Fleck 2004
Fleck 2004
1 Introduction modeled the core topologies explicitly but ignored the fluid-
A major consideration in the design of military vehicles 共such structure interaction; a prescribed impulse was applied to the outer
as ships and aircraft兲 is their resistance to air and water blast. face of the sandwich beam and was applied uniformly to the
Early work 共at the time of World War II兲 focused on monolithic monolithic beam. A limited number of FE calculations were per-
plates, and involved measurement of blast resistance by full scale formed to identify near-optimal sandwich configurations, and the
testing for a limited range of materials and geometries. Simple superior blast resistance of sandwich beams compared to that of
analytical models were also developed, such as the one- monolithic beams was demonstrated.
dimensional fluid-structure interaction model of Taylor 关1兴. Review of the Characteristics of a Water Blast. The main
Over the last decade a number of new core topologies for sand-
characteristics of a shock wave resulting from an underwater ex-
wich panels have emerged, showing structural advantage over
plosion are well established due to a combination of detailed
monolithic construction for quasi-static loadings. These include
metallic foams, 关2兴, lattice materials of pyramidal and tetrahedral large-scale experiments and modeling over the past 60 years. Use-
arrangement, 关3兴, woven material, 关4兴, and egg-box, 关5兴. The cur- ful summaries of the main phenomena are provided by Cole 关7兴
rent study is an attempt to extend and to synthesize analytical and Swisdak 关8兴, and are repeated briefly here in order to underpin
models for the dynamic response of clamped beams in order to the current study.
optimize the blast resistance of clamped sandwich beams. Explicit The underwater detonation of a high explosive charge converts
comparisons are made between the performance of competing the solid explosive material into gaseous reaction products 共on a
core concepts. time scale, t, of microseconds兲. The reaction products are at an
The clamped sandwich beams, as sketched in Fig. 1, is repre- enormous pressure 共on the order of GPa兲, and this pressure is
sentative of that used in the design of commercial and military transmitted to the surrounding water by the propagation of a
vehicles: For example, the outermost structure on a ship com- spherical shock wave at approximately sonic speed. Consider the
prizes plates welded to an array of stiffeners. While it is appreci- response of a representative fluid element at a radial distance r
ated that the precise dynamic response of plates is different from from the explosion. Upon arrival of the primary shock wave, the
that explored here for beams, the qualitative details will be simi- pressure rises to a peak value p o almost instantaneously. Subse-
lar, and major simplifications arise from the fact that simple ana- quently, the pressure decreases at a nearly exponential rate, with a
lytical formulas can be derived for the beam. time constant on the order of milliseconds, and is given by
In a parallel study, Xue and Hutchinson 关6兴 have compared the
p(t)⫽p o exp(⫺t/). The magnitude of the shock wave peak pres-
blast resistance of clamped sandwich beams to that of monolithic
sure and decay constant depend upon the mass and type of explo-
beams of the same mass via three-dimensional finite element 共FE兲
simulations. In these FE calculations, Xue and Hutchinson 关6兴 sive material and the distance r. After the primary shock wave has
passed, subsequent secondary shocks are experienced, due to the
1
To whom correspondence should be addressed. damped oscillation of the gas bubble which contains the explosive
Contributed by the Applied Mechanics Division of THE AMERICAN SOCIETY OF reaction products. However, these secondary shock waves have
MECHANICAL ENGINEERS for publication in the ASME JOURNAL OF APPLIED ME- much smaller peak pressures, and are usually much less damaging
CHANICS. Manuscript received by the ASME Applied Mechanics Division, May 19,
2002; final revision, July 10, 2003. Associate Editor: R. M. McMeeking, Discussion than the primary shock to a structure in the vicinity of the explo-
on the paper should be addressed to the Editor, Prof. Robert M. McMeeking, Depart- sion than the primary shock.
ment of Mechanical and Environmental Engineering University of California—Santa Experimental data 共and physical models兲 support the use of
Barbara, Santa Barbara, CA 93106-5070, and will be accepted until four months after
final publication of the paper itself in the ASME JOURNAL OF APPLIED MECHAN- simple power-law scaling relations between the mass m of explo-
ICS. sive, the separation r between explosion and point of observation,
386 Õ Vol. 71, MAY 2004 Copyright © 2004 by ASME Transactions of the ASME
p o ⫽52.4 冉 冊
m 1/3
r
1.13
MPa, (1)
⫽0.084m 1/3 冉 冊
m 1/3
r
⫺0.23
ms. (2)
冦
by plastic bending and stretching. Third, performance charts for a
0.5¯ set by yield, if ¯ ⬎
wide range of sandwich core topologies are constructed for both
nY 2
air and water blast, with the monolithic beam taken as the refer- ⫽
ence case. These performance charts are used to determine the Y 2
optimal geometry to maximize blast resistance for a given mass of ¯ 2 , set by elastic buckling, otherwise,
96& ⑀ Y
sandwich beam. (3)
where Y and ⑀ Y are the uniaxial yield strength and strain of the
2 Review of Core Topologies solid material from which the pyramidal core is made. Here we
In recent years a number of micro-architectured materials have have assumed that the core struts are pin-jointed to the face sheets
been developed for use as the cores of sandwich beams and pan- in order to get a conservative estimate of the elastic buckling
els. Here we briefly review the properties of the following candi- strength. The in-plane strength of the pyramidal core in the length
date cores for application in blast-resistant construction: pyrami- direction of the sandwich beam is governed by the bending
dal cores, diamond-celled lattice materials, metal foams, strength of the nodes. Consequently, the in-plane strength scales
hexagonal-honeycombs and square-honeycombs. as ¯ 3/2 and at the low relative densities for which these pyramidal
Pyramidal cores, as shown schematically in Fig. 2共a兲, are fab- cores find application, this strength is negligible, lY ⫽0.
