Mounting & Electrical

Installation of
CNC Chassis for
6000M

www.anilam.com
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Warranty

Warranty
ANILAM warrants its products to be free from defects in material and workmanship for one (1)
year from date of installation. At our option, we will repair or replace any defective product upon
prepaid return to our factory.
This warranty applies to all products when used in a normal industrial environment. Any
unauthorized tampering, misuse or neglect will make this warranty null and void.
Under no circumstances will ANILAM, any affiliate, or related company assume any liability for
loss of use or for any direct or consequential damages.
The foregoing warranties are in lieu of all other warranties expressed or implied, including, but
not limited to, the implied warranties of merchantability and fitness for a particular purpose.
The information in this manual has been thoroughly reviewed and is believed to be accurate.
ANILAM reserves the right to make changes to improve reliability, function, or design without
notice. ANILAM assumes no liability arising out of the application or use of the product described
herein.

Copyright 2004 ACU-RITE Companies, Inc.

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Table of Contents

Section 1 - Introduction
General Information ......................................................................................................................... 1-1
System Overview............................................................................................................................. 1-1
Product Designations.................................................................................................................. 1-1
Section 2 - Mounting and Electrical Installation
Electrical Noise Immunity ................................................................................................................ 2-1
Protective Measures ................................................................................................................... 2-1
Environmental Conditions................................................................................................................ 2-1
Heating and Cooling ................................................................................................................... 2-1
Relative Humidity ........................................................................................................................ 2-2
Mechanical Vibration................................................................................................................... 2-2
Mounting Considerations ................................................................................................................. 2-2
Chassis, Inverter, and Amplifier Power Module .......................................................................... 2-2
Releasing the Hard Drive............................................................................................................ 2-3
Display ........................................................................................................................................ 2-3
Degree of Protection (IP Code)................................................................................................... 2-4
Connection Overview....................................................................................................................... 2-5
Connecting the CNC to the SA Series Compact Inverter ........................................................... 2-5
Cable and Basic Circuit Overview............................................................................................... 2-6
CNC Chassis Pinouts ...................................................................................................................... 2-6
Position Control for Encoders ..................................................................................................... 2-6
Touch Probe ............................................................................................................................... 2-7
Speed Control for Encoders...................................................................................................... 2-10
PWM Connection to Axis/Spindle Motors ................................................................................. 2-11
CNC Power Supply and Control Signals................................................................................... 2-12
Spindle Reference Signal ......................................................................................................... 2-13
Control-Is-Ready Signal............................................................................................................ 2-13
PLC Power Supply.................................................................................................................... 2-13
Analog Nominal Value Output................................................................................................... 2-15
I/O 24 VDC Switching Inputs .................................................................................................... 2-15
PLC Input on the I/O module .................................................................................................... 2-17
PLC 24 VDC Switching Outputs ............................................................................................... 2-19
Floppy Power and Data ............................................................................................................ 2-22
Flat Panel Display ..................................................................................................................... 2-25
Manual Panel ............................................................................................................................ 2-27
CNC Keyboard.......................................................................................................................... 2-29
I/O Module Connection ............................................................................................................. 2-30
Data Interfaces.......................................................................................................................... 2-33
Handwheel Input ....................................................................................................................... 2-35
Console FP 6000M ........................................................................................................................ 2-42
Manual Panel MP 6000M and MP 6001M ..................................................................................... 2-43
Section 3 - Drawings
Figure 3-1, Console ......................................................................................................................... 3-3
Figure 3-2, CNC and Inverter .......................................................................................................... 3-4
Figure 3-3, CNC............................................................................................................................... 3-5
Figure 3-4, MP 6000M Manual Panel .............................................................................................. 3-6
Figure 3-5, MP 6001M Manual Panel .............................................................................................. 3-7
Figure 3-6, I/O Module..................................................................................................................... 3-8
Figure 3-7, Basic Servo Turn On Circuit........................................................................................ 3-10
Basic Servo Turn On ..................................................................................................................... 3-11

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Table of Contents

Figure 3-8, RM 500 Remote Handwheel, P/N 34000850 .............................................................. 3-13

Figure 3-9, PM 300 Panel-Mounted Handwheel, P/N 34000855................................................... 3-14
Figure 3-10, Cable Overview ......................................................................................................... 3-15
Figure 3-11, Cable Overview, Modular .......................................................................................... 3-17
Figure 3-12, Basic System Diagram .............................................................................................. 3-19
Index...................................................................................................................... Index-1

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Introduction

Section 1 - Introduction

General Information
This manual was written for machine tool manufacturers. It contains information required
to install and connect the 6000M Series Computer Numerical Control (CNC) and
components, which include:
❑ ANILAM 500 Series OEM CNC chassis
❑ ANILAM inverter
❑ Axis and spindle motors
❑ APM 100A power supply
❑ I/O module(s)
❑ Operating panel
❑ Console
❑ Accessories and cables

System Overview
The CC 500 Series CNCs are designed to be used with ANILAM compact and modular
inverters. They feature 586–133MHz PC chipsets, hard disks, and external Pulse Width
Modulation (PWM) connections.
Keyboards feature machine operating panels, feedrate override, and rapid traverse over-
ride.
Displays are 12.1-inch flat-panel, color screens with horizontally arranged soft keys.
Product Designations
Refer to Table 1-1.

Table 1-1, Product Designations

Model Number Component

CC 508 F OEM chassis, four axes, one spindle, 8 MB DRAM with flat panel
CC 516 F OEM chassis, four axes, one spindle, 16 MB DRAM with flat panel
CC 532 F OEM chassis, four axes, one spindle, 32 MB DRAM with flat panel
CC 564 F OEM chassis, four axes, one spindle, 64 MB DRAM with flat panel
FP 600XM Flat panel display (FP 6000M) and flat panel touch display (FP 6001M)
MP 600XM Manual panels with (MP 6001M) and without handwheel (MP 6000M)
IE 6431A I/O module, 64 switching inputs (24 VDC), 31 switching outputs (24 VDC)
IE 6431B I/O module, 64 switching inputs (24 VDC), 31 switching outputs (24 VDC),
4 analog inputs, 4 thermister inputs
IE 3216A I/O module, 32 switching inputs (24 VDC), 16 switching outputs (24 VDC)
APM 100A Power module
AM XXX Axis (synchronous) motor
SM XXX Spindle (asynchronous) motor
SA XXX Spindle/Axis amplifier

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Section 2 - Mounting and Electrical Installation

Electrical Noise Immunity
This unit meets requirements for Class A devices, per EN 55022. It is intended to be
used in industrially zoned areas.
Important: As signal processing speed increases and sensitivity thresholds drop,
equipment becomes more sensitive to electromagnetic interference.
Sources of interference could include: strong magnetic fields from
transformers or electric motors, relays, contactors and solenoid
valves, high-frequency equipment, pulse equipment and stray
magnetic fields from switch-mode power supplies, mains leads, and
leads to the afore-mentioned equipment.

Protective Measures
Avoid electrical interference as follows:
❑ Ensure a minimum distance of 20 cm. (8 in.) from the CNC chassis and its leads to
interference-causing equipment.
❑ Ensure a minimum distance of 10 cm. (4 in.) between the CNC and its leads and
cables that carry interfering signals. For cables in metallic ducting, adequate
decoupling can be achieved via a grounded separation shield.
❑ Provide shielding per IEC 742 EN 50 178.
❑ Provide potential compensating lines ∅ 6 mm²/10 mm² (AWG 10/8). (Refer to
Table 2-12, I/O Module Power Requirements.)
❑ Use genuine ANILAM cables and connectors.

Environmental Conditions
Heating and Cooling
Warning: Ambient operating temperature for the CNC is 0 °C to 45 °C (32 °F to
113 °F). Operation at temperatures outside these parameters greatly
reduces reliability.
Ensure adequate cooling as follows:
❑ Provide sufficient space for air circulation.
❑ Install in a fan to extract warm air. Do not allow pre-warmed air to be blown into the
unit. The warmed air should flow over surfaces such as sheet metal, which enable
heat dissipation.
❑ Where the chassis is a closed steel housing without assisted cooling, the formula for
heat conduction is 3 W/m2 of surface per °C air temperature difference between
inside and outside.
❑ Use a heat exchanger with separate internal and external circulation.
❑ Do not blow external air through the control cabinet to exchange the internal air. Fine
dust or vapors could damage electronic assemblies. If no other method of cooling is
possible, ensure that the fan draws warm air out of the electrical cabinet and pulls in
air that is adequately filtered. Service the filter regularly.

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Relative Humidity
Relative humidity at sea level must be between 75% and 95% in continuous operation for
not more than 30 days a year (randomly distributed).
Note: To avoid condensation on the circuit boards, leave units powered on in
humid environments.

Mechanical Vibration
Permissible vibration: < 5 m/sec2 peak, 0 Hz to 500 Hz.

Mounting Considerations
Chassis, Inverter, and Amplifier Power Module
Refer to Figure 2-1.

C Figure 2-1 callouts:

D
A – Covers
E
B – Conductor bar
C – Amplifier-SA
D – Amplifier Power Module
(APM)
B E – CNC Chassis-CC
A F
F – Pulse Width Modulation
(PWM)
G – Power supply

Figure 2-1, Positioning the Chassis, Inverter, and Power Module

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Releasing the Hard Drive

When installing the 6000M CNC chassis, remove the screws that secure the hard drive to
the hard drive mounting bracket. The screws need to be removed to allow the vibration
isolators to work.
When the CNC chassis is installed on the machine, the screws are securing the vibration
isolators. See Figure 2-2. Remove the screws and relocate them to the safe keeping
position.
Note: The hard drive must be secured to the bracket if the chassis is to be
returned for service.

A
Figure 2-2 callouts:
A – Safe Keeping Position
B – Hard Drive Secure
B

Figure 2-2, Hard Drive Mounting Bracket

Display
For space requirements, refer to Figure 3-1, Console in “Section 3 - Drawings."
Note: The display is sensitive to electromagnetic or magnetic noise. Strong fields
can lead to slight distortions of the picture. Ensure a minimum clearance of
0.5 m. (1.64 ft.) between the screen housing and sources of interference
such as permanent magnets, motors, transformers, etc.

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Degree of Protection (IP Code)

The IP Code indicates the amount of protection the chassis provides against intrusion by
particulate matter and/or water. For example, an IP Code of 20 refers to a chassis that
protects against particles (2) ≥ 12.5 mm. (0.48 in.), and provides no protection (0) from
water intrusion. Refer to Table 2-1 and Table 2-2.
Table 2-1, IP Code Explaination

First Protection Against Second Protection Against

Number Intrusion by Particles Number Intrusion by Water

0 No protection 0 No protection

1 ≥ 50 mm (2 in) 1 Perpendicular droplets

2 ≥ 12.5 mm (.48 in) 2 Droplets at 15° angle

3 ≥ 2.5 mm (.09 in) 3 Spraying water

4 ≥ 1 mm (.04 in) 4 Splashing water

5 Dust protected 5 Flowing water

6 Dustproof 6 Heavily flowing water

7 Temporary submersion

8 Continuous submersion

Table 2-2, Component IP Rating

Component IP Rating

Flat-panel console IP 54

Manual panel IP 54

Handwheel IP 54

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Connection Overview
Connecting the CNC to the SA Series Compact Inverter
Refer to Figure 2-3.

