LEXION 560-510

LEXION 600-570

Repair manual
supplement
 82703

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 82703

Contents

1 Introduction
1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1 Validity of manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Feed rake conveyor

2.1 Feed rake conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Replacing the HP feed rake conveyor anti-slip strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Straw discharge
3.1 Chaff spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Overview of chaff spreader / chaff spreader fan LEXION 600 - 560 (type 589 - 584) . . . . . . . . 8
3.1.2 Overview of radial spreader LEXION 600 - 560 (type 589 - 584) . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.1 Overview of straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 Drives
4.1 Drive belts / drive chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1 Drive diagram, left side (LEXION 600 with JET STREAM cleaning system) . . . . . . . . . . . . . . 14
4.1.2 Drive diagram, right side (LEXION 600 with JET STREAM cleaning system) . . . . . . . . . . . . . 16
4.1.3 Drive diagram, left side (LEXION 580 with standard cleaning system) . . . . . . . . . . . . . . . . . . 17
4.1.4 Drive diagram, right side (LEXION 580 with standard cleaning system) . . . . . . . . . . . . . . . . . 19
4.1.5 Drive diagram, left side (LEXION 570 with standard cleaning system) . . . . . . . . . . . . . . . . . . 21
4.1.6 Drive diagram, right side (LEXION 570 with standard cleaning system) . . . . . . . . . . . . . . . . . 23
4.1.7 Drive diagram, left side (LEXION 570 with JET STREAM cleaning system) . . . . . . . . . . . . . . 24
4.1.8 Drive diagram, right side (LEXION 570 with JET STREAM cleaning system) . . . . . . . . . . . . . 26
4.1.9 Drive diagram, left side (LEXION 560 - 510 with standard cleaning system) . . . . . . . . . . . . . . 28
4.1.10 Drive diagram, right side (LEXION 560 - 510 with standard cleaning system) . . . . . . . . . . . . . 30
4.1.11 Removing belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.12 Installing belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.13 Adjusting belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 Fan drive of JET STREAM cleaning system LEXION 570 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.1 Overview of fan variable-speed drive (electric) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.2 Overview of fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . . . . . . 37
4.2.3 Overview of fan variable-speed drive from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.3 Special tool for fan drive of JET STREAM cleaning system LEXION 570 . . . . . . . . . . . . . . . . . . . 41
4.3.1 Disassembling the fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . 41
4.3.2 Disassembling the fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . 42
4.4 Front attachment drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.4.1 Overview of belt (R2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.4.2 Removing the drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4.3 Overview of drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.4 Installing drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.4.5 Overview of belt (R3) (with front attachment variable-speed drive) . . . . . . . . . . . . . . . . . . . . . 47
4.4.6 Removing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . 48
4.4.7 Overview of front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . . . 49
4.4.8 Installing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . . 50
4.4.9 Overview of belt (R3) (with front attachment step drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.4.10 Overview of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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 82703

4.4.11 Removing drive pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

4.4.12 Overview of drive pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.4.13 Installing the drive pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.4.14 Removing the driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.4.15 Overview of driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.4.16 Installing the driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.4.17 Overview of jockey pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.5 Special tools for front attachment drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.5.1 Installing drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.5.2 Removing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . 62
4.5.3 Installing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . . 63
4.5.4 Installing the drive pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.5.5 Removing the driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.5.6 Installing the driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.6 Impeller drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.6.1 Removing the driven pulley of belt (R5) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.6.2 Overview of driven pulley of belt (R5) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.6.3 Installing the driven pulley of belt (R5) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.7 Special tool for impeller drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.7.1 Removing the driven pulley of belt (R5) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