ricated from sheet-metal by punching a square pattern and then by Diamond-celled lattice materials have the geometry shown in
alternately folding the sheet to produce a corrugated pattern. The Fig. 2共b兲, and have recently been proposed as cores of sandwich
core is then bonded to the solid faces by brazing. The pyramidal beams. These lattice materials can be manufactured either by
core has an out-of-plane effective modulus 共and longitudinal shear brazing together wire meshes, 关4兴, or slotting together sheet metal.
modulus兲 which scale linearly with the relative density ¯ of the With the diamond-like cells aligned along the longitudinal axis of
core. Provided the struts are sufficiently stocky for the elastic the beam as shown in Fig. 2共b兲, these materials provide high
再
core has a normal compressive strength The diamond-celled core with the diamond cells aligned along the
longitudinal axis of the beam or a square-honeycomb come clos-
4 冑3 ⑀ Y est to this ‘‘ideal’’ performance.
0.5¯ , set by yield, if ¯ ⬎ ;
nY
⫽ 3 Analytical Models for the Structural Response of a
Y 2 3
¯ , set by elastic buckling, otherwise, Clamped Sandwich Beam to Blast Loading
96⑀ Y
(4a) For the sandwich beam, the structural response is split into a
sequence of three stages: stage I is the one-dimensional fluid-
while the longitudinal strength is given by structure interaction problem during the blast event, and results in
a uniform velocity being imposed on the outer face sheet; stage II
lY
⫽¯ . (4b) is the phase of core crush, during which the velocities of the faces
Y and core equalize by momentum transfer; stage III is the retarda-
tion phase during which the beam is brought to rest by plastic
Note that the diamond-celled core has identical strength-density
bending and stretching. This analysis is used to calculate the trans-
relations to the single layered corrugated core shown in Fig. 2共c兲.
verse displacement 共and longitudinal tensile strain accumulated兲
However, unlike in a corrugated core, the size of the diamond-
of selected sandwich beams as a function of the magnitude of
cells can be varied independently from the sandwich beam core
blast loading.
thickness and hence made as small as required to prevent wrin-
kling of the sandwich face sheets. 3.1 Order-of-Magnitude Estimate for the Time Scale of
Metal foams are random cellular solids with a highly imperfect Each Stage of the Dynamic Response. The justification for
microstructure. In most cases they are close to isotropic in elasto- splitting the analysis into three distinct stages is the observation
plastic properties. The connectivity of neighboring cell edges is that the time periods for the three phases differ significantly. The
sufficiently small for the cell walls to bend under all macroscopic duration of the primary shock for a typical blast wave in air or
stress states, Ashby et al. 关2兴. Consequently, the modulus scales water due to the detonation of an explosive is of the order of 0.1
quadratically with relative density ¯ , while the macroscopic yield ms. In contrast, the period for core crush is approximately 0.4 ms,
strength scales with ¯ 3/2 according to, 关2兴, argued as follows. Suppose that a blast wave in water provides an
nY lY impulse of 104 Nsm⫺2 to a steel sandwich structure, with a 10
⫽ ⫽0.3¯ 3/2. (5) mm thick face sheet. Then, the front face acquires an initial ve-
Y Y locity v o of 127 ms⫺1 . On taking the core to have a thickness of
Hexagonal-honeycombs are extensively used as cores of sand- c⫽100 mm and a densification strain ⑀ D ⫽0.5, the compression
wich beams in the configuration sketched in Fig. 2共d兲, i.e., with phase lasts for ⑀ D c/ v o ⫽0.39 ms. In contrast, the structural re-
the out-of-plane direction of the honeycomb aligned along the sponse time is on the order of 25 ms: this can be demonstrated by
transverse direction of the beam. Thus, neglecting the elastic considering the dynamic response of a stretched rigid-ideally plas-
buckling of the cell walls we take tic string. Consider a string of length 2L, gripped at each end,
made from a material of density f and uniaxial yield strength
nY f Y . Then, the transverse equation of motion for the membrane
⫽¯ . (6) state is
Y
2w
On the other hand, in the longitudinal direction of the beam, f ẅ⫺ f Y ⫽0, (9)
hexagonal-honeycomb cores deform by the formation of plastic x2
hinges at the nodes which results in a negligible strength. Thus, in where w(x,t) is the transverse displacement, the overdot denotes
practical applications it is reasonable to assume lY ⫽0 for these differentiation with respect to time t, and x is the axial coordinate
honeycombs. from one end of the string. For illustrative purposes, assume the
Square-honeycombs as sketched in Fig. 2共e兲 can be manufac- string is given an initial velocity profile ẇ(t⫽0)
tured by slotting together sheet metal. With the square cells ⫽ẇ o sin(x/2L). Then, the solution of 共9兲 is
冉 冑 冊
aligned parallel to the longitudinal axis of the beam as sketched in
Fig. 2共e兲, the square-honeycomb core provides high strength in
both the normal and longitudinal directions. Neglecting elastic w⫽
2ẇ o L
冑 f
fY
sin
2L
fY
f
t sin
x
2L
. (10)
buckling of the cell walls in the normal direction, the normal and
longitudinal strength of the square-honeycomb are given by The string attains its maximum displacement and comes to rest
after a time
nY
Y
⫽¯ , and, (7a)
T⫽L 冑 f
fY
. (11)
lY Now substitute representative values for the case of a steel ship
⫽0.5¯ , (7b)
Y hull: L⫽5 m, f ⫽7850 kgm⫺3 , and f Y ⫽300 MPa, gives T
⫽25 ms, as used above.
respectively.