Conctr. Description
X1–X4 Axes position encoder 1 Vpp
X6 Spindle position encoder 1 Vpp
X8 Do not use
X12 Touch probe for workpiece measurement
X13 Touch probe for tool measurement
X15–X18 Axes speed encoder 1 Vpp
X19 Spindle speed encoder 1 Vpp
X23 Handwheel input
X26 Ethernet data interface
X27 COM1 data interface (RS-232)
X28 COM2 data interface (RS-422)
X29 Do not use
X30 24 V reference signal for spindle
X34 24 V control-is-ready signal
X41 PLC output
X42 PLC input
X44 24 V input for PLC power supply
A X45 CNC keyboard
X46 Manual panel
X47 I/O expansion
B
X48 Do not use
X49 Flat panel display
X51–X54 PWM axes
X55 PWM spindle
X65 Floppy power and data
X66 Do not use
X69 CNC chassis power supply

B Signal ground
+ Equipment ground (YL/GN)

A LED Reset
B LED Run
Figure 2-3, Chassis Connections to the SA Inverter

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Cable and Basic Circuit Overview

For a cable overview, refer to Figure 3-10, Cable Overview for systems with Spindle/
Axis (SA xxxx) amplifiers and Figure 3-11, Cable Overview, Modular for systems with
modular spindle and axis amplifiers.
For basic circuit diagrams, refer to Figure 3-12, Basic System Diagram and Figure 3-7,
Basic Servo Turn On Circuit.

CNC Chassis Pinouts

Position Control for Encoders
X1–X4 are linear encoder axis position connections. X6 is the spindle encoder position
connection. ANILAM CNCs are designed to be used with linear encoders or rotary
encoders for position control. Refer to Table 2-3 for encoder position control pinouts.
ANILAM recommends using linear encoders with distance-coded reference marks.
These encoders reduce significantly the travel distance required to establish absolute
position.
Maximum input frequency 50 kHz.
X1, X2, X3, X4, X6 Encoder Position Control Connections (1 VPP)
Table 2-3, X1-X4, X6: Encoder Position Control Connections - Pinout

Chassis Encoder Cable

D-Sub Assignment D-Sub Color
Connection Connector
(Male) (Female)
15-Pin 15-Pin
1 +5 V (UP) 1 Brown/Green
2 0 V (UN) 2 White/Green
3 A+ 3 Brown
4 A– 4 Green
5 0V 5
6 B+ 6 Gray
7 B– 7 Pink
8 0V 8
9 +5 V 9 Blue
10 R+ 10 Red
11 0V 11 White
12 R– 12 Black
13 0V 13
14 Do not assign 14 Violet
15 Do not assign 15
Housing External shield Housing External shield

The encoder signals are interpolated 1024-fold.

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Touch Probe
Use the touch probe for workpiece or tool measurement during machining. Refer to Table 2-4 and
Table 2-5.
Table 2-4, X12: Touch Probe Input for Workpiece Measurement

D-Sub Terminal Assignment

(Female) 15-Pin

1 0V

2 Do not use

3 Ready

4 Start

5 + 15 V ± 10 % (maximum 1000mA)

6 + 5 V ± 5 % (maximum 100mA)

7 Battery

8 0 V (UN)

9 Trigger signal

10 Trigger signal 1

11 to 15 Do not use

Housing External shield

1 Stylus at rest means logic level High

Table 2-5, X13 Touch Probe Input for Tool Measurement

D-Sub Terminal Assignment

(Female) 9-Pin

1 Ready

2 0 V (UN)

3 Do not use

4 + 15 V ± 5 % (UP)

5 Do not use

6 Do not use

7 + 5 V ± 5 % (UP)

8 Trigger signal

9 Trigger signal 1

Housing External shield

1
Stylus at rest means logic level High

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

The 6000M CNC offers two inputs for touch probes:

❑ X12 connector – probe input for workpiece measurement (3-D probe).
❑ X13 connector – probe input for tool measurement.
Corded Heidenhain probes only need an interface cable to either X12 or X13 depending
on the type of probe used.
Corded Renishaw probes have to be interfaced to the control signal levels in either
connector X12 and/or X13. The following figures represent the connection of the:
MP11 3-D corded touch probe (Figure 2-4), the TS27R tool probe (Figure 2-5), and the
OMP-40 cordless touch probe (Figure 2-6) to the 6000M system:
6000M Connector X12

3
Red 5
Renishaw's MP11
curly cable Blue 8

Green 5

Yellow 10

Figure 2-4, MP11 3-D Corded Touch Probe

6000M Connector X13

A5 4
Renishaw's MI-8
Interface for B6
TS27-R tool probe
B7 9

A6 2

Switch SW1 in MI-8 Interface must be in N/C position Housing

Figure 2-5, TS27R Tool Probe

6000M Connector X12

11 Error SSR Ready 3

21 Machine Start Start 4
Renishaw's MI-12 24 Probe Status SSR Trigger Signal 10
Interface for OMP-
12 Low Battery SSR Battery Warning 7
40 or MP-12
cordless probe 10 2.2K
23 +15V 5
13 0V 8
22
16 17
Internal shield 1

24VDC

Figure 2-6, OMP-40 Cordless Touch Probe

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Probes come in various different transmission systems: corded or cordless (infrared,

radio, or inductive). When a corded 3-D touch probe is connected to the control, the
spindle is automatically disabled by means of the “ready” signal which is hardwired to its
active state. When a cordless 3-D touch probe is connected to the control, low battery
and not ready (e.g. transmission medium obstructed or probe in “sleeping mode”)
conditions are continuously monitored. Cordless probes usually go into a “sleeping
mode” to conserve battery charge. These probes are awakened by the CNC by means of
an
M-code.
Refer to the probe manufacture's documentation for further details. Refer to the 6000M
CNC Programming and Operation Manual, P/N 70000487, for probe usage guidelines.

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Speed Control for Encoders

Maximum input frequency: 350 kHz. The speed encoder can also be used for position
control. X15–X18 are linear encoder axis speed control connections. X19 is the spindle
encoder speed control connection.
X15–X19 Encoder Speed Control Connections (1 VPP)
Refer to Table 2-6.
Table 2-6, X15-X18, X19: Encoder Speed Control Connections - Pinout
CNC Chassis Adapter Cable
D-Sub Assignment D-Sub Color(s) Connector
Connection Connector (Female)
(Male) (Female) 17-Pin
25-Pin
25-Pin
1 + 5 V (UP) 1 Brown/Green 10
2 0 V (UN) 2 White/Green 7
3 A+ 3 Green/Black 1
4 A– 4 Yellow/Black 2
5 0V 5
6 B+ 6 Blue/Black 11
7 B– 7 Red/Black 12
8 0V 8 Internal shield 17
9 Not assigned 9
10 0V 10
11 Not assigned 11
12 Not assigned 12
13 Temperature + 13 Yellow 8
14 +5 V or not assigned 14 Blue 16
15 Analog output (test) 15
16 0V 16 White 15
17 R+ 17 Red 3
18 R– 18 Black 13
19 C+ 19 Green 5
20 C– 20 Brown 6
21 D+ 21 Gray 14
22 D– 22 Pink 4
23 +5 V (test) 23
24 0V 24
25 Temperature– 25 Violet 9
Housing External shield Housing External shield Housing

Note: The 1 VPP signals are interpolated by a factor of 1024.

The rotary encoder to motor cable is ANILAM P/N 342000XX, where

XX = 10, 15, 20, 25, 30, 35, 40, and 45 feet.

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

PWM Connection to Axis/Spindle Motors

X51–X54 are the linear encoder PWM axes connections. X55 is the spindle encoder
PWM axis connection.

X51–X55 PWM Connection

Refer to Table 2-7.
Table 2-7, X51-X54, X55: PWM Connection to Motor

Ribbon Connector Assignment

1a PWM U1

1b 0V U1

2a PWM U2

2b 0V U2

3a PWM U3

3b 0V U3

4a –SH2

4b 0V (–SH2)

5a –SH1B

5b 0V (–SH1B)

6a +Iactl 1

6b –Iactl 1

7a 0 V (analog)

7b +Iactl 2

8a –Iactl 2

8b 0 V (analog)

9a Do not assign

9b Do not assign

10a Temp. warning

10b Ready

Logic level: 5V
Analog signals Iact: ±7.5 V
Maximum PWM frequency: 5 kHz

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CNC Power Supply and Control Signals

X69 CNC Chassis Power Supply
Refer to Table 2-8 for the ribbon cable pinout.
Table 2-8, X69: CNC Chassis Power Supply - Pinout

X69 Ribbon Assignment X69 Ribbon Assignment

Cable Connector Cable Connector
50-Pin 50-Pin
1a +5 V 14a –ERR.ZU.GR
1b +5 V 14b GND
2a +5 V 15a –ERR.I.GR
2b +5 V 15b GND
3a +5 V 16a –ERR.TMP
3b +5 V 16b GND
4a +5 V 17a RDY.PS
4b +5 V 17b GND
5a +5 V 18a –ERR.ILEAK
5b +5 V 18b GND
6a +12 V 19a Do not assign
6b +12 V 19b GND
7a +12 V 20a Do not assign
7b +12 V 20b GND
8a +5 V (separated) 21a Do not assign
8b 0 V (separated) 21b GND
9a +15 V 22a Do not assign
9b -15 V 22b GND
10a UZAN 23a Reserved (SDA)
10b 0V 23b GND
11a IZAN 24a Reserved (–SCL)
11b 0V 24b GND
12a –RES.PS 25a –RES.S
12b 0V 25b GND
13a –PF.PS
13b GND

(Continued on adjacent table…)

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Spindle Reference Signal

Usually, the reference mark of the spindle encoder is evaluated as a reference signal for
the spindle. In special cases, a 24 V signal on terminal X30 can be evaluated as a
reference signal for the spindle or as a reference signal release.
Note: For reliable evaluation, the signal must last for at least 3 milliseconds.
X30 24V Reference Signal for Spindle
Refer to Table 2-9.
Table 2-9, X30: Reference Signal for Spindle - Pinout

Terminal Assignment

1 +24 V input

2 0V

Control-Is-Ready Signal
X34 24V Control-Is-Ready Signal
Refer to Table 2-10.
Table 2-10, X34: Control-Is-Ready Signal - Pinout

Terminal Assignment

1 +24 V input

2 0V

PLC Power Supply

X44 24V Input for PLC Power Supply
Refer to Table 2-11, Figure 2-7, PLC Power Supply Voltage, and
Table 2-12, PLC Power Requirements.
Table 2-11, X44: PLC Power Supply - Pinout

Terminal Assignment Outputs

1 +24 VDC can be switched off Y0:0 – Y0:15

via EMERGENCY STOP

2 +24 VDC cannot be switched Y0:16 – Y0:22

off via EMERGENCY STOP

3 0V

The Programmable Logic Controller (PLC) of the CNC, the IE 6431A, IE 6431B, and
IE 3216A are powered by the 24 VDC control voltage of the machine, per
IEC 742 EN 50 178 (basic insulation).