5 Axles, tyres
5.1 Steering Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.1.1 Removing the rear axle / CLAAS 4-Trac axle with standard cleaning system . . . . . . . . . . . . . 71
5.1.2 Installing the rear axle / CLAAS 4-Trac axle with standard cleaning system . . . . . . . . . . . . . . 73
5.1.3 Removing the rear axle / CLAAS 4-Trac axle / ACTIVE TRAC axle
with JET STREAM cleaning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.1.4 Installing the rear axle / CLAAS 4-Trac axle / ACTIVE TRAC axle
with JET STREAM cleaning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.1.5 Overview of rear axle (10 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.1.6 Overview of rear axle (9.5 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.1.7 Overview of rear axle (9 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.1.8 Overview of rear axle (9 t, rigid) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.1.9 Overview of rear axle (8.5 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5.1.10 Overview of rear axle (7.5 t rigid / adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.1.11 Overview of rear axle (7 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
5.2 Rear drive axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.2.1 Removing the motor retainer of the ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . 109
5.2.2 Overview of motor retainer of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
5.2.3 Installing the motor retainer of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
5.2.4 Removing the gearbox of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
5.2.5 Installing the gearbox of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
5.2.6 Overview of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
5.2.7 Overview of CLAAS 4-Trac axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5.2.8 Overview of CLAAS 4-Trac axle (9 t / 10 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5.2.9 Overview of CLAAS 4-Trac axle (9.5 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.3 Special tool for rear drive axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5.3.1 Installing the motor retainer of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

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 82703

6 Hydraulic system
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
6.1.1 Venting the hydrostatic system with mechano-hydraulic ground drive . . . . . . . . . . . . . . . . . . 134
6.1.2 Venting the hydrostatic system with electro-hydraulic ground drive . . . . . . . . . . . . . . . . . . . . 138
6.1.3 Venting the CLAAS 4-Trac system with mechano-hydraulic ground drive . . . . . . . . . . . . . . . 141
6.2 Special tool for general hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
6.2.1 Venting the hydrostatic system with mechano-hydraulic ground drive . . . . . . . . . . . . . . . . . . 142
6.2.2 Venting the hydrostatic system with electro-hydraulic ground drive . . . . . . . . . . . . . . . . . . . . 142
6.3 Hydraulic motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.3.1 Removing the radial spreader motor (241 / 242) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.3.2 Installing the radial spreader motor (241 / 242) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.3.3 Removing the CLAAS 4-Trac axle motor (203 / 204) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.3.4 Installing the CLAAS 4-Trac axle motor (203 / 204) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6.3.5 Removing the motor of ACTIVE TRAC axle (2063 / 2064) . . . . . . . . . . . . . . . . . . . . . . . . . . 155
6.3.6 Installing the motor of ACTIVE TRAC axle (2063 / 2064) . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
6.3.7 Overview of steering hydraulic cylinder (twin piston rod cylinder) (323) . . . . . . . . . . . . . . . . . 160
6.4 Special tool for hydraulic motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.4.1 Installing the radial spreader motor (241 / 242) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.5 Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
6.5.1 Overview of steering hydraulic cylinder (twin piston rod cylinder) (323) . . . . . . . . . . . . . . . . . 163

7 Engine
7.1 Transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7.1.1 Disassembling the transfer box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7.1.2 Overview of transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
7.2 Special tool for transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
7.2.1 Disassembling the transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
7.2.2 Disassembling the transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
7.2.3 Assembling the transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
7.2.4 Assembling the transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

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1 Introduction
1.1 General information
82704

1 Introduction
1.1 General information
85574
1.1.1 Validity of manual
This manual applies only when used together with the
repair manual of the machine in question. The present
manual only includes the information deviating from
the original repair manual.
These instructions apply to the following machine /
front attachment:

Designation Type Serial number

From To
LEXION 600 589 58900011 –
LEXION 580 586 58600011 –
LEXION 570 585 58500011 –
LEXION 560 584 58400011 –
LEXION 550 584 58400011 –
LEXION 540 584 58400011 –
LEXION 540 C 584 58400011 –
LEXION 530 583 58300011 –
LEXION 520 583 58300011 –
LEXION 510 583 58300011 –

6 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

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 2 Feed rake conveyor
2.1 Feed rake conveyor
82705

2 Feed rake conveyor

2.1 Feed rake conveyor
91711
2.1.1 Replacing the HP feed rake conveyor anti-slip strips

A B

Y Y

W U W U
+11°:593mm

0°:496mm

+11°:593mm
0°:496mm
MassXfür:-8°:428mm

MassXfür:-8°:428mm
X X

V V

31735 1
– Replace the anti-slip strips.
- Loosen the anti-slip strips (1) with a hot-air gun.
- Clean the base and ensure it is free of grease
and rust.
- Apply new anti-slip strips (1) to suit the dimen-
sions and in parallel with one another.