All the cores discussed above have their relative advantages 3.2 Stage I: One-Dimensional Fluid-Structure Interaction
and disadvantages with regards to properties, ease of manufacture Model. Consider the simplified but conservative idealisation of
and cost. For the purposes of judging the relative performance of a plane wave impinging normally and uniformly upon an infinite
the cores described above we define an ‘‘ideal’’ core. The ‘‘ideal’’ sandwich plate. For most practical geometries and blast events,
core has optimal strengths in the normal and longitudinal direc- the time scale of the blast is sufficiently brief for the front face of
tions given by a sandwich panel to behave as a rigid plate of mass per unit area
m f . We adopt the one-dimensional analysis of Taylor 关1兴, and
nY lY
⫽ ⫽¯ . (8) consider an incoming wave in the fluid of density w , traveling
Y Y with a constant velocity c w in the direction of increasing x mea-
p r2 共 x,t 兲 ⫽⫺ w c w ẇ t⫹ 冉 冊 x
cw
, (14)
impulse decreases substantially with increasing . It is instructive
is radiated from the front face. Thus, the net water pressure p(x,t) to substitute some typical values for air and water blast into rela-
due to the incoming and reflected waves is tions 共19兲 and 共20b兲 in order to assess the knock down in trans-
p 共 x,t 兲 ⫽p I ⫹p r1 ⫹p r2 ⫽p o 关 e ⫺ 共 t⫺x/c w 兲 / ⫹e ⫺ 共 t⫹x/c w 兲 / 兴 mitted impulse and the magnitude of the cavitation time in rela-
tion to the blast time constant due to the fluid-structure
冉 冊
⫺ w c w ẇ t⫹
x
cw
. (15)
interaction. For the case of an air blast, we take w
⫽1.24 kgm⫺3 , c w ⫽330 ms⫺1 , ⫽0.1 ms, and m f ⫽78 kgm⫺2
for a 10 mm thick steel plate. Hence, we find that ⫽0.052,
The front face of the sandwich panel 共at x⫽0) is accelerated by c / ⫽3.1 and I trans /I⬇0.85. In contrast, a water blast, we take
the net pressure acting on it, giving the governing ordinary differ- w ⫽1000 kgm⫺3 , c w ⫽1400 ms⫺1 , ⫽0.1 ms, m f ⫽78 kgm⫺2 ;
ential equation for face motion as this implies the values ⫽1.79, c / ⫽0.74 and I trans /I⫽0.267.
m f ẅ⫹ w c w ẇ⫽2p o e ⫺t/ . (16) We conclude that a significant reduction in transferred impulse
can be achieved by employing a light face sheet for the case of
Upon imposing the initial conditions w(0)⫽ẇ(0)⫽0, and defin- water blast, while for air blast the large jump in acoustic imped-
ing the nondimensional measure ⬅ w c w /m f , the solution of ance between air and the solid face sheet implies that all practical
共16兲 is designs of solid face sheet behave essentially as a fixed, rigid face
2p o 2 with full transmission of the blast impulse. We anticipate that
w共 t 兲⫽ 关共 ⫺1 兲 ⫹e ⫺ t/ ⫺ e ⫺t/ 兴 , (17) sandwich panels with light faces can be designed to ensure the
m f 共 ⫺1 兲 reduced transmission of impulse from an incoming water blast
and the pressure distribution follows immediately via 共15兲. In par- wave.
ticular, the pressure on the front face is In summary, the first phase of the analysis comprises the accel-
eration of the front face to a velocity v o by the incoming 共and
2p o ⫺t/ ⫺ t/ reflected兲 primary shock wave. The core and back face of the
p 共 t,x⫽0 兲 ⫽2p o e ⫺t/ ⫺ 关e ⫺e 兴. (18)
⫺1 sandwich beam remain stationary during this initial stage. It is
instructive to obtain order of magnitude estimates for the initial
For the case of a liquid containing dissolved gases, the pressure velocity of the front face, and its deflection at time t⫽ c . For an
loading on the front face ceases and the liquid cavitates when impulse of magnitude 103 Nsm⫺2 in air, and 104 Nsm⫺2 in water,
p(t,x⫽0)→0, thereby defining the cavitation time c . Substitu-
the acquired velocity of the front face is approximately 13 ms⫺1
tion of this condition into 共18兲 provides the simple relation
for the air blast, and 34 ms⫺1 for the water blast 共steel face sheet,
c 1 of thickness 10mm兲. Relation 共17兲 reveals that the lateral deflec-
⫽ ln , (19) tion of the front face is 2.5 mm for the air blast and 1.83 mm for
⫺1
the water blast. It is expected that sandwich beams for ship appli-
and the impulse conveyed to the face follows from 共17兲 as cation will be of core thickness c of order 0.1–1.0 m, and so the
I trans⫽ I (20a) degree of core compression during the initial phase of blast load-
ing is negligible.