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Superimposed AC components, such as those caused by a three-phase bridge rectifier

without smoothing, are permissible up to a ripple factor of 5% (Refer to DIN 40110/10.75,
§ 1.2).
U
32.6 V
31 V

20.4 V
18.5 V

Figure 2-7, PLC Power Supply Voltage

The 0 V line of the PLC power supply must be grounded with a ground lead
(∅ 6 mm2 /AWG 10) to the main frame ground of the machine.
Table 2-12, PLC Power Requirements

Supply Voltage Range, Maximum Current Power Consumption

Voltage Mean DC Voltage Consumption (when (when half the
half the outputs are on outputs are on
simultaneously) simultaneously)

24 VDC per Lower limit: 20.4 V CNC: 2A

IEC 742 Upper limit: 31 V
EN 50 178, Voltage surges up to IE 6431A: 20 A IE 6431A: 480 W
Basic 36 V for t < 100 ms are
Insulation permissible IE 3216A: 10 A IE 3216A: 240 W

Warning: Replace fuses with identical fuses. Improper fuses could cause damage
to internal components.

Power Supply to Outputs on the I/O Modules

Refer to Table 2-13.
Table 2-13, I/O Module Power Supply Connections

Terminal Assignment IE 6431A IE 3216A

X9 0 V logic power supply

X10 +24 VDC logic power supply and for control-is-ready signal

X11 +24 VDC logic power supply for: Y1:0 – Y1:7

X12 +24 VDC logic power supply for: Y1:8 – Y1:15

X13 +24 VDC logic power supply for: Y1:16 – Y1:23 Y1:0 – Y1:7

X14 +24 VDC logic power supply for: Y1:24 – Y1:30 Y1:8 – Y1:14

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Mounting & Electrical Installation of CNC Chassis
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X23 Supply Voltage of IE 6431A and IE 6431B

Refer to Table 2-14.
Table 2-14, I/O Module Analog Input Connections

Connection Assignment
Terminal

1 +24 VDC (IEC 742 EN 50 178, 5.88 low-voltage electrical

seperation

2 0V

Analog Nominal Value Output

Output: ±10 V

Maximum load of analog outputs: 2 mA

Maximum capacity: 2 nF

I/O 24 VDC Switching Inputs

Refer to Table 2-15 and Table 2-16.
Table 2-15, I/O Module Voltage Requirements

Voltage Ranges: CNC Chassis I/O Module

“1” signal: Ui 13 V to 30.2 V 13 V to 30.2 V

“0” signal: Ui –20 V to 3.2 V –20 V to 3.2 V

Current Ranges:

“1” signal: Ii 3.8 mA to 8.9 mA 2.5 mA to 6 mA

“0” signal: Ii 1.0 mA 0.65 mA

Table 2-16, I/O Module Connections

Address Number of Inputs Device

X0:0 – X0:31 31 + Control-is-ready signal CNC chassis X42 (PLC inputs)

X0:100 – X0:124 25 CNC chassis X46 (manual panel)

X1:0 – X1:63 64 IE 6431A

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X42 PLC Input to the CNC

The connecting cables are:
❑ P/N 343001XX is available in lengths of 5 feet to 75 feet in increments of 5 feet, and is
terminated with a female connector. The last two digits of the P/N indicate the cable
length. For example, 34300115 indicates a 15-foot cable.
❑ P/N 343007XX is available in lengths of 3 feet, 10, 15, 20, 30, 45, and 60 feet, and is
an open-ended wire-type cable. The last two digits of the P/N indicate the cable
length. For example, 34300703 indicates a 3-foot cable. Refer to Table 2-17.
Table 2-17, X42: PLC Input to the CNC - Pinout

CNC Chassis Connecting Cable P/N 343007XX

Female D-Sub Connector Color(s)
Assignment
Open-ended 37-Pin
Wires
1 X0:0 **X HOME 1 Black
2 X0:1 **Y HOME 2 Red
3 X0:2 **Z HOME 3 White
4 X0:3 **CNCACK 4 Green
5 X0:4 **U HOME 5 Orange
6 X0:5 **W HOME 6 Blue
7 X0:6 7 Brown
8 X0:7 8 Yellow
9 X0:8 9 Violet
10 X0:9 10 Gray
11 X0:10 11 Pink
12 X0:11 12 Tan
13 X0:12 13 Red/Green
14 X0:13 14 Red/Yellow
15 X0:14 15 Red/Black
16 X0:15 16 White/Black
17 X0:16 17 White/Red
18 X0:17 18 White/Green
19 X0:18 19 White/Yellow
20 X0:19 20 White/Blue
21 X0:20 21 White/Brown
22 X0:21 22 White/Orange
23 X0:22 23 White/Gray
24 X0:23 24 White/Violet

** Hard Coded Function (Continued...)

2-16 All rights reserved. Subject to change without notice.

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Table 2-17, X42 Connection to the CNC Chassis - Pinout (Continued)

CNC Chassis Conn. Cable P/N 343007XX

Assignment D-Sub Color(s)
Female Open-
ended Wires Connector
37-Pin
25 X0:24 25 White/Black/Red
26 X0:25 26 White/Black/Green
27 X0:26 27 White/Black/Yellow
28 X0:27 28 White/Black/Blue
29 X0:28 29 White/Black/Brown
30 X0:29 30 White/Black/Orange
31 X0:30 **Software ESTOP 31 White/Black/Gray
32 X0:31 **Software DRIVE ENABLE 32 White/Black/Violet
33 **DRIVE ENABLE 33 White/Black/Black
34 Do not assign 34 White/Red/Black
35 Do not assign 35 White/Red/Red
36 Do not assign 36 White/Red/Green
37 Do not assign 37 White/Red/Blue
Shell External shield Shell External shield

** Hard Coded Function

PLC Inputs to the I/O Module

Refer to Table 2-18, X3–X6: PLC Inputs to the I/O Module.

All rights reserved. Subject to change without notice. 2-17

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 Mounting & Electrical Installation of CNC Chassis
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Table 2-18, X3-X6: PLC Inputs to the I/O Module

X3 X4
Terminal Assignment Terminal Assignment
1 2 1 2
1 X1:0 X2:0 1 X1:16 X1:2:16
2 X1:1 X2:1 2 X1:17 X2:17
3 X1:2 X2:2 3 X1:18 X2:18
4 X1:3 X2:3 4 X1:19 X2:19
5 X1:4 X2:3 5 X1:20 X2:20
6 X1:5 X2:3 6 X1:21 X2:21
7 X1:6 X2:6 7 X1:22 X2:22
8 X1:7 X2:7 8 X1:23 X2:23
9 X1:8 X2:8 9 X1:24 X2:24
10 X1:9 X2:9 10 X1:25 X2:25
11 X1:10 X2:10 11 X1:26 X2:26
12 X1:11 X2:11 12 X1:27 X2:27
13 X1:12 X2:12 13 X1:28 X2:28
14 X1:13 X2:13 14 X1:29 X2:29
15 X1:14 X2:14 15 X1:30 X2:30
16 X1:15 X2:15 16 X1:31 X2:31

X5 X6
Terminal Assignment Terminal Assignment
1 2 1 2
1 X1:32 X2:32 1 X1:48 X1:2:48
2 X1:33 X2:33 2 X1:49 X2:49
3 X1:34 X2:34 3 X1:50 X2:50
4 X1:35 X2:35 4 X1:51 X2:51
5 X1:36 X2:36 5 X1:52 X2:52
6 X1:37 X2:37 6 X1:53 X2:53
7 X1:38 X2:38 7 X1:54 X2:54
8 X1:39 X2:39 8 X1:55 X2:55
9 X1:40 X2:40 9 X1:56 X2:56
10 X1:41 X2:41 10 X1:57 X2:57
11 X1:42 X2:42 11 X1:58 X1:58
12 X1:43 X2:43 12 X1:59 X2:59
13 X1:44 X2:44 13 X1:60 X2:60
14 X1:45 X2:45 14 X1:61 X2:61
15 X1:46 X2:46 15 X1:62 X2:62
16 X1:47 X2:47 16 X1:63 X2:63

2-18 All rights reserved. Subject to change without notice.

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Mounting & Electrical Installation of CNC Chassis
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PLC 24 VDC Switching Outputs

Transistor Outputs with Limited Current
Refer to Table 2-19 and Table 2-20.
Table 2-19, Transistor Outputs

CNC Chassis IE 6431A

Min. output voltage for “1“ signal 3 V below supply voltage

Nominal operating current per output 0.1 A 1.2 A

Note: Permissible load: Resistive load - inductive load only with surge suppression
diode parallel to inductance.
On the CNC chassis, no more than one output may be short-circuited at any
one time. Short-circuiting of one output does not cause an overload. No
more than half the PLC outputs may be energized at the same time
(simultaneity factor 0.5).

Table 2-20, Component Addresses/Outputs

Address No. Outputs Device

Y0:0 – Y0:22 23 CNC chassis X41 (PLC output)

Y0:0 – Y0:22 23 CNC chassis X46 (manual panel)

Y1:0 – Y1:30 31 IE 6431A

X41 PLC Output on the CNC

The connecting cables are:
❑ P/N 343001XX is available in lengths of 5 feet to 75 feet in increments of 5 feet, and is
terminated with a female connector. The last two digits of the P/N indicate the cable
length. For example, 34300115 indicates a 15-foot cable.
❑ P/N 343007XX is available in lengths of 3 feet, 10, 15, 20, 30, 45, and 60 feet, and is
an open-ended wire-type cable. The last two digits of the P/N indicate the cable
length. For example, 34300703 indicates a 3-foot cable.
Refer to Table 2-21, X41 PLC Output on the CNC - Pinout and Table 2-22, PLC Output
on the I/O Module.

All rights reserved. Subject to change without notice. 2-19

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Table 2-21, X41: PLC Output on the CNC - Pinout

37-Pin IPI Assignment Color
1 BLK
2 RED
3 WHT
4 GRN
5 ORN
6 BLU
7 BRN
8 YEL
9 Y0:0 SSK1-CNCON VIOL
10 Y0:1 SSK2-MODEOP GRAY
11 Y0:2 PINK
12 Y0:3 TAN
13 Y0:4 RED/GRN
14 Y0:5 RED/YEL
15 Y0:6 RED/BLK
16 Y0:7 WHT/BLK
17 Y0:8 WHT/RED
18 Y0:9 WHT/GRN
19 Y0:10 WHT/YEL
20 Y0:11 WHT/BLU
21 Y0:12 WHT/BRN
22 Y0:13 WHT/ORN
23 Y0:14 WHT/GRAY
24 Y0:15 WHT/VIOL
25 Y0:16 WHT/BLK/RED
26 Y0:17 WHT/BLK/GRN
27 Y0:18 WHT/BLK/YEL
28 Y0:19 WHT/BLK/BLU
29 Y0:20 WHT/BLK/BRN
30 Y0:21 WHT/BLK/ORN
31 Y0:22 K1-SERVO ENABLE WHT/BLK/GRAY
32 Do not assign WHT/BLK/VIOL
33 Do not assign WHT/BLK/BLK
34 CRDY SIGNAL WHT/RED/BLK
35 Do not assign WHT/RED/RED
36 Do not assign WHT/RED/GRN
37 Do not assign WHT/RED/BLU
Shell EXTERNAL SHIELD

2-20 All rights reserved. Subject to change without notice.