Figure Designation Dimensions of anti-slip strips

A HP feed rake conveyor (1420 mm wide) 50 mm x 340 mm (3 pcs.)
50 mm x 1470 mm (1 pc.)
B HP feed rake conveyor (1700 mm wide) 50 mm x 340 mm (3 pcs.)
50 mm x 1470 mm (1 pc.)

Pos. Designation Dimensions Remarks

U Spacing dimension 64 mm
V Spacing dimension 177 mm
W Spacing dimension 350 mm
X Spacing dimension 125 mm
Y Spacing dimension 40 mm

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 7

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3 Straw discharge
3.1 Chaff spreader
82706

3 Straw discharge
3.1 Chaff spreader
86528
3.1.1 Overview of chaff spreader / chaff spreader fan LEXION 600 - 560 (type 589 - 584)

10 11

3
K

2 K
5
7 8
B 1 4
W 6

29610 1

Heading
A Overview of chaff spreader / chaff spreader
fan LEXION 600 - 560 (type 589 - 584)
B Removing / installing the chaff spreader drive
hydraulic motor (223)

8 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

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 3 Straw discharge
3.1 Chaff spreader
82706

Pos. MA Auxiliary utilities Remarks

(Nm)
1-8 Multi-purpose grease, e.g.: – Adjusting the torsional backlash (W):
CLAAS AGRIGREASE EP 2, - Unlock lock collars (1) and (2) and knock
them off.
Part no. 00 0147 437 0 - Slacken off hub (3).
Solid lubricant, e.g.: - Loosen bolts (4).
MOLYKOTE G-n plus - Adjust the torsional backlash (W) by relocat-
ing shaft (5) in the bearings and, if required,
Part no. 00 0177 571 0 by removing or adding shims (6).
- Check the contact pattern of the tooth flanks
with engineer's blue.
- Fix lock collars (1) and (2) by blows and
secure them.
- Bolt down hub (3).
- Tighten bolts (4).
Rub solid grease on bevel gears (7) and (8) and
apply some multi-purpose grease.
9 Multi-purpose grease, e.g.: Fill lids (9) with 450 g of multi-purpose grease
each.
CLAAS AGRIGREASE EP 2,
Part no. 00 0147 437 0
10, 11 7 Nm
MA = Tightening torque

Pos. Designation Dimensions Remarks

W Adjustment dimension (tor- 0.3 - 0.5 mm
sional backlash)

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 9

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3 Straw discharge
3.1 Chaff spreader
82706
86806
3.1.2 Overview of radial spreader LEXION 600 - 560 (type 589 - 584)

B1 1 2 B2
X 3

C C

6
M
C
1
L
3

5
M

L
5

29682 2

10 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

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 3 Straw discharge
3.1 Chaff spreader
82706

Heading
A Overview of radial spreader
LEXION 600 - 560 (type 589 - 584).
B B1 = Removing / installing the left radial
spreader motor (241).
B2 = Removing / installing the right radial
spreader motor (242).
C Removing / disassembling / disassembled /
assembling / installing the chaff plate
adjustment hydraulic cylinder (3005).

