting process monitoring Part No. 719 0008 Working Range & Main features:
Main features:
Main bebefits: Productivity increase: Approx. 50% time and cost saving compared with conventional blind riveting tools due to automatic loading of blind rivet into the guns working position. No skilled staff required High action radius through 4,5 m tubing between riveting gun and main unit Capability of integration into full automatic production lines
Main advantages:
Integrated mandrel disposal through aspiration Built-in interface for remote control Permanent operation monitoring of the most important process steps, with LED indication
Technical Data: GAV-7000 electronic/GAV-8000
Rivets per minute: Max. pulling strength: Total stroke: Weight of riveting gun: Operational pressure: Electric power requirement: Alternatively: Air pressure connection: Length of supply tubing: Protection class: Air consumption per rivet  with mandrel aspiration:  without mandrel aspiration: Weight of main unit: Continuous noise level  without/with vibrating bowl operating: Content of vibrating bowl  Dim./Pieces: 45 pieces 11.770 N (1.200 kp) 20 mm 1,8 kg 6 bar 230 V, 50 Hz 110 V, 60Hz  12,5 mm (1/2") 3,75 m IP 54 22,5 Ltr. N/A 100 kg LPA 78/82 dB 4 x 8 F/1.700 5 x 12 F/1.050
FireBird
Freedom
FireBird : The versatile cableless Riveting Tool for outdoor and indoor applications.
High Performance Large working range, from M3 to M8 in aluminium and steel and M10 in aluminium. High battery autonomy. High efficiency through ball screw drive power transmission. High Speed Setting Safe and easy drill-on of the blind rivet nuts. Constant speed setting and automatic switching to drill-off at the end of the setting process. Safe and easy Drill-on of the blind rivet nut with reduced torque and automatic switch-off. Separate Triggering of the pulling step. Monitoring of preset stroke through electronic control. Drill-off with high torque after setting is complete. Quick mandrel exchange Quick mandrel exchange and stroke adjustment without tools.
Technical Characteristics:
FireBird Operating Voltage: 12 Volt DC Pulling Strength: 13.000 N Weight: 2,3 kg
Battery Nominal Voltage: 12 Volt Nominal Capacity: 1,7 Ah Number of cells: 10 Cell composition: Nickel/Cadmium Weight: 0,65 kg Quick Battery Charger Input Voltage: 230V / 50 Hz Charging Time: approx. 40 minutes Weight: 0,5 kg
Threaded mandrels and nosepieces in special length or inch dimensions available on request
Equipment/Accessories:
M6 threaded mandrel and nosepiece in working position 1 each M4 and M5 threaded mandrel and nosepiece in magazine Retractable suspension loop 1 quick battery charger 1 battery 1 wrench 1 Metall carrying case Operating Manual with Spare Parts List Part-No. 726 0032
Easy stroke adjustment, external access Trigger for drill-on and setting, easy 2 step operation
Handguard
Powerful 12 V quick exchange battery -Conformity: Machinery Safety according to EEC Directive No. 98/37 EEC
Colly Components AB. Box 76, 164 94 Kista. Tel 08-703 01 00. Fax 08-703 98 41. www.colly.se