where Taylor 关1兴 has modeled the influence of structural support to the
dynamic response of the face sheet by adding the term kw to 共16兲,
⬅ ⫺ / ⫺1 , (20b)
corresponding to a uniformly distributed restraining force of mag-
and I is the maximum achievable impulse given by nitude kw giving
I⫽ 冕 0
⬁
2p o e ⫺t/ dt⫽2p o . (21) m f ẅ⫹ w c w ẇ⫹kw⫽2p o e ⫺t/ . (22)
The physical interpretation is that k denotes the structural stiffness
This maximum impulse is only realized for the case of a station- due to an array of supports between the face sheet and the under-
ary rigid front face. The ratio I trans /I is plotted as a function of the lying, motionless structure. By solving 共22兲, and considering rep-
fluid-structure interaction parameter in Fig. 3; the transmitted resentative values for k for the case of a steel plate on a ship
T c⫽ 冕 0
Xc dX
c pl
⫽ 冕 0
Xc ⑀D
v d⫺ v u
dX. (33)
to obtain
Î 2
T̂ c ⫽ . (39)
Now ( v d ⫺ v u ) can be expressed as a function of X via 共27兲 and 2
共28兲, and 共33兲 thereby integrated numerically in order to obtain Continuing with the choice ˆ →0, now address the case where
the core crush time, T c . The integral reads in nondimensional the impulse exceeds the transition value Î t ⫽2, so that the core
form, densifies before the front and rear-face sheet velocities have
T̂ c ⫽
T cv o
⑀ Dc
⫽ 冕 0
¯X
c 1
v̄ d ⫺ v̄ u
dX̄, (34)
equalized to v o /2, as demanded by momentum conservation. The
core compression time is set by the time for the face sheets to
undergo a relative approach of ⑀ D c. Upon noting that the front
where X̄⬅X/c, X̄ c ⬅X c /c⫽ ⑀ c / ⑀ D , as specified by 共26兲, v̄ d face sheet displaces by
⬅ v d / v o and v̄ u ⬅ v u / v o . In the above relation v̄ d ⫺ v̄ u depends nY 2
upon X̄ according to s d ⫽ v o t⫺ t , (40)
2m f
1⫹ ˆ 共 2⫺X̄ 兲 ⫹ ˆ 2 共 1⫺X̄ 兲 while the back face sheet displaces by
共 v̄ d ⫺ v̄ u 兲 2 ⫽
关 1⫹ ˆ 共 1⫺X̄ 兲兴 共 1⫹ ˆ X̄ 兲
2
nY 2
s u⫽ t , (41)
2m f
2 共 2⫹ ˆ 兲 ˆ X̄
⫺ . (35) the core compression time T c is determined by the condition
关 1⫹ ˆ 共 1⫺X̄ 兲兴共 1⫹ ˆ X̄ 兲 Î 2
nY 2
For the case X̄⬅X/c⬍1, T̂ c is calculated as a function of Î by s d ⫺s u ⫽ v o T c ⫺ T ⫽ ⑀ D c. (42)
mf c
evaluating 共34兲, with ( v̄ d ⫺ v̄ u ) expressed by 共35兲, and the upper
limit of integration X̄ c ⫽ ⑀ c / ⑀ D expressed in terms of Î via 共26兲. with solution
However, at sufficiently high values of impulse Î, the plastic
⫽ 关 Î⫺ 冑Î 2 ⫺4 兴 .
shock wave traverses the thickness of the core c without arrest. T c v o Î
T̂ c ⬅ (43)
The period of core compression is again specified by 共34兲, with ⑀ Dc 2
( v̄ d ⫺ v̄ u ) expressed by 共35兲, and the upper limit of integration
3.4 Stage III: Dynamic Structural Response of Clamped
X̄ c ⫽1.1 At the transition value Î t , the shock wave arrests at the
Sandwich Beam. At the end of stage II the core and face sheets
same instant that it traverses the core thickness; Î t is obtained by have a uniform velocity v f as dictated by 共23兲. The final stage of
equating ⑀ c to ⑀ D in 共26兲, to give sandwich response comprises the dissipation of the kinetic energy
2 共 ˆ ⫹2 兲 acquired by the beam during stages I and II by a combination of
Î t2 ⫽ . (36) beam bending and longitudinal stretching. The problem under
ˆ ⫹1
consideration is a classical one: what is the dynamic response of a
It is noted in passing that Î t is only mildly sensitive to the mag- clamped beam of length 2L made from a rigid ideally-plastic
nitude of the mass ratio ˆ : as ˆ is increased from zero 共negligible material with mass per unit length m subjected to an initial uni-
core mass兲 to infinity 共negligible face sheet mass兲, Î decreases form transverse velocity v f ? This problem has been investigated
by a number of researchers. In particular, Symmonds 关11兴 devel-
1
Note that in such cases the above analysis conserves momentum but does not oped analytical solutions based on a small displacement analysis
account for the additional dissipation mechanisms required to conserve energy. while Jones 关12兴 developed an approximate method for large dis-
placements using an energy balance method. These methods are In the dynamic analysis we shall assume that displacements
summarized in Jones 关13兴. Here we present an approximate solu- occur only in a direction transverse to the original axis of the
tion that is valid in both the small and large displacement regime: beam and thus stretching is a result of only transverse displace-
it reduces to the exact small displacement solution of Symmonds ments. Moderate transverse deflections are considered, such that
关11兴 for small v f and is nearly equal to the approximate large the deflection w at the mid-span of the beam is assumed to be
deflection solution of Jones 关13兴 for large v f . small compared to the beam length 2L and the longitudinal force