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Mounting & Electrical Installation of CNC Chassis
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Table 2-22, PLC Output on the I/O Modules

X7 X8
Terminal Assignment Terminal Assignment
1 2 1 2
1 Y1:0 Y2:0 1 Y1:16 Y2:16
2 Y1:1 Y2:1 2 Y1:17 Y2:17
3 Y1:2 Y2:2 3 Y1:18 Y2:18
4 Y1:3 Y2:3 4 Y1:19 Y2:19
5 Y1:4 Y2:4 5 Y1:20 Y2:20
6 Y1:5 Y2:5 6 Y1:21 Y2:21
7 Y1:6 Y2:6 7 Y1:22 Y2:22
8 Y1:7 Y2:7 8 Y1:23 Y2:23
9 Y1:8 Y2:8 9 Y1:24 Y2:24
10 Y1:9 Y2:9 10 Y1:25 Y2:25
11 Y1:10 Y2:10 11 Y1:26 Y2:26
12 Y1:11 Y2:11 12 Y1:27 Y2:27
13 Y1:12 Y2:12 13 Y1:28 Y2:28
14 Y1:13 Y2:13 14 Y1:29 Y2:29
15 Y1:14 Y2:14 15 Y1:30 Y2:30
16 Y1:15 Y2:15 16 Control-is-ready

All rights reserved. Subject to change without notice. 2-21

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Floppy Power and Data

The connecting cable for floppy power and data is 343002XX, where XX represents the
available cable lengths (3, 5, 10, 15, 20, and 25 feet). The 343002XX contains two
harnesses. One harness is used for floppy power, and the other is used for floppy data
signal. See Table 2-23 for P/Ns.
Table 2-23, Floppy Power and Data Cable Length P/Ns

Length Kit P/N Power Signal

3 foot 34300203 33000790 36000606

5 foot 34300205 33000789 36000602

10 foot 34300210 33000791 36000369

15 foot 34300215 33000792 36000371

20 foot 34300220 33000793 36000601

25 foot 34300225 33000794 36000600

Connect the floppy power and data cables to the corresponding cables in X65.
Floppy drive and mounting hardware is included in Kit PN 33000199. Refer Figure 2-8
for the floppy drive cutout and mounting holes, Table 2-24, Floppy Disk Drive
Installation Components for the required parts, Figure 2-9, Remote Floppy Disk Drive
Illustration, P/N 33000199, and Figure 2-10, Floppy Disk Drive Dimensions.

A
5.12"
(130.05)

1.26"
(32)

0.59" 3.94"
(14.98) (100.08) FDCUTOUT

Figure 2-8, Floppy Drive Drilled Hole and Rectangular Cutout Dimensions
Figure 2-8 callout:
A – 0.17” (4.32MM) diameter, 4 places

2-22 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Table 2-24, Floppy Disk Drive Installation Components

Hardware Kit, P/N 33000199

Part
Item Description Quantity
Number

1 21900413 Sheet Metal, Floppy Drive Flush Mounting Bracket 1

2 31300204 Disk Drive, 3.5” Floppy 1

3 21900784 Sheet Metal, Floppy Disk Drive Cover 1

4 86100030 Machine Screw, #4-40 x 1/4” LG 4

5 86100166 Machine Screw, #6-32 x 3/4” LG PHL PAN HD 4

A
33000199

Figure 2-9, Remote Floppy Disk Drive Illustration

Figure 2-9 callout:
A – Gasket is part of floppy drive cover

All rights reserved. Subject to change without notice. 2-23

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

3.94"
(100.08)

5.88" 5.76"
(149.35) (146.3)
4.50"
(114.3)

1.26" (32.0) 0.12"

(3.05)

1.97" 1.47" (37.34)

(50.04)

2.56" 2.56"
(65.02) (65.02)

0.22
33000199DIM
(5.59)

Figure 2-10, Floppy Disk Drive Dimensions

2-24 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Flat Panel Display

Refer to Table 2-25, for the pin layout for the CNC chassis, the connecting cable, and the
flat panel display.
Table 2-25, X49: Flat Panel Display to CNC Chassis - Pinout

CNC Chassis Connecting Cable P/N 343000XX FP 6000M

D-Sub Assignment D-Sub Color of No. of D-Sub D-Sub
Connctn. Name Connector Wire Pair Connector Connector
(Female) (Male) (Female) (Male)
62-Pin 62-Pin 62-Pin 62-Pin
1 0V 1 BLK 1 1 1
22 0V 22 RED 22 22
2 CLK.P 2 BLK 2 2 2
23 CLP.P* 23 WHT 23 23
3 HSYNC 3 BLK 3 3 3
24 HSYNC* 24 GRN 24 24
4 BLANK 4 BLK 4 4 4
25 BLANK 25 BLU 25 25
5 VSYNC 5 BLK 5 5 5
26 VSYNC* 26 YEL 26 26
6 0V 6 BLK 6 6 6
27 0V 27 BRN 27 27
7 R0 7 BLK 7 7 7
28 R0* 28 ORN 28 28
8 R1 8 RED 8 8 8
29 R1* 29 WHT 29 29
9 R2 9 RED 9 9 9
30 R2* 30 GRN 30 30
10 R3 10 RED 10 10 10
31 R3* 31 BLU 31 31
11 0V 11 RED 11 11 11
32 0V 32 YEL 32 32
12 G0 12 REF 12 12 12
33 G0* 33 BRN 33 33
13 G1 13 RED 13 13 13
34 G1* 34 ORN 34 34
14 G2 14 GRN 14 14 14
35 G2* 35 WHT 35 35
15 G3 15 GRN 15 15 15
36 G3* 36 BLU 36 36
16 0V 16 GRN 16 16 16
37 0V 37 BRN 37 37

(Continued…)

All rights reserved. Subject to change without notice. 2-25

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 Mounting & Electrical Installation of CNC Chassis
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Table 2-25, X49: Flat Panel Display to CNC Chassis - Pinout (Continued)

CNC Chassis Connecting Cable P/N 343000XX FP 6000M

D-Sub Assignment D-Sub Color of No. of D-Sub D-Sub
Connctn. Name Connector Wire Pair Connector Connector
(Female) (Male) (Female) (Male)
62-Pin 62-Pin 62-Pin 62-Pin
17 B0 17 GRN 17 17 17
38 B0* 38 YEL 38 38
18 B1 18 GRN 18 18 18
39 B1* 39 ORN 39 39
19 B2 19 WHT 19 19 19
40 B2* 40 BLU 40 40
20 B3 20 WHT 20 20 20
41 B3* 41 YEL 41 41
43 DISP.LOW* 43 WHT 21 43 43
44 DISP.LOW 44 BRN 44 44
45 DISP.ON* 45 WHT 22 45 45
46 DISP.ON 46 ORN 46 46
47 C0 47 BLU 23 47 47
48 C1 48 YEL 48 48
49 C2 49 BLU 24 49 49
50 C3 50 BRN 50 50
51 C4 51 BLU 25 51 51
52 C5 52 ORN 52 52
21 0V 21 N.C. 21 21
42 0V 42 N.C. 42 42
53 Free 53 N.C. 53 53
54 Free 54 N.C. 54 54
55 Free 55 N.C. 55 55
56 Free 56 N.C. 56 56
57 Free 57 N.C. 57 57
58 Free 58 N.C. 58 58
59 Free 59 N.C. 59 59
60 Free 60 N.C. 60 60
Housing Housing Housing Housing

2-26 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Manual Panel
Refer to Table 2-26.
Table 2-26, X46: Manual Panel - Pinout

CNC Chassis X46 Connecting Cable P/N 343001XX Manual Panel X3

D-Sub Assignment D-Sub Color(s) D-Sub D-Sub
Connctn. Connector Connector Connection
(Female) (Male) (Female) (Male)
37-Pin 37-Pin 37-Pin 37-Pin
1 X0:100 1 Gray/Red 1 Key 0
2 X0:101 2 Brown/Black 2 Key 1
3 X0:102 3 White/Black 3 Key 2
4 X0:103 4 Green/Black 4 Key 3
5 X0:104 5 Brown/Red 5 Key 4
6 X0:105 6 White/Red 6 Key 5
7 X0:106 7 White/Green 7 Key 6
8 X0:107 8 Red/Blue 8 Key 7
9 X0:108 9 Yellow/Red 9 Axis 1 – X
10 X0:109 10 Gray/Pink 10 Axis 2 – Y
11 X0:110 11 Black 11 Axis 3 – Z
12 X0:111 12 Pink/Brown 12 FR01
13 X0:112 13 Yellow/Blue 13 FR02
14 X0:113 14 Green/Blue 14 FR03
15 X0:114 15 Yellow 15 FR04
16 X0:115 16 Red 16 JOG1X1
17 X0:116 17 Gray 17 JOG2X10
18 X0:117 18 Blue 18 JOG3X100
19 X0:118 19 Pink 19 SS01
20 X0:119 20 White/Gray 20 SS02
21 X0:120 21 Yellow/Gray 21 SS03
22 X0:121 22 Green/Red 22 SS04
23 X0:122 23 White/Pink 23 EXIN1
24 X0:123 24 Gray/Green 24 EXIN2
25 X0:124 25 Yellow/ 25 EXIN3
Brown
26 Y0:100 26 Gray/Brown 26 EXOUT1
27 Y0:101 27 Yellow/Black 27 EXOUT2
28 Y0:102 28 White/Yellow 28 EXOUT3
(Continued...)