Pos. MA Auxiliary utilities Remarks

(Nm)
1, 2 Adjust deflector plates (1) to dimension (X) from the
roof panel (2).
Move the deflector plates (1) back and forth in front
of one another. Check the clearance (Y) over the
entire length here. The deflector plates (1) must not
touch one another!
3, 4, 5 Install the rubber paddle (3) so with clamping
sleeves that the thicker top layer (4) faces the
direction of rotation (observe the fabric insert)!
Install panhead screws (5) with new self-locking
nuts and the with the head in the direction of
rotation.
6 123 Nm
MA = Tightening torque

Pos. Designation Dimensions Remarks

X Adjustment dimension 10 mm
Y Checking dimension 6 mm

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 11

3 Straw discharge
3.2 Straw spreader
82706

3.2 Straw spreader

86944
3.2.1 Overview of straw spreader

1 5 2 6 3 7 4 8

10

15 14 13

11
13
X

16 17

C
12

29727 3

12 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

 3 Straw discharge
3.2 Straw spreader
82706

Heading
A Overview of straw spreader.
B Removing / installing the straw spreader drive
hydraulic motor (223).
C Removing / installing / adjusting belt (R17).

Pos. MA Auxiliary utilities Remarks

(Nm)
1-8 90 Nm – Removing / installing toothed belt pulleys
(5 - 8):
- Remove belt (R17).
- Unscrew tensioning screws (1 - 4).
- Screw tensioning screws (1 - 4) into the free
tapped holes until the lock collars are slack-
ened off.
- Pull off toothed belt pulleys (5 - 8).
- Clean toothed belt pulleys (5 - 8), the lock
collars and the shaft ends so they are free of
grease.
- Pre-assemble toothed belt pulleys (5 - 8)
with lock collars and slide them on the shaft
ends.
- Align toothed belt pulleys (5 - 8) towards
one another, using a ruler.
- Arrest lock collars with tensioning screws
(1 - 4).
Tightening torque = 90 Nm
- Install and adjust belt (R17).
9 130 Nm
10, 11 40 Nm
12 Silicone sealing compound, e.g.: Seal corners (12) with silicone sealing compound.
Silicone rubber
Part no. 00 0136 544 0
13, 14 Adjust dimension (X) between belt and ball bearing
(13) at the eccentric (14) with belt (R17) tensioned.
15, 16, Install brackets (15) with an offset dimension (Y)
17 between them.
Check free rotation of wings (16) and (17).
MA = Tightening torque

Pos. Designation Dimensions Remarks

X Adjustment dimension 1.2 mm
Y Adjustment dimension 60°

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 13

4 Drives
4.1 Drive belts / drive chains
82707

4 Drives
4.1 Drive belts / drive chains
15176
4.1.1 Drive diagram, left side (LEXION 600 with JET STREAM cleaning system)

R4 R26
R3 R3

R10
R9

R12 R13
K11
R14

R25
R8
R17
R7
R2 R6 R18
R1
R5 R21

6200 1

Designation
R1 Feed rake conveyor suction blower drive
R2 Front attachment drive, 2nd step (without variable-speed drive)
R3 Front attachment drive, 3rd step (with variable-speed drive or step drive)
R4 Front attachment variable-speed drive, 2nd step
R5 Impeller drive
R6 Reel hydraulic pump drive
R7 Front attachment drive, 1st step
R8 Straw spreader, chaff spreader and radial spreader hydraulic pump drive
R9 Threshing mechanism drive
R10 Grain tank unloading drive, 1st step
K11 Grain tank unloading drive, 2nd step
R12 Straw chopper drive, 1st step
R13 Straw chopper drive, 2nd step
R14 Straw chopper drive, 3rd step
D = Threshing drum, V = Accelerator, W = Impeller, R = Drive belts, K = Drive chains

14 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

 4 Drives
4.1 Drive belts / drive chains
82707

Designation
R17 Straw spreader drive
R18 Sieve pan drive, 1st step
R21 Sieve pan drive, 3rd step
R25 Sieve pan drive, 2nd step
R26 Front attachment step drive, 2nd step
D = Threshing drum, V = Accelerator, W = Impeller, R = Drive belts, K = Drive chains

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 15

4 Drives
4.1 Drive belts / drive chains
82707
91456
4.1.2 Drive diagram, right side (LEXION 600 with JET STREAM cleaning system)