Active plastic straining in the beam is by a combination of N⫽N o can be assumed to be constant along the beam. The motion
plastic bending and longitudinal stretching with shear yielding of the beam can be separated into two phases as in the small
neglected: An evaluation of the magnitude of the transient shear displacement analysis of Symmonds 关11兴. In phase I, the central
force within the face sheet in the dynamic clamped beam calcu- portion of the beam translates at the initial velocity v f while seg-
lation of Jones 关13兴 reveals that shear yielding is expected only for ments of length at each end rotate about the supports. The bend-
unrealistic blast pressures as discussed above. We assume that ing moment is taken to vary from ⫺M o at the outer stationary
yield of an beam element is described by the resultant longitudinal plastic hinges at the supports to ⫹M o at ends of the segments of
force N and the bending moment M . The shape of the yield sur- length with the bending moment constant in the central flat
face in (N,M ) space for a sandwich beam depends on the shape portion. Thus, time increments in curvature occur only at the ends
of the cross section and the relative strength and thickness of the of the rotating segments while axial straining is distributed over
faces and the core. A yield locus described by the length of the rotating segments. A free-body diagram for half
of the clamped beam is shown in Fig. 5共b兲; conservation of the
兩M 兩 兩N兩 moment of momentum about a fixed end after a time t gives
⫹ ⫽1, (44)
冉 冊
M o No
L L⫺ 1
where N o and M o are the plastic values of the longitudinal force 共 mL v f 兲 ⫽m 共 L⫺ 兲v f ⫹ ⫹2M o t⫹ N o v f t 2
and bending moment, respectively, is highly accurate for a sand- 2 2 2
wich beam with thin, strong faces and a thick, weak core. It be-
comes less accurate as the beam section approached the mono-
lithic limit. It is difficult to obtain a simple closed-form analytical
⫹ 冕0
mv fx2
dx, (47)
solution for the dynamic beam response with this choice of yield where x is the axial coordinate from one end of the beam, as
surface. Here, we approximate this yield locus to be a circum- shown in Fig. 5共b兲. This equation gives as a function of time t
scribing square such that
兩 N 兩 ⫽N o (45a) ⫽ 冑 3t 共 v f N o t⫹4M o 兲
mv f
. (48)
兩 M 兩 ⫽M o , (45b)
Phase I continues until the traveling hinges at the inner ends of
with yield achieved when one or both of these relations are satis- the segments of length coalesce at the midspan, i.e., ⫽L. Thus,
fied. We could equally well approximate the yield locus to be an from 共48兲, phase I ends at a time T 1
冋冑 册
inscribing square such that
Mo mL 2 v 2f N o
兩 N 兩 ⫽0.5N o (46a) T 1⫽ 4⫹ ⫺2 , (49)
N ov f 3M 2o
兩 M 兩 ⫽0.5M o , (46b)
and the displacement of the mid-span w 1 at this time is given by
冋冑 册
with again at yield one or both of these relations satisfied. Jones
关13兴 has explored the choice of circumscribing and inscribing Mo mL 2 v 2f N o
yield surfaces for a monolithic beam and shown that the resulting w 1⫽ v f T 1⫽ 4⫹ ⫺2 . (50)
No 3M 2o
solutions bound the exact response. We proceed to develop the
analysis for the circumscribing yield locus: the corresponding for- In phase II of the motion, stationary plastic hinges exist at the
mulas for the inscribed locus may be obtained by replacing M o by midspan and at the ends of the beam, with the moment varying
0.5M o and N o by 0.5N o . between ⫺M o at the beam end to ⫹M o at the midspan. The
2M o ⫹N o w⫽⫺
ẅ
L 冕 L
0
mx 2 dx⫽⫺
mL 2
3
ẅ, (51)
T̄⫽
␣ 2 c̄ 共 2h̄⫹¯ 兲
2 Ī
冋冑 1⫹
4 Ī 2 2 ␣ 3
3 ␣ 1␣ 2
⫺1 册
冑 冋 冑 册
where x is the axial coordinate from one end of the beam as
shown in Fig. 5共d兲. With initial conditions w(T 1 )⫽w 1 and c̄ 共 2h̄⫹¯ 兲 ␣3
ẇ(T 1 )⫽ v f , this differential equation admits a solution of the ⫹ tan⫺1 4 Ī ,
form 3ĉ 共 2ĥ⫹ ¯ l c̄/ĉ 兲 3 ␣ 1 ␣ 2 ⫹4 Ī 2 2 ␣ 3
w共 t 兲⫽
vf
sin关 共 t⫺T 1 兲兴 ⫹
2M o
No 冉
⫹w 1 cos关 共 t⫺T 1 兲兴 ⫺
2M o
No 冊
,
where
(60)
(52a)
␣ 1 ⫽ĉ 3 关共 1⫹2ĥ 兲 2 ⫺1⫹ ¯ l c̄/ĉ 兴共 1⫹2ĥ 兲 c̄ 共 ¯ ⫹2h̄ 兲 , (61a)
where
⫽
1
L
冑 3N o
m
. (52b) ␣ 2⫽
ĉ 关共 1⫹2ĥ 兲 2 ⫺1⫹ ¯ l c̄/ĉ 兴
2ĥ⫹ ¯ l c̄/ĉ
, and (61b)
T⫽T 1 ⫹
1
tan⫺1 冋
N ov f
共 2M o ⫹w 1 N o 兲
, 册 (53)
w̄⬅
w ␣2
L
⫽
2
冋冑 1⫹
8 Ī 2 2 ␣ 3
3 ␣ 1␣ 2
⫺1 , 册 (62a)
and the corresponding maximum deflection of the midspan of the
beam is and
冑 冉 冊
w̄ o ⫽w̄⫹ ⑀ c c̄, (62b)
v 2f 2M o 2
2M o
w⫽ 2⫹ ⫹w 1 ⫺ . (54) respectively. It is emphasized that the deflection of the inner face
No No
of the sandwich beam is due to only stage III of the deformation
The deflected shape of the beam can be obtained using the proce- history, while the deflection of the outer face is the sum of the
dure detailed on p. 81 of Jones 关13兴 but the derivation and result deflections in stage III and the deflection due to core compression
are omitted here as they are not central to the present discussion. in stage II.