All rights reserved. Subject to change without notice. 2-27

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 Mounting & Electrical Installation of CNC Chassis
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Table 2-26, X46: Manual Panel - Pinout (Continued)

CNC Chassis X46 Connecting Cable P/N 343001XX Manual Panel X3

D-Sub Assignment D-Sub Color(s) D-Sub D-Sub

Connctn. Connector Connector Connection
(Female) (Male) (Female) (Male)
37-Pin 37-Pin 37-Pin 37-Pin
29 Y0:103 29 Gray/Blue 29 LEDCLRDY

30 Y0:104 30 Pink/Blue 30 LEDSFWD

31 Y0:105 31 Pink/Red 31 LEDSREV

32 Y0:106 32 Brown/Blue 32 LEDSOFF

33 Y0:107 33 Pink/Green 33 LEDSVRST

34 0 V (PLC) 34 Brown 34 24VCOM

35 0 V (PLC) 35 Yellow/Pink 35 24VCOM

36 +24 V (PLC) 36 Violet 36 +24V

37 +24 V (PLC) 37 White 37 +24V

Housing External shield Housing External shield Housing

2-28 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

CNC Keyboard
The connecting cable, P/N 343001XX is available in lengths of 5 feet to 75 feet in
increments of 5 feet. The last two digits of the P/N indicate the cable length. For
example, 34300115 indicates a 15-foot cable. Refer to Table 2-27.
Table 2-27, X45: CNC Keyboard - Pinout

CNC Chassis X45 CNC Chassis X45

D-Sub Assignment D-Sub Assignment
Connection Connection
(Female) (Female)
37-Pin 37-Pin
1 RL0 20 SL0
2 RL1 21 SL1
3 RL2 22 SL2
4 RL3 23 SL3
5 RL4 24 SL4
6 RL5 25 SL5
7 RL6 26 SL6
8 RL7 27 SL7
9 RL8 28 RL19
10 RL9 29 RL20
11 RL10 30 Not assigned
12 RL11 31 RL21
13 RL12 32 RL22
14 RL13 33 RL23
15 RL14 34 Spindle override (wiper)
16 RL15 35 Feedrate override (wiper)
17 RL16 36 +5 V override
potentiometer
18 RL17 37 0 V override
potentiometer
19 RL18 Housing External shield
(Continued on adjacent table...)

All rights reserved. Subject to change without notice. 2-29

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

I/O Module Connection

Refer to Table 2-28 and Table 2-29, X2: I/O Module - Pinout.
Table 2-28, X47: I/O Module to CNC - Pinout

CNC Chassis Connecting Cable P/N 343006XX I/O Module

D-Sub Assignment D-Sub Color(s) D-Sub X1 D-Sub Assignment
Connctn. Connctr. Connctr. Connctn.
(Male) (Female) (Male) (Female)
25-Pin 25-Pin 25-Pin 25-Pin
1 0V 1 Brown, Yellow, 1 1 0V
Pink, Red, Violet
2 0V 2 Red/Blue, 2 2 0V
Brown/Green,
Yellow/Brown,
Gray/Brown,
Pink/Brown
3 0V 3 Brown/Blue, 3 3 0V
Brown/Red,
Brown/Black,
Yellow/Gray,
Yellow/Pink
4 Do not assign 4 Gray/Green 4 4 Serial IN 2
5 Address 6 5 White/Green 5 5 Address 6
6 INTERRUPT 6 Pink/Green 6 6 INTERRUPT
7 RESET 7 Green/Blue 7 7 RESET
8 WRITE 8 White/Blue 8 8 WRITE
EXTERN EXTERN
9 WRITE 9 White/Red 9 9 WRITE
EXTERN EXTERN
10 Address 5 10 Gray/Pink 10 10 Address 5
11 Address 3 11 Blue 11 11 Address 3
12 Address 1 12 Green 12 12 Address 1
13 Do not assign 13 13 13 Do not assign
14 + 12 V 14 Yellow/Blue, 14 14 +12 V
(from IM) Pink/Blue,
Yellow/Black
15 + 12 V 15 Yellow/Red, 15 15 +12 V
(from IM) Gray/Red,
Pink/Red
(Continued...)

2-30 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Table 2-28, X47: I/O Module to CNC - Pinout (Continued)

CNC Chassis Connecting Cable P/N 343006XX I/O Module

D-Sub Assignment D-Sub Color(s) D-Sub X1 D-Sub Assignment
Connctn. Connctr. Connctr. Connctn.
(Male) (Female) (Male) (Female)
25-Pin 25-Pin 25-Pin 25-Pin
16 PCB identifier 16 Gray/Blue 16 16 PCB identifier 2
2
17 PCB Identifier 17 Green/Black 17 17 PCB Identifier 1
1
18 Address 7 18 White/Yellow 18 18 Address 7
19 Serial IN 1 19 White/Black 19 19 Serial IN 1
20 EMERG. 20 Green/Red 20 20 EMERG. STOP
STOP
21 Serial OUT 21 White/Gray 21 21 Serial OUT
22 Serial OUT 22 White/Pink 22 22 Serial OUT
23 Address 4 23 Black 23 23 Address 4
24 Address 2 24 Gray 24 24 Address 2
25 Address 0 25 White 25 25 Address 0
Housing External Housing External shield Housing Housing External shield
shield
The connecting cable, P/N 343006XX is available in lengths of: 2, 3, 6, 9, 15, 20, and 25
feet. The last two digits of the P/N indicate the cable length. For example, 34300609
indicates a 9-foot cable.

All rights reserved. Subject to change without notice. 2-31

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Table 2-29, X2: I/O Module - Pinout

IE 6431 Connecting Cable P/N 343006XX

X2 D-Sub Assignment D-Sub Color(s) D-Sub
Connection Connector Connector
(Male) (Female) (Male)
25-Pin 25-Pin 25-Pin
1 0V 1 Brown, 1
Yellow, Pink,
Red, Violet
2 0V 2 Red/Blue, 2
Brown/Green,
Yellow/Brown,
Gray/Brown,
Pink/Brown
3 0V 3 Brown/Blue, 3
Brown/Red,
Brown/Black,
Yellow/Gray,
Yellow/Pink
4 Serial IN 2 4 Gray/Green 4
5 Address 6 5 White/Green 5
6 INTERRUPT 6 Pink/Green 6
7 RESET 7 Green/Blue 7
8 WRITE EXTERN 8 White/Blue 8
9 WRITE EXTERN 9 White/Red 9
10 Address 5 10 Gray/Pink 10
11 Address 3 11 Blue 11
12 Address 1 12 Green 12
13 Do not assign 13 13
14 PCB identifier 4 14 Yellow/Blue, 14
Pink/Blue,
Yellow/Black
15 PCB identifier 3 15 Yellow/Red, 15
Gray/Red,
Pink/Red
16 PCB identifier 2 16 Gray/Blue 16
17 PCB identifier 1 17 Green/Black 17
18 Address 7 18 White/Yellow 18
19 Serial IN 1 19 White/Black 19
20 EMERG. STOP 20 Green/Red 20
21 Serial OUT 21 White/Gray 21
22 Serial OUT 22 White/Pink 22
(Continued...)

2-32 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Table 2-29, X2: I/O Module - Pinout (Continued)

IE 6431 Connecting Cable P/N 343006XX

X2 D-Sub Assignment D-Sub Color(s) D-Sub
Connection Connector Connector
(Male) (Female) (Male)
25-Pin 25-Pin 25-Pin
23 Address 4 23 Black 23
24 Address 2 24 Gray 24
25 Address 0 25 White 25
Housing External shield Housing External shield Housing
The connecting cable, P/N 343006XX is available in lengths of: 2, 3, 6, 9, 15, 20, and 25
feet. The last two digits of the P/N indicate the cable length. For example, 34300609
indicates a 9-foot cable.
For space requirements, refer to Figure 3-6, I/O Module.
For part numbers, refer to Table 2-30.
Table 2-30, I/O Module Part Numbers

Designation I/O Module

IE 6431A P/N 34000551
IE 6431B P/N 34000550
IE 3216A P/N 34000552

Data Interfaces
Three data interfaces are available:
❑ RS-232-C/V.24 (COM1)
❑ RS-422/V.11 (COM2)
❑ Ethernet
X27: RS-232-C/V.24 Data Interface (COM1)
Maximum cable length is 20 m. (65.6 ft.). Refer to Table 2-31.
Table 2-31, X27: RS-232-C/V.24 Data Interface (COM1)
CNC Chassis CNC Chassis
X27 D-Sub Connection Assignment X27 D-Sub Connection Assignment
(Male) 9-Pin (Male) 9-Pin
1 Do not assign 6 DSR
2 RXD 7 RTS
3 TXD 8 CTS
4 DTR 9 Do not assign
5 Signal GND Housing External shield
(Continued on adjacent table...)
This interface meets requirements per IEC 742 EN 50 178 for low voltage electrical
separation.

All rights reserved. Subject to change without notice. 2-33

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

X28: RS-422/V.11 Data Interface (COM2)

Maximum cable length is 50 m. (164 ft.). Refer to Table 2-32.
Table 2-32, X28: RS-422/V.11 Data Interface (COM2)

CNC Chassis CNC Chassis

X28 D-Sub Connection Assignment X28 D-Sub Connection Assignment
(Female) 9-Pin (Female) 9-Pin
1 RTS 6 CTS
2 DTR 7 DSR
3 RxD 8 RxD
4 TxD 9 TxD
5 Signal GND Housing External shield
(Continued on adjacent table...)
This interface meets requirements per IEC 742 EN 50 178 for low voltage electrical
separation.
X26: Ethernet Interface RJ45 Port
Maximum data transfer rate: 200 kilobaud to 1 megabaud. Maximum cable length
(shielded cable) is 100 m. (328 ft.). Refer to Table 2-33 and Figure 2-11.
Table 2-33, X26: Ethernet Interface RJ45 Port - Pinout

RJ45 Connection Assignment RJ45 Connection Assignment

(Female) 8-Pin (Female) 8-Pin
1 TX+ 5 Do not assign
2 TX– 6 REC–
3 REC+ 7 Do not assign
4 Do not assign 8 Do not assign
(Continued on adjacent table...)

Figure 2-11, RJ45 Connector

This interface meets requirements per IEC 742 EN 50 178 for low voltage electrical
separation.

2-34 All rights reserved. Subject to change without notice.

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Handwheel Input
One remote RM 500 handwheel or one panel-mounted PM 300 handwheel can be used
with a CC 500 Series CNC. Refer to Table 2-34.
X23: Handwheel Input
Table 2-34, X23: Handwheel Input - Pinout

D-Sub Connection Assignment

(Female) 9-Pin

2 0V

4 +12 V ± 0.6 V (Uv)

6 DTR

7 TxD

8 RxD

9 DSR

1, 3, 5 Not assigned

Housing External shield

This interface meets requirements per IEC 742 EN 50 178 for low voltage electrical
separation.
RM 500 Remote Handwheel
Refer to Table 2-35, RM 500 Remote Handwheel - Pinout, Figure 2-12, RM 500
Internal Wiring of Contacts to Control Buttons and E-STOP, and Figure 3-8, RM 500
Remote Handwheel, P/N 34000850. The RM 500 is a portable electronic handwheel
that offers the following features:
❑ Keys for selection of five axes for handwheel or jogging:
X – X-axis
Y – Y-axis
Z – Z-axis
IV – U-axis
V – Not used
❑ Jog traverse direction keys: Jog+ and Jog–
❑ Jog and handwheel resolution setting. For jogging, the 1, 10, 100 corresponds to 1,
10, 100 times system resolution. For handwheel, the 1, 10, 100 corresponds to
pre-set feedrates – Slow, Medium, or Fast
❑ Actual-position-capture key (not used)
❑ Spindle control keys – Counter-clockwise (CCW), Stop, and Clockwise (CW)
❑ Two permissive buttons – Must be pressed to allow operation of Remote Handwheel
❑ EMERGENCY STOP button
❑ Holding magnets
❑ Dummy plug for EMERGENCY STOP circuit (optional), P/N 34000865
See Figure 3-8, RM 500 Remote Handwheel, P/N 34000850.