R41

K62

K64

R40
R42 R61 R60 R63 R52
K55
R53

R47

R49 R54

R50

6201 2

Designation
R40 Axial rotor step drive, step 2
R41 Axial rotor variable-speed drive, step 2
R42 Axial rotor drive, step 1
R47 Fan drive, step 1
R49 Fan variable-speed drive, step 2
R50 Fan drive, step 3
R52 Threshing mechanism variable-speed drive
R53 Threshing drum drive
R54 Accelerator drive
K55 Returns auger drive
R60 A/C compressor drive and water pump drive
R61 3-phase alternator / fan drive
K62 Planar rotary chaff screen suctioning system nozzle
R63 Planar rotary chaff screen suction system fan
K64 Grain tank filler auger drive
D = Threshing drum, V = main intermediate drive shaft, T = Accelerator,
R = Drive belts, K = Drive chains

16 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

 4 Drives
4.1 Drive belts / drive chains
82707
91458
4.1.3 Drive diagram, left side (LEXION 580 with standard cleaning system)

R4 R26
R3
R3

R10

R9
R13
R12
K11
R14

R8 R19
R24
R7 R17
R2
R6 R18 R23
R20
R1
R5 R15
R20

R16

3639 3

Designation
R1 Feed rake conveyor suction blower drive
R2 Front attachment drive, step 2 (without variable-speed drive)
R3 Front attachment drive, step 3 (with variable-speed drive or step drive)
R4 Front attachment variable-speed drive, step 2
R5 Impeller drive
R6 Reel hydraulic pump drive
R7 Front attachment drive, step 1
R8 Hydraulic pump drive for straw spreader, chaff spreader, radial spreader
R9 Threshing mechanism drive
R10 Grain tank unloading drive, step 1
K11 Grain tank unloading drive, step 2
R12 Straw chopper drive, step 1
R13 Straw chopper drive, step 2
R14 Straw chopper drive, step 3
R17 Straw spreader drive
R18 Sieve pan drive, step 1
D = Threshing drum, V = Accelerator, W = Impeller, R = Drive belt, K = Drive chains

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 17

4 Drives
4.1 Drive belts / drive chains
82707

Designation
R20 Sieve pan drive, step 3
R23 Feed pan drive, step 1
R24 Feed pan drive, step 2
R26 Front attachment step drive, step 2
D = Threshing drum, V = Accelerator, W = Impeller, R = Drive belt, K = Drive chains

18 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

 4 Drives
4.1 Drive belts / drive chains
82707
91460
4.1.4 Drive diagram, right side (LEXION 580 with standard cleaning system)

R41 K62

R61 R60 R63 R57

K56

R40 R42 R61 R60

R52
K55
R53

R46

R51

R54
R48

10306 4

Designation
R40 Axial rotor step drive, step 2
R41 Axial rotor variable-speed drive, step 2
R42 Axial rotor drive, step 1
R46 Fan drive, step 1
R48 Fan variable-speed drive, step 2
R51 Rotary chaff screen suction blower drive
R52 Threshing mechanism variable-speed drive
R53 Threshing drum drive
R54 Accelerator drive
K55 Returns auger drive
K56 Grain tank filler auger drive
R57 Rotary chaff screen drive
R60 A/C compressor drive and water pump drive
R61 Three-phase alternator drive, fan drive
K62 Planar rotary chaff screen suctioning system nozzle
D = Threshing drum, V = main intermediate drive shaft, T = Accelerator,
R = Drive belts, K = Drive chains

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 19

4 Drives
4.1 Drive belts / drive chains
82707

Designation
R63 Planar rotary chaff screen suction system fan
R60 A/C compressor drive and water pump drive
R61 3-phase alternator / fan drive
K62 Planar rotary chaff screen suctioning system nozzle
R63 Planar rotary chaff screen suction system fan
K64 Grain tank filler auger drive
D = Threshing drum, V = main intermediate drive shaft, T = Accelerator,
R = Drive belts, K = Drive chains

20 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

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