We specialize this analysis to the case of sandwich beams. Re- It is difficult to give a precise failure criterion for the beam as it
call that we are considering clamped sandwich beams of span 2L is anticipated that the blast impulse for incipient failure is sensi-
with identical face sheets of thickness h and a core of thickness c, tive to the details of the built-in end conditions of the clamped
as shown in Fig. 1. The face sheets are made from a rigid ideally beams. Here, we state a failure criterion based on an estimate of
plastic material of yield strength f Y and density f , while the the tensile strain in the face sheets due to stretching of the beam
core of density c has a normal compressive strength nY and a and neglect the tensile strains due to bending at the plastic hinges.
longitudinal strength lY . The plastic bending moment of the The tensile strain ⑀ m in the face sheets due to stretching is ap-
sandwich beam with the compressed core is given by proximately equal to
M o ⫽ lY
共 1⫺ ⑀ c 兲 c 2
4
⫹ f Y h 关共 1⫺ ⑀ c 兲 c⫹h 兴 , (55) ⑀ m⫽
1 w
2 L冉冊 2
. (63)
while the plastic membrane force N o is given by By setting this strain ⑀ m to equal the tensile ductility ⑀ f of the face
N o ⫽2 f Y h⫹ lY c. (56) sheet material, an expression is obtained for the maximum nondi-
mensional impulse Ī c that the sandwich beam can sustain without
For simplicity we assume that the plastic membrane force N o tensile failure of the face sheets; substitution of 共63兲 into 共62a兲,
due to the core is unaffected by the degree of core compression; with the choice ⑀ m ⫽ ⑀ f , gives
冑 冋冉 冑 冊 册
while this assumption is thought to be reasonable for all the cores
2
considered, it requires experimental verification. We now intro- 1 3 ␣ 1␣ 2 2 2⑀ f
duce the nondimensional geometric variables of the sandwich Ī c ⫽ ⫹1 ⫺1 . (64)
beam 8␣3 ␣2
The above analysis, comprising stages I, II, and III for the re-
c h h̄
c̄⬅ , h̄⬅ , ĉ⬅c̄ 共 1⫺ ⑀ c 兲 , and ĥ⬅ , (57) sponse of a clamped sandwich beam to blast loading, gives the
L c 1⫺ ⑀ c deflection w̄, response time T̄, the core compression ⑀ c and the
and the nondimensional core properties maximum tensile strain ⑀ m in the sandwich beam in terms of
h wc w
¯ ⫽ ⫽ , (65)
L fL
冉 冊 冋冑 冉冊 册
assumed Ä1.78; „a… the normalized response time T̄ and de- 2 4
flection w̄ and „b… core compression ⑀ c , and tensile strain in 1 h 4 L
beam ⑀ m , as a function of the normalized blast impulse Ī T̄⫽ 1⫹ ¯I 2 2 ⫺1
2 Ī L 3 h
3⫹4 Ī 共 L/h 兲
2 2 4
册 , (66b)
longitudinal strengths of this pyramidal core are ¯ n ⫽0.05 and where I is the impulse transmitted into the structure. For Ī
¯ l ⫽0, respectively. The densification strain of the core is taken as Ⰶ1, the above relations reduce to
⑀ D ⫽0.5. To complete the specification, we assume a fluid-
structure interaction parameter ⫽1.79 which is representative of
an underwater blast with a time constant ⫽0.1 ms and 10 mm
thick steel faces as discussed in Section 3.1. The normalized de-
2
w̄⫽ ¯I 2 2
3
L
h 冉冊 3
(67)
plotted in Fig. 6共b兲. For Ī ⬍0.03, the compressive strain ⑀ c in- which are identical to the small deflection predictions of Sym-
duced in the core in Stage II is less than ⑀ D and w̄ increases monds 关11兴.