All rights reserved. Subject to change without notice. 2-35

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Connection Guidelines
Connection layout for the various cables and the handwheel is provided in Table 2-35,
RM 500 Remote Handwheel - Pinout. The EMERGENCY STOP plug must be
connected if the handwheel is not connected. Connect adapter cable or the extension
cable (if used) to X23 on the CNC chassis.

A C E
F
G

B D
H

I
J
K
L
M
N
O

Figure 2-12, RM 500 Internal Wiring of Contacts to Control Buttons and E-STOP
Figure 2-12 callouts:
A – Permissive button 1 I – Contact 2
B – Right J– Contact 1
C – Permissive button 2 K– Contact 1
D – Left L– Contact 2
E – Emergency STOP M – Contact 1+2
F– Contact 2 N– Contact 2
G – Contact 1 O – Contact 1
H – Cable adapter
The adapter cable (P/N 343000415) includes terminal strips for the EMERGENCY STOP
contacts and permissive buttons (max load 1.2 A). See Figure 2-12.
The terminals are supplied with the adapter cable. If you need replacement terminals,
these can be ordered from ANILAM:

Terminal strip 3-pin: P/N 80900155

Terminal strip 4-pin: P/N 80900136

2-36 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
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Table 2-35, RM 500 Remote Handwheel - Pinout

Extension Cable Adapter Cable Connecting Cable RM 500

P/N 343003XX P/N 34300415 P/N 34000810 P/N 34000850
D-Sub D-Sub D-Sub Coupling Connctr. Color(s) Connctr. Connctr.
Connctr. Connctr. Connctr. on Mtg. (Male) (Female) (Male)
(Male) (Female) (Male) Base 18-Pin 18-Pin 18-Pin
9-Pin 9-Pin 9-Pin (Female)
18-Pin
Housing Shield Housing Housing Shield Housing Housing Shield Housing Housing Shield
2 White 2 2 White E E White E E
4 Brown 4 4 Brown D D Brown D D
6 Yellow 6 6 Yellow B B Yellow B B
7 Gray 7 7 Gray A A Gray A A
8 Green 8 8 Green C C Green C C
A 6 6 WH/BK 6 6
B 7 7 YL/BK 7 7
C 5 5 WH/RD 5 5
D 4 4 WH/BL 4 4
E 2 2 WH/GN 2 2
F 3 3 WH/YL 3 3
G 1 1 WH/BN 1 1

G WH/BN 3 Contact 1 + 2
F WH/YL 2 Contact 2 (left) Control button
E WH/GN 1 Contact 1 (right)

D WH/BL 1 Contact1
C WH/RD 2 Contact1 EMERGENCY STOP
B YL/BK 3 Contact2
A WH/BK 4 Contact2

Operation Guidelines
The permissive buttons must be pressed for any of the features on the remote handwheel
to work. The remote handwheel can, essentially, only be used in Manual mode, and, in
general, duplicates the equivalent functionality in the Manual Panel. For details on
Manual mode operation of the CNC refer to 6000M CNC Programming and Operation
Manual, P/N 70000487.

All rights reserved. Subject to change without notice. 2-37

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

PM 300 Panel-Mounted Handwheel

The PM 300, P/N 34000855, does not have axis keys, rapid traverse keys, etc. It is
connected to the CNC chassis directly or via extension cable. Refer to Table 2-36. Refer
to Figure 3-9, PM 300 Panel-Mounted Handwheel, P/N 34000855.
The PM 300 is available with standard 3 ft. cable.
For space requirements, refer to Figure 3-2, CNC and Inverter and Figure 3-3, CNC.
Table 2-36, PM 300 Panel-Mounted Handwheel

Extension Cable P/N 343003XX PM 300 P/N 34000855

D-Sub D-Sub D-Sub

Connector Connector Connector
(Male) 9-Pin (Female) 9-Pin (Male) 9-Pin
Housing Shield Housing Housing Shield

2 White 2 2 White

4 Brown 4 4 Brown

6 Yellow 6 6 Yellow

8 Green 8 8 Green

7 Gray 7

2-38 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

PM 350 Panel-Mounted Handwheel

With the PMA 310 (P/N 34000870) handwheel adapter, you can connect two or three
PM 350 (P/N 34000875) handwheels to the 6000M.
The first two handwheels are assigned to axes X and Y (connected to inputs X1 and X2 of
the PMA 310). The third handwheel (X3 input) can be assigned as shown in Table 2-37.
Table 2-37, PM 350 Third Handwheel Assignments

MC_4102 Switch Position Third Handwheel

X Fixed Any switch position X-axis
Y Fixed Any switch position Y-axis
Z Fixed Any switch position Z-axis
MP Switch 0 (MP switch at the left stop - X-axis
i.e., all the way to the left)
1 Y-axis
2 Z-axis
3 U-axis
4 W-axis
Third Handwheel Adapter 0 (S2 at the left stop) Z-axis
1 U-axis
2 W-axis
3 Z-axis
4 Z-axis
An additional switch enables you to select the interpolation factor for the handwheel as
shown in Table 2-38.
Table 2-38, PM 350 Interpolation Assignments

MC_4101 Switch Position Resolution

Fixed 1 Any switch position 1
Fixed 10 Any switch position 10
Fixed 100 Any switch position 100
MP Switch 0 (MP switch at the left stop) 1
1 10
2 100
3 100
4 100
Third Handwheel Adapter 0 (S1 at the left stop) 1
1 10
2 100
3 100
4 100
Refer to Figure 2-13, PM 350 and PMA 310 Internal Wiring, Table 2-39, X1, X2, X3:
Inputs for PM 350 Handwheels - Pinout, Table 2-40, X23: Connection to CNC
Chassis - Pinout, and Table 2-41, X31: Supply Voltage - Pinout.

All rights reserved. Subject to change without notice. 2-39

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

A B

C
3400089X

D
3400089X

3400089X 343005XX

E F

Figure 2-13, PM 350 and PMA 310 Internal Wiring

Figure 2-13 callouts:

A – PM 350, P/N 34000875
B – PMA 310, P/N 34000870
C – Axis Selection, P/N 3400088X,
where X= 1 (3’), 2 (15’), or 3 (60’). (Optional)
D – Interpolation Factor Selector Knob, P/N 3400088X,
where X= 1 (3’), 2 (15’), or 3 (60’). (Optional)
E – Maximum 60 feet (20 m). The connecting cable for PM 350 to PMA 310 is
P/N 3400089X, where X represents the available cable lengths:
X= 1 (15’), 2 (20’), 3 (30’), or 4 (60’).
F – Maximum 60 feet (20 m). The connecting cable for PMA 310 to CNC chassis is
P/N 343005XX, where XX represents the available cable lengths:
XX= 05 (5’), 15 (15’), 20 (20’), 25 (25’), 30 (30’), 35 (35’), 40 (40’), 45 (45’), 50 (50’),
55 (55’), or 60 (60’).
For the X1, X2, and X3 pin layout on PMA 310 adapter for inputs to the PM 350
handwheel, see Table 2-39.
Table 2-39, X1, X2, X3: Inputs for PM 350 Handwheels - Pinout

PMA 310 Adapter PMA 310 Adapter

Connection (Female) Assignment Connection (Female) Assignment
9-Pin 9-Pin
1 I1 + 6 I2 –
2 I1 – 7 I0 –
3 +5 V 8 I0 +
4 0V 9 Internal shield
5 I2 + Housing External shield
(Continued on adjacent table...)

2-40 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

For the X23 connection to CNC chassis pin layout on the PMA 310 adapter, see
Table 2-40.
Table 2-40, X23: Connection to the CNC Chassis - Pinout

PMA 310 Adapter

D-Sub Connection Assignment
(Female) 9-Pin
1 RTS
2 0V
3 CTS
4 +12 V +0.6 V (UV)
5 Do not assign
6 DSR
7 R XD
8 T XD
9 DTR
Housing External shield

For the X31 supply voltage pin layout on the PMA 310 adapter, see Table 2-41.
Warning: The power supply of the I/O must not be used simultaneously for the
PMA 310 adapter; otherwise, the isolation of the inputs/outputs would
be bridged.

Table 2-41, X31: Supply Voltage - Pinout

PMA 310 Adapter

Terminal Assignment
1 +24 V - as per EN 50 178 (basic insulation)
2 0V

All rights reserved. Subject to change without notice. 2-41

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Console FP 6000M
Console assembly consists of 12.1" color, active matrix, flat-panel display, and
alphanumeric keypad. Refer to Table 2-42 and Table 2-43.
Table 2-42, Console FP 6000M

System Designation Console

6000M FP 6000M P/N 34000606

Table 2-43, Hardware Connections to CNC Chassis

Hardware Connects to CNC Chassis

Flat panel Via connector X49 with cable

P/N 343000XX

Alphanumeric Via connector X45 with cable

P/N 343001XX

Where XX = 10, 15, 20, 25, 30, 35, 40, and 45 feet.
Power to the flat-panel console is delivered to X1, 2-pin, 5.08 mm. Phoenix connector.
The mating connector is included with the console. Refer to Table 2-44.
Table 2-44, Flat Panel X1 Power Connection - Pinout

Power Connection 2-Pin Description

1 +24 Volts

2 24 V common

For space requirements, refer to Figure 3-1, Console.

2-42 All rights reserved. Subject to change without notice.

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Mounting and Electrical Installation

Manual Panel MP 6000M and MP 6001M

Manual panel assembly includes commonly used machine operating functions. The
manual panel connects to the CNC chassis via connector X46 using cable
P/N 343001XX, where XX = 10, 15, 20, 25, 30, 35, 40, and 45 feet. Two versions of
manual panel assemblies are available:
❑ MP 6001M, Manual panel with Manual Pulse Generator (MPG) (P/N 34000701). Use
MPG extension cable 343005XX to connect the MPG to the CNC chassis using
connector X23.
❑ MP 6000M, Manual panel without MPG (34000704)
For space requirements, refer to Figure 3-4, MP 6000M Manual Panel and Figure 3-5,
MP 6001M Manual Panel.
The Manual Panel interface, P4, is an 8-pin, 3.81 mm. Phoenix connector. There are
extra relay level I/O for special customer functions. Refer to Table 2-45.
Table 2-45, P4 Manual Panel Interface - Pinout

Interface Connection 8-Pin Description Assignment

1 +24 Volts

2 24 V common

3 Spare input 1 X0:122

4 Spare input 2 X0:123

5 Spare input 3 X0:124

6 Reserved

7 Reserved

8 Reserved

The Manual Panel interface, P5, is a 2-pin, 3.81 mm. Phoenix connector, Servo Reset
Key contact. The mating connector is included in the Manual Panel. The contact is rated
1 Amp, 50 VDC. Also, the contact is isolated from logic common and relay common.
Refer to Table 2-46.
For details on wiring the Servo Reset signal, refer to Figure 3-7, Basic Servo Turn On
Circuit.
Table 2-46, P5 Manual Panel Interface - Pinout

Interface Connection 2-Pin Description

1 Form A, N/O contact

2 Form A, N/O contact

All rights reserved. Subject to change without notice. 2-43

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

Section 3 - Drawings
The following drawings are illustrated in this section:
❑ Figure 3-1, Console
❑ Figure 3-2, CNC and Inverter
❑ Figure 3-3, CNC
❑ Figure 3-4, MP 6000M Manual Panel
❑ Figure 3-5, MP 6001M Manual Panel
❑ Figure 3-6, I/O Module
❑ Figure 3-7, Basic Servo Turn On Circuit
❑ Figure 3-8, RM 500 Remote Handwheel, P/N 34000850
❑ Figure 3-9, PM 300 Panel-Mounted Handwheel, P/N 34000855
❑ Figure 3-10, Cable Overview
❑ Figure 3-11, Cable Overview, Modular
❑ Figure 3-12, Basic System Diagram

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

Figure 3-1, Console Callouts:

Dimensions in parenthesis () are millimeters.