approximately quadratically with Ī . At higher impulses the core With the tensile strain in the beam given by 共63兲, the maximum
compression is fixed at the densification limit ⑀ D and w̄ scales impulse Ī c sustained by a monolithic beam made from material of
approximately linearly with Ī . On the other hand, the structural tensile ductility ⑀ f is
response time initially increases linearly with Ī , but at high im-
pulses the beam behaves as a stretched plastic string and T̄ is
almost independent of the magnitude of Ī . Ī c ⫽
1
冑 冉 冊 冋冉 冑 冉 冊 冊 册
3 h
8 L
2
2 2⑀ f
L
h
⫹1
2
⫺1 . (69)
4 Performance Charts for Water Blast Resistance A representative design chart is now constructed for a monolithic
The analysis detailed above is now used to investigate the rela- beam subjected to a water blast. Consider a steel beam of length
tive response of monolithic and sandwich beams to blast loading. 2L⫽10 m subjected to a blast with a decay time ⫽0.12 ms. The
fluid-structure interaction parameter ¯ then takes the value ¯ ⫽5 ¯ 共associated with shorter spans, 2L, and with longer values of
⫻10⫺3 . Contours of nondimensional deflection w̄ are plotted in the decay constant 兲, tensile failure is less likely. Thus, tensile
Fig. 7 as a function of the normalized blast impulse Ī and beam failure is unlikely to occur for sandwich beams provided ¯ ex-
geometry, h/L, for ¯ ⫽5⫻10⫺3 . Note that the contours of the w̄ ceeds approximately 0.02.
have been truncated at high impulses due to tensile tearing as The inverse design problem of the relation between the pyra-
dictated by 共69兲, with the choice ⑀ f ⫽0.2. Contours of nondimen- midal core (¯ ⫽0.1, ⑀ Y ⫽0.002, ⑀ D ⫽0.5) sandwich beam geom-
etry and the blast impulse for a specified deflection w̄⫽0.1 and for
sional mass M̄ ⫽M /(L 2 f )⫽2h/L, where M is the mass per unit ¯ ⫽5⫻10⫺3 is addressed in Fig. 10. Tensile failure of the steel
width of the beam, have also been added to the figure. As ex-
pected, the beam deflection increases increasing with blast im- faces ( ⑀ f ⫽0.2) is inactive for the choice w̄⫽0.1. For the purposes
pulse, for a beam of given mass. of selecting sandwich beam geometries that maximise the blast
impulse at a given mass subject to the constraint of a maximum
4.2 Sandwich Beams. The blast response of clamped sand- allowable inner face deflection w̄, contours of non-dimensional
wich beams, comprising solid faces and the five types of cores mass M̄ have been added to Fig. 10, where
discussed in Section 2, will be analyzed in this section. We restrict
attention to cores made from the same solid material as the solid
face sheets in order to reduce the number of independent nondi-
mensional groups by one. With the sandwich beam length and
material combination specified, the design variables in the prob-
lem are the nondimensional core thickness c̄⬅c/L and face sheet
thickness h̄⬅h/c.
Figure 8 shows a design chart with axes c̄ and h̄ for a clamped
sandwich beam with a pyramidal core (¯ ⫽0.1, ⑀ Y ⫽0.002) and
subjected to a normalized blast impulse Ī ⫽10⫺2 . The fluid-
structure interaction parameter is again taken as ¯ ⫽5⫻10⫺3 ; this
is representative for steel sandwich beams of length 2L⫽10 m
subject to a water blast with a decay constant ⫽0.12 ms. Further,
the densification strain ⑀ D of the core is assumed to be 0.5 and the
tensile ductility of the solid steel is taken as ⑀ f ⫽0.2. Contours of
nondimensional maximum deflection of the mid-span of the inner
face of the beam and contours of the compressive strain ⑀ c in the
core have been added to the chart: both w̄ and ⑀ c increase with
decreasing c̄ and beam failure by tensile tearing of the face sheets
is evident at the top left-hand corner of the chart.
The effect of the fluid-structure interaction parameter ¯ upon
the likelihood of tensile failure of the above sandwich beam is
shown in Fig. 9. The figure shows the regime of tensile failure of
Fig. 9 The effect of
¯ upon the magnitude of the tensile failure
the face sheets on a design chart with axes (c̄,h̄). Apart from the regime within the design chart, for face sheets of ductility ⑀ f
choice of ¯ , the nondimensional parameters are the same as those Ä0.2. The sandwich beam has a pyramidal core „ ¯ Ä0.1, ⑀ Y
used to construct Fig. 8: ¯ ⫽0.1 and ⑀ D ⫽0.5 for the pyramidal Ä0.002, ⑀ D Ä0.5… and the nondimensional impulse is taken as
core, ⑀ f ⫽0.2 for the faces and Ī ⫽10⫺2 . With increasing values of Ī Ä10À2 .
M
M̄ ⫽ ⫽2 共 2h̄c̄⫹c̄¯ 兲 , (70)
fL2 h
M̄ ⫽4 ⫹2c̄¯ . (71)
and M is the mass per unit width of the sandwich beam. The L
figure reveals that geometries that maximize the blast impulse Ī
for a given mass M̄ have h̄→0 at almost constant c̄, implying that
h/L→0. The physical interpretation is as follows. With decreasing The above constraint on the minimum h/L implies a minimum
face sheet thickness 共or face sheet mass兲 the blast impulse trans- value for M̄ of 4h/L. Thus, for the constraint h/L⭓10⫺2 , M̄ has
mitted to the structure reduces: The Taylor analysis gives Ī trans the minimum value of 0.04 as evident in Fig. 11. Similarly, for a
→0 as h→0. This limit is practically unrealistic as a minimum monolithic beam of thickness h, M̄ is given by M̄ ⫽2h/L and so
face sheet thickness is required for other reasons, for example to a constraint on the minimum value of h/L gives directly a mini-
withstand wave loading, quasi-static indentation by foreign ob- mum acceptable mass M̄ . With increasing values of the ¯ , the
jects such as rocks and other vessels and fragment capture in a fraction of the blast impulse transmitted into the structure de-
blast event. Consequently, we add the additional constraint of a creases and thus all the beams sustain higher blast. However, the
minimum normalized face sheet thickness h/L into the analysis. relative performance of the various beam configurations remains
Contours of h/L for two selected values of h/L have been added unchanged.
to Fig. 10. These lines represent limits on acceptable sandwich The effect of the constraint on h/L on the performance of the
beam designs, with designs lying above these lines satisfying the above sandwich beams is illustrated in Fig. 12 for the choice ¯
constraint on h/L: designs that maximize blast impulse for a ⫽5⫻10⫺3 . As the allowable minimum value of h/L decreases
given mass then lie along the lines of constant h/L. from 10⫺2 to 10⫺3 , the blast impulses sustained by the sandwich
The maximum blast impulse sustained by the sandwich beams beams increase. Further, the rankings of the cores change slightly:
with the five different topologies of the core 共but ¯ ⫽0.1, ⑀ Y while the diamond-celled core still performs the best followed by
⫽0.002 and ⑀ D⫽0.5 in all cases兲, subject to the constraints h/L the square-honeycomb core, the metal foam core is now seen to
⬎10⫺2 and the inner face deflection w̄⭐0.1 are plotted in Fig. 11 out perform the pyramidal and hexagonal-honeycomb cores at
as a function of the nondimensional mass M̄ for the choice ¯ higher masses. This can be rationalized as follows. Upon impos-
⫽5⫻10⫺3 . For comparison purposes, the blast impulse sustained ing the constraint h/L⭓10⫺3 , a large fraction of the mass of the
by a monolithic beam subjected to the same constraints is also sandwich beam is in the core. Recall that the pyramidal and
included in Fig. 11. It is evident that sandwich beams all perform hexagonal-honeycomb cores have no longitudinal strength while
considerably better than the monolithic beam. This is mainly due the metal foam core gives some additional longitudinal stretching
to the fact that the sandwich beams have a thin outer face sheet resistance to the sandwich beam, and this results in its superior
which results in a small impulse transmitted into the structure performance.
whereas the relatively thick beams in monolithic design absorb a So far we have determined the optimal designs of sandwich
larger fraction of the blast impulse. A comparison of the various beams for a midspan deflection of w̄⭐0.1. But how does the
sandwich cores shows that sandwich beams with a metal foam and relative performance depend upon the allowable value of w̄? The
pyramidal core almost attain the performance of the hexagonal- performance of the sandwich beams with constraints h/L⭓10⫺2
honeycomb core. However, the diamond-celled and square- and ¯ ⫽5⫻10⫺3 is illustrated in Fig. 13 for w̄⭐0.1 and w̄
honeycomb core beams, which have high strength in both the ⭐0.4. As expected, the beams can sustain higher impulses when
through-thickness and longitudinal directions, out perform the the constraint on w̄ is relaxed to w̄⭐0.4. However, the rankings
other sandwich beams. The performance of the diamond-celled change for the two levels of w̄ considered in Fig. 13. With the
core approaches that of the ‘‘ideal’’ sandwich core. It is noted that higher allowable deflections, the longitudinal stretching of the
M̄ has minimum achievable values. This is explained as follows. core becomes increasingly important and the metal foam core out
Since h/L⬅h̄c̄, the expression 共70兲 for M̄ can be rewritten as performs the pyramidal or hexagonal-honeycomb cores. The
A design map for air blast loading of the above pyramidal core
sandwich beam is given in Fig. 16, with contours of Ī required to
produce a mid-span deflection of w̄⫽0.1. The figure should be
contrasted with the water blast map shown in Fig. 10, again for
w̄⫽0.1; the only difference in the assumed values of the plots is
that ¯ ⫽0 in Fig. 16 and ¯ ⫽5⫻10⫺3 in Fig. 10. While the con-
tours of M̄ are identical in the two figures, the contours of Ī are of
markedly different shape. For the case of air blast 共Fig. 16兲 there
is no need to impose a constraint on the minimum value for h/L:
The trajectory of (c̄,h̄) which maximizes Ī for a given M̄ no
longer lies along a line of constant h/L and is associated with
h/L⬅h̄c̄ values in the range 0.003 to 0.032. The arrows shown in
Fig. 16 trace the optimum designs with increasing mass. This can
be contrasted with the water blast problem where the optimum
designs lay along the specified minimum value of h/L.
The air blast performance of the optimized sandwich beams is
compared to that of the monolithic beam in Fig. 17共a兲. Specifi-
cally, the maximum sustainable impulse is plotted against the non-
Fig. 16 Design chart for a sandwich beam, with a pyramidal
core „ ¯ Ä0.1, ⑀ Y Ä0.002, ⑀ D Ä0.5…, subjected to an air blast. The dimensional mass M̄ , with the deflection constraint w̄⭐0.1 im-
beam deflection is w̄ Ä0.1. Contours of Ī and M̄ are displayed. posed. In contrast to the case of water blast, the performance gain
The arrows trace the path of designs which maximize the im- upon employing sandwich construction instead of monolithic
pulsive resistance with increasing mass. beams is relatively small; at best the diamond-celled core sustains