A – Countersink ∅ 0.332 x 82° to 0.187 (4.7) diameter thru, typ (8) places, use #8 flat
head screw
B – Indicates required panel opening

3-2 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

B
6000M

Figure 3-1, Console

All rights reserved. Subject to change without notice. 3-3

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

.276" .96+.02" 3.973±.008" 11.02"

7 24.5+0.5 100±0.2 280
1.77+.08"
45+2

17.95+.2"
456+5 16.54"
18.9"
420
480

M6 3.54"
90
5.906±.008" .96+.02"
150±0.2 24.5+0.5

R 11.1"
R 282

7.83+.04" 5.87+.04"
199+1 149+1

Figure 3-2, CNC and Inverter

Dimensions are in inch
mm

3-4 All rights reserved. Subject to change without notice.

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

.96+.02" 3.973±.008" 11.02"

24.5+0.5 100±0.2 280

1.77+.08"
45+2

16.54"
420

M6 3.54"
90
.96+.02"
24.5+0.5

R 11.1"
R 282

5.87+.04"
149+1

Figure 3-3, CNC

Dimensions are in inch
mm

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31-July-04
 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

Dimensions in parenthesis ( ) are millimeters (mm).

C
Figure 3-4 callouts:
A – Indicates required panel opening
B – Countersink ∅ 0.332 x 82° to 0.187 (4.7)
diameter thru typ.; 6 places; use #8-32 flat
head screw
C – Minimum clearance required
B

Figure 3-4, MP 6000M Manual Panel

3-6 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

Dimensions in parenthesis ( ) are millimeters (mm).

Figure 3-5 callouts:

C
A – Indicates required panel opening
B – Countersink ∅ 0.332 x 82° to 0.187 (4.7)
diameter thru typ.; 6 places; use #8-32 flat
head screw
B

C – Minimum clearance required

Figure 3-5, MP 6001M Manual Panel

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

11.102 .315
282 8 2.067
.925 9.252 ± 0.008 52.5
23.5 235 ± 0.2
1.870
0.708 ± 0.02
47.5
18 ± 0.5
0.0394 ± 0.02
.354 0.142
A 1 ± 0.5
9 3.6

8.268 ± 0.008
210 ± 0.2
8.976
228

1.30 ± 0.08
33 ± 2
B
M5

Figure 3-6, I/O Module

Dimensions are in inch
mm
Figure 3-6 callouts:
A – Input
B – Output

3-8 All rights reserved. Subject to change without notice.

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

This page is intentionally left blank.

All rights reserved. Subject to change without notice. 3-9

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

X42/31 X44/1
ESTOPSFT
EMERGENCY
STOP ESTOP +24

X44/2
+24 VDC PLC +24 VDC

X44/3
24 COM
24 COM

X34/1
+24 VDC
LIMIT
SWITCHES

X34/2
24 COM
K10

K10
K1
K1
MANUAL PANEL

X41/34 X41/31
RESET

K2 CNC READY
P5

SVOEN

X42/4
CNCACK
K3

X42/32 X42/33
DREN1 (SW)
K15
DREN2 (HW)
K2

X41/10
MODEOP

X41/9 CNCON
K3

K2
K4

K5

K3
X41/12

ZBRAKE (TYP.)
X72/3

K12-AXES SAFETY
X71/3

K11-SPDL SAFETY
(+)
MOTOR BRAKE

+24V

K4
X71/1

+24 VDC
Z AXIS

K5 K15
X70/1

+24 VDC
K2
(-)

X70/3

K5 K15 K10-MAIN SAFETY

K4

SERVOCIRCUIT

Figure 3-7, Basic Servo Turn On Circuit

3-10 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

Figure 3-7, Basic Servo Turn On Circuit NOTES:

❑ Values of K4 relay off-delay circuit components: Capacitor- 2200uF,
Resistor- 1000 Ohm 1W.
❑ IPI code is used for SSK functionality. SSK1 is serviced by CNCON at X41/9.
SSK2 and SSK3 functionality is combined into output MODEOP at X41/10.
❑ Reset signal is provided by relay on Manual Panel Interface board.
❑ Z brake output as shown is typical. Functionality of Brake signal is determined by IPI
code.
❑ +24 VDC provided by E-Stop at X41/1 services outputs Y0:0 through Y0:16.
❑ K15 relay is energized when the drive enable signals DREN1 and DREN2 are ready.
K15 relay contact is to be used in series with K5 relay contact (ZBRAKE) to provide
power to Z-axis brake. If the main safety loop is open (K15) or ZBRAKE output (K5)
is removed, Z-axis brake should engage (power is removed).

Basic Servo Turn On

1. +24 VDC and 24 Common are applied to Connector X44 and the Emergency Stop
switch. The supply side +24 VDC of output drivers Y0:0 to Y0:16 is provided by the
Emergency Stop switch at X44/1; so that, regardless of the state of the programmed
output, devices connected to those outputs will be de-energized upon Emergency
Stop. An Emergency Stop input required by the CNC software is also applied to
X42/31.
2. The Emergency Stop switch provides +24 VDC to the “dead stop” limit switches of the
system. If all limits are closed, +24 VDC is provided to a normally open K1 and K10
relay contacts. The K1 relay is energized by the signal SVOEN (servo enable). If the
CNC sees the Emergency Stop input is present, and there is no other fault, the CNC
software will energize the SVOEN output which then energizes relay K1. The K10
relay is energized by the signal CNC READY. CNC READY is energized when the
motion control unit of the CNC is ready for operation and stays energized as long as
the motion control unit is ready.
3. A normally open K1 and K10 relay contacts provide +24 VDC to a parallel circuit of a
normally open K2 “holding” contact and the manual panel interface P5. P5 is shown
as a switch for clarity, but is actually a relay.
4. When the RESET switch of the Manual Panel is pressed, it closes the relay contact
on the interface board. This provides the +24 VDC signal CNCACK (CNC
acknowledge) to X42/4. This input is read by IPI code, which creates the output
signal CNCON (CNC on) at X41/9.
5. CNCON energizes K2, which then closes the K2 “holding” contact of step 3 and
latches the CNCACK signal to X42/4.
6. Drive enable signals DREN1 and DREN2 are developed by running the CNCACK
signal through a normally open K3 contact. DREN1 (drive enable 1) is required by the
CNC software at X42/32. DREN2 (drive enable 2) is required by the hardware at
X42/33.
7. The MODEOP (mode of operation) signal is developed by IPI code when the drives
may be powered. MODEOP is used for safety concerns such as limiting speed and
feeds when guards are opened. Under these conditions an input, such as a
maintenance key switch, would allow the system to operate at safer conditions than
those found during automatic operation.

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

8. Relays K3 and K4 are energized by the normally open K2 contact being fed the
MODEOP signal. When MODEOP is removed or K2 de-energized, K3 de-energizes
immediately, K4 de-energizes after a time delay determined by an RC network. K4
relay contacts are used to hold axis and spindle drives on long enough to allow
dynamic braking after Emergency Stop.
9. IPI code will develop the ZBRAKE signal based upon machine requirements. The K5
Z brake relay is energized via a normally open K3 contact. Thus, if the drives are
de-energized for any reason, K5 will de-energize regardless of logic state of the
ZBRAKE signal.
10.Spindle and Axis inverter drive outputs are enabled by applying +24 VDC to X71/3
and X72/3. These signals are applied via a normally open K4 contact. The K4
contact is delayed off to permit dynamic braking of the axis and spindle drives.
11.The Main Safety is enabled by a parallel circuit, so that the when drives are disabled
by MODEOP, main power can remain active. The signal is provided to X70/3 via
either K2 or K4 normally open contacts. Again, the K4 contact is delayed off to permit
dynamic braking.

3-12 All rights reserved. Subject to change without notice.

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Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

X IV E F G
Y V

Z .

_ + H
I
0

J
M K
L

Figure 3-8, RM 500 Remote Handwheel, P/N 34000850

Dimensions are in inch
mm
Figure 3-8 callouts:
A – E-STOP Jog traverse direction keys:
B – Handwheel H – Jog+
C – Permissive buttons I – Jog–
D – Actual position capture key Spindle control keys:
Jog and handwheel resolution settings: J – Clockwise (CW)
E – Jog 1 times system resolution K – Stop
F – Jog 10 times system resolution L – Counter-clockwise (CCW)
G – Jog 100 times system resolution
Handwheel—Pre-set feedrates: M – Front view
E – Slow
F – Medium
G – Fast

All rights reserved. Subject to change without notice. 3-13

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 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

Figure 3-9 callouts:

A – Existing cable
reference

(65.28)
2.57"
0.78" (19.81)
B – Existing

0.4688" (11.91)

(29.85)
1.175"
connector
reference
(20.62)
0.8119"

(35.94)
1.415"
C – Front reference

0.9375"
(23.81)
D – Control knob (to
be put on shaft
after unit is

(58.22)
2.292"
installed in
manual panel.
E – Male pins loaded
0.394"
(10.0)
in position 2,4,6,
0.8119"
(20.62)

and 8 reference.
D

E
C

B
A

Figure 3-9, PM 300 Panel-Mounted Handwheel, P/N 34000855

Dimensions are in inch
mm

3-14 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

FP 6xxxx MP 6001M

MP 6000M CNC Connectors

Conn. Description

Linear encoder for

position control

AMPLIFIER SA xxxx

BR 1xx

CC 5xxF
Amplifier Connectors
Conn. Description

Rotary encoder
for spindle position control

Console Connectors
Conn. Description

Remote
floppy

Manual Panel Connectors

Conn. Description
Touch probe for
tool measurement

Rotary encoder Touch probe for

for speed control workpiece measurement

Figure 3-10, Cable Overview

All rights reserved. Subject to change without notice. 3-15

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

FP 6xxxx
CNC Connectors
MP 6001M Conn. Description

MP 6000M

Linear encoder for

position control

BR 1xx PS 1xx PM 1xx PM 1xx PM 1xx BR 9

PM 2xx PM 2xx PM 2xx

Power Supply Connectors

Conn. Description

CC 5xxF

Module Amplifier Connectors

Conn. Description

Rotary encoder
for spindle position control
Console Connectors
Conn. Description

Remote
floppy Manual Panel Connectors
Conn. Description

Touch probe for

tool measurement

Rotary encoder Touch probe for

for speed control workpiece measurement

Figure 3-11, Cable Overview, Modular

All rights reserved. Subject to change without notice. 3-17

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Drawings

BasicSystem

Figure 3-12, Basic System Diagram

All rights reserved. Subject to change without notice. 3-19

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Index

6000M CNC Programming and Operations position control, pinout, 2-6

Manual, P/N 70000487, referenced, 2-9, power supply & control signals, 2-12
2-37 CNC and inverter
dimensions drawing, 3-4
A
space requirements, referenced, 2-38
amplifier power module, mounting, 2-2 COM1, X27, RS-232/V.24, 2-33
analog output, 2-15 COM2, X28, RS-422/V.11, 2-34
APM, defined, 2-2 component
designations, 1-1
B
IP rating, table, 2-4
basic components, listed, 1-1 components, basic, 1-1
basic, servo turn on circuit connection, overview, 2-5
description, 3-11 connection guidelines, RM 500, 2-34
illustration, 3-10 console
basic, system diagram, illustration, 3-19 description, 2-42
dimensions drawing, 3-3
C
hardware, connections to CNC, 2-42
cable overview space requirements, referenced, 2-3, 2-42
illustration, 3-15 control-is-ready signal, pinout, 2-13
modular, illustration, 3-17 cooling, heating, 2-1
referenced, 2-6
D
cables
342000XX, description, 2-10 data and floppy power, connecting cables,
343001XX, description, 2-16, 2-19 2-22
343006XX, description, 2-31, 2-33 data interfaces
343007XX, description, 2-16, 2-19 Ethernet, 2-34
floppy data signal, 2-22 listed, 2-33
floppy power, 2-22 RS-232-C/V.24 (COM1), 2-33
speed control, lengths available, 2-10 RS-422/V.11 (COM2), 2-34
chassis decoupling, 2-1
CNC, position control, pinouts, 2-6 disclaimer, iii
CNC, to flat panel display, X49 pinout, display, mounting, 2-3
2-25 drawings
mounting, 2-2 basic system diagram, 3-19
positioning, illustration, 2-2 cable overview
circuit diagrams, referenced, 2-6 illustration, 3-15
CNC modular, illustration, 3-17
basic system diagram, illustration, 3-19 CNC and Inverter, dimensions, 3-4
CC 500 Series, description, 1-1 CNC, dimensions, 3-5
chassis, encoder pinout, 2-6 console, dimensions, 3-3
chassis, to flat panel display, X49 pinout, I/O module, dimensions, 3-8
2-25 listed, 3-1
connection, to inverter, 2-5 MP 6000M manual panel, dimensions, 3-6
console, hardware, connections, 2-41 MP 6001M manual panel, dimensions, 3-7
dimensions, drawing, 3-5 PM 300 panel-mounted handwheel,
I/O module, pinout, 2-30 illustration, 3-14
keyboard, X45, 2-29 RM 500 panel-mounted handwheel,
manual panel, connections, 2-43 illustration, 3-13
PLC, input to, X42, 2-16 servo turn on circuit, basic, 3-10
PLC, output on, X41, 2-20

All rights reserved. Subject to change without notice. Index-1

31-July-04
 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Index

E connections, to CNC, 2-30

dimensions drawing, 3-8
electrical
input assignments, table, 2-18
installation, 2-1
input, on the CNC, 2-16, 2-19
interference, 2-1
output, on the CNC, 2-19
noise immunity, 2-1
part numbers, listed, 2-33
encoder
PLC input, 2-17
position control, 2-6
PLC output, on, 2-21
PWM axes, 2-11
PLC, input to, 2-18
speed control, 2-10
power supply to outputs, 2-14
environmental, conditions
space requirements, referenced, 2-33
heating and cooling, 2-1
voltage requirements, 2-15
mechanical vibration, 2-2
X2, pinout, 2-32
relative humidity, 2-2
X47, pinout, 2-30
Ethernet, data interface, 2-34
input
F PLC, to I/O module, 2-18
X1, X2, X3 for PM 350 handwheel, 2-40
flat panel
X23, PM 300 handwheel, 2-35
CNC connections, 2-42
X23, RM 500 handwheel, 2-35
display, X49 pinout, 2-25
PLC, to I/O module, 2-18
X1, power connection, 2-42
introduction, 1-1
floppy disk drive
inverter
cables, listed, 2-22
connection, to CNC, 2-5
components, illustration, 2-23
positioning, illustration, 2-2
cutout dimensions, illustration, 2-22
IP code
dimensions, illustration, 2-24
component rating, table, 2-4
floppy power and data, connecting cables,
explanation, table, 2-4
2-22
fuse replacement, 2-13,2-14 K
G keyboard, X45 pinout, 2-29
general information, 1-1 L
H left stop, defined, 2-39
linear encoder
handwheel
position control, pinout, 2-6
input, 2-35
PWM, pinout, 2-11
PM 300, illustration, 3-11
speed control, pinout, 2-10
PM 300, panel-mounted, 2-38
PM 350, panel-mounted, 2-39 M
RM 500, illustration, 3-10
manual panel
RM 500, remote, 2-34
MP 6000M, description, 2-43
X23, 2-35
MP 6000M, dimensions drawing, 3-6
hard drive mounting bracket, illustration, 2-3
MP 6000M, space requirements,
hard drive, releasing, 2-3
referenced, 2-43
heating, cooling, 2-1
MP 6001M, description, 2-43
humidity, relative, 2-2
MP 6001M, space requirements,
I referenced, 2-43
P4 interface, pinout, 2-43
I/O module
P5 interface, pinout, 2-43
24 VDC, switching inputs, 2-15
X46, connection, pinout, 2-27
connections, 2-15

Index-2 All rights reserved. Subject to change without notice.

31-July-04
Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Index

measures, protective, 2-1 3-40

mechanical vibration, permissible, 2-2 interpolation, assignments, table, 2-39
mounting third wheel assignments, table, 2-39
chassis, inverter, amplifier power module, X1, X2, X3 inputs, pinout, 2-40
2-2 X23, connection to CNC chassis, pinout,
considerations, 2-2 2-41
display, 2-3 X31, supply voltage, pinout, 2-41
installation, 2-1 PMA 310, PM 350 handwheel adapter cable,
MP 6000M manual panel, dimensions 2-39
drawing, 3-6 position control, speed control, 2-10
MP 6001M manual panel, dimensions power module, positioning, illustration, 2-2
drawing, 3-7 power supply
CNC & control signals, 2-12
O
PLC, pinout, 2-13
output to outputs, I/O module, 2-14
PLC on I/O module, 2-21 probe. See touch probe
PLC on the CNC, X41, 2-20 product, designations, 1-1
protection, degree of, 2-4
P
protective, measures, 2-1
P/N 34000850, RM 500 panel-mounted pulse width modulation, mounting, 2-2
handwheel, illustration, 3-10 PWM
P/N 34000855, PM 300 panel-mounted axis/spindle motors, connection, 2-11
handwheel, illustration, 3-11 defined, 2-2
P/N 70000487, 6000M CNC Programming
R
and Operations Manual, referenced, 2-9,
2-37 reference signal, spindle, 2-13
P4, manual panel interface, pinout, 2-43 relative, humidity, 2-2
P5, manual panel interface, pinout, 2-43 release, hard drive, 2-3
panel-mounted handwheel remote, floppy disk drive, components
PM 300, 2-38 illustration, 2-23
PM 350, 2-39 RJ45 port, Ethernet, 2-34
PLC RM 500
24 VDC, switching outputs, 2-19 connection guidelines, 2-36
defined, 2-13 handwheel, input, 2-35
input, to CNC, 2-16 handwheel, illustration, 3-13
input, to I/O module, 2-18 handwheel, remote, pinout, 2-37
output, on i/O module, 2-21 internal wiring, to control buttons, 2-36
output, on CNC, X41, 2-20 operation, guidelines, 2-37
power requirements, 2-13, 2-14 remote handwheel, description, 2-35
power supply voltage, illustration, 2-13, remote handwheel, pinout, 2-37
2-14 replacement terminals, listed, 2-36
X41, output on CNC, 2-19 rotary encoder
PM 300 connection to motor, pinout, 2-10
description, 2-38 pinout, 2-10
handwheel, illustration, 3-14 RS-232, data interface, 2-33
handwheel, input, 2-35 RS-422, data interface, 2-34
hardware, table, 2-38
S
PM 350
description, 2-39 servo, turn on circuit
internal wiring to PMA 310, illustration, description, 3-11

All rights reserved. Subject to change without notice. Index-3

31-July-04
 Mounting & Electrical Installation of CNC Chassis
P/N 70000485H - Index

illustration, 3-10 X30, spindle, reference signal, 2-13

shipping, secure hard drive, 2-3 X31, PM 350 handwheel, supply voltage,
specifications, overview, 1-1 pinout, 2-41
speed control, position control, 2-10 X34, control-is-ready signal, 2-13
spindle X3–X6, PLC input, to I/O modulel, 2-18
encoder, position control, pinout, 2-6 X41, PLC output on CNC, 2-19, 2-20
encoder, PWM, pinout, 2-11 X42, PLC, input to CNC, 2-16
encoder, speed control, pinout, 2-10 X44, PLC power supply, 2-13
reference signal, description, 2-13 X45, keyboard, 2-29
system diagram, basic, illustration, 3-19 X46, manual panel, 2-27
system, overview, 1-1 X47, I/O module expansion, 2-30
X49, flat panel display, 2-25
T
X51–X54, PWM linear axis connection, 2-11
temperature, requirements, 2-1 X55, PWM spindle axis connection, 2-11
touch probe X6, spindle encoder, position control, 2-6
connection X65, floppy power and data, 2-22
MP11 3D corded, illustration, 2-8 X69, CNC chassis power supply, pinout,
OMP-40 cordless, illustration, 2-8 2-12
TS27R tool probe, illustration, 2-8
description, 2-7
X12, input pinout, 2-7
X13, input pinout, 2-7
transistor outputs, with limited current, 2-19
V
vibration, permissible, 2-2
W
warranty, iii
X
X1, flat panel, power connection, 2-42
X1, X2, X3, inputs for PM 350 handwheel,
2-40
X12, touch probe, input for workpiece
measurement, pinout, 2-7
X13, touch probe, input for tool
measurement, inout, 2-7
X19, spindle, speed control, 2-10
X15–X18, speed control, 2-10
X1–X4, linear encoder, position control, 2-6
X2, I/O module, pinout, 2-32
X23, PM 300 handwheel, input, 2-35
X23, PM 350 handwheel, connection to CNC
chassis, 2-41
X23, RM 500 handwheel, input, 2-35
X23, supply voltage analog inputs, 2-15
X26, Ethernet port, 2-34
X27, RS-232, data interface, 2-33
X28, RS-422, data interface, 2-34

Index-4 All rights reserved. Subject to change without notice.

31-July-